JET VBS-3612 Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual

36-inch Metalworking Band Saw

Model VBS-3612

JET

427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-414470A
Ph.: 800-274-6848 Revision E1 10/2018
www.jettools.com Copyright © 2014 JET

Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.

• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET

Product Listing with Warranty Period

90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.

®

branded products are not sold in Canada by JPW Industries, Inc.

2

Table of Contents

Warranty and Service .................................................................................................................................... 2

Table of Contents .......................................................................................................................................... 3

Warning ......................................................................................................................................................... 4

Introduction.................................................................................................................................................... 6

Specifications ................................................................................................................................................ 6

Features and Terminology ............................................................................................................................ 7

Unpacking ..................................................................................................................................................... 8

Contents of the Shipping Container .......................................................................................................... 8

Installation and Assembly ............................................................................................................................. 9

Fence ......................................................................................................................................................... 9

Feed Screw ............................................................................................................................................... 9

Shear ......................................................................................................................................................... 9

Circle Cutting Attachment .......................................................................................................................... 9

Grounding Instructions ................................................................................................................................ 10

Extension cords ....................................................................................................................................... 10

230 Volt, Three Phase Operation ............................................................................................................ 10

Converting from 230 Volt to 460 Volt (Three Phase) .............................................................................. 11

Three-Phase Test Run ............................................................................................................................ 11

Adjustments ................................................................................................................................................ 11

Blade Removal and Installation ............................................................................................................... 11

Blade Tension .......................................................................................................................................... 12

Blade Tracking ......................................................................................................................................... 12

Guide Post ............................................................................................................................................... 13

Blade Guides ........................................................................................................................................... 13

Squaring Work Table with Blade ............................................................................................................. 14

Auxiliary Table ......................................................................................................................................... 14

Replacing Drive Belts .............................................................................................................................. 14

Work Lamp Bulb ...................................................................................................................................... 15

Band Saw Operation ................................................................................................................................... 15

Blade Break-In Procedure ....................................................................................................................... 15

Setting Blade Speed ................................................................................................................................ 15

Evaluating Cutting Efficiency ................................................................................................................... 16

Welder Operation ........................................................................................................................................ 16

Shearing .................................................................................................................................................. 16

Removing Teeth ...................................................................................................................................... 17

Welding .................................................................................................................................................... 17

Annealing ................................................................................................................................................. 18

Blade Selection ........................................................................................................................................... 19

Width........................................................................................................................................................ 19

Gage ........................................................................................................................................................ 20

Pitch ......................................................................................................................................................... 20

Shape ...................................................................................................................................................... 20

Set ........................................................................................................................................................... 21

Material .................................................................................................................................................... 21

Blade Breakage ....................................................................................................................................... 21

Speed and Pitch Chart ................................................................................................................................ 23

Typical Band Saw Operations ..................................................................................................................... 24

Troubleshooting – Mechanical and Electrical Problems ............................................................................. 26

Replacement Parts ...................................................................................................................................... 29

Parts List: VBS-3612 Band Saw .............................................................................................................. 30

Optional Accessories ............................................................................................................................... 34

VBS-3612 Band Saw ............................................................................................................................... 35

VBS-3612 Band Saw ............................................................................................................................... 36

Parts List: Welder, Shear and Work Lamp Assemblies .......................................................................... 37

Welder, Shear and Work Lamp Assemblies............................................................................................ 39

Electrical Connections – 3Ph, 230/460V ..................................................................................................... 40

Electrical Connections – 3Ph, 230/460V ..................................................................................................... 41

Electrical Box .............................................................................................................................................. 42

3

Warning

1. Read and understand the entire owner’s manual before attempting assembly or operation.

2. Read and understand the war nings p osted on the m achine an d in t his m anua l. F ailure t o com pl y with

all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This band saw is designed and intended f or use b y properl y trained and ex perien ced person nel onl y.

If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.

5. Do not use this ba nd saw for other than its intended use. If used for other purp oses, JET disclaim s

any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved saf ety glasses/face shields while using this band sa w. Everyday eyeglasses

only have impact resistant lenses; they are not safety glasses.

7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove al l loo se clothi ng and c onfin e lon g hair. N on-sl ip foot wear or anti-sk id f loor str ips
are recommended. Do not wear glo ves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

10. Make certain the switch is in the OFF position before connecting the machine to the power supply.

11. Make certain the machine is properly grounded.

12. Make all machine adjustments or maintenance with the machine unplugged from the power source.

13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

14. Keep safety guards in place at all times when the machine is in use. If rem oved for maintenance

purposes, use extreme caution and replace the guards immediately.

15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended
function. Check f or alignment of m oving parts, bindin g of moving parts , breakage of parts, m ounting
and any other conditions that may affect its oper ation. A guard or other part th at is damaged shoul d
be properly repaired or replaced.

16. Provide for adequate space surrounding work area and non-glare, overhead lighting.

17. Keep the floor around the machine clean and free of scrap material, oil and grease.

18. Keep visitors a safe distance from the work area. Keep children away.

19. Make your workshop child proof with padlocks, master switches or by removing starter keys.

20. Give your work undivided a ttention. Look ing around, c arrying o n a conversati on and “hors e-pla y” are

careless acts that can result in serious injury.

21. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other

moving parts. Do not overreach or use excessive force to perform any machine operation.

22. Use the r ight to ol at the c orr ect spee d and feed rate. Do n ot for ce a t ool or att achm ent to d o a j ob f or

which it was not designed. The right tool will do the job better and safer.

23. Use recommended accessories; improper accessories may be hazardous.

24. Maintain to ols with care. Keep blades sharp and cle an for the best and safest perform ance. Follow

instructions for lubricating and changing accessories.

25. T ur n of f the machine before clea n ing. Us e a br ush or compres sed air to remove c hips or d ebr is — do

not use your hands.

26. Do not stand on the machine. Serious injury could occur if the machine tips over.

4

27. Never l eave the m achine r unning unatt ended. T urn the power off and do not le ave the m achine unti l

the blade comes to a complete stop.

28. Remove loose items and unnecessary work pieces from the area before starting the machine.

29. Never place hands directly in line with the saw blade.

30. Always use push sticks when cutting small material.

31. Raise or lower the blade guide only when the machine has been turned off and the blade has stopped

moving.

32. Alwa ys wear leather gloves whe n handling saw blades. T he operator should n ot wear gloves when

operating the machine.

33. Do not allow the saw blade to rest against the workpiece when the saw is not running.

34. The saw mu st be stopped and the electrical supp ly must be cut off before any bla de replacement,

drive belt replacement, or any periodic service or maintenance is performed on the machine.

35. Rem ove cut off pieces caref ully, keeping hands away f rom the blad e. The saw must be stoppe d and

the electrical supply cut off or machine unplugged before reaching into the cutting area.

WARNING: This product c an expose you to ch emicals includi ng lead which is known to the Stat e
of California to cause c ancer and birt h defects or other reproducti ve harm. F or more inform ation go to
http://www.p65warnings.ca.gov.

WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling,
welding and other cons truction activities con tain chemicals known to t he State of California to caus e
cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead based paint

• crystalline silica from bricks, cement and other masonry products

• arsenic and chromium from chemically treated lumber

Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chem ic als, work in a wel l-vent ilated area a nd wor k with approv ed saf ety equ ipm ent,
such as dust masks that are specifically designed to filter out microscopic particles. For more
information go to http://www.p65warnings.ca.gov/ and http://www.p65warnings.ca.gov/wood.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

- - SAVE THESE INSTRUCTIONS - -

5

Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET
Model VBS-3612 Band Sa w. T his manual contains ins tru ctions on ins ta ll ati on, s a f et y precau tio ns , ge ner a l
operating procedures , maintenance instruc tions and parts breakdown. T his machine has been d esigned
and constructed to provide consistent, long-term operation if used in accordance with instructions set
forth in this manual. If there are any questions or comments, please cont act either your loca l supplier or
JET. JET can also be reached at our web site: www.jettools.com.

Specifications

Model Number ................................................................................................................................. VBS-3612

Stock Number ..................................................................................................................................... 414470

Blade Speeds (SFPM) ....................................................................................... Low 50-410; High 540-4925

Height Capacity, Maximum (in.) .................................................................................................................. 12

Throat Capacity, Maximum (in.) .................................................................................................................. 36

Table Size, Main (L x W)(in.)................................................................................................... 23-5/8 x 27-1/2

Table Size, Auxiliary (L x W)(in.) ............................................................................................. 17-3/4 x 27-1/2

Table Height at 90° (in.) .............................................................................................................................. 40

Table Tilt (deg.) ............................................................................................................................ 10° L, 45° R

Welder (KVA) ............................................................................................................................................. 4.2

Blade Length, approx. (in.) .................................................................................................. 195-1/4 – 198-1/4

Blade Width (in.) .................................................................................................................... 1/8 min., 1 max.

Motor ............................................................................. TEFC, 3HP, 3Ph, 230/460V (prewired 230V), 60Hz

Floor Space Required (LxWxH)(in.) ............................................................................................ 69 x 32 x 81

Net Weight (lbs.) .................................................................................................................................... 1,760

The above specif ic atio ns were c ur rent at the time this manual was publishe d, but bec ause of our policy of
continuous improvem ent, JET reserves the right to change specif ications at any time and without prior
notice, without incurring obligations.

6

Features and Terminology

1 – Main Work Table
2 – Work Lamp
3 – Blade Tension Handwheel
4 – Auxiliary Work Table
5 – Variable Speed Handwheel
6 – Chip Port
7 – Gear Shift Lever
8 – Rod for Circle Cutting Attachment
9 – Guide Post Lock Knob
10 – Guide Post Raise/Lower Handwheel
11 – Blade Tracking Knob
12 – Electrical box
13 – Blade Speed readout (SFPM)
14 – Power Indicator Light

15 – Control Panel Lockout
16 – Emergency Stop Button
17 – Blade Start Button
18 – Blade Stop Button
19 – Shear
20 – Weld Switch
21 – Anneal Switch
22 – Clamp Pressure Selector
23 – Clamp Jaws
24 – Grinding Wheel Switch
25 – Grinding Wheel
26 – Clamp Handles
27 – Blade Tension Gauge
28 – Chip Blower Hose

7

Unpacking

Open shipping container and check for shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shipping m ater i al unt il the Ba nd Sa w
is set up and running properly.

