Jet JC-3BF, JC-3CF Operating Instructions And Parts Manual

This Manual is Bookmarked
Operating Instr ucti ons and Parts Ma nual
Cyclone Dust Collection System
Model: JC-3
JC-3CF with Canister Filter JC-3BF with Filter Bag
WMH TOOL GROUP
2420 Vantage Drive Elgin, Illinois 60123 Part No. M-708653 Ph.: 800-274-6848 Revision A 07/05 www.wmhtoolgroup.com Copyright © WMH Tool Group
This manual has been prepared f or the owner and operators of t he JET JC-3 Cyclone Dust Collection System. It s purpose, aside from mac hine operation, is to prom ote safety using accept ed operating and maintenance pr ocedures. To obtain m aximum lif e and efficiency from your dust coll ector and to aid in using it safely, please read this manual thoroughly and follow the instructions carefully.
Warranty and Service
WMH Tool Gr oup warrants ever y product it sell s. If one of our tools needs s ervice or repai r, one of our Authorized Service Centers located throughout the United States can provide quick service or information.
In most cases, a W MH Tool Group Servi ce Center can assist i n authori zing repai r work, obtai ning part s, or perform routine or major maintenance repair on your JET product.
For the name of an Aut horized Service Cent er in your area, pl ease call 1-800-274-6848, or vi sit our web site at www.wmhtoolgroup.com.
More Information
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit our web site at www.wmhtoolgroup.com
WMH Tool Group Warranty
WMH Tool Group makes every effort to assure that it s products meet high quali ty and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in mat erials and workmanship as foll ows: 1 YEA R LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or i ndirectly to misuse, abuse, negl igence or acc idents, norm al wear-and-tear , repair or alterati ons outside our f aciliti es, or to a lack of maintenanc e.
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL WMH TOOL GROUP BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Service Center designated by our office. Proof of purchase date and an explanati on of the complaint m ust accompany the merchandi se. If our inspecti on discloses a defec t, we will either repair or replace the product at our discret i on, or ref und the purc hase price if we cannot readi l y and quickly provide a repai r or replac ement. We will return the repai red product or replacem ent at WMH Tool Group’s ex pense, but if it is determ ined there i s no defect, or that the def ect resulted f rom causes not within the scope of WMH Tool Group’s warranty, then the user must bear the cost of storing and returning t he product . This warranty gives you specif ic legal ri ghts; you m ay also hav e other ri ghts, whic h vary from state t o state.
WMH Tool Group sells through distribut ors only. Members of the WMH Tool Group reserve the right to effect at any time, wit hout prior notice, alter ations to parts, fittings and accessory equi pment, which they may deem necessary for any reason whatsoever.
2
Table of Contents
Warranty and Servic e ..............................................................................................................................2
Table of Contents....................................................................................................................................3
Warnings ....................................................................................................................... ..........................4
Introduction.............................................................................................................................................. 6
Specifications..........................................................................................................................................6
Contents of the Shipping Cartons.............................................................................................................7
Main Unit..............................................................................................................................................7
Canister ............................................................................................................................................... 9
Filter Bag ............................................................................................................................................. 9
Assembly...............................................................................................................................................10
Impeller Housing to Dust Collection Box.............................................................................................10
Leg Assembly ....................................................................................................................................10
Support Fram e................................................................................................................................... 12
Support Plate .....................................................................................................................................12
Switch, Inl et T ube and A dapter...........................................................................................................12
Base..................................................................................................................................................13
Collection Drum..................................................................................................................................13
Drum Cover........................................................................................................................................14
Vacuum Hose ....................................................................................................................................14
Collector Housing and Collector Bag ..................................................................................................15
Filter Installation.................................................................................................................................15
Canister Filter Installation...................................................................................................................15
Canister Handle Assem bly .................................................................................................................16
Filter Bag Assembly...........................................................................................................................16
Electrical Connections ...........................................................................................................................17
Turning th e Mac hine On & Off................................................................................................................17
Maintenance..........................................................................................................................................17
Cleaning the Filter Bag – Filter Bag Model..........................................................................................17
Removing the Collector Bag – All Models........................................................................................... 17
Cleaning the Filter – Canister Model...................................................................................................17
Motor.................................................................................................................................................17
Connecting the Dust Collector to a Machine .......................................................................................18
Grounding the Dust Collection System ...............................................................................................18
Parts......................................................................................................................................................18
Ordering Replacement Parts..............................................................................................................18
Parts List – Main Body Assembly........................................................................................................19
Exploded View – Main B ody Assembly...............................................................................................21
Parts List – JC-2CF Canister Filter Assembly .....................................................................................22
Exploded View – JC-2CF Canister Filter Assembly.............................................................................23
Parts List – 5 Micron Filter Bag Assembly...........................................................................................24
Wiring Diagram......................................................................................................................................25
The specifications in this manual are given as general inform ation and are not binding. WM H Tool Group reserves the r ight to effect, at any time and without prior notice, changes or alterati ons to parts, fi ttings, and accessory equipment deemed necessary for any reason whatsoever.
