1. Read and understand the entire owner's
manual before attempting assembly or
operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.
3. Replace the warning labels if they become
obscured or removed.
4. This lathe is designed and intended for us e by
properly trained and experienced personnel
only. If you are not familiar with the proper and
safe operation of a lathe, do not use until
proper training and knowledge have been
obtained.
5. Do not use this lathe for other than its intended
use. Do not turn materials other than wood on
this lathe. If used for other purposes, JET
disclaims any real or implied warranty and
holds itself harmless from any injury that may
result from that use.
6. Always wear approved safety glasses/face
shields while using this lathe. Everyday
eyeglasses only have impact resistant lenses;
they are not safety glasses.
7. Before operating this lathe, remove tie, rings,
watches and other jewelry, and roll sleeves up
past the elbows. Do not wear loose clothing.
Confine long hair. Non-slip footwear or antiskid floor strips are recommended. Do not
wear gloves.
8. WARNING: Drilling, sawing, sanding or
machining wood products generates wood
dust and other substances known to the State
of California to cause cancer. Avoid inhaling
dust generated from wood products or use a
dust mask or other safeguards to avoid
inhaling dust generated from wood products.
9. Wood products emit chemicals known to the
State of California to cause birth defects or
other reproductive harm. (California Health
and Safety Code Section 25249.6)
10. Do not operate this machine while tired or
under the influence of drugs, alcohol or any
medication.
11. Make certain the switch is in the OFF position
before connecting the machine to the power
supply.
12. Make certain the machine is properly
grounded.
13. Make all machine adjustments or maintenance
with machine unplugged from power source.
14. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and
adjusting wrenches are removed from the
machine before turning it on.
15. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately after
completion of maintenance.
16. Check damaged parts. Before further use of
the machine, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting and any
other conditions that may affect its operation.
A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and
free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work
area. Keep children away.
20. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
21. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in
serious injury.
22. Maintain a balanced stance at all times so that
you do not fall into the spindle or other moving
parts. Do not overreach or use excessive force
to perform any machine operation.
23. Use the right tool at the correct speed and
feed rate. Do not force a tool or attachment to
do a job for which it was not designed. The
right tool will do the job better and more safely.
24. Use recommended accessories; improper
accessories may be hazardous.
25. Maintain tools with care. Keep turning chisels
sharp and clean for the best and safest
performance. Follow instructions for lubricating
and changing accessories.
2
26. Turn off the machine before cleaning. Use a
brush or compressed air to remove chips or
debris — do not use your hands.
27. Do not stand on the machine. Serious injury
could occur if the machine tips over.
28. Never leave the machine running unattended.
Turn the power off and do not leave the
machine until it comes to a complete stop.
29. Remove loose items and unnecessary work
pieces from the area before starting the
machine.
30. Don’t use in dangerous environment. Don’t
use power tools in damp or wet location, or
expose them to rain. Keep work area well
lighted.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
31. Check the workpiece carefully for splits, k nots
or other obstructions which may cause a
safety risk while turning.
32. Adjust tool rest to proper height and position
for the work. Rotate the workpiece by hand to
check clearance with the tool rest before
turning on the machine.
33. Select the appropriate speed for the turning
job at hand. Allow the Lathe to ramp up to
operating speed.
34. Never stop a rotating workpiece with your
hand.
35. If gluing up a workpiece, always use a highquality glue of the type necessary for that
particular workpiece.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
3
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
4.0 Features – JWL-1221SP lathe ....................................................................................................................... 6
6.6 Installing/removing face plate ..................................................................................................................... 9
6.7 Installing/removing spur center ................................................................................................................ 10
6.8 Installing/removing live center .................................................................................................................. 10
8.4 Index pin ................................................................................................................................................... 13
11.1 General maintenance ............................................................................................................................. 19
11.2 Belt replacement .................................................................................................................................... 19
15.0 Replacement Parts ..................................................................................................................................... 22
15.1.1 JWL-1221SP Bed Assembly – Exploded View ................................................................................... 23
15.1.2 JWL-1221SP Bed Assembly – Parts List ............................................................................................ 24
15.3.2 JWL-1221SP Switch Box Assembly – Parts List ................................................................................. 28
16.0 Electrical Connections for JWL-1221SP .................................................................................................... 29
17.0 Warranty and Service ................................................................................................................................. 30
4
3.0 About this manual
This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model
JWL-1221SP Lathe. This manual contains instructions on installation, safety precautions, general operating
procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed
to provide consistent, long-term operation if used in accordance with the instructions as set forth in this
document.
This manual is not intended to be an exhaustive guide to lathe operational methods, use of accessories, choice
of stock, etc. Additional knowledge can be obtained from experienced users or trade articles. Whatever
accepted methods are used, always make personal safety a priority.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our
web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual befor e attempting assembly
or operation! Failure to comply may ca use serious injury!
