1. Read and understand the entire owner's
manual before attempting assembly or
operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.
3. Replace the warning labels if they become
obscured or removed.
4. This band saw is designed and intended for use
by properly trained and experienced personnel
only. If you are not familiar with the proper and
safe operation of a band saw, do not use until
proper training and knowledge have been
obtained.
5. Do not use this band saw for other than its
intended use. If used for other purposes, JET
disclaims any real or implied warranty and holds
itself harmless from any injury that may result
from that use.
6. Always wear ANSI Z87.1 approved safety
glasses or face shield while using this band
saw. (Everyday eyeglasses only have impact
resistant lenses; they are not safety glasses.)
7. Before operating this machine, remove tie,
rings, watches and other jewelry, and roll
sleeves up past the elbows. Do not wear loose
clothing. Confine long hair. Non-slip footwear or
anti-skid floor strips are recommended. Do not
wear gloves.
8. Wear ear protectors (plugs or muffs) if noise
exceeds safe levels.
9. CALIFORNIA PROPOSITION 65 WARNING:
This product contains chemicals known to the
State of California to cause cancer, or birth
defects or other reproductive harm.
10. This product, when used for welding, cutting, or
working with metal, produces fumes, gases, or
dusts which contain chemicals known to the
State of California to cause birth defects and, in
some cases, cancer. (California Health and
Safety Code Section 25249.5 et seq.)
11. Make certain the switch is in the OFF position
before connecting the machine to the power
supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance
with the machine unplugged from the power
source.
14. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and adjusting
wrenches are removed from the machine
before turning it on.
15. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately after
completion of maintenance.
16. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or
replaced.
17. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and
free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work
area. Keep children away.
20. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
21. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in serious
injury.
22. Maintain a balanced stance at all times so that
you do not fall into the blade or other moving
parts. Do not overreach or use excessive force
to perform any machine operation.
23. Use the right tool at the correct speed and feed
rate. Do not force a tool or attachment to do a
job for which it was not designed. The right tool
will do the job better and more safely.
24. Use recommended accessories; improper
accessories may be hazardous.
25. Maintain tools with care. Keep saw blades
sharp and clean for the best and safest
performance. Follow instructions for lubricating
and changing accessories.
26. Maintain proper adjustment of blade tension,
blade guides and thrust bearings.
27. Turn off the machine before cleaning. Use a
brush to remove chips or debris — do not use
your hands.
2
28. Do not stand on the machine. Serious injury
could occur if the machine tips over.
29. Never leave the machine running unattended.
Turn the power off and do not leave the
machine until it comes to a complete stop.
30. Remove loose items and unnecessary work
pieces from the area before starting the
machine.
31. Never hand hold the material. Always use the
vise and clamp it securely.
32. Be sure that blade is not in contact with
workpiece when motor is started. Allow motor to
come up to speed before bringing blade into
contact with workpiece.
33. Avoid contact with coolant, especially guarding
your eyes.
35. Do not remove jammed pieces until blade has
stopped.
36. Don’t use in dangerous environment. Don’t use
power tools in damp or wet location, or expose
them to rain. Keep work area well lighted.
37. Use proper extension cord. Make sure your
extension cord is in good condition. When using
an extension cord, be sure to use one heavy
enough to carry the current your product will
draw. An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating. Table 2 (sect. 6.3) shows correct
size to use depending on cord length and
nameplate ampere rating. If in doubt, use the
next heavier gage. The smaller the gage
number, the heavier the cord.
34. Never reach around or over saw blade during
operation. Keep hands and fingers away from
blade area.
Familiarize yourself with the following safety notices used in this manual:
machine damage.
injury.
