JET JAT-300, JAT-301 Operating Instructions and Parts Manual

Pneumatic Ratchet Wrench
#505301, JAT-301 #505302, JAT-302
JAT-301 shown
Operation & Parts Manual
M-505300
08/2019
427 New Sanford Road
LaVergne, TN 37086
Ph.: 800-274-6848
www.jettools.com
Copyright © 2015 JET
JET
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)  Accessories carry a limited warranty of one year from the date of receipt.  Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines, may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with
any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not
2 JAT-301,302 Ratchet Wrenches
Safety warnings
General air tool warnings
1. Read and understand this entire manual before attempting assembly or operation.
2. Read and understand all warnings posted on the tool and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace warning labels if they become obscured or removed.
4. Do not use this tool for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
5. Always wear approved safety glasses or face shield while using this tool. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)
6. Wear ear protectors (plugs or muffs) if the noise exceeds safe levels.
7. Wear gloves and protective clothing if operation produces sparks or flying particles. Gloves should be tight-fitting, without frayed fingers or hanging threads. Keep hands and body away from the working area of tool.
8. Do not operate an air tool continually at full throttle without a work load on the tool.
9. The air tool must be properly lubricated before operating.
10. Never start a percussion type air tool (chipper, breaker, buster, etc.) without securing the tooling in the retainer and placing the tip against the work surface.
11. Do not operate air tool without its guards in place. Do not modify the tool.
12. Do not operate this tool while tired or under the influence of drugs, alcohol, or any medication.
13. Adopt a comfortable posture with proper balance, and maintain secure footing at all times. Non-slip footwear or anti-skid floor strips are recommended.
14. Do not wear loose clothing or jewelry. Confine long hair.
15. Excessive air pressure and too much free rotation may decrease life of the tool and may cause a hazardous situation.
16. Check air hoses for wear, and keep them away from heat and sharp edges. Repair or replace damaged air hose immediately. Do not carry tool by the air hose.
17. Air hose may cause tripping hazards; keep hose away from traffic areas.
18. Do not use this tool near flammable objects, or in potentially explosive environments. Do not use near live electrical wires.
19. Do not use power tools in damp or wet location, or expose them to rain. Keep work area well lighted.
20. Do not leave a connected tool unattended. When not in use, disconnect tool from air source.
21. Shut off air supply and discharge any residual pressure from tool before removing hose, making adjustments, changing accessories, or storing tool.
22. Make sure tool is switched off, and your finger off the trigger, before connecting to air supply.
23. Remove adjusting keys and wrenches before turning on tool.
24. Keep visitors a safe distance from the work area. Keep children away.
JET 3
25. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
26. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.
27. Repetitive motions and/or exposure to constant vibration can be harmful to hands and arms. Take frequent breaks and relax hands during extended operation. Change posture to avoid discomfort or fatigue.
28. Compressed air can be harmful if directed toward sensitive areas of the body, and may propel small particles caught in the air stream. Exercise proper caution.
29. Use only recommended accessories; improper accessories may be hazardous.
30. Maintain tools with care. Keep air tool clean and oiled for best and safest performance.
31. Do not use combustible gases, carbon dioxide, oxygen or any bottled gas as an air source for the tool. These can present risk of explosion and serious injury.
32. Do not lubricate the