Jet JB-10P, 751005, JB-10R, 751010 Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
Portable Plate Beveling Machine
Models JB-10P, JB-10R
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-751005 Ph.: 800-274-6848 Edition 1 10/2017 www.jettools.com Copyright © 2017 JET
1.0 IMPORTANT SAFETY
INSTRUCTIONS
1.1
General power tool safety warnings
WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery operated (cordless) po wer to ol.
Work area safety
Keep work area clean and well lit.
dark areas invite ac cid ent s.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
create sparks which may igni te the dust o r fumes.
Keep children and bystanders away while operating a power tool.
you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a GFCI (ground fault circuit interruptor) protected supply.
reduces the risk of electric shock.
Failure to foll ow all instructi ons listed bel ow
Cluttered or
Power tools
Distractions can cause
Unmodified plugs and matching outlets will
There is an incre ased risk of electri c
Water entering a power tool will
Damaged or entangled cords
Use of a
Use of a GFCI
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while y ou are tired or under the influence of drugs, alcohol or medication.
moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection.
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
finger on th e switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the powe r tool on.
attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
the power tool i n unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.
long hair can be caught in m oving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
can cause severe injury within a fraction of a second.
Power tool use and care
Do not force the power tool. Use the correct power tool for your application.
power tool will do the job better and safer at the rate for which it wa s designed.
Do not use the power tool if the switch does not turn it on and off.
controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
reduce the risk of starting the power tool accidentally.
2
A
Protective equi p ment su ch as
Carrying power tools with your
A wrench or a key lef t
This enables bett er control of
Loose clothes, jew el ry or
Use of
A careless action
The correct
Any power tool that cannot be
Such preventive safety measures
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
dangerous i n t he hands of unt rained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before
Many accidents are caused by poorly
use.
maintained powe r tool s.
Keep cutting tools sharp and clean.
maintained cutting tools with sharp cutting edges are less likely t o bind and are e asier to cont rol .
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into a ccount the worki ng conditions and the work to be pe rformed.
for operations different from those intended could result in a hazardous situ at i on.
Keep handles and grasping surfaces dry, clean and free from oil and grease.
and grasping surf ac es do not all ow f or safe h an dlin g and control of t he tool in unexpected situati ons.
Service
Have your power tool serviced by a qualified repair person using only identical replacement
This will ensure that the safety of the power
parts.
tool is maintained.
Additional
Hold power tool by insulated gripping surfaces, because the cutter may contact its own cord.
Cutting a “live” wire may ma ke exposed metal pa rts of the power t ool “live” and shock the op erator.
Use clamps or another practical way to secure and support the workpiece to a stable platform.
Holding the wo rk by your hand or against the body leaves it unstable and may lead to loss of control.
Power tools are
Properly
Use of the p ower tool
Slippery handles
1.2 Specific safety warnings for plate
beveling machine
This beveli ng machi ne is designed a nd inte nde d for use by properly trained and experienced personnel only.
proper and safe operation of a plate beveling machine, do not use until proper training and knowledge have been obtained.
Do not use this beveling machine for other than its intended use.
disclaims any real or implied warranty and holds itself har mless from any i njury that ma y result from that use.
CALIFORNIA PROPOSITION 65 WARNING:
product contains chemicals known to the State of California to cause cancer, or birth def ects or othe r reproductive harm.
This product, when used for welding, cutting, or
working with metal, produces fumes, gases, or dusts which contain chemicals known to the Stat e of California to c ause birth defects and, in some cases, cancer. (Cali fornia Health and Safet y Code Section
25249.5 et seq.)
Prevent unauthorized use of machine
machine is not bei ng used, remov e safety key from on/off switch a nd store in safe location.
Feed workpiece against direction of cutter rotation only
and its acces sories to help i dentify proper direction.
Only use blade inserts designed for the cutterhead of the beveling machine
attempt to m odify the c utterhead o r use inse rts that fail to comply with machine specifications. Make sure all inserts are securely fastened in cutterhead before operat i ng machine.