This means that if precautions are not heeded, it may result in minor injury and/or possible
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
3
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
7.8 Material stop ............................................................................................................................................. 12
8.0 Control panel ................................................................................................................................................ 13
10.1 General cleaning .................................................................................................................................... 15
10.3 Belt replacement .................................................................................................................................... 15
11.0 Troubleshooting MBS-1018 Band Saw ...................................................................................................... 16
12.0 Replacement Parts ..................................................................................................................................... 17
13.1 Wiring Diagram for MBS-1018-1 ............................................................................................................ 28
13.2 Wiring Diagram for MBS-1018-3 ............................................................................................................ 29
14.0 Warranty and service ................................................................................................................................. 30
4
3.0 About this manual
This manual is provided by JET®, covering the safe operation and maintenance procedures for a J ET Model
MBS-1018 Mitering Band Saw. This manual contains instructions on installation, safety precautions, general
operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and
constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in
this document.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our
web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
5
4.0 Specifications
Model number ................................................................. MBS-1018-1 ............................................... MBS-1018-3
Stock number .......................................................................... 413411 ....................................................... 413410
Motor and electricals:
Motor type .............................................................. TEFC, induction ......................................... TEFC, induction
Phase ..................................................................................... single ................................................................. 3
Voltage ............................................................................. 230V only ......................... 230/460V (prewired 230V)
Listed FLA (full load amps) ................................................... 13.5 A ........................................................... 5.4 A
Starting amps ........................................................................... 36 A ............................................................ 38 A
Running amps (no load) ............................................................ 8 A .............................................................. 3 A
Run capacitor ........................................................... 40 μF 350VAC .............................................................. n/a
Power transfer .............................................................. Belt/pulleys ................................................. Belt/pulleys
Motor speed .................................................................... 1720 RPM .................................................. 1720 RPM
Power cord ....................................................... SJT 3x14AWG, 6 ft. .............................................................. n/a
Power plug installed ................................................................ 240V .............................................................. n/a
Recommended circuit and fuse/breaker size
Sound emission
2
.................................................................. 75 dB .......................................................... 75 dB
Blade wheels ..................................................................... cast iron ..................................................... cast iron
Dimensions:
Provided blade ................................ 1 x 0.032 x 144 in. (4/6T) HSS ................... 1 x 0.032 x 144 in. (4/6T) HSS
Table height from floor ..................................... 22-3/4 in. (578 mm) .................................... 22-3/4 in. (578 mm)
Table size (LxW) ...................... 17-1/2 x 7-5/8 in. (444.5 x 194 mm) ........... 17-1/2 x 7-5/8 in. (444.5 x 194 mm)
Overall dimensions…………………………………….79 x 36 x 46 in. (2006 x 915 x 1169 mm) ..........................
Overall dimensions, shipping crate…………………..85 x 40 x 44 in. (2159 x 1016 x 1118 mm) ........................
Weights:
Net ........................................................................ 1034 lb. (469 kg) ........................................ 1034 lb. (469 kg)
Shipping ................................................................ 1144 lb. (519 kg) ........................................ 1144 lb. (519 kg)
1
........................ 15 A .............................................................. 7 A
90 degrees60 degrees45 degrees
(254 x 432mm)
(254 x 432mm)
6 x 5 in.
(152.4 x 127mm)
6 x 5 in.
(152.4 x 127mm)
10 x 12 in.
(254 x 305mm)
10 x 12 in.
(254 x 305mm)
Table 1
6
1
subject to local and national electrical codes
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
L = length, W = width, H = height
n/a = not applicable
4.1 Base hole centers
Figure 4-1
7
Read and understand all
assembly instructions before attempting
assembly. Failure to comply may cause serious
injury.
5.0 Setup and assembly
Disconnect band saw from
power during setup.
5.1 Shipping contents
1 Band saw
1 Tool box containing:
4 Leveling pads
4 Hex cap bolts, 1/2 x 2 in.
4 Hex nuts, 1/2 in.
1 Cross point screwdriver
1 Hex wrench set (metric)
1 Open end wrench set (metric)
5.2 Unpacking and cleanup
1. Finish uncrating saw and inspect for damage.
Should any have occurred, contact your local
distributor.
2. Remove all bolts attaching machine to shipping
pallet.
3. Leave packing material between vise clamps
and saw head intact until band saw has been
lifted to its final position.