Compare the contents of your container with t he
following parts list to make sure all parts are
intact. Missing part s, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.

Contents of the Shipping Container

1 Band Saw
1 Fence
1 Feed Screw

1 Miter Gauge
1 Circle Cutting Attachment
1 Shear
1 Tool box, containing:
1 Reversible Screwdriver
2 Socket Head Cap Screws, 5/16” x 1”
2 Socket Head Cap Screws, 5/16” x 5/8”
1 Eye Bolt
1 Knob
1 Set of Hex Wrenches
1 Wrench, 26mm
1 Set of Keys for control panel
1 Set of Keys for rear door
1 Owner's Manual
1 Warranty Card

Read and understand the entire contents of this manual before attempting set-up

or operation! Failure to comply may cause serious injury.

8

Installation and Assembly

Tools required for assembly:

Forklift with strap or chain
Eye bolt (provided)
Set of hex wrenches (provided)

Remove all crating and plastic from around the
band saw. Remove any lag screws or holding
straps which secure the b and saw to the wood
pallet.

Remove the eye bolt from the tool box, and
screw it into the ho le at the top of the m achine.
Use a forklift with a stra p or chain connected to
the eye bolt to lift the band saw from the pallet.

Move the band saw to its permanent location
which should be dry, well ventilated, with
sufficient lighting. Leave enough space on all
sides to handle long stock or perform routine
maintenance on the machine. Make sure the
floor is level and able to support the weight of
the machine.

The Band Saw may be further stabilized by
securing it to the floor usin g lag screws through
the four holes in the stand.

Areas of the Band Saw have been given a
protective coating at the f actory. This should be
removed with a soft cloth moistened with
kerosene or miner al spirits. Do not get s olvents
near plastic or r ubber parts, and do not us e an
abrasive pad as it may scratch metal surfaces.

Fence

Place the fence (Fig ure 1) onto t he gr o ove in t he
table as shown, and sc rew in the k nob (from the
toolbox) to tighten the fence in position.

Feed Screw

Use two socket head cap screws (provided) to
mount the feed screw to the front edge of the
table (Figure 1). Use a 6mm hex wrench to
tighten the screws.

Shear

Mount the shear to the back edge of the band
saw with two socket head cap screws
(provided), as shown in Figure 2.

Figure 1

Figure 2

Circle Cutting Attachment

To use the circle c utting attac hment, mount it to
the rod as shown in Figure 3.

Figure 3

9

Grounding Instructions

Electrical connections must

be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.

This machine must be grounded. In the ev ent of
a malfunction or br eakdo wn, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock.

Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
without yellow stripes, is the equipment­grounding conductor. If repair or r eplacem ent of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.

Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded.

Repair or replace a damaged or worn cord
immediately.

Make sure the voltage of your power supply
matches the specif ications on t he motor plate of
the Band Saw. The machine should be
connected to a dedicated circuit.

Extension cords

Recommended Gauges (AWG) of Extension Cords

Extension Cord Length *

25

50

75

100

150

200

Amps

feet

feet

feet

feet

feet

feet

The use of an extension cord is not
recommended for this Band Saw. But if one is
necessary, mak e sure the cor d rating is s uitable
for the amperage listed on the machine’s motor
plate. An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating.

Use the chart in Figure 4 as a gener al guide in
choosing the correct size cord. If in doubt, use
the next heavier ga uge. The smaller the gauge
number, the heavier the cord.

230 Volt, Three Phase Operation

The three-phase m odel is factory wired for 230
volt, but can be converted to 460 volt if so
desired (see “C onverting From 230 Volt t o 460
Volt”). You may either install a plug or “hard­wire” the Band Saw directly to a control panel.

If you are connecting a plug, use a proper UL­listed plug suitable for 230 volt operation.

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR

*based on limiting the line voltage drop to 5V at 150% of the
rated amperes.

NR: Not Recommended.

Figure 4

10

If the Band Sa w is to be hard-wir ed to a panel,
make sure a disconnect is available for the
operator. During hard-wiring of the Band Saw,
make sure the fus es have been removed or the
breakers have been tripped in the circuit to
which the Band Saw will b e connected. Place a
warning placard on the fuse holder or circuit
breaker to prevent it being turned on while the
machine is being wired.

Converting from 230 Volt to 460 Volt (Three Phase)

To convert from 230 volt to 460 volt:

1. In the band s aw’s electric al box, change t he
setting on the dial of the overload relay
(“FR” on page 42).

2. All re-wiring is done in the electrical box
only, by moving the j umpers at the terminal
block. Re-connect jumpers from 230V to
460V positions as shown in the diagram
inside the electrical box. (The diagram is
also included in the back of this manual.)

3. If using a plug, install a proper UL-listed
plug suitable for 460 volt operation.

IMPORTANT: Consult the diagrams on pages
40-42 for any clarification of these changes on
230V to 460V conversion.

Three-Phase Test Run

After wiring the band s a w, you sh ould check that
the wires have been connected properly.
Connect machine to the p ower source and turn
it on for an instant to watch the direction of blade
movement.

If the blade runs upward instead of downward,
disconnect machine from power, and switch
any two of the three leads in the motor junction
box (see “Electrical Connections”, page 40).

Adjustments

Blade Removal and Installation

Wear leather gloves when

removing or installing band saw blades. New
blades usually come in a coiled position; to
prevent injury, hold the blade with one hand
while carefully uncoiling it with the other.

1. Disconnect machine from power source.

2. Open the u pper and lower doors, and s wing
away the guard (Figure 5).

3. Rem ove th e block f rom the front ed ge of the
table (Figure 5).

11

Figure 5

4. Loosen tension on the blade b y turning the
tension handwheel (Figure 6) to the left.

5. Remove the worn b lade and install the ne w
blade, making sur e th e t eet h f ac e do wnwar d
where they pass through the slot in the
table.

6. Use the tension handwheel to tighten the
tension on the blade.

7. Proceed with “Blade Tension” and “Blade
Tracking” before operating the band saw.

Blade Tension

Rotate blade tension handwheel to the right to
increase tension on the blade, to the left to
decrease tension on the blade. Initially, set the
blade tension to corres pond to the width of your
blade, as indicated on t he tens ion gau ge (Fig ure

6). As you become familiar with the saw, you

may find it necessary to change the blade
tension from the initial setti ng, depen ding on the
width of the blade as well as the m aterial being
worked.

Keep in mind that too much or too little blade
tension can cause blade breakage and/or poor
cutting performance.

If the band saw is not to b e used for a period of
time, release tension on the blade – this will
prolong its lif e. First mak e a note of the spec ific
tension setting for that blade. The tension can
then be re-establis hed quickly when operations
are resumed.

Blade Tracking

1. Disconnect machine from power source.

Figure 6

2. Open the top blade wheel doors.

3. Move the gear shift lever into neutral
position (straight down).

4. Move the upper and lower blade guides
away from the blade (see “Blade Guides”).

5. Rotate upper blade wheel by hand,
observing the position of the blade as it
rides upon the wheel. The blade should
track as near the center of the wheel as
possible.

6. If the blade does not track properly, rotate
the blade tracking k nob (Figure 6) clock wise
to move the blade toward the front of the
wheel (as viewed from the front of the saw)
or counterclockwise to move the blade
toward the rear of the wheel. NOTE: This
will also move the blade away from or
toward the stoppers on the blade guide
assemblies, as shown in Figure 7.

12

Figure 7

IMPORTANT: These are sensitive
adjustments; make them gradually and
allow the blade time to react to the changes.

7. When satisfied, return the upper and lower
blade guides close to the blade.

8. Close upper and lower doors.

Guide Post

For effective cutt ing and for s afety’s sake, there
should be a minimum am ount of space between
the top of the workpiec e and the bottom of the
blade guides. Loosen the locking knob (see
Figure 6) and rotate the hand wheel (Figure 6) to
raise or lower the guide post so th at the guides
clear the workpiece by about 3/16”.

Blade Guides

Blade guides must be

properly adjusted or damage may occur to
the blade and/or guides.

1. Loosen the two sock et head cap screws on
the guide housing. See Figure 8.

Figure 8

2. Move the guide support forward or
backward in accordance with the width of
the blade. The front e nd of the blade guides
should be adjusted approximately 1/8”
behind the blade teeth. See Figure 8.

3. Tighten the hex cap screws securely.

4. This procedure should be done for both
upper and lower guide housings.

5. Loosen the soc ket head ca p screws (Fig ure

9) on the blade guides.

6. Move the blade guides so t hey are as close
to the blade as possible without touching it.

7. Tighten the sock et head cap screws (Figur e

9).

8. This procedure should be done for both
upper and lower blade guides.

As the blade guides receive use, they will
become worn at the front end. If the blade
guides become dif ficult to adjust, switch the l eft
and right blade guides (Figure 10).

The stopper positioned behind the back edge of
the blade (Figure 10) will als o become worn with
use, and the friction of the shaft with the saw
blade may cause lines in the surface of the
stopper. If this occurs, loosen the socket head
cap screw, and rotate the stopper to either side
to change its position on the blade. Re-tighten
socket head cap screw.

Figure 9

Figure 10

13

Squaring Work Table with Blade

1. Plac e the table in hori zonta l pos ition with “ 0”
on the scale (Figure 11).

2. Place a m achinist’s square on the ta ble and
against the blade as shown.

3. If the square is not flush against the blade,
loosen the screw belo w the tabl e ( Figur e 1 1)
with a 26mm wrench (provided).

4. Tilt the table as needed until the square is
flush with blade. Retighten the screw.

5. Make sure the pointer is set at “0” on the
scale. If it needs slight adjustment, loosen
the screw and sh ift the pointer u ntil it aligns
with “0”. Re-tighten the screw.