If you are not familiar with the
If used for other purposes, JET
This
. When
. Arrows are provided on the machine
. Do not
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious or possibly fatal injury.
3
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
1.1 General power tool safety warnings
1.2 Specific safety warnings for plate beveling machine .................................................................................. 3
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 4
4.0 Specifications ................................................................................................................................................. 5
4.1 Chamfering capacities ................................................................................................................................ 6
5.0 Setup and assembly ....................................................................................................................................... 7
5.1 Shipping contents ....................................................................................................................................... 7
5.2 Setup options ............................................................................................................................................. 7
6.0 Electrical connections .................................................................................................................................... 7
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 7
6.2 Extension cords .......................................................................................................................................... 8
7.0 Adjustments ................................................................................................................................................... 8
7.1 Tools required for adjustments ................................................................................................................... 8
7.2 Depth of cut ................................................................................................................................................ 8
7.3 Chamfer angle ............................................................................................................................................ 8
7.4 Bead positioning ......................................................................................................................................... 8
8.0 Operations ...................................................................................................................................................... 9
8.1 On/off switch ............................................................................................................................................... 9
8.2 Portable operation ...................................................................................................................................... 9
8.3 Fixed position ............................................................................................................................................. 9
8.4 Chamfering small pieces ............................................................................................................................ 9
9.0 User-maintenance ........................................................................................................................................ 10
9.1 Blade insert rotation/replacement ............................................................................................................. 10
9.2 Cutterhead replacement ........................................................................................................................... 10
9.3 Additional servicing .................................................................................................................................. 10
10.0 Troubleshooting JB-10P, JB-10R ............................................................................................................... 11
11.0 Replacement Parts ..................................................................................................................................... 11
11.1.1 JB-10P Portable Plate Beveling Machine – Exploded View ................................................................ 12
11.1.2 JB-10P Portable Plate Beveling Machine – Parts List ......................................................................... 13
11.2.1 JB-10R Portable Plate Beveling Machine – Exploded View ................................................................ 15
11.2.2 JB-10R Portable Plate Beveling Machine – Parts List ........................................................................ 16
12.0 Electrical connections ................................................................................................................................ 18
13.0 Warranty and Service ................................................................................................................................. 19
.............................................................................................................. 2
3.0 About this manual
This manual is provided by JET covering the safe operation and maintenance procedures for a JET Portable Plate Beveling Machine. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand th e entire contents of this manual before attempting a ssembly
or operation. Failure to comply may cause serious injury.
Register your product using the mail-in card provided, or register online: http://www.jettools.com/us/en/service-and-support/product-registration/
4
4.0 Specifications
Table 1
Model number Stock number 751005 751010
Motor and Electricals
Motor type DC servo, brushless, fan cooled Horsepower 1HP (728 W) Motor phase single Motor voltage 115 V Cycle 60/50 Hz Listed FLA (full load amps) 10 A Motor speed variable, 2000-5000 RPM variable, 2000-6000 RPM PC board 310V DC output, 115VAC input Power transfer Direct drive On/off switch Magnetic switch, with removable safety key Power cord and plug ST-201 3x14AWG 300V, 9 ft., 15A plug Recommended circuit size 1 15 A Sound emission without load 2 70dB
Capacities
Chamfer angle range 15° to 45° Maximum chamfer width 3/8 in. (9.5 mm) at 45° Guide plate adjustment stops 15°, 30°, 45° Number of blade inserts 5 (indexable) Guide plate length 9 in. (230 mm) Minimum workpiece thickness 1/8 in. (3 mm)
Main materials
Motor housing and end shields Aluminum/sheet metal aluminum Blade inserts Carbide steel Guide plates Steel Handles Polymer, rubber Polymer
General Dimensions
Overall dimensions L x W x H (approx.) 370 x 230 x 230 mm (14.6 x 239 x 9 in.) Shipping dimensions L x W x H (approx.) 400 x 280 x 300 mm (15.7 x 11 x 11.8 in.)