4. Clean all rust protected surfaces with a cleaner-
degreaser or kerosene to remove protective
coating. Do not use gasoline, paint thinner,
mineral spirits, etc. These may damage painted
surfaces.
5. Lubricate all slideways with SAE 10W oil.
6. Compare contents of shipping carton with the
contents list in this manual. Report shortages, if
any, to your distributor.
5.3 Installation
1. For best performance, the band saw should be
located on a solid and level foundation. Allow
room for bow swiveling, servicing and for
moving large stock around the machine.
2. Use lifting straps that are isolated from the band
saw’s finished surfaces and knobs, to move
machine to desired location. See Figure 5-1 for
strap placement. Do not strap bow or vise
assembly.
3. Install four leveling bolts with hex nuts through
the base flanges, as shown in sect. 12.2.1,
index # 280 and 283.
4. Place a level on the table surface and check
side-to-side and front-to-back.
5. Adjust leveling screws until machine is level in
both directions and tighten nuts against the
base flanges.
6. Remove braces holding control box, and mount
control box directly to bow, using the existing
screws and washers.
7. Install material stop into front hole in table, as
shown in Figure 7-9.
8. Fill coolant reservoir with 15L (4 gal.) of
appropriate coolant, by pouring it through the
filter screen atop the pan.
Figure 5-1
6.0 Electrical connections
Electrical connections must be
made by a qualified electrician in compliance
with all relevant codes. This machine must be
properly grounded to help prevent electrical
shock and possible fatal injury.
The MBS-1018-1 Horizontal Band Saw is rated at
single phase, 230V power only. The band saw
comes with a plug designed for use on a circuit with
a grounded outlet that looks like the one pictured in
Figure 9-1.
It is recommended that the MBS-1018-1 band saw
be connected to a dedicated 15-amp circuit with
circuit breaker or time-delay fuse marked “D”. Local
codes take precedence over recommendations.
The MBS-1018-3 Horizontal Band Saw is rated at 3phase, 230/460V and is prewired for 230V. The
MBS-1018-3 is not provided with an electrical plug;
you may either attach a proper UL/CSA-listed plug,
or “hardwire” the machine directly to a service panel.
It is recommended that the MBS-1018-3 band saw
be connected to a dedicated 7-amp circuit with
circuit breaker or time-delay fuse marked “D”. Local
codes take precedence over recommendations.
8
Before connecting to power source, be sure switch
is in off position.
6.1 GROUNDING INSTRUCTIONS
This tool must be grounded. In the event of a
malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This tool is equipped with
an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided - if it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface
that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or
replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding
conductor to a live terminal.
Check with a qualified
electrician or service personnel if the grounding
instructions are not completely understood, or if
in doubt as to whether the tool is properly
grounded. Failure to comply may cause ser ious
or fatal injury.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the tool's plug.
Repair or replace damaged or worn cord
immediately.
This tool is intended for use on a circuit that has an
outlet that looks like the one illustrated in Figure 9-
1. The MBS-1018-1 has a grounding plug that looks
like the plug illustrated in Figure 9-1. Make sure the
tool is connected to an outlet having the same
configuration as the plug. No adapter is available or
should be used with this tool. If the tool must be
reconnected for use on a different type of elec tric
circuit, the reconnection should be made by
qualified service personnel; and after reconnection,
the tool should comply with all local codes and
ordinances.
If hardwired:
Permanently connected tools: This tool should be
connected to a grounded metal permanent wiring
system; or to a system having an equipmentgrounding conductor. Make sure a disconnect is
available for the operator. During hard-wiring of the
machine, make sure the fuses have been removed
or the breakers have been tripped in the circuit to
which the drill press will be connected. ALWAYS
FOLLOW PROPER LOCK-OUT/TAG-OUT PROCEDURES.
Figure 9-1: 230V plug and receptacle
6.2 Voltage conversion (MBS-1018-3
only)
1. Reconnect leads in motor junction box
according to diagram inside junction box cover.
Diagrams are also found at back of this manual.
(If discrepancies should occur, diagrams on
machine take precedence.)
2. Reconnect leads on transformer in electrical
box.
