JET JWS-25CS Operating Instructions and Parts Manual

OWNER’S MANUAL

JWS-25CS HD Wood Shaper

JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 253-351-6000

A WMH Company Auburn, WA 98071-1349 Fax [phone]
www.jettools.com e-mail [e-mail] M-708322 9/00

Important Information

2-YEAR JET offers a two-year limited

LIMITED WARRANTY warranty on this product

REPLACEMENT PARTS

Replacement parts for this tool are available directly form JET Equipment & Tools.
To place an order, call 1-800-274-6848. Please have the following information ready:

1. Visa, MasterCard, or Discover Card number

2. Expiration date

3. Part number listed within this manual

4. Shipping address other than a Post Office box.

REPLACEMENT PART WARRANTY

JET Equipment & Tools makes every effort to assure that parts meet high quality and durability
standards and warrants to the original retail consumer/purchaser of our parts that each such part(s) to be
free from defects in materials and workmanship for a period of thirty (30) days from the date of purchase.

PROOF OF PURCHASE

Please retain your dated sales receipt as proof of purchase to validate the warranty period.

LIMITED TOOL AND EQUIPMENT WARRANTY

JET makes every effort to assure that its products meet high quality and durability standards and warrants to the
original retail consumer/purchaser of our products that each product be free from defects in materials and
workmanship as follows: 2 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to
defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our
facilities or to a lack of m aintenance. JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED
ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY
IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR
PROPERY OR FOR INCIDENTAL, CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM
THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU. To take advantage of this warranty, the product or part must be returned for examination,
postage prepaid, to an authorized service station designated by our Auburn office. Proof of purchase date and an
explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, JET will either
repair or replace the product or refund the purchase price, if we cannot readily and quickly provide a repair or
replacement, if you are willing to accept such refund. JET will return repaired product or replacement at JET’s
expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of
JET’s warranty, then the user must bear the cost of storing and returning the product. This warranty gives you
specific legal rights, and you have other rights, which vary, from state to state.

JET Equipment & Tools •••• P.O. Box 1349, Auburn, WA 98071-1349 •••• [phone]

2



WARNING

Wear eye protection.

Be sure keyed washer is directly under the spindle nut and the spindle nut is tight.

Feed the workpiece against the rotation of the cutter.

Do not use awkward hand positions.

Keep fingers away from the revolving cutter. Use fixtures when necessary.

Use the overhead guard when the adjustable fence is not in place.

• KEEP GUARDS IN PLACE and in working order.

• REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and

adjusting wrenches are removed from the machine before turning it on.

• KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

• DON’T USE IN A DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations,

or expose them to rain. Keep work area well lighted.

• KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work area.

• MAKE THE WORKSHOP KIDPROOF with padlocks, master swatches, or by removing starter keys.

• DON’T FORCE THE MACHINE. It will do the job better and safer at the rate for which it was

designed.

• USE THE RIGHT MACHINE. Don’t force a machine or attachment to do a job for which it was not
designed.

• USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your machine
will draw. An undersized cord will cause a drop in the line voltage resulting in power loss and
overheating. The table on page two shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge, the
heavier the cord.

• WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.

• ALWAYS USE SAFETY GLASSES. Also use face or dust masks if the cutting operation is dusty.
Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

3

• SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand
and it frees both hands to operate the tool.

• DON’T OVERREACH. Keep proper footing and balance at all times.

• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

• ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE SERVICING.

• REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the off position

before plugging in.

• USE REOMMENDED ACCESSORIES. Consult the operator’s manual for recommended
accessories. The use of improper accessories may cause risk of injury to persons.

• NEVER STAND ON A MACHINE. Serious injury could occur if the machine tipped of if the blade is
unintentionally contacted.

• CHECK DAMAGED PARTS. Before further use of the machine, a guard or other part that is
damaged should be carefully checked to determine that it will operate properly and perform its
intended function - check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.

• DIRECTION OF FEED. Feed work into the cutter against the direction of rotation of the cutter only.

• NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN POWER OFF. Don’t leave the

machine until it comes to a complete stop.