Register your product using the mail-in card provided, or register online: http://www.jettools.com
5
4.0 Features – JWL-1221SP lathe
1. Spindle handwheel
2. Index pin
3. Speed chart
4. Upper pulley access door
5. Headstock
6. Bed
7. Live center
8. Tailstock
9. Tailstock handwheel
10. Motor 3/4HP
11. Warning label
12. Lower pulley access door
Figure 4-1
13. Tool caddy
14. Faceplate
15. Spur center
16. Tool rest
17. Tool rest locking handle
18. Quill locking handle
19. Tailstock locking handle
20. On/off switch with safety key
21. Tool rest base
22. Tool rest base locking handle
23. Belt tension release lever
5.0 Specifications – JWL-1221SP lathe
Table 1
Model number
Stock number 719115
Motor and electrical
Motor type totally enclosed fan cooled, induction, ca pac itor start
Horsepower 3/4 HP (0.56 kW)
Phase 1 PH
Voltage 115 V
Cycle 60 Hz
Listed FLA (full load amps) 6.7 A
Starting amps 14.5A
Running amps (no load) 5.8A
Running capacitor
Power transfer belt
On/off switch Paddle style with safety key
Motor speed (no load) 1720 RPM
Power cord 3x16AWG, 6 ft. (183 cm), 10A plug
Recommended circuit size 1 10A
Sound emission 2 73 dB at 20 inches (508mm) from motor
Capacities
Swing over bed 12.5” (318 mm)
Swing over tool rest base 9.45” (240 mm)
Distance between centers 20.5” (520 mm)
Faceplate diameter 3” (76 mm)
Headstock
Spindle taper MT2
Spindle thread 1”- 8TPI
Spindle bore 3/8” (9.5 mm)
Number of spindle speeds 6
Spindle speeds 380, 940, 1400, 1810, 2550, 3975
Number of indexing positions 24
Tailstock
Quill taper MT2
Maximum quill travel 2-1/4” (57 mm)
Hole through tailstock 3/8” (9.5 mm)
Main materials
Bed cast iron
Headstock cast iron and steel
Tailstock cast iron and steel
Tool support cast iron
Tool support basecast iron
Dimensions
Bed width 6-5/8 in. (168 mm)
Bed gap 1-1/4 in. (32 mm)
Height, floor to spindle centerline 14.75 in. (375 mm)
Base footprint 30-1/2”L x 9”W (775 x 229 mm)
Tool support post diameter 5/8” (15.9 mm)
Overall dimensions, assembled (LxWxH) 33.6”L x 11”W x 17.7”H (853 x 280 x 450 mm)
Shipping carton dimensions (LxWxH) 35.82”L x 14.56”W x 21.25”H (910 x 370 x 540 mm)
JWL-1221SP
40μF 250VAC
7
Weights
Net weight 52 kg (115 lbs.)
Shipping weight 56 kg (123.5 lbs.)
1
Subject to local/national electrical codes. Recommendation based upon dedicated circuit.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
L = length, W = width, H = height
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
5.1 Mounting hole pattern – JWL-1221SP lathe
Figure 5-1
Clearance hole spacing for mounting lathe
8
6.0 Setup and assembly
6.2 Tools required for assembly
Open shipping container and check for shipping
damage. Report any damage immediately to your
distributor and shipping agent. Do not discard any
shipping material until the Lathe is assembled and
running properly.
Compare the contents of your container with the
following parts list to make sure all parts are intact.
Missing parts, if any, should be reported to your
distributor. Read the instruction manual thoroughly
for assembly, maintenance and safety instructions.
6.1 Shipping contents
Carton contents(see Figure 6-1)
NOTE: Some parts shown below may be preinstalled on the lathe.
1 Lathe
1 Live center – A
1 Spur center – B
1 Knockout rod – C
2 Tool caddies – D
4 Button head screws, 5/16 x 1/2 – E
2 Tool Rests, 10” and 6” – F
1 Face Plate, 3” – G
1 Operating Instructions & Parts Manual
1 Product registration card
3/16” hex key (“Allen wrench”)
6.3 Cleaning
Exposed metal areas of the lathe, such as bed,
spindle and quill, have been factory coated with a
protectant. This should be removed with a soft
cloth and a cleaner-degreaser. Clean the bed
areas under the headstock, tailstock and tool
support base. Do not use an abrasive pad, and do
not allow solvents to contact painted or plastic
areas.
6.4 Mounting lathe to stand/table
For effective and safe operation, the lathe must be
mounted to the optional stand (see sect. 13.0) or a
workbench, using the four threaded holes in its
base (5/16”-18 UNC threads). See sect. 6.1 for
size and spacing of holes to be drilled in the
workbench.
6.5 Installing tool caddies
Refer to Figure 6-2.
1. Mount a tool caddy to each end of lathe with
two 5/16 x 1/2 button head screws.
Figure 6-1
Figure 6-2
6.6 Installing/removing face plate
Refer to Figure 6-3.
1. Push in spindle lock (A) and rotate spindle
using handwheel, until spindle lock engages.
Continue holding spindle lock in place.