3. Reconnect leads to coolant pump according to
diagram inside pump junction box cover.
4. If using a plug, connect a proper UL-listed plug
for the incoming voltage.
Make sure incoming current matches power
requirements of saw. If saw blade does not move in
proper direction, disconnect machine from power
supply and reverse any two of the three power leads
(except green ground wire).
6.3 Extension cords
The use of extension cords is discouraged; try to
position equipment within reach of the power
source. If an extension cord becomes necessary, be
sure it is heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating.
Table 2 shows recommended size to use depending
on cord length and nameplate ampere rating. If in
doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.
Ampere
Rating
More
Than
Not
More
Than
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
Extension Cord Recommendations
Volts
240 50 100 200 300
AWG
Total length of
cord in feet
Not
Recommended
Table 2
9
7.0 Adjustments
Disconnect machine from
power source before making adjustments,
unless indicated otherwise.
7.1 Blade installation and removal
Refer to Figure 7-1.
Always wear leather gloves when handling blades to avoid injury.
A blade (1in. W x 144in. L) is pre-installed and
tensioned on saw. To replace blade:
1. Disconnect machine from power source.
Close f eed rate knob by turni ng it clockwise as
2.
far as it will go, then raise bow a little.
3. Open both wheel covers (A, Figure 7-1) and clean
out any swarf from wheel areas
4. Remove blade guards (B, C).
5.
Release blade tension by turning blade tension
handwheel (D) counter-clockwise.
6. Remove blade from both wheels and out of each
blade guide.
Make sure teeth of new blade are pointing in
7.
direction of travel. If necessary, turn blade
inside out.
8. Position new blade around wheels and through
upper blade guard (E, Figure 7-1). Slide it into
the blade guide bearings with back edge of
blade contacting backup bearing. (see Figure 7-
2). If guide bearing adjustment is needed, see
sect. 7.3
9. Lightly increase tension (D) and pos ition blade
so it rests against shoulder of both wheels.
10. When blade is properly positioned, place full
tension upon it (see sect. 7.4.1).
11. Reinstall blade guards (B,C).
12. Jog the On/Off button to ensure blade is
tracking properly. If tracking adjustment is
needed, see sect. 7.4.2.
13. Close wheel covers and reinstall their screws.
.
7.2 Bracket adjustment
The blade guide brackets (F, Figure 7-1) must be
set to just clear the workpiece, but should not
interfere with workpiece or other saw components
during bow’s descent.
Loosen knobs and slide brackets into position.
Always tighten knobs before operating machine.
7.3 Blade guide bearing adjustment
The back of blade should ride against back-up
support bearing (G, Figure 7-2) which is positioned
at an angle to provide greater bearing support,
eliminating bearing wear and extending blade life.
The blade should also ride between the two roller
bearings. The front bearing (H) on left hand blade
guide is on an eccentric shaft and can be adjusted
to suit
blade thickness:
1. Disconnect machine from power source.
2. Loosen nut (H
position bearing. Retighten nut (H
overtighten the bearings against the blade;
when adjusted properly, the bearings should be
able to be rotated with your fingers with only
minor resistance, with the blade stopped.
3. After completing above adjustments, loosen set
screws (J) and adjust both tungsten carbide
guides against surface of blade. Retighten set
screws.
4. Adjust the right hand tungsten carbide guides in
the same manner.
Figure 7-2: blade guide bearing adjustment
) and turn lower nut (H2) to
1
). Do not
1
7.4 Blade tension and tracking
Figure 7-1
Refer to Figure 7-3.
7.4.1 Tension
Blade tension has been set by manufacturer at
approximately 1800 kg/cm2 (25,000 psi) for the
supplied blade, but should be verified by the
operator. Turn handwheel (D, Figure 7-3) clockwise;
if collar (K) slips out of position, then blade is
properly tensioned. Continue turning handwheel
until collar re-engages. NOTE: Simply turn
handwheel, do not press on it.
10
If tension mechanism will not move blade, loosen
and then re-tighten socket head cap screws on gibs
(X, Figure 7-3).