Volts Total Length of Cord in Feet

240V 50 100 200 300

AWG

14 12 Not Recommended

4

Specifications: JWS-25CS

Stock Number................................................................................................................................708322

Spindle Speeds ........................................................................................................ 8,000 & 10,000 RPM

Table Size ...................................................................................................................................25" x 25”

Table T-Slot.................................................................................................................... . 3/8" x 3/4" T-slot

Table Opening Diameter.........................................................................................................................7"

Insert Opening Diameter................................................................................................... 1 5/8”, 3", 3 1/2"

Fence Size (2).....................................................................................................................9 1/2" x 2 3/4"

Spindle Size ............................................................................................................................. 1/2" & 3/4"

Under Nut Capacity ..................................................................................................(1/2") 2 3/4", (3/4”) 3”

Spindle Travel ........................................................................................................................................3"

Table Height.........................................................................................................................................34"

Overall Dimensions................................................................................................... 26”W x 26"D x 44"H

Dust Chute Diameter..............................................................................................................................4"

Motor......................................................................................................................3 HP, 1Ph, 230V Only

Net Weight (approx.) .....................................................................................................................320 lbs.

Shipping Weight (approx.).............................................................................................................340 lbs.

Table of Contents Page #

Warranty .................................................................................................................................................2

Warnings ....................................................................................................................... .......................3-4

Specifications..........................................................................................................................................5

Table of Contents....................................................................................................................................5

Unpacking & Cleanup.............................................................................................................................. 6

Contents of Shipping Container ...............................................................................................................6

Assembly.................................................................................................................................................7

Electrical Connections .............................................................................................................................8

Electrical Controls....................................................................................................................................8

Spindle Installation & Removal................................................................................................................8

Belt Adjustment.......................................................................................................................................9

Speed Change.........................................................................................................................................9

Squaring the Fence .................................................................................................................................9

Fence Adjustment..................................................................................................................................10

Changing Cutters...................................................................................................................................10

Table Ring Remov al and Installation .....................................................................................................11

Spindle Control......................................................................................................................................11

Using the Fence as a Guide..............................................................................................................11-12

Shaping with Collars and Starting Pin....................................................................................................12

Collar Positioning...................................................................................................................................13

Starting Pin............................................................................................................................................13

Troubleshooting................................................................................................................................14-15

Parts Breakdowns & Parts Lists........................................................................................................16-23

Wiring Diagram .....................................................................................................................................24

The specifications in this manual are given as general information and are not binding. JET Equipment
and Tools reserves the right to effect, at any time and without prior notice, changes or alterations to
parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.

5

Unpacking and Cleanup

1. Finish removing all contents from the
shipping container. Do not discard any
shipping material until the shaper is set up
and running.

2. Inspect contents for shipping damage and
report any damage to your distributor.

3. Clean all protected parts with kerosene. Do
not use gasoline, paint thinner, or any
cellulose-based solvent. These will damage
painted surfaces and melt plastic.

Contents of the Shipping Container

1. Shaper

Box 1

1. Dust Chute

2. Ratcheting Handles

2. Handwheel Handles

2. 1/2" & 3/4"Spindles

2. Knobs

2. Washers

1. Draw Bar & Nut

1. Spindle Guard Assembly

1. Arbor Wrench

1. Open End Wrench

Box 2

2. Fence Assemblies

1. Miter Gauge Assembly

2. Angle Hex Wrenches

2. Hold-down Assemblies

1. Starting Pin (not shown)

Box 3

1. Extension Wing (not shown)

Box 4

1. Rear Door (not shown)

2. Pins (not shown)

6

Assembly

1. Attach table extension wing to the shaper
table using three hex cap bolts and three
washers.

2. Attach the rear door to the shaper cabinet
using two pins.

3. Attach the chrome handle to the raising and
lowering handwheel located on the front of
the machine.

4. Attach the plastic handle to the motor
bracket plate.

5. Place the dust chute (A, Fig. 1) on the table
and secure by threading two ratcheting
handles (B, Fig. 1) into the tabletop.

