Jet PTX-2048, PTX-2748, JTX-2748 Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
PTX and JTX Series Pallet Trucks
Models PTX-2048, PTX-2748, and JTX-2748
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-140092 Ph.: 800-274-6848 Revision D1 09/2018 www.jettools.com Copyright © 2017 JET
Warranty and Service
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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Table of Contents
Section Page
Warranty and Service .................................................................................................................................... 2
Table of Contents .......................................................................................................................................... 3
Warning ......................................................................................................................................................... 4
Introduction.................................................................................................................................................... 4
Specifications: JTX ........................................................................................................................................ 5
Specifications: PTX ....................................................................................................................................... 5
Unpacking ..................................................................................................................................................... 6
Assembly ....................................................................................................................................................... 6
Pallet Truck Operation .................................................................................................................................. 6
Maintenance .................................................................................................................................................. 7
Seal and O-Ring Replacement for Ram and Plunger Piston .................................................................... 7
Troubleshooting ............................................................................................................................................ 8
Replacement Parts ........................................................................................................................................ 8
PTX and JTX Pallet Trucks ....................................................................................................................... 9
Parts List: PTX Pallet Trucks ................................................................................................................... 10
Parts List: JTX Pallet Truck ..................................................................................................................... 12
3
Warning
1. Read and understand the entire owner’s manual before using the pallet truck.
2. Do not place hands or feet under the pallet truck at any time.
3. Never allow anyone to ride on the pallet truck.
4. Operate on smooth, level, finished floors only; do not use on ramps or sloping floors.
5. To prevent accidental tipping, make sure load is centered on the fork.
6. Do not lift a load with fork tips onl y. This ma y cause dam age to the f ork and per sonal injur y if the rear
of the pallet truck suddenly tips upward.
7. Do not load pallet truck beyond its rated capacity.
8. Never leave a loaded pallet truck unattended in the raised position. Always lower load to the floor.
9. Pull pump release lever slowly to allow load to descend in a controlled manner.
10. Secure load before transporting.
11. Do not move a loaded pallet truck by other than manual force.
12. T he handle is designed to pull and steer the pallet truck only. Do not use t he handle as a leverage
tool.
13. Failure to comply with these warnings may result in personal injury and/or property damage.
14.
WARNING: This product can expose you to chemicals including lead and cadmium which are known to the State of Califor nia to cause cancer and birth defects or other r eproductive harm, and phthalates which are known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov.
Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model JTX or PTX Heavy Duty Pallet Truck. This manual contains instructions on assembly, safety precautions, general operating procedur es, maintenance ins tructions and par ts breakdown. T his product has been designed and c onstruc ted to provid e consist ent, long- term operation if used in ac cordanc e with instructions set f orth in this manual. If there are a ny questions or comm ents, please contact either your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the pallet truck transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting
assembly or operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online: http://www.jettools.com/us/en/service-and-support/warranty/registration/
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Specifications: JTX
Model Number ................................................................................................................................. JTX-2748
Stock Number ..................................................................................................................................... 140800
Minimum Fork Height (in.) ....................................................................................................................... 3-1/4
Capacity (lbs.) ........................................................................................................................................ 8,000
Turning Angle (deg.) ................................................................................................................................. 210
Overall Fork Dimensions, L x W (in.) .................................................................................................. 48 x 27
Force Required to Pump @ Maximum Load (lbs.) ................................................................................... 126
Force Required to Move @ Maximum Load (lbs.) ................................................................................. 222.5
Handle Cycles to Maximum Height .................................................................................................... 13 to 14
Load Wheel (in.) .................................................................................................. 3-1/4 O.D. x 3-1/2 W; nylon
Steer Wheel (in.) ................................................................................................ 8 O.D.; poly over aluminum
Handle Height from Floor (in.) ................................................................................................................ 48.42
Ram/Pump Piston Outside Diameter (in.) ...................................................................................... 1.38 / 0.71
Pump Style ...................................................................................................................... one-piece cast steel
Net Weight (lbs.) ....................................................................................................................................... 239
Specifications: PTX
Model Number .......................................................................................... PTX-2048 ...................... PTX-2748
Stock Number .............................................................................................. 140091 .......................... 140093
Minimum Fork Height (in.) ................................................................................ 2-1/2 .............................. 2-1/2
Lifting Height (in.) ................................................................................................... 4 .................................... 4
Capacity (lbs.) .................................................................................................. 5500 .............................. 5500
Turning Angle (deg.) .......................................................................................... 210 ................................ 210
Overall Fork Dimensions (L x W)(in.) ........................................................... 48 x 20 .......................... 48 x 27
Force Required to Pump
at Maximum Load (lbs.) ......................................................................... 97.65 ............................. 97.65
Force Required to Move
at Maximum Load (lbs.) ............................................................................ 100 ................................ 100
Handle Cycles to Maximum Height ............................................................... 9 to 10 ........................... 9 to 10
Load Wheel Type ............................................................................................ ny lon ..............................nylon
Load Wheel Size (O.D. x W)(in.) ................................................................ 2-1/2 x 4 ........................ 2-1/2 x 4
Steer Wheel Type ..................................................................... poly over aluminum ....... poly over aluminum
Steer Wheel Size (O.D. x W)(in.) ..................................................................... 7 x 2 .............................. 7 x 2
Handle Height from Floor (in.) ........................................................................ 47-1/4 ............................ 47-1/4
Ram/Pump Piston O.D. (in.)...................................................................... 1.26/0.71 ....................... 1.26/0.71
Pump Style ............................................................................... one-piece cast steel ...... one-piece cast steel
Net Weight (lbs.) ............................................................................................. 178.6 ......... .................. 187.39
The above specif ic atio ns wer e cur r ent at t he t ime this manual was p ub lis he d, but bec aus e of our po licy of continuous improvem ent, JET reserves the right to change specif ications at any time and without prior notice, without incurring obligations.
5
Unpacking
Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Pallet Truck is assembled and working properly.
Individual trucks are assembled and ready to use. Pallet trucks purchased in crate quantities (6 units to a crate) require some assembly. Match the “letter” labe l on the handle assembly to the “letter” label on the frame prior to assembly.
Assembly
Tools required for assembly:
Hammer Flat Head Screwdriver Pliers
1. Insert the base of the handle i nto the pump bracket (Figure 1). Align the holes at the base of the handle with the holes in the pump bracket.
Figure 1
2. Us e a hamm er to tap the handle pin in to the holes of the pump bracket and handle (Figure 2). Use pliers to tur n the handle pin until its holes align with the spring pin holes.
3. Feed the screw head through the center hole in the handle pin (Figure 3). Using a screwdriver, pry up the cam and slip the screw head under the notch in the cam.
4. Use a hammer to tap the spring pins (F igure
2) into the holes on the pump bracket and handle pin.
5. Tap out the pump retainer pin (F ig ure 1) and discard it.
NOTE: It is a good idea to remove any air bubbles that might have accumulated in the hydraulic system during shipping. Refer to “Cleaning the Release Valve”, on page 7.
Pallet Truck Operation
NOTE: Numbers in parentheses refer to item numbers in the breakdown on page 9.
Figure 2
Figure 3
This pallet truck is designed for use with open style pallets or skids only. Closed style pallets must be placed on top of fork prior to use.
1. Insert the fork into the pallet.
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2. To raise the fork, push control lever all the way down, and pump the handle until the desired fork height is reached.
3. To move the handle without affecting the fork setting, set the control lever in the center neutral position. T he load can no w be pushed or pulled using the handle.
4. To lower the fork, pull lever all the way up.
Allow the load to descend slowly in a controlled manner. The lever is spring
loaded and will return t o the neutral position when released.
When not in use, do not allow
heavy loads to remain on the fork for an extended period of time. Always lower fork completely when not in use.
Up-Down Cam Adjustment
When pumping the handle with the lever in neutral position, there should be no movement of the fork. If there is fork movement, the cam must be adjusted:
1. Place lever in neutral positi on.
2. Loosen the hex nut (16).
3. Adjust the s ocket head cap screw (17) while pumping the handle, until t here is no longer any movement of the ram.
4. Tighten the hex nut (16).
Cleaning the Release Valve (Bleeding the Pump)
Over time, the hydraulic pump may become clogged with debris or air bubbles causing improper function.