Weights
Net weight (approx.) 9.3 kg (20.46 lbs) 8.3 kg (18.26 lbs) Shipping weight (approx.) 10 kg (22 lbs) 9 kg (19.8 lbs)
JB-10P JB-10R
1
subject to local/national electrical codes.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
L = length, W = width, H = height, D = depth n/a = not applicable
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
5
4.1 Chamfering capacities
a X Y b
45°
30°
15°
Figure 4-1: chamfering capacity (straight blade inserts)
w = chamfer width. Maximum chamfer width (w) is attainable at 45-deg.
7 mm
(0.28 in.)
3.3 mm
(0.13 in.)
1.4 mm
(0.06 in.)
7 mm
(0.28 in.)
5.8 mm
(0.23 in.)
5.2 mm
(0.20 in.)
5 mm
(0.19 in.)
2.9 mm
(0.11 in.)
1.3 mm
(0.05 in.)
6
5.0 Setup and assembly
5.1 Shipping contents
Inspect contents for shipping damage or part shortages. If either is found, contact your distributor. Do not discard carton or packing material until machine is set up and running satisfactorily.
1 Plate Beveling machine 1 Push plate 1 Pedestal 1 Prop stand (Model JB-10R only) 5 Carbide blade inserts, preinstalled *. 1 Operator’s manual (not shown) 1 Product registration card (not shown)
* Model JB-10P is provided with straight carbide blade inserts (preinstalled) for making flat bevels.
* Model JB-10R is provided with R5 radiused inserts (preinstalled) and R3 radiused inserts for making rounded bevels.
6.1 GROUNDING INSTRUCTIONS
1. All Grounded, Cord-connected Tools:
This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
5.2 Setup options
The Plate Beveling Machine may be used in portable or hand-held position, as shown in Figure 8-2; or mounted to a workbench in fixed position as shown on cover photo. If mounting to workbench, attach the pedestal using the provided wing screws, and use appropriate fasteners (not provided) to secure to bench.
NOTE: When mounting in fixed position, install guard plate, shown in Figure 8-3. When using as portable machine, leave guard plate off.
6.0 Electrical connections
Electrical connections should
be made by a qualified electrician in compliance with all relevant codes. Failure to comply may cause serious injury.
The JB-10 series Beveling Machine is prewired for single phase, 115V power. It is provided with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 6-1.
Before connecting to power source, be sure switch is in off position.
It is recommended that the Plate Beveling Machine be connected to a dedicated 15 amp circuit with circuit breaker or fuse. If fuses are used, they should be time-delay fuse marked “D”. Local
codes take precedence over recommendations.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure 6-
1.
Figure 6-1
7
6.2 Extension cords
The use of extension cords is discouraged. Try to position machines within reach of the power source. If an extension cord must be used, make sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 2 shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Ampere Rating
More Than
00 06 18 16 16 14 06 10 18 16 14 12
10 12 16 16 14 12 12 16 14 12
Not More Than
Volts Total length of cord in feet
120 25 50 100 150 AWG
Not Recommended
Extension Cord Recommendations
Table 2
7.0 Adjustments
Note: Figures may show either JB-10P or JB-10R, but procedures are identical for both models, unless indicated otherwise.
7.1 Tools required for adjustments
Hex (Allen) wrenches, 2.5, 5 mm Open-end wrench, 14 mm
7.2 Depth of cut
1. Loosen locking handle (A, Figure 7-1) on each side of machine.
2. Rotate knob (B) until desired depth is shown on scale in millimeters (C, Figure 7-2). NOTE: The scale is only a general guide based upon 45° position. Actual depth will vary depending upon chamfering angle.
3. Retighten locking handles (A). Note: Locking handles are adjustable: Lift up
on handle, rotate it to more convenient position, then release.
Figure 7-1: adjustments
Figure 7-2: adjustments
7.4 Bead positioning
Steel beads in the guide plates can be positioned to reduce friction between workpiece and guide plates, resulting in smoother, more rapid progress of the cut. This is particularly useful when workpiece surface is rough or textured.