3
Warnings
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Failur e to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This dust coll ector is de signed and intended f or use b y properly tr ained and experi enced personnel
only. If you are not f amiliar wit h the proper and safe operation of a dust coll ector, do not use until proper trai ning and k nowledge have been obtained.
5. Do not use this dust col lector for other t han its intended use. If used for other purpose s, WMH Tool
Group discl aims any real or implied warranty and holds itself harmless from any injury t hat may result from that use.
6. Always wear approved safety glasses/face shields while using this dust collector. Everyday
eyeglasses only have impact resistant lenses; t hey are not safety glasses.
7. Bef or e operati ng thi s dust col l ect or, remov e ti e, ri ngs, watches a nd other je welry , and rol l sleev es up
past the elbows. Rem ove all loose cl othing and confi ne long hair. Non-sl ip foot wear or anti-ski d floor strips are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some examples of these chemic als are:
Lead from lead based paint.
Crystalli ne sil ic a from bricks, cement and other m asonry pr oducts.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medicati on.
11. M ak e c er tain the switch is in the OFF position before connecti ng the machine to the power supply.
12. M ak e c ertain the machine is properly grounded.
13. M ak e all machine adjustm ents or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving part s, binding of moving parts, br eakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged shoul d be properly repaired or replaced.
17. P r ov ide for adequate space surrounding work area and non-glare, overhead lighting.
18. K eep the floor around the m achi ne cl ean and free of scrap material, oil and grease.
19. K eep v isitors a safe distanc e from the work area. Keep children away.
4
blahblahblah
20. M ak e y our workshop child proof with padlocks, master switches or by removing starter keys.
21. Giv e your work undivi ded attention. Looking ar ound, carryi ng on a conversation and “ horse-play” ar e
careless acts that can r esul t in serious injury.
22. Do not use the dust collector for anything except wood dust. Materials such as liquids, metal
shavings, metal dust , screws, glass, plastic or roc k can cause sparks and/or dam age when coming into contact with any part of the dust collector.
23. Use recom mended accessories; i mproper accessories may be hazardous.
24. M aintain tools with car e. F ollow instructions for lubricating and changing accessori es.
25. Turn off the mac hine before cleaning. Use a brush or compressed air to remove chips or debri s — do
not use your hands.
26. Do not stand on the machine. Seri ous injury could occur if the machine ti ps over.
27. Never leave the mac hine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
28. Remove loose item s and unnecessary work pieces from the area before starting the machine.
Familiariz e y our self with the following safety notices used in this manual :
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precauti ons are not heeded, it may result in serious injury or possibly
even death.
5
Introduction
This manual is provi ded by Jet covering the safe operati on and maintenance procedures f or the Models JC3 Cyclone Dust Coll ector. This manual cont ains instructi ons on install ati on, safet y precautions, gener al operating proc edures, maintenance i nstructions and part s breakdown. This mac hine has been designed and constructed to provide years of tr ouble free operation if used in accordance to instructions set forth in this manual. If there are any questions or com ments, please contact ei ther your local suppl ier or WMH Tool Group. WMH Tool Group can also be reached at our web site: www.wmhtoolgroup.com.
Specifications
Stock Num ber ............................................................... 708653K................................................708654K
Filter Specs/Filtration.........................99% @ 5-micron/35.5 sq ft ......................99% @ 2-micron/130 sq ft
Blower Wheel (Impeller) Diameter..........................................14".........................................................14"
Sound Rating at 3 feet .........................................................80db...................................................... 80db
Hose Diameter.........................................................................8"...........................................................8"
Max Air Flow w/Filters (CFM)..............................................1,450.....................................................1,450
Velocity at 8” (FPM)............................................................4,527..................................................... 4,527
Max Static Pressure (inch of water).....................................12.12..................................................... 12.12
Filter Diameter....................................................................... 20" .........................................................20"
Filter Length .......................................................................... 81".........................................................60"
Overall Dim ensi ons
110" (9'2") Configuration ....................... 110"H x 70"W x 54"D.............................110"H x 75"W x 56"D
94" (7'10") Configuration......................... 94"H x 61"W x 52"D...............................94"H x 73"W x 52"D
Motor.................................................................. 3HP, 1Ph 230V......................................3HP, 1Ph 230V
Net Weigh t........................................................................240lbs....................................................274lbs
The above specifications were current at the tim e this manual was publi shed, but because of our policy of continuous im provement, WHM Tool Group reserv es the right to change specif ications at any tim e and without pri or notic e, without incurring obligations.
