Jet JTS-600X, JTS-600XL User Manual

JTS-600X & JTS-600XL TCF

 Heavy duty steel machine table completely

galvanized to avoid corrosion.

 Separate hand wheel for blade tilt up to 45°

with adjustable stop at 0°.

 Powerful induction motor with break to stop the

saw blade in seconds.

 A dia. 100mm dust port and upper dust

collection ensure best working conditions.

 Anodized aluminium table insert for precise

work piece support and reduced friction.

 A sliding table for max 1250mm crosscut and a

right table extension are on option.

 JTS-600X PHOTO

JTS-600XL PHOTO

1, Model: JTS-600X, JTS-600XL Table Saw 2, Stock No. : 10000070XM/XT 10000070XLM/XLT 3, Brand: JET

4, Description of products (with photos)

5. Supplier Qingdao Capital Resource Electric Co. LTD

6. Supplier’s model name QCR Model: TS250, Ta250B Table Saw

7. Supplier’s CE declaration of conformity with latest directives and EN standards (including comparison of supplier’s model to JPW’s model)

8. JPW’s CE declaration of conformity with latest directives and EN standards

CE-Conformity Declaration

CE-Konformitätserklärung

Déclaration de Conformité CE

Product / Produkt / Produit:

Circular Saw Bench

Tischkreissäge

Scie circulaire de table

JTS-600XL-M, JTS-600XL-T

Brand / Marke / Marque:

JET

Manufacturer / Hersteller / Fabricant:

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden

Schweiz / Suisse / Switzerland

We hereby declare that this product complies with the regulations

Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht

Par la présente, nous déclarons que ce produit correspond aux directives suivantes

2006/42/EC

Machinery Directive

Maschinenrichtlinie

Directive Machines

2014/30/EU

electromagnetic compatibility

elektromagnetische Verträglichkeit

compatibilité électromagnétique

designed in consideration of the standards

und entspechend folgender zusätzlicher Normen entwickelt wurde

et été développé dans le respect des normes complémentaires suivantes

EN ISO 12100:2010

EN 1870-19:2013

EN 60204-1:2006+A1:2009

EN 61000-6-2:2005

EN 61000-6-4:2007+A1:2011

Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:

Hansjörg Meier

Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits

JPW (Tool) AG

2016-07-25 Alain Schmid, General Manager

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden

Schweiz / Suisse / Switzerland

10. Labels (ID label, motor label, warning label…)

11. Packing information (with photos)

12. User manual (including part list, machine drawings and electric diagrams)

JTS-600X

CIRCULAR SAW BENCH

Original Language:

GB Operating Instructions

Translations:

D Gebrauchsanleitung

F Mode d´emploi

JPW (Tool) AG

Tämperlistrasse 5 CH-8117 Fällanden Switzerland Phone +41 44 806 47 48 Fax +41 44 806 47 58

www.jettools.com

M – 10000070XM/XT 2016-03

CE-Conformity Declaration

CE-Konformitätserklärung

Déclaration de Conformité CE

Product / Produkt / Produit:

Circular Saw Bench

Tischkreissäge

Scie circulaire de table

JTS-600XL-M, JTS-600XL-T

Brand / Marke / Marque:

JET

Manufacturer / Hersteller / Fabricant:

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden

Schweiz / Suisse / Switzerland

We hereby declare that this product complies with the regulations

Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht

Par la présente, nous déclarons que ce produit correspond aux directives suivantes

2006/42/EC

Machinery Directive

Maschinenrichtlinie

Directive Machines

2014/30/EU

electromagnetic compatibility

elektromagnetische Verträglichkeit

compatibilité électromagnétique

designed in consideration of the standards

und entspechend folgender zusätzlicher Normen entwickelt wurde

et été développé dans le respect des normes complémentaires suivantes

EN ISO 12100:2010

EN 1870-19:2013

EN 60204-1:2006+A1:2009

EN 61000-6-2:2005

EN 61000-6-4:2007+A1:2011

Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:

Hansjörg Meier

Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits

JPW (Tool) AG

2016-07-25 Alain Schmid, General Manager

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden

Schweiz / Suisse / Switzerland

GB - ENGLISH

Operating Instructions

Dear Customer, Many thanks for the confidence you have shown in us with the purchase of your new JET-machine. This manual has been

prepared for the owner and operators of a JET JTS-600X table saw to promote safety during installation, operation and maintenance procedures. Please read and understand the information contained in these operating instructions and the accompanying documents. To obtain maximum life and efficiency from your machine, and to use the machine safely, read this manual thoroughly and follow instructions carefully.

…Table of Contents

1. Declaration of conformity

2. Warranty

3. Safety

Authorized use General safety notes Remaining hazards

4. Machine specifications Technical data Noise emission Dust emission Contents of delivery Description of machine

5. Transport and start up Transport and installation Assembly Dust connection Mains connection Starting operation

6. Machine operation

7. Setup and adjustments

Changing saw blade Mounting the raving knife Mounting the saw guard Rising and tilting saw blade Sliding table setup Rip fence setup Sawblade tilting Crosscut table setup Crosscut fence setup

8. Maintenance and inspection

9. Troubleshooting

10. Environmental protection

11. Available accessories

12. „Safe operation” ........ appendix A

1. Declaration of conformity

On our own responsibility we hereby declare that this product complies with the regulations* listed on page 2. Designed in consideration with the standards**.

CE type examination*** performed by****.

2. Warranty

The Seller guarantees that the supplied product is free from material defects and manufacturing faults. This warranty does not cover any defects which are caused, either directly or indirectly, by incorrect use, carelessness, accidental damage, repair, inadequate maintenance or cleaning and normal wear and tear.

Guarantee and/or warranty claims must be made within twelve months from the date of purchase (date of invoice). Any further claims shall be excluded.

This warranty includes all guarantee obligations of the Seller and replaces all previous declarations and agreements concerning warranties.

The warranty period is valid for eight hours of daily use. If this is exceeded, the warranty period shall be reduced in proportion to the excess use, but to no less than three months.

Returning rejected goods requires the prior express consent of the Seller and is at the Buyer’s risk and expense.

Further warranty details can be found in the General Terms and Conditions (GTC). The GTC can be viewed at www.jettools.com or can be sent by post upon request.