1. Loosen hex nut (F wrench.
2. Turn set screw (F raise steel bead (G) slightly above guide plate surface.
3. Retighten hex nut(s).
, Figure 7-3) with 14mm
1
) with 5mm hex wrench to
2
7.3 Chamfer angle
1. Remove stop screw (D1, Figure 7-2) on both sides of machine.
2. Loosen screw (D
3. Tilt guide plate assembly (E) until screw hole aligns with 15, 30 or 45 degrees.
4. Insert stop screw (D
5. Tighten all four screws.
) on both sides of machine.
2
) on both sides.
1
Figure 7-3: bead positioning
8
8.0 Operations
8.1 On/off switch
Switch has removable safety key to prevent unauthorized use of machine (Figure 8-1). Move switch to OFF and pull out key; store key in safe place. Key must be reinserted to start machine.
Do not turn ON machine while
cutterhead is engaging workpiece. Position machine so that cutter blades can be introduced gradually into workpiece.
8.3 Fixed position
1. Unplug machine from power source.
2. Install pedestal to machine using provided wing screws (model JB-10P), and mount to a stable surface, such as table or work bench. Additional fasteners required.
3. Install guard plate with screw (C, Figure 8-3). Note: A set screw limits depth of the guard screw so that guard plate can still swing freely when tightened down.
Always install cutter guard
in stationary operations w hich will allow its use.
Figure 8-1: safety key
8.2 Portable operation
1. Unplug machine from power source.
2. Set depth and angle of chamfer (see sect.
7.0). Make sure adjustment handles and screws are tightened securely.
3. Turn speed dial (A, Figure 8-2) to “0”.
4. Plug machine into power source, and turn on switch.
5. Adjust speed dial (A). Red light near dial will illuminate.
6. Position machine at edge of workpiece, and slide in direction of arrow on machine (B, Figure 9-10). Hold machine securely during operation. Rate of feed will depend upon workpiece structure and size of chamfer. The majority of chamfer cuts can be made with a single pass.
4. Turn speed dial to “0”.
5. Connect machine to power and adjust speed dial. Red light near dial will illuminate.
6. Keep workpiece firmly against guide plates and slide it against cutterhead rotation, as shown in Figure 8-3.
Figure 8-3: stationary operation
8.4 Chamfering small pieces
Multiple, small workpieces can be chamfered at once, when machine is secured in fixed position.
Position workpiece(s) inside push plate (Figure 8-
4). Use clamp to secure them to plate. Make sure
clamp handle will not interfere with push plate movement.
Keep push plate firmly against guide plates, and slide push plate across cutter in direction of arrow (D, Figure 8-4). Keep fingers away from cutterhead area.
Figure 8-2: portable operation
9
Figure 8-4: push plate
Figure 9-1: blade insert rotation/replacement
9.0 User-maintenance
Always disconnect power to machine (unplug) before doing maintenance. Failure to do this may result in serious personal injury.
After each use, clean chips and shavings from the machine. Use brush or vacuum, not bare hands.
Apply light coat of oil to exposed metal areas, such as guide plates and cutterhead, to inhibit rust.
Inspect blade insert edges; if dull, rotate or replace. Inspect power cord; if worn, cut, frayed or
damaged in any way, replace.
9.1 Blade insert rotation/replacement
Blade inserts are indexable; if one edge becomes worn or nicked, rotate insert for a fresh edge. When all four edges have become worn, replace all 5 inserts as a set.
To rotate/replace inserts:
1. Unplug machine from power source.
2. Remove 4 sc rews (D
off guide plate assembly.
3. Loosen set screw (Figure 9-1) with 2.5 mm hex
wrench, until blade insert can be removed.
4. Remove blade insert and rotate it 90-degrees.
Slide blade insert into position and securely tighten set screw.
Tip: Make a practice of rotating all inserts the same direction, to keep track of used edges.
cutterhead are securely tightened.