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Contents of the Shipping Cartons
Main Unit
Main Unit Contents
00 01 Motor and Housing 0 01 Adapter 00 01 Funnel 00 01 Drum Cover 00 01 Mobil Base 00 04 Casters 00 01 Vacuum Hose (1/2" Dia.) 00 01 Clear Hose (8" Dia.) 00 02 Wire Clam p ( 8")
1 Snap Ring
00 03 Support Pl ate 00 03 Leg (Upper) 00 03 Leg (Lower 00 03 Leg (Ext ension) 00 03 Connection Bracket 00 03 Connecting Joint 00 03 Feet 00 01 Inlet Tube 00 01 Filter Bag Housing 00 03 Support legs
Not Shown
00 05 Plastic Collection Bags for 55-gall on Dr um 00 05 Plastic Col lection Bags for second stage
7
Hardware Bag Contents for Main Unit
Hardware for t he main uni t comes i n two hardware bags as listed bel ow and shown at ri ght.
Hardware Bag Part No. JC3-HD1
A 02 ea Clamp 3/4" Dia B 01 ea Plug Sleeve C 01 ea Bushing D 02 ea Hex Nut M12 E 03 ea Wire Rope F 03 ea Ring G 03 ea Lock Washer M6 H 01 ea Check Plate J 03 ea Hex Nut M6 K 03 ea Flat Washer M6x16
Hardware Bag Part No. JC3-HD2
L 78 ea Hex Cap Screw M8x12 M 16 ea Hex Cap Screw M8x20 N 03 ea Hex Cap Screw M8x55 O 34 ea Lock Nut M8 P 08 ea Flat Washer M10x28 Q 04 ea Lock Washer M10 R 01 ea Pan Head Screw M5x12 S 03 ea Nylon Nut M8
L
A
B
C
D
G
P
Hardware Bag Part No JC3-HD2
Hardware for Main Unit ( bag 2 of 2)
M
Q
N
R
O
S
F
E
H
J
K
Hardware Bag Part No JC3-HD1
Hardware for Main Unit ( bag 1 of 2)
8
Canister
A
Hardware for the canister comes in two hardware bags as listed and shown below.
Canister Carton Cont ents
AA 01 ea Canister Filt er A ssembly BB 02 ea Support Pi pes CC 01 ea Hose DD 02 ea Hose Clamps
Hardware for Canister
Hardware Bag Part No. JC2CF-HD1
0A 04 ea Hex Cap Screw M8x45 0B 04 ea Hex Cap Screw M8x12 0C 04 ea Nylon Nut M8 0D 08 ea Flat Washer M8x 18 0E 02 ea Support Plate
B
A
C
Hardware Bag Part No JC2CF-HD1
D
E
Hardware for Canist er ( bag 1 of 2)
Hardware Bag Part No. JC2CF-HD2
0F 01 ea Handle 0G 01 ea Handle Tube 0H 01 ea Pan Head Screw M6x12 0J 01 ea Lock Washer M6
F
G
Hardware Bag Part No JC2CF-HD2
Hardware for Canist er ( bag 2 of 2)
Filter Bag
Filter Bag Cart on Content s
Canister Carton Cont ents
H
J
AA 01 ea Filter Bag BB 01 ea Bracket CC 01 ea Retainer Strap DD 01 ea Hose Clamp
Hardware for Filt er Bag
0A 01 ea Hex Nut M10 0B 01 ea Flat Washer M10 0C 01 ea Lock Washer M10
Filter Bag Cart on Content s
B
C
Hardware for Filt er Bag
9
Assembly
The parts requir ed for this section are contained in two Hardw are Packages (Part Num bers: JC3-HD1 and JC3-HD2).
Impeller Housing to Dust Collection Box
Referring to Fi gur e 1:
1. Place the impeller housing assembly (A)
upside down on the ground as shown.
2. Place the funnel (D) on top of the impeller
housing assembly (A), lining up the ten mounting hol es (E ).
3. Secure the impeller housing assembly (A) to
the funnel (D) with ten M8x20 hex cap screws (B) and ten M8 hex nuts (C). Tighten using 12mm wrench for screws and 13mm for hex nuts.
Leg Assembly
Depending on your ceiling limitations, the JC-3 Cyclone Dust Collec tion S yst em can be a ssem bled
as either a 9' (110") or 8' ( 94") unit. The 110" (9') unit will accommodate a 55-gallon
steel drum or a 44-gal l on plast ic garbag e can to be used as the collection drum. The drum cover is designed to fit either container.
The Cyclone can be configured for 94" (8') to accommodate eight-foot ceilings. Use a 35-gallon cardboard drum for the collection drum.
The unit hei ght is determined in the leg assem bly. When the desired system height is known, follow the Leg Assembly instruction that fits your particular needs.
