JET PT-1636JB, PT-2036JB, PT-2042JB, PT-2048JB, PT-2742JB Operating Instructions and Parts Manual
...
Operating Instructions and Parts Manual
PTJ-B Series Pallet Trucks
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-161003
Ph.: 800-274-6848 Edition 3 01/2021
www.jettools.com Copyright © 2019 JET
1
1.0 IMPORTANT SAFETY INSTRUCTIONS
WARNING – To reduce risk of injury:
Read and understand the entire owner’s manual before using the pallet truck.
Read and understand all warning and instruction labels on the truck.
Do not place hands or feet under the pallet truck at any time.
Do not operate a loaded pallet truck on ramps or inclines.
Do not tip load pallet truck forks. This may cause damage to the forks and personal injury if the rear of the
pallet truck suddenly “pops up.”
Never leave a loaded pallet truck unattended in the raised position. Always lower load to the floor.
Do not load pallet truck beyond its rated capacity.
Secure load before transporting.
To prevent accidental tipping, make sure load is centered on the forks.
Do not move a loaded pallet truck by other than manual force.
Do not transport persons with a pallet truck.
Failure to comply with these warnings may result in personal injury and/or property damage.
Replace warning labels if they become obscured or removed.
2
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Introduction .................................................................................................................................................... 3
4.0 Specifications ................................................................................................................................................. 4
5.0 Assembly (for crate quantity purchases only) ................................................................................................ 5
5.1 PTJ-B series (except PT-1636JB) Assembly ............................................................................................. 5
5.2 PT-1636JB Only Assembly ........................................................................................................................ 6
6.0 Operation ....................................................................................................................................................... 7
7.0 Maintenance ................................................................................................................................................... 7
7.1 Lubrication .................................................................................................................................................. 7
7.2 Cleaning relief valve ................................................................................................................................... 7
7.3 Adjusting relief cam .................................................................................................................................... 7
7.4 O-Ring and seal replacements ................................................................................................................... 7
8.0 Troubleshooting PTJ-B Series Pallet Trucks ................................................................................................. 9
9.0 Replacement Parts ......................................................................................................................................... 9
9.1.1 PTJ-B Series Pallet Trucks (except PT-1636JB) – Exploded View ....................................................... 10
9.1.2 PTJ-B Series Pallet Trucks (except PT-1636JB) – Parts List ............................................................... 11
9.2.1 PT-1636JB Pallet Truck ONLY – Exploded View .................................................................................. 13
9.2.2 PT-1636JB Pallet Truck ONLY – Parts List ........................................................................................... 14
10.0 Warranty and Service ................................................................................................................................. 16
3.0 Introduction
Your JET Pallet Truck is designed with most efficient features for warehouse or dock.
The 2.56-inch lowered height, tapered fork tips and wide polyurethane entry/exit rollers combine for easy entry
and exit of pallets. The sharp turning radius allows maneuverability in confined spaces. Ball bearings on steer
and load wheels are lifetime lubricated, double-sealed, and promote smooth, quiet travel.
The cast iron pump features top-of-the-stroke and overload by-pass valve systems, and single point valve
service for easy replacement.
The chassis is heavy gauge steel, reinforced with cross-welded plates to prevent forks from bending; solid steel
push rods provide additional strength. Paint finish is powder-coated for superior protection of the underlying
steel.
In summary, your JET Pallet Truck is designed to offer consistent, long-term operation with minimal
maintenance and service attention. If there are questions or comments, please contact your local supplier or
JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the pallet truck transfers ownership, the manual should accompany it.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our
web site: www.jettools.com.
Read and understand the entire contents of this manual before attempting assembly
or operation. Failure to comply may cause serious injury.
Register your product using the provided mail-in card, or register online:
http://www.jettools.com/us/en/service-and-support/warranty/registration/
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4.0 Specifications
Table 1
Model number PT-1636JB PT-2036JB PT-2042JB PT-2048JB PT-2742JB
Stock number 161003 161004 161005 161006 161008
Load Capacity 5,500 lbs. (2495 kg.)
Turning Radius 180 deg. 210 deg.