6. Secure the spindle guard assembly to the
dust chute using two knobs and two washers
(C,Fig.1). Note: You should first attach
the wood piece to the two brackets with four
wood screws. Then attach the wood and
brackets to the plate guard using two screws
and washers.

7. Place the fence bracket assembly (A, Fig. 2)
on the table and secure by threading
ratcheting handle (B, Fig. 2) into dust chute.

8. Tighten hex cap bolt (C, Fig. 2) into the dust
chute using a 14mm wrench.

9. Attach the wooden fence (D, Fig. 2) to the
fence bracket assembly using two
countersink flat head screws (E, Fig. 2), two
large flat washer, two lock washers and two
hex nuts.

10. Feed the guide support (F, Fig. 2) into the
fence assembly and secure with a hex cap
screw (G, Fig. 2).

11. Slide the two brackets (H, Fig. 2) onto the
guide supports. Place the guide plates (I,
Fig. 2) between the brackets and the
supports. Tighten knob and hex cap bolt to
secure the guide plate in place. Note:
Repeat for opposite side fence

7

Electrical Connections



WARNING

All electrical connections must be done by a

qualified electrician!

Failure to comply may cause serious injury

and/or damage to property!

The JWS-25CS is rated at 230V single phase
only. The machine must be properly grounded.

Electrical Controls

The shaper is equipped with a push-button
control system and reversing switch. The green
start and red stop push buttons are mounted in a
control enclosure on the front of the machine.

To reverse the rotation of the spindle, shut off
the motor, allow motor to come to a complete
stop, and rotate the reversing switch.

Spindle Installation and Removal

2. Remove two knobs that hold the guard
assembly to the dust chute. Place an
adjustable wrench on the spindle nut, or
spindle flat (A, Fig. 3).

3. Loosen the draw bar nut (B, Fig. 4) with a
14mm wrench, and tap upward lightly with a
block of wood to break the spindle loose.

4. Finish removing the draw bar and lift out the
spindle from the top.



WARNING

All adjustments to the machine must be

made with the power off and unplugged

from the power source!

Failure to comply may result in serious

injury!

To install:

1. The shaper comes with a 1/2" and 3/4"
spindle assembly.

2. Raise the spindle fully by turning handwheel
clockwise.

3. Clean the spindle and spindle housing.

4. Place the spindle into the spindle housing
and line up the cut out portion of the spindle
with the raised section of the spindle
housing.

5. Completely thread the drawbar (Fig. 4) into
the spindle through the bottom of the main
spindle housing.

6. Tighten the drawbar nut (B, Fig. 4) while
holding the spindle nut, or spindle flat (A,
Fig. 3). Make sure the left hand thread
safety lock nut is installed above the spindle
nut, and tightened.

To remove:

1. Raise the spindle fully.

8

Belt Adjustment



WARNING

All adjustments to the machine must be

made with the power off and unplugged

from the power source!

Failure to comply may result in serious

injury!

Check the drive belt to insure that the pulleys
are accurately aligned. If alignment is required,
loosen the setscrew (A, Fig. 5) in the motor
pulley and reposition the pulley on the motor
shaft.

Speed Change

The JWS-25CS shaper may be operated at
8,000 RPM (lower pulleys) or 10,000 RPM
(upper pulleys). To change the spindle speed,
loosen the lock handle (B, Fig. 5) and pivot the
motor assembly toward the spindle. Reposition
the belt to the desired speed and tension the
belt.

Squaring the Fence

Periodically the wood fence will have to be
squared with the mounting surface and adjusted
parallel to each other. To correct, do the
following:

1. Check the two ratcheting handles (A, Fig. 6)
holding the fence assembly to the table and
make sure they are tight.

2. Check the four countersink flat head screws
(B, Fig. 6) that secure the wooden fences
and make sure they are tight.

3. Take a 2x4 with a jointed edge and clamp it
to the shaper table making sure the jointed
edge is absolutely on line with the miter
groove and close to the fence as shown in
figure 6.

4. Loosen the two lock handles (C, Fig. 6) and
turn the fence adjustment knobs (D, Fig. 6)
to move both fences against the jointed
edge of the 2x4. After this adjustment the
fences should make flush contact with the
jointed edge and square with the table.