The Seller reserves the right to make changes to the product and accessories at any time.

3. Safety

3.1 Authorized use

This machine is designed for sawing wood, wood derived materials as well as similar to be machined hard plastics only. Machining of other materials is not permitted and may be carried out in specific cases only after consulting with the manufacturer.

No metal workpieces may be machined.

The workpiece must allow to safely be loaded, supported and guided.

No cuts without using the rip fence, the 90° fence or the sliding table may be performed.

No submerged cuts by removing the riving knife and/or saw guard may be performed.

The use of a power feeder is not considered.

The proper use also includes compliance with the operating and maintenance instructions given in this manual.

The machine must be operated only by persons familiar with its operation, maintenance and repair and who are familiar with its hazards.

The required minimum age must be observed.

The machine must only be used in a technically perfect condition.

When working on the machine, all safety mechanisms and covers must be mounted.

In addition to the safety requirements contained in this operating instruction and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines.

3

Any other use exceeds authorization. In the event of unauthorized use of the machine, the manufacturer renounces all liability and the responsibility is transferred exclusively to the operator.

3.2 General safety notes

Woodworking machines can be dangerous if not used properly. Therefore the appropriate general technical rules as well as the following notes must be observed.

Read and understand the entire instruction manual before attempting assembly or operation.

Keep this operating instruction close by the machine, protected from dirt and humidity, and pass it over to the new owner if you part with the tool.

No changes to the machine may be made.

Daily inspect the function and existence of the safety appliances before you start the machine. Do not attempt operations in this case, protect the machine by unplugging the mains cord.

Remove all loose clothing and confine long hair.

Before operating the machine, remove tie, rings, watches, other jewellery, and roll up sleeves above the elbows.

Wear safety shoes; never wear leisure shoes or sandals.

Always wear the approved working outfit :

- safety goggles

- ear protection

- dust protection Do not wear gloves while operating

this machine. For the safe handling of sawblades

wear work gloves. Observe the chapter “save operation”

in this manual. Check the correct rotation of the

sawblade before operating the machine.

Do not start cutting operation until sawblade is at full speed.

Control the stopping time of the machine, it may not be longer than 10 seconds.

Do not use side pressure to stop rotating blade.

Insure that the workpiece does not roll when cutting round pieces.

Use suitable table extensions and supporting aids for difficult to handle workpieces.

Always hold and guide the workpieces safely during machining.

Pay particular attention to instructions on reducing the risk of kickback.

The supplied raving knife must always be used. Adjust the space to the sawblade to be between 2 to 5mm.

Do not perform any operation freehand.

Never reach around or over the saw blade.

When ripping narrow workpieces (<120mm) use as push-stick or pushwood.

Always use crossfeed guide for cutting off.

The use of dado-blades is not permissible.

Make sure that small cut off workpieces will not be caught and thrown away by the rising saw blade teeth.

Take care when slotting. Remove cut and jammed workpieces

only when motor is turned off and the machine is at a complete standstill.

Install the machine so that there is sufficient space for safe operation and workpiece handling.

Keep work area well lighted. The machine is designed to operate in

closed rooms and must be placed stable on firm and levelled ground.

Make sure that the power cord does not impede work and cause people to trip.

Keep the floor around the machine clean and free of scrap material, oil and grease.

Stay alert! Give your work undivided attention. Use common sense.

Keep an ergonomic body position. Maintain a balanced stance at all times.

Do not operate the machine when you are tired. Do not operate the machine under the influence of drugs, alcohol or any medication. Be aware that medication can change your behaviour.

Keep children and visitors a safe distance from the work area.

Never reach into the machine while it is operating or running down.

Never leave a running machine unattended. Before you leave the workplace switch off the machine.

Do not operate the electric tool near inflammable liquids or gases. Observe the fire fighting and fire alert options, for example the fire extinguisher operation and place.

Do not use the machine in a dump environment and do not expose it to rain.

Wood dust is explosive and can also represent a risk to health. Dust form some tropical woods in particular, and from hardwoods like beach and oak, is classified as a carcinogenic substance. Always use a suitable dust extraction device

Before machining, remove any nails and other foreign bodies from the workpiece.

Specifications regarding the maximum or minimum size of the workpiece must be observed.

Do not remove chips and workpiece parts until the machine is at a complete standstill.

Never operate with the guards not in place – serious risk of injury!

Do not stand on the machine. Connection and repair work on the

electrical installation may be carried out by a qualified electrician only.

Always unwind any extension cords fully.

Have a damaged or worn cord replaced immediately.

Do not use the machine when the ONOFF switch does not operate correctly.

Make all machine adjustments or maintenance with the machine unplugged from the power source.

Use only sawblades according to EN 847-1.

Never use sawblades made from High Speed Steel (HSS).

Take care that the selection of the saw blade depends on the material to be cut.

Remove defective sawblades immediately.

A worn table insert must be replaced.

4

3.3 Remaining hazards

When using the machine according to regulations some remaining hazards may still exist

The moving sawblade in the work area can cause injury.

Broken saw blades can cause injuries. Thrown workpieces can lead to injury Tipping of the workpiece due to

insufficient support can lead to injury. Wood chips and sawdust can be

health hazards. Be sure to wear personal protection gear such as safety goggles ear- and dust protection. Use a suitable dust exhaust system.

The use of incorrect mains supply or a damaged power cord can lead to injuries caused by electricity.

The type and condition of the sawblade is important in keeping the noise level as low as possible. This does not negate the fact that extra safety equipment such as ear protection must be used.