7.4.2 Tracking
6. Turn single hex adjustment screw (M
) so blade
1
starts to move away from wheel shoulder —
then immediately turn single hex adjustment
screw in opposite direction so that blade stops,
then moves slowly toward shoulder.
Tracking is performed with
wheel covers open and blade moving. Use
extreme caution so that you do not co me into
contact with blade.
Blade tracking has been set by manufacturer.
Adjustment is rarely required when blade is used
properly and is correctly welded.
Tracking is set properly when back of blade lightly
touches shoulder of wheels. Note: Over-tracking
(allowing blade back to rub hard against wheel
shoulder) may damage blade wheels and blade.
If blade is not tracking properly:
1. Raise bow enough to allow saw motor to
operate.
2. Open pulley cover and remove left blade guard.
3. Remove left and right bearing guide
assemblies.
NOTE: Maintain proper tension at all times
using the blade tensioning mechanism.
4. Loosen center locking screws (L, Figure 7-3) in
all three hex adjustment screws (M) on
tensioning mechanism.
Keep fingers clear of blade
and wheel to avoid injury.
7. Turn single hex adjustment screw (M
) to stop
1
motion of blade on wheel as it gets closer to
wheel shoulder. Put a 6-inch length of paper
between blade and wheel. The paper should
not be cut as it passes between wheel shoulder
and blade.
8. Turn single hex adjustment s crew (M
) a small
1
amount. Repeat insertion of paper between
wheel shoulder and blade until paper is cut in
two pieces. NOTE: You may have to repeat the
check with the paper several times before blade
and shoulder cuts paper into two pieces. Do not
hurry this adjustment; patience and accuracy
here will pay off with better, more accurate,
quieter cutting and much longer machine and
blade life.
9. When the paper is cut, turn hex adjustment
screw (M
) slightly counterclockwise. This
1
assures that blade is not rubbing excessively
against wheel shoulder.
10. Shut off saw.
11. Hold hex adjustment screws (M, M
) with a
1
wrench and tighten center locking screws (L).
Make sure hex adjustment screws do not move
while tightening center screws.
12. Install left and right bearing guide assemblies.
See sect. 7-3 for adjustments.
13. Install left blade guard and close pulley cover.
Figure 7-3: blade tension and tracking
While performing the
following, keep blade from excessively
rubbing on wheel shoulder, which may
damage wheel and/or blade.
5. Start saw. Slowly turn single hex adjustment
screw (M
) to tilt idler wheel. Do not turn either
1
of the other two adjustment screws. Turn
adjustment screw until blade is touching
shoulder of idler wheel.
NOTE: Turning screw inward causes blade to
move toward wheel shoulder. Turning screw
outward causes blade to move away from
shoulder.
7.5 Blade speed change
Refer to Figure 7-4.
1. Open pulley cover.
2. Grasp handle (P, Figure 7-4) and loosen knob
(N). Allow motor assembly to drop, which will
de-tension belt.
3. Slip belt into proper pulley grooves, according
to chart inside pulley cover (also shown in
Figure 7-5).
4. Lift handle (P) to apply tension on belt, and
tighten knob (N).
5. Retighten handle and close pulley cover.
11
Figure 7-4: belt de-tensioning
Figure 7-5: belt positioning
3. Push down lever (W) all the way until it locks
into position. If lever will not push all the way
down or does not have sufficient tightness to
secure bow, adjust screw beneath lever (W
).
1
Figure 7-7: bow swivel adjustment
7.6 Vise adjustment
Refer to Figure 7-6.
The workpiece is placed between the vise jaws with
required amount to be cut-off extending past the
blade.
To position floating jaw, lift rack block (R) and slide
jaw into general position. Lower rack block and turn
handwheel (S) to tighten jaw against workpiece.
The floating jaw can be positioned before or behind
blade to clear angle of bow when mitering. Loosen
both handles (T) and push assembly along T-slot.
Make sure floating jaw will clear blade and bow
components, then tighten both handles (T).
Figure 7-8: bow locking lever
7.8 Material stop
Refer to Figure 7-9.