Clean the release valve as follows:
1. Pump handle quickly, raising pallet truck to full extent. Pul l lever all th e way up in order to lower the fork, while continuing to pump
the handle.
Figure 4
Wheel bearings are sealed and require no lubrication. The crank shaft features “oil lite” bushings that also require no lubrication.
Lightly oil all other moving parts.
Seal and O-Ring Replacement for Ram and Plunger Piston
1. Raise the pallet truck by pumping handle.
2. Remove spring pin (82). This will free the pump and handle assembly from the pallet truck.
3. Remove the oil plug (50), turn pump over and empty the oil into a suitable container. Pump handle until all oil has drained. Dispose of used hydraulic oil according to local disposal regulations.
4. Pull out plunger piston (37) and/or ram piston (48).
5. Remove all o-rings and seals. See Figure 5.
6. Insert new o-ring or seal one at a time making sure to replace with the same size that was removed.
Reassemble and fill the oil tank through the oil plug hole to 80% capacity with new hydraulic jack oil, about 2-1/2” deep in pump housing. See Figure 4.
2. When fork has lowered completely, the valve has been flushed. Repeat if necessary.
Maintenance
Check the oil level ann ually by removing the oil plug (50) on top of the pump housing. When changing or adding o il, fill the tank through the oil plug hole to 80% capaci ty with hydraulic jac k oil, about 2-1/2” deep in pump housing. See Figure 4. Do not use any other t ype of oil. When finished, replace oil plug (50).
Figure 5
7
Troubleshooting
Numbers in parentheses refer to item numbers in the breakdown on page 9.
Trouble Probable Cause Remedy
Make sure there is no oil leakage from Release Screw (41), Pressure Adjustment Screw (43) or valve area. Then add oil.
Hydraulic unit does not lift.
Oil level is low.
Air in pump. See “Cleaning the Release Valve.”
Once lifted, truck lowers by itself.
Fork does not lower.
Worn o-ring in ram cylinder.
Steel ball (69) has not seated in hydraulic unit.
Worn o-ring in ram cylinder.
Release valve not seated properly. See “Cleaning the Release Valve.” Pallet truck loaded beyond capacity. Reduce load to within capacity.
Release valve not adjusted properly.
Oil leakage from Release Screw (41) or Pressure Adjustment Screw (43).
Cam requires adjustment. Refer to “Up-Down Cam Adjustment.” Cam (15) is damaged. Replace cam (15).
Damaged push rods and/or linkages.
Replace o-ring (refer to “Seal and O­Ring Replacement”).
See “Cleaning the Release Valve.”
Replace o-ring (refer to “Seal and O­Ring Replacement”).
Adjust valve by Pressure Adjustment Screw (43) and Release Screw (41).
Tighten Release Screw (41). Replace o-rings on Release Screw (41) and/or Pressure Adjustment Screw (43). If leakage continues, contact authorized service center.
Replace damaged parts. (It is recommended that an authorized service center perform this work.)
Lever does not set at NEUTRAL position.
Cam requires adjustment. Refer to “Up-Down Cam Adjustment.”
Replacement Parts
Replacement parts are lis ted on the fol lowing pag es. To order parts or reach our service de partm ent, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts , such as fas teners, can be foun d at local hard ware stores, or may be ordered f rom JET. Some parts are shown for reference only, and may not be available individually.
