JET JWS-25X Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual

Model JWS-25X Shaper

JET

Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.

 JET products carry a limited warranty which varies in duration based upon the product. (See chart below)  Accessories carry a limited warranty of one year from the date of receipt.  Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET

Product Listing with Warranty Period

90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.

branded products are not sold in Canada by JPW Industries, Inc.

Warranty and Service .................................................................................................................................... 2

Table of Contents .......................................................................................................................................... 3

Warnings ....................................................................................................................................................... 4

Safety Rules for Shapers .............................................................................................................................. 6

Introduction ................................................................................................................................................... 7

Specifications ................................................................................................................................................ 7

Optional Accessories .................................................................................................................................... 7

Pre-installation .............................................................................................................................................. 8

Shipping Contents ......................................................................................................................................... 8

Assembly ..................................................................................................................................................... 10

Fence Casting ......................................................................................................................................... 10

Fence ....................................................................................................................................................... 10

Featherboard ........................................................................................................................................... 10

Cutter Guard ............................................................................................................................................ 10

Handwheel Handle .................................................................................................................................. 10

Electrical Connections ................................................................................................................................. 11

General Information ................................................................................................................................. 11

Extension Cords ...................................................................................................................................... 11

Adjustments ................................................................................................................................................ 12

Fence Assembly Movement .................................................................................................................... 12

Handwheel ............................................................................................................................................... 12

Changing Spindle Speed ......................................................................................................................... 13

Belt Replacement .................................................................................................................................... 13

Coplanar Alignment ................................................................................................................................. 14

Ram Dial Calibration ................................................................................................................................ 15

Spindle Assembly Installation .................................................................................................................. 16

Spindle Assembly Removal ..................................................................................................................... 16

Shaper Cutter Installation ........................................................................................................................ 17

Featherboard Hold-downs ....................................................................................................................... 18

Precision Miter Gauge ............................................................................................................................. 18

Drive Belt Tension ................................................................................................................................... 13

Operating Controls ...................................................................................................................................... 19

Start/Stop ................................................................................................................................................. 19

Operations ................................................................................................................................................... 20

Special Cuts ................................................................................................................................................ 29

Troubleshooting .......................................................................................................................................... 32

Parts ............................................................................................................................................................ 33

Ordering Replacement Parts ................................................................................................................... 33

Table – Parts and Assembly ................................................................................................................... 34

Fence – Parts List .................................................................................................................................... 35

Fence – Assembly Drawing ..................................................................................................................... 36

Frame and Motor – Parts List .................................................................................................................. 37

Frame and Motor – Assembly Drawing ................................................................................................... 38

Cabinet and Base – Parts and Assembly ................................................................................................ 39

Elevator – Parts and Assembly ............................................................................................................... 40

Quill – Parts and Assembly ..................................................................................................................... 41

Spindle Assembly – Parts and Assembly ................................................................................................ 42

Wiring Diagram ........................................................................................................................................... 43

Warnings

1. Read and understand the entire owner's manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This shaper is designed and intended for use by properly trained and experienced personnel only. If

you are not familiar with the proper and safe operation of a shaper, do not use until proper training and knowledge have been obtained.

5. Do not use this shaper for other than its intended use. If used for other purposes, JET disclaims any

real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this shaper. Everyday eyeglasses only

have impact resistant lenses; they are not safety glasses.

7. Before operating this shaper, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

10. Make certain the machine is properly grounded.

11. Make all machine adjustments or maintenance with the machine unplugged from the power source. A

machine under repair should be RED TAGGED to show it must not be used until maintenance is complete.

12. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

13. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately.

14. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

15. Provide for adequate space surrounding work area and non-glare, overhead lighting.

16. Keep the floor around the machine clean and free of scrap material, oil and grease.

17. Keep visitors a safe distance from the work area. Keep children away.

18. Make your workshop child proof with padlocks, master switches or by removing safety keys.

19. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

20. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other

moving parts. Do not overreach or use excessive force to perform any machine operation.

21. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for

which it was not designed. The right tool will do the job better and safer.

22. Use recommended accessories; improper accessories may be hazardous.

23. Maintain tools with care. Keep cutter sharp and clean for the best and safest performance. Follow

instructions for lubricating and changing accessories.

24. Check the cutter for cracks or missing teeth. Do not use a cracked cutter or one with missing teeth or

improper set. Make sure the cutter is securely locked on the arbor.

25. Keep hands clear of the cutter area. Do not reach past the cutter to clear parts or scrap with the

shaper running. Avoid awkward operations and hand positions where a sudden slip could cause your hand to contact the cutter.

26. Do not attempt to shape boards with loose knots or with nails or other foreign material, on its surface.

Do not attempt to shape twisted, warped, bowed or “in wind” stock unless one edge has been jointed for guiding purposes prior to shaping.

27. Do not attempt to shape long or wide boards unsupported where spring or weight could cause the

board to shift position.

28. Always use safety devices for all operations where they can be used.

29. Be sure to check the direction of spindle rotation before use.

30. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do

not use your hands.

31. Do not stand on the machine. Serious injury could occur if the machine tips over.

32. Never leave the machine running unattended. Turn the power off and do not leave the machine until it

comes to a complete stop.

33. Remove loose items and unnecessary work pieces from the area before starting the machine.

WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov.

WARNING: Drilling, sawing, sanding or machining wood products generates wood dust and other substances known to the State of California to cause cancer. Avoid inhaling dust generated from wood products or use a dust mask or other safeguards for personal protection.

Wood products emit chemicals known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov/wood.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

Safety Rules for Shapers

Short stock – Never shape stock less than 12 inches in length without special fixtures. Where practical, shape longer stock and cut to size.

12 inch rule – When shaping, never allow your hands to come closer than 12 inches to the cutters.

Hand safety – Never pass the hands directly over, or in front of, the cutters (Figure A). As one hand approaches the 12 inch radius point, remove it (or the push stick) in an arc motion and reposition hands 12 inches beyond the cutters.

Blind cut – When blind cutting, the workpiece is positioned on top of the template. This keeps the cutter(s) cutting only the underside of the workpiece and provides a "distance" guard for the operator.

Cutter Clearance – With the power disconnected, always rotate the spindle by hand with any new set-up to ensure proper clearance with the cutters. At the same time, check to be sure the cutterhead is turning in the correct direction.

Stock feed – Feed stock opposite to the direction of the cutter rotation (Figure B). Never back stock out of the cutter once the cut has been started. Instead, pull the stock straight out away from cutter and begin the cut again.

Guide pin – Whenever possible, use a guide pin when performing pattern shaping and collar shaping operations.

Tool maintenance – Clean and sharp tools give safer and better performance. Dull tools can cause kickbacks and excessive chatter. Before making a cut, always check the condition and adjustment of the tools. Never use a tool that is not balanced and rated for the selected RPM.

Spindle speed – Do not operate tools at speeds higher than rated by the manufacturer.

Cutter selection – Use only those cutters designed to be used on the machine, and mount only safety type cutters on the spindle.

Stock condition – The danger of kicked-back stock can occur when the stock has knots, holes, or foreign objects such as nails. Warped or in-wind stock should first be jointed on one surface before attempting to use it on the shaper.

Figure A

Figure B

Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model JWS-25X Shaper. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or JET. JET can also be reached at our web site: www.jettools.com.

Specifications

Model Number .................................................................................................................................. JWS-25X

Stock Number ..................................................................................................................................... 708309

Motor .................................................................................................................... 3HP, 230V, 60Hz, 1 Phase

Table Size (L x W) ...................................................................................................................... 25-1/2" x 25"

Table Height from Floor ............................................................................................................................. 33"

Spindle Size (Standard) .................................................................................................... 1/2", 3/4" Standard

Router Bit Collet Size (Optional) .......................................................................................................1/4", 1/2"

Spindle Capacity Under Nut:

Provided spindles .............................................................. (1/2" Spindle) 2-13/64", (3/4" Spindle) 3-3/16"

Optional spindles ............................................................... (1” Spindle) 3-3/16”, (30mm Spindle) 2-15/32”

Spindle Travel ........................................................................................................................................ 3-1/2"

Spindle Speeds (RPM) ............................................................................................... 7500, 10000, reversing

Table T-Slot (W x T) ........................................................................................................................ 3/4" x 3/8"

Table Opening Diameter ...................................................................................................................... 6-9/32"

Insert Opening Diameters .................................................................................................... 2-9/16", 4-21/64"

Fence Size x 2 ............................................................................................................ 4-3/4" (H) x 14-1/2" (L)

Dust Collection Minimum CFM Required 4" Port ...................................................................................... 600

Overall Dimensions ............................................................................. 32-1/4" (L) x 28-1/4" (W) x 42-3/8" (H)

Weight ......................................................................................................... 381 lbs (Shipping), 331 lbs (Net)

Optional Accessories

708383 1/4" Router Collet 708384 1/2" Router Collet 708388 1/2" Spindle 708387 3/4" Spindle 708318 1" Spindle 708382 30mm Spindle

The specifications in this manual were current at the time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.