Overall Fork Length L1 36 in. (920mm) 42 in. (1070mm) 48 in. (1220mm) 42 in. (1070mm) 48 in. (1220mm)
Overall Forks Width W1
Fork Width W2 6 in. (150 mm)
Lowered Height H2 2.56 in. (65 mm)
Maximum Height H1 6.5 in. (165 mm)
Number of Strokes to
Reach Maximum
Height
Force Required to
Pump at Maximum
Load
Steer Wheel Size
(Dia. x W)
Load Wheel Size
(Dia. x W)
Force Required to
Move Maximum Load
Overall Height C 46-3/4 in. (1187 mm)
Overall Length L2
Overall Width W1
Net Weight
Gross Weight
Pump Type Weld Integrated
Pump
Housing
Materials
Forks Sheet steel, 10 ga. (3.5 mm)
Chassis Sheet steel, 10 ga. (3.5 mm)
Wheels Polyurethane
10
77 lbs. (35 kg)
A
B 2-1/2 x 3-3/4 in. (63 x 98 mm)
120 lbs. (54.5 kg)
Weld Cast Iron
16 in.
(400mm)
6-1/4 x 2 in.
(160 x 50 mm)
(1295 mm)
16 in.
(400 mm)
121 lbs.
(54.5 kg)
127 lbs.
(57 kg)
51 in.
134 lbs.
(60.5 kg)
141 lbs.
(63 kg)
20-1/2 in. (520mm) 27 in. (685mm)
7-1/8 x 2 in. (180 x 50 mm)
57 in.
(1448 mm)
20-1/2 in. (520 mm) 27 in. (685 mm)
139 lbs.
(63 kg)
145 lbs.
(66 kg)
63 in.
(1600 mm)
144 lbs.
(65 kg)
150 lbs.
(68 kg)
57 in.
(1448 mm)
145 lbs.
(65.5 kg)
151 lbs.
(68 kg)
PT-2748JB
161009
63 in.
(1600 mm)
150 lbs.
(67.5 kg)
156 lbs.
(70 kg)
Figure 4-1
The specifications in this manual were current at the time this manual was published, but because of our policy of
continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without
incurring obligations.
4
5.0 Assembly (for crate quantity purchases only)
5.1 PTJ-B series (except PT-1636JB) Assembly
Individual pallet trucks are assembled and ready to use. Pallet trucks purchased in crate quantities (6 units to a
crate) require some assembly. A hammer and pliers are required. Match the “letter” label on the handle
assembly to the “letter” label on the frame, prior to assembly.
Note: The following illustrations may not show your exact model.
To attach handle assembly to the frame:
1. Align the holes in the handle with the holes in
the pump body. Tap the pivot pin through the
handle and pump bodies.
2. Using pliers, turn the pivot pin until spring pin
holes line up.
3. Using a hammer, tap the spring pin into the
pump body and pivot pin.
4. Lower the handle until the spring cap is
contacted. (This will reduce some of the
pressure on the pump retainer pin, making it
easier to remove.)
5. Tap out the pump retainer pin and discard it.
6. Feed the chain anchor through the hole in the
pivot pin.
7. Position the chain anchor through the fork of
the relief cam, with the lock nut below the fork.
5
5.2 PT-1636JB Only Assembly
Note: Individual trucks are assembled and ready to use. Pallet trucks purchased in crate quantities (6
units to a crate) require some assembly. Match the “number” label on the handle to the “number” label on
the frame, prior to assembly. Proceed with instructions below.
Tools Needed for Assembly
Hammer
Flat Head Screwdriver
Pliers or 17mm Wrench
Figure 3
5. Using a hammer, tap the spring pins into the
pump bracket and handle pins.
Figure 1
Insert the base of the handle into the pump
bracket.
1. Align the holes at the base of the handle with
the holes in the pump bracket.
2. Using a screwdriver, pry the cam up and slip
the bolt head under the notch in the cam. Do
not adjust the nut.
Note: If the holes aren’t lined up, use a 17mm
wrench or pliers to turn the handle pin until the
spring pin holes line up.
6. Repeat for the opposite side handle pin.
7. Pull handle down and remove retaining tube
by pulling straight out. Discard retaining tube.
Figure 2
3. Insert handle pins into the holes of the pump
bracket and handle. Align the spring pin holes
in the handle pin and the pump bracket.