8
PTX and JTX Pallet Trucks
9
Parts List: PTX Pallet Trucks
Index No. Part No. Description Size Qty
1 ............... PTX2748-001 ........... Handle ....................................................................................................... 1
2 ............... PTX2748-002 ........... Spring Pin.......................................................Ø4 x 30 mm ....................... 1
3 ............... PTX2748-003 ........... Block Spring .............................................................................................. 1
3A ............. PTX2748-003A ........ Torsional Spring ........................................................................................ 1
4 ............... 5509313 ................... Spring Pin.......................................................Ø4 x 16 mm ....................... 2
5 ............... PTX2748-005 ........... Roller ..............................................................Ø12 x 10 mm ..................... 1
6 ............... PT1636J-054 ........... Spring Pin.......................................................Ø6 x 30 mm ....................... 1
7 ............... PTX2748-007 ........... Lever Mat ........................................................................... ....................... 1
8 ............... PTX2748-008 ........... Control Lever............................................................................................. 1
9 ............... PTX2748-009 ........... Release Rod ............................................................................................. 1
10 ............. PTX2748-010 ........... Oil Lite Bushing ..............................................Ø15 x Ø17 x 17 mm .......... 1
11 ............. PTX2748-011 ........... Roller ..............................................................Ø24 x 36 mm ..................... 1
12 ............. PTX2748-010 ........... Oil Lite Bushing ..............................................Ø15 x Ø17 x 17 mm .......... 1
13 ............. PTX2748-013 ........... Roller Pin ........................................................Ø15 x 60 mm ..................... 1
14 ............. PTX2748-014 ........... Spring Pin.......................................................Ø8 x 50 mm ....................... 1
15 ............. PTX2748-015 ........... Cam ........................................................................................................... 1
16 ............. TS-1540061 ............. Hex Nut ..........................................................M8 ..................................... 1
17 ............. TS-1504041 ............. Socket Head Cap Screw ................................M8 x 20 .............................. 1
18 ............. PTX2748-018 ........... Table Pin ........................................................Ø16 x 47 mm ..................... 2
19 ............. PTX2748-019A ........ Table ......................................................................................................... 1
20 ............. PTX2748-020A ........ Snap Ring ......................................................50 mm ............................... 1
21 ............. PT1636J-054 ........... Spring Pin.......................................................Ø6 x 30 mm ....................... 2
21A ........... PT2748J-081 ........... Spring Pin.......................................................Ø5 x 30 mm ....................... 4
22 ............. PTX2748-023 ........... Ball Bearing ....................................................51110 ................................ 1
23 ............. PTX2748-022 ........... Bearing Base............................................................................................. 1
24 ............. PT2748A-044 ........... Spring Pin.......................................................Ø8 x 40 mm ....................... 1
27 ............. PTX2748-027A ........ Oil Lite Bushing ..............................................Ø20 x Ø22 x 15 mm .......... 2
28 ............. PTX2748-028 ........... Handle Pin......................................................Ø20 x 100 mm ................... 1
29 ............. PTX2748-029 ........... Spring Pin.......................................................Ø5 x 40 mm ....................... 2
30 ............. PTX2748-030 ........... Pump Retainer Pin .........................................Ø8 x 100 mm ..................... 1
31 ............. PTX2748-031A ........ Washer * ........................................................Ø27 mm ............................. 1
32 ............. PTX2748-032 ........... Plunger Housing ....................................................................................... 1
33 ............. PTX2748-033A ........ U-Packing * ....................................................Ø26 x Ø18 x 5 mm ............ 1
34 ............. PTX2748-034A ........ Dust Seal Ring * .............................................Ø26 x Ø18 x 6 mm ............ 1
35 ............. PTX2748-035 ........... Spring ........................................................................................................ 1
36 ............. PTX2748-036 ........... Spring Cap ................................................................................................ 1
37 ............. PTX2748-037A ........ Plunger Piston ................................................Ø18 x 101 mm ................... 1
38 ............. SB-6MM ................... Steel Ball ........................................................6 mm ................................. 1
39 ............. PT2748A-030 ........... Spring Base............................................................................................... 1
40 ............. PT2748A-030A ........ Spring ........................................................................................................ 1
