JET J-F225 Operating Instructions and Parts Manual

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Owner's Manual
Benchtop Cold Saw
Model J-F225
WALTER MEIER (Manufacturing), Inc.
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-414220 Ph.: 800-274-6848 Revision A4 01/2012 www.waltermeier.com Copyright © 2012 Walter Meier (Manufacturi ng), Inc.

Warranty and Service

Walter Meier (Manufacturing), Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
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perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW stands for Metalworking, WW stands for Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year and Lifetime Warranties do not cover products used for commercial, industrial or educational purposes. Products with Five Year or Lifetime Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or par t must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING), INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
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whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tool s. F or th e nam e of an Aut hori zed Ser vic e Cent er in
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Table of Contents

Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warnings ................................................................................................................................................. 4
Introduction ............................................................................................................................................. 6
Specifica tions .......................................................................................................................................... 6
Features .................................................................................................................................................. 7
Unpac king ............................................................................................................................................... 8
Assembly ................................................................................................................................................ 8
Electrical ................................................................................................................................................. 9
Adjustments ................................................................................................................... ....................... 1 0
Controls ................................................................................................................................................. 12
Operation .............................................................................................................................................. 1 2
Maintenance .......................................................................................................................................... 13
Lubrication............................................................................................................................................. 13
Blade Selection ..................................................................................................................................... 14
Troubleshooti ng Bl ade and Cutting Problems ........................................................................................ 15
Parts List ............................................................................................................................................... 16
Exploded View....................................................................................................................................... 18
Wiring Diagram ...................................................................................................................................... 19
Ordering Replacement Parts.................................................................................................................. 20
The specifications in this manual are given as general information and are not bi nding. Walter Meier (Manufacturing), Inc., reserves the right to effect, at any time and without prior notice, changes or alterations to par ts, fittings, and accessory equipment deemed necessary f or any reason whatsoever.
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Warnings

1. Read and understand the entire owner's manual bef or e att em pting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Failur e to comply wit h all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. The cold saw is designed and intended for use by properly trained and experienced personnel onl y. If you are not familiar with t he proper and safe operation of a cold saw, do not use until proper training and knowledge have been obtained.
5. Do not use this cold saw for other than its intended use. If used for other purposes, Walter Meier (Manufactur ing), I nc., discl aim s any real or impli ed warranty and hol ds i tself harml ess fr om any inj ury that may result from that use.
6. Always wear approved safety glasses/face shields while using this cold saw. Everyday eyeglasses only have impact resi stant lenses; they are not safet y glasses.
7. Before operating the cold saw, remove tie, rings, watches and other jewelry, and roll sleev es up past the elbows. Remove all loose cl othing and c onfine long hair. Non-sl ip foot wear or anti-ski d floor strips are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during extended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemi cals known to cause cancer , birt h defects or other repr oductiv e harm. Some examples of these chemic als are:
Lead from lead based paint.
Crystalline sil ic a from bricks, cement and other m asonry pr oduc ts.
Arsenic and chromium from chemically treated lumber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not oper ate this machine while tir ed or under t he influence of drugs, alcohol or any m edic ation.
11. M ak e c er tain the switch is in the OFF position before connecting the machine to the power supply.
12. M ak e c er tain the machine is properly grounded.
13. M ak e all machine adjustment s or mai ntenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use ext r eme caution and replace the guards imm ediately.
16. M ak e sure t he c old saw is firmly placed on a secure foundation.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving part s, binding of moving parts, break age of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. P r ov ide for adequate space surrounding work ar ea and non-glare, ov er head lighting.
19. K eep t he floor around the machine clean and free of scrap material, oil and grease.
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20. K eep v isitors a safe distance from the work area. Keep children away.
21. M ak e y our workshop chi ld proof with padlock s, m aster switc hes or by r em ov ing starter keys.
22. Giv e your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
23. M aintain a balanced stance at all times so that you do not fall into t he blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.
24. Use the ri ght t ool at the corr ect speed and f eed rat e. Do not force a t ool or attac hment to do a j ob for which it was not designed. T he ri ght tool will do the job better and saf er.
25. Use recom mended accessories; improper accessories may be hazar dous.
26. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance. Follow instructions for lubricating and c hanging accessories.
27. Turn off the machine before cleani ng. Use a brush or compressed air t o remove chips or debris — do not use your hands.
28. Do not stand on the machine. Serious injur y c ould oc c ur if the m ac hine ti ps over.
29. Never leave the machine r unning unattended. Turn the power off and do not leave the mac hine until it comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area bef or e starting the machine.
Familiarize you rself with the following safety no tices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, i t may result in serious inj ury or possibly
even death.
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Introduction
The JET Model J-F225 Col d Saw is a pendulum benc h saw designed for cutting metal s. Oper ati on is manual: after tur ning on the electrical power supply to the machine and clamping the workpiec e in the vice, the operat or start s t he blade by pressing the microswitc h located on the control lever; he then moves the head downwards in or der to cut the material; after completi ng the cut, the cutting head returns to position ready f or a new cutt ing cycle. The Model J-F225 can perf orm miter c uts up to 45° to the left.

Specifications

Model Number ................................................................................................................................ J-F225
Stock Number................................................................................................................................ 414220
Disc Blade
Disc diameter (in) ................................................................................................................................. 9
Hole diameter (in) .............................................................................................................................. 1.3
Blade thickness (in) ......................................................................................................................... 0.08
Cutting Speed
Blade Speed (RPM) ............................................................................................................................ 50
Vise Opening (Max) ................................................................................................................................. 6
Motor ................................................................................................................. 1HP, 1PH, 115VAC, 60Hz
Other
Coolant Capacity ..................................................................................................................... 2.7 quarts
Dimensions............................................................................................................... 25"L x 15"W x 28"H
Weight ........................................................................................................................................... 84 lbs
Cutting Capacity
Degree Round Square (vise slot cl amp) Rectangle
90° Ø 2-1/2” 1-1/2”(W) x 1-1/2”(H) 1”(W) x 2-1/2”( H)
45°
Ø 2”
1-1/2”(W) x 1-1/2”(H) 3/4”(W) x 2-1/2”(H)
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