Figure 1
10
Parts Needed (Reference this to Figure 2)
Ref Description 9 Foot 8 Foot
A Leg (upper) 3 ea 3 ea B Leg (lower) 3 ea 3 ea C Short Extension 3 ea -­D Connection Bracket 3 ea 3 ea E Connecting Joint 3 ea --
F Foot 3 ea 3 ea G Hex Cap Screw M8 x 12 48 ea 24 ea H Hex Cap Screw M8 x 55 3 ea 3 ea
J Nylon Lock Nut M8 3 ea 3 ea
Leg Assembly Instr uc tions (for one leg)
Referring to Fi gur e 2:
1. Insert an upper leg (A) and low er leg with the threaded mounting-hole side (B) into the connection bracket (D), noting the orientation of the connection bracket. Line up the mounting holes and fasten the assembly with eight M8x12 hex cap screws (G). Ti ghten with a 12mm wrench.
Note: The correct connection bracket orientation is important.
If you are assembli ng an eight foot unit, ski p steps 2–5 and go to step 6. For the nine foot unit, proceed:
2. Insert a connecting joint (E ) into the remaining open end of t he l ower leg (B ), li ning up t he fi rst two mounting holes and secure with four M8x12 hex cap screws (G). Hand tight en only at this time.
3. Place a short extension (C) on the protruding half of the connecting joint (E). Line up the mounting holes and secure with four M8x12 hex cap screws (G). Tighten all eight screws with a 12mm wrench.
4. Place a foot (F) on the end of the short extension (C) and secure with one M8x55 hex cap screw (H) and o ne M8 nylon lock nut (J) . Tighten with t wo 13mm wrenches.
5. Repeating steps 1–4, assemble the two remaining legs.
This completes the leg assembly for a nine foot dust collector. Proceed to the Frame Assembly section. Steps 6–7 complete the l eg assembly for the eight foot dust collector.
6. Place a foot (F) on the remaining open end of the lower leg (B) and secure with one M8x55 hex cap screw (H) and one M8 nylon lock nut (J). Tighten wit h two 13mm wrenches but l eave enough slack to permit the foot to pivot.
Figure 2
7. Repeating steps 1 and 6 assemble the two remaining legs.
11
Support Frame
Mounting legs to mot or & housing as sembly
Referring to Fi gur e 3:
1. Insert the three assembled legs (A) into the channel brackets ( B) on the side of the motor, making sure that the tabs (C) of the connec tion brackets point toward the center.
2. Line up the m ounting holes of the legs (D) wit h the channel brackets (E) and secure with M8x12 hex c ap scr ews ( four per l eg; 12 screws total).
3. Tighten with a 12mm wrench or socket.
Support Plate
Referring to Fi gur e 4:
1. While the dust collection unit is still upside down, attach the support plate (A) to two connection brackets (B) on the outside of the frame as shown, pl acing making sure that the tab (C) is pointing down.
2. Insert four M8x12 hex cap screws (D) through the mounting holes on the support plate side and secure with M8 hex nuts from the connection brac ket side. Tighten wit h a 12mm and 13mm wrench.
Figure 3
3. Attach the remaining two support brackets in the same manner.
At this time turn the dust collection unit right side up.
This machine is heavy. Follow
the procedure below in order to prevent personal injury and/or damage to the machine.
While two people lift and right the unit, a third person is needed to prevent the system from sliding forward by holding the feet in place.
Switch, Inlet Tube and Adapter
Referring to Fi gur e 5:
Switch
1. Loosen any two adjacent hex nut and screw assemblies that secure the funnel to the separator and remove the hex nuts (B) .
2. Attach the switch (A) to the dust collector by resting the tab ( C) against t he underside of the funnel lip such that the protruding screws (D) pass through the m ounting holes in the tab (C).
3. Secure with the hex nuts (B) that were removed in step 1.
Figure 4
Figure 5
Inlet Tube
4. Secure the inlet tube (E) to the rectangular opening (F) on the separator with six M8x20 hex cap screws (G) and six M8 hex nuts (H).
Adapter
5. Slide the adapter (J) onto the inlet tube (E).
6. Line up the m ounting holes and secure with an M5x12 pan head screw (K).
12
Base
Referring to Fi gur e 6:
1. Place an M10 flat washer (C
) on the caster (A)
1
and insert the caster through bottom of the base (B).
2. Slide another M10 flat washer (C
) and M10
2
lock washer (D) over the caster shaft.
3. Thread a 3/8" hex nut (E) on the caster shaft and fasten with a 14mm (9/16") wrench.
4. Repeat for remaining three casters.
Figure 6
Collection Drum
The collection drum (not included) needs to be fitted wit h a bushing to provide a connecti on point for a vacuum hose. Later a plastic collection bag will be placed inside the drum which will collect larger dust parti c les during operation.
Use a 55-gallon steel drum or a 44-gallon plastic garbage can for 9-foot units and a 35-gallon cardboard drum for 8-foot units.
To connect the bushing to the drum (refer to Figure 7):
1. Drill a hole 1/2" diameter in the side of t he steel drum 2-1/2" from the bottom.
2. Place a lock nut on the threaded side of the bushing and insert the bushing through the opening in the drum (fr om step 1) .
3. On the inside of the drum, place the separator plate on the bushing followed by another lock nut and tighten the bushing assembly.