, D2, Figure 7-2) and lift
1
Make sure all set screws in
9.2 Cutterhead replacement
If cutterhead replacement is needed:
1. Unplug machine from power source.
2. Remove 4 sc rews (D off guide plate assembly.
3. Remove E-retaining rings (A, Figure 9-2 ) with pliers and unscrew both locking handles (B) with 2.5mm hex wrench.
4. Pull main body out of cutterhead cover.
5. Hold spindle stationary with 21mm wrench on the flats (C), while removing hex nut (D) with 23mm or adjustable wrench.
6. Remove old cutterhead and install new one. Make sure key is installed in keyway of spindle. Make sure cutterhead is securely tightened on shaft.
7. Reverse above procedure to reassemble.
, D2, Figure 7-2) and lift
1
Figure 9-2
9.3 Additional servicing
Any additional servicing should be performed by authorized service personnel.
10
10.0 Troubleshooting JB-10P, JB-10R
Symptom Possible Cause Correction *
Motor will not start Safety key removed from switch. Insert safety key to start machine.
Low voltage. Check power line for proper voltage.
Motor will not start: fuses or circuit breakers blow.
Motor overheats, overload protection activated.
Motor stalls, resulting in blown fuses or tripped circuit.
Motor slows when operating.
Open circuit in motor or loose connection.
Short circuit in line cord or plug. Inspect cord or plug for damaged insulation
Short circuit in motor or loose connections.
Incorrect fuses or circuit breakers in power line.
Motor overloaded. Allow machine to cool, then restart. Reduce
Air circulation through motor restricted. Clean motor fan with compressed air to
Motor overloaded. Reduce load on motor. Short circuit in motor or loose
connections. Low voltage. Correct the low voltage conditions.
Incorrect fuses or circuit breakers in power line.
Applying too much pressure to workpiece.
Cutterhead rotation too slow for workpiece.
Too deep of a cut. Reduce cutting depth. Make multiple passes
Blade inserts are dull. Rotate or replace inserts.
Inspect all lead connections on motor for loose or open connections.
and shorted wires. Inspect all connections on motor for loose or
shorted terminals or worn insulation. Install correct fuses or circuit breakers.
feed speed.
restore normal air circulation.
Inspect connections on motor for loose or shorted terminals or worn insulation.
Install correct fuses or circuit breakers.
Feed workpiece more slowly.
Increase rotation speed.
if needed.
Machine slides along workpiece with difficulty.
Loud, repetitive noise coming from machine.
* WARNING: Some corrections may require a qualified electrician.
Excess friction. Raise steel balls on guide plates to provide
smoother travel.
Motor fan is hitting fan cover. Tighten fan or shim cover. Bearing failure or motor malfunction. Have machine elements inspected, replace
parts as needed (qualified personnel only).
Table 3
11.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach ou r service department, call 1­800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.
11
11.1.1 JB-10P Portable Plate Beveling Machine – Exploded View
12
11.1.2 JB-10P Portable Plate Beveling Machine – Parts List
Index No Part No Description Size Qty
1 ............... JB-10P-01 ................ Pedestal .................................................................. ...................................... 1
2 ............... JB-10P-02 ................. Depth Adjust Nut .................................................... ...................................... 1
3 ............... JB-10P-03 ................. Cutter Guard ........................................................... ...................................... 1
4 ............... JB-10P-04 ................. Eccentric Wheel ...................................................... ...................................... 1
5 ............... JB-10P-05 ................. Cutterhead Set (with Blade Inserts) ......................... ...................................... 1
5-1 ............. JB-10P-5-1 ................ Cutterhead (no Blade Inserts).................................. ...................................... 1
5-2 ............. JB-10P-5-2 ................ Blade Inserts, Straight (set of 5) .............................. ...................................... 1
5-3 ............. JB-10P-5-3 ................ Cutterhead Screw .................................................... ...................................... 5
5-4 ............. JB-10P-5-4 ................ Blade Press Block ................................................... ...................................... 5
6 ............... JB-10P-06 ................. Front Motor Endshield ............................................ ...................................... 1
7 ............... JB-10P-07 ................. Motor Housing with Stator Winding ......................... ...................................... 1
7A .............. JB-10P-07A ............... Motor Assembly ....................................................... ...................................... 1
8 ............... JB-10P-08 ................. Speed Adjust Nut .................................................... ...................................... 1
8-1 ............. JB-10P-8-1 ................ Variable Resistor .................................................... ...................................... 1
8-2 ............. JB-10P-8-2 ................ VR Plate .................................................................. ...................................... 1
8-3 ............. F009923 .................... Socket Head Button Screw ...................................... M4-0.7x6 ....................... 2
9-0 ............. JB-10P-09 ................. Lock Handle ............................................................ ...................................... 2
