JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
2
2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.1 Important notice .......................................................................................................................................... 5
5.0 About this manual .......................................................................................................................................... 5
7.0 Dimensions of VOLT series hoists ................................................................................................................. 7
8.0 Specifications of VOLT Series hoists ............................................................................................................. 8
10.1 Installing power and control cords ............................................................................................................ 9
13.3 Magnetic brake function ......................................................................................................................... 13
13.4 Optional pendant controls ...................................................................................................................... 13
19.0 Chain Containers for VOLT series Hoist .................................................................................................... 20
20.0 Troubleshooting the VOLT series Hoist ..................................................................................................... 21
21.0 Replacement Parts ..................................................................................................................................... 22
21.1.1 Exploded View for 0.25T to 5T Hoists (VOLT series) .......................................................................... 23
21.1.2 Parts List for 0.25T to 5T Hoists (VOLT series) .................................................................................. 24
21.1.3 Parts List for Top & Bottom Hook Assemblies, 0.25T to 5T Hoists (VOLT) ........................................ 29
21.2.1 Exploded View for 10-Ton Hoist (VOLT series) .................................................................................. 30
21.2.2 Parts List for Top and Bottom Hook Assemblies, 10-Ton Hoist (VOLT series) ................................... 31
22.0 Electrical connections for VOLT series Hoist ............................................................................................. 33
22.1 VOLT Hoist – 230V Single Phase .......................................................................................................... 33
22.2 VOLT Hoist – 230V Three Phase ........................................................................................................... 34
22.3 VOLT Hoist – 460V Three Phase ........................................................................................................... 35
3
3.0 Safety warnings
1. Read and understand the entire owner's
manual before attempting assembly or
operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.
3. Replace warning labels if they become
obscured or removed.
4. This chain hoist is designed and intended for
use by properly trained and experienced
personnel only. If you are not familiar with the
proper and safe operation of a chain hoist, do
not use until proper training and knowledge
have been obtained.
5. Do not use this chain hoist for other than its
intended use. If used for other purposes, JET
disclaims any real or implied warranty and
holds itself harmless from any injury that may
result from that use.
6. Do not install this chain hoist where explosive
hazards may exist.
7. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in
serious injury.
8. Do not use to lift people, or loads over people.
Warn others in the vicinity when lifting or
transporting a load. Avoid swinging load and
hook.
9. Do not exceed the rated lift capacity of the
chain hoist.
10. Make sure limit switches are operating
properly. Do not use limit switches as routine
operating stops; they are emergency devices
only.
11. Verify that load chain is properly seated in load
sheeve before operating hoist.
12. Do not use the load chain as a sling or wrap
load chain around the load.
13. Always inspect the chain hoist for damage
prior to use. Do not use a chain hoist with
twisted, kinked, worn or otherwise damaged
chain. If the chain hoist is damaged, do not
use until it has been repaired or replaced.
14. Do not use more than one chain hoist to lift or
move a load. If this is unavoidable, each chain
hoist must have the same capacity as the load
to be moved.
15. Never allow the load chain to “set” over sharp
edges. All lifts must be made with straight
chain that is free of obstacles.
16. Do not use chain hoist unless load is centered
between top and bottom hooks.
17. Protect load chain from weld splatter and other
contaminants. Do not allow the hook or chain
to be contacted by a live welding electrode.
18. Always take time to study the job to be
performed and choose the safest method. Do
not place yourself or other people in an unsafe
position. Maintain constant awareness of the
lifting environment.
19. Leave all internal maintenance to a qualified
JET service center. Do not alter settings on the
inverter. If its function is suspect, contact JET
technical service for assistance.
20. Disconnect hoist from power source before
performing maintenance or opening the
housing.
21. Do not leave a suspended load unattended.
22. Replace the chain with factory replacement
chain only. Do not use any other type of chain.
23. Never use the chain hoist if either hook is
stretched, deformed, or has a broken or
missing safety latch. Always replace the safety
latch and/or the hook before placing the chain
hoist back into service.
24. Keep safety guards in place at all times when
the hoist is in use.
25. Do not operate this hoist while tired or under
the influence of drugs, alcohol or any
medication.
26. This hoist is not designed for exposure to
outdoor elements.
27. Understand and follow all procedures as set
forth in American National Standards titled
Overhead Hoists (Underhung), ANSI/ASME
B30.16. This standard is available through the
American Society of Mechanical Engineers at
www.ASME.org.