4. Machine specifications

4.1 Technical data

Machine Table 800x350 mm Right extension table 800x270 mm Rear extension table 415x350mm

Sliding table size 1000x255 mm Max. travel of sliding table 660 mm Max. length of cut 610 mm

Sawblade diameter max 250 mm Blade bore diameter 30 mm Blade speed n0 4000 rpm

Cutting height at 90°/45° 80/54 mm Tilting range of blade 90°- 45° Max. width of rip cut 610 mm

Dust port diameter 100mm Weight 145 kg

Mains 230V ~1/N/PE 50Hz Motor output power 1,5kW (2HP) S1 Reference current 9.6 A Extension cord (H07RN-F): 3x1,5mm² Installation fuse protection 16A

Mains 400V ~3/PE 50Hz Motor output power 1,5 kW (2 HP) S1 Reference current 4.7 A Extension cord (H07RN-F): 4x1,5mm² Installation fuse protection 16A

4.2 Noise emission

Determined according to EN 1870-1 (Inspection tolerance 4 dB) Workpiece plywood 16mm:

Acoustic power level (according to EN ISO 3746): Idling LwA 98,2 dB (A) Operating LwA 101,8 dB (A)

Acoustic pressure level (according to EN ISO 11202): Idling LpA 84,2 dB (A) Operating LpA 88,5 dB (A)

The specified values are emission levels and are not necessarily to be seen as safe operating levels. This information is intended to allow the user to make a better estimation of the hazards and risks involved.

4.3 Dust emission

The circular saw has been dust emission evaluated.

At an air velocity of 20m/sec on the dust port dia. 100mm:

Vacuum pressure 850Pa Volume flow 565 m³/h

The TRK-value of 2 mg/m3 is not exceeded.

4.4 Content of delivery

Machine stand Sliding table Crosscut table Crosscut fence Telescopic arm Rare extension table Right extension table Rip fence with dual fence profile Rip fence support bar Saw guard Sawblade 250mm Dust connection hose and Y-adapter Hose tye Push stick

Operating tools Assembly bag Operating manual Spare parts list

4.5 Description of machine

Fig 1

A…...Crosscut fence B…..Pull out lock knob C….Crosscut stop D…..Crosscut table E…..Sliding table F…..Raving knife G…..Saw guard H….Dust connection hose I…..Rip fence J…...Telescopic arm K….Front cabinet cover L….On/ Off switch M….Sliding table lock N….Blade rise handwheel O….Blade tilt lock P….Blade tilt handwheel Q….Rip fence micro adjustment

5. Transport and start up

5.1 Transport and installation

For transport to the desired location use a forklift or hand trolley. Make sure the machine does not tip or fall off during transport.

The machine is designed to operate in closed rooms and must be placed stable on firm and levelled ground.

The machine must be levelled in both directions to assure good sliding motion of the sliding table.

If possible, the machine must be placed on rubber plates which act as shock absorbers and reduce the noise level.

For packing reasons the machine is not completely assembled.

5

5.2 Assembly

If you notice any transport damage while unpacking, notify your supplier immediately. Do not operate the machine!

Dispose of the packing in an environmentally friendly manner.

Clean all rust protected surfaces with a mild solvent.

Mounting machine stand:

Attach the side panels to the front and rear panel with the supplied bolts, flat washers and nuts.

Attach the 4 rubber pads.

Warning: The machine is heavy (145 kg)! Assure the sufficient load capacity and proper condition of your lifting devices. Never step underneath suspended loads.

Attach the machine to the stand with the supplied hex socket bolts and washers.

Mounting telescopic arm:

Place the mounting plate on the inside of the cabinet and attach the telescopic arm with the supplied hex socket bolts (Fig 4)

Mounting rip fence support bar

Mount the rip fence support bar (Y, Fig

6) to the front of the saw table and right table extension.

Fig 6

Mount the scale carrier (W).

Mounting rip fence

Mount the rip fence to the rip fence support bar.

Fig 2

Mounting machine to stand:

Access the machine inside by removing the front cabinet cover (bayonet mount, loosen screws and lift off the cover, Fig 3)

Fig 3

Use lifting straps to lift the machine.

Fig 4

Mounting table extensions

Attach rear extension table (A, Fig 5) to the machine table with hex head screws and washers.

Attach right extension table (B) to the machine table with hex head screws and washers.

Put table surfaces in level to the main table. Use the rip fence profile to check and the grub screws (C) to adjust.

Fig 7

The rip fence must be guided parallel to the table surface. Adjust the round bar (Y) up-down as needed.

Mounting sliding table:

Loosen the screws and lift the sliding table end covers

Loosen 2 screws and lift the sliding table end cover. Slide the sliding table carefully over the 4 guide rollers (Fig 8).

Fig 5

6

Fig 8

Lower the sliding table end cover and tighten screws.

Sliding Table Adjustment:

The sliding table is adjusted ex works. The sliding table must be aligned to

run parallel to the sawblade and table surface to be 0,1 - 0,4 mm higher than the machine table. Use rip fence profile to check (Fig 9).

Fig 9

Adjustment:

The sliding table guide assembly can be adjusted up-down and parallel to the sawblade. Loosen the nuts (D, Fig 10) as needed. Grub screws (C) allow a guided adjustment in vertical and horizontal direction.

Fig 10

The sliding table guide rollers can be used for micro adjustments.

A) Adjustable in height, for precise alignment to the machine table

B) Excentric shafts, for backlash-free movement of the roller guide.

Mounting Sawblade

See chapter 7.1

Adjusting Raving Knife

See chapter 7.2

Mounting Saw Guard

See chapter 7.3

Mounting crosscut table

See chapter 7.8

Fig 11

Mounting crosscut fence

See chapter 7.9

5.3 Dust connection

Before initial operation, the machine must be connected to a dust extractor. The suction should switch on automatically when the saw is switched on.

A connecting hose, a hose support, a Y-piece and a hose tye are supplied with the machine.

Mounting Hose Support:

Attach the hose support (AA, Fig 12) to the table extension with the supplied fastening clip.

Fig 12

Mount the plastic hose protection tube (DD) into the machine stand.

Mount at a distance of approximately 250mm to the end an additional hose tye (FF). This will protect the hose from pulling out .

Mount the Y-piece (EE) and the connecting hose (H) for the upper dust collection.

The flow rate on the suction port dia. 100mm must be 20m/sec.

Flexible hoses must be of nonflammable quality, and must be connected to the machine ground system.

5.4 Mains connection

Mains connection and any extension cords used must comply with applicable regulations.

7

The mains voltage must comply with the information on the machine licence plate.

The mains connection must have a 16A surge-proof fuse.

Only use connection cables marked H07RN-F

Connections and repairs to the electrical equipment may only be carried out by qualified electricians.

Attention:

-Check first if the saw spindle runs freely and if all safety devices are fitted before starting the machine. For safety reasons this must only be done without the sawblade installed!