2. Mount face plate by screwing it clockwise as
far as it will go onto spindle threads.
3. Release spindle lock.
4. To remove faceplate, engage spindle lock (A)
and turn faceplate counterclockwise.
9
Figure 6-3
6.7 Installing/removing spur center
Refer to Figure 6-4.
1. Make sure mating surfaces of spur center and
spindle are clean.
2. Drive spur center into workpiece. (See sect.
10.3.1)
3. Push spur center into spindle. NOTE: You do
not need to remove faceplate to install spur
center.
6.8 Installing/removing live center
Refer to Figure 6-6.
1. Rotate tailstock handwheel clockwise a few
times to advance quill.
2. Push live center into quill.
To remove live center:
3. Hold on to live center to prevent it from falling.
4. Rotate handwheel counterclockwise to retract
quill, until center releases from quill.
Figure 6-6
Figure 6-4
To remove spur center (Figure 6-5):
Hold spur center to prevent it from falling. (You
may wish to use a rag to protect your hand from
the sharp edges). Use knockout rod through
spindle hole to tap out spur center.
Figure 6-5
7.0 Electrical connections
The JWL-1221SP JET lathe is rated for 115 volt
operation. It is supplied with a plug designed for
use on a circuit with a grounded outlet that looks
like the one pictured in A, Figure 7-1.
Before connecting to power source, be sure switch
is in off position.
It is recommended that the lathe be connected to a
dedicated 10 amp circuit with a circuit breaker or
time-delay fuse. Local codes take precedence
over recommendations.
7.1 GROUNDING INSTRUCTIONS
1. All Grounded, Cord-connected Tools:
This tool must be grounded. In the event of a
malfunction or breakdown, grounding provides a
path of least resistance for electric current to
reduce the risk of electric shock. This tool is
equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the
outlet, have the proper outlet installed by a
qualified electrician.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface
that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or
10
replacement of the electric cord or plug is
necessary, do not connect the equipmentgrounding conductor to a live terminal.
Check with a qualified
electrician or service personnel if the
grounding instructions are not completely
understood, or if in doubt as to whether the
tool is properly grounded. Failure to comply
may cause serious or fatal injury.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the tool's plug.
Repair or replace damaged or worn cord
immediately.
2. Grounded, cord-connected tools intended for
use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an
outlet that looks like the one illustrated in A, Figure
7-1. An adapter, shown in B and C, may be used to
connect this plug to a 2-pole receptacle as shown
in B if a properly grounded outlet is not available.
The temporary adapter should be used only until a
properly grounded outlet can be installed by a
qualified electrician. This adapter is not permitted in Canada. The green-colored rigid ear, lug, and
the like, extending from the adapter must be
connected to a permanent ground such as a
properly grounded outlet box.
to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
Ampere
Rating
More
Than
00 06 18 16 16 14
06 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
Not
More
Than
Extension Cord Recommendations
Volts
120 25 50 100 150
AWG
Total length of
cord in feet
Not
Recommended
Table 2
8.0 Adjustments
Make sure all levers and
locking handles are tightened be fore operating
the lathe.
8.1 Tool rest
Refer to Figure 8-1:
The tool rest assembly is designed to allow
adjustment for height, position on the bed, and
angle to the work.
Loosen locking handle (A) on tool rest base to slide
base forward or back, and to angle it to the bed.
Tighten locking handle firmly before operating
lathe.
Loosen small handle (B) to raise or lower tool rest
and angle it to the work. Tighten handle before
operating lathe.
Figure 7-1
7.2 Extension cords
The use of extension cords is discouraged. Try to
position equipment within reach of the power
source. If an extension cord becomes necessary,
be sure to use one heavy enough to carry the
current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of
power and overheating. Table 2 shows correct size
11
Figure 8-1
8.2 Tailstock
8.3 Speed Change
Refer to Figures 8-2 and 8-3:
Loosen locking lever (C) and slide tailstock into
position. Retighten locking lever.
Do not position edge of
tailstock off end of bed. This will reduce
clamping surface and may increase risk of
injury.
To remove tailstock, loosen lever (C) and slide
tailstock off end of bed.
Handle (D) locks and unlocks tailstock quill. (The
handle is adjustable – lift up on handle and rotate it
on pin, then release, making sure it seats itself on
the pin.)
Handwheel (E) advances and retracts quill.
NOTE: If quill is well advanced and won’t respond
to handwheel rotation, push quill toward
handwheel until it engages.
Figure 8-2
The clamping system has been properly adjusted
by the manufacturer. If in the future it does not
properly lock tailstock in position, remove tailstock
from bed, and turn it over. Adjust cam lock nut
(Figure 8-3) as needed.
Refer to Figures 8-4 and 8-5.
The lathe has six speeds, determined by which pair
of pulley steps is chosen. See Figure 8-4. A speed
chart is affixed to the inside of the upper access
door.
Figure 8-4
To move belt to a different pulley:
1. Open upper and lower pulley access doors.
2. Relieve belt tension by pulling handle (F,
Figure 8-5) while pushing up lever (G).