Auxiliary Table

1. After the main work table has been set
perpendicular to the blade, use a straight
edge to confirm that the auxiliary table is
level with the m ain t able, as shown in F igure

12. If the auxiliary table is not level with the
main table, make adjustments as follows.

2. To tilt the auxiliary table lef t or right, loosen
the screws (A, Figure 12) and turn one of
the stops (B, Figure 12) as needed. Re­tighten screws (A, F igure 12) securely after
adjustment.

3. To adjust the table front to back, loosen
screws (C, Figure 12). Re-tighten screws
securely after adjustment.

Replacing Drive Belts

(See Figure 13)

Figure 11

Figure 12

1. Disconnect machine from power source.

2. T o rem ove t he motor drive belt, loosen the
four screws at the base of the m otor. Lift up
on the motor to slacken and remove the
belt.

3. To remove the air compressor drive belt,
loosen the four hex nuts on the base of the
air compressor and slide the compressor in
the direction of the motor. After installing a
new belt, slide the compressor away from
the motor to tension the belt, and re-t ighten
the four hex nuts.

4. To r emove the gearbox drive belt, lo osen
the hex nuts on the base of the lower
variator, and slide the lo wer variator upwar d
to slacken and remove the belt.

5. To remove the variator belt, loosen the four
hex nuts on the variator and push the
variator upward to slacken the belt.

14

Figure 13

6. After installing new belts, make sure they
are tensioned properly.

Work Lamp Bulb

The Work Lamp uses a 20W/120V halogen
bulb.

Band Saw Operation

Consult “Features an d Terminology” on page 7
for identification of the controls.

Unlock the control panel using the provided
keys.

Never operate the band saw

without blade covers in place and secured.

Blade Break-In Procedure

New blades are very shar p and, therefore, h ave
a tooth geometry that is easily damaged if a
careful break-in procedure is not followed.
Consult the blade manufacturer’s literature for
break-in of specif ic blades on spec ific materials .
The following procedure will be adequate,
however, for break -in of JET -supplied blades on
lower alloy ferrous materials.

1. Use a section of round stock.

2. Operate the saw at lo w speed. Start the cut
with a very light feed rate.

3. When the saw has completed about 1/3 of
the cut, increase the feed rate slightly and
allow the saw to complete the cut.

4. Keep the feed rate at the same setting a nd
begin a second cut on the same or similar
workpiece.

5. When the saw has completed about 1/3 of
the cut, increase the feed rate while
watching the chip f or mation until cutting is at
its most efficient rate (refer to “Evaluating
Cutting Efficiency” below). Al low the saw to
complete the cut.

6. The blade is now considered ready for use.

Setting Blade Speed

1. Ref er to the Speed and P itch s election c hart
on page 23. Select t he speed sett ing for the
material to be cut.

2. While the machine is NOT running, move
the gear shift lever to the required speed
setting (high or low). See Figure 14.

Move the gear shift lever

only when the machine is NOT running, to
prevent damage to the gearbox.

15

Figure 14

3. Start the saw using the pushbutton.

4. Turn the speed setting handwheel (Figure

14) to the required speed. Turning the
handwheel clockwise increases speed.
Turning counterclockwise decreases speed.

Rotate the speed setting

handwheel only when the band saw is
running.

Evaluating Cutting Efficiency

The best way to d etermine whet her the blade is
cutting efficientl y is to observe t he chips form ed
by the cutting.

• If the chip formation is powdery, then the
feed is much too light, or the blade is dull.

• If the chips f ormed are curled, but co lored –
blue or straw colored from heat generated
during the cut – then the feed rate is too
high.

• If the chips are slightly curled and are not
colored by heat – the blade is sufficiently
sharp and is cutting at its most efficient rate.

Welder Operation

Wear eye protection while

operating the welder. Use care when
handling the blade after welding to avoid
burns.

The welding procedure involves the following
steps: Shearing the blade, grinding teeth to
allow for the weld area, the actual welding,
inspection of the blad e, annealing, grindin g and
a final inspection of the blade. This procedure
can be accomplished using the shear and
welder assemblies on your band saw. Proceed
as follows:

Shearing

Cut the blade to the longest length needed for
the band saw. Using t he sh ear to cut your blad e
will ensure that the blade ends are cut flat,
square and smooth.

1. Place the blade in the shear as shown in
Figure 15. Make sure the blade is held
square with the shear k nife, so that the cut
will be square with the blade.

Figure 15

2. Position the blad e so that t he cut is m ade at
a place that allows for uniform spacing of
the teeth. See Figure 16.

3. Push down the handle.

16

Figure 16

IMPORTANT: If a bla de has been cut by using
snips, the ends of the blade must be ground
square before welding them together, as shown
in Figure 17.

Removing Teeth

In fine pitched blades, one or more of the teeth
on each side of the c ut may need to be removed
by grinding so that the weld area of the blade is
uniform and the teeth will be uniformly spaced.
See Figure 16.

Welding

4. Carefully clean the ends of the blade which
will contact the welder jaws. Remove any
dirt, oil, scale and oxide.

Any rust (oxide) on th e blade

in the vicinity of the weld must be ground off
before the blade can be welded.

5. Turn pressure knob to “0” position (pointed
downward). NOTE: There will be some
resistance when turning the knob.

6. Insert one end of the blade in the left clam p
(Figure 18). Position the back edge of the
blade against the back edge of the left
clamp. Then position the end of the blade
midway between the left and right clamps.
Tighten the left clamp.

7. Insert the other end of the blade in the right
clamp. Position the back edge of the blade
against the back of the right clamp. Then
butt the end of the blade against the other
end of the blade (the blade ends need to be
in contact with eac h other). Tighten th e right
clamp.

8. Set the pressure selector switch
(counterclockwise rotation) to the
approximate setting require d for the width of
the blade being welded.

Figure 17

Figure 18

Keep hands clear of the w eld

area and the clamp jaws during welding.

9. Press and hold the weld b utton (Figure 18).
When the weld button is pushed, the left
clamp moves to the right to app ly pressure
to the blade ends. At the same tim e, sparks
will come from the blade ends as they are
being welded. Do not release weld button
until the blade joint is “red hot.”

10. Release the weld button, and wait 3 or 4
seconds until blad e returns to orig inal color.
Unclamp the blade.

11. Rotate the pressure selector switch back to
“0”.

17

The welder is designed for

intermittent use. Repeated welding within a
short period of time may cause the welder to
overheat.

12. Remove the blade from the clamps, and
carefully inspect it. T he spacing of the te eth
should be uniform and the weld should be
located in the center of the gullet.
Misalignment is easily noted at this time
from the weld appearance. See Figure 19
for examples of incorrect welds.

13. If the weld is imperfect, refer to the trouble­shooting section on page 28 for possible
remedies to any probl ems. Make corrections
before annealing.

Annealing

The blade must no w be an nea led, or c o ole d a t a
controlled rate to prevent it from becoming too
brittle.

14. T urn the pressure sele ctor knob all the way
to the left so the clam p jaws are closest to
each other.

15. Insert the bla de into the cl amps so the weld
area is centered between the clamps.
Secure the blade in t he jaws with th e clamp
handles.

Figure 19

16. Quickly press and release (jog) the anneal
button (Figure 18). Repeat the press-and­release process until you see a slightly red
glow from the weld area.

Do not press and hold the

anneal push button. The weld will be
overheated and will fail due to the excessive
heat.

17. Release both blade clamps, allow the blade
to cool, then remove the blade from the
clamps.

18. Check the integrity of the weld. Bend the
blade to form a radius at the point of the
weld. The size of the radius should be
approximately the sam e as the radius of the
band saw drive wheel. T he weld must hold
and not break or crack after forming the
radius. If the weld breaks, cut away the
welded area and repeat the welding­annealing process.

19. Check to make sure the welded section is
the same thicknes s as the rest of the blade.
If not, grind off excess weld material using
the grinder (Figure 20). Figure 21 illustr ates
some unacceptable grindings.

Figure 20

Figure 21

18

If the blade is thicker at the

weld than at the rest o f the blade, using the
blade may damage the guides.

20. When grind ing, do not hit the teeth, or grind
deeper than the thickness of the blade; or
burn or overheat the weld area. Be sur e to
remove flash from the back edge of the
blade. Any flash or “stub” teeth which
project beyond the normal set or height of
the other teeth must be ground off.

Clean Up

It is very important th at the clamp jaws be kept
clean at all times. The jaws or inserts m ust be
wiped or scraped clea n after every weld. Doing
this will ensure better welds by holding proper
alignment, preventing flash from becoming
embedded in the blade, and preventing shorts or
poor electrical contact.

Blade Selection

Using the proper bl ade for the job will increase
the operating eff iciency of your band saw, help
reduce necessary saw maintenance, and
improve your producti vity. Thus, it is important to
follow certain guidelines when selecting a saw
blade. Blade breakage, te eth stripping, crooked
cuts, and other comm on com plaints are, in most
instances, caused by using the wrong blade.

Consider these factors when selecting a blade:

• The type of material you will be cutting.

• The thickness of the workpiece.

• The features of the workpiece, such as

bends or curves with small radii.

These factors are important because they
involve basic concepts of saw blade design.
There are six blade features that are normally
changed to meet certain sawing requirements:

1. width

2. gage

3. pitch (number of teeth per inch)

4. tooth form (or shape)

5. the “set” of the teeth

6. the blade material itself

Width

Band saw width is measured from the back of
the blade to the tip of the tooth. Al ways use the
widest blade possible that still performs the
needed job. Generally, wider blades are used
for straight cutting. Narrower blades are used
when the part being cut has curves with small
radii. Refer to the c hart in Figure 22 to select a
width for radius cutting.

The radii in this chart are all based on cutting 1-inch thick
mild steel and using manual feed. In order to cut a close
tolerance radius the following factors, in addition to the blade
width, must be considered: thickness, machinability, feed
force and the location of the pivot point. Heavy feed in thick
work, for example, results in a barrel-shaped cut.