4. Tap the handle pins into place with a hammer.
Figure 4
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6.0 Operation
To lift a load:
1. Lower forks to lowest position.
2. Insert forks under load or into pallet.
3. Push the lever down.
4. Pump handle up and down until forks reach
desired height.
To move a load:
1. Place lever in center neutral position.
2. Pull or push to desired location.
To lower a load:
1. Pull lever up, and allow load to settle. (The
lever is spring loaded and will return to
neutral position when released.)
2. Pull forks away from load.
7.0 Maintenance
7.1 Lubrication
Check the oil level annually by unscrewing oil fill
plug (Figure 7-1). Oil level should be near the
bottom of the hole.
When adding oil, fill the reservoir through the
plug hole with hydraulic jack oil, until oil comes
to bottom of hole, or begins to slightly seep out
of the fill hole. Do not overfill.
After filling, reinstall plug, then bleed the pump
(see sect. 8.3).
Lubricate pivot points on load wheel frames, as
needed. Do not get oil directly on load wheels.
Also lubricate pivot points on the yoke, such as
the one shown in Figure 7-1.
Figure 7-1
7.2 Cleaning relief valve
(“Bleeding the Pump”)
Over time the relief valve assembly may become
clogged with debris or develop air pockets. This
can result in improper lifting, lifting only half-way,
or similar symptoms.
To clean the relief valve:
1. Hold lever in raised position (fork lowering
position) and pump handle quickly 10 to 12
times.
2. Move lever to lower position, and pump the
handle to raise forks to fullest height.
3. Repeat if necessary.
7.3 Adjusting relief cam
1. Place handle lever in neutral position.
2. Loosen #50 hex nut (#46 for 1636JB).
3. Adjust #49 (#45 for 1636JB) socket set
screw while pumping the handle.
4. The cam is properly adjusted when pumping
handle in neutral position causes no
movement.
5. Re-tighten hex nut #50 (#46 for 1636JB) to
secure the setting.
7.4 O-Ring and seal replacements
IMPORTANT: Repairs and seal ring
replacements should be performed only by
qualified personnel. Also, certain procedures
may require specialized tools. You can locate
the nearest authorized JET Service Center on
our website: www.jettools.com.
Numbers in parentheses refer to index numbers
in the parts breakdowns, sect. 10.0.
7.4.1 Ram piston and plunger piston
1. Raise the forks to maximum height by
pumping handle.
2. Remove #54 socket head screw (#66 for
1636JB) to release the piston assembly from
the top of the frame.
3. Turn the pallet truck on its side. Remove the
steer wheels and wheel shaft. Remove the
Retaining Ring #46 (#56 for 1636JB). This
will free the pump and handle assembly
from the platform.
4. Turn the pallet truck upright. Remove drain
plug (see Figure 7-1) and empty the oil into
a suitable container. Pump handle until all oil
has drained.
7
5. Pull out piston rod assembly #29 (#35 for
1636JB). If plunger piston #22 (#40) is to be
pulled out, remove handle assembly to
access.
6. Remove all O-Rings & Seals.
7. Insert new O-Ring or Seal one at a time
making sure to replace with the same size
that was removed. (Order appropriate JET
seal kit.)
8. Re-assemble.
9. Refill oil to bottom of fill hole with hydraulic
jack oil. Install oil fill plug.
7.4.2 Valve cartridge
1. Remove drain plug (see Figure 7-1), and
empty the oil into a suitable container. Pump
handle until all oil has drained.
2. Tap out roll pin #52 (#51 for 1636JB).
3. Remove relief cam #51 (#47 for 1636JB).
4. Unscrew and remove valve assembly #36
(#16~22 for 1636JB).
5. Install new valve assembly (see sect. 10.0
for part number) and tighten.
6. Install relief cam with roll pin.
7. Refill oil to bottom of fill hole with hydraulic
jack oil. Install oil fill plug.
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8.0 Troubleshooting PTJ-B Series Pallet Trucks
Any disassembly of the pallet truck should be done by qualified personnel. Contact Jet technical service if
further assistance is needed.
Trouble Probable Cause Remedy
Hydraulic unit does not
lift.
Once lifted, truck
lowers by itself.
Forks will not lower.
Lever does not set at
neutral position
Low oil level in reservoir.
Steel ball not seated in hydraulic unit.