WARNING: This product can expose you to
chemicals including cadmium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to http://www.p65warnings.ca.
gov.
4
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
3.1 Important notice
It is the responsibility of the owner/user to install, inspect, operate and maintain this hoist in accordance with
OSHA regulations and ANSI/ASME B30.16, “Overhead Hoists (Underhung)”, along with any state or local
codes/ordinances as applicable. If hoist is installed as part of a total lifting system (trolley, crane, monorail,
etc.), or if below-the-hook lifting devices will be used, it is the responsibility of the owner/user to comply with
any standards or regulations involving those additional elements of the system.
4.0 Product introduction
Your JET variable speed hoist is designed and constructed to provide consistent, long-term operation if used in
accordance with the instructions set forth in this manual.
JET VOLT hoists are available in 230 volt/dual phase; 230 volt/3-phase or 460 volt/3-phase configuration, as
well as varied chain lengths.
The Variable Frequency Drive, or “inverter,” offers variable speed within a pre-established range. This allows
lifting or descent of loads at reduced speeds without having to toggle the up/down button, thus providing
efficiency and reducing stress on control contactors.
The magnetic disc brake provides dependable and rapid stopping of chain movement without hook drift, and
produces less wear on brake elements than standard mechanical braking systems, thus reducing maintenance.
The hoist is also provided with thermal overload protection and limit switches.
This hoist complies with ANSI/ASME B30.16 and HST-1 standards.
5.0 About this manual
This manual is provided by JET covering the safe operation and maintenance procedures for the JET VOLT
series hoists. This manual contains instructions on installation, safety precautions, general operating
procedures, maintenance instructions and parts breakdown for your hoist. It is not intended to be an exhaustive
guide to the use of hoists or the broad subject of rigging, and cannot anticipate every system or lifting
configuration in which this product may be used.
Retain all instructions and safety warnings for continued reference. If the hoist transfers ownership, the manual
should accompany it.
If there are questions or comments, please contact either your local supplier or JET. JET can also be reached
at our web site: www.jettools.com.
Read and understand the entire contents of this manual before installing hoist or
attempting operation, adjustment or maintenance. Failure to comply may cause serious injury.
5
6.0 Glossary
Creep speed: Slow, constant, fixed rate of motion
of a hoist.
Duty cycle: The amount of work a hoist can
perform in a given period of time, generally
measured by maximum run time and number of
starts within that period. Duty cycle ratings are
designated H1 through H5.
Duty class: Identifies the type of service for which
a hoist is designed, designated A through F.
Headroom: Minimum distance between saddle of
top hook to saddle of load hook, measured when
load hook is at upper travel limit. Smaller
headroom allows a hoist to fit in tighter work
spaces.
Hook saddle: The inside arc of the hook which
contacts the beam (top hook) or where the load
sling is seated (load hook).
Toggle or “bump fire”: Rapid press and release
of a control button to raise or lower load in
intermittent steps. (A variable frequency drive in
lowest speed range often eliminates the need for
toggling.)
Overtravel limit device: A device for limiting
upward or downward travel of the load hook at the
extremities of its lift. (If activation of the device
alters the electrical circuit within the machine, it is
often called a “limit switch.”)
Load block: The assembly of hook or shackle,
swivel, bearing, pins, sheaves and frame
suspended by the chain.
Magnetic disc brake: A stopping device controlled
by the application of electrical current to the coil of
an electromagnet, which draws away an armature
allowing rotation of the shaft. When the magnet is
de-energized, the armature moves back toward the
brake face and squeezes together friction discs –
the torque is applied to the hub and stops shaft
rotation.
Overload limit device: A mechanical or electrical
device that prevents the hoist from lifting when
excessive load is applied.
Rated Load, or Capacity: The maximum load
weight, usually labeled as tonnage, which the hoist
is designed to handle as designated by the
manufacturer.
Reeving: The system in which a chain or rope
travels around a running sheave.
Running Sheave: A sheave which engages the
chain/rope and rotates as the load block is raised
or lowered. Also called “load sheave” or “load
sprocket.”
Variable frequency drive (“inverter”): A control
system that converts fixed line voltage and
frequency into a three-phase system with infinitely
variable voltage and frequency, in order to regulate
motor speed.