Pre-installation

Shipping Contents

For maximum performance and safety from your spindle shaper, clean and check it carefully before installation.

Inspect the packing crate for physical or water damage. Immediately contact the shipper if any damage is noted.

Remove box and wood crating completely from around shaper. Check that all parts are present and undamaged. Check the specification plate on the shaper to confirm that the correct model shaper has been shipped to you.

Check that all shipping packaging is removed from the shaper, particularly in and around all moving parts. Remove all tape, wire, tags and any other foreign materials.

Clean the shaper using products suitable for removing protective coatings. Do not use solvents on plastic parts of electrical cord or damage may result.

Before lifting the machine, remove all foot bolts locking it to the shipping base.

Transport the machine to the installation site using a hand truck or dolly suitable for the weight.

Compare the contents of your container with the parts listings and illustrations on this and following page to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.

Main Shaper Container

1 Cabinet and Base (A) 1 Fence Assembly Casting (B)

The shaper should be placed in an area with a sturdy level floor, good ventilation and sufficient lighting. Leave enough space around the machine for mounting extension wings and rail assemblies, and loading and off-loading stock and general maintenance work.

Level the machine in both directions using metal shims, if needed. Check that all four corners are properly supported. If machine is not to be bolted to the floor, make sure it rests solidly after leveling.

Note: The letter designators identifying parts on this and following page are also used in the Assembly section of this manual for reference and assembly convenience.

Main Shaper Container

Shipping Contents

Hardware

Hardware and included tools consist of the following items:

1 Cutter Guard (C) 1 3/4" Spindle Assembly (D) 1 1/2" Spindle Assembly (E) 1 Handwheel Handle (F) 1 Starting Pin (G) 2 Lock Knob (H) 2 Flat Washer (J) 1 Miter Assembly (K) 1 Draw Bar (L) 2 Fence (M)

2 Featherboard Hold-downs (N)

2 Plastic Flat Washer (Q) 2 Slide (R) 1 Spindle Wrench (S) 1 Crosspoint Driver (T) 1 Wrench (U) 2 Combination Wrenches – 12/14mm,

1 Hex Wrenches – 3-, 5-, 6-, 8mm (W) 1 Touch-up paint, small can (not shown)

2 Fence Lock Knob (P)

17/19mm (V)

Assembly

Figure 1

Fence Casting

1. Place the fence casting (B) onto the table of the cabinet (A).

2. Line up the threaded ends of the lock

handles (B holes (A

) with the threaded mounting

) on the table. Tighten the lock

handles but allow sufficient slack to permit the fence to be adjusted backward and forward.

Fence

1. Place a plastic flat washer (Q) on the fence lock knob (P). Insert the threaded end of the

lock knob through the slotted opening (B

)

from the back of the casting (B). From the front side, attach a slide (R) to the threaded end of the lock knob (P) and tighten the knob several turns.

2. Install a fence (M) by engaging the track on the rear of the fence with the slide (R).

3. Tighten the lock knob (P), but allow enough slack to permit the fence (M) to slide.

4. Repeat above steps to install the remaining fence.

Featherboard

Loosen lock handles (N1) and slide the rail of the featherboard (N) so the squared edges of the

carriage bolt underneath the lock handles (N

)

engage in the track along the top of the fence (M).

Cutter Guard

Place flat washers (J) on two lock knobs (H). Insert lock knobs through the slotted openings on the cutter guard (C) and secure to the threaded mounting holes (B

) on the fence

casting (B).

Handwheel Handle

Thread handle (F) onto the handwheel (F1) and tighten with the 12mm wrench (V) provided.

Electrical Connections

Electrical connections must

be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

General Information

A power plug is not provided with the Model JWS-25X. You may either connect the proper UL/CSA listed plug or “hardwire” the machine directly to your electrical panel provided there is a disconnect near the machine for the operator. Consult electrical drawings on page 43 for further clarification of wiring setup.

This machine must be grounded. Grounding provides a path of least resistance to help divert current away from the operator in case of electrical malfunction.

Make sure the voltage of your power supply matches the specifications on the motor plate of the machine.

Extension Cords

If an extension cord is necessary, make sure the cord rating is suitable for the amperage listed on the machine's motor plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

The chart in Table 1 shows the correct size cord to use based on cord length and motor plate amp rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Extension Cord Length *

100

150

200

Amps

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR

12 to 15 12 12 10 10 NR NR

15 to 20 10 10 10 NR NR NR

21 to 30 10 NR NR NR NR NR

*based on limiting the line voltage drop to 5V at 150% of the rated amperes. NR: Not Recommended.

feet

Table 1

feet

Adjustments

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

Fence Assembly Movement

The adjustment controls of the fence assembly are as follows (refer to Figure 2):

A – Fence Assembly Lock Knob – to secure fence

assembly to table B – Lock Knob – to secure the outfeed fence C – Outfeed Ram Adjust – fine forward/backward

adjustment for outfeed fence D – Lock Knob – loosening permits side to side

adjustment of infeed or outfeed fence E – Lock Knob – loosening permits vertical

adjustment of guard (F) G – Lock Knob – loosening permits

backward/forward adjustment of guard (F)

Figure 2

Handwheel

The handwheel controls the spindle height. To adjust (refer to Figure 3:

1. Loosen the lock handle (A).

2. Turn the handwheel (B) clockwise to lower the

spindle (C) and counterclockwise to raise the

spindle.

A scale and indicator (E) displays the spindle

position and can be used for reference when

making relative spindle height adjustments.

3. Tighten the lock handle (A).

Figure 3

Changing Spindle Speed

Referring to Figure 4:

The JWS-25X Shaper is equipped with pulleys that allow you to change the spindle speed.

The drive belt (C) placed on the upper pulley position (A) provides a 7,500 RPM spindle speed. The belt placed on the lower pulley position (B) provides a 10,000 RPM spindle speed.

To change speed:

1. Disconnect the machine from the power

source.

2. Open the door located on the right side of the

cabinet.

3. Remove the belt tension by turning the tension

handle (D) fully counterclockwise. This allows

the motor (E) to swivel on its mounting hinge.

4. Move the drive belt (C) as desired to the A or B

position (Figure 4 shows belt in A position).

5. Turn the tension handle (D) clockwise to re-

secure the motor (E) and place tension on the

drive belt.

Belt Replacement

Replace the drive belt (C) as follows:

1. Disconnect the machine from the power

source.

2. Open the door located on the right side of the

cabinet.

3. Turn the tension handle (D) fully counter-

clockwise. This allows the motor (E) to swivel

on its mounting hinge and removes sufficient

belt tension to permit easy removal.

4. Remove the drive belt (C).

5. Replace belt.

6. Turn the tension handle (D) clockwise to re-

secure the motor (E) and place tension on the

drive belt.

Figure 4

Drive Belt Tension

The drive belt should have sufficient tension to prevent slippage when the machine is in operation.

If the tension on the belt needs adjustment:

1. Disconnect the machine from the power source.

2. Open the door located on the right side of the cabinet.

3. Adjust tension handle (D) clockwise to increase belt tension or counterclockwise to decrease belt tension.

Coplanar Alignment

Follow steps 1–5 to determine if alignment is necessary. Steps 6–9 will guide you through the alignment if required.