9-1 ............. F006087 .................... E-Retaining Ring, Ext .............................................. E5 ................................. 2
9-2 ............. JB-10P-9-2 ................ Lock Handle Screw .................................................. M8 ................................. 2
10 ............. JB-10P-10 ................. U-Handle.................................................................. ...................................... 1
11 ............. BB-5205ZZ ................ Ball Bearing ............................................................. 5205ZZ ......................... 1
12-0 ........... JB-10P-12 ................. Motor Shaft ............................................................. ...... ................................ 1
12-1 ........... KEY5510 ................... Flat Key, Dbl Rd Hd ................................................. 5x5x10 mm ................... 1
13 ............. JB-10P-13 ................. Motor Driver ............................................................ ...................................... 1
14 ............. JB-10P-14 ................. Rear Motor Endshield ............................................. ...................................... 1
15 ............. BB-6201ZZ ................ Ball Bearing ............................................................. 6201ZZ ......................... 1
16 ............. JB-10P-16 ................. O-Ring (2532) ......................................................... ...................................... 1
17 ............. JB-10P-17 ................. Bearing Cover ......................................................... ...................................... 1
18-1 ........... JB-10P-18-1 .............. Guide Base B ......................................................... ...................................... 1
18-2 ........... JB-10P-18-2 .............. Guide Base A ......................................................... ...................................... 1
19 ............. JB-10P-19 ................. Small Guide Plate .................................................... ...................................... 1
19-1 ........... JB-10P-19-1 .............. Small Side Plate ...................................................... ...................................... 1
20 ............. JB-10P-20 ................. Large Guide Plate .................................................... ...................................... 1
20-1 ........... JB-10P-20-1 .............. Large Side Plate ...................................................... ...................................... 1
21 ............. JB-10P-21 ................. Fan........................................................................... ...................................... 1
22 ............. JB-10P-22 ................. Fan Cowl ................................................................. ...................................... 1
23 ............. JB-10P-23 ................. Steel Bead Screw .................................................... M10 ............................... 3
24 ............. JB-10P-24 ................. Guard Plate ............................................................. ...................................... 1
25-0 ........... JB-10P-25 ................. Power Switch .......................................................... ...................................... 1
25-1 ........... JB-10P-25-1 .............. Switch Plate ............................................................ ...................................... 1
26 ............. JB-10P-26 ................. Wing Screw.............................................................. M8x20 ........................... 4
27 ............. JB-10P-27 ................. Handle ..................................................................... ...................................... 1
28 ............. JB-10P-28 ................. Handle Shaft ............................................................ ...................................... 1
29 ............. JB-10P-29 ................. Rubber Handle ....................................................... ...................................... 1
30 ............. JB-10P-30 ................. Bearing ID Nut ........................................................ ...................................... 1
31 ............. JB-10P-31 ................. Bearing OD Ring ..................................................... ...................................... 1
32 ............. TS-1540071 .............. Hex Nut .................................................................... M10-1.5 ........................ 3
33 ............. TS-154010 ................ Hex Nut ................................................................... M16-1.5 ........................ 1
34 ............. JB-10P-34 ................. Hex Cap Screw ........................................................ M6-1.0x170 ................... 3
35 ............. F010988 .................... Flat Head Socket Screw .......................................... M5-0.8x14 ................... 11
36 ............. F005669 .................... Socket Head Cap Screw ......................................... M5-0.8X14 .................... 2
37 ............. F005670 .................... Socket Head Cap Screw ......................................... M6-1.0x14 ..................... 2
38 ............. TS-1503061 .............. Socket Head Cap Screw ......................................... M6-1.0x25 ..................... 4
39 ............. F001175 .................... Socket Head Button Screw ...................................... M4-0.7x8 ....................... 7
40 ............. F009919 .................... Socket Head Button Screw ...................................... M5-0.8x6 ....................... 1