- If the direction of rotation is not correct, the phase converter inside the CCE Euro plug must be pushed in and turned 180°. (Clockwise direction of the spindle is correct).

5.5 Starting operation

You can start the machine with the green On-button. The red Off-button stops the machine.

In case of machine overload the motor overload cut-off will react. After appr.10 min of cooling the machine can be started again.

350

6. Machine operation Correct working position:

In front of the machine standing out of the line of cutting (danger zone).

Fig 13

Workpiece handling:

Hands placed flat on the workpiece outside the cutting area.

Feed the workpiece towards the saw blade in the direction of the saw line.

Push the workpiece steadily forward; complete the cut as a single movement.

Support long and wide workpieces with helping roller stands.

The use of a power feeder is not considered.

Operating hints:

Work only with a sharp and flawless sawblade.

Take care that the selection of the saw blade depends on the material to be cut.

Use a suitable wedge to prevent round timber from turning under the pressure of the cut.

Use suitable table extensions and supporting aids for difficult to handle workpieces.

Always hold and guide the workpieces safely during machining.

Do not perform any operation freehand.

Take care when slotting. When ripping narrow workpieces

(<120mm) use as push-stick or pushwood.

Fig 14

Make sure that small cut off workpieces will not be caught and thrown away by the rising saw blade teeth.

Remove cut and jammed workpieces only when motor is turned off and the machine is at a complete standstill.

Pay particular attention on reducing the risk of kickback.

The supplied raving knife must always be used.

For the authorized use of the machine observe the appendix A “safe operation“ (on the last pages of this operating manual)

A.1.: Ripping A.2.: Ripping of narrow stock A.3.: Crosscutting on rip fence A.4.: Use of push wood handle

7. Setup and adjustments General note:

Setup and adjustment work may only be carried out after the machine is protected against accidental starting by pulling the mains plug.

7.1 Changing sawblade

The sawblade has to meet the technical specification.

Use only sawblades according to EN 847-1

The maximum diameter of the saw blades used on the machine is 250 mm.

Check sawblade for flaws (cracks, broken teeth, bending) before installation. Do not use faulty sawblades.

Warning:

The use off HSS saw blades is prohibited; use only carbide tipped saw blades.

The sawblade teeth must point in cutting direction (down)

Always wear suitable gloves when handling sawblades.

WARNING: When installing or changing saw blade, always disconnect saw from power source, unplug!

Remove the crosscut table. Remove the sliding table. Raise the main sawblade to its highest

position. Remove the saw guard.

Changing saw blade:

Loosen the arbor nut (J, Fig 15) while stopping the arbor against rotation with the locking pin (K).

8

Fig 15

Attention: left hand thread.

Remove the arbor nut (J) and flange (I).

Place saw blade on arbor shaft making sure teeth point down at the front of the saw.

Reinstall flange, washer and arbor nut and securely tighten.

Remove the locking pin (K). Check the correct position of the

raving knife in regards to the saw blade (see Chapter 7.2).

Reinstall the saw guard and the sliding table.

7.2 Mounting the raving knife

The supplied raving knife must always be used.

The machine is equipped with a raving knife for the use of sawblades diameter 250 mm.

The raving knife has to be adjusted in such a way that over its entire length the gap between sawblade and raving knife does not exceed min. 3 mm and max. 8 mm (Fig 16).

Fig 16

The raving knife (P, Fig 17) can be adjusted in both vertical and horizontal direction.

Fig 17

The height setting has to be adjusted in such a way that the sawguard bottom never exceeds more than 3 mm above the highest placed sawblade tooth.

After height adjustment always locks the central bolt (Q).

Never remove this raving knife. Kickbacks are severe and very dangerous.

No submerged cuts by removing the raving knife and/or saw guard may be performed.

7.3 Mounting the saw guard

The sawguard (O, Fig 17) must always be used.

Attach the saw guard to the raving knife (P).

The sawguard must be lowered to the workpiece to minimise the amount of exposed teeth.

Adjustment shall never be performed when the machine is running.

The saw guard has to be connected to the dust extractor system.

7.4 Rising and tilting sawblade

Setup adjustments of the sawblade shall never be performed when the machine is running.

Use the front hand wheel to raise the sawblade (one turn of the handwheel equals to approximately 3 mm of height setting).

Use the right hand wheel to tilt the sawblade.

9

Both 45° and 90° positive stops are factory set.

Start the machine with care.

7.5 Sliding table setup

Sliding table setup shall never be performed when the machine is running.

When loading panels and when rip cutting the sliding table must be locked.

It is recommended to clean the sliding table once a week, and to remove all sawdust and chips which gradually slow down the sliding table.

Never use oil or grease!

7.6 Rip fence setup

Rip fence setup shall never be performed when the machine is running.

Note: The rip fence profile can be placed flat and adjusted in length.

-The cutting of small work pieces (width less than 120mm) shall only be performed with the rip fence profile placed flat (Fig 18).

Fig 18

When cross cutting using the rip fence, to avoid the wood getting stuck between the fence and the riving knife (resulting in a highly dangerous kickback) it is necessary to position the fence so that its end corresponds with the front of the sawblade (Fig 19).

Fig 19

Start the machine with precaution.

7.7 Blade tilt 45° and 90° positive stop adjustment

The blade tilt positive stops can be adjusted with an allen key (Fig 20).

Fig 20

7.8 Crosscut table setup

Crosscut table setup shall never be performed when the machine is running.

Lift the crosscut table (R, Fig 21) onto telescopic arm and slide onto sliding table T-groove and lock in place).

Fig 21

Crosscut table and telescopic arm are rough aligned ex works (The table surface must be in level with the sliding table).

Telescopic arm adjustment:

Mount the crosscut table at the rear of the sliding table.

Move the sliding table to the rear and align the crosscut table height with hex nuts (S). Use crosscut fence profile (U) to check.

Move the sliding table forward. For example: if the crosscut table falls, tighten the left adjust screw (T, Fig 22) until the crosscut table does not move in height during sliding table travel.

Loosen and tighten the adjust screws and lock nuts as needed.

Fig 22

Finish alignment by setting crosscut table and machine table in level with nuts (S). Lock the nuts (S, Fig 21) against each other.

