JET SBR-40M Operating Instructions and Parts Manual
Operating Instructions and Parts Manual
Shear, Brake and Roll Machines
Models SBR-30M, SBR-40M
WALTER M EIE R (Manufa c turing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-756031
Ph.: 800-274-6848 Revision A 08/2011
www.waltermeier.com Copyright © 2011 Walter Meier (Manufacturi ng) Inc .
1.0 Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of
our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any
of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
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perform routine maintenance and major repair on your JET
your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with
your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW =
Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational
purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education
purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse,
abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option. We will return the repaired product or replacement at our expense unless it is determined by us that
there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will,
at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE
LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR
MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECI AL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general
information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
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whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in
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2.0 Table of Contents
Section Page
1.0 Warranty and Service ....................................................................................................................... 2
2.0 Table of Contents ............................................................................................................................. 3
3.0 Safety Warnings ............................................................................................................................... 4
4.0 About this manual ............................................................................................................................. 5
5.0 Specifications ................................................................................................................................... 6
6.0 Set-Up and Assembly ....................................................................................................................... 7
6.1 Floor Diagrams.............................................................................................................................. 7
6.2 Unpacking ..................................................................................................................................... 8
6.3 Assembly ...................................................................................................................................... 8
6.4 Press Brake set-up ........................................................................................................................ 9
6.5 Shear set-up ................................................................................................................................. 9
6.6 Slip Roll set-up ............................................................................................................................ 1 1
7.0
Maintenance/Lubrication
8.0 Optional Accessories ...................................................................................................................... 13
9.0 Troubleshooting .............................................................................................................................. 14
10.0 Replacement Parts ....................................................................................................................... 14
10.1.1 SBR-30M Shear/Brake/Roll – Exploded Vi ew ......................................................................... 15
10.1.2 SBR-30M Shear/Brake/Roll – Parts List .................................................................................. 16
10.2.1 SBR-40M Shear/Brake/Roll – Exploded Vi ew ......................................................................... 18
10.2.2 SBR-40M Shear/Brake/Roll – Parts List .................................................................................. 19
................................................................................................................... 13
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3.0 Safety Warnings
1. Read and understand enti re owner’s m anual
before attempting assembly or operation.
2. Read and understand the warnings posted
on the machi ne and in this manual. F ai lure
to comply with all of these warnings may
cause serious injury.
3. Replace warning labels if they become
obscured or removed.
4. This shear/brake/roll machine is designed
and intended for use by proper ly t rained and
experienced personnel only. If you are not
familiar with the proper and safe operation of
a shear/brake/roll, do not use until proper
training and knowledge have been obtained.
5. Do not use this machine for other than its
intended use. If used for other purposes,
Walter Meier ( M anufacturing), Inc., disclaims
any real or im plied warranty and holds it self
harmless from any injury that may result
from that use.
6. This shear, brake and roll is int ended to be
used by one person only. K eep others away
from the machine during operations.
14. Keep hands and fingers away from the
press brake dies.
15. Do not exceed t he maximum capacit y of the
machine.
16. Do not use the shear to cut round bars,
chain, steel cable or hardened metals.
17. Before operating this machine, remove tie,
rings, watches and other jewelry, and roll
sleeves up past the elbows. Remove all
loose clothing and confine long hair.
18. Some dust created by power sanding,
sawing, grinding, drilling and other
construction activities contains chemicals
known to cause cancer, birth defects or
other reproductiv e harm . Some ex amples of
these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement
and other masonry product s.
• Arsenic and chromium from chemically
treated lum ber.
Your risk of exposure vari es, depending on
how often you do this type of work. To
reduce your exposure to these chemicals,
work in a well-ventil ated area and work with
approved safet y equipm ent, such as f ace or
dust masks that are specificall y designed to
filter out microscopic particles.
7. The shear, brake and roll must be bolted
securely to a stand and the stand bolted
securely to the f loor. If the mac hine is to be
bench-mount ed, the bench must be able to
support the weight of the machi ne and must
be bolted to the floor.
8. Always wear approved safety glasses/face
shields while using this machine. Everyday
eyeglasses only have impact resistant
lenses; they are not s af ety glasses.
9. Keep the floor around the shear, brake and
roll clear of scraps, debris, oil and grease.