3. Move belt to desired pulley set. Make sure belt
is properly seated in both pulleys, and both
pulleys are aligned (belt is vertical, not
slanted).
4. Push lever (G) down to tighten belt, and close
access doors.
Figure 8-3
Keep access doors closed
during operation.
Figure 8-5
12
8.4 Index pin
Refer to Figure 8-6.
Indexing is used to create evenly spaced features
in a work piece, while keeping the lathe spindle
locked; for example, when cutting flutes on a
spindle blank with a hand-held router, while the
spindle blank is secured between lathe centers.
Your lathe provides 24 indexing positions. These
are identified by inscribed numbers on the spindle
pulley (H, Figure 8-6)
1. Rotate spindle until index pin (J) aligns with
desired hole.
2. Push index pin into hole and rotate knurled
head (J
position.
3. Perform operation.
4. Rotate knurled head c ounterclockwise until pin
releases. Move pulley to next desired hole,
and repeat. NOTE: A 3mm hex key (K, Figure
8-6) can be inserted and turned in the hole of
the knurled head, to help tighten or loosen the
index pin.
starting lathe.
IMPORTANT: Do not use index pin to lock spindle,
which will cause unnecessary wear to the pin. Use
spindle lock for that purpose.
Figure 8-6
) to engage threads and secure in
1
Disengage index pin before
9.0 Operating controls
Figure 9-1
10.0 Operation
The information which follows is general in nature
and not intended to be a complete course in
woodturning. Nothing can replace the knowledge
gained by conversation with experienced
woodturners, or consulting books or trade articles.
Above all, simple trial and error will aid in
developing proficiency in the craft.
10.1 Inspection
Before operating the lathe, check that everything is
in proper working order:
1. Machine is on a level surface.
2. Check bearings; adjust only if endplay exists.
3. Check belt; it should be snug but not overly
tight.
4. Bed ways; keep clean, use steel wool to
remove any rust spots, and apply paste wax to
prevent buildup of rust and finishes.
5. Tool support; use a mill file to remove nicks
and dings.
6. Spindle tapers; should be clean and free of
dust and chips for proper seating of tapers.
7. Tailstock; clean and lubricate quill and locking
device.
8. Lighting; proper lighting is essential to
eliminate shadows and reduce eye strain.
See Figure 9-1.
On/off switch: Pull up to start lathe, push down to
stop.
To prevent unauthorized use of lathe, turn it off and
pull out the safety key (A). Store key in a safe
place, inaccessible to children. Key must be
reinserted to start lathe.
10.2 Turning Tools
If possible, select only quality, high-speed steel
turning tools. High-speed steel tools hold an edge
and last longer than ordinary carbon steel. As one
becomes proficient in turning, a variety of specialty
tools for specific applications can be acquired. The
following tools provide the basics for most
woodturning projects (see Figure 10-1):
8
13
Skews – 1-1/2" and 1" or 1-1/4", used to make
finishing cuts and details.
Large Roughing Gouge – 1" to 1-1/4", used to
eliminate waste wood.
Spindle Gouges – 1/4", 3/8", 1/2", used to turn
beads, coves and other details.
Deep Fluted Bowl Gouge – 1/4", 3/8" and 1/2",
used for turning bowls & plates.
Square Scraper (Bedan) – 3/8” or 1/2", used to
create square shoulders.
Large Round Nose (Domed) Scraper – 1-1/2",
used to reduce ridges on interior of bowls, round
edges of bowls, etc.
Parting Tool - 1/8", used for scraping, making a
cut-off, or to set diameters for sizing.
height. A diamond dresser will keep the wheels
true and eliminate glazing.
Never allow the tool to rest in one place on the
wheel, keep it moving and use a light touch.
Carbon steel tools can overheat easily and should
be cooled frequently. If the edge turns blue, it has
lost its temper and should be ground past the blue
area. High-speed steel tools are not as likely to
overheat, but can be damaged if allowed to get red
hot. High-speed steel tools should not be
quenched for cooling. Honing with a diamond lap
or slipstone will save trips to the grinder and keep
the edge fresh.
10.3 Spindle Turning
Spindle turning takes place between the centers of
the lathe. It requires a spur or drive center in the
headstock, and a live or dead center in the
tailstock. A cup center rather than a cone center in
the tailstock will often reduce the risk of splitting the
stock.
Figure 10-2 shows the basic profile shapes in
spindle turning.
Figure 10-1
Basic Turning Tools
For safety and best performance, keep tools s harp.
If a tool stops cutting or requires excessive
pressure to make a cut, it needs to be sharpened.
A number of brand name sharpening jigs and
fixtures are available; however, a woodturner
should learn to sharpen tools freehand.