Start the machine with care.

7.9 Crosscut fence setup

Crosscut fence setup shall never be performed when the machine is running.

The cross-cut table has 2 precision holes, allowing the crosscut fence to be put in 2 positions: At the back and front of the crosscut table.

Simply put the fence onto the crosscut table and lock it in position using the supplied knobs.

The 90° adjustable stops (R, Fig 21) are factory set.

The fence scale is factory set. Adjustment can be made by moving the pivot point along the T-grove.

Confirm by test cuts.

10

When, after some time, the plastic protection cap at the front on the cross-cut fence is cut away, a new one has to be installed (part no.: JTS600-178).

8. Maintenance and inspection General notes:

Maintenance, cleaning and repair work may only be carried out after the machine is protected against accidental starting by pulling the mains plug.

Repair and maintenance work on the electrical system may only be carried out by a qualified electrician.

Inspect the proper function of the dust extraction daily.

Keep the inside of the cabinet clear of sawdust and wood chips. Make sure the motor fan and fan cover are also kept clear of sawdust.

All protective and safety devices must be re-attached immediately after completed cleaning, repair and maintenance work.

Defective safety devices must be replaced immediately.

A worn table insert must be replaced.

Removal of dust chute blockage:

Cut off pieces can block off the chip flow in the lower saw guard.

Disconnect the machine form the power source, pull mains plug.

Remove the front cabinet cover. Remove the lock knob (GG, Fig 23)

and lower the dust port (BB).

Fig 23

Remove blocking parts. Reinstall the dust port and front

cabinet cover immediately.

Cleaning:

Clean the machine regularly. Remove rust from the table e.g. with

WD-40 and a Scotch-Brite™ Hand Pad.

Never smoke while cleaning the machine, and especially when using petrol, kerosene or other inflammable products. This could lead to an explosion and serious burns for the operator.

Saw blades:

Check saw blades regularly for faults. Replace a defective sawblades immediately.

Only use sharp and properly set saw blades.

The servicing of saw blades should only be performed by a trained person.

Main drive belt tensioning:

The machine is equipped with a durable Poly-V belt

In case of belt slip (yelling noise), the belt must be tightened.

Disconnect the machine form the power source, pull mains plug.

Remove the front cabinet cover. Tilt the sawblade to 45° for better

access. Loosen the 2 hex bolts (Fig 24).

Fig 24

Tension the belt by lowering the sawblade (spindle nut moves the motor pivot plate).

Make sure the belt is not over tensioned, because this could lead to damage of the saw arbor and bearings.

Tighten the bolts. Reinstall front cabinet cover.

Motor Break: The motor break works electromechanically (break motor). If breaking time should exceed 10 seconds, the motor break assembly needs to be replaced. Contact your Jet service station immediately.

9. Trouble shooting Motor doesn’t start

*No electricitycheck mains and fu se.

*Defective switch, motor or cordconsult an electrician.

*Overload has reactedWait and start again.

Machine vibrates excessively *Stand on uneven floor-

adjust levelling screws for even support.

*dust on saw flangesclean saw arbor and flanges.

*defective sawblade replace sawblade immediately

*Bad Poly-V-beltreplace Poly-V-belt

Cut is not accurately square

*Stops not adjusted correctlycheck with square and adjust stops.

Material binds blade when ripping

*Fence not aligned with sawbladecheck and adjust rip fence.

*Wrapped woodselect another piece of wood.

Material kicked back from blade

*Fence not aligned with sawbladecheck and adjust rip fence.

*Raving knife not in placehigh danger, mount immediately with guard.

Cutting surfaces is bad

*Wrong sawblade used *Blade mounted backwards *resin collection on sawblade *sawblade is dull *workpiece inhomogeneous *Feed pressure too highDo not force the workpiece.

Blade does not raise or tilt

*Sawdust in mechanismsclean and regrease.

Sliding table does not move

*Sawdust in bearing guideswipe out any sawdust.

Low cutting performance

*Poly-V belt slips Tension main drive belt.

*Wrong voltage Check electric power supply

10. Environmental protection

Protect the environment. Your appliance contains valuable

materials which can be recovered or recycled. Please leave it at a specialized institution.

11. Available accessories Stock number 708118

Universal mobile base 250kg

Fig 25

Stock number 10000073

Precision mitre gauge with adjustable stops -45° / 90° / +45°

Fig 26

Refer to the JET-Pricelist for various accessories.

12. Safe operation

See appendix A (on the last pages of this operating manual)

A.1.: Ripping A.2.: Ripping of narrow stock A.3.: Crosscutting on ripfence A.4.: Use of push wood handle

11

JTS-600X

TABLE SAW

JTS-600X…10000070XM….230/50/1 JTS-600X….10000070XT….400/50/3

PARTS LIST ERSATZTEILLISTE LISTE DE PIECES

JPW (Tool) AG

Tämperlistrasse 5 CH-8117 Fällanden Switzerland Phone +41 44 806 47 48 Fax +41 44 806 47 58 www.jettools.com

P-10000070XM/XT 2015-08

Trunnion Assembly for JTS-600X

Index

Part No.

Description

Size

Qty.

1

JTS600-001

Blade guard assy

1

2

JTS600-002

Dust collection tube(small)

1 3

JTS600-003

Blade

Ø250x3x Ø 30-36T

1 4 JTS600-004

Mount adjusting base

1 5

JTS600-005

Locking handle assy

1 6

JTS600-006

Washer

M8

1

7

JTS600-007

Rotating support base A

1

8

JTS600-008

Mount base

1 9

JTS600-009

Main shaft

1 10

JTS600-010

Adjusting washer

4 11

JTS600-011

Bearing

6003-RZ

1

12

JTS600-012

Retaining ring

1

13

JTS600-013

Shaft pulley

1 14

JTS600-014

Tube

1 15

JTS600-015

Bearing

6301-RZ

1

16

JTS600-016

Adjusting wheel

1 17

JTS600-017

Nut

M8

1

18

JTS600-018

Washer

M8

1

19

JTS600-019

Poly-belt

1 20

JTS600-020

Hex screw

M6X30

3

21

JTS600-021

Washer

M6 3 22

JTS600-022

Washer

M6 3 23

JTS600-023

Indicator rod

1

24

JTS600-024

Nut

M8

1

25

JTS600-025

Washer

M8 1 26

JTS600-026

Tube

1 27

JTS600-027

Washer

2 28

JTS600-028

Retaining ring

2

29

JTS600-029

Thread rod

1

30

JTS600-030

Thread tube

1 31

JTS600-031

Tube

1 32

JTS600-032

Rotating support base B

1 33

JTS600-033

Position screw

1 34

JTS600-034

Washer

M8

1

35

JTS600-035

Dust funnel

1

JTS600-035A

Funnel&hose clamp assly.(35, 62)

