7.4 O-Ring and seal replacements ................................................................................................................... 6
8.0 Troubleshooting PTW-A Series Pallet Trucks ................................................................................................ 8
9.0 Replacement Parts ......................................................................................................................................... 8
9.1 PTW-A Series Pallet Trucks – Exploded View ........................................................................................... 9
9.2 PTW-A Series Pallet Trucks – Parts List .................................................................................................. 10
10.0 Warranty and Service ................................................................................................................................. 12
3.0 Introduction
Your JET Pallet Truck is designed with most efficient features for warehouse or dock.
The 2.95 inch lowered height, tapered fork tips and wide polyurethane entry/exit rollers combine for easy entry
and exit of pallets. The 200 turning radius allows maneuverability in confined spaces. Ball bearings on steer
and load wheels are lifetime lubricated, double-sealed, and promote smooth, quiet travel.
The cast iron pump features top-of-the-stroke and overload by-pass valve systems, and single point valve
service for easy replacement.
The chassis is heavy gauge steel, reinforced with cross-welded plates to prevent forks from bending; solid steel
push rods provide additional strength. Paint finish is powder-coated for superior protection of the underlying
steel.
In summary, your JET Pallet Truck is designed to offer consistent, long-term operation with minimal
maintenance and service attention. If there are questions or comments, please contact your local supplier or
JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the pallet truck transfers ownership, the manual should accompany it.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our
web site: www.jettools.com.
Read and understand the entire contents of this manual before attempting assembly
or operation. Failure to comply may cause serious injury.
Register your product using the provided mail-in card, or register online:
Model number PTW-2036A PTW-2042A PTW-2048A PTW-2742A PTW-2748A
Stock number 141170 141171 141172 141174 141175
Load Capacity 6,600 lbs. (2994 kg)
Turning Radius 200 deg.
Overall Fork Length L1 36 in. (914 mm) 42 in. (1067 mm) 48 in. (1219 mm) 42 in. (1067 mm) 48 in. (1219 mm)
Overall Forks Width W1 20-1/2 in. (521 mm)27 in. (686 mm)
Fork Width W2 6-1/4 in. (159 mm)
Lowered Height H2 2.95 in. (75 mm)
Maximum Height H1 7-1/2 in. (190.5 mm)
Number of Strokes to
Reach Maximum Height
Force Required to Pump
at Maximum Load
Steer Wheel Size
(Dia. x W)
Load Wheel Size
(Dia. x W)
Force Required to Move
Maximum Load
Overall Height C 48 in. (1219 mm)
Overall Length L2 51 in. (1295 mm) 57 in. (1448 mm) 63 in. (1600 mm) 57 in. (1448 mm) 63 in. (1600 mm)
Overall Width W1 20-1/2 in. (521 mm)27 in. (686 mm)
Net Weight 122 lbs. (55 kg) 132 lbs. (60 kg) 140 lbs. (63.5 kg) 145 lbs. (66 kg) 151 lbs. (68.5 kg)
Gross Weight 133 lbs. (60 kg) 142 lbs. (64.5 kg) 151 lbs. (68.5 kg) 156 lbs. (70.8 kg) 162 lbs. (73.5 kg)
Pump Type Integrated
Pump Housing Cast iron
Materials
Forks Sheet steel, 11 ga. (3.2 mm)
Chassis Sheet steel, 11 ga. (3.2 mm)
WheelsPolyurethane
A
B 2-7/8 x 3-11/16 in. (73 x 93.7 mm
7 x 2 in. (180 x 50.8 mm)
13
88 lbs. (40 kg)
)
150 lbs. (68 kg)
Figure 4-1
The specifications in this manual were current at the time this manual was published, but because of our policy of
continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without
incurring obligations.
4
5.0 Assembly (for crate quantity purchases only)
Note: The following illustrations may not show your exact model.
Individual pallet trucks are assembled and ready to use. Pallet trucks purchased in crate quantities (6 units to a
crate) require some assembly. A hammer and pliers are required. Match the “letter” label on the handle
assembly to the “letter” label on the frame, prior to assembly.
To attach handle assembly to the frame:
1. Align the holes in the handle with the holes in
the pump body. Tap the pivot pin through the
handle and pump bodies.
2. Using pliers, turn the pivot pin until spring pin
holes line up.
3. Using a hammer, tap the spring pin into the
pump body and pivot pin.
4. Lower the handle until the spring cap is
contacted. (This will reduce some of the
pressure on the pump retainer pin, making it
easier to remove.)
5. Tap out the pump retainer pin and discard it.
6. Feed the chain anchor through the hole in the
pivot pin.
7. Position the chain anchor through the fork of
the relief cam, with the lock nut below the fork.
5
6.0 Operation
To lift a load:
1. Lower forks to lowest position.
2. Insert forks under load or into pallet.
3. Push the lever down.
4. Pump handle up and down until forks reach
desired height.
To move a load:
1. Place lever in center neutral position.
2. Pull or push to desired location.
To lower a load:
1. Pull lever up, and allow load to settle. (The
lever is spring loaded and will return to
neutral position when released.)
2. Pull forks away from load.
7.0 Maintenance
7.1 Lubrication
Check the oil level annually by unscrewing oil fill
plug (Figure 7-1). Oil level should be near the
bottom of the hole.
When adding oil, fill the reservoir through the
plug hole with hydraulic jack oil, until oil comes
to bottom of hole, or begins to slightly seep out
of the fill hole. Do not overfill.
After filling, reinstall plug, then bleed the pump
(see sect. 8.3).
Lubricate pivot points on load wheel frames, as
needed. Do not get oil directly on load wheels.
Also lubricate pivot points on the yoke, such as
the one shown in Figure 7-1.
Figure 7-1
7.2 Cleaning relief valve
(“Bleeding the Pump”)
Over time the relief valve assembly may become
clogged with debris or develop air pockets. This
can result in improper lifting, lifting only half-way,
or similar symptoms.
To clean the relief valve:
1. Hold lever in raised position (fork lowering
position) and pump handle quickly 10 to 12
times.
2. Move lever to lower position, and pump the
handle to raise forks to fullest height.
3. Repeat if necessary.
7.3 Adjusting relief cam
1. Place handle lever in neutral position.
2. Loosen #424 hex nut.
3. Adjust #423 socket set screw while pumping
the handle.
4. The cam is properly adjusted when pumping
handle in neutral position causes no
movement.
5. Re-tighten hex nut (#424) to secure the
setting.
7.4 O-Ring and seal replacements
IMPORTANT: Repairs and seal ring
replacements should be performed only by
qualified personnel. Also, certain procedures
may require specialized tools. You can locate
the nearest authorized JET Service Center on
our website: www.jettools.com.
Numbers in parentheses refer to index numbers
in the parts breakdowns, sect. 10.0.
7.4.1 Ram piston and plunger piston
1. Raise the forks to maximum height by
pumping handle.
2. Remove the socket head screw (#204) to
release the piston assembly from the top of
the frame.
3. Turn the pallet truck on its side. Remove the
steer wheels and wheel shaft. Remove the
Retaining Ring (#305). This will free the
pump and handle assembly from the
platform.
4. Turn the pallet truck upright. Remove drain
plug (see Figure 7-1) and empty the oil into
a suitable container. Pump handle until all oil
has drained.
6
5. Pull out piston rod assembly (#414). If
plunger piston (#401) is to be pulled out,
remove handle assembly to access.
6. Remove all O-Rings & Seals.
7. Insert new O-Ring or Seal one at a time
making sure to replace with the same size
that was removed. (Order appropriate JET
seal kit.)
8. Re-assemble.
9. Refill oil to bottom of fill hole with hydraulic
jack oil. Install oil fill plug.
7.4.2 Valve cartridge
1. Remove drain plug (see Figure 7-1), and
empty the oil into a suitable container. Pump
handle until all oil has drained.
2. Tap out roll pin (#422).
3. Remove relief cam (#421).
4. Unscrew and remove valve assembly
(#418).
5. Install new valve assembly (see sect. 10.0
for part number) and tighten.
6. Install relief cam with roll pin.
7. Refill oil to bottom of fill hole with hydraulic
jack oil. Install oil fill plug.
7
8.0 Troubleshooting PTW-A Series Pallet Trucks
Any disassembly of the pallet truck should be done by qualified personnel. Contact Jet technical service if
further assistance is needed.
Trouble Probable Cause Remedy
Hydraulic unit does not
lift.
Once lifted, truck
lowers by itself.
Forks will not lower.
Lever does not set at
neutral position
Low oil level in reservoir.
Steel ball not seated in hydraulic unit.
Worn seal(s) in piston cylinder. Have seal(s) replaced.
Steel ball not seated in hydraulic unit. Bleed the pump.
Worn seal in piston cylinder. Have seal(s) replaced.
Relief valve not seated properly. Bleed the pump.
Relief valve not adjusted properly.
Oil leakage from each valve. Tighten plug of each valve.
Relief cam setscrew/nut out of
adjustment.
Relief cam or chain element broken. Replace affected elements.
Broken fork rods and linkage.
Relief cam nut on the chain (#108) is
not positioned correctly.
Make sure there is no oil leakage from
valve, and add oil.
Place the lever in the down position and
pump the handle repeatedly.
Reload truck within load capacity and
adjust valve using the set screw (#423).
Refer to “Adjusting Relief Cam.”
Inspect linkages for breaks or cracks.
Replace elements as needed.
Adjust the nut on the chain assembly.
Truck doesn’t roll
smoothly or evenly.
Wheels have debris embedded, or out
of round due to wear.
Inspect and remove debris. If worn,
replace wheels. NOTE: Always replace
wheels in pairs.
9.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial
Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
8
9.1 PTW-A Series Pallet Trucks – Exploded View
9
9.2 PTW-A Series Pallet Trucks – Parts List
Index No. Part No. Description Size Qty
101A .......... PTWA101A ............... Handle Body Assembly (#101 to 112) ..................... ...................................... 1
101 ............ PTWA101 .................. Handle Body ............................................................ ...................................... 1
102 ............ PS063000 ................. Roll Pin .................................................................... Ø6x30 mm .................... 1
312 ............ GB879-5X35 ............. Roll Pin .................................................................... Ø5x35 mm .................... 2
401 ............ PTWA401 .................. Small Pump Core .................................................... ...................................... 1
402 ............ PTWA402 .................. Spring Cap ............................................................... ...................................... 1
403 ............ PTWA403 .................. Spring ...................................................................... ...................................... 1
404 ............ PTWA404 .................. Dust Ring * .............................................................. Ø18x26x4.5/6 mm ........ 1
405 ............ PTWA405 .................. Seal Washer * .......................................................... Ø18x26x5 mm .............. 1
......................... 1
10
406 ............ PTWA406 .................. Small Cylinder ......................................................... ...................................... 1
.................. PTWA-SK .................. Seal Kit (includes items marked with *) ................... ........................................
11
10.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes; Air Tools
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
12
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