The flooring ar ound the machine should be
a non-skid type.
10. Sheet metal stock has sharp edges. To
prevent cuts, deburr edges and use gloves
when handling.
11. K eep top guard in place when not using the
slip roll.
12. K eep hands and finger s clear of the slip roll
pinch point s.
13. Keep hands and f ingers away f rom the area
in front and rear of the shear blades.
19. Do not operate this machine while tired or
under the infl uence of drugs, al cohol or any
medication.
20. Check dam aged parts. Bef ore furt her use of
the machine, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment or binding of moving parts,
breakage of parts, mounting and any other
conditions that may affect its operation. A
guard or other part t hat is damaged should
be properly repaired or replaced.
21. Provide for adequate space surrounding
work area and non-glare, overhead lighting.
22. G ive your work undivi ded attention. Look ing
around, carrying on a conversation and
“horse-play” are c ar eless acts that can result
in serious injury.
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Familiarize you rself with the following safety no ti ces used in this manual.
This means that if precautions are not heeded, it may result i n mi nor i njur y and/or
possible machine damage.
This means that if precautions are not heeded, it may result i n serious or even fatal
injury.
4.0 About this manual
This manual is provided by Walter Meier (Manufacturing) Inc. covering the safe operation and
maintenance pr ocedures for a JET model SBR-30M and S BR-40M Shear, Brak e and Roll. T his manual
contains instructions on installation, safety precautions, general operating procedures, maintenance
instructi ons and parts breakdown. Your machi ne has been designed and con structed to pr ovide year s of
trouble-f r ee oper ation if used in accordance with the i nstructions as set forth in thi s docum ent.
If there are questions or c omments, please contact your local suppli er or Walter Meier. Walt er Meier can
also be reached at our web site: www.walt er meier.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should
accompany it.
Read and understand the entire contents of this manual before attempting set- up
or operation. Failu re to comply may cause serious injury.
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5.0 Specifications
Model Number ............................................................................ SBR-30M ............................................ SBR-40M
Stock Number ................................................................................ 756031 ................................................ 756041
Materials:
Frame ....................................................................................... cast iron .............................................. cast iron
Table ......................................................................................... cast iron .............................................. cast iron
Handles ........................................................................................... steel .................................................... steel
Rolls ................................................................................................ steel .................................................... steel
Capacities & Dimensions:
Capacity - mild steel ..................................................................... 20 ga. .................................................. 20 ga.
Footprint (LxW) ....................................... 32-1/2”x14-1/2” (826x368mm) ....................... 43”x18” (1096x457mm)
Dimensions, assembled (LxWxH) .......44”x14”x24” (1118x356x610mm) ... 54”x18”x27-1/2”(1372x457x699mm)
Shearing:
Shearing capacity ................................................ 20 ga. x 30” (762mm) ........................ 20 ga. x 40” (1016mm)
Shear blade ............................................................................ reversible ............................................ reve rsible
Bending:
Bending capacity ................................................. 20 ga. x 30” (762mm) ........................ 20 ga. x 40” (1016mm)
No. of male dies .................................................................................... 7 .......................................................... 8
No. of female dies ................................................................................. 1 .......................................................... 1
Width of upper dies ....................................................1, 2, 3, 4, 4, 6, 10” ........................... 1, 2, 2, 4, 6, 7, 8, 12”
Upper die height ............................................................ 4-3/4” (121mm) ................................... 4-3/4” (121mm)
Rolling:
Rolling capacity .................................................... 20 ga. x 30” (762mm) ........................ 20 ga. x 40” (1016mm)
Wire grooves (dia.) ........................................................ 1/8”, 3/16”, 1/4" ................................... 1/8”, 3/16”, 1/4"
Size of slip rolls (dia. x L) ................................ 1-1/2” x 30” (38x762m m ) .................. 1-5/8” x 40” (41x1016mm)
Minimum forming radius ..................................................... 3/4” (19mm) ........................................ 1” (25.4mm)
Weights:
Net ................................................................................. 286 lb. (130 kg) ................................... 506 lb. (230 kg)
Shipping ......................................................................... 332 lb. (151 kg) ................................... 561 lb. (255 kg)
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, Walter Meier (Manufacturing) Inc., reserves the right to change specifications at any time and
without prior notice, without incurring obligations.
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