1 36

JTS600-036

Scew

1 37

JTS600-037

Right hand nut

M10X1.5

1

38

JTS600-038

Washer

M10

1

39

JTS600-039

Blade flange

1

40

JTS600-040

Retaining ring

1

41

JTS600-041

Washer

2 42

JTS600-042

Scew

M6X20

1

43

JTS600-043

Nut

M6 1 44

JTS600-044

Washer

M6 2 45

JTS600-045

Nut

M8

1

46

JTS600-046

Washer

M8

1

47

JTS600-047

Tube II

1 48

JTS600-048

Position screw

1 49

JTS600-049

Nut

M6 1 50

JTS600-050

Nut

M6

3

51

JTS600-051

Screw

M6X35

3

52

JTS600-052

Clamping plate

2 53

JTS600-053

Tube I

3

54

JTS600-054

Guard for thread rod

1 55

JTS600-055

Washer

M6

2

Trunnion Assembly for JTS-600X

Index

Part No.

Description

Size

Qty.

56

JTS600-056

Pan head screw

M6X8

2

57

JTS600-057

Nut

M8X20

2

58

JTS600-058

Square Nut

2 59

JTS600-059

Washer

M8 2 60

JTS600-060

Internal washer

M8

2

61

JTS600-061

45degree tilting rod

1

62

JTS600-062

Hose clamp

3 63

JTS600-063

Dust collection hose(big)

1 64

JTS600-064E

Motor 230V/50Hz/1

1

JTS600-064AE

Motor 400V/50Hz/3

1

JTS600-064RCE

Running Capacitor (not shown)

(20uF/450VAC)

1

JTS600-064-B

Motor Break replacement parts assembly (not shown)

1

65

JTS600-065

Motor pulley

1

66

JTS600-066

Anti back washer

1

67

JTS600-067

Washer

M8

1

68

JTS600-068

Screw

1

69

JTS600-069

Motor mounting bracket

1 70

JTS600-070

Tilting thread rod

1 71

JTS600-071

Clamping ring

M12

1

72

JTS600-072

Clamping ring

M22

1

73

JTS600-073

Joint bearing

1

74

JTS600-074

Bracket for joint bearing

1

75

JTS600-075

Screw

M6X16

2

76

JTS600-076

Big handle wheel

2 77

JTS600-077

Handle

2 78

JTS600-078

Scew

M6X10

1

79

JTS600-079

Knob

1

80

JTS600-080

Connecting plate

1 81

JTS600-081

Hex socket screw

M6x10

3

82

JTS600-082

Bracket for riving knife

1 83

JTS600-083

Riving knife

1 84

JTS600-084

Guide plate

1

85

JTS600-085

Press plate

1

86

JTS600-086

Washer

M10

1

87

JTS600-087

Nut

M10

1

88

JTS600-088

Spring washer

M10

1

89

JTS600-089

Screw

M10X25

1

90

JTS600-090

Inside blade guard

1

91

JTS600-091

Screw

M4X10

3

92

JTS600-092

Washer

M5 5 93

JTS600-093

Screw

M4X20

2

94

JTS600-094

Self lock nut

M4 2 95

JTS600-095

Angle indicator

1 96

JTS600-096

Washer

M4

1

97

JTS600-097

Screw

M4X8

1

269

JTS600-269

Cabinet adapter

1

270

JTS600-270

Hose adapter (Y-piece)

1 271

JTS600-271

Blade flange

1 272

JTS600-272

Ball handle

1

273

JTS600-273

Handlebar

1

274

JTS600-274

Allen key

6mm

1

275

JTS600-275

Allen key

5mm

1

276

JTS600-276

Socket wrench

16mm

1

277

JTS600-277

Socket wrench

13mm

1

278

JTS600-278

Socket wrench

10mm

1

279

JTS600-279

Pushing handle

1

Table and Frame Assembly for JTS-600X

Index

Part No.

Description

Size

Qty.

98

JTS600XL-098

Upper acr panel

1 99

JTS600-099

Screw

M6X16

4

100

JTS600-100E

Plug 230V/50Hz/1

1

JTS600-100AE

Plug 400V/50Hz/3

1 100A

JTS600-100A

Screw

M4X15

4

101

JTS600-101

Switch mounting plate

1

102

JTS600-102

Upper frame assembly

1 103

JTS600-103E

Switch Assembly 230V/50Hz/1

1

JTS600-103AE

Switch Assembly 400V/50Hz/3

1 103A

JTS600-103A

Screw

M4X60

2

104

JTS600-104

Plug mounting plate

1

105

JTS600X-105

Main table

1 106

JTS600-106

Table insert

1 107

JTS600-107

Screw

M5x8

3

108

JTS600X-108

Right Extension Table

1

109

JTS600-109

Hex bolt

M8X12

6

110

JTS600-110

Washer

M8

6

111

JTS600-111

Support bracket

1 112

JTS600-112

Semicircular bracket

1 113

JTS600-113

Hex socket screw

M6X16

2

114

JTS600-114

Front rail

1 115

JTS600-115

Pan head screw

M6X16

4

116

JTS600X-116

Hex socket set screw

M6X12

6

117

JTS600X-117

Rear extension table

1

Sliding Table and Cabinet Assembly for JTS-600X

Index

Part No.

Description

Size

Qty.