Figure 22

19

Gage

Use the standard gage (b lade thick ness) except
when the increased thickness of the workpiece
decreases accuracy and width cannot be
increased to compensate.

Examples of heavy gage applications:

1. When radius cutting in thick materials.

2. When the maximum width usable on the
machine still provides insufficient beam
strength for the blade. (Bea m strength is the
blade’s resistance to compression caused
by strong feeding or the type of material
being cut).

Pitch

Pitch is measured in “teeth per inch” (T .P.I.) and
can be constant or variable. Figure 23 shows
blades with diff erent pitches. A fine pitch (m ore
teeth per inch) will cut slower but smoother. A
coarse pitch (fewer teeth per inch) will cut
rougher but faster.

As a rule of thumb, the thicker the workpiece,
the coarser will be t he bla d e pi tch. If you have to
cut a hard or very brittle material, you will
probably want to use a blade with a finer pitch in
order to get clean cuts.

Using a blade with too few teeth may cause
vibration and a rou gh cut, while too m any teeth
may cause the gullets to fill with shavings and
overheat the blade.

As a general rule, use a b lade that will have no
fewer than 6 and no m ore than 12 teeth in the
workpiece at any given time.

The chart on page 23 will aid in determining
pitch for a particular job.

Shape

Figure 23

Figure 24 shows com mon types of tooth s hape.
Tooth shape has an effect on cutting rate.

The Regular blade, sometimes called a “raker”
blade, has evenly spaced teeth that are the
same size as the gullets, and a 0-degree rake
angle. This is a good general-purpose blade,
and often works well with ferrous metals .

The Skip type has f ewer t e eth an d l ar ger gu ll ets ,
providing the added chip clearance needed for
cutting softer, nonferrous materials, as well as
non-metallic applic ations such as wood, plastic ,
cork, and composition materials.

The Hook blade has lar ger teeth and gullets and
a positive rake ang le which permits better feed
and chip rem oval. It is useful for bot h cast iron
as well as hard, nonferrous alloys.

20

Figure 24

Variable-tooth blades combine features of the
other styles. They generally offer smooth cuts
and long blade life, while reducing noise and
vibration.

Set

The term “set” refers to the way in which the
saw teeth are bent or positioned. Bending the
teeth creates a kerf that is wider than the back
of the blade.

Set patterns are usually selected depending
upon the type of m aterial that needs to be cut.
Three common set patter ns are s hown in Figure

25.

The Regular, or Raker, set is generally furnished
on blades which have 2 to 24 teeth per inch.
These blades have o ne tooth set to left, one to
right, and one unset tooth called a raker. The
raker set is often used for contour cutting.

The Wave set is generally furnished on blades
which have 8 to 32 teeth per inc h. This set has
groups of teeth bent alt ernately to left and r ight,
which reduces the strain on individual teeth.
Blades with a wave set are used where tooth
breakage is a problem, such as in cutting thin
stock or where a variety of work is cut without
changing blades; also when the thick ness of the
workpiece changes, such as cutting hollow
tubing or structurals.

The Straight set has teeth in a consistent,
alternating pattern, which is good for fast, basic
cuts where a fine finish is not im por tant. This set
is also popular for cutting wood and plastic s .

Material

Some of the most common blade materials
include:

Carbon Steel Blade – widely used because of
its general adaptabil ity for all types of work and
for its lower cost. Excellent for cutting
nonferrous metals and plastics.

High Speed Steel Blade – resists heat
generated while cutting to a far greater extent
than carbon steel blades. Best suited for cutting
nonferrous metals.

Figure 25

Blade Breakage

Band saw blades are subject to high stresses
and breakage may sometimes be unavoidable.
However, man y factors can be c ontroll ed to help
prevent most blade breakage. Here are some
common causes for breakage:

1. Misalignment of the blade guides.

2. Feeding workpiece too quickly.

3. Using a wide blade to cut a short radius
curve.

4. Excessive tension.

5. Teeth are dull or improperly set.

6. Upper guides are set too high off the
workpiece.

7. Faulty weld on blade.

Carbide-Tipped Blade – Best used for cutting
titanium, beryllium, and case hardened
materials.

21

Maintenance

Before doing maintenance on

the machine, disconn ect it from th e electri cal
supply by pulling out the plug or switching
off the main switch ! Failure to compl y may
cause serious injury.

Use a brush to loosen accumulated chips and
debris. Use a shop vacuum to remove the
debris. Make sure the chip brush on the lower
band wheel is properly adju st ed.

Lubricate the air compressor with air tool oil
about every six months, or more frequently if
necessary. Unscrew the cap (Figure 26) and
add oil. Replace cap when finished.

Add grease to the gear box through the grease
fitting; also add gr ease as needed to the worm
gear.

If the power cord is worn, cut, or damaged in
any way, have it replaced immediately.

Figure 26

The chart (Figure 27) identifies areas that
require cleaning and/or lubricating. Use good
quality, general purpos e lu br ic ants.

Machine Part Lubricant Frequency

Bearings Machine oil Wipe down every day and

lubricate every 6 months

Rack and sliding portion of
Guide Post

Gear shift lever Grease every 6 months

Worm gear Grease every 3 months

Variator pulley Machine oil every 3 months

Blade tension screw Grease once a month

Air compressor reservoir Air Tool oil every 6 months

Weld clamp jaws ------- clean after each use

Rubber tire ------- wipe off daily

Work tables ------- clean daily

Grease every 7 days

Figure 27

22

Speed and Pitch Chart

23

Typical Band Saw Operations

24

Troubleshooting – Operating Problems

Trouble Probable Cause Remedy

Blade has been improperly welded. Re-weld the blade (see pages 16-19).

Saw blade is twisted.

Cuts not straight.

Blade slips off
wheel(s).

Blade quickl y
becomes dull.

Blade not installed properl y.

Feeding workpiece too forcefully. Decrease feed rate.

Incorrect choice of blade.

Blade tooth has improper set. File to proper set or replace blade.
Not enough blade tension. Increase tension.

Guide post too high.

Feed rate too strong. Decrease feed rate.
Blade not tensioned enough. Increase tension.

Wheels not aligned properly.

Blade speed too fast. Use slower speed.
Wrong blade for the job. Use proper blade for workpiece.
Feed rate excessive. Decrease feed rate.

Set the guide inserts closer, and
increase blade tension.

Use a proper width blade for radius or
wavy line cutting.

Set guide post closer to the
workpiece.

Contact technical service for
adjustment of wheel alignment.

Blade warps.

Band Saw is noisy, or
vibrates too much.

Blade teeth keep
breaking.

Blade becomes
damaged easily.

Dull blade. Sharpen or replace blade.
Guide post not fixed properly. Fix guide post in position.
Blade not tensioned enough. Increase tension.

Blade not 90° to table.

Band Saw not resting on level
surface.

The variator pulley is damaged. Replace pulley.
Incorrect blade for the job. Select proper blade pitch and style.
Blade is of inferior material. Use better quality blade.
The blade has been over-annealed. Decrease annealing temperature.
Too large a gap between blade

guides and blade.
Blade too wide for short radius

cutting.

Adjust table perpendicular to blade
(see page 14).

Floor must be flat.

Adjust proper gap between guides
and blade (see page 13).

Select narrower blade appropriate to
the job.

25

Troubleshooting – Mechanical and Electrical Problems

Trouble Probable Cause Remedy

Machine will not
start/restart or
repeatedly trips
circuit breaker or
blows fuses.

Verify machine is connected to power

No incoming power.

Cord damaged. Replace cord.

Overload automatic reset has not
reset.

Band Saw frequently trips.

Building circuit breaker trips or fuse
blows.

source. Make sure START button is
pushed in completely, and the STOP
button is disengaged.

When the band saw overloads on the
circuit breaker built into the motor
starter, it may take time for the
machine to cool down before restart.
Allow unit to adequately cool before
attempting restart. If problem persists,
check amp setting on the motor
starter.

One cause of overloading trips which
are not electrical in nature is too
heavy a cut. The solution is to reduce
feed pressure into the blade. If too
heavy a cut is not the problem, then
check the amp setting on the overload
relay. Match the full load amps on the
motor as noted on the motor plate. If
amp setting is correct then there is
probably a loose electrical lead.
Check amp setting on motor starter.

Verify that band saw is on a circuit of
correct size. If circuit size is correct,
there is probably a loose electrical
lead. Check amp setting on motor
starter.

Switch or motor failure (how to
distinguish).

Motor overheated.

26

If you have access to a voltmeter, you
can separate a starter failure from a
motor failure by first, verifying
incoming voltage at 220+/-20 and
second, checking the voltage
between starter and motor at 220+/-

20. If incoming voltage is incorrect,
you have a power supply problem. If
voltage between starter and motor is
incorrect, you have a starter problem.
If voltage between starter and motor
is correct, you have a motor problem.

Clean motor of dust or debris to allow
proper air circulation. Allow motor to
cool down before restarting.

Trouble Probable Cause Remedy

Machine will not
start/restart or
repeatedly trips
circuit breaker or
blows fuses.

Band Saw does not
come up to speed.

If electric motor is suspect, you have
two options: Have a qualified

Motor failure.

Miswiring of the unit.

Switch failure.

Extension cord too light or too long.

Low current. Contact a qualified electrician.

electrician test the motor for function
or remove the motor and take it to a
qualified electric motor repair shop
and have it tested.

Double check to confirm all electrical
connections are correct. Refer to
appropriate wiring diagrams on pages
40 and 41 to make any needed
corrections.

If the start/stop switch is suspect, you
have two options: Have a qualified
electrician test the switch for function,
or purchase a new start/stop switch
and establish if that was the problem
on changeout.

Replace with adequate size and
length cord.

27

Troubleshooting – Welded Blade Inspection

Trouble Probable Cause Remedy

Weld is misaligned.

Misaligned weld:
Blade ends are
overlapped.

Weld breaks when
used.

Dirt or scale on clamp jaws or blade.

Blade ends not square.

Blade ends not correctly aligned when
clamped in jaws.

Worn clamp jaws Replace clamp jaws.
Clamp jaws not aligned correctly. Align jaws correctly.
Pressure knob is set for wider blade

than the one used.
Blade ends or clamp jaws not aligned

correctly.
Weld is weak and incomplete;

possible “blow holes” (see Figur e 19).
Weld has been ground too thin. Cut and re-weld the blade ends.

Weld is not annealed correctly.

Always keep jaws clean. Clean blade
before welding.

Before welding, grind cut edges of the
blade until they are square. Use the
shear on the band saw for square
cuts.

Align the ends properly before
clamping.

Adjust the pressure knob correctly for
particular blade width.

Make corrections as needed.

Cut and re-weld the blade ends.

Follow annealing instructions on page

18.

Incomplete weld. Pressure knob not set correctly. Make appropriate adjustment

Improper clamping procedures.

Limit switch (#1, page 39) not
adjusted correctly.

Defective limit switch; doesn’t break
circuit at end of welding operation.

Clamp jaw movement obstructed by
kinked jaw cable or tangled wires.

Incorrect annealing heat.

Brittle weld.

Scale or oil on weld caused poor
annealing.

Follow instructions on pages 16
through 19.

Adjust limit switch correctly.

Replace limit switch.

Bend cable and untangle wires.

Bring weld up to correct color (see
page 18).

Keep clamp jaws and blade clean.

28

Troubleshooting – Welder Mechanical Problems

Trouble Probable Cause Remedy

Weld could not be
made. Jaws do not
move.

Weld area melts
when weld switch is
pushed.

Blade cannot be
tightly clamped with
the clamp jaws.

Annealing doesn’t
occur when the
annealing button is
pushed.

Wire connection is poor; connecting
point of welding switch is bad.

Transformer burnt out. Change transformer, or re-wire it.
Blade has oil on it. Wipe off any oil.
Blade ends have rust on them. Grind off the rust.

Welding switch is cutting off too late.

Welding press is too weak.

Jaw movement is too slow.

Clamp jaws are out of order, or
decayed.

Lower jaw inserts are out of order. Replace lower jaw inserts.
Annealing switch connection is poor. Change the annealing switch.

Fuse is blown. Replace fuse.

Change switch, or grind the
connecting port with a file.

Screw the welding switch connecting
nut tighter.

Rotate the pressure selector knob
accordingly.

Put some oil on the rear side of the
welding lever and the two jaws.

Replace clamp jaws.

Annealing button will
not return to correct
position after it is
released.

Grinder will not run
when the Grinder
switch is pushed.

Annealing button has dust or debris
around it.

Grinder motor is burnt out. Change grinder motor or re-wire it.
Grinder switch is bad. Replace grinder switch.

Remove the annealing button housing
and clean out any dust or debris.

Replacement Parts

Replacement parts are lis ted on the fol lowing pag es. To order parts or reach our service de partm ent, call
1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and
Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

29

Parts List: VBS-3612 Band Saw

(refer to breakdowns on pages 35 and 36)

Index No. Part No. Description Size Qty

1 ............... VBS3612-101 ........... Gear Box .............................................................. .................................... 1

2 ............... TS-0209101 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 2-1/4” ...... ..... 4

3 ............... TS-0720091 ............. Lock Washer ........................................................ 3/8" ............................ 26

4 ............... TS-0680041 ............. Flat Washer .......................................................... 3/8" ............................ 24

5 ............... TS-0271091 ............. Set Screw ............................................................. 3/8”-16 x 1" ................. 4

6 ............... VBS3612-106 ........... Oil Seal ................................................................. Ф40 x Ф30 x 7mm ...... 1

7 ............... VBS3612-107 ........... Oil Seal ................................................................. Ф52 x Ф30 x 7mm ...... 1

8 ............... VBS3612-108 ........... Gear Box Cover ................................................... .................................... 1

9 ............... TS-0050011 ............. Hex Cap Screw .................................................... 1/4”-20 x 1/2" .............. 4

10 ............. TS-0720071 ............. Lock Washer ........................................................ 1/4" .............................. 6

11 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4" .............................. 6

12 ............. VBS3612-112 ........... Gear ..................................................................... .................................... 1

13 ............. VBS3612-113 ........... Key ....................................................................... 6 x 35mm .................... 1

14 ............. VBS3612-114 ........... Oil Seal ................................................................. Ф30 x Ф19 x 8mm ...... 1

15 ............. VBS3612-115 ........... Retaining Ring .................................................... 30 ................................ 1

16 ............. VBS3612-116 ........... Gear ..................................................................... .................................... 1

17 ............. VBS2012-0530 ......... Screw Nut ............................................................. 35mm .......................... 1

18 ............. VBS3612-118 ........... Screw Nut ............................................................. 26mm .......................... 1

19 ............. VBS3612-119 ........... Gear ..................................................................... .................................... 1

20 ............. VBS3612-120 ........... Gear Shaft ............................................................ .................................... 1

21 ............. VBS3612-121 ........... Key ....................................................................... 1/4 x 5/8" ..................... 2

22 ............. VBS3612-122 ........... Shaft Cover .......................................................... .................................... 1

23 ............. TS-0207041 ............. Socket Head Cap Screw ...................................... 1/4”-20 x 3/4" .............. 9

24 ............. VBS3612-124 ........... Gear ..................................................................... .................................... 1

25 ............. VBS3612-125 ........... Main Shaft ............................................................ .................................... 1

26 ............. VBS3612-126 ........... Retaining Ring ..................................................... 30mm .......................... 1

27 ............. VBS3612-127 ........... Main Shaft Cover ................................................. .................................... 1

28 ............. VBS3612-128 ........... Oil Seal ................................................................. Ф58 x Ф40 x 8mm ...... 1

29 ............. VBS3612-129 ........... Speed Changing Shaft ......................................... .................................... 1

30 ............. VBS3612-130 ........... Speed Changing Arm ........................................... .................................... 1

31 ............. TS-0561011 ............. Hex Nut ................................................................ 1/4"-20 ........................ 3

32 ............. VBS3612-132 ........... Shaft Stopper ....................................................... .................................... 1

33 ............. TS-0270051 ............. Socket Set Screw ................................................. 5/16”-18 x 1/2” ............ 1

34 ............. VBS3612-134 ........... Spring ................................................................... .................................... 1

35 ............. VBS3612-135 ........... Slide Block ........................................................... .................................... 1

36 ............. VBS3612-136 ........... Clutch ................................................................... .................................... 1

37 ............. VBS3612-137 ........... Brass Bushing ...................................................... .................................... 2

38 ............. VBS3612-138 ........... Brass Bushing ...................................................... .................................... 1

39 ............. VBS3612-139 ........... Speed Changing Lever ........................................ .................................... 1

40 ............. VBS3612-140 ........... Shaft Housing ...................................................... .................................... 1

41 ............. VBS3612-141 ........... Socket Head Cap Screw ...................................... 10-24 x 5/8" ................. 3

42 ............. VBS3612-142 ........... Speed Lever Ring ................................................ .................................... 1

43 ............. TS-0209031 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 3/4" .............. 1

44 ............. VBS3612-144 ........... Pulley ................................................................... 10” A2 ......................... 1

45 ............. TS-0209061 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1-1/4” ........... 9

46 ............. VBS3612-146 ........... Lever Knob ........................................................... .................................... 1

47 ............. BB-6 008 ................... Ball Bearing ......................................................... 6008 ............................ 1

48 ............. BB-6206 ................... Ball Bearing .......................................................... 6206 ............................ 1

49 ............. BB-6304 ................... Ball Bearing .......................................................... 6304 ............................ 1

49A ........... VBS3612-149A ........ Work Table ........................................................... .................................... 1

50 ............. VBS3612-150G ........ Table Support Frame ........................................... .................................... 1

51 ............. TS-0060071 ............. Hex Cap Screw .................................................... 3/8”-16 x 1-1/2” ........... 4

52 ............. VBS3612-152G ........ Table Support Housing ........................................ .................................... 1

53 ............. 5513572 ................... Socket Head Cap Screw ...................................... 1/2"-12 x 2” ................. 4

54 ............. TS-0720111 ............. Lock Washer ........................................................ 1/2" .............................. 8

55 ............. TS-0680061 ............. Flat Washer .......................................................... 1/2" .............................. 8

30

Index No. Part No. Description Size Qty

56 ............. TS-0561021 ............. Hex Nut ................................................................ 5/16”-18....................... 4

57 ............. VBS1220M-110G ..... Guide Support Housing ........................................ .................................... 1

58 ............. TS-0208061 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 1" ............... 4

59 ............. TS-0720081 ............. Lock Washer ........................................................ 5/16" .......................... 34

60 ............. TS-0680031 ............. Flat Washer .......................................................... 5/16" .......................... 31

61 ............. TS-1503061 ............. Socket Head Cap Screw ...................................... M6 x 25 ....................... 2

62 ............. VBS3612-162 ........... Right-Handed Screw ............................................ 1/4 x 1" ........................ 1

63 ............. T S- 020706 1 ............. Socket Head Cap Scre w ...................................... 1/4-20 x 1” ................... 2

64 ............. VBS3612-164 ........... Left-Handed Screw .............................................. .................................... 1

65 ............. VBS3612-165 ........... Slider .................................................................... .................................... 1

66 ............. VBS3612-166 ........... Table Tilt Adjust Screw ........................................ .................................... 1

67 ............. VBS3612-167 ........... Auxiliary Table ..................................................... .................................... 1

68 ............. VBS3612-168G ........ Auxiliary Table Support Frame ............................ .................................... 1

69 ............. VBS3612-169G ........ Table Bracket ....................................................... .................................... 2

70 ............. T S- 020906 1 ............. Socket Head Cap Scre w ..................................... 3/8”-16 x 1-1/4” ........... 4

71 ............. TS-0209081 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1-3/4” ........... 4

72 ............. VBS3612-172G ........ Bracket ................................................................. .................................... 1

73 ............. TS-0561031 ............. Hex Nut ................................................................ 3/8"-16 ........................ 4

74 ............. VBS3612-174 ........... Adjust Screw ........................................................ .................................... 2

75 ............. VBS3612-175 ........... Miter Gauge ......................................................... .................................... 1

76 ............. TS-0208071 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 1-1/4” ......... 3

77 ............. T S- 150302 1 ............. Socket Head Cap Scre w ..................................... M6 x 10 ....................... 8

78 ............. TS-1534032 ............. Phillips Pan Head Machine Screw ....................... M5 x 8 ......................... 1

79 ............. TS-2361051 ............. Lock Washer ........................................................ M5 ............................. 19

80 ............. VBS2012-1550 ......... Rip Fence ............................................................. .................................... 1

81 ............. VBS3612-181 ........... Circle Cutting Attachment .................................... .................................... 1

82 ............. TS-0208061 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 1" ............... 2

83 ............. VBS3612-183 ........... Hex Cap Screw .................................................... 1/4"-20 x 2-3/4” ........... 1

84 ............. VBS3612-184 ........... Holding Jaw.......................................................... .................................... 1

85 ............. VBS3612-185 ........... Feed Screw .......................................................... .................................... 1

................. VBS3612-1800 ......... Feed Jaw Ass embly ............................................ .................................... 1

86 ............. VBS3612-186 ........... Magnifying Glass ................................................. .................................... 1

87 ............. TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 10 ....................... 2

88 ............. TS-1550031 ............. Flat Washer .......................................................... M5 ............................... 2

89 ............. VBS3612-189 ........... Blade Guide Support ............................................ .................................... 1

90 ............. VBS3612-190 ........... Blade Guide Support ............................................ .................................... 1

91 ............. VBS16-132 ............... Blade Guides........................................................ .................................... 4

92 ............. TS-1503061 ............. Socket Head Cap Screw ...................................... M6 x 25 ....................... 4

93 ............. TS-1551041 ............. Lock Washer ........................................................ M6 ............................. 10

94 ............. TS-1550041 ............. Flat Washer .......................................................... M6 ............................... 4

95 ............. VBS3612-195 ........... Blade Stopper ...................................................... .................................... 1

96 ............. VBS3612-196 ........... Blade Stopper ...................................................... .................................... 1

97 ............. VBS2012-1350 ......... Blade Guide Post ................................................. .................................... 1

98 ............. VBS2012-1351 ......... Gear Rack ............................................................ .................................... 1

99 ............. TS-0206022 ............. Socket Head Cap Screw ...................................... 10-24 x 1/2" ................. 3

100 ........... VBS2012-1360 ......... Guide Post Housing ............................................. .................................... 1

101 ........... VBS3612-1101G ...... Blade Guard, Left ................................................. .................................... 1

102 ........... VBS3612-1102 ......... Blade Guard, Right .............................................. .................................... 1

103 ........... VBS2012-1400

104 ........... VBS2012-1410 ......... Spring Locker ....................................................... .................................... 1

105 ........... TS-0207071 ............. Socket Head Cap Screw ...................................... 1/4”-20 x 1-1/4" ........... 2

106 ........... VBS3612-1106 ......... Post Housing Spring ............................................ .................................... 1

107 ........... VBS2012-1450 ......... Post Elevating Gear ............................................. .................................... 1

108 ........... TS-1550071 ............. Flat Washer .......................................................... M10 ............................. 1

109 ........... TS-1540071 ............. Hex Nut ................................................................ M10 ............................. 2

110 ........... VBS3612-1110 ......... Guide Post Locker ............................................... .................................... 1

111 ........... VBS3612-1111 ......... Handwheel ........................................................... .................................... 1

112 ........... TS-0270051 ............. Socket Set Screw ................................................. 5/16”-18 x 1/2" ............ 1

113 ........... VBS3612-1113 ......... Handwheel Knob .................................................. .................................... 1

......... Spring ................................................................... .................................... 2

31

Index No. Part No. Description Size Qty

114 ........... VBS3612-1114 ......... Main Drive Motor .................................................. 3HP 3PH ..................... 1

115 ........... TS-0051051 ............. Hex Cap Screw .................................................... 5/16”-18 x 1" ............... 8

116 ........... VBS3612-1116 ......... Motor Pull e y (serial no: 130 3361 3 and lo wer) ..... 4-1/8” A3 ..................... 1

................. VB S36 12-1 116N ...... Motor Pulle y (serial no: 130 3361 4 and higher ) .... 65mm .......................... 1

117 ........... VB-A44 ..................... V-Belt ................................................................... 2010+7070 .................. 2

................. VB-A43 ..................... V-Be lt (seria l no. 131 236 17 and higher ) .............. A43 .............................. 2

118 ........... VB-A50 ..................... V-Belt ................................................................... 7300+7071 .................. 2

119 ........... BA 62 ........................ V-Be lt (s eria l no. 130 336 13 and lower ) ............... 2010+4450 ................ .. 1

................. BA 59 ........................ V-Be lt (ser ia l no. 130 336 14 and higher) .............. .................................... 1

120 ........... VBS2012-BV875 ...... V-Belt ................................................................... 7020+7220 .................. 1

121 ........... VBS1220A-301 ........ Lower Wheel ........................................................ .................................... 1

122 ........... VBS1220A-302 ........ Rubber Tire .......................................................... .................................... 2

123 ........... VBS3612-1123 ......... Rubber Tire .......................................................... .................................... 1

124 ........... VBS2012-3030 ......... Tapered Sleeve .................................................... .................................... 1

125 ........... VBS2012-3040 ......... Wheel Locking Nut ............................................... .................................... 1

126 ........... VBS1220A-305 ........ Upper Wheel ........................................................ .................................... 1

127 ........... VBS3612-1127 ......... Auxiliary Wheel .................................................... .................................... 1

128 ........... VBS2012-3060 ......... Upper Wheel Lock ............................................... .................................... 2

129 ........... VBS2012-3070 ......... Upper Wheel Nut ................................................. .................................... 1

130 ........... VBS2012-3080CP .... Slide Block Housing ............................................. .................................... 1

131 ........... TS-0209051 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1” ............... 10

132 ........... VBS3612-1132 ......... Auxiliary Wheel Shaft ........................................... .................................... 1

133 ........... TS-0271071 ............. Socket Set Screw ................................................. 3/8”-16 x 3/4" .............. 4

134 ........... VBS2012-3090 ......... Slide Block Seat ................................................... .................................... 1

135 ........... VBS2012-3100 ......... Slide Block Guide ................................................. .................................... 2

136 ........... TS-0209071 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1-1/2” ........... 4

137 ........... VBS2012-3110A ...... Upper Wheel Slider .............................................. .................................... 1

138 ........... TS-0267041 ............. Socket Set Screw ................................................. 1/4"-20 x 3/8" .............. 4

140 ........... VBS2012-3112 ......... Slide Scre w Shaft ................................................. .................................... 1

................. VBS2012-3116 ......... Sl ide Scre w Shaft As s embly (includes #129,140) .................................... 1

142 ........... VBS2012-3120 ......... Wheel Elevation Shaft .......................................... .................................... 1

143 ........... VBS2012-3121 ......... Spring ................................................................... .................................... 1

144 ........... VBS2012-3150 ......... Washer ................................................................. .................................... 1

145 ........... VBS2012-3180 ......... Indicator Rings ..................................................... .................................... 3

146 ........... VBS2012-3190 ......... Tension Indicator ................................................. .................................... 1

147 ........... VBS2012-3200 ......... Wheel Tilt Adjuster ............................................... .................................... 1

148 ........... VBS2012-3220 ......... Wheel Tilt Connector ........................................... .................................... 1

149 ........... VBS2012-3240 ......... Connector Washer ............................................... .................................... 1

150 ........... VBS3612-1150 ......... Connector Housing .............................................. .................................... 1

151 ........... TS-1504041 ............. Socket Head Cap Screw ...................................... M8 x 20 ....................... 3

152 ........... VBS2012-9030 ......... Handwheel ........................................................... .................................... 1

153 ........... TS-0208031 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 5/8" ............ 2

154 ........... VBS3612-1154 ......... Wheel Tilt Knob .................................................... .................................... 1

155 ........... G6205 ...................... Ball Bearing .......................................................... 6205 ............................ 2

156 ........... BB-6305 ................... Ball Bearing .......................................................... 6305 ............................ 2

157 ........... VBS3612-1157 ......... Air Pump Suspension Arm .................................. .................................... 2

158 ........... TS-0081031 ............. Hex Cap Screw .................................................... 5/16”-18 x 3/4" ............ 4

159 ........... VBS2012-4170 ......... Air Nozzle ............................................................. .................................... 1

160 ........... VBS2012-4180 ......... Air Nozzle Clip...................................................... .................................... 1

160-1 ........ VBS3612-4190 ......... Air Hose ............................................................... .................................... 1

161 ........... VBS3612-1161 ......... Air Compressor .................................................... .................................... 1

162 ........... VBS3612-1162G ...... Main Body ............................................................ .................................... 1

163 ........... VBS3612-1163G ...... Rear Door, Right .................................................. .................................... 1

164 ........... VBS3612-1164G ...... Rear Door, Left .................................................... .................................... 1

165 ........... TS-1533032 ............. Pan Head Screw .................................................. M5 x 10 ..................... 14

166 ........... VBS3612-1166G ...... Front Lower Door ................................................. .................................... 1

167 ........... VBS3612-1167G ...... Front Upper Door, Right ....................................... .................................... 1

168 ........... VBS3612-1168G ...... Front Upper Door, Left ......................................... .................................... 1

169 ........... VBS3612-1169 ......... Upper Door Hinge ................................................ .................................... 4

32

Index No. Part No. Description Size Qty

170 ........... TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 10 .................... 12

171 ........... TS-1540031 ............. Hex Nut ................................................................ M5 ............................. 10