Figure 7
13
Drum Cover
Referring to Fi gur e 8:
1. Pl ace two hose clamps (A) on the ends of the short hose (B).
2. Slide the upper end of the hose (B) onto the bottom of the funnel (C) and secure by tightening the upper hose clamp (A) with a cross-point screwdriver.
Helpful Hint: To make the following step easier, place your collection drum (not included) on the base (Figure 6) wit h the drum cover on and position the drum assembly under the hose.
3. Attach the drum cover (D) to the bottom end of the hose (B) and secure by tightening the l ower clamp (A).
4. Insert three eye bolts, M6 hex nuts, M6 lock washers and M6 flat washers (E) into the threaded mounting holes on the drum cover (D)
5. Loop wire hoops (F) t hrough each eye bolt (E) and secure by slippi ng two wire clasps (G) on the ends.
6. Loop the wire hoops over the support plate tabs (H).
The hoops will relieve strain on the hose (B) by supporting t he drum cover (D) when the drum is removed to empty the contents.
Figure 8
Vacuum Hose
Referring to Fi gur e 9:
1. Put grease on the inside of one end of the
vacuum hose (A) and on the protruding connection tube (C) locat ed on the side of t he
separator.
2. Place a 5/ 8" hose clamp (B) over the vacuum hose (A), connec t the hose (A) to the tube (C), and secure by tight ening the hose clamp (B).
3. Put grease on the inside of the rem aining loose end of the vacuum hose (D) and on the bushing (F) l oc ated on the side of the collection drum (installed in the Collection Drum sect ion).
4. Place a 5/ 8" hose clamp (E) over the vacuum hose (D), connect the hose (D) to the bushing (F), and secure by tightening the hose clamp (E).
Figure 9
14
Collector Housing and Collector Bag
Refer to Figure 10. Note: If you are assembling the 8-foot dust
collection uni t the support brackets (A) will not be used. Insert the six M8 x 12 hex cap s crews wit h six M8 hex nuts to c over the hol es on the housing. Skip Step 1 and proceed to Step 2.
1. Attach three support brackets (A) to the
housing (B) using six M8 x 12 hex cap screws (C) and six M8 hex nuts (D). Tighten
with a 12mm and 13mm wrench.
2. Bri ng the top of the plastic bag (E) up through the snap r ing (F) to extend about t hree inches and fold it over the top of t he snap ring (G).
3. Insert the snap ring (F) with the coll ector bag wrapped around it into the bottom of the housing (H) at an angle so the ring is enti rely inside the housing (B).
4. Pull down on the ri ng to make sure it “seats” i n the housing.
Filter Installation
If your dust coll ection unit is equipped with a filter bag, proceed to the Filter Bag Installation section
on page 16. If you have the canister filter model, proceed below:
Canister Filter Installation
The parts requir ed for this section are contained in the Canister Har dware Package (PN: JC2CF-HD1).
Referring to Fi gur e 11:
1. Place the canister (A) on the collector
housing (B) lining up the snaps (C) to the hooks (D) and secure by closing the snaps.
2. Connect two support arms (E) to mounting brackets on the impeller housing (F) and
canister cover (G). Secure with four M8x45 Hex Cap Screws (H), eight M8 Flat Washers (J), and four M8 Nylon Inser t Lock Nuts (K).
Figure 10
3. Place 8" hose clamps (L) on each end of the 30" hose (M).
4. Mount the hose (M) to the ports on the impeller (N) and canister cover (O) and secure by tightening t he scr ews on the hose clamps (L).
Figure 11
15
Canister Handle Assembly
The parts requir ed for this section are contained in the Handle Hardwar e P ac kage (PN: JC2CF-HD2).
Referring to Fi gur e 12:
1. Loosen the setscrew (A) in the handle (B) with a 4mm hex wrench.
2. Insert the handle tube (C) into the handle, lining up the hole so the setscrew can pass through.
3. Place the handle on the shaft (D) which is located on the side of the c anister, making sure that the setscrew sits on the flat edge of the shaft.
4. Place the lock washer (E) on the screw (F), then thread the scre w onto t he end of the shaf t to secure the handle.
5. Tighten the screw (F) and setscrew (A).
Figure 12
Filter Bag Assembly
Referring to Fi gur e 13:
1. Place t he threaded end of the hanger (A) into the tab (B) on the impeller housing.
2. Fasten with an M 10 flat washer (C), M10 lock washer (D) and M10 hex nut (E) and tighten with a 17mm wrench.
3. Slide the filter bag loop (F) over the hanger hook (G).
4. Place an 8" hose clamp (H) over the sleeve (J).
5. Slide the opening of the sleeve (J) over the port (K) on the impeller housing and secure by tightening t he clamp with a screwdriver.