41 ............. PTX2748-041 ........... Rele as e Scr ew .......................................................................................... 1
42 ............. PT2748J-101B-8 ...... O-Ring * .........................................................11.8 x 2.65 mm
42A ........... PT2748J-101B-7 ...... O-Ring * .........................................................6 x 1.9 mm ......................... 2
43 ............. PT2748A-027 ........... Pressure Adjust Screw .............................................................................. 1
45 ............. PTX2748-045A ........ U-Packing * ....................................................Ø32 x Ø40 x 6 mm ............ 1
46 ............. PTX2748- 046 ........... O-Ring * .........................................................31.7 x 3.5 mm .................... 1
47 ............. PTX2748-047 ........... Dust Seal Ring * .............................................Ø32 x Ø40 x 6.5 mm ......... 1
48 ............. PTX2748-048A ........ Ram Piston.....................................................Ø32 x 270 mm ................... 1
49 ............. SB-19 ....................... Steel Ball ........................................................19 mm ............................... 1
50 ............. PT2748A-026 ........... Oil Plug ...................................................................................................... 1
51 ............. PTX2748-051A ........ Pump Housing .......................................................................................... 1
52 ............. PTX2748-052 ........... Wheel Shaft (s/n 11090001 and higher) ........Ø25 x 175 mm ................... 1
53 ............. BB-6205 ................... Ball Bearing (s/n 11090001 and higher) ........6205 .................................. 4
54 ............. PTX2748-054 ........... Steering Wheel ..............................................Ø180 O.D. x 50w mm ........ 2
55 ............. PTX2748-055 ........... Snap Ring ......................................................25 mm ................ ............... 2
56 ............. PTX2748-056 ........... Dust Seal Cap ........................................................................................... 2
57 ............. PTX2748-057 ........... Valve Cap.................................................................................................. 1
.................. 2
10
Index No. Part No. Description Size Qty
58 ............. PTX2748-058 ........... Spring ........................................................................................................ 1
59 ............. PTX2748-059 ........... Valve ......................................................................................................... 1
64 ............. PTX2748-064 ........... Front Valve Base ...................................................................................... 1
69 ............. SB-7MM ................... Steel Ball ........................................................7 mm ................................. 1
71 ............. PTX2748-071 ........... O-Ring ............................................................13.2 x 2.65 mm .................. 2
72 ............. PTX2748-072 ........... Back Up Ring .................................................Ø18 x Ø14 x 1.5 mm ......... 2
73 ............. PTX2748-073 ........... Mid-Valve Base ....................................................................... .................. 1
76 ............. PTX2748-076 ........... Release Nozzle Spring ............................................................................. 1
77 ............. PTX2748-077 ........... Release Nozzle ..............................................Ø8.7 x 43 mm .................... 1
78 ............. PTX2748-078 ........... O-Ring ............................................................7.5 x 1.8 mm ...................... 2
79 ............. PTX2748-079 ........... O-Ring ............................................................19 x 2.65 mm ..................... 1
80 ............. PTX2748-080 ........... Release Nozzle Housing ........................................................................... 1
81 ............. PTX2748-081 ........... Valve Assembly ........................................................................................ 1
82 ............. TS-150304 1 ............. Socket Head Cap Screw ................................M6x16 ................................ 1
83 ............. PTX2748-083 ........... Bushing ..........................................................Ø16 x Ø20 x 15 mm .......... 2
84 ............. PTX2036-084 ........... Lifting Yoke (for PTX-2048) ...................................................................... 1
................. PTX2748-084 ........... Lifting Yoke (for PTX-2748) ...................................................................... 1
85 ............. PTX2748-085 ........... Oil Lite Bushing ..............................................Ø25 x Ø30 x 25 mm .......... 2
86 ............. PTX2748-086 ........... Oil Lite Bushing ..............................................Ø16 x Ø20 x 15 mm .......... 2
86A ........... PTX2748-086A ........ Crank Pin .......................................................Ø16 x 46 mm ..................... 2
86B ........... PT2748J-081 ........... Spring Pin.......................................................Ø5 x 30 mm ....................... 2
87 ............. PTX2748-087 ........... Push Rod (for PTX-2048/2748) ................................................................ 2
88 ............. PTX2036-088 ........... Crank Shaft (for PTX-2048) ...........................Ø25 x 481 mm ................... 1
................. PTX2748-088 ........... Crank Shaft (for PTX-2748) ...........................Ø25 x 646 mm ................... 1
89 ............. TS-0367061 ............. Spring Pin.......................................................Ø6 x 35 mm ....................... 1