Worn seal(s) in piston cylinder. Have seal(s) replaced.
Steel ball not seated in hydraulic unit. Bleed the pump.
Worn seal in piston cylinder. Have seal(s) replaced.
Relief valve not seated properly. Bleed the pump.
Relief valve not adjusted properly.
Oil leakage from each valve. Tighten plug of each valve.
Relief cam setscrew/nut out of
adjustment.
Relief cam or chain element broken. Replace affected elements.
Broken fork rods and linkage.
Relief cam nut on the chain (#10) is not
positioned correctly.
Make sure there is no oil leakage from
valve, and add oil.
Place the lever in the down position and
pump the handle repeatedly.
Reload truck within load capacity and
adjust valve using the set screw (#49).
Refer to “Adjusting Relief Cam.”
Inspect linkages for breaks or cracks.
Replace elements as needed.
Adjust the nut on the chain assembly.
Truck doesn’t roll
smoothly or evenly.
Wheels have debris embedded, or out
of round due to wear.
Inspect and remove debris. If worn,
replace wheels. NOTE: Always replace
wheels in pairs.
9.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial
Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
9
9.1.1 PTJ-B Series Pallet Trucks (except PT-1636JB) – Exploded View
10
9.1.2 PTJ-B Series Pallet Trucks (except PT-1636JB) – Parts List
Index No Part No Description Size Qty
1 ................ PTWB001 .................. Handle Body ............................................................ ...................................... 1
2 ................ F012073 .................... Roll Pin .................................................................... Ø4x30 mm .................... 1
3 ................ PTWB003 .................. Block Spring ............................................................ ...................................... 1
4 ................ PTWB004 .................. Spring ...................................................................... ...................................... 1
5 ................ F012071 .................... Roll Pin .................................................................... Ø4x16 mm .................... 1
6 ................ PTWB006 .................. Roller ....................................................................... ...................................... 1
7 ................ PTWB007 .................. Plastic mat ............................................................... ...................................... 1
8 ................ F012079 .................... Roll Pin .................................................................... Ø6x30 mm .................... 1
9 ................ PTWB009 .................. Control Lever ........................................................... ...................................... 1
10 .............. PTJB001 ................... Release Rod ............................................................ ...................................... 1
11 .............. PTWB011 .................. Oil Lite Bushing ....................................................... Ø15xØ17x17 mm .......... 2
12 .............. PTWB012 .................. Roller ....................................................................... Ø25x36 mm .................. 1
13 .............. PTWB013 .................. Roller Pin ................................................................. Ø15x60 mm .................. 1
14 .............. PTWB014 .................. Oil Lite Bushing ....................................................... Ø20xØ22x16 mm .......... 2
15 .............. PTWB015 .................. Handle Pin ............................................................... Ø20x100 mm ................ 1
16 .............. F012076 .................... Roll Pin .................................................................... Ø5x30 mm .................... 2
17 .............. PTWB017 .................. Pump Retainer Pin .................................................. Ø8x100 mm .................. 1
18 .............. PTWB018 .................. Washer .................................................................... Ø28xØ20x1.5 mm ......... 1
19 .............. PTWB019 .................. Plunger Housing ...................................................... ...................................... 1
20 .............. PTJB002 ................... Spring ...................................................................... ...................................... 1
21 .............. PTJB003 ................... Spring Cap ............................................................... ...................................... 1
22 .............. PTJB004 ................... Plunger Piston ......................................................... Ø18x101 mm ................ 1
23 .............. PTWB025 .................. Pressure Adjust Screw ............................................ ...................................... 1
24 .............. PTWB026 .................. O-Ring ..................................................................... 11.8x2.65 mm ............... 1
25 .............. PTWB027 .................. Release Screw......................................................... ...................................... 1
26 .............. PTWB028 .................. Spring ...................................................................... ...................................... 1
27 .............. PTWB029 .................. Needle Valve ........................................................... ...................................... 1
28 .............. SB-18MM .................. Steel Ball ................................................................. 18mm ............................ 1