6. Thread the retainer strap (L) through the loops on the filter bag and fasten to the collector housing (M).
Figure 13
16
Electrical Connections
All electrical connections
must be done by a qualified electrician . All adjustments or repai rs must be done with the dust coll ector disco nnected from the power source, unplugged. Failure to comply may result in serious injury!
The JC-3 is rat ed at 3 Phase 230V. The JC-3 i s not supplied wit h a plug. Use a plug and outlet rated at least 20amps. The circuit for the machine should al so be protected by at least a 20 amp circuit break er or fuse.
Keep in mind t hat a circuit bei ng used by other machines: tool s, light s, heaters, et c. at the same time will add to the electrical l oad. A dedicated circuit to t he dust coll ector will giv e you the best results since dust collectors are generally used at the same time other t ools are running.
Before hooking up to the power source, make sure that the switch is in the off position.
Turning th e Machine On & Off
Before hooking up to the power source, make sure that the switch is in the off position.
Turn the dust col lector on by pressing the St art button. Press the Stop button to tur n off the dust collector.
Maintenance
2. Unhook the fi lter bag from the hanger and shake the bag so that the majority of the dust falls int o the collector bag.
3. Loosen the retaining strap, and r em ov e the filter bag fr om the housi ng.
4. Turn t he bag i nsi de out and clean.
5. Turn t he bag outside in and re-attach to the housing using the r etainer strap to secure.
Removing the Collector Bag – All Models
1. Disconnect the machine from the power source.
2. Remov e the col lector bag by pushing the ring of the collector bag upwards and pulling the bag out at an angle.
3. Empty the c ontents into an appropriate container.
4. Turn t he bag i nsi de out and clean.
5. Turn t he bag outside in and insert into the housing.
To replace the collector bag, refer to the Collector Housing and Collector B ag sect ion.
Use the proper type hose to connect the dust collector to the machine being oper ated. Dryer vent hose is not acceptable for this purpose. Contact your nearest JET distributor f or the full line of JET Dust Collector Hoses and Accessories. Customize your installation and obtain maximum performance with JET's dust hoods, hoses, cl am ps, fit tings, and blast gates.
Never perform main tenance
on this machine before turning switch off and removing plug from power source. Failure to comply may cause serious injury!
Cleaning the Filter Bag – Filter Bag Model
Wearing a particle mask or
respirator for protection against fine dust particles during cleaning is highly recommended.
During first use and aft er cleaning, the filt er bag may allow some du st to e scape. This i s normal and will stop after a short period of time.
Clean both the filter and collector bags frequently to keep the collector's perf ormance at its optimum. To clean:
1. Disconnect the machine from the power
source.
Cleaning the Filter – Canister Model
Never perform main tenance
on this machine before turning switch off and removing plug from power source. Failure to comply may cause serious injury!
Clean both the filter and collector bags frequently to keep the collector's perf ormance at its optimum.
To clean the filter, turn the handle a couple of rotations so the dust f alls into the collector bag.
Motor
Make frequent inspections of the m otor fan and blow out (with l ow pressure air hose) or v acuum any accumulati on of foreign materi al in order to maintain normal motor ventilation.
Connecting the Dust Collector to a Machine
Grounding the Dust Collection System
Use the proper type hose to connect the dust collector t o the machine being oper ated. Dryer vent hose is not acceptable for this purpose. Contact your nearest JET distributor f or the full line of JET Dust Collector Hoses and Accessories. Customize your installation and obtain maximum performance with JET's dust hoods, hoses, cl am ps, fit tings, and blast gates.
You can also purchase the JET “Dust Collect ion How To Book” stock #JW1050 through your JET Distributor.
The dust collection system includes the dust collector and the hose, or ductwork you use to connect the tools. The dust collector is grounded though the ground wire in the cord. The hose or ductwork you use to connect the tool to t he dust col l ector must al so be grounded. To assist in grounding your system you can purchase the JET “Dust Coll ect or Grounding Kit ” stock # JW1053, and also the JET “Dust Collection Basics Video” stock # JW1050V through JET Distri butors
Parts
Ordering Replacement Parts
To order parts or reach our serv ice department, call 1-800-274-6848 between 7: 30 a.m. and 5:30 p. m. (CST), M onday through Fri day. Havi ng the Model Num ber and Seri al Number of your machine av ailable when you call will allow us to serve you quickly and accuratel y .