The material stop is generally used when cutting
multiple pieces to the same length. Position stop
block (Y) desired distance away from blade and
tighten knob.
If closer reach is needed toward blade, insert small
rod and upper knob (Z).
Figure 7-6: vise adjustment
7.7 Bow swivel adjustment
Refer to Figures 7-7 and 7-8.
1. Remove 90° stop pin (V).
2. Lift up on lever (W) and push bow to desired
angle according to scale (X).
Figure 7-9: material stop
12
7.9 Coolant flow
9.0 Operation
Coolant pump must be
submerged before operating to prevent damage
to pump.
The blade guides are fitted with coolant valves.
Coolant is provided to the fittings through
interconnecting tubing, and is dispensed directly
onto saw blade.
Adjust coolant flow valves atop blade guide brackets
to provide desired flow. The flow should be no more
than blade can draw into the workpiece by its
movement through the material.
The coolant flow can be stopped in two ways: Turn
off coolant pump switch on control panel, or close
coolant flow valves.
8.0 Control panel
Refer to Figure 8-1.
Power Indicator Light (A) – illuminates whenever
machine is running.
If bulb is out, light will not be
on but machine may still have power.
Emergency Stop Button (B) – Press to immediately
stop all machine functions. To restart machine,
rotate button clockwise until it disengages.
Coolant Switch (C) – Turn arrow to “I” to turn on
coolant flow. Turn arrow to “O” to stop coolant flow.
Stop Button (D) – Press to stop motor/blade.
Coolant will still flow.
Start Button (E) – Press to start motor/blade.
Feed Rate Control (F) – Sets amount of downward
force that is applied to saw blade. The feed rate is
proportional to opening of valve. Increasing valve
opening (counterclockwise) increases feed rate;
decreasing valve opening (clockwise) reduces feed
rate. When set to zero, bow is locked in raised
position.
9.1 Automatic shut-off
9.1.1 Cut completion
The machine and any accessories which are wired
into the electrical system are controlled by the startstop buttons. Saw will automatically shut off when
cut is completed. The limit switch (A, Figure 9-1),
contacts top of hydraulic cylinder (B) and
deactivates motor.
Figure 9-1: auto shut-off switch
9.1.2 Blade breakage
If blade breaks during operation, a sensor near drive
wheel will shut off the saw (Figure 9-2).
Figure 9-2: blade break sensor
9.2 Auxiliary coolant hose
Figure 8-1: control panel
The saw is equipped with auxiliary coolant hose and
spray nozzle. This can be used to direct greater
volume of coolant at workpiece, or for washing off
table area.
9.3 Prior to Operation
1. Check that blade tooth direction matches
diagram on blade guard, and blade guides are
properly set.
2. Check gauge to verify proper blade tension.
Make adjustments if needed.
3. Check to see that blade is properly seated on
wheels after applying correct tension.
13
4. Select proper speed and feed rate for material
being cut.
5. Material to be cut must be securely held in vise.
6. Check to see that coolant level is adequate and
turn on coolant pump if material to be cut
requires it. Machine should be filled with
approximately 15 L (4 gal.) of proper coolant
mixture. Follow directions on product maker’s
label and fill coolant tank through chip tray area.
7. Do not start cut on a sharp edge.
8. Keep machine lubricated. See sect. 10.2.
9.4 General operating procedure
All blade covers and guards
must be in place and secured before turning on
band saw.
1. Select proper speed for type of material to be
cut.
2. Close feed rate knob and lift bow high enough
to clear workpiece.
Make sure blade is not in
contact with workpiece when motor is
started. Do not drop bow onto workpiece or
force blade through workpiece.
3. Place stock between vise jaws, set stock for
desired width of cut and tighten vise. (See
Figure 9-3 for recommended placement in vise
of varied workpiece shapes.)
4. Make sure left blade guide bracket is adjusted
as close as possible to left vise jaw.
5. Start motor and allow machine to reach
operating speed.
6. Adjust coolant valves as desired.
7. Turn feed rate control knob for desired rate.
Allow blade to slowly enter workpiece.