Note: Periodically the wooden fences may
require resurfacing in order to remain
parallel and square with the table.

9

Fence Adjustments

1. Adjust fences by loosening ratcheting
handle (A, Fig. 7), turn knob (B, Fig. 7) to
adjust fence in or out, and tighten ratcheting
handle.

2. Adjust spindle guard height by loosening
two screws (C, Fig. 7), sliding guard up or
down to desired height, and then tightening
screws.

3. Hold down guides can be adjusted by
loosening knob (D, Fig. 7).

4. Hold in guides can be adjusted by loosening
hex cap screw (E, Fig. 7).

5. Guide supports can be adjusted by
loosening hex cap screw (F, Fig. 7).

Changing Cutters

Disconnect the machine from power source,
unplug!

Each size spindle is supplied with a safety lock
nut with left-hand threads located above the
spindle nut. To mount or change cutters, first
remove the safety lock nut. Remove the
spindle nut by placing one wrench on the
spindle nut and another wrench on the flats on
top of the spindle. Always replace the safety

lock nut before operating shaper.

Tool changing must be done with the utmost
care keeping in mind the following points.

1. Cutters, collars and spacers mounted on the
spindle shaft must have a perfect fit with no
room for movement or play between parts.

2. Holes and counterbores of cutters, collars
and spacers must be perfectly shaped
without rust, dings, nicks or other flaws.

3. Clean all cutters, collars and spacers before
installing them on the spindle.

4. Always mount the cutter as low as possible
on the spindle.

5. Make sure all parts on the spindle are
locked in position before starting the shaper.

10

Table Ring Removal and Installation

Disconnect the machine from power source,
unplug!

The rings should easily lift out of the table
insert. The table insert has three setscrews that
can raise and lower the insert. The insert
should be slightly lower than the table. Keep
the rings and insert clean to prevent them from
sticking. If the rings are difficult to remove from
the insert:

1. Remove any collet or spindle assembly in
the spindle.

2. Lower the spindle assembly.

3. Place a scrap of piece of wood between the
ring to be removed and the spindle.

4. Raise the spindle until the ring lifts out.

5. Clean rings and insert thoroughly.

Operation
Spindle Control

To raise or lower spindle:

1. Loosen spindle lock handwheel found on

the left side of the cabinet.

2. Raise or lower spindle to desired height by

turning handwheel found on the front side
of the cabinet. There is an indicator scale
found by the handwheel, which will aid with
raising and lowering measurements.

3. Tighten spindle lock handwheel.

Using the Fence as a Guide

Shaping with the fence is the safest and most
satisfactory method of working. This method
should always be used when work permits.
Almostall-straightworkcanbeusedwiththe
fence.

1. For most work, where a portion of the edge
of the work is not touched by the cutter,
both the front and rear fences are in a
straight line, as shown in figure 8.

11

2. When the shaping operation removes the
entire edge of the work (i.e. jointing or
making a full bead), the shaped edge will
not be supported by the rear fence when
both fences are in line as shown in Figure 9.
In this case, the work piece should be
advanced to the position shown in figure 9
and stopped.

3. The rear fence should be advanced to
contact the work as shown in figure 10. The
rear fence will then be in line with the
cutting circle.

Shaping with Collars and Starting Pin

Follow these rules when shaping with collars
and starting pin for safest operation and best
results:

1. Collars must be smooth and free from all
gum or other substances.

2. The edge of the work must be smooth. Any
irregularity in the surface, which rides
against the collar, will be duplicated on the
shaped surface.

3. A portion of the work's edge must remain
untouched by the cutter so that the collar
will have sufficient bearing surface. See
figure 11 for an example of insufficient
bearing surface.

4. Figure 12 illustratessufficient bearing
surface.

5. Under no circumstances should a small
workpiece be shaped against the collars
as shown in Figure 13.

12

Collar Positioning

Collars may be positioned above, below, or
between two cutters:

1. When using the collar below the cutter,
figure 14, the progress of the cut can be
observed at all times. A disadvantage of
this method is any accidental lifting of the
work will gouge the wood and ruin the
workpiece.