29 .............. PTJB005 ................... Ram Piston .............................................................. Ø31.5x262 mm ............. 1
30 .............. PTJB006 ................... Dust Seal Ring* ....................................................... Ø31.5X Ø 39.5x6.5 mm 1
31 .............. PTJB007 ................... O-Ring* .................................................................... 31x3.55 mm .................. 1
32 .............. PTJB008 ................... U-Packing* ............................................................... Ø31.5xØ41.5x6 mm ...... 1
33 .............. PTWB035 .................. Oil Plug .................................................................... ...................................... 1
34 .............. PTWB036 .................. Oil Seal .................................................................... ...................................... 1
35 .............. PTJB009 ................... Pump Housing ......................................................... ...................................... 1
36 .............. PTWB038 .................. Valve Assembly ....................................................... ...................................... 1
37 .............. PTWB039 .................. Dust Seal Cap ......................................................... ...................................... 2
38 .............. F006047 .................... C-Retaining Ring, Ext .............................................. 20mm ............................ 2
39 .............. PTWB041 .................. Steering Wheel ........................................................ PUØ180x50 mm ........... 2
40 .............. BB-6204 .................... Ball Bearing ............................................................. 6204 ............................. 4
41 .............. PTWB043 .................. Wheel Shaft ............................................................. Ø25x177 mm ................ 1
42 .............. F012079 .................... Roll Pin .................................................................... Ø6x30 mm .................... 2
43 .............. BB-51111 .................. Ball Bearing ............................................................. 51111 ............................ 1
44 .............. PTWB046 .................. Bearing Base ........................................................... ...................................... 1
45 .............. F012108 .................... Roll Pin .................................................................... Ø8x45 mm .................... 1
46 .............. F006089 .................... C-Retaining Ring, Ext .............................................. 48mm ............................ 1
47 .............. PTJB012 ................... Table ........................................................................ ...................................... 1
48 .............. PTJB013 ................... Table Pin ................................................................. ...................................... 2
49 .............. PTWB051 .................. Slotted Set Screw .................................................... M8x20 mm .................... 1
50 .............. TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 1
51 .............. PTWB053 .................. Cam ......................................................................... ...
52 .............. F012109 .................... Roll Pin .................................................................... Ø8x55 mm .................... 1
53 .............. PTWB055 .................. Washer .................................................................... Ø6mm ........................... 1
54 .............. F005670 .................... Socket Head Cap Screw ......................................... M6x14 mm .................... 1
55 .............. PTJB014 ................... Oil Lite Bushing ....................................................... Ø20xØ16x15 mm .......... 2
56 .............. PTJB015-27 .............. Lifting Yoke for 685mm/27in .................................... ...................................... 1
.................. PTJB015-20 .............. Lifting Yoke for 520mm/20in .................................... ...................................... 1
57 .............. PTJB016 ................... Oil Lite Bushing ....................................................... Ø30xØ25x25 mm .......... 2
58 .............. F006044 .................... C-Retaining Ring, Ext .............................................. 16mm ............................ 2
................................... 1
11
Index No Part No Description Size Qty
59 .............. PTWB061 .................. Joint ......................................................................... ...................................... 2
60 .............. PTJB017 ................... Oil Lite Bushing ....................................................... Ø20xØ16x15 mm .......... 2
61 .............. PTWB063 .................. Crank Pin ................................................................. ...................................... 2
62 .............. PTWB064 .................. Hex Nut .................................................................... M20 ............................... 2
63 .............. PTJB018-48 .............. Push Rod for 1220/48in ........................................... ...................................... 2
.................. PTJB018-42 .............. Push Rod for 1070/42in ........................................... ...................................... 2
.................. PTJB018-36 .............. Push Rod for 920/36in ............................................. ...................................... 2