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Parts List – Main Body Assembly
1...............JC3-101.................. Motor................................................................. 3HP, 230V, 1Ph..........1
2...............JC3-102.................. Key.................................................................... 7x7x10........................1
3...............JC3-103.................. Seal Pad............................................................ ...................................1
4...............JC3-104.................. Motor Seat......................................................... ...................................1
5...............JC3-105.................. Impeller ............................................................. Dia.14”........................1
6...............JC3-10 6.................. Hex Flange Bolt................................................. M6x16 ........................8
7...............TS-155010.............. Flat Washer....................................................... M16............................1
8...............TS-0561072............ Hex Nut............................................................. 5/8”-18UNF.................1
9...............JC3-109.................. Seal Pad............................................................ ...................................2
10.............TS-1550061............ Flat Washe r....................................................... M8..............................4
11.............TS-2361081............ Lock Washer......................................................M8..............................4
12.............TS-1490031............ Hex Cap Screw.................................................. M8x20........................4
13.............JC3-113.................. Impeller Housing................................................ ...................................1
14.............JC3-114.................. Separator........................................................... ...................................1
15.............JC3-115.................. Serrated Hex Flange Nut *................................. M8............................34
16.............JC3-116.................. Seal Pad............................................................ ...................................1
17.............JC3-117.................. Hex Flange Bolt *............................................... M8x20......................16
18.............JC3-118.................. Inlet Tube.......................................................... ...................................1
19.............JC3-119.................. Hex Flange Bolt *............................................... M8x12......................78
20.............TS-1534042............ Pan Head Screw................................................ M6x12........................8
21.............JC3-121.................. Adapter.............................................................. 3 x Dia.4”....................1
22.............TS-1533042............ Pan Head Screw * ............................................. M5x12 ........................1
23.............JC3-123.................. Cover................................................................. ...................................2
24.............JC3-124.................. Seal Pad............................................................ ...................................1
25.............JC3-125.................. Funnel ............................................................... ...................................1
26.............JC3-126.................. Hose Clamp.......................................................8”................................2
27.............JC3-127.................. Hose.................................................................. Dia.8” x 9”...................1
28.............JC3-128.................. Drum Cover....................................................... ...................................1
29.............JC3-129.................. W ire Hoop **...................................................... ...................................3
30.............JC3-130.................. Eye Bolt **......................................................... ...................................3
31.............TS-1540041............ Hex Nut **..........................................................M6..............................3
32.............TS-2361061............ Lock Washer **.................................................. M6..............................3
33.............TS-1550041............ Flat Washe r **................................................... M6..............................3
34.............JC3-134.................. Seal Pad............................................................ ...................................1
35.............JC3-135.................. Plastic Collection Bag (Set of 5)......................... 37-3/8” x 45-1/4”.........1
36.............JC3-136.................. Leg, Upper......................................................... ...................................3
37.............JC3-137.................. Connection Bracket ........................................... ...................................3
38.............JC3-138.................. Leg, Lower......................................................... ...................................3
39.............JC3-139.................. Connecting Joint................................................ ...................................3
40.............JC3-140.................. Leg, S hor t Extension.......................................... ...................................3
41.............JC3-141.................. Foot................................................................... ...................................3
42.............TS-1490101............ Hex Cap Screw *............................................... M8x55 ........................3
43.............JC3-143.................. Support P late..................................................... ...................................3
44.............TS-1541031............ Nylon Insert Lock Nut *...................................... M8..............................3
45.............JC3-145.................. Base.................................................................. ...................................1
46.............JC3-146.................. Caster................................................................ ...................................4
47.............TS-0561031............ Hex Nut............................................................. 3/8”-16UNC................4
48.............TS-2361101............ Lock Washer *................................................... M10............................4
49.............TS-1550071............ Flat Washe r *..................................................... M10............................8
50.............TS-1540081............ Hex Nut **..........................................................M12............................2
51.............JC3-151.................. Separator P late **.............................................. ...................................1
52.............JC3-152.................. Bushing **.......................................................... ...................................1
53.............JC3-153.................. Hose Clamp **................................................... 3/4".............................2
54.............JC3-154.................. Clear Hose........................................................ 1/2”.............................1
55.............JC3-155.................. Overload Switch................................................. 18A.............................1
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56.............JC3-156.................. Power Lamp ...................................................... Green.........................1
57.............JC3-157.................. Push Button Switch............................................ ...................................1
58.............JC3-158.................. Switch Plate....................................................... ...................................1
59.............JC3-159.................. Switch Box......................................................... ...................................1
60.............JC3-160.................. Strain Relief....................................................... ...................................2
61.............JC3-161.................. Power Cord ....................................................... ...................................1
62.............JC3-162.................. Tappi ng S c r ew................................................... M3.5x32(AB)...............2
63.............TS-1550021............ Flat Washe r....................................................... M4..............................2
64.............TS-2284082............ Pan Head Screw................................................ M4x8..........................2
65.............TS-0733041............ External Tooth Lock Washer.............................. 1/4..............................2