For best results, use a slow speed grinder (1800
rpm) fitted with a 60-grit aluminum oxide wheel (for
shaping) and a 100-grit alum. oxide wheel (for final
sharpening and touchup). The grinder should be
located near your lathe and at a comfortable
Figure 10-2
10.3.1 Stock Selection
Stock for spindles should be straight grained and
free of checks, cracks, knots and other defects. It
should be cut 1/8" to 1/4" larger than the finished
diameter and may require additional length so the
ends can be removed later. Larger stock should
have the corners removed to produce an octagon
making the piece easier to rough down to a
cylinder.
1. With a combination square, or plastic center
finder for round stock, locate and mark center
on each end of the workpiece. Accuracy is not
critical on full rounds but extremely important
on stock where square sections are to remain.
Put a dimple in the stock with an awl or nail, or
use a spring-loaded automatic center punch.
2. Extremely hard woods may require kerfs cut
into the ends of the stock (Figure 10-3) using a
band saw, so the wood will accept the spur
center and the live center.
14
Figure 10-3
3. Drive the spur center about 1/4” into the
workpiece, using a wood mallet or dead blow
hammer as shown in Figure 10-4. Be careful
that you do not split the workpiece. Never use
a steel face hammer and never drive the
workpiece onto the spur center while it is
mounted in the Lathe spindle.
The tailstock ram is capable of
exerting excessive pressure against the workpiece
and the headstock. Apply only sufficient force with
the tailstock to hold the workpiece securely in
place. Excessive pressure can overheat center
bearings and damage both workpiece and Lathe.
10. Move tool support into position. It should be
parallel to the workpiece, just below the
centerline and approximately 1/8" to 1/4" from
the corners of the workpiece to be turned, as
in Figure 10-5. Tighten support base to Lathe
bed.
Figure 10-5
Figure 10-4
4. Make sure the headstock is locked to the
Lathe bed.
5. Clean the tapered end of the spur center and
the inside of the headstock spindle.
6. Insert the tapered end of the spur center (with
the attached workpiece) into the headstock
spindle.
7. Support the workpiece while bringing the
tailstock into position about 1” away from the
end of the workpiece. Lock the tailstock to the
bed.
8. Advance the tailstock spindle with the
handwheel in order to seat the live center into
the workpiece. Use enough pressure to secure
the workpiece between the centers so that it
won’t fly off, but do not use excessive
pressure.
9. Tighten the spindle locking handle.
11. Rotate workpiece by hand to check for proper
clearance.
12. Start lathe at lowest speed and bring it up to
the appropriate RPM for the size of workpiece
used. Consult the machine’s digital readout.
10.3.2 Cutti ng Techni ques
Roughing Out
1. Begin with a large roughing gouge. Place the
tool on the tool support with the heel of the tool
on the surface to be cut.
2. Slowly and gently raise tool handle until cutting
edge comes into contact with the workpiece.
3. Beginning about 2” from the tailstock end of
the workpiece, roll the flute (hollowed-out
portion) of the tool in the direction of the cut.
See Figure 10-6. Make long sweeping cuts in
a continuous motion to rough the piece down
to a cylinder.
Figure 10-6
15
4. Keep as much of the bevel of the tool as
possible in contact with the workpiece to
ensure control and avoid catches. NOTE:
Always cut down-hill, or from large diameter to
small diameter. Always work toward the end of
a work-piece, never start cutting at the end.
5. Once the workpiece is roughed down to a
cylinder, smooth it with a large skew. Keep the
skew handle perpendicular to the spindle and
use only the center third of the cutting edge for
a long smoothing cut (touching one of the
points of the skew to the spinning workpiece
may cause a catch and ruin the workpiece).
6. Add details to the workpiece with skew, parting
tool, scraper or spindle gouge.
Beads
1. Make a parting cut for what is to be a bead to
the desired depth. Place the parting tool on the
tool support and move tool forward to make
the full bevel of the tool come into contact with
the workpiece. Gently raise handle to make cut
to the appropriate depth.
2. Repeat for other side of the bead.
3. Using a small skew or spindle gouge, start in
the center between the two cuts and cut down
each side to form the bead. Roll the tool in
direction of cut.
Coves
1. Use a spindle gouge. With the flute of the tool
at 90 degrees to the workpiece, touch the point
of the tool to the workpiece and roll in towards
the bottom of the cove. See Figure 10-7. Stop
at the bottom; attempting to go up the
opposite side may cause the tool to catch.
"V" Cuts
1. Use the long point of the skew. (NOTE: Do not
press the long point of the skew directly into
the workpiece to create the "V"; this will result
in a burned or burnished "V" with fibers being
rolled up at both sides.)
2. Lightly mark the center of the "V" with the tip of
the skew.
3. Move the point of the skew to the right half of
the desired width of your cut.
4. With the bevel parallel to the right side of the
cut, raise the handle and push the tool in to the
desired depth, as shown in Figure 10-8.
Figure 10-8
5. Repeat from the left side. The two cuts should
meet at the bottom and leave a clean "V" cut.
6. Additional cuts may be taken to add to either
the depth or width of the cut.
Parting Off
1. Use parting tool.
2. Adjust lathe speed to lower RPM for parting
through a workpiece.