2. Using the collar above the cutter, figure 15,
offers the advantage of the cut not being
affected by slight variations in the stock's
thickness. However, the cut is not visible
during the operation. Another advantage is
accidental lifting of the work piece will not
gouge the work piece. Simply correct the
mistake by repeating the operation.

3. The collar between cutters method, shown
in figure 16, has both the advantages and
disadvantages of the first two methods.
This method is used primarily where both
edges of the work are to be shaped.

Starting Pin



WARNING

Using the starting pin should only be

attempted by advanced users! If you have

never used this method before, it is

recommended you get training from a

qualified person who is knowledgeable in

starting pin shaping!

Failure to comply may cause serious injury!

The starting pin is placed in one of the threaded
holes in the table:

1. Work should be placed in the first position
using the guide pin as support, as shown in
figure 17. Then swing the work into the
cutter as shown in the second position. The
work will now be supported by the collar and
starting pin.

2. After the cut has been started, the work is
swung free of the starting pin and rides only
against the collar as shown in the third
position in figure 18. Always feed against
the action of the cutter.

13

Troubleshooting

Problem Possible Causes and Solutions:

Shaper will not start *Fuse blown or circuit breaker tripped

Replace fuse or reset circuit breaker
*Cord damaged
Replace cord
*Cord unplugged from the power source
Plug in power cord
*Reversingswitch is in the OFF position
Turn switch to forward or reverse

Overload kicks out frequently *Extension cord or wiring inadequate size

Replace cord or wiring with proper gauge wiring
*Feeding stock too fast
Reduce stock feed rate
*Cutter head is dull
Use only sharp cutters

Cutter does not come up to full speed *Shop wire gauge is too small

Replace cord or wiring with proper gauge wire
*Extension cord too light or too long
Replace with adequate size cord
*Power source is not adequate
Contact local electrical utility

Cuts are unsatisfactory *Dull cutter

Replace cutter
*Gum or pitch on cutter
Remove cutter and clean with solvent
*Cutterhead rotating in the wrong direction
Check for proper rotation at start up
*Feeding work in the wrong direction
Feed work against the cutter rotation

Machine vibrates *Cutterhead damaged

Replace cutterhead
*Stand on uneven surface
Stand must rest solidly on level surface, bolt to floor
if necessary
*Defective V-belt
Replace V-belt
*V-belt incorrectly tensioned
Apply proper tension
*Bent pulley
Replace pulley
*Motor mounted improperly
Motor must be properly mounted with snug nuts and
bolts

14

Edge splits off on cross grain cut *Characteristic of this type of cut

Make cross grain cuts first, then finish cut with the
grain
Use scrap block to support end of cut

Raised areas on shaped edge *Variation of pressure holding work against cutter

Hold work firmly against table and fence
Use holddowns

Work pulled from hand *Feeding work in the wrong direction

Always feed work against the rotation of the
cutterhead

Depth of cut not uniform *Fence misalignment

Align outfeed fence
*Side pressure not uniform
Use holddowns; keep constant pressure against
fence

Work burns *Cutting too deep on one pass

On hardwoods take light cuts; attain full depth with
several passes
*Forcing work
Feed work slowly and steadily

Cut height not uniform *Variation in pressure holding work to table

Keep pressure firm throughout pass
Use holddowns
Make pass slowly and steadily
Keep work under cutter whenever possible

Cuts not smooth *Wrong R.P.M.

Use faster speed
*Feeding too fast
Slow feed speed
*Working against the grain
Work with the grain whenever possible
*Cutting too deep on one pass
Take several passes on very deep cuts

Spindle does not raise freely *Sawdust or dirt in raising mechanism

Brush or blow out dirt and saw dust

15

Base Breakdown

16

Parts List for the JET JWS-25CS Shaper

Base Assembly

Index Part
No. No. Description Size Qty.