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
7
8.0 Specifications of VOLT Series hoists
Table 3
Above stock nos. are representative. Custom chain lengths may be available – contact your dealer or JET. 2 50% Duty Cycle = maximum on time: 30 min/hr.; maximum number of starts: 300/hr.
1
Gross weight includes shipping/packaging materials.
40% Duty Cycle = maximum on time: 24 min./hr.; maximum number of starts: 240/hr.
3
8
9.0 Unpacking
Open shipping container and check for shipping
damage. Report any damage immediately to your
distributor and shipping agent. Do not discard any
shipping material until hoist is installed and running
properly.
9.1 Contents of shipping container
1 Electric chain hoist
1 Chain container with fasteners
1 Power supply cord
1 Pendant control cord
1 Operating instructions & parts manual
1 Product registration card
1 Test certificate
10.0 Installation
Support for the hoist may be hook, clevis pin,
trolley, or beam clamp. Whatever method of
suspension is chosen, the support components
must be rated equal to, or greater than the
capacity of the chain hoist. Supporting structures
(such as I-Beams) should be installed by properly
licensed professional installers.
If you are using the hoist with a trolley, refer to the
trolley manual for instructions on securing the
control cord and maintaining proper slack in the
cord during operation. Optional pendant cords for
use with a trolley system are shown in section
13.4.
Make sure the suspension system used is properly
grounded, in addition to the grounding of the hoist.
10.1 Installing power and control
cords
Attach the power supply cord and control cord to
the hoist as follows (see Figure 3):
1. Remove any protective caps from the plugs on
the power and control cords, and from the
sockets on the hoist.
2. Insert the 4-pin (4P) plug of the power supply
cord into the 4P socket on the hoist. Insert the
7P plug of the control cord into the 7P socket.
Orient the plugs properly; match the numbers
on the pins in each plug to those in the socket.
(The longest pin is the grounding pin, and
should insert into the socket hole with the
grounding symbol: ) Use sufficient force to
ensure good connection.
3. Tighten the two cover nuts. Hand-tighten only; do not use a wrench.
4. The control cord has a cable loop to relieve
strain upon the power cord connection. On
1/4- to 2-ton models, secure this loop by
inserting it into the grooves of the clip, then
installing clip to bottom of hoist with the two
screws. See Figure 4. On 3- to 10-ton models, secure the cable loop to the eyebolt
on the side of the hoist.
Figure 3
1/4T to 2T 3T to 10T
Figure 4
10.2 Lubrication
10.2.1 Gear oil
Your hoist has been shipped with oil included in
the gearbox. Before operating, verify the oil level
by removing the plug on the side of the hoist (see Figure 5). The oil level should be just below the
edge of the hole.
Figure 5
9
The oil in the gearbox should be changed annually,
or more frequently under severe service, as
follows.
2. Open drain plug and drain reservoir. Reinstall
drain plug.
3. Pour oil into fill hole.
4. Check level by removing side plug.
5. Reinstall top and side plugs.
10.2.2 Chain lubrication
Do not dump chain by hand
into the chain container! By not following the
above steps, the chain can become twisted or
kinked and can damage the hoist.
Figure 6
11.0 Electrical instructions
Periodically apply a light coat of 30W oil to the
chain. This will create easier operation and prolong
the chain’s life. For optimum results, clean chain
with an acid-free solution before oiling.
10.3 Chain container
Your hoist is supplied with a chain container
designed to fit the particular length of chain. If a
different length chain is ever installed on this hoist,
the chain container must be replaced by one of
proper size.
The chain container should be installed after the
power supply is connected to hoist. Refer to
section 11.0, then proceed with the below
instructions on chain container installation.
Do not overfill chain container.
If chain should overfill and begin to fall, entire
chain container may empty without warning,
resulting in serious personal injury or property
damage.
To assemble chain container to hoist:
1. Hang hoist in position on the I-Beam or trolley.
Do not install chain container yet. Allow slack
side and load side of chain to hang freely from
hoist.
2. Apply power to hoist and press DOWN button
until limit switch is tripped.
3. Mount chain container to hoist undercarriage,
using a short and a long bolt with lock nuts
See Figure 6.
4. Place chain stop into container, and operate
hoist to bring load hook up until upper limit
switch is tripped.
5. Inspect chain to ensure that all non-loaded
chain is completely in container.