172 ........... TS-1533052 ............. Phillips Pan Head Machine Screw ....................... M5 x 16 ...................... 8

173 ........... VBS3612-1173 ......... Hinge .................................................................... .................................... 6

174 ........... VBS3612-1174 ......... Spring Plate.......................................................... .................................... 6

175 ........... VBS3612-1175 ......... Handle Arm .......................................................... .................................... 3

176 ........... TS-1534052 ............. Phillips Pan Head Machine Screw ....................... M6 x 16 ....................... 6

177 ........... TS-1540041 ............. Hex Nut ................................................................ M6 ............................... 6

178 ........... 9600 ......................... Chip Stopper ........................................................ .................................... 1

179 ........... TS-2288202 ............. Phillips Pan Head Machine Screw ....................... M8 x 12 ....................... 3

180 ........... VBS3612-1180 ......... Pointer .................................................................. .................................... 1

181 ........... VBS2012-9780 ......... Brush Bracket....................................................... .................................... 1

182 ........... TS-2361081 ............. Lock Washer ........................................................ M8 ............................... 1

183 ........... TS-0050031 ............. Hex Cap Screw .................................................... 1/4"-20 x 3/4" .............. 1

184 ........... VBS2012-9790 ......... Chip Brush ........................................................... .................................... 1

185 ........... VBS3612-1185 ......... Eye Bolt ................................................................ .................................... 1

186 ........... VBS2012-6600 ......... Push button, On ................................................... .................................... 1

187 ........... VBS2012-6602 ......... Push button, Off ................................................... .................................... 1

188 ........... VBS2012-6610 ......... Emergency Stop Switch ....................................... .................................... 1

189 ........... VBS3612-1189 ......... Limit Switch .......................................................... .................................... 3

190 ........... VBS2012-6650 ......... Key Switch ........................................................... .................................... 1

191 ........... VBS3612-1191 ......... Main Switch .......................................................... .................................... 1

192 ........... TS-2284301 ............. Phillips Flat Head Machine Screw ....................... M4 x 20 ....................... 2

193 ........... VBS3612-1193 ......... Contactor .............................................................. .................................... 1

194 ........... TS-1532052 ............. Phillips Pan Head Machine Screw ....................... M4 x 15 ....................... 8

195 ........... VBS3612-1195 ......... Overload Relay .................................................... .................................... 1

196 ........... VBS2012-6742 ......... Pilot Light, Green (Power) .................................... .................................... 1

197 ........... VBS3612-1197 ......... Voltage Reducer .................................................. .................................... 1

198 ........... TS-2284082 ............. Phillips Pan Head Machine Screw ....................... M4 x 8 ....................... 16

199 ........... VBS3612-1199A ...... Fuse Block ........................................................... .................................... 3

200 ........... TS-1534052 ............. Phillips Pan Head Machine Screw ....................... M6 x 15 ....................... 3

201 ........... VBS3612-1201A ...... Fuse Holder.......................................................... .................................... 2

202 ........... VBS3612-1202A ...... Fuse Holder.......................................................... .................................... 1

203 ........... VBS3612-1203 ......... Wire Housing........................................................ .................................... 3

204 ........... VBS3612-1204 ......... Ground Seat ......................................................... .................................... 1

205 ........... VBS3612-1205G ...... Electrical Box ....................................................... .................................... 1

206 ........... TS-1502081 ............. Socket Head Cap Screw ...................................... M5 x 35 ....................... 2

207 ........... VBS3612-1207G ...... Wiring Plate .......................................................... .................................... 1

208 ........... TS-0810012 ............. Round Head Screw .............................................. 10-24 x 1/4" ................. 4

209 ........... VBS3612-1209 ......... Wiring Duct........................................................... .................................... 1

210 ........... VBS3612-1210 ......... Control Plate ........................................................ .................................... 1

211 ........... VBS3612-1211 ......... Copper Pan Head Screw ..................................... M4 x 10 ....................... 6

212 ........... VBS2012-8712 ......... Indicator Plate ...................................................... .................................... 1

213 ........... VBS2012-8372 ......... Variator Instruction ............................................... .................................... 1

214 ........... VBS2012-8422 ......... Gear Box Instruction ............................................ .................................... 1

215 ........... VBS3612-1215 ......... Tilt Indicator Scale ............................................... .................................... 1

216 ........... VBS2012-7000CP .... Motor Spring Housing .......................................... .................................... 1

217 ........... TS-0051061 ............. Hex Cap Screw .................................................... 5/16”-18 x 1-1/4" ....... 16

218 ........... VBS2012-7010 ......... Spring ................................................................... .................................... 1

219 ........... VBS3612-1219 ......... Variator Disk, Upper Outer ................................... .................................... 1

220 ........... TS-0208041 ............. Socket Head Cap Screw ...................................... 5/16”-18 x 3/4" ............ 3

221 ........... VBS2012-7030 ......... Variator Disk, Upper Inner ................................... .................................... 1

222 ........... VBS2012-7040 ......... Variator Housing Tube ......................................... .................................... 1

223 ........... VBS3612-1223 ......... Variator Disk Shaft ............................................... .................................... 1

224 ........... TS-1501051 ............. Socket Head Cap Screw ...................................... M4 x 16 ....................... 3

225 ........... VBS3612-1225 ......... Key ....................................................................... 6 x 80mm .................... 1

226 ........... VBS2012-7060 ......... Variator Housing .................................................. .................................... 1

227 ........... VBS3612-1227 ......... Retaining Ring ..................................................... 16 ................................ 1

228 ........... VBS3612-1228 ......... Pulley ................................................................... 9” A2 ........................... 1

33

Index No. Part No. Description Size Qty

229 ........... TS-0209051 ............. Socket Head Cap Screw ...................................... 3/8”-16 x 1" ................. 1

230 ........... VBS2012-7080 ......... Worm Gear........................................................... .................................... 1

231 ........... TS-0207031 ............. Socket Head Cap Screw ...................................... 1/4”-20 x 5/8" .............. 1

232 ........... VBS2012-7090 ......... Worm Gear Housing ............................................ .................................... 1

233 ........... TS-0267061 ............. Set Screw ............................................................. 1/4"-20 x 5/8" .............. 4

234 ........... VBS2012-7100 ......... Gear Shaft ............................................................ .................................... 1

235 ........... VBS2012-7110 ......... Worm .................................................................... .................................... 1

236 ........... TS-0267041 ............. Socket Set Screw ................................................. 1/4"-20 x 3/8" .............. 1

237 ........... VBS2012-7120 ......... Arm ....................................................................... .................................... 1

238 ........... VBS2012-7190 ......... Screw Nut ............................................................. .................................... 1

239 ........... BB-6007 ................... Ball Bearing .......................................................... 6007 ............................ 2

240 ........... VBS2012-7200 ......... Spring Housing .................................................... .................................... 1

241 ........... VBS2012-721 ........... Spring ................................................................... .................................... 1

242 ........... VBS2012-7220 ......... Variator Disk, Lower Outer ................................... .................................... 1

243 ........... VBS2012-7230 ......... Variator Disk, Lower Inner ................................... .................................... 1

244 ........... VBS2012-7250 ......... Variator Shaft ....................................................... .................................... 1

245 ........... VBS3612-1245 ......... Key ....................................................................... 6 X 60mm ................... 1

................. VBS3612-VDLI ......... Variator Disk, Lower Inner Assembly (includes 243,244,245,224) ........... 1

246 ........... VBS3612-1246 ......... Shaft Housing ...................................................... .................................... 1

247 ........... VBS2012-7290 ......... Spacer .................................................................. .................................... 1

248 ........... VBS3612-1248 ......... Socket Head Cap Screw ...................................... 10-24 x 5/8" ................. 3

249 ........... VBS3612-1249 ......... Pulley ................................................................... 4-1/8” A2 ..................... 1

250 ........... VBS3612-1250 ......... Speed Readout Detector ..................................... .................................... 1

251 ........... VBS1220M-661 ........ Digital Tachometer ............................................... .................................... 1

252 ........... BB-6204 ................... Ball Bearing .......................................................... 6204 ............................ 1

253 ........... TS-1502021 ............. Socket Head Cap Screw ...................................... M5 x 10 ....................... 1

254 ........... TS-1524041 ............. Socket Set Screw ................................................. M8 x 16 ....................... 1

255 ........... BB-6 303 ................... Ball Bearing ......................................................... 6303 ............................ 1

256 ........... VBS2012-1080 ......... Blade Guard ......................................................... .................................... 2

257 ........... VBS3612-9017 ......... Handle Screw ....................................................... .................................... 1

258 ........... VBS3612-1371 ......... Blade Guard Left .................................................. .................................... 1

259 ........... F006076 ................... Retaining Ring, Internal ....................................... RR62 ........................... 1

260 ........... F006054 ................... Retaining Ring, External ...................................... RS35 ........................... 1

261 ........... F006074 ................... Retaining Ring, Internal ....................................... RR52 ........................... 1

262 ........... F006050 ................... Retaining Ring, External ...................................... RS25 ........................... 1

263 ........... F006047 ................... Retaining Ring, External ...................................... RS20 ........................... 2

264 ........... F006075 ................... Retaining Ring, Internal ....................................... RR47 ........................... 1

265 ........... VBS3612-9850 ......... Key ....................................................................... .................................... 1

266 ........... VBS3612-2020 ......... Motor Rotary Seat ................................................ .................................... 1

267 ........... VBS3612-1070 ......... Flat Washer .......................................................... .................................... 1

268 ........... F004904 ................... Hex Socket Cap Screw ........................................ 3/8”x2-1/4” .................. 1

269 ........... VBS3612-9602 ......... Chip Stopper ........................................................ .................................... 1

Optional Accessories

Stock No Description

5674030 Replacement Blade – 1/4" x .025" x 197" x 14R-C

34

VBS-3612 Band Saw

35

VBS-3612 Band Saw

36

Parts List: Welder, Shear and Work Lamp Assemblies

(refer to breakdown on page 39)