64 .............. PTJB019-27 .............. Crank Shaft for 685mm/27in .................................... ...................................... 1
.................. PTJB019-20 .............. Crank Shaft for 520mm/20in .................................... ...................................... 1
65 .............. F006050 .................... C-Retaining Ring, Ext .............................................. 25mm ............................ 2
66 .............. PTJB020 ................... Load Wheel Frame .................................................. ...................................... 2
67 .............. PTJB021 ................... Arm Pin .................................................................... ...................................... 2
68 .............. F012076 .................... Roll Pin .................................................................... Ø5x30 mm .................... 2
69 .............. F006047 .................... C-Retaining Ring, Ext .............................................. 20mm ............................ 4
70 .............. PTJB023 ................... Load Wheel Axle ..................................................... ...................................... 2
71 .............. PTJB024 ................... Load Wheel ............................................................ PUØ63x98 mm ............. 2
72 .............. BB-6004 .................... Ball Bearing ............................................................. 6004 mm ....................... 4
73 .............. PTJB026 ................... Rod Pin .................................................................... ...................................... 2
74 .............. PS052500 ................. Roll Pin .................................................................... Ø5x25 mm .................... 2
75 .............. PTWB077 .................. Socket Head Cap Screw ......................................... M10x55 mm .................. 2
76 .............. PTWB078 .................. Guide Roller ............................................................. Ø50x35 mm .................. 2
77 .............. TS-1540071 .............. Hex Nut .................................................................... M10 ............................... 2
78 .............. PTJB027-2748 .......... Fork ......................................................................... ...................................... 1
.................. PTJB027-2742 .......... Fork ......................................................................... ...................................... 1
.................. PTJB027-2048 .......... Fork ......................................................................... ...................................... 1
.................. PTJB027-2042 .......... Fork ......................................................................... ...................................... 1
.................. PTJB027-2036 .......... Fork ......................................................................... ...................................... 1
101 ............ PTJB101 ................... Handle Body Assembly ........................................... ...................................... 1
102 ............ PTJB102 ................... Pump Assembly ....................................................... ...................................... 1
.................. LM000413 ................. Warning Label (not shown) ...................................... ...................................... 1
.................. PT2036JB-ID ............. I.D. Label, PT-2036JB (not shown) ......................... ...................................... 1
.................. PT2042JB-ID ............. I.D. Label, PT-2042JB (not shown) ......................... ...................................... 1
.................. PT2048JB-ID ............. I.D. Label, PT-2048JB (not shown) ......................... ...................................... 1
.................. PT2742JB-ID ............. I.D. Label, PT-2742JB (not shown) ......................... ...................................... 1
.................. PT2748JB-ID ............. I.D. Label, PT-2748JB (not shown) ......................... ...................................... 1
.................. PT2036JB-SL ............ Specification Label, PT-2036JB (not shown) ........... ...................................... 1
.................. PT2042JB-SL ............ Specification Label, PT-2042JB (not shown) ........... ...................................... 1
.................. PT2048JB-SL ............ Specification Label, PT-2048JB (not shown) ........... ...................................... 1
.................. PT2742JB-SL ............ Specification Label, PT-2742JB (not shown) ........... ...................................... 1
.................. PT2748JB-SL ............ Specification Label, PT-2748JB (not shown) ........... ...................................... 1
.................. LM000414 ................. JET Logo Label (not shown) .................................... ...................................... 1
.................. LM000415 ................. Label – Pallet Truck Instruction (not shown) ........... ...................................... 1
.................. LM000416 ................. Label – Release Valve Cleaning (not shown) .......... ...................................... 1
.................. PTJB-SK ................... Seal Kit (includes items marked with *) ................... ........................................
12
9.2.1 PT-1636JB Pallet Truck ONLY – Exploded View
See next page for parts list.