41 ............. F001175 .................... Socket Head Button Screw ...................................... M4-0.7x8 ....................... 3
42 ............. F009923 .................... Socket Head Button Screw ...................................... M4-0.7x6 ....................... 4
43 ............. TS-1522011 .............. Socket Set Screw .................................................... M5-0.8x5 ....................... 2
44 ............. JB-10P-44 ................. Cable Gland ............................................................. MG20A .......................... 1
45 ............. JB-10P-45 ................. Cable with Plug ........................................................ 3x14AWG SJT 300V ..... 1
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Index No Part No Description Size Qty
46 ............. JB-10P-46 ................. Push Plate .............................................................. ...................................... 1
.................. LM000324 ................. Warning Label, JB-10P (not shown) ........................ 50x70mm ...................... 2
.................. LM000325 ................. ID Label, JB-10P (not shown) .................................. ...................................... 1
.................. JET-92 ....................... JET Logo (not shown) ............................................. 92x38mm ...................... 1
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11.2.1 JB-10R Portable Plate Beveling Machine – Exploded View
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11.2.2 JB-10R Portable Plate Beveling Machine – Parts List
Index No Part No Description Size Qty
1 ............... JB-10R-01 ................. Pedestal ................................................................... ...................................... 1
2 ............... JB-10R-02 ................. Depth Adjust Nut ..................................................... ...................................... 1
3 ............... JB-10R-03 ................. Cutter Cover ............................................................ ...................................... 1
4 ............... JB-10R-04 ................. Depth Adjust Screw ................................................. M8 ................................ 1
5 ............... JB-10P-05 ................. Cutterhead Set (with Blade Inserts) ......................... ...................................... 1
5-1 ............. JB-10P-5-1 ................ Cutterhead (no Blade Inserts).................................. ...................................... 1
5-2 ............. 751015 ...................... Blade Inserts, Radiused (set of 5) ........................... R3 ................................. 1
.................. 751017 ...................... Blade Inserts, Radiused (set of 5) ........................... R5 ................................. 1
5-3 ............. JB-10P-5-3 ................ Cutterhead Screw .................................................... ...................................... 5
5-4 ............. JB-10P-5-4 ................ Blade Press Block.................................................... ...................................... 5
6 ............... JB-10R-06 ................. Front Motor Endshield ............................................. ...................................... 1
7 ............... JB-10R-07 ................. Motor Housing with Stator Winding ......................... ...................................... 1
7A .............. JB-10R-7A ................. Motor Assembly ....................................................... ...................................... 1
8 ............... JB-10P-08 ................. Speed Adjust Nut ..................................................... ...................................... 1
8-1 ............. JB-10P-8-1 ................ Variable Resistor ..................................................... ...................................... 1
8-2 ............. JB-10P-8-2 ................ VR Plate................................................................... ...................................... 1
8-3 ............. F009923 .................... Socket Head Button Screw ..................................... M4-0.7x6 ....................... 6
9 ............... JB-10P-09 ................. Lock Handle ............................................................. ...................................... 2
9-1 ............. JB-10R-9-1 ................ Side Washer ............................................................ ...................................... 2
9-2 ............. JB-10R-9-2 ................ Lock Handle Screw .................................................. M8 ................................. 2
10 ............. JB-10P-10 ................. U-Handle.................................................................. ...................................... 3
11 ............. BB-5205ZZ ................ Ball Bearing ............................................................. 5205ZZ ......................... 1
12 ............. JB-10P-12 ................. Motor Shaft .............................................................. ...................................... 1
12-1 ........... KEY5510 ................... Flat Key, Dbl Rd Hd ................................................. 5x5x10 mm ................... 1
13 ............. JB-10R-13 ................. Motor Driver ............................................................. ...................................... 1
14 ............. JB-10R-14 ................. Rear Motor Endshield .............................................. ...................................... 1
15 ............. BB-6201ZZ ................ Ball Bearing ............................................................. 6201ZZ ......................... 1