1.......... JWS25-101...................... Cabinet.......................................................... .................................1

2.......... JWS25-102...................... JET Stripe..................................................... .................................1

3.......... JWS25-103...................... Plastic Nut..................................................... ...................... ...........1

4.......... JWS25-104...................... Strain Relief .................................................. ................................. 1

5.......... JWS25-105...................... Motor Cord (fwd.-rev. switch to motor)........... ................................. 1

6.......... JWS25-106...................... Screw............................................................ 3/16x3/4................... 2

7.......... JWS25-107...................... Hex Head Bolt...............................................M8x75......................2

8.......... JWS25-108...................... Spring............................................................ .................................2

9.......... TS-0680031 ..................... Washer..........................................................5/16..........................4

10........TS-0720091..................... Lock Washer................................................. 3/8..........................11

11........TS-0680041..................... Flat Washer................................................... 3/8..........................12

12........TS-0060051..................... Hex Head Screw............................................3/8-16x1...................8

13........JWS25-113...................... Bar................................................................ .................................2

14........JWS25-114...................... Knob.............................................................. .................................2

15........JWS25-115...................... Motor Door.................................................... .................................1

16........JWS25-116...................... I.D. Label....................................................... .................................1

17........JWS25-117...................... Door Pin........................................................ .................................4

18........JWS25-118...................... Cabinet Door................................................. .................................1

19........TS-0561031..................... Hex Nut......................................................... 3/8-16.......................4

20........JWS25-120...................... Table............................................................. .................................1

21........JWS25-121...................... Table Insert................................................... .................................1

22........JWS25-122-1................... Table Ring..................................................... .................................1

23........JWS25-123-2................... Table Ring..................................................... .................................1

24........TS-0270061..................... Socket Set Screw..........................................5/16-18x5/8 ..............3

25........709520............................. Miter Gauge Assembly (incls. 25-1 – 25-8).... .................................1

25-1.....TS-0680031..................... Flat Washer...................................................5/16..........................1

25-2.....JW S25-125-2................... Miter Gauge Body ......................................... .................................1

25-3.....JW S25-125-3................... Washer.......................................................... .................................1

25-4.....JW S25-125-4................... Flat Head Screw............................................ .................................1

25-5.....JW S25-125-5................... Knob.............................................................. .................................1

25-6.....JW S25-125-6................... Screw............................................................ 3/16x1/4...................1

25-7.....JW S25-125-7................... Pointer........................................................... .................................1

25-8.....JW S25-125-8................... Guide Plate ................................................... .................................1

26........JWS25-126...................... Label (spindle lock)........................................ .................................1

27........TS-0060051..................... Hex Head Bolt............................................... 3/8-16x1...................3

28........JWS25-128...................... ExtensionWing............................................. .................................1

29........JWS25-129...................... Label (spindle direction)................................. .................................1

30........JWS25-130...................... Scale............................................................. .................................1

31........JWS25-131...................... Warning Label............................................... .................................1

32........JWS25-132...................... Strain Relief Bushing..................................... .................................2

33........JWS25-133...................... Power Cord ................................................... ................................. 1

34........JWS25-134...................... Name Plate................................................... .................................1

35........JWS25-135...................... Hex Nut......................................................... .................................4

36........JWS25-136...................... Fwd.-Rev. Switch Assembly.......................... .................................1

37........JWS25-137...................... Screw............................................................ 5/32x4......................2

38........JWS25-138...................... Flat Head Screw............................................ 5/32x3/4 ...................2

39........JWS25-139...................... Switch Cover................................................. ................................. 1

40........JWS25-140...................... Magnetic Switch Assembly............................ .................................1

41........JWS25-141...................... Switch Cord (for.-rev. switch to magnetic switch..............................1

42........JWS25-142...................... Starting Pin ................................................... .................................1

17

Motor Assembly

18

Motor Assembly

Index Part
No. No. Description Size Qty.

1.......... JWS25-201...................... Spindle Housing............................................ .................................1

2.......... JWS25-202...................... Hex Nut......................................................... 1/2............................6

3.......... TS-0720091 ..................... Lock Washer................................................. 3/8............................5

4.......... TS-0060051 ..................... Hex Head Screw............................................3/8-16x1...................8

5.......... TS-0561031 ..................... Hex Nut......................................................... 3/8-16.......................7

6.......... TS-0090061 ..................... Hex Head Bolt............................................... 3/8x1-1/4..................1

7.......... TS-0090061 ..................... Hex Head Bolt............................................... 3/8x1-1/4..................1

8.......... JWS25-208...................... Collar ............................................................ .................................1

9.......... JWS25-209...................... Lock Handle .................................................. .................................1

10........TS-0680041..................... Flat Washer................................................... 3/8............................3

11........JWS25-211...................... Key................................................................ .................................1

12........TS-0270032..................... Socket Set Screw..........................................5/16-24x3/8 ..............1

13........JWS25-213...................... Motor Pulley.................................................. .................................1

14........JWS25-214...................... Knob.............................................................. .................................1

15........JWS25-215...................... Motor Plate.................................................... .................................1

16........JWS25-216...................... Motor............................................................. 3HP, 1Ph 230V.........1

17........JWS25-217...................... Carriage Bolt................................................. 5/16x3/4 ...................4

18........JWS25-218...................... Spring............................................................ .................................1

19........JWS25-219...................... Shaft ............................................................. .................................1

20........TS-0680061..................... Flat Washer................................................... 1/2............................1

21........TS-0720071..................... Lock Washer................................................. 1/4............................7

22........TS-0050031..................... Hex Head Screw............................................1/4-20x3/4................6

23........TS-0070031..................... Hex Head Screw............................................1/2-13x1-1/2............. 1

24........TS-0680031..................... Flat Washer................................................... 5/16..........................6

25........TS-0720081..................... Lock Washer................................................. 5/16..........................6

26........TS-0561021..................... Hex Nut......................................................... 5/16-18.....................8

27........TS-0680021..................... Flat Washer................................................... 1/4............................3

28........JWS25-228...................... Pointer........................................................... .................................1

29........JWS25-229...................... Flat Head Screw............................................ M5x0.8x10................1

30........VB-K23............................ V-Belt............................................................K-23 .........................1

31........JWS25-231...................... Shaft ............................................................. .................................1

32........JWS25-232...................... Plate.............................................................. .................................1

33........JWS25-233...................... Motor Plate Bracket....................................... .................................1

34........JWS25-234...................... Hex Cap Screw............................................. 1/2............................1

35........TS-0051051..................... Hex Cap Screw............................................. 5/16-18x1.................4

36........JWS25-236...................... Shaft ............................................................. .................................1

37........JWS25-237...................... Flange........................................................... .................................1

38........JWS25-238 ..................... Handle Wheel................................................ .................................1

39........JWS25-239...................... Handle........................................................... ................................. 1

40........TS-0270061..................... Socket Set Screw..........................................5/16-18x5/8 ..............1

41........TS-0050051..................... Hex Cap Screw............................................. 1/4-20x1...................1

42........JWS25-242...................... Gear.............................................................. .................................1

43........JWS25-243...................... Lock Bar........................................................ .................................1

44........JWS25-244...................... Lock Screw.................................................... .................................1

45........JWS25-245...................... Washer.......................................................... ................................. 1

46........JWS25-246...................... Gear.............................................................. .................................1

47........JWS25-247...................... Collar ............................................................ .................................1

48........JWS25-248...................... Key................................................................ .................................1

49........JWS25-249...................... Gear Shaft ..................................................... .................................1

50........JWS25-250...................... Motor Name Plate ......................................... .................................1

19

Spindle Assembly

20

Spindle Assembly

Index Part
No. No. Description Size Qty.