13
9.2.2 PT-1636JB Pallet Truck ONLY – Parts List
Index No Part No Description Size Qty
1 ................ PT1636JB001 ........... Handle Body ............................................................ ...................................... 1
2 ................ F012073 .................... Roll Pin .................................................................... Ø4x30 mm .................... 1
3 ................ PTWB003 .................. Block Spring ............................................................ ...................................... 1
4 ................ PTWB004 .................. Spring ...................................................................... ...................................... 1
5 ................ PTWB009 .................. Control Lever ........................................................... ...................................... 1
6 ................ PTWB006 .................. Roller ....................................................................... ...................................... 1
7 ................ F012071 .................... Roll Pin .................................................................... Ø4x16 mm .................... 1
8 ................ F012079 .................... Roll Pin .................................................................... Ø6x30 mm .................... 1
9 ................ PTWB007 .................. Plastic mat ............................................................... ...................................... 1
10 .............. PT1636JB002 ........... Release Rod ............................................................ ...................................... 1
11 .............. PT1636JB003 ........... Oil Lite Bushing ....................................................... Ø18xØ16x15 mm .......... 2
12 .............. F012085 .................... Roll Pin .................................................................... Ø3x25 mm .................... 1
13 .............. PT1636JB005 ........... Roller Pin ................................................................. Ø16x60 mm .................. 1
14 .............. PT1636JB006 ........... Oil Lite Bushing ....................................................... Ø18xØ16x15 mm .......... 1
15 .............. PT1636JB007 ........... Roller ....................................................................... Ø30x20 mm .................. 1
16 .............. SB-6MM .................... Steel Ball ................................................................. Ø6 ................................. 1
17 .............. PT1636JB009 ........... O-Ring ..................................................................... 10x1.8 mm .................... 1
18 .............. PT1636JB010 ........... Valve Base .............................................................. ...................................... 1
19 .............. PT1636JB011 ........... Tapered Column ...................................................... ...................................... 1
20 .............. PT1636JB012 ........... Spring ...................................................................... ...................................... 1
21 .............. PT1636JB013 ........... Washer .................................................................... Ø21xØ16x1 mm ............ 1
22 .............. PT1636JB014 ........... Release Plug ........................................................... ...................................... 1
23 .............. PT1636JB015 ........... Oil Baffle Was her ..................................................... ...................................... 1
24 .............. F012073 .................... Roll Pin .................................................................... Ø4x30 mm .................... 1
25 .............. PT1636JB017 ........... Release Plug ........................................................... ...................................... 1
26 .............. PTWB026 .................. O-Ring ..................................................................... 11.8x2.65 mm ............... 1
27 .............. PT1636JB018 ........... Release Screw......................................................... ...................................... 1
28 .............. PTWB028 .................. Spring ...................................................................... ...................................... 1
29 .............. PT1636JB019 ........... Spring Base ............................................................. ...................................... 1
30 .............. SB-6MM .................... Steel Ball ................................................................. Ø6 ................................. 1
31 .............. PT1636JB020 ........... Handle Pin ............................................................... ...................................... 2
32 .............. PT1636JB021 ........... U-Packing* ............................................................... Ø30xØ38x6 mm ............ 1
33 .............. PT1636JB022 ........... O-Ring* .................................................................... 29.85x3.55 mm ............. 1
34 .............. PT1636JB023 ........... Dust Seal Ring* ....................................................... Ø30X Ø 38x6.5 mm ...... 1
35 .............. PT1636JB024 ........... Ram Piston .............................................................. Ø30x230 mm ................ 1
36 .............. SB-14MM .................. Steel Ball ................................................................. Ø14 ............................... 1
37 .............. PT1636JB026 ........... Oil Plug .................................................................... ...................................... 1
38 .............. PT1636JB027 ........... Oil Seal .................................................................... ...................................... 1
39 .............. PT1636JB028 ........... Pump Housing ......................................................... ...................................... 1
40 .............. PT1636JB029 ........... Plunger Piston ......................................................... Ø18x91 mm .................. 1
41 .............. PT1636JB030 ........... Spring Cap ............................................................... ...................................... 1
42 .............. PT1636JB031 ........... Spring ...................................................................... ...................................... 1
43 .............. PTWB021 .................. Dust Seal Ring* ....................................................... Ø26xØ18x6 mm ............ 1
44 .............. PTWB020 .................. U-Packing* ............................................................... Ø26xØ18x5 mm ............ 1
45 .............. PTWB051 .................. Slotted Set Screw .................................................... M8x20 mm .................... 1
46 .............. PTWB052 .................. Hex Nut .................................................................... M8 ................................. 1
47 .............. PT1636JB032 ........... Cam ......................................................................... ...................................... 1
48 .............. PT1636JB033 ........... Release Nozzle ....................................................... ...................................... 1