3. Place tool on tool support and raise the handle
until it starts to cut and continue to cut toward
the center of the workpiece.
4. Loosely hold on to the piece in one hand as it
separates from the waste wood.
Figure 10-7
2. Move the tool over the desired width of the
cove.
3. With the flute facing the opposite direction,
repeat step 1 for other side of cove. Stop at
bottom of cut.
Sanding and Finishing
Leaving clean cuts will reduce the amount of
sanding required. Move the tool support out of the
way, adjust the lathe to a low speed, and begin
with fine sandpaper (120 grit or finer). Coarser
sandpaper will leave deep scratches that are
difficult to remove, and dull crisp details on the
spindle. Progress through each grit without
skipping grits (for example, do not jump from 120
grit to 220 grit).
Fold the sandpaper into a pad; do not wrap
sandpaper around your fingers or the workpiece.To
apply a finish, the workpiece can be left on the
lathe.
16
Turn off the lathe and use a brush or paper towel to
apply the finish. Remove excess finish before
restarting lathe. Allow to dry and sand again with
320 or 400 grit sandpaper. Apply second coat of
finish and buff.
10.4 Face Plate and Bowl Turning
Mounting Stock
Use of a face plate is the most common method for
holding a block of wood for turning bowls and
plates:
1. Select stock at least 1/8" to 1/4" larger than
each dimension on the finished workpiece.
2. Always select the largest diameter face plate
that can be used for the workpiece to be
turned.
3. True one surface of the workpiece for
mounting against the face plate.
4. Using the face plate as a template, mark the
location of the mounting holes on the
workpiece, and drill pilot holes of the
appropriate size. Face plates are drilled for No.
12 screws. (Phillips and square drive screws
will hold up better than slotted screws. Sheet
metal screws are case hardened with deeper
and sharper threads than wood screws.)
If the mounting screws on the face plate interfere
with the workpiece, a glue or waste block can be
used:
5. Make a block the same diameter as the face
plate, Figure 10-9. Both waste block and
workpiece should have flat surfaces for gluing.
be clamped to ensure a good bond. Green
workpieces require cyanoacrylate type glue.
Faceplate or Chuck?
While faceplates are the simplest, most reliable
method of holding a block of wood for turning,
chucks can also be used. As there are dozens of
chucks to choose from, the woodturner should firs t
consider all the different types of turning that will be
done, and read reports or discuss with other
turners who own chucks before making a decision.
A chuck is not a requirement, but is handy when
working on more than one piece at a time. Rather
than removing screws, you simply open the chuck
and change workpieces.
The most popular ones are four jaw scroll chucks
with a variety of jaws to accommodate different
size tenons. Most also come with a screw chuck as
well.
Wood Selection
Firewood is the cheapest, most widely available
stock to use while learning to turn bowls. Simply
waste wood for a while practicing turning
techniques. Develop skill with each tool before
attempting to make a finished piece. It is best to
start with dry wood, without worrying about drying
or distortion. Once turning becomes comfortable,
try green wood which cuts very easily. As the
turner gains experience, he or she will find
extraordinary grain and figure in the form of burls,
crotches and bark inclusions.
Checks and Cracks
Green wood will check and crack. For best results,
leave logs in as long a length as you can handle.
As the material starts to dry, surface cracks will
develop on the ends of the log. Cut off two to three
inches and you should find good, sound wood.
Also cut the log in half along the pith to avoid
having it in the finished piece. Most checks radiate
from the pith.
As you turn bowls from green wood, make sure
you maintain a consistent wall thickness
throughout the piece. Leaving a piece thick in
some areas and thin in others will cause the wood
to dry unevenly and promote checks and cracks.
Figure 10-9
6. Glue the block to the workpiece. Avoid using
brown paper or newspaper between the waste
block and workpiece. It may work fine if you
are using scrapers, but a slight catch with a
bowl gouge can separate the two.
NOTE: When using a waste block, be careful with
the adhesive you select. Dry workpieces can be
bonded with ordinary white or yellow glue but must
Distortion
Distortion is a problem associated with turning
green wood. It will vary from one type of wood to
the next. Typically, fruitwoods tend to distort more
than others. It also varies with the time of year the
tree was cut and how the logs are stored.
17
Tools for Bowl Turning
The deep fluted bowl gouge is the most essential
and versatile tool for most bowl and plate turning.
The bowl gouge is heavier and easier to control
than other types of gouges. It also allows removal
of wood much faster and with less vibration than
other gouges. Most average sized bowl work can
be accomplished with a 3/8" or 1/2" bowl gouge. A
1/4" bowl gouge is best suited for smaller bowls
and light finishing cuts. Larger 3/4" and 1" bowl
gouges are only used for extremely large pieces.
Large domed scrapers can also be used to help
clean up the interior surfaces of bowls. A light
touch with the scraper slightly tilted will eliminate
some of the ridges occasionally left by an
inexperienced bowl gouge.