90 ............. PT2748J-083 ........... Load Wheel Frame ................................................................................... 2
92 ............. PT2748J-078 ........... Arm Pin ..........................................................Ø16 x 145 mm ................... 2
94 ............. PT2748J-080BN ...... Load Wheel ....................................................Ø63 x 100 mm ................... 2
95 ............. BB-6004 ................... Ball Bearing ....................................................6004 .................................. 4
97 ............. PT2748J-082 ........... Load Wheel Axle ............................................Ø20 x 130 mm ................... 2
97A ........... PT2748J-081A ......... Snap Ring ......................................................Ø20 mm ............................. 4
98 ............. PT2748J-086 ........... Rod Pin ..........................................................Ø16 x 96 mm ..................... 2
99 ............. TS-1490101 ............. Hex Cap Screw ..............................................M8 x 55 mm ....................... 2
100 ........... PTX2748-100 ........... Guide Roller ...................................................Ø50 x 37 mm ..................... 2
101 ........... PT2748A-015 ........... V Nut ..............................................................M8 ..................................... 2
102 ........... PTX2048-102 ........... Fork (for PTX-2048) .................................................................................. 1
................. PTX2748-102 ........... Fork (for PTX-2748) .................................................................................. 1
103 ........... PTX2748-103 ........... Pump Assembly ........................................................................................ 1
104 ........... PTX2748-104 ........... Seal Kit (includes items ma rk ed with *) .................................................... 1
105 ........... PTX2748-105 ........... Hand le As s embly ...................................................................................... 1
106 ........... PTX2748-106 ........... Pump/Handle/Table/Wheel Assembly ...................................................... 1
................. PTX2048-ID ............. I.D. Label (not shown) ............................................................................... 1
................. PTX2748-ID ............. I.D. Label (not shown) ............................................................................... 1
................. PT2748J-JET ........... JET Logo Label (not shown) ..................................................................... 1
................. PT2748J-PL ............. Pump Label (not shown) ........................................................................... 1
................. PTX2748-HL ............ Handle Label (not shown) ......................................................................... 1
* indicates items in the Seal Kit (#104).
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Parts List: JTX Pallet Truck
Index No. Part No. Description Size Qty
1 ............... PTX2748-001 ........... Handle ....................................................................................................... 1
2 ............... PTX2748-002 ........... Spring Pin.......................................................Ø4 x 30 mm ....................... 1
3 ............... PTX2748-003 ........... Block Spring .............................................................................................. 1
3A ............. PTX2748-003A ........ Torsional Spring ........................................................................................ 1
4 ............... 5509313 ................... Spring Pin.......................................................Ø4 x 16 mm ....................... 2
5 ............... PTX2748-005 ........... Roller ..............................................................Ø12 x 10 mm ..................... 1
6 ............... PT1636J-054 ........... Spring Pin.......................................................Ø6 x 30 mm ....................... 1
7 ............... PTX2748-007 ........... Lever Mat ........................................................................... ....................... 1
8 ............... PTX2748-008 ........... Control Lever............................................................................................. 1
9 ............... PTX2748-009 ........... Release Rod ............................................................................................. 1
10 ............. PTX2748-010 ........... Oil Lite Bushing ..............................................Ø15 x Ø17 x 17 mm .......... 1
11 ............. PTX2748-011 ........... Roller ..............................................................Ø24 x 36 mm ..................... 1
12 ............. PTX2748-010 ........... Oil Lite Bushing ..............................................Ø15 x Ø17 x 17 mm .......... 1
13 ............. PTX2748-013 ........... Roller Pin ........................................................Ø15 x 60 mm ..................... 1
14 ............. PTX2748-014 ........... Spring Pin.......................................................Ø8 x 50 mm ....................... 1
15 ............. PTX2748-015 ........... Cam ........................................................................................................... 1
16 ............. TS-1540061 ............. Hex Nut ..........................................................M8 ..................................... 1
17 ............. TS-1504041 ............. Socket Head Cap Screw ................................M8 x 20 .............................. 1