Saw will shut off at completion of cut.
8.
9.5 Evaluating cutting efficiency
Is the blade cutting efficiently? The best way to
determine this is to observe the chips formed by the
cutting blade:
If chip formation is powdery, then feed rate is much
too light, or blade is dull.
If chips formed are curled, but colored — that is,
either blue or straw-colored from heat generated
during the cut — then feed rate is too high.
If chips are slightly curled and are not colored by
heat — blade is sufficiently sharp and is cutting at
its most efficient rate.
Figure 9-3
9.6 Blade selection
The saw is provided with a blade that is adequate
for a variety of cut-off jobs on a variety of common
materials.
See Table 3 for recommended speeds for various
materials. These selections, while appropriate for
many shop cutting needs, do not encompass the
wide variety of blades of special configuration (tooth
pitch and set) and special alloys for cutting unusual
or exotic materials.
Speed/FPM Material
100 Tool Steel, Stainless Steel,
Phosphor Bronze, Hard Bronze,
Hard Cast Iron, Malleable Iron
165 Mild Steel, Soft Cast Iron,
Med. Hard Brass,
Med.Hard Bronze
230 Soft Brasses and Bronzes,
Hard Aluminum, Plastics
Table 3
A coarse blade could be used for a solid steel bar
but a finer tooth blade would be used on a thin-wall
tube. In general, the blade choice is determined by
the thickness of the material; the thinner the
material, the finer the tooth pitch.
A minimum of three teeth should be on the work
piece at all times for proper cutting. The blade and
workpiece can be damaged if the teeth are so far
apart that they straddle the workpiece.
14
For very high production on cutting of special
materials, or to work hard-to-cu t materials such as
stainless steel, tool steel, or titanium, ask your
industrial distributor for more specific blade
recommendations. Also, the supplier who provides
the workpiece material should be prepared to
provide very specific instructions regarding the best
blade (and coolant or cutting fluid, if needed) for the
material and shape supplied.
9.7 Blade break-in procedures
New blades are very sharp and, therefore, have a
tooth geometry which is easily damaged if a careful
break-in procedure is not followed. Consult the
blade manufacturer’s literature for break-in of
specific blades on specific materials. However, the
following procedure will be adequate for break-in of
JET-supplied blades on lower alloy ferrous
materials.
1. Clamp a round section workpiece in the vise.
The workpiece should be 2 inches or larger in
diameter.
2. Set saw on low speed. Start cut with a very light
feed rate.
3. When saw has completed 1/3 of cut, increase
feed rate slightly and allow saw to complete the
cut.
4. Keep the same settings and begin a second cut
on the same or similar workpiece.
5. When blade has completed about 1/3 of cut,
increase feed rate. Watch chip formation until
cutting is at its most efficient rate (sect. 9.5) and
allow saw to complete the cut. The blade is now
considered ready for regular service.
10.0 User-maintenance
Coolant – Maintain proper coolant level. Clean chip
sludge from coolant tank and hose as needed.
Replace coolant on a frequency appropriate to type
of coolant being used. Oil-based coolants can sour.
Refer to coolant supplier’s instructions for
frequency.
Vise lead screw – apply a light oil monthly.
Hydraulic cylinder pivot – apply a light oil every 6
months.
Blade tension screw – grease every 6 months.
Wire brush bearing – apply a light oil monthly.
10.2.1 Hydraulic system
If it is necessary to fill the hydraulic cylinder with oil,
proceed as follows:
Lift bow slightly (about 15°) and place a block
1.
beneath bow to hold it.
2.
Turn cylinder cover (B, Figure 9-1) counterclockwise, then fill with hydraulic oil or
equivalent.
3.
Retighten cylinder co ver.
10.2.2 Gearbox
The gearbox has been pre-filled by the
manufacturer. After first 50 hours of use the gearbox
should be drained and refilled. After that check oil
once a year.
1. Remove drain plug (A, Figure 10-1) and allow
lubricant to drain completely. Reinstall drain
plug.