118

JTS600-118

Lower arc panel

1 119

JTS600-119

Nut

M6 8 120

JTS600-120

Washer

M6 8 121

JTS600-121

Hex screw

M6X15

8

122

JTS600-122

Base front panel

1

123

JTS600-123

Base rear panel

1

124

JTS600-124

Foot for arc panel

2 125

JTS600-125

Foot for side panel

2 126

JTS600-126

Base side panel

1 127

JTS600-127

Screw

M5X20

4

128

JTS600-128

Washer

M4

4

129

JTS600-129

Cover for sliding table

2 130

JTS600-130

Carriage bolt

M8X25

4

131

JTS600-131

Washer

M8X25

4

132

JTS600-132

Washer

M10

6

133

JTS600-133

Flange nut

M8

6

134

JTS600-134

Cap nut

M8

4

135

JTS600-135

Hex socket screw

M6X25

4

136

JTS600-136

Hex screw

M6X20

1

137

JTS600-137

Washer

M6 1 138

JTS600-138

Nut

M6 1 139

JTS600-139

Square nut

1

140

JTS600-140

Knob cover

1

141

JTS600-141

Knob body

1 142

JTS600-142

Push plate

1

143

JTS600-143

Bearing tube with eccentric support

2 144

JTS600-144

Bearing tube with centric support

2

146

JTS600-146

Base support for table

1 147

JTS600-147

Sliding table

1 148

JTS600-148

Position pin

1 149

JTS600-149

Hex thin nut

M12X1.5

1

150

JTS600-150

Spring

1

151

JTS600-151

Position tube

1

152

JTS600-152

Handle rod

1 153

JTS600-153

Nut

M6 1 154

JTS600-154

Handle star knob

1 155

JTS600-155

Thin self locking nut

M8 2 156

JTS600-156

Thin nut

M8

2

Outriger Table and Pull-out Miter Gauge Assembly for JTS-600X

Index

Part No.

Description

Size

Qty.

157

JTS600-157

Washer

M6 7 158

JTS600-158

Locking block

1 159

JTS600-159

Locking handle

1 160

JTS600-160

Locking handle

2 161

JTS600-161

Clamping plate

1

162

JTS600-162

Ext. sliding frame

1

163

JTS600-163

Angle ruler

1 164

JTS600-164

Location screw

2 165

JTS600-165

Washer

M8 2 166

JTS600-166

Hex nut

M8

4

167

JTS600-167

Revit

2

168

JTS600-168

Hex socket nut

M8X40

2

169

JTS600-169

Hex socket screw

M6X12

2

170

JTS600-170

Ext. bracket for lengthened

1

171

JTS600-171

Main bracket for lengthened ruler

1 172

JTS600-172

Fence

1

173

JTS600-173

Washer

M6

2

174

JTS600-174

Square nut

4 175

JTS600-175

Hex socket screw

M6X10

1

176

JTS600-176

Knob

3 177

JTS600-177

Pivot

1 178

JTS600-178

Fence cover

1

179

JTS600-179

Ruler I

1

180

JTS600-180

Location block

1 181

JTS600-181

Sliding block

1 182

JTS600-182

Ruller III

1 183

JTS600-183

Location plate

1

184

JTS600-184

Ruler II

1

185

JTS600-185

Hex socket screw

M5X6

1

186

JTS600-186

Pan head screw

ST4X6

1

187

JTS600-187

Long plate

1 188

JTS600-188

6x45

1

189

JTS600-189

Tube

1

190

JTS600-190

Fixing plate

1

Outriger Table and Pull-out Miter Gauge Assembly for JTS-600X

Rip Fence and Swing Arm Assembly for JTS-600X

Index

Part No.

Description

Size

Qty.

191

JTS600-191

Support rod

1 192

JTS600-192

Nut

M20

2

193

JTS600-193

Tube cap

2 194

JTS600-194

Telescopic tube

1 195

JTS600-195

End cover

1

196

JTS600-196

Screw

M4X8

2

197

JTS600-197

Washer

M5 2 198

JTS600-198

Support for telescopic tube

1 199

JTS600-199

Fixing bracket

1 200

JTS600-200

Connection plate

1

201

JTS600-201

Hex socket screw

M10X25

4

202

JTS600-202

Bearing

6202-RZ

2

203

JTS600-203

Shaft

1 204

JTS600-204

Clip ring

M15

2

205

JTS600-205

Screw

M6X10

7

206

JTS600-206

Washer

M6

6

207

JTS600-207

Lower wheel

2

208

JTS600-208

Bearing

61801-RZ

8

209

JTS600-209

Clip ring

M12

4

210

JTS600-210

Shaft

2 211

JTS600-211

Tube

2 212

JTS600-212

Outside baffle

2

213

JTS600-213

Nut

M6

2

214

JTS600-214

Upper wheel

2 215

JTS600-215

Eccentric shaft

2 216

JTS600-216

Hex socket screw

M6X25

2

217

JTS600-217

Locking handle

1

218

JTS600-218

Nut

M10

1

219

JTS600-219

Cam

1

219A

JTS600-219A

Cam & handle assembly(#217, Thu 219)

1

223A

JTS600-223A

Screw

M6X30

4

223B

JTS600-223B

Nut

M6

4

Rip Fence and Swing Arm Assembly for JTS-600X

Index

Part No.

Description

Size

Qty.