16 ............. JB-10P-16 ................. O-Ring .................................................................... 2532 .............................. 1
17 ............. JB-10P-17 ................. Bearing Cover .......................................................... ...................................... 1
18-1 ........... JB-10P-18-1 .............. Guide Base B .......................................................... ...................................... 1
18-2 ........... JB-10P-18-2 .............. Guide Base A .......................................................... ...................................... 1
19 ............. JB-10P-19 ................. Small Guide Plate .................................................... ...................................... 1
19-1 ........... JB-10R-19-1 .............. Small Side Plate ...................................................... ...................................... 1
20 ............. JB-10P-20 ................. Large Guide Plate .................................................... ...................................... 1
20-1 ........... JB-10R-20-1 .............. Large Side Plate ...................................................... ...................................... 1
21 ............. JB-10P-21 ................. Fan........................................................................... ...................................... 1
22 ............. JB-10R-22 ................. Fan Cowl.................................................................. ...................................... 1
23 ............. JB-10P-23 ................. Steel Bead Screw .................................................... M10 ............................... 3
24 ............. JB-10P-24 ................. Guard Plate ............................................................. ...... ................................ 1
25 ............. JB-10P-25 ................. Power Switch ........................................................... ...................................... 1
25-1 ........... JB-10P-25-1 .............. Switch Plate ............................................................. ...................................... 1
30 ............. JB-10P-30 ................. Bearing ID Nut ......................................................... ...................................... 1
31 ............. JB-10P-31 ................. Bearing OD Ring...................................................... ...................................... 1
32 ............. TS-1540071 .............. Hex Nut ................................................................... M10-1.5 ......................... 3
33 ............. TS-154010 ................ Hex Nut .................................................................... M16-1.5 ......................... 1
34 ............. JB-10P-34 ................. Hex Cap Screw ........................................................ M6-1.0x170 ................... 4
35 ............. F010988 .................... Flat Head Socket Screw .......................................... M5-0.8x14 ................... 11
36 ............. F005669 .................... Socket Head Cap Screw ......................................... M5-0.8x14 ..................... 6
38 ............. TS-1503061 .............. Socket Head Cap Screw ......................................... M6-1.0x25 .........
39 ............. F001175 .................... Socket Head Button Screw ...................................... M4-0.7x8 ....................... 7
40 ............. F009919 .................... Socket Head Button Screw ...................................... M5-0.8x6 ....................... 1
42 ............. F009923 .................... Socket Head Button Screw ...................................... M4-0.7x6 ....................... 4
43 ............. TS-1522011 .............. Socket Set Screw .................................................... M5-0.8x5 ....................... 2
44 ............. JB-10P-44 ................. Cable Gland ............................................................. MG20A .......................... 1
45 ............. JB-10P-45 ................. Cable with Plug ........................................................ 3x14AWG SJT 300V ..... 1
46 ............. JB-10P-46 ................. Push Plate ............................................................... ..... ................................. 1
47 ............. TS-1503071 .............. Socket Head Cap Screw ......................................... M6-1.0x30 ..................... 1
48 ............. JB-10R-48 ................. Rubber Pad ............................................................. ...................................... 1
49 ............. TS-1522011 .............. Prop Stand ............................................................... ...................................... 1
............ 4
16
Index No Part No Description Size Qty
50 ............. TS-1490021 .............. Hex Cap Screw ........................................................ M8-1.25x16 ................... 1
.................. LM000329 ................. Warning Label, JB-10R (not shown) ........................ 60x35mm ...................... 2
.................. LM000326 ................. ID Label, JB-10R (not shown).................................. ...................................... 1
.................. JET-92 ....................... JET Logo (not shown) ............................................. 92x38mm ...................... 1
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12.0 Electrical connections
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13.0 Warranty and Service
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
19
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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