18 ............. JTX2748-018A ......... Table Pin ........................................................Ø16 x 41 mm ..................... 2
19 ............. JTX2748-019 ........... Table ......................................................................................................... 1
20 ............. PTX2748-020A ........ Snap Ring ......................................................50 mm ............................... 1
21 ............. PT2748J-081 ........... Spring Pin.......................................................Ø5 x 30 mm ....................... 2
21A ........... PT2748J-081 ........... Spring Pin.......................................................Ø5 x 30 mm ....................... 4
22 ............. PTX2748-023 ........... Ball Bearing ....................................................51110 ................................ 1
23 ............. PTX2748-022 ........... Bearing Base............................................................................................. 1
24 ............. PT2748A-044 ........... Spring Pin.......................................................Ø8 x 40 mm ....................... 1
27 ............. PTX2748-027A ........ Oil Lite Bushing ..............................................Ø20 x Ø22 x 15 mm .......... 2
28 ............. PTX2748-028 ........... Handle Pin......................................................Ø20 x 100 mm ................... 1
29 ............. PTX2748-029 ........... Spring Pin.......................................................Ø5 x 40 mm ....................... 2
30 ............. PTX2748-030 ........... Pump Retainer Pin .........................................Ø8 x 100 mm ..................... 1
31 ............. PTX2748-031A ........ Washer * ........................................................Ø27 mm ............................. 1
32 ............. PTX2748-032 ........... Plunger Housing ....................................................................................... 1
33 ............. PTX2748-033A ........ U-Packing * ....................................................Ø26 x Ø18 x 5 mm ............ 1
34 ............. PTX2748-034A ........ Dust Seal Ring * .............................................Ø26 x Ø18 x 6 mm ............ 1
35 ............. PTX2748-035 ........... Spring ........................................................................................................ 1
36 ............. PTX2748-036 ........... Spring Cap ................................................................................................ 1
37 ............. PTX2748-037A ........ Plunger Piston ................................................Ø18 x 101 mm ................... 1
38 ............. SB-6MM ................... Steel Ball ........................................................6 mm ................................. 1
39 ............. PT2748A-030 ........... Spring Base............................................................................................... 1
40 ............. PT2748A-030A ........ Spring ........................................................................................................ 1
41 ............. PTX2748-041 ........... Rele as e Scr ew .......................................................................................... 1
42 ............. PT2748J-101B-8 ...... O-Ring * .........................................................11.8 x 2.65 mm
42A ........... PT2748J-101B-7 ...... O-Ring * .........................................................6 x 1.9 mm ......................... 2
43 ............. PT2748A-027 ........... Pressure Adjust Screw .............................................................................. 1
45 ............. JTX2748-045A ......... U-Packing * ....................................................Ø35 x Ø45 x 6 mm ............ 1
46 ............. JTX2748-046A ......... O-Ring * .........................................................Ø34.5 x 2.65 mm ............... 1
47 ............. JTX2748-047 ........... Dust Seal Ring * .............................................Ø35 x Ø43 x 6.5 mm ......... 1
48 ............. JTX2748-048A ......... Ram Piston.....................................................Ø35 x 270 mm ................... 1
49 ............. SB-19 ....................... Steel Ball ........................................................19 mm ............................... 1
50 ............. PT2748A-026 ........... Oil Plug ...................................................................................................... 1
51 ............. JTX2748-051 ........... Pump Housing .......................................................................................... 1
52 ............. PTX2748-052 ........... Wheel Shaft....................................................Ø25 x 175 mm ................... 1
53 ............. BB-6205 ................... Ball Bearing ....................................................6205 .................................. 4
54 ............. JTX2748-054 ........... Steering Wheel ..............................................Ø200 x 50 mm ................... 2
55 ............. PTX2748-055 ........... Snap Ring ......................................................25 mm ................ ............... 4
56 ............. PTX2748-056 ........... Dust Seal Cap ........................................................................................... 2
57 ............. PTX2748-057 ........... Valve Cap.................................................................................................. 1
.................. 2
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Index No. Part No. Description Size Qty
58 ............. PTX2748-058 ........... Spring ........................................................................................................ 1
59 ............. PTX2748-059 ........... Valve ......................................................................................................... 1