49 .............. PT1636JB034 ........... O-Ring ..................................................................... 5x1.9 mm ...................... 2
50 .............. PT1636JB035 ........... Spring ...................................................................... ...................................... 1
51 .............. F012082 .................... Roll Pin .................................................................... Ø8
52 .............. F012083 .................... Roll Pin .................................................................... Ø8x40 mm .................... 1
53 .............. F012079 .................... Roll Pin .................................................................... Ø6x30 mm .................... 2
54 .............. PT1636JB039 ........... Table Pin ................................................................. ...................................... 2
55 .............. PT1636JB040 ........... Table ........................................................................ ...................................... 1
56 .............. F006056 .................... C-Retaining Ring, Ext .............................................. 45mm ............................ 1
57 .............. BB-51109 .................. Ball Bearing ............................................................. 51109 ............................ 1
58 .............. PT1636JB043 ........... Bearing Base ........................................................... ...................................... 1
59 .............. PT1636JB044 ........... Wheel Shaft ............................................................. Ø28x177 mm ................ 1
x30 mm .................... 2
14
Index No Part No Description Size Qty
60 .............. BB-6204 .................... Ball Bearing ............................................................. 6204 ............................. 4
61 .............. PT1636JB045 ........... Steering Wheel ........................................................ PUØ160x50 mm ........... 2
62 .............. F006047 .................... C-Retaining Ring, Ext .............................................. 20mm ............................ 4
63 .............. PTWB039 .................. Dust Seal Cap ......................................................... ...................................... 2
64 .............. TS-2361081 .............. Lock Washer ............................................................ Ø8mm ........................... 2
65 .............. PT1636JB047 ........... Washer .................................................................... Ø8mm ........................... 2
66 .............. PT1636JB048 ........... Socket Head Cap Screw ......................................... M8x14 mm .................... 2
67 .............. PT1636JB049 ........... Crank Shaft for 1636 ............................................... ...................................... 1
68 .............. PT1636JB050 ........... Shaft Sleeve ............................................................ ...................................... 2
69 .............. PT1636JB051 ........... Lifting Yoke for 1636 ................................................ ...................................... 1
70 .............. PT1636JB052 ........... Oil Lite Bushing ....................................................... Ø18xØ16x15 mm .......... 2
71 .............. F006050 .................... C-Retaining Ring, Ext .............................................. 25mm ............................ 2
72 .............. PT1636JB053 ........... Oil Lite Bushing ....................................................... Ø28xØ25x25 mm .......... 2
73 .............. F006099 .................... E-Retaining Ring, Ext .............................................. 19mm ............................ 2
74 .............. PT1636JB055 ........... Push Rod for 1636 ................................................... ...................................... 2
75 .............. PS052500 ................. Roll Pin .................................................................... Ø5x25 mm .................... 2
76 .............. PTJB026 ................... Rod Pin .................................................................... ...................................... 2
77 .............. F012076 .................... Roll Pin .................................................................... Ø5x30 mm .................... 2
78 .............. PTJB021 ................... Arm Pin .................................................................... ...................................... 2
79 .............. F006047 .................... C-Retaining Ring, Ext .............................................. 20mm ............................ 4
80 .............. PTJB023 ................... Load Wheel Axle ..................................................... ...................................... 2
81 .............. BB-6004 .................... Ball Bearing ............................................................. 6004 mm ....................... 4
82 .............. PTJB024 ................... Load Wheel ............................................................ PUØ63x98 mm ............. 2
83 .............. PTJB020 ................... Load Wheel Frame .................................................. ...................................... 2
84 .............. TS-2239551 .............. Socket Head Cap Screw ......................................... M10x55 mm .................. 2
85 .............. PTWB078 .................. Guide Roller ............................................................. Ø50x35 mm .................. 2
86 .............. TS-1540071 .............. Hex Nut .................................................................... M10 ............................... 2
87 .............. PT1636JB056 ........... Fork for 1636 ........................................................... ...................................... 1
101 ............ PT1636JB101 ........... Handle Body Assembly ........................................... ...................................... 1
102 ............ PT1636JB102 ........... Pump Assembly ....................................................... ...................................... 1
.................. LM000413 ................. Warning Label (not shown) ...................................... ...................................... 1
.................. PT1636JB-ID ............. I.D. Label, PT-1636JB (not shown) ......................... ...................................... 1
.................. PT1636JB-SL ............ Specification Label, PT-1636JB (not shown) ........... ...................................... 1
.................. LM000414 ................. JET Logo Label (not shown) .................................... ...................................... 1
.................. LM000415 ................. Label – Pallet Truck Instruction (not shown) ........... ...................................... 1
.................. LM000416 ................. Label – Release Valve Cleaning (not shown) .......... ...................................... 1
.................. PTJB-SK ................... Seal Kit (includes items marked with *) ................... ........................................
15
10.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes; Air Tools
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
16
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