10.5 Bowl Turning Techniques
To Shape Outside of Bowl
1. Odd shaped burls, crotches and other irregular
shaped blanks require special preparation
before mounting in a chuck or onto a
faceplate. Remove the bark, if there is any,
from what appears to be the center of the top
of the workpiece.
2. Drive spur center into the to p of the workpiece
with a mallet or dead blow hammer.
3. Slip the spur center into the headstock taper
and bring the tailstock with a live or ball
bearing center into position. Lock the tailstock
to the bed and advance the tailstock spindle in
order to seat the cup center into the
workpiece. Tighten the ram locking handle.
4. Turn workpiece by hand to ensure proper
clearance.
5. Start lathe at lowest speed and bring it up to
the maximum safe speed for the size of work
to be turned. If the machine starts to vibrate,
lower the speed until vibration stops.
6. Rough out the outside of the bowl with the 1/2"
deep fluted bowl gouge, holding the handle of
the tool firmly against your hip. For best
control, use your whole body to move the
gouge through the workpiece.
7. As the bowl takes shape, work on the bottom
(tailstock end) to accomodate attaching a face
plate.
8. Turn a short tenon (about 1/8" long) the size of
the hole in the faceplate. See Figure 10-10.
This will allow centering the workpiece when
the faceplate is attached.
Figure 10-10
(NOTE: If you plan to use a chuck, turn a
tenon of the appropriate length and diameter
to fit your chuck.)
9. Stop the lathe, remove workpiece and attach
face plate or chuck (see sect. 10.4, "Mounting Stock").
The surfaces of faceplate and
workpiece should mount flush to each other.
10. Finish turning the outside of bowl with 1/2" or
3/8" bowl gouge. Leave additional material at
base of bowl for support while turning interior.
This will be removed later.
To Shape Interior of Bowl
1. Stop the lathe and move tailstock away. (You
may want to remove the center from the
tailstock to avoid bumping it with your elbow.)
2. Adjust tool support in front of the bowl just
below centerline, at a right angle to the lathe
ways.
3. Rotate workpiece by hand to check clearance.
4. Face off top of bowl by making a light shearing
cut across the top of workpiece, from rim to
center.
5. Place 1/2" bowl gouge on tool support at
center of the workpiece with the flute facing
top of bowl. The tool handle should be level
and pointed toward the four o'clock position, as
shown in Figure 10-11.
18
Figure 10-11
6. Use the left hand to control cutting edge of
gouge, while right hand swings tool handle
around toward your body (Figure 10-12). The
flute should start out facing top of workpiece,
and rotate upward as it moves deeper into the
bowl to maintain a clean even curve. As the
tool goes deeper into the bowl, progressively
work out toward the rim. It may be necessary
to turn the tool support into the piece as you
get deeper into the bowl.
(NOTE: Try to make one, very light continuous
movement from the rim to the bottom of the
bowl to ensure a clean, sweeping curve
through the piece. Should there be a few small
ridges left, a light cut with a large domed
scraper can even out the surface.)
7. Develop wall thickness at the rim and maintain
it as you work deeper into the bowl (Once the
piece is thin toward the bottom, you cannot
make it thinner at the rim). When the interior is
finished, move the tool support to exterior to
re-define bottom of bowl. (General rule of
thumb: the base should be approximately 1/3
the overall diameter of the bowl).
8. Work the tight area around faceplate or chuck
with 1/4" bowl gouge.
9. Begin the separation with a parting tool, but do
not cut all the way through yet.
Sanding and Finishing
1. Remove the tool support and adjust lathe
speed to approximately 500 RPM. High speed
can build friction while sanding and cause heat
check in some woods.
2. Begin with fine sandpaper (120 grit) and
progress through each grit, using only light
pressure. Coarser sandpaper tends to leave
deep scratches that are hard to eliminate. Use
power-sanding techniques to avoid concentric
sanding marks around your finished piece.
Avoid rounding over the rim and foot with
sandpaper; try to keep details crisp. Finish
sanding with 220 grit.
3. Remove sanding dust with tack rags or
compressed air and, with lathe turned off,
apply first coat of finish. Let stand for several
minutes, wipe off excess. Allow to dry before
sanding again with 320 or 400 grit sandpaper.
4. Turn lathe back on and continue the
separation cut almost all the way through the
base. Stop at about 3" and use a small fine
tooth saw to separate the bowl from the waste.
5. Apply second finish coat and allow to dry
before buffing.
11.0 Maintenance
11.1 General maintenance
Periodically inspect lathe for loose fasteners, worn
electrical cables, proper belt tension, belt wear, or
any other situation that might affect operation or
create a safety risk.
Wipe down the lathe after each use, and blow out
chips and dust using compressed air (wear eye and respiratory protection!).
Periodically apply a light coat of oil to exposed
metal surfaces: headstock spindle, tailstock quill,
bed surface, and tool rest post. Protect the bed
from rust by applying paste wax or a commercially
available rust protectant.
Bearings are permanently lubricated and sealed.