Index No. Part No. Description Size Qty

1 ............... JWG34-601 .............. Limit Switch .......................................................... .................................... 1

2 ............... PR-EV-6011 ............. Insulator ............................................................... .................................... 1

3 ............... VBS3612-203 ........... Pan Head Bolt ...................................................... 1/8”-32 x 5/8" .............. 2

4 ............... TS-0720051 ............. Lock Washer ........................................................ 1/8" .............................. 2

5 ............... PR-EV-6020 ............. Guide Block .......................................................... .................................... 1

6 ............... TS-1502061 ............. Socket Head Cap Screw ...................................... M5 x 25 ....................... 2

7 ............... TS-1551031 ............. Lock Washer ........................................................ M5 ............................... 2

8 ............... PR-EV-6021 ............. Spring Bracket ..................................................... .................................... 1

9 ............... TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 8 ......................... 2

10 ............. PR-EV-6030 ............. Guide Casting ...................................................... .................................... 1

11 ............. TS-1534041 ............. Flat Head Screw .................................................. M5 x 10 ....................... 4

12 ............. PR-EV-6040 ............. Housing ................................................................ ........... ......................... 1

13 ............. TS-1533052 ............. Phillips Pan Head Machine Screw ....................... M5 x 16 ....................... 6

14 ............. PR-EV-6050 ............. Stationary Jaw ..................................................... .................................... 1

15 ............. TS-1502051 ............. Socket Head Cap Screw ...................................... M5 x 20 ....................... 3

16 ............. PR-EV-6051 ............. Insulator ............................................................... .................................... 1

17 ............. PR-EV-6052 ............. Insulating Tubes ................................................... .................................... 3

18 ............. PR-EV-6053 ............. Washer, Insulate .................................................. .................................... 3

19 ............. PR-EV-6054 ............. Spacers ................................................................ ........... ......................... 3

20 ............. PR-EV-6060 ............. Eccentric Shafts ................................................... .................................... 2

21 ............. PR-EV-6070 ............. Clamp Lever, Right .............................................. .................................... 1

22 ............. TS-1335052 ............. Round Head Screw .............................................. 5/16”-18 x 3/4" ............ 2

23 ............. TS-0561021 ............. Hex Nut ................................................................ 5/16"-18 ...................... 2

24 ............. PR-EV-6071 ............. Clamp Lever, Left ................................................. .................................... 1

25 ............. PR-EV-6100 ............. Clamp Support, Right ........................................... .................................... 1

26 ............. PR-EV-6101 ............. Clamp Support, Left ............................................. .................................... 1

27 ............. PR-EV-6110 ............. Clamp Plate, Right ............................................... .................................... 1

28 ............. TS-1533032 ............. Phillips Pan Head Machine Screw ....................... M5 x 8 ......................... 4

29 ............. TS-1551031 ............. Lock Washer ........................................................ M5 ............................... 2

30 ............. PR-EV-6111 ............. Clamp Plate, Left ................................................. .................................... 1

31 ............. PR-EV-6120 ............. Retaining Ring (Re7) ........................................... .................................... 2

32 ............. PR-EV-6130 ............. Moving Jaw .......................................................... .................................... 1

33 ............. TS-1502031 ............. Socket Head Cap Screw ...................................... M5 x 12 ....................... 2

34 ............. JWG34-615 .............. Weld Button (6150/6160) ..................................... .................................... 1

36 ............. PR-EV-6170 ............. Pressure Adjust Knob .......................................... .................................... 1

37 ............. PR-EV-6180 ............. Shaft ..................................................................... .................................... 1

38 ............. TS-0720071 ............. Lock Washer ........................................................ 1/4" .............................. 5

38-1 .......... TS-1482031 ............. Hex Cap Screw .................................................... M6x16 ......................... 1

39 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4" .............................. 5

40 ............. TS-0561011 ............. Hex Nut ................................................................ 1/4"-20 ........................ 3

41 ............. PR-EV-6200 ............. Cam ...................................................................... .................................... 1

42 ............. PR-EV-6210 ............. Weld Tension Arm ............................................... .................................... 1

43 ............. TS-081F052 ............. Phillips Pan Head Machine Screw ....................... 1/4"-20 x 5/8" .............. 1

44 ............. PR-EV-6211 ............. Bushing ................................................................ .................................... 1

45 ............. PR-EV-6220 ............. Spring, Short ........................................................ .................................... 1

46 ............. PR-EV-6230 ............. Spring, Long ......................................................... .................................... 1

47 ............. VBS3612-247 ........... Pan Head Screw .................................................. M5 x 25 ....................... 1

48 ............. TS-1540031 ............. Hex Nut ................................................................ M5 ............................... 1

49 ............. VBS1220M-624 ........ Transformer.......................................................... .................................... 1

50 ............. VBS3612-250 ........... Copper Pan Head Screw ..................................... 10-24 x 3/8" ................. 2

51 ............. TS-1551031 ............. Lock Washer ........................................................ 3/16" ............................ 2

52 ............. PR-HV-6241 ............. Mounting Bracket ................................................. .................................... 1

53 ............. TS-1534041 ............. Flat Head Screw .................................................. M5 x 12 ..................... 10

54 ............. TS-0050171 ............. Hex Cap Screw .................................................... 1/4"-20 x 4" ................. 2

55 ............. PR-EV-6250 ............. Switch ................................................................... .................................... 1

56 ............. PR-EV-6260 ............. Grinder Motor ....................................................... .................................... 1

37

Index No. Part No. Description Size Qty

57 ............. PR-EV-6270 ............. Spacer .................................................................. M6 ............................... 1

58 ............. PR-EV-6280 ............. Grinder Wheel ...................................................... .................................... 1

59 ............. TS-0680021 ............. Flat Washer .......................................................... M6 ............................... 1

60 ............. TS-1540041 ............. Hex Nut ................................................................ M6 ............................... 1

61 ............. VBS1220M-629 ........ Grinder Guard ...................................................... .................................... 1

62 ............. PR-EV-6291 ............. Grinder Cover....................................................... .................................... 1

63 ............. JWG34-633 .............. Welder Name Plate .............................................. .................................... 1

65 ............. PR-EV-6340 ............. Instruction Label ................................................... .................................... 1

66 ............. PR-EV-6420 ............. Grinder Label ....................................................... .................................... 1

67 ............. PR-HV-6420 ............. Anneal Button ...................................................... .................................... 1

68 ............. VBS3612-268 ........... Deflector Bracket, Right ....................................... .................................... 1

69 ............. VBS3612-269 ........... Pan Head Screw .................................................. M4 x 8 ......................... 4

70 ............. VBS3612-270 ........... Wood Screw ......................................................... 1/8 X 1/4" .................... 2

71 ............. VBS3612-271 ........... Deflector Bracket, Left ......................................... .................................... 1

72 ............. VBS3612-272 ........... Spark Deflector .................................................... .................................... 1

73 ............. PR-EV-9290 ............. Knobs ................................................................... .................................... 2

94 ............. PR-EV-1910 ............. Spindle Bushings ................................................. .................................... 3

95 ............. TS-0207031 ............. Socket Head Bolt ................................................. 1/4 X 5/8" .................... 1

96 ............. TS-0207081 ............. Socket Head Bolt ................................................. 1/4 X 1½" .................... 1

97 ............. PR-EV-1920 ............. Spindle Lift .......................................................... .................................... 1

98 ............. VBS3612-298 ........... Retaining Ring ..................................................... 5mm ............................ 2

99 ............. PR-EV-1930 ............. Blade Shaft........................................................... .................................... 1

100 ........... VBS3612-2100 ......... Retaining Ring ..................................................... 25mm .......................... 2

101 ........... PR-EV-1940 ............. Vaned Iron Plates ................................................ .................................... 2

102 ........... VBS3612-2102 ......... Pan Head Bolt ...................................................... 3/16 X 3/8" .................. 4

103 ........... PR-EV-1950 ............. Lower Blades ....................................................... .................................... 2

104 ........... PR-EV-1960 ............. Upper Blade ......................................................... .................................... 1

105 ........... PR-E V-19 70 ............. Joint Plate, Left .................................................... .................................... 1

106 ........... TS-0208031 ............. Socket Head Bolt ................................................. 5/16 X 5/8" .................. 2

107 ........... TS-0720081 ............. Lock Washer ........................................................ 5/16" ............................ 2

108 ........... PR-EV-1980 ............. Chain Joint, Right ................................................. .................................... 1

109 ........... PR-EV-1990 ............. Handle Bar ........................................................... .................................... 1

110 ........... PR-EV-9210 ............. Knob ..................................................................... .................................... 1

111 ........... VBS3612-WL ........... Work Lamp Assembly .......................................... 110/ 12V 20W ............. 1

112 ........... PR-EV-6161 ............. Switch Bracket ..................................................... .................................... 1

113 ........... PR-EV-6160 ............. Micro Switch ......................................................... .............. ...................... 1

114 ........... VBS3612-1140 ......... Wood Screw ......................................................... .................................... 1

115 ........... TS-081B062 ............. Pan Head Screw .................................................. 5/32”x1” ....................... 2

38

Welder, Shear and Work Lamp Assemblies

39

Electrical Connections – 3Ph, 230/460V

40

Electrical Connections – 3Ph, 230/460V

SB1 Weld On (White) SA4 Key Switch SQ6 Safety Switch
SB2 Anneal On (Green) HL Indicator Light (Green) KM Contactor
SB3 Emergency Stop (Red) EL Lamp (20W/12V, 110V) FR Overload Relay
SB4 Main Motor Off (Red) QS General Switch T2 Transformer
SB5 Main Motor On (Green) SQ1 Safety Switch
SA1 Grinder Motor On SQ2 Safety Switch
SA2 Work Lamp On (Black) SQ5 Weld Auto Stop

41

Electrical Box

(see page 41 for identification of parts)

42

43

427 New Sanford Road

LaVergne, Tennessee 37086

Phone: [phone]

www.jettools.com

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