220

JTS600-220

Rip fence bracket

1 221

JTS600-221

Screw

M5X8

3

222

JTS600-222

Washer

M5X8

3

223

JTS600-223

Clip spring

1 224

JTS600-224

Stud

4

225

JTS600-225

Nut

M8

4

226

JTS600-226

Washer

M8 9 227

JTS600-227

Nut

M8 4 228

JTS600-228

Handle

1 229

JTS600-229

Locking plate I

1

230

JTS600-230

Locking cam wheel

1

231

JTS600-231

Hex socket srcew

M8X18

1

232

JTS600-232

L-shape rip fence

1 233

JTS600-233

Hex socket srcew

M8X40

1

234

JTS600-234

Hex screw

M6X20

1

235

JTS600-235

Washer

M6

1

236

JTS600-236

Bearing

6000-RZ

1

237

JTS600-237

Bearing bracket

1 238

JTS600-238

Locking screw

2 239

JTS600-239

Locking plate II

1 240

JTS600-240

Support plate

1 241

JTS600-241

Hex nut

M6

5

242

JTS600-242

Fence bracket rail

1

243

JTS600-243

Self locking nut

M8 2 244

JTS600-244

Star locking handle

1 245

JTS600-245

Micro adjust handle

1 246

JTS600-246

Hex screw

M6X16

1

246E

JTS600-246E

Clamping bracket

1

247

JTS600-247

Insert, Swing Arm

1

Mitre Gauge Assembly for JTS-600X------Optional Accessory Stock Number: 10000073

Miter Gauge Assembly for JTS-600X------Optional Accessory

Stock Number: 10000073

JTS-600X

colour of strands

Litzenfarben

couleur des cordons

BK

black

schwarz

noir

WH

white

weiß

blanc

BU

blue

blau

bleu

YE

yellow

gelb

jaune

RD

red

rot

rouge

BN

brown

braun

brun

GY

grey

grau

gris

GNYE

green-yellow

grün-gelb

vert-jaune

OG

orange

VT

violet

violett

violet

meaning of symbol

Bedeutung der Zeichen

interprétation

M

motor

Motor

moteur

S

switch

Schalter

interrupteur

C

condenser

Kondensator

condensateur

OL

overload cut-off

Überlastschutzschalter

déclencheur surcharge

10000060XM

230/50/1

colour of strands

Litzenfarben

couleur des cordons

BK

black

schwarz

noir

WH

white

weiß

blanc

BU

blue

blau

bleu

YE

yellow

gelb

jaune

RD

red

rot

rouge

BN

brown

braun

brun

GY

grey

grau

gris

GNYE

green-yellow

grün-gelb

vert-jaune

OG

orange

VT

violet

violett

violet

meaning of symbol

Bedeutung der Zeichen

interprétation

M

motor

Motor

moteur

S

switch

Schalter

interrupteur

C

condenser

Kondensator

condensateur

OL

overload cut-off

Überlastschutzschalter

déclencheur surcharge

JTS-600X

10000060XT

400/50/3

JTS-600XL

CIRCULAR SAW BENCH

Original Language:

GB Operating Instructions

Translations:

D Gebrauchsanleitung

F Mode d´emploi

JPW (Tool) AG

Tämperlistrasse 5 CH-8117 Fällanden Switzerland Phone +41 44 806 47 48 Fax +41 44 806 47 58

www.jettools.com

M - 10000070XLM,10000070XLT 2016-03

CE-Conformity Declaration

Product: Circular Saw Bench

JTS-600XL-M

Stock Number: 10000070XLM

JTS-600XL-T

Stock Number: 10000070XLT

Brand: JET

Manufacturer:

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden, Switzerland

On our own responsibility we hereby declare that this product complies with the regulations

* 2006/42/EC Machinery Directive * 2004/108/EC EMC Directive (Electro Magnetic Compatibility) * 2006/95/EC Low Voltage Directive * 2011/65/EU RoHS Directive (Reduction of Hazardous Substances)

designed in consideration of the standards

** EN 1870-1, EN60204-1, EN61000-6-2,EN61000-6-4, EN ISO 12100

CE type examination

*** BM 50280872 0001,

performed by

**** TÜV Rheinland Product Safety GmbH,

Am Grauen Stein, DE-51105 Köln (notified body No 0197).

Technical file compiled by: Alain Schmid, JPW (TOOL) AG, General Manager

2016-03-06 Alain Schmid, General Manager

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden, Switzerland

2

GB - ENGLISH

Operating Instructions

Dear Customer, Many thanks for the confidence you have shown in us with the purchase of your new JET-machine. This manual has been

prepared for the owner and operators of a JET JTS-600XL table saw to promote safety during installation, operation and maintenance procedures. Please read and understand the information contained in these operating instructions and the accompanying documents. To obtain maximum life and efficiency from your machine, and to use the machine safely, read this manual thoroughly and follow instructions carefully.

…Table of Contents

1. Declaration of conformity

2. Warranty

3. Safety

Authorized use General safety notes Remaining hazards

4. Machine specifications Technical data Noise emission Dust emission Contents of delivery Description of machine

5. Transport and start up Transport and installation Assembly Dust connection Mains connection Starting operation

6. Machine operation

7. Setup and adjustments

Changing saw blade Mounting the raving knife Mounting the saw guard Rising and tilting saw blade Sliding table setup Rip fence setup Sawblade tilting

8. Maintenance and inspection

9. Troubleshooting

10. Environmental protection

11. Available accessories

12. „Safe operation” ........ appendix A

1. Declaration of conformity

On our own responsibility we hereby declare that this product complies with the regulations* listed on page 2. Designed in consideration with the standards**.

CE type examination*** performed by****.

2. Warranty

The Seller guarantees that the supplied product is free from material defects and manufacturing faults. This warranty does not cover any defects which are caused, either directly or indirectly, by incorrect use, carelessness, accidental damage, repair, inadequate maintenance or cleaning and normal wear and tear.

Guarantee and/or warranty claims must be made within twelve months from the date of purchase (date of invoice). Any further claims shall be excluded.

This warranty includes all guarantee obligations of the Seller and replaces all previous declarations and agreements concerning warranties.

The warranty period is valid for eight hours of daily use. If this is exceeded, the warranty period shall be reduced in proportion to the excess use, but to no less than three months.

Returning rejected goods requires the prior express consent of the Seller and is at the Buyer’s risk and expense.

Further warranty details can be found in the General Terms and Conditions (GTC). The GTC can be viewed at www.jettools.com or can be sent by post upon request.

The Seller reserves the right to make changes to the product and accessories at any time.

3. Safety

3.1 Authorized use

3

This machine is designed for sawing wood, wood derived materials as well as similar to be machined hard plastics only. Machining of other materials is not permitted and may be carried out in specific cases only after consulting with the manufacturer.

No metal workpieces may be machined.

The workpiece must allow to safely be loaded, supported and guided.

No cuts without using the rip fence, the 90° fence or the sliding table may be performed.

No submerged cuts by removing the riving knife and/or saw guard may be performed.

The use of a power feeder is not considered.

The proper use also includes compliance with the operating and maintenance instructions given in this manual.

The machine must be operated only by persons familiar with its operation, maintenance and repair and who are familiar with its hazards.

The required minimum age must be observed.

The machine must only be used in a technically perfect condition.

When working on the machine, all safety mechanisms and covers must be mounted.

In addition to the safety requirements contained in this operating instruction and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines.