JET JWS-10 Operating Instructions and Parts Manual

Operating Instructions and Parts Manual
Model JWS-10
JET
427 New Sanford Road LaVergne, Tennessee 37086 Document No. M-727100 Ph.: 800-274-6848 Edition 1 05/2020 www.jettools.com Copyright © 2020 JET
1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING – To reduce risk of injury:
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace warning labels if they become obscured or removed.
4. This machine is designed for grinding and sharpening of ferrous tools only. Machining of other materials is not permitted and may be carried out in specific cases only after consulting with the manufacturer.
5. This machine must be operated only by persons familiar with its operation and maintenance and who are familiar with its hazards.
6. Do not use this machine for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
7. Do not modify the machine.
8. Always wear protective eye wear when operating machinery. Eye wear shall be impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 specifications. Use of eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury from breakage of eye protection. (Everyday eyeglasses only have impact resistant lenses; they are NOT safety glasses.)
9. Make certain the machine is properly grounded.
10. Wear proper apparel. Do not wear loose clothing, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair. Non-slip footwear is recommended.
11. Wear protective clothing such as apron or safety shoes, where the grinding activity presents a hazard to the operator.
12. Avoid wearing gloves when possible. If a glove must be worn to hold a long-bladed tool, use extra caution that the glove does not catch and pull the hand into parts of the machine or a tool blade.
13. Wear ear protectors (plugs or muffs) if the particular work requires it.
14. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
15. Make certain the switch is in the OFF position before connecting the machine to the power supply.
16. Make certain the machine is properly grounded.
17. Make all machine adjustments or maintenance with the machine unplugged from the power source.
18. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
19. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.
20. Periodically check screws and bolts for tightness.
21. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
22. Provide for adequate space surrounding work area and non-glare, overhead lighting.
23. Keep the floor around the machine clean and free of scrap material, oil and grease.
24. Keep visitors a safe distance from the work area. Keep children away.
25. Make your workshop child proof with padlocks, master switches or by removing starter keys.
26. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
27. Keep proper footing and balance at all times so that you do not fall into or lean against the grinding wheel or other moving parts. Do not overreach or use excessive force to perform any machine operation.
28. Disconnect grinder from power source before servicing and when changing abrasive wheels.
29. Use recommended accessories. The use of improper accessories may cause risk of injury to persons.
30. Turn off the machine before cleaning. Use a brush to remove chips or debris — do not use bare hands.
31. Never leave the grinder running unattended. Turn power off and do not leave machine until wheels come to a complete stop.
32. Remove loose items and unnecessary work pieces from the area before starting the grinder.
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33. Don’t use in dangerous environment. Don’t use power tools in damp or wet location, or expose them to rain. Don’t use this grinder in a flammable environment. Keep work area well lighted.
34. Keep work area clean. Cluttered areas and benches invite accidents.
35. Use the right tool. Don't force tool or attachment to do a job for which it was not designed.
36. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 2 (see sect. 7.2) shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
37. Connection and repair work on the electrical installation must be carried out by a qualified electrician.
38. Tools are sharp and can lead to serious injuries; always handle them with care.
39. Never perform any operation freehand. Tools to be sharpened must be held in/on the appropriate fixture and be guided firmly with both hands to prevent them being thrown off during the sharpening operation.
40. Never place your hand near the cutting area, grinding stone and honing wheel while machine is in operation.
41. Never attempt to hone a tool against the rotation – the tool will be thrown off and the honing wheel will be damaged.
42. Make sure the power cord does not present a tripping hazard.
43. The stone wheel is designed for wet operation only. Do not use the wheel dry – it will cause rapid overheating and potential damage to wheel and the tool being sharpened.
44. Do not overtighten wheel nut.
45. Frequently clean grinding dust from the machine.
46. Inspect abrasive wheels for cracks or other forms of damage. Perform a “ring test” to check wheel integrity. Do not use a faulty or damaged wheel.
47. Verify that maximum RPM of abrasive wheels is compatible with speed of grinder. Do not remove the blotter (label) from either side of a grinding wheel.
48. Allow wheel to reach full RPM before starting the grinding operation.
49. Do not crowd the work so that the wheels slow.
50. Do not grind on the side of a wheel; do all work on the grinding face or edge. The only exception is if the wheel is specifically rated for side grinding.
51. Do not grind aluminum or magnesium, as these may pose a fire hazard.
52. Do not start the machine while a workpiece is contacting a wheel.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint
crystalline silica from bricks, cement and other
masonry products
arsenic and chromium from chemically treated lumber
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well­ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to
http://www. p65warnings.ca.gov/ wood.
and
http://www.p65warnings.ca.gov/
SAVE THESE INSTRUCTIONS
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
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2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
4.0 Specifications ................................................................................................................................................. 6
5.0 Unpacking ...................................................................................................................................................... 8
5.1 Standard Components and Optional Accessories ...................................................................................... 8
6.0 Setup and assembly ..................................................................................................................................... 10
6.1 Mounting stone wheel .............................................................................................................................. 10
6.2 Installing water tank .................................................................................................................................. 10
6.3 Support arm (optional) .............................................................................................................................. 10
6.4 Storage ..................................................................................................................................................... 10
7.0 Electrical connections .................................................................................................................................. 10
7.1 Grounding instructions ............................................................................................................................. 10
7.2 Extension cords ........................................................................................................................................ 11
8.0 Adjustments ................................................................................................................................................. 11
8.1 Sharpening jig set up ................................................................................................................................. 11
8.2 Torque adjustment ................................................................................................................................... 12
9.0 Basic operation ............................................................................................................................................ 12
9.1 Stone wheel dressing ............................................................................................................................... 12
9.2 Tool grinding ............................................................................................................................................. 12
9.3 Tool honing ............................................................................................................................................... 13
10.0 User Maintenance ...................................................................................................................................... 13
10.1 Care of grinding wheels .......................................................................................................................... 13
10.2 Wheel replacement ................................................................................................................................ 13
10.3 Commutator brush inspection ................................................................................................................ 13
10.4 Cleaning ................................................................................................................................................. 14
10.5 Lubrication .............................................................................................................................................. 14
10.6 Additional servicing ................................................................................................................................ 14
11.0 Troubleshooting JWS-10 Wet Sharpener .................................................................................................. 15
11.1 Motor and electrical problems ................................................................................................................ 15
11.2 Mechanical and operational problems .................................................................................................... 16
12.0 Replacement Parts ..................................................................................................................................... 17
12.1.1 727100 Wet Sharpener Assembly – Exploded View ........................................................................... 18
12.1.2 727100 Wet Sharpener Assembly – Parts List .................................................................................... 19
12.2.1 727001 Rotational Base Assembly (Optional) – Exploded View ......................................................... 20
12.2.2 727001 Rotational Base Assembly (Optional) – Parts List .................................................................. 20
12.3 DT-1 Diamond Truing Tool (Optional Accessory) .................................................................................. 21
12.4 KJ-1 Knife Jig (Optional Accessory) ....................................................................................................... 22
12.5 GJ-1 Gouge Jig (Optional Accessory) .................................................................................................... 23
12.6 LKJ Long Knife Jig (Optional Accessory) ............................................................................................... 24
12.7 STJ-1 Carving Tool Jig (Optional Accessory) ........................................................................................ 25
12.8 SJ-1 Scissors Jig (Optional Accessory) ................................................................................................. 25
12.9 SWGJ-1 Side Wheel Grinding Jig (Optional Accessory) ........................................................................ 26
12.10 PLH-1 Profiled Leather Honing Wheel (Optional Accessory) ............................................................... 26
12.11 SEJ-1 Straight Edge Jig (Optional Accessory) ..................................................................................... 27
12.12 AJ-1 Axe Jig (Optional Accessory) ....................................................................................................... 27
12.13 PCJ-1 Plane Camber Jig (Optional Accessory) ................................................................................... 28
12.14 AMD-1 Angle Measuring Device (Optional Accessory) ........................................................................ 29
12.15 TR-1 Tool Rest (Optional Accessory) ................................................................................................... 30
12.16 SA-1 Support Arm Assembly ................................................................................................................ 30
12.17 SAE-1 Support Arm Extension Assembly (Optional Accessory) .......................................................... 31
13.0 Electrical connections for JWS-10 Wet Sharpener .................................................................................... 32
14.0 Warranty and Service ................................................................................................................................. 33
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3.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JWS­10 Wet Sharpener. This manual contains basic instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
The operator is encouraged to familiarize him/herself with ANSI B7.1 – Safety Requirements for Use, Care and Protection of Abrasive Wheels.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online: http://www.jettools.com/us/en/service-and-support/warranty/registration/
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4.0 Specifications
Table 1
Model number Stock number 727100
Motor and Electricals
Motor Brushed DC, 120V, 1.8A Power source required On/off switch rocker style, waterproof Power cable size 18AWG x 3C SJTW, 6 ft. (182 cm) Power plug installed 5-15P, 15A, 125V Recommended minimum circuit size 1 10A
Noise emission 2
Wheels
Stone Wheel size (dia. x width x bore) 10 x 2 x 1/2 in. (250 x 50 x 12 mm) Stone wheel material single alundum Stone wheel grit 220 Wheel speed, no load Variable, 90-150 RPM Honing wheel size (dia. x width) 9 x 1-3/16 in. (230 x 30 mm) Honing wheel material ABS+, leather tire
Main materials
Arbor SUS-304 Steel Housing Steel Knobs and Handle ABS Polymide
Dimensions
Base mounting holes, centers, (WxD) 10X7-7/8in (255X200mm) Footprint (WxD) 12 x 10.15 in. (305 x 258 mm) Overall dimensions (LxWxH) 16 x 12 x 13 in. (400 x 300 x 330 mm) Shipping dimensions (LxWxH) 19-1/2 x 15 x 17 in. (495.3 x 381 x 431.8 mm)
Weights
Net weight 22.5 lb (10.2 kg) Shipping weight 23.5 lb (10.7 kg)
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subject to local/national electrical codes.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
L = length, W = width, H = height, D = depth
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
Acoustic power, idling 74.0 dB(A) Acoustic pressure, idling 68.7 dB(A)
120V AC, single phase, 60Hz
JWS-10
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5.0 Unpacking
Separate all parts from the packing material. Remove the storage tray and the foam bracing from near the motor. Check each part against Table 1. Make certain that all items in the Standard column are included in the shipping container and accounted for before discarding any packing material.
Note: Optional Accessories are available for purchase by calling your local dealer or JET.
5.1 Standard Components and Optional Accessories
Figure 5-1
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Item
A 727100 JWS-10 Slow Speed Wet Sharpener w/ accessories x
B 727001 Rotational Base Assembly x
C 707022 Stone Wheel x
D 727023 Leather Honing/Strop Wheel x
E 727000-143 Water Tank x
F,G 727003 DT-1 Diamond Truing Tool x
H 708031 AJ-1 Axe Jig x
J 708025 STJ-1 Carving Tool Jig x
K 708019 KJ-1 Knife Jig x
L 727006 LKJ Long Knife Jig x
M 727019 SA-1 Support Arm x
N,O 708020 GJ-1 Gouge Jig x
P,Q 727013 PLH-1 Profiled Leather Honing Wheel x
R 727020 SAE-1 Support Arm Extension Assembly x
S 708017 SG-1 Stone Grader x
Stock
No
Model
No
Description Standard Optional
T 727014 SEJ-1 Straight Edge Jig x
U 708023 Honing Compound x
V 727012 SWGJ-1 Side Wheel Grinding Jig x
W,X 708026 SJ-1 Scissors Jig x
Y 727016 PCJ-1 Plane Camber Jig x
Z 727018 TR-1 Tool rest x
AA 727010 AMD-1 Angle Measuring Device x
BB 708041 AMD-2 Existing Angle Measuring Device x
727200
727300 Blade Jig Set (includes H, K, W, X) x
M-727100 Manual for JWS-10 x
For assembly, operation, adjustments, maintenance and troubleshooting, please see the DVD included with this machine.
Wood Turning Jig Set (includes J, N, O, chisel angle jig, hex wrench)
Table 2
x
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6.0 Setup and assembly
7.0 Electrical connections
The Wet Sharpener must be
disconnected from power during assembly.
Inspect the Wet Sharpener – if any damage is found, notify your dealer immediately. Do not use a damaged machine.
Clean all rust-protected surfaces with a mild solvent.
Remove shipping foam: A foam block is inserted inside the machine to prevent the motor shaft from resting on the drive wheel during shipment. Remove storage drawer, turn machine on its side, and remove the foam block before operating.
The machine should be placed on a stable and level surface. It can be bolted down if needed.
6.1 Mounting stone wheel
Install stone wheel (C) on shaft. See Figure 5-1. Place a washer on each side of wheel, and tighten nut.
Note: The stone has already been trued by the manufacturer.
6.2 Installing water tank
Install water tank (F) to lower mounting position on side of machine. See cover photo.
Fill the tank with water up to the “MAX” marked level.
The stone will soak up a lot of water – approximately
0.5L (1/2 qt.) – within the first 15 minutes.
As the stone wears to a smaller diameter, the tank must be moved to the upper mounting position.
6.3 Support arm (optional)
Install the accessory support arm (M, Figure 5-1) to the vertical or the horizontal sleeves, depending upon the specific sharpening to be done. Always tighten knobs to secure.
6.4 Storage
The machine has an integrated drawer (E, Figure 5-
1) where the standard accessories can be stored for quick access.
The existing angle measuring device (T, Figure 5-1) will stick to the magnets on the designated place at the side of the machine.
The angle measuring device (S, Figure 5-1) has integrated magnets and will stick to any surface on the machine body.
Electrical connections should be made by a qualified electrician in compliance with all relevant codes. This tool must be properly grounded.
The wet sharpener is prewired for 120V single phase power, and is supplied with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in A, Figure 6-1.
Before connecting to power source, be sure switch is in OFF position.
It is recommended that the wet sharpener be connected to a minimum 10-amp circuit with circuit breaker or fuse. If using fuses, they should be time­delay fuses marked “D”. Local codes take
precedence over recommendations.
Figure 6-1: plug configurations
7.1 Grounding instructions
1. All Grounded, Cord-connected Tools:
This tool must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury.
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Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A, Figure 6-1. An adapter, shown in B and C, may be used to connect this plug to a 2-pole receptacle as shown in B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. This adapter is not permitted in Canada. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
7.2 Extension cords
The use of extension cords is discouraged. Try to position equipment near the power source. If an extension cord becomes necessary, use only three­wire extension cords that have three-prong grounding type plugs and three-prong receptacles that accept the tool's plug. Replace or repair damaged or worn cord immediately.
Make sure your extension cord is good condition, and is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number (AWG), the heavier the cord.
8.0 Adjustments
8.1 Sharpening jig set up
1. Use the existing angle measuring device to
establish the tool’s cutting edge (Figure 10-1).
Figure 8-1
2. Clamp the tool in the appropriate jig.
3. Adjust the support arm (Figure 10-2) and
change the tool clamping position to achieve the correct grinding angle.
4. Set the tool angle and wheel diameter on
supplied angle measuring device. See Figure 10-2. Tighten both knobs.
Amp Rating Volts Total length of cord in feet
More Than
Not More
Than 0 6 18 16 16 14 6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
Extension Cord Recommendations
120 25 50 100 150
AWG
Not Recommended
Table 3
Figure 8-2
5. Place device on wheel and against jig, as shown. Make additional adjustments to jig position as needed.
NOTE: The correct stone diameter needs to be set on the scale to achieve proper angle reading.
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