64 ............. PTX2748-064 ........... Front Valve Base ...................................................................................... 1
69 ............. SB-7MM ................... Steel Ball ........................................................7 mm ................................. 1
71 ............. PTX2748-071 ........... O-Ring ............................................................13.2 x 2.65 mm .................. 2
72 ............. PTX2748-072 ........... Back Up Ring .................................................Ø18 x Ø14 x 1.5 mm ......... 2
73 ............. PTX2748-073 ........... Mid-Valve Base ....................................................................... .................. 1
76 ............. PTX2748-076 ........... Release Nozzle Spring ............................................................................. 1
77 ............. PTX2748-077 ........... Release Nozzle ..............................................Ø8.7 x 43 mm .................... 1
78 ............. PTX2748-078 ........... O-Ring ............................................................7.5 x 1.8 mm ...................... 2
79 ............. PTX2748-079 ........... O-Ring ............................................................19 x 2.65 mm ..................... 1
80 ............. PTX2748-080 ........... Release Nozzle Housing ........................................................................... 1
81 ............. PTX2748-081 ........... Valve Assembly ........................................................................................ 1
82 ............. TS-150304 1 ............. Socket Head Cap Screw ................................M6x16 ................................ 1
83 ............. JTX2748-083 ........... Bushing ..........................................................Ø16x Ø18x15 mm ............. 2
84 ............. JTX2748-084 ........... Lifting Yoke ............................................................................................... 1
85 ............. PTX2748-085 ........... Oil Lite Bushing ..............................................Ø25 x Ø30 x 25 mm .......... 2
86A ........... JTX2748-086A ......... Crank Pin .......................................................Ø18 x 54 mm ..................... 2
86B ........... WH45-48 .................. Spring Pin.......................................................Ø5 x 30 mm ....................... 2
87 ............. JTX2748-087 ........... Push Rod .................................................................................................. 2
88 ............. JTX2748-088 ........... Crank Shaft ....................................................Ø25 x 624 mm ................... 1
89 ............. JTX2748-089A ......... E-Ring ............................................................25 mm ............................... 2
90 ............. JTX2748-090 ........... Load Wheel Frame ................................................................................... 2
92 ............. JTX2748-092 ........... Arm Pin ..........................................................Ø20 x 138 mm ................... 2
94 ............. JTX2748-094 ........... Load Wheel ....................................................Ø82 x 91 mm ..................... 2
95 ............. BB-6204 ................... Ball Bearing ....................................................6204 .................................. 4
96 ............. JTX2748-096 ........... Washer (JTX only) .........................................Ø20 mm ............................. 4
97 ............. JTX2748-097 ........... Load Wheel Axle ............................................Ø20 x 130 mm ................... 2
97A ........... PT2748J-081 ........... Spring Pin.......................................................5x30 mm ............................ 2
98 ............. JTX2748-098 ........... Rod Pin ..........................................................Ø20 x 105 mm ................... 2
99 ............. TS-1490101 ............. Hex Cap Screw ..............................................M8 x 55 .............................. 2
100 ........... JTX2748-100 ........... Guide Roller ...................................................Ø50 x 37 mm ..................... 2
101 ........... PT2748A-015 ........... V-Nut ..............................................................M8 ..................................... 2
102 ........... JTX2748-102 ........... Fork ........................................................................................................... 1
103 ........... JTX2748-103 ........... Pump Assembly ........................................................................................ 1
104 ........... JTX2748-104 ........... Seal Kit (incl udes items ma r k ed with *) .................................................... 1
105 ........... JTX2748-105 ........... Handle Assembly ...................................................................................... 1
106 ........... JTX2748-106 ........... Pump/Handle/Table/Wheel Assembly ...................................................... 1
................. JTX2748-ID .............. I.D. Label (not shown) ............................................................................... 1
................. PT2748J-JET ........... JET Logo Label (not shown) ..................................................................... 1
................. PT2748J-PL ............. Pump Label (not shown) .......................................................................... 1
................. PTX2748-HL ............ Handle Label (not shown) ......................................................................... 1
* indicates items in the Seal Kit (#104).
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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