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
The 230V hoists up to 1-ton are prewired for 3phase, but can be operated on either single or 3-
phase power supply. (The inverter will convert
incoming single-phase power for proper delivery to
the 3-phase induction motor.)
The 460V hoists and 230V 2-ton and larger hoists,
are 3-phase only.
If an electrical plug (not provided) is installed on
the hoist power cable, it must be appropriate for
the phase used.
The hoist should be connected to a circuit with
current overload protection, rated at 120% of the
full load amperage listed on the hoist’s nameplate.
If fuses are used, they must be time-delay fuses
rated “D”. Local codes take precedence over recommendations.
11.1 Grounding
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This hoist is not supplied with a power plug. Power
supply cables may either be fitted with a UL/CSAlisted plug rated for the appropriate phase and
voltage, or “hard-wired” directly to a control panel.
If hard-wired, make sure a disconnect is available
for the operator.
If a plug is installed, it must have an equipmentgrounding conductor and a grounding prong. The
plug must be plugged into a matching outlet that is
10
properly installed and grounded in accordance with
all local codes and ordinances. Do not modify the
plug – if it will not fit the outlet, have the proper
outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface
that is green with or without yellow stripes is the
equipment-grounding connector.
If repair or replacement of the electric cord or plug
is necessary, do not connect the equipmentgrounding conductor to a live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to whether
the tool is properly grounded.
Repair or replace damaged or worn cord
immediately.
11.2 Variable frequency drive
The inverter is not user-
serviceable. Any programming or service must
be performed by qualified personnel.
The inverter contains high
voltage elements that may retain a significant
charge for several minutes after power is shut
off.
This hoist uses Variable Frequency Drive, also
called an A.C. Inverter, to provide infinitely variable
speeds within the specified range. The inverter
controls motor speed by varying the frequency of
voltage supplied to the motor. This is especially
useful for slowing a load as it nears drop point.
The inverter does not require any programming; it
has been pre-programmed from the factory. With
the possible exception of the reset button, the
buttons on the face of the inverter should never
be pushed at any time. Use only the controls on
the pendant cord.
If you suspect a problem with the inverter or its
settings, contact JET technical service at 1-800274-6848.
A lightning strike or power
surge may cause inverter failure. When hoist is
not in use, disconnect power plug, or have a 3or 4-pole disconnect installed on the power
side.
11.3 Inspecting hoist motion
1. Before closing circuit breaker and testing hoist,
check that wiring has been complete. If hoist
cannot be observed when circuit breaker is
closed, station an observer within sight of hoist
to report any movement when power is
applied. Be prepared to disconnect power if
hoist motor starts when power is applied – the
hoist must remain motionless when power is
applied. Find and correct any problems before
continuing.
2. With no load on load hook, press UP button
very briefly and observe hoist action. The hook
should move upward.
3. On hoists with 3-Phase power supply, if the
hook moves in opposite direction to that shown
on control button, or if no motion occurs when
UP button is pressed, then the power supply
wires are incorrectly positioned.
Disconnect hoist from power, and switch
any two of the three supply wires at the power
source (excluding the ground wire). Do not
attempt to rewire the hoist circuit or
pendant controls for this problem. Use the
same safety precautions when reversing two
of the supply wires as was used when the
wires were originally connected.
4. Reconnect power and test hoist movement
again without load. Run hoist to maximum
lifting height to ensure lift limiting devices are
operating properly. Adjust speed knob
throughout its range to test variable speed
function.
12.0 Pre-operation inspection
12.1 Inspecting load chain
Clean chain with non-acidic solution, and carefully
inspect entire load chain. Replace damaged chain
before using hoist. See section 17.2 for maximum
pitch allowed for chain length. If the chain exceeds
this amount, it must be replaced.
Also replace the load chain if any of the following
are identified:
1. Seriously rusted or cracked.
2. Marks on the chain surface are deeper than
5% of the link’s diameter.
3. Links are twisted or deformed.
4. Links are stretched too long or considerably
worn on the surface, especially at points where
links contact each other.
Never extend load chain by welding a second
piece to the original.
Do not operate hoist with
twisted, kinked or damaged load chain. Do not
splice load chain.
Check that chain does not twist along its length
from hoist to hook. If twist is present on units with
multiple falls, the hook has been capsized; it must
be passed back through the chain loop to remove
all twist in the chain.
11
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