They do not require further lubrication.
11.2 Belt replacement
Refer to Figures 11-1 through 11-4:
1. Disconnect lathe from power.
2. Release belt tension (see Figure 8-5), and
open pulley access doors.
3. Remove spur center and faceplate.
4. Engage spindle lock, and loosen both set
screws (A, Figure 11-1) in handwheel with
3mm hex key. Unscrew handwheel (B) from
spindle. (Note: Left-hand threads; turn
clockwise to remove.)
5. Disengage spindle lock.
6. Loosen both setscrews (C) in spindle pulley.
Figure 11-1
7. Remove three button head screws to loosen
cover (D, Figure 11-2). NOTE: W hen cover is
loosened, the spindle lock assembly (E) may
pop out with its spring. Be careful not to lose
these parts.
19
Figure 11-2
8. Use a rubber mallet, or hammer against a
block of wood, to tap spindle toward tailstock
(Figure 11-3). Note: The right side bearing will
slide out with the spindle.
Never use a steel face
hammer directly against the spindle.
Figure 11-3
9. Continue pulling spindle toward tailstock until it
clears left hole in headstock and offers enough
room to remove belt (Figure 11-4).
10. Remove belt through lower access door.
11. Reverse above procedure to install belt and reposition spindle.
Figure 11-4
NOTE: Make sure when reinstalling:
• to place cover (D, Figure 11-2) onto
spindle before inserting spindle into
headstock.
• to insert spindle lock with its spring (E,
Figure 11-2) before tightening cover.
•that right-side bearing is properly seated in
its recess in the headstock.
• that spindle pulley is aligned with motor
pulley.
•not to overtighten handwheel.
11.3 Additional servicing
Any other servicing should be performed by an
authorized service representative.
20
12.0 Recommended Lathe Speeds (per diameter of workpiece)
Diameter of Work Roughing RPMGeneral Cutting RPMFinishing RPM
Under 2” 1520 3000 3000
2” to 4” 760 1600 2250
4” to 6” 510 1080 1500
6” to 8” 380 810 1125
8” to 10” 300 650 900
10” to 12” 255 540 750
Table 3
13.0 Optional accessories
These accessory items, purchased separately, can enhance the functionality of your lathe. Contact your dealer
to order, or call JET at the phone number on the cover.
# 719201 – Bed Extension (22-1/2”) for JWL-1221SP Lathe
# 719202A– Stand for JWL-1221SP Lathe # 719203A – Stand Extension for JWL-1221SP Lathe
21
14.0 Troubleshooting JWL-1221SP Lathe
Table 3
Trouble Probable Cause Remedy
Motor fails to develop
full power
Motor or spindle stalls
or will not start
Excessive vibration Workpiece warped, out of round, has
Tools tend to grab or
dig in
Tailstock moves when
applying pressure
Power line overloaded Correct overload condition
Too many machines on one circuit. Turn off other machines or use
Undersize wires in power supply
system.
Worn motor Replace motor
Excessive cut Reduce depth of cut
Improper belt adjustment, or worn or
broken belt
Worn spindle bearings Replace bearings
Worn motor Replace motor
major flaw, or was improperly prepared
for turning
Worn spindle bearings Replace spindle bearings
Worn drive belt Replace drive belt
Motor mounting fasteners are loose Tighten fasteners
Lathe on uneven surface Place lathe on flat surface
Dull tools Keep tools sharp
Tool support set too low Reposition tool support height
Tool support set too far from work piece Reposition tool support closer to work
Improper tool being used Use correct tool for operation
Cam lock nut needs adjusting Tighten cam lock nut
Lathe bed and tailstock mating surfaces
are greasy or oily
dedicated circuit for lathe.
Increase supply wire size.
Adjust or replace belt as needed
Correct problem by planing or sawing
workpiece, or discard entirely and use
new workpiece
piece
Remove tailstock and clean surfaces
with a cleaner/degreaser. Re-apply light
coat of oil to lathe bed surface.
15.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach ou r service department, call 1800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial
Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
35 .............. 708331 ...................... Live Center Assembly (includes #36 thru #39) ........ ...................................... 1
36 .............. JML-52 ...................... Live Center Head ..................................................... ...................................... 1
37 .............. JML-52A .................... Center Point for Live Center .................................... ...................................... 1
39 .............. JML-54 ...................... Live Center Shaft ..................................................... ...................................... 1
40 .............. JWL1221SP-240 ....... Motor Pulley ............................................................. 6-step ............................ 1
52 .......... JWL1221SP-252 ........... Motor Label .............................................................. ...................................... 1
.............. JWL1221SP-251MF ..... Motor Fan ................................................................ ...................................... 1
.............. JWL1221SP-251MFC ... Motor Fan Cover ...................................................... ...................................... 1
3 ................ JML-3 ........................ Spur Center ............................................................. MT2 ............................... 1
3A .............. JML-3A ...................... Center Point for Spur Center ................................... ...................................... 1
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
30
31
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
32
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