66.............990821.................... Pan Head Screw................................................ M5x6 ..........................2
67.............JC3-167.................. Motor Cord........................................................ ...................................1
68.............JC3-168.................. Strain Relief....................................................... ...................................1
69.............JC3-169.................. Plug Sleeve **.................................................... ...................................1
70.............JC3-170.................. Latch Hook........................................................ C-0310-2 ....................3
71.............JC3-171.................. Rivet.................................................................. 3.2x6/6.4.....................6
72.............JC3-172.................. Housing............................................................. ...................................1
73.............JC3-173.................. Support Leg....................................................... ...................................3
74.............JC3-174.................. Snap Ring.......................................................... ...................................1
75.............JC3-175.................. Plastic Collection Bag (Set of 5)......................... 31-1/2” x 27-1/2”.........1
................. JC3-HD1................. Hardware Package (not shown)......................... ...................................1
................. JC3-HD2................. Hardware Package (not shown)......................... ...................................1
* Included in JC3-HD1 Hardware Package ** Included in JC3-HD2 Hardware Package
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Exploded View – Main Body Assembly
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Parts List – JC-2CF Canister Filter Assembly
1...............JC2CF-101..............Support P late * .................................................. ...................................4
2...............TS-1541031............ Nylon Insert Lock Nut *...................................... M8..............................4
3...............TS-1550061............ Flat Washer *..................................................... M8..............................8
4...............TS-1490081............ Hex Cap Screw *............................................... M8x45 ........................4
5...............JC3-11 9.................. Hex Flange Bolt *............................................... M8x12........................4
6...............JC2CF-106..............Support A rm ...................................................... ...................................2
7...............JC3-126.................. Hose Clamp.......................................................8” ................................2
8...............JC2CF-1 0 8 ..............Hose.................................................................. Dia.8” x 30”.................1
9...............JC3-17 1.................. Rivet.................................................................. 3.2 x 6/6.4.................22
10.............JC2CF-110..............Latch ................................................................. CS-1113.....................7
11.............JC2CF-111..............Canister Cover................................................... ...................................1
12.............JC3-115.................. Serrated Hex Flange Nut ...................................M8..............................4
13.............JC2CF-113..............Support Brace.................................................... ...................................2
14.............JC2CF-114..............Tapping Screw................................................... M4x8 (B)...................16
15.............JC3-170.................. Latch Hook........................................................ C-0310-2 ....................4
16.............JC2CF-116..............Rubber Pac k ing................................................. ...................................1
17.............JC2CF-117..............Filter.................................................................. 2 Micron.....................1
17A...........JC2CF-117A........... Canister Filter Assembly.................................... ...................................1
18.............JC2CF-118..............E-Ring............................................................... ETW-9........................2
19.............JC2CF-119..............Handl e ** ........................................................... ...................................1
20.............JC2CF-120..............Handl e Tube **.................................................. ...................................1
21.............TS-2361061............ Lock Washer **.................................................. M6............................17
22.............TS-1534042............ Pan Head Screw **............................................ M6x12........................1
23.............JC2CF-123..............Seal Pad............................................................ ...................................1
24.............TS-1482021............ Hex Cap Screw.................................................. M6x12........................8
25.............JC2CF-125..............Press Plate........................................................ ...................................4
26.............JC2CF-126..............Strip................................................................... ...................................4
27.............JC2CF-127..............Scraper.............................................................. ...................................4
28.............TS-1540041............ Hex Nut............................................................. M6............................16
29.............TS-1482051............ Hex Cap Screw.................................................. M6x25........................8
30.............TS-1550041............ Flat Washe r....................................................... M6............................16
31.............JC2CF-131..............Upper Shaft....................................................... ...................................1
32.............JC2CF-132..............Oblique Gear Wheel .......................................... M2, 16T......................2
33.............JC2CF-133..............Spring Pin.......................................................... M3x26........................2
34.............JC2CF-13 4 ..............Fiber Was h e r..................................................... ...................................1
35.............JC2CF-135..............Axle Housing (ASM)........................................... ...................................2
36.............JC2CF-136..............Shaft.................................................................. ...................................1
37.............JC2CF-137..............Lower Shaft....................................................... ...................................1
................. JC2CF-HD1............ Hardware Package (not shown)......................... ...................................1
................. JC2CF-HD2............ Handl e Har dware Pack age (not shown) ............. ...................................1
* Included in JC2CF-HD1 Har dware Pack age ** Included in JC2CF -HD2 Handle Hardware Package
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Exploded View – JC-2CF Canister Filter Assembly
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Parts List – 5 Micron Filter Bag Assembly
1...............JC5FB-101.............. Hanger .............................................................. .................................. 1
2...............TS-1550071............ Flat Washer *..................................................... M10............................1
3...............TS-2361101............ Lock Washer *................................................... M10............................1
4...............TS-1540071............ Hex Nut *........................................................... M10............................1
5...............JC3-126.................. Hose Clamp.......................................................8” ................................1
6...............JC5FB-106.............. Filter Bag........................................................... 5 Micron .....................1
7...............JC5FB-107.............. Retainer Strap................................................... ...................................1
................. JC5FB-HD...............Hardware Package (not shown)......................... ...................................1
* Included in JC5FB-HD Hardware Package
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Wiring Diagram
25
Notes
26
Notes
27
WMH Tool Gr ou p
2420 Vantage Drive
Elgin, Illinois 60123
Phone: 800-274-6848
www.wmhtoolgroup.com
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