1.......... JWS25-301...................... Hex Nut......................................................... 5/8 L.H......................1

2.......... JWS25-302...................... Hex Nut......................................................... 3/4 R.H.....................1

3.......... JWS25-303...................... Spacer........................................................... 3/4x1/2.....................1

4.......... JWS25-304...................... Spacer........................................................... 3/4x3/4.....................2

5.......... JWS25-305...................... Spacer........................................................... 3/4x1........................1

6.......... 709526............................. Spindle.......................................................... 3/4............................1

7.......... JWS25-307...................... Main Spindle ................................................. .................................1

8.......... JWS25-308...................... Key................................................................ M5x16......................1

9.......... JWS25-309...................... Ball Bearing................................................... .................................1

10........JWS25-310...................... Spindle Housing............................................ .................................1

11........709527............................. Spindle.......................................................... 1/2............................1

12........JWS25-312...................... Ball Bearing................................................... .................................1

13........JWS25-313...................... Snap Ring .....................................................S-25 .........................1

14........JWS25-314...................... Pulley............................................................ ................................. 1

15........JWS25-315...................... Gear Washer................................................. .................................1

16........JWS25-316...................... Lock Nut........................................................ .................................1

17........JWS25-317...................... Hex Nut......................................................... 3/8............................1

18........JWS25-318...................... Washer.......................................................... ................................. 1

19........JWS25-319...................... Hex Nut......................................................... 1/2............................1

20........JWS25-320...................... Spacer...........................................................1/2x1/2.....................2

21........JWS25-321...................... Spacer...........................................................1/2x3/4.....................1

22........JWS25-322...................... Spacer...........................................................1/2x1................ ........1

23........JWS25-323...................... DrawBar....................................................... .................................1

24........JWS25-324...................... Taper Nut ...................................................... .................................1

............ JWS25-325...................... Arbor Wrench (not shown)............................. ................................. 1

21

Fence Breakdown

22

Fence Assembly

Index Part
No. No. Description Size Qty.

1.......... JWS25-401...................... Knob.............................................................. .................................2

2.......... TS-0680021 ..................... Flat W asher................................................... 1/4............................4

3.......... JWS25-403...................... Plate Guard................................................... .................................1

4.......... JWS25-404...................... Ratcheting Handle......................................... .................................2

5.......... JWS25-405...................... Wood Screw.................................................. .................................4

6.......... JWS25-406...................... Screw............................................................ 1/4-20x1/2................2

7.......... JWS25-407...................... Dust Chute.................................................... .................................1

8.......... JWS25-408...................... Bracket Screw Guide..................................... ................................. 2

9.......... JWS25-409...................... Screw Guide.................................................. .................................2

10........JWS25-410...................... Bracket Fence R.H........................................ .................................1

11........JWS25-411...................... Fence............................................................ .................................2

............ 709529............................. Fence Assembly............................................ ...................................

12........JWS25-412...................... Flat Head Screw............................................ 5/16x1-1/2................4

13........JWS25-413...................... Guide Support............................................... .................................2

14........TS-0060051..................... Hex Cap Bolt................................................. 3/8-16x1...................4

15........JWS25-415...................... Guide Plate ................................................... .................................4

............ 709522............................. Work Hold Down........................................... ...................................

16........JWS25-416...................... Slide Block.................................................... .................................4

17........JWS25-417...................... Knob.............................................................. .................................2

18........JWS25-418...................... Bracket Fence L.H......................................... ................................. 1

19........JWS25-419...................... Hex Head Bolt............................................... 3/8x3/4.....................2

20........TS-0680031..................... Flat Washer................................................... 5/16..........................4

21........TS-0720081..................... Lock Washer................................................. 5/16..........................4

22........TS-0561021..................... Hex Nut......................................................... 5/16-18.....................4

23........JWS25-423...................... Ratcheting Handle......................................... .................................2

24........TS-0680041..................... Flat Washer................................................... 3/8............................2

25........TS-0267021..................... Socket Set Screw..........................................1/4x1/4.....................2

26........JWS25-426...................... Knob.............................................................. .................................2

27........TS-0720091..................... Lock Washer................................................. 3/8............................2

28........JWS25-428...................... Angle Fence.................................................. .................................2

29........JWS25-429...................... Guard............................................................ .................................1

Optional Accessories

709529 Fence Assembly
709528 Hardware Kit
709527 1/2" Spindle
709526 3/4" Spindle
709525 1/2" Router Collet
709524 1/4" Router Collet
709523 3/8" Router Collet
709522 Work Hold Down
709521 1” Spindle
709520 Miter Gauge

23

Electrical Schematic

24