Verifying that fences are coplanar

1. Remove the guard and spindle attachment.

2. Unlock knobs D assembly (A) so it is positioned approximately at midpoint; then secure lock knobs D

3. Place a straightedge (H) on the table against the infeed and outfeed fences (F

4. Unlock the ram dial lock knob (B).

5. With the ram adjust dial (C) adjust the position of the outfeed fence (G time pressing against the straightedge (H) and attempting to bring both fences (G with the straightedge.

Note: The outfeed fence casting (F able while the infeed fence casting (F stationary and cannot be adjusted.

No adjustment is required if both fences (G are flush with the straightedge as shown in Figure 5. Proceed to the Ram Dial Calibration section on page 15.

Adjustment is required if the fences appear skewed (Figure 6). Continue with the steps below.

Coplanar Adjustment

6. Remove both fences (J straightedge against the infeed and outfeed fence castings (Figure 7).

, D2 and adjust the fence

, D2.

, F2).

) while at the same

, G2) in-line

) is adjust-

) is

, G2)

, J2) and place the

Figure 5

Figure 6

Figure 7

Figure 8

Read step 7 completely before attempting.

7. Maintain steady pressure of the straightedge against the fence castings (K, Fig. 7). At the same time, attempt to bring both fences into alignment as shown in Figure 8. This is accomplished by alternately making incremental adjustments to two setscrews (M, Fig. 9) on the front face of the casting (L, Fig. 9) with a 3mm hex wrench, followed by repositioning the casting with the ram adjust dial (Q, Fig. 9) as required.

Important: It is recommended that the adjustment setscrews (M, Fig. 9) be rotated in 1/16th increments or less at a time.

Figure 9

Fence perpendicular to table

The outfeed fence must also be perpendicular to the table. This can be checked as follows:

8. Place a square against the casting (L, Fig. 9) and table.

9. If adjustment is required, adjust setscrews (N, Fig. 9).

Alignment is complete when both fence castings are coplanar (in-line) as shown in Figure 8 and the outfeed fence is perpendicular to the table.

10. Replace both fences and secure.

Ram Dial Calibration

The cutter guard should be removed or raised to provide clearance.

Referring to Figure 10:

1. Loosen the ram dial lock knob (B).

2. Adjust the outfeed ram dial (A) fully clockwise.

3. With a straightedge (F) pressed against both infeed and outfeed fences (D, E, G) as reference, both fences should be in-line as shown and the scale (C) should indicate zero.

If step 3 can be successfully achieved, no calibration is required.

If the fences cannot be brought into alignment (L), adjust as follows:

4. Remove fences (D, E).

5. Using a 10mm wrench, loosen the lock nut (O, Fig. 9) that secures the zero stop set-screw (P, Fig, 9) on the casting (L, Fig. 9).

6. Loosen or tighten the setscrew (P, Fig. 9), as required, to bring fence castings into alignment as shown in M.

Note: Ram Dial Adjust (A) is fully clockwise (from step 2).

7. Tighten lock nut (O, Fig. 9).

If the scale (C) does not indicate zero:

8. Loosen two screws (J) that secure the

indicator (H) and adjust until the zero on the indicator (H) is lined up with the zero on the scale (K).

9. Tighten screws (J).

Repeat steps 2 and 3 to verify that calibration is successful.

Figure 10

Spindle Assembly Installation

Referring to Figure 11:

The spindle assembly (B) is mounted to the

arbor (H) and secured with a draw bar (N) and spindle nut (D). Use the following procedure to

install the spindle assembly.

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

1. Raise the arbor (H) all the way using the

handwheel located on the front of the cabinet. Loosen two lock knobs (E) and slide fence (J) to rear. Remove cutter guard (K). Loosen two

lock knobs (F) and slide guard cover (G) back.

Locking the Arbor

2. Locate the spindle lock directly above the

cabinet door. Pull out and rotate 90º right or left, resetting the knob into the indent.

Turn the arbor (H) by hand until it locks, then verify that it will not rotate.

Installing the Spindle Assembly

3. Thread the spindle nut (D) onto the threaded

end of the spindle (C) in the direction indicated by arrows (A

4. Thread the spindle assembly (B) and nut (D)

onto the arbor (H) and hand-tighten only.

5. Insert the draw bar (N) through the opening in

the shaft (M) just below the drive belt (L). Turn clockwise, fastening and securing it to the

spindle. Tighten the draw bar (N) with the 14mm wrench provided.

6. Tighten the nut (D) with the spindle

wrench provided.

Shaper Cutter installation is described on the following page. Note that at this time the arbor is

still locked.

, A2). Tighten securely by hand.

Spindle Assembly Removal

Referring to Figure 11:

The arbor must be locked as described above in Locking the Arbor.

1. Remove the draw bar (N).

2. Loosen the spindle nut (D), then, using the

spindle wrench provided, continue to turn until the spindle breaks free of the arbor.

Figure 11

Shaper Cutter Installation

Note: Spindle installation is described in the

previous section.

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

Locking the Spindle

1. Locate the spindle lock directly above the

cabinet door. Pull out and rotate 90º right or left, resetting the knob into the indent.

Attempt to turn the spindle assembly (B, Fig. 11) by hand to verify that it is locked and will not rotate.

Installing the Shaper Cutter

Referring to Figure 12:

2. Using an 8mm hex wrench (provided), remove

the socket head cap screw (F).

3. Remove the washer (E), keyed collar (C) and

all or as many collars (B) as necessary.

4. Place the shaper cutter (A) (not included) onto

the spindle, oriented in the proper direction.

5. Place the collars (B) and keyed collar (C) onto

the spindle.

Note: Collars come in several widths and the stacked selection (B) must be such that the top of the keyed collar (C) sits slightly above the top of the spindle (D). This will ensure sufficient pressure to properly secure the shaper cutter (A) when installation is complete.

6. Replace the washer (E) and socket head cap

screw (F). Tighten screw with the 8mm hex wrench provided.

Unlocking the Spindle

7. Pull out the spindle lock located above the

door on the right side of the cabinet. Rotate 90º right or left, resetting the knob into the indent.

Using gloves to prevent injury from the shaper cutter, turn the spindle assembly by hand to verify that it turns freely.

Figure 12

Featherboard Hold-downs

Referring to Figure 13:

The JWS-25X Shaper comes equipped with two featherboard hold-downs (A, B) mounted on the infeed and outfeed fences.

1. Loosen lock handles (C) and lock knobs (D).

2. Slide the hold-down guides to the desired

position along the fence and tighten the lock handles (C).

3. Place the workpiece (E) on the table against

the fence and under the hold-down guide (A).

4. Adjust the featherboard stay to put moderate

pressure on the workpiece, then tighten the lock knob (D).

Precision Miter Gauge

Setting the miter gauge angle

To operate (refer to Figure 14):

1. Slide the miter gauge into one of the slots on

the table top.

To adjust the body (A) of the miter gauge to the desired angle:

2. Loosen lock handle (B).

3. Turn the body (A) of the miter gauge to the

desired angle as indicated on the scale (F).

4. Tighten the lock handle (B).

Calibrating the miter gauge

1. Place the miter gauge in one of the slots on

the shaper table top.

Figure 13

5. Tighten the lock handle (B).

Verify that the scale indicator (E) points to 90º. If adjustment is necessary:

6. Using a 2.5mm hex wrench (not included), loosen the set screw that secures the scale indicator (E) to the miter bar (C) and manually adjust the indicator until it points to 0º.

7. Tighten the set screw.

2. Set the miter gauge to the 90º setting on the scale by loosening the lock handle (B), then turning the body (A) until the indicator (E) points to 90º on the scale (F).

3. Measure the accuracy of the gauge against the slot with a combination square.

If adjustment is necessary:

4. Adjust the body (B) until it is perfectly square (90º) to the miter slot on the table.

Figure 14

Preset settings

The precision miter gauge has preset settings at the 45º left, 90º and 45º right positions. To select one of these settings:

1. Release the lock handle (B, Fig. 14).

2. Flip the plate stop (D) up so it rests on the miter bar (C).

3. Adjust the body (A) until the stop screw (G) for the selected angle presses against the plate stop (D).

4. Tighten the lock handle (B).

Note: If any of the preset settings are not accurately indicated on the scale:

1. Verify first that the miter gauge is properly calibrated (see Calibrating the miter gauge above).

At each preset setting that does not correctly indicate the setting:

2. Loosen the lock nut (H, Fig. 14).

3. Adjust the set screw (G) until the correct setting is indicated.

4. Tighten the lock nut (H).

Operating Controls

Start/Stop

Referring to Figure 15:

The JWS-25X shaper is equipped with a pushbutton control system and reversing switch. The green start (A) and red stop (B) pushbuttons are mounted in a control enclosure on the front of the machine.

To start the machine

1. Unlock the spindle (see Unlocking the Spindle on page 17).

Before starting the machine, make sure that the spindle is unlocked. Failure to comply can cause damage to the machine.

2. Set the forward/reverse switch (C) as

required.

Figure 15

3. Press the green start button (A).

To stop the machine

Do not operate the forward/reverse switch while the motor is running. Wait until the spindle comets to a complete stop.

4. Press the red stop button (B).

Note: The red stop button also acts as an overload reset button. If overload should trip, reset by depressing the red stop button.

Operations

Overview

Before applying power to the machine, Check the motor and switch wiring diagrams for proper voltage connections. Check that all mounting screws and bolts are tight.

Turn on the motor momentarily to check for proper rotation. The spindle should rotate counterclockwise when looking down on the spindle. Correct as required.

Run the machine for a short period of time to ensure that the moving parts are working properly with no excessive vibration. If a problem develops, correct it before turning the shaper over for general use.

Safety Devices

Safety devices such as guards, fixtures, templates hold-downs, push sticks (Figure 16), feather boards and power feeders should be used whenever possible. Figure 16 shows a push stick which can be easily made from scrap wood.

Note: For the sake of clarity, the shaper guard has been omitted from most illustrations. All shaper operations must be done with the proper guard in place and any other device which insures the safety of the operator.

Deep cuts require excessive

horsepower and pushing force to control the cut.

Deep cuts can also cause the wood to splinter or split and may lead to lost control or personal injury. Preband shaper the stock whenever possible to 1/16 inch of finished size. When an edge finish is unsatisfactory, take two or more cuts with the final cut no more than 1/16 inch deep.

In the case of shaping across the grain, the trailing board edge will often splinter. To correct this, the best solution is to make the board 1/4 inch oversize in width, shape the board, and simply trim off the excess.

Cutter Rotation

Counterclockwise Setup – With the cutter installed as shown in Figure 17, feed the workpiece from

right to left.

Grain Direction Considerations

Plan to shape the workpiece in the same direction as the grain when possible. Some open grain woods (such as redwood, fir and oak) will leave a rough, or slightly splintered edge when cut against the grain.

Figure 16

Figure 17

Clockwise Setup – With the cutter installed as shown in Figure 18, feed the workpiece from left to right.

Figure 18

Using the Fence

Using the fence is the safest and most satisfactory method of shaping, and should always be used when the work permits. Almost all straight work can be used with the fence.

For average work, where a portion of the original edge of the work is not to be touched by the cutter, both the front and rear fences are set in a straight line as shown in Figure 19.

When the shaping operation removes the entire edge of the work, e.g. in jointing or making a full bead, the shaped edge will not be supported by the outfeed fence when both fences are in line, Figure 20. In this case, the stock should be advanced to the position shown in Figure 18 and stopped. Turn off the machine and move the outfeed fence forward to contact the workpiece, Figure 21. Remove the workpiece, start the motor, and then continue the operation.

Always remove workpiece before starting the machine! This will prevent kickback and potential serious injury.

Figure 19

Figure 20

Figure 21

"Z" Dimension

Before making a template (or using the edge of the workpiece) for shaper cutting, the "Z" dimension must be established in order to determine the shape and size of the finished stock. The "Z" dimension is the difference between the innermost part of the cutter edge and the outside diameter of the ball bearing follower (collar). See Figure 22.

Note: The "Z" dimension can be either positive or negative.

The "Z" dimension is positive if the cutter is larger than the collar bearing.

The "Z" dimension is negative if the cutter is smaller than the collar bearing.

Depth of Cut

The depth of cut is the distance from the outside circumference edge of the collar (which the work rides against) to the outside edge of the cutter. The depth of cut is determined by the position of the fence relative to the cutterhead and/or by the use of shaper collars (see Figure 23).

Straight Edge Shaping

Straight edge shaping is always performed with the workpiece against the fence. Use only push sticks and hold downs to keep the workpiece on position.

Do not use a miter gauge to feed material along the fence face. The workpiece can bind and cause kickback. Failure to comply may cause serious injury!

To set up:

1. Disconnect or unplug the machine from its

power source.

2. Check to see that the fence faces are parallel,

properly in line or offset if necessary, and securely tightened.

3. Rotate the cutters and inspect for clearance.

4. Lock the spindle.

5. Install all necessary guards.

6. Reconnect power to the machine.

7. Take a trial cut on a piece of scrap the same

thickness as workpiece.

Note: Only a short cut is necessary to determine if the profile, depth, and height of cut is correct.

Figure 22

Figure 23

Edge Shaping

When edge shaping, never attempt to hand guide any stock less than 12 inches long, or narrower than 3 inches without the use of a special guide as shown in Figure 24.

When edge shaping, the work-

piece must be at least 12 inches long unless a special guide is used.

1. Use the hold-ins and hold-downs as shown in

Figure 24 to firmly hold the workpiece down and against the fence. If workpiece is too wide for the hold-ins to be used, clamp a scrap board to the table to substitute for the hold-ins.

2. Check the rotation of the cutter. Be sure to

feed workpiece against rotation of the cutter.

Figure 24

3. Feed the workpiece slowly and steadily with

firm, even pressure to make a smooth cut.

Important: The rate of feed depends on depth of cut and experience of operator.

End Shaping

When end shaping narrow stock, it is important that at least one half of the workpiece end be in contact with either the in-feed or out-feed fence. Use a guide similar to the one shown in Figure 25 which tightly clamps the scrap piece to the workpiece and provides the necessary width.

End shaping a narrow workpiece without a special guide could result in the workpiece rocking into the cutterhead, causing personal injury.

Shaping All Sides

Because cross grain shaping is more likely to create chipping out and splinters on some woods, it is good practice to first shape the cross-grain sides. Any chipping that does occur is taken care of by the with-grain cuts, as shown in Figure 26.

On-Edge Shaping

If the shaper fence does not firmly support wide stock, use the T-slots in the fence to attach a special rigid high fence as shown in Figure 27.

Figure 25

Figure 26

Note: Be sure the screw holes are countersunk in the special fence to avoid interference with the workpiece.

Figure 27

Straight Line Bevel Shaping

To shape a beveled straight edge, use a beveledge shaping jig in combination with the regular fence as shown in Figure 28.

Figure 28

To perform a bevel-edge cut, the in-feed edge of the jig is placed against the infeed fence and clamped to the table as shown in Figure 29. The outfeed fence is moved forward as necessary to compensate for the cut.

Contour Edge Shaping With Collar Bearing

To shape contoured edges, the operator must first remove the fence assembly.

In order to control the workpiece and limit the depth-of-cut, the operator must use an anti-friction collar with the cutter(s) as shown in Figure 30.

Figure 30

The collar may be positioned above or below the cutter(s), and its function is to ride against the workpiece or template. At the same time, the collar will establish the depth-of-cut as shown in Figure 31. Whenever possible, always use the ring guard or safety collar.

Figure 29

Never attempt to bevel cut free hand. Always use a bevel-edge fixture.

Note: Since the collar requires at least 1/8" of

surface edge to ride against, the entire edge cannot be shaped as shown in Figure 32. The added use of a pattern, however, permits the shaping of the entire contour edge.

Figure 31

Figure 32

If the workpiece is to be shaped all around the perimeter, hold it firmly and push the work straight into the cutter until the depth of cut is established by the collar as shown in Figure 33. Continue to feed the work so that the point of contact on the edge is always 90 degrees to the collar (or directly in line with the cutter edge) and held firmly against it.

When the workpiece is not contoured all around, start the cut as shown in Figure 39. With this operation, the workpiece is positioned against the starter pin and the end swung into place to start the cut. When the cut has begun and the workpiece firmly against the collar, swing the stock away from the pin and proceed with cut.

Freehand shaping is extremely dangerous. The operator must be aware at all times of the proximity of his hands to the cutter. Hands must never come closer than 12 inches to the cutter without the proper guard or similar safety device over the cutterhead.

Shaping With Collars

When shaping with collars and starting pin, always adhere to the following rules for good work and safe operation:

Figure 33

Figure 34

The collar must have sufficient bearing surface, as shown in Figure 34. Also, the stock must be fairly heavy in proportion to the cut being made. Under no circumstances should a short, light workpiece be shaped against the collars, as in Figure 35.

Note: The edge of the work to be shaped must be smooth. Any irregularity on the surface which rides against the collar will be duplicated on the molded surface.

Collars must be smooth and free from pitch and other substances.

Position of Collars

Collars may be used above, below or between cutterheads.

1. When the collar is used below the cutter, as

shown in Figure 36, the progress of the cut can be seen throughout the operation. However, any accidental lifting of the work will gouge the wood and ruin the workpiece.

2. When the collar is used above the cutter, as

shown in Figure 37, the cut cannot be seen. But this method offers an advantage in that the cut is not affected by slight variations in the thickness of the stock. Also, accidental lifting of the workpiece will not gouge the workpiece; simply repeat the operation to correct the mistake.

Figure 35

Figure 36

Figure 37

3. Using the collar between the two cutters has

the advantages and disadvantages of the first two procedures, and is frequently used where both edges of the work are to be molded, Figure 38.

Note: It is advisable to place the cutter as low as possible on the spindle to reduce spindle deflection and ensure the best possible finish. Also make sure that the contacting surfaces of the cutter are smooth, clean and without dents.

Starting Pin

Use of the starting pin should only be attempted by advanced users. If you have never used this method, it is recommended you get training from a qualified person. Failure to comply may result in serious injury.

The starting pin is used to support the work when starting the cut.

1. The work should be placed in the position 1,

(Figure 39), using the starting pin as a support

2. Swing the work into the cutter as shown in the

position 2. The work is now supported by the starting pin and the collar.

3. After the cut has been started, the work is

swung free of the starting pin and only rides against the collar (Figure 40). Always feed against the cutterhead rotation.

Figure 38

Figure 39

Figure 40

Arcs and Circles

Large circular and arc-shaped stock can be shaped as described in Contour Edge Shaping on page 24. However, smaller sized stock requires the use of special shaping jigs similar to those shown in Figure 41.

With the entire fence assembly removed, carefully position the jig for desired depth-of-cut and securely clamp to the table.

It is important with the arc and circle shapes that the workpiece, prior to being shaped, must be roughly cut to the desired size and curve of the finished piece. Make sure that the jig curve matches exactly the workpiece curve. At all times keep the workpiece firmly in contact with the jig while the cutter is cutting the stock.

Never perform this type

operation without a ring guard, safety collar or similar safety device over the cutterhead.

Enclosed Edge Shaping

An enclosed workpiece edge is shaped in the same manner as an outside contoured edge except that a starting pin is not required as shown in Figure 42.

Note: If the whole edge is to be shaped, the operator must use a pattern.

Figure 41

Position the workpiece on the table before starting the motor. The operator must do the entire shaping cut by pushing (feeding) the workpiece into the cutter(s).

Enclosed edge shaping is extremely dangerous. The operator must be aware at all times of the direction of feed. Never perform this type operation without a ring guard, safety collar or similar safety device over the cutterhead.

With a firm grip, ease the edge into the cutter(s) until stopped by the collar as shown in Figure 42.

Continue to push straight in while feeding and turning the workpiece at the same time until the cut is finished. Turn off the motor and do not remove workpiece until the cutters have completely stopped.

Never perform enclosed edge

shaping if there is less than two inches of workpiece material all around the opening. Never perform enclosed edge shaping if the workpiece opening is smaller, in any direction, than twice the diameter of the cutter(s).

Figure 42

Templates

The template must be thick enough to provide a solid bearing edge against a collar. When constructing a template similar to the one shown in Figure 43, keep in mind that it serves only as a guide for the cutter.

If the workpiece requires all-around shaping, the template can be constructed from several sections pieced together as shown in Figure 44.

Securing the Template

There are various methods used to secure the template to the workpiece. The experienced operator will choose the most appropriate according to the shape, size, and type construction of the template. For example, if the workpiece is large enough to extend beyond the front of the table and still leave room for the desired cut, it can be securely held to the template with "C" clamps as shown in Figure 45.

Figure 43

Figure 44

In many situations the workpiece is positioned against the template using dowels as anchor points and handles (wood blocks) to assist the operator in guiding the work-piece through the cut as shown in Figure 46.

Figure 45

Figure 46

Special Cuts

The illustrations in this section show the profile, or section, views made by the cutter(s). The most efficient cutters are carbide tipped to ensure clean and long-term cutting. Small cutters may be solid carbide, and some use inserts. Since there are such a wide variety of choices, the operator is limited only by his experience and imagination.

Stacked Cutters

A variety of interesting and timesaving cuts can be made in a single setup by stacking the cutters. When the operator stacks the cutters, extra care should be taken to see that all parts are clean, free of nicks and flaws, and perfectly balanced in the stacked position.

Sash and Door Shaping

Shaping a door requires two operations.

Figure 47 shows the sash cut for the first operation.

Figure 48 shows the stock flipped over and the sash cutter used with a 1/4 inch groove cutter to complete the cut.

Figure 49 shows the first shaping cut with the sash cutter for the matching door stile sash.

Figure 50 shows the same cut with the stock flipped over.

Figure 47

Figure 48

Figure 50

Figure 51 shows the first shaping cut for a window sash stile utilizing a sash cutter, collar, and a 1/2 inch groove cutter.

Figure 49

Figure 51

Figure 52 shows BOTH cuts required for a window sash rail end. The first operation at top is a rabbet cut made with a groove cutter. The second operation is performed with a stub spindle and buttonhead screw.

Butt Joints

All butt-type joints require both work-pieces to be perfectly square and straight-edged.

Glue Butt Joint

To perform a glue butt joint, both fences are kept inline and adjusted for a depth of cut (Figure 53).

The cuts on both work-pieces are part-edge cuts which do not reduce the stock width during the cutting procedure. When shaping the two workpieces, one is fed top-side up; the other is fed bottom-side up.

Tongued Joint

Similar to the glue joint, both fences are kept in-line for the tongued joint and adjusted for a 1/4 inch depth of-cut with no reduction in stock width. With this joint, however, both work-pieces are fed with the same side up as shown in Figure 54.

Drop Leaf Joint

When shaping a drop-leaf joint as shown in Figure 55, the leaf workpiece is shaped with a Drop-Leaf Bead cutter; the table workpiece is shaped with a Drop-Leaf Cove cutter.

Figure 52

Figure 53

Figure 54

With this type joint, the whole edge of both workpieces is shaped, same-side up, and allowance made for a 1/16 inch reduction in width. Adjust the in-feed fence to reduce the workpiece width by 1/16 inch, and adjust the out-feed fence to compensate for stock removed.

Taper Cuts

Taper cuts can be made by offsetting the fences for the amount of taper desired, or with a layout line on the stock which can be paralleled to the infeed fence as shown in Figure 56.

Start the cut by holding the stock against the infeed fence and swinging it into contact with the outfeed fence just past the cutterhead. As the cut is started, transfer pressure to hold the workpiece against the outfeed fence, and continue feeding the workpiece through. After the first cut, the fences will have to be readjusted in order for the second cut (parallel cut) and the final depth-of-cut to remain true with the taper.

Figure 55

Figure 56

Do not use the standard fence for short work (12 inches or less in length on the side to be cut). Instead, use a miter gauge or special fixture to avoid losing control of the workpiece.

Tenoning

The tenoning fixture illustrated in Figure 57 shows a miter gauge equipped with a hold-down for shaping the ends of narrow work-pieces.

The miter gauge can also be adapted to cut square and centered tenons at the ends of legs for tables, chairs, etc. Secure the leg to jig and position for cut as shown in Figure 58.

Make all first cuts with the same jig setting and spindle height. When the first series of cuts have been made, reposition leg on the jig for each succeeding cut.

Figure 57

Note: If the leg is tapered, use a wedge to place the side facing the cutter into a 90 degree vertical position as shown in Figure 59.

Figure 58

Figure 59

Troubleshooting

Trouble Possible Cause Remedy

Shaper will not start.

Overload kicks out frequently.

Cuts are unsatisfactory.

1. Cord unplugged from the power source.

2. Fuse blown or circuited breaker tripped.

3. Cord damaged.

4. Reversing switch is in the Off position.

5. Overload tripped.

1. Extension cord or wiring inadequate size.

2. Feeding stock too fast.

3. Cutter needs cleaning or replacing. See also Unsatisfactory Cuts below.

1. Dull cutter.

2. Cutterhead rotating in wrong direction.

3. Feeding work in wrong direction.

4. Gum or pitch on cutter.

5. Gum or pitch on table causing erratic feed.

1. Plug in power cord.

2. Replace fuse or reset circuit breaker.

3. Replace cord.

4. Turn switch to forward or reverse.

5. Reset overload by depressing red stop button.

1. Replace cord or wiring with proper gauge wire.

2. Reduce feed stock rate.

3. Clean or replace cutter.

1. Replace cutter.

2. Check for proper rotation at startup.

3. Feed work against the cutter rotation.

4. Remove cutter and clean with solvent.

5. Clean table with solvent.

Cutter does not come up to full speed.

Machine vibrates.

1. Shop wire gauge is too small.

2. Extension cord or wiring inadequate size.

3. Power source is not adequate.

4. Motor not wired for correct voltage.

5. Spindle is locked with madrel lever.

1. Stand on uneven surface.

2. Cutterhead damaged.

3. Defective V-belt.

4. V-belt incorrectly tensioned.

5. Bent pulley.

6. Motor mounted improperly.

1. Replace wiring with proper gauge wire.

2. Replace with adequate size cord.

3. Contact your electric utility.

4. Refer to motor name place and wiring diagram for correct wiring.

5. Unlock spindle – see label next to lever on base.

1. Stand must rest solidly on level surface. Fasten to floor if necessary.

2. Replace cutterhead.

3. Replace V-belt.

4. Apply proper tension.

5. Replace pulley.

6. Motor must be properly mounted with snug nuts and bolts.

Troubleshooting

Trouble Possible Cause Remedy

Edge splits off on cross grain cut.

Raised areas on shaped edge.

Work pulled from hand.

Depth of cut not uniform.

Work burns.

Cut height not uniform.

Cuts not smooth.

1. Characteristic of this type of cut. 1. Make cross grain cuts first, then finish cut with the grain. Use scrap block to support end of cut.

1. Variation of pressure holding work

against cutter.

1. Feeding in wrong direction.

1. Fence misalignment.

2. Side pressure not uniform.

1. Cutting too deep on one pass.

2. Forcing work.

1. Variation in pressure holding work

to table.

1. Wrong R.P.M.

2. Feed too fast.

3. Working against the grain.

4. Cutting too deep on one pass.

1. Hold work firmly against table and fence. Use hold-downs and push sticks.

1. Always feed work against the rotation of the cutterhead.

1. Align outfeed fence.

2. Use hold-downs; keep constant pressure against fence and use push sticks.

1. On hardwoods take light cuts; attain full depth with several passes.

2. Feed work slowly and steadily.

1. Keep pressure uniform throughout pass. Use hold-downs. Make pass slowly and steadily. Keep work under cutter whenever possible.

1. Use faster speed.

2. Slow feed speed.

3. Work with the grain whenever possible.

4. Take several passes on very deep cuts.

Spindle does not raise freely.

1. Shaper dust and dirt in raising mechanism.

1. Brush or blow out loose dust and dirt.

Parts

Ordering Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.

Table – Parts and Assembly

Index No. Part No. Description Size Qty

1 ............... JWS25X-101 ............ Insert Ring (Small) ............................................... .................................... 1

2 ............... JWS25X-102 ............ Insert Ring (Large) ............................................... .................................... 1

3 ............... JWS25X-103 ............ Table .................................................................... .................................... 1

4 ............... JWS25X-104 ............ Starting Pin........................................................... .................................... 1

5 ............... JWS25X-105 ............ Miter Gauge Assembly ......................................... .................................... 1

5-1 ............ JWS25X-105-1 ......... Miter Gauge Body ................................................ .................................... 1

5-2 ............ JWS25X-105-2 ......... Miter Bar ............................................................... .................................... 1

5-3 ............ JWS25X-105-3 ......... Handle .................................................................. .................................... 1

5-4 ............ TS-1550061 ............. Flat Washer .......................................................... M8 ............................... 1

5-5 ............ TS-1533062 ............. Pan Head Machine Screw ................................... M5x20 ......................... 3

5-6 ............ TS-1540031 ............. Hex Nut ................................................................ M5 ............................... 3

5-7 ............ JWS25X-105-7 ......... Pointer .................................................................. .................................... 1

5-8 ............ JWS25X-105-8 ......... Stop Plate ............................................................. .................................... 1

5-9 ............ JWS25X-105-9 ......... Roll Pin ................................................................. .................................... 1

5-10 .......... TS-0267021 ............. Socket Set Screw ................................................. 1/4”-20x1/4” ................ 1

5-12 .......... JWS25X-105-12 ....... Special Washer .................................................... .................................... 1

5-13 .......... TS-081F021 ............. Flat Head Machine Screw .................................... 1/4”-20x3/8” ................ 1

................. JWS25X-TUP ........... “Touch Up” Paint, Small Can (not shown) ........... .................................... 1

Fence – Parts List

Index No. Part No. Description Size Qty

1 ............... JWS35X-201 ............ Knob ..................................................................... .................................... 4

2 ............... PM2700-237 ............ Feather Board ...................................................... .................................... 2

3 ............... PM2700-234 ............ Bracket ................................................................. .................................... 2

4 ............... TS-1550061 ............. Flat Washer .......................................................... M8 ............................... 4

5 ............... PM2700-232 ............ Lock Handle ......................................................... .................................... 4

6 ............... PM2700-235 ............ Carriage Bolt ........................................................ M5x30 ......................... 4

7 ............... PM2700-231 ............ End Cap ............................................................... .................................... 2

8 ............... JWS25X-208 ............ Fence ................................................................... .................................... 2

9 ............... JWS35X-209 ............ Slide ..................................................................... .................................... 2

10 ............. JWS35X-210 ............ Left Fence Plate ................................................... .................................... 1

11 ............. JWS35X-211 ............ Plastic Flat Washer .............................................. .................................... 2

12 ............. JWS35X-212 ............ Leader Screw ....................................................... .................................... 2

13 ............. TS-1523021 ............. Socket Set Screw ................................................. M6x8 ........................... 5

14 ............. JWS35X-214 ............ Knob ..................................................................... .................................... 5

15 ............. TS-1540041 ............. Hex Nut ................................................................ M6 .............................. 1

16 ............. JWS35X-216 ............ Socket Set Screw ................................................. M6x30 ......................... 1

17 ............. TS-1504031 ............. Socket Head Cap Screw ...................................... M8x16 ......................... 1

18 ............. TS-1523041 ............. Socket Set Screw ................................................. M6x12 ......................... 4

19 ............. JWS35X-219 ............ Shaft ..................................................................... .................................... 1

20 ............. JWS35X-220 ............ Adjustment Leader ............................................... .................................... 1

21 ............. TS-1540061 ............. Hex Nut ................................................................ M8 ............................... 1

22 ............. JWS35X-222 ............ Socket Set Screw ................................................. M8x30 ......................... 1

23 ............. JWS35X-223 ............ Scale .................................................................... .................................... 1

24 ............. TS-1533032 ............. Pan Head Machine Screw ................................... M5x10 ......................... 1

25 ............. JWS35X-225 ............ Bracket ................................................................. .................................... 1

26 ............. TS-1550031 ............. Flat Washer .......................................................... M5 ............................... 4

27 ............. TS-1533052 ............. Pan Head Machine Screw .................................. M5x16 ......................... 2

28 ............. JWS35X-228 ............ Fixing Plate .......................................................... .................................... 1

29 ............. TS-2284082 ............. Pan Head Machine Screw ................................... M4x8 ........................... 4

30 ............. JWS35X-230 ............ Knob ..................................................................... .................................... 5

31 ............. PM2700-203 ............ Cutter Guard ........................................................ .................................... 1

32 ............. JWS35X-232 ............ Safety Guard Holder ............................................ .................................... 1

33 ............. TS-1550041 ............. Flat Washer .......................................................... M6 ............................... 2

34 ............. JWS35X-234 ............ Shaft ..................................................................... ........

35 ............. TS-155009 ............... Flat Washer .......................................................... M14 ............................. 2

36 ............. JWS35X-236 ............ Dust Chute ........................................................... .................................... 1

37 ............. JWS35X-237 ............ Fence Body .......................................................... .................................... 1

38 ............. PM2700-205 ............ Flat Washer .......................................................... M13 ............................. 4

39 ............. JWS35X-239 ............ Spring ................................................................... .................................... 2

40 ............. JWS35X-240 ............ Lock Nut ............................................................... 1/2”-12......................... 2

41 ............. PM2700-236 ............ Carriage Bolt ........................................................ M5x16 ......................... 4

42 ............. JWS35X-242 ............ Wave Washer....................................................... .................................... 1

43 ............. JWS35X-243 ............ Flat Washer .......................................................... .................................... 1

................. JWS25X-FA ............. Fence – Complete Assembly (Index #1 - #43) .... .................................... 1

............................ 2

Fence – Assembly Drawing

Frame and Motor – Parts List

Index No. Part No. Description Size Qty

1 ............... JWS25X-301 ............ Motor Bracket ....................................................... .................................... 1

2 ............... TS-0270051 ............. Socket Set Screw ................................................. 5/16”-18x1/2” .............. 1

3 ............... JWS25X-303 ............ Hex Cap Screw .................................................... 1/2”-12x2” ................... 1

4 ............... TS-0720111 ............. Lock Washer ........................................................ 1/2” .............................. 1

5 ............... TS-0561011 ............. Hex Nut ................................................................ 1/4”-20......................... 3

6 ............... JWS25X-306 ............ Pointer Leader ..................................................... .................................... 1

7 ............... TS-0680021 ............. Flat Washer .......................................................... 1/4” .............................. 2

8 ............... JWS25X-308 ............ Pointer .................................................................. .................................... 1

9 ............... JWS25X-309 ............ Lock Handle ......................................................... .................................... 1

10 ............. TS-0680041 ............. Flat Washer .......................................................... 3/8” .............................. 1

11 ............. JWS25X-311 ............ Spring ................................................................... .................................... 1

12 ............. TS-0060131 ............. Hex Cap Screw .................................................... 3/8”-16x3” ................... 2

13 ............. TS-0561031 ............. Hex Nut ................................................................ 3/8”-16......................... 4

14 ............. JWS25X-314 ............ Bracket ................................................................. .................................... 1

15 ............. TS-0060031 ............. Hex Cap Screw .................................................... 3/8”-16x3/4” ................ 2

16 ............. TS-0060091 ............. Hex Cap Screw .................................................... 3/8”-16x2” ................... 2

17 ............. JWS25X-317 ............ Truss Rod ............................................................. .................................... 1

18 ............. JWS25X-318 ............ Bushing ................................................................ .................................... 2

19 ............. VB-M25 .................... V-Belt ................................................................... M25 ............................. 1

20 ............. TS-0561072 ............. Hex Nut ................................................................ 5/8”-18UNF ................. 1

21 ............. TS-0680081 ............. Flat Washer .......................................................... 5/8” .............................. 1

22 ............. JWS25X-322 ............ Motor Pulley ......................................................... .................................... 1

23 ............. JWS25X-323 ............ Motor .................................................................... 3HP, 1Ph, 230V .......... 1

................. JWS25X-323MF ....... Motor Fan (not shown) ......................................... .................................... 1

................. JWS25X-323MFC .... Motor Fan Cover (not shown) .............................. .................................... 1

................. JWS25X-323SC ....... Starting Capacitor (not shown) ............................ 300µF, 125V ............... 1

................. JWS25X-323RC ....... Running Capacitor (not shown) ........................... 30µF, 350V ................. 1

................. JWS25X-323CS ....... Centrifugal Switch Assembly (not shown) ........... .................................... 1

24 ............. TS-0680042 ............. Flat Washer .......................................................... 3/8” .............................. 4

25 ............. TS-0640091 ............. Nylon Insert Lock Nut ........................................... 3/8”-16......................... 2

26 ............. TS-0561021 ............. Hex Nut ................................................................ 5/16”-18 ...................... 4

27 ............. TS-0680031 ............. Flat Washer .......................................................... 5/16” ............................ 2

28 ............. JWS25X-328 ............ Spring ...............

29 ............. JWS25X-329 ............ Special Screw ...................................................... 5/16”-18x1-1/2” ........... 1

30 ............. JWS25X-330 ............ Bracket ................................................................. .................................... 1

31 ............. TS-0051011 ............. Hex Cap Screw .................................................... 5/16”-18x1/2” .............. 1

32 ............. TS-0051131 ............. Hex Cap Screw .................................................... 5/16”-18x3” ................. 1

33 ............. JWS25X-333 ............ Motor Cable.......................................................... 14AWGx4Cx120cm .... 1

34 ............. JWS25X-334 ............ Strain Relief.......................................................... .................................... 1

.................................................... .................................... 1

Frame and Motor – Assembly Drawing

21 22

28 29

30 31 26

Cabinet and Base – Parts and Assembly

Index No. Part No. Description Size Qty

1 ............... JWS25X-401 ............ Cabinet ................................................................. .................................... 1

2 ............... TS-0680041 ............. Flat Washer .......................................................... 3/8” .............................. 6

3 ............... TS-0060051 ............. Hex Cap Screw .................................................... 3/8”-16x1” ................... 6

4 ............... TS-0560071 ............. Hex Nut ................................................................ #10-24 ......................... 1

5 ............... JWS25X-405 ............ Star Washer ......................................................... M5 ............................... 2

6 ............... TS-0810012 ............. Round Head Machine Screw ............................... #10-24x1/4” ................. 1

7 ............... JWS25X-407 ............ Magnetic Switch ................................................... 3HP, 230V .................. 1

8 ............... TS-1532042 ............. Pan Head Machine Screw ................................... M4x12 ......................... 2

9 ............... JWS25X-409 ............ Strain Relief.......................................................... .................................... 5

10 ............. TS-0561011 ............. Hex Nut ................................................................ 1/4”-20......................... 2

11 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4” .............................. 2

12 ............. JWS25X-412 ............ Window ................................................................ .................................... 1

13 ............. TS-0254031 ............. Button Head Socket Screw .................................. 1/4”-20x5/8” ................ 4

14 ............. JWS25X-414 ............ Switch Cable ........................................................ 14AWGx4Cx75cm ...... 1

15 ............. JWS25X-415 ............ Strain Relief.......................................................... .................................... 2

16 ............. TS-1540021 ............. Hex Nut ................................................................ M4 ............................... 2

17 ............. JWS25X-417 ............ Switch Cover ........................................................ .................................... 1

18 ............. JWS25X-418 ............ Forward/Reverse Switch ...................................... .................................... 1

19 ............. JWS25X-419 ............ Screw ................................................................... M4x100 ....................... 2

20 ............. JWS25X-420 ............ Door Hinge Pin ..................................................... .................................... 2

21 ............. JWS25X-421 ............ Door ..................................................................... .................................... 1

22 ............. JWS25X-422 ............ Door Latch ............................................................ .................................... 1

23 ............. JWS25X-423 ............ Warning Label - Spindle Lock/Release ................ .................................... 1

24 ............. JWS25X-424 ............ Label - Spindle Height .......................................... .................................... 1

25 ............. JWS25X-425 ............ Label - Spindle Height Lock ................................. .................................... 1

26 ............. JWS25X-426 ............ ID Label ................................................................ .................................... 1

27 ............. JWS25X-427 ............ Scale Label .......................................................... .................................... 1

28 ............. JWS25X-428 ............ JET Logo .............................................................. .................................... 1

29 ............. JWS25X-429 ............ Plate ..................................................................... .................................... 1

30 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4” .............................. 2

31 ............. JWS25X-431 ............ Power Cable......................................................... 14AWGx3Cx240cm .... 1

8 9

Elevator – Parts and Assembly

Index No. Part No. Description Size Qty

1 ............... JWS25X-501 ............ Housing ................................................................ .................................... 1

2 ............... TS-0720111 ............. Lock Washer ........................................................ 1/2” .............................. 3

3 ............... JWS25X-503 ............ Hex Cap Screw .................................................... 1/2”-12x1-1/2” ............. 3

4 ............... JWS25X-504 ............ E-Clip ................................................................... ETW-10 ....................... 4

5 ............... JWS25X-505 ............ Shaft ..................................................................... .................................... 1

6 ............... JWS25X-506 ............ Worm Gear ........................................................... .................................... 1

7 ............... JWS25X-507 ............ Worm Shaft .......................................................... .................................... 1

8 ............... JWS25X-508 ............ Shaft Bracket........................................................ .................................... 1

9 ............... TS-0207041 ............. Socket Head Cap Screw ...................................... 1/4”-20x3/4” ................ 4

10 ............. TS-0267021 ............. Socket Set Screw ................................................. 1/4“-20x1/4“ ................ 2

11 ............. JWS25X-511 ............ Bushing ................................................................ .................................... 1

12 ............. JWS25X-512 ............ O-Ring .................................................................. P18 .............................. 1

13 ............. JWS25X-513 ............ Cover .................................................................... .................................... 1

14 ............. TS-0081031 ............. Hex Cap Screw .................................................... 5/16”-18x3/4” .............. 3

15 ............. JWS25X-515 ............ Clamping Handle ................................................. .................................... 1

16 ............. JWS25X-516 ............ Hand Wheel ......................................................... .................................... 1

17 ............. JWS25X-517 ............ Handle .................................................................. .................................... 1

18 ............. TS-0270051 ............. Socket Set Screw ................................................. 5/16”-18x1/2” .............. 1

19 ............. JWS25X-519 ............ Lock Rod .............................................................. .................................... 1

20 ............. JWS25X-520 ............ Spring ................................................................... .................................... 1

21 ............. JWS25X-521 ............ Connector ............................................................. .................................... 1

22 ............. JWS25X-522 ............ Lock Mandrel........................................................ .................................... 1

23 ............. TS-1522021 ............. Socket Set Screw ................................................. M5x8 ........................... 2

24 ............. TS-1523021 ............. Socket Set Screw ................................................. M6x8 ........................... 1

25 ............. JWS25X-525 ............ Knob ..................................................................... .................................... 1

Quill – Parts and Assembly

Index No. Part No. Description Size Qty

1 ............... JWS25X-601 ............ Quill ...................................................................... .................................... 1

2 ............... JWS25X-602 ............ Spindle Holder ..................................................... .................................... 1

3 ............... JWS25X-603 ............ Retaining Ring ..................................................... STW-30 ....................... 1

4 ............... TS-0207031 ............. Socket Head Cap Screw ...................................... 1/4”-20x5/8 .................. 6

5 ............... JWS25X-605 ............ Shaft Top Bearing Cover ..................................... .................................... 1

6 ............... BB-6006VV .............. Ball Bearing .......................................................... 6006-2NK .................... 1

7 ............... BB-6205VV .............. Ball Bearing .......................................................... 6205-2NK .................... 1

8 ............... JWS25X-608 ............ Shaft Lower Bearing Cover .................................. .................................... 1

9 ............... JWS25X-609 ............ Spindle Pulley ...................................................... .................................... 1

10 ............. JWS25X-610 ............ Flat Washer .......................................................... .................................... 1

11 ............. TS-0561082 ............. Hex Nut ................................................................ 3/4”-16UNF ................. 1

................. JWS25X-QA ............. Quill Assembly (Index #1 - #11) ........................... .................................... 1

12 ............. JWS25X-612 ............ Draw Bar .............................................................. .................................... 1

Spindle Assembly – Parts and Assembly

Index No. Part No. Description Size Qty

1 ............... TS-0208061 ............. Socket Head Cap Screw ...................................... 5/16”-18x1” ................. 1

2 ............... JWS25X-702 ............ Special Washer .................................................... .................................... 1

3 ............... JWS25X-703 ............ Keyed Collar......................................................... .................................... 1

4 ............... JWS25X-704 ............ Collar .................................................................... I.D. 1/2”x20mmT ......... 1

5 ............... JWS25X-705 ............ Collar .................................................................... I.D. 1/2”x15mmT ......... 1

6 ............... JWS25X-706 ............ Collar .................................................................... I.D. 1/2”x8.5mmT ........ 1

7 ............... JWS25X-707 ............ Spindle ................................................................. 1/2” .............................. 1

................. 708388 ..................... Spindle Assembly (#1 thru #7, #17) ..................... 1/2” .............................. 1

8 ............... TS-0209051 ............. Socket Head Cap Screw ...................................... 3/8”-16x1” ................... 1

9 ............... JWS25X-709 ............ Special Washer .................................................... .................................... 1

10 ............. JWS25X-710 ............ Keyed Collar......................................................... .................................... 1

11 ............. JWS25X-711 ............ Collar .................................................................... I.D. 3/4”x18mmT ......... 1

12 ............. JWS25X-712 ............ Collar .................................................................... I.D. 3/4”x12.8mmT ...... 1

13 ............. JWS25X-713 ............ Collar .................................................................... I.D. 3/4”x20mmT ......... 1

14 ............. JWS25X-714 ............ Collar .................................................................... I.D. 3/4”x15mmT ......... 1

15 ............. JWS25X-715 ............ Collar .................................................................... I.D. 3/4”x8.5mmT ........ 1

16 ............. JWS25X-716 ............ Spindle ................................................................. 3/4” .............................. 1

................. 708387 ..................... Spindle Assembly (#8 thru #16, #17) ................... 3/4” .............................. 1

17 ............. JWS25X-717 ............ Spindle Nut........................................................... .................................... 1

18 ............. JWS25X-718 ............ Wrench ................................................................. .................................... 1

19 ............. JWS25X-719 ............ Wrench ................................................................. .................................... 1

/2" Spindle 3/4" Spindle

Wiring Diagram

Start: 300UF/125V

Running: 30UF/350V

4 6 1

Motor

Green

Black

White

Red

Green

Black

White

Red

GROUND

13NO

5L3

3L2

1L2

14NO

6T3

4T2

2T1

White

Black

Red

6T3

4T2

2T1

Red

Black

Green

Black

White

Red

Black

3HP/230V

Green

427 New Sanford Road

LaVergne, Tennessee 37086

Phone: 800-274-6848

www.jettools.com

JET JWS-25X Operating Instructions and Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Model JWS-25X Shaper

Warranty and Service

Table of Contents

Warnings

Safety Rules for Shapers

Specifications

Optional Accessories

Pre-installation

Shipping Contents

Shipping Contents

Assembly

Fence Casting

Fence

Featherboard

Cutter Guard

Handwheel Handle

Electrical Connections

Adjustments

Fence Assembly Movement

Handwheel

Changing Spindle Speed

Belt Replacement

Drive Belt Tension

Coplanar Alignment

Ram Dial Calibration

Spindle Assembly Installation

Spindle Assembly Removal

Shaper Cutter Installation

Featherboard Hold-downs

Precision Miter Gauge

Operating Controls

Operations

Overview

Safety Devices

Cutter Rotation

Grain Direction Considerations

Using the Fence

"Z" Dimension

Depth of Cut

Straight Edge Shaping

Edge Shaping

End Shaping

On-Edge Shaping

Straight Line Bevel Shaping

Position of Collars

Starting Pin

Arcs and Circles

Enclosed Edge Shaping

Templates

Securing the Template

Special Cuts

Tenoning

Troubleshooting

Parts

Table – Parts and Assembly

Fence – Parts List

Fence – Assembly Drawing

Frame and Motor – Parts List

Frame and Motor – Assembly Drawing

Cabinet and Base – Parts and Assembly

Elevator – Parts and Assembly

Quill – Parts and Assembly

Spindle Assembly – Parts and Assembly

Wiring Diagram