2. Remove oil fill plug (B) and fill gearbox with
850mL (0.9 qt.) of Mobil
or equivalent. Replace fill plug.
TM
SHC 634 gearbox oil,
Always disconnect power to
machine before performing maintenance.
Failure to do this may result in serious personal
injury.
10.1 General cleaning
Keep wheels clear of chips and debris.
Keep slide areas (such as vise ways and T-slot,
slide for bow swiveling, and behind scale where
blade brackets slide) clean and oiled. Make sure
vise lead screw remains free of cuttings or other
obstructions.
Keep a light coat of SAE 10W oil on machined parts
to inhibit rust.
10.2 Lubrication
All ball bearings are permanently lubricated and
sealed; they require no further attention.
Figure 10-1
10.3 Belt replacement
De-tension belt (see sect. 7.5). Slip old belt off
pulleys and install new belt. Re-tension belt and
tighten knob.
New belts may stretch slightly as they get broken in,
so belt tension should be re-checked after a period
of use.
15
10.4 Additional servicing
Any additional servicing should be performed by
authorized service personnel.
11.0 Troubleshooting MBS-1018 Band Saw
Symptom Possible Cause Correction*
Excessive blade
breakage
Premature blade dulling
Material loose in vise. Clamp work securely.
Incorrect speed or feed.
Check machinery handbook for speed/
feed appropriate for material being cut.
Teeth too coarse for material. Check machinery handbook for
recommended blade type.
Incorrect blade tension.
Adjust blade tension to the point where
the blade just does not slip on the wheel.
Saw blade is in contact with
workpiece before the saw is started.
Blade rubs on wheel flange. Adjust blade tracking.
Misaligned guides. Adjust guides.
Cracking at weld. Longer annealing cycle.
Blade teeth too coarse. Use a finer tooth blade.
Blade speed too high. Try a lower blade speed.
Inadequate feed pressure. Decrease spring tension.
Hard spots in workpiece or scale
on/in workpiece.
Start the motor before placing the saw on
the workpiece.
Workpiece vibrating. Clamp workpiece securely.
Gullets loading up with chips.
Use blade with coarse tooth pitch; reduce
feed pressure. Brush blade to remove
chips.
Motor running too hot Blade tension too high. Reduce tension on blade.
Drive belt tension too high. Reduce tension on drive belt.
Blade too coarse for workpiece
Use blade with fine tooth pitch.
(especially with tubular stock).
Blade too fine for workpiece
Use blade with coarse tooth pitch.
(especially with heavi er, sof t
material).
Insufficient gearbox lubrication
No coolant flow Pump motor is burned out. Replace pump.
Check gearbox oil.
Screen/filter on pump is clogged. Clean screen/filter.
Impeller is loose. Tighten impeller.
Coolant level too low. Add coolant to reservoir.
Excessive noise or
Belt is too tight. Reset belt tension.
vibration
Tension mechanism
won’t move blade
*Warning: Some corrections may require a qualified electrician.
Gibs won’t slide. Loosen and retighten socket head cap
screws on gibs.
12.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of
your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
.................. EHB1018V-95MFC ... Motor Fan Cover ...................................................... ...................................... 1
.................. EHB1018V-95MF ...... Motor Fan ................................................................ ...................................... 1
.................. EHB1018V-95MJB .... Motor Junction Box .................................................. ...................................... 1
.................. EHB1018VM-95MFC Motor Fan Cover ...................................................... ...................................... 1
.................. EHB1018VM-95MF ... Motor Fan ................................................................ ...................................... 1
.................. EHB1018VM-95MJB . Motor Junction Box .................................................. ...................................... 1
271 ............ MBS1018-1-271 ........ Base Assembly ........................................................ ...................................... 1
271-1 ......... MBS1018-1-271-1 ..... Left Door .................................................................. ...................................... 1
271-2 ......... MBS1018-1-271-2 ..... Right Door................................................................ ...................................... 1
271-3 ......... MBS1018-1-271-3 ..... Rear Door ................................................................ ...................................... 1
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
30
This page intentionally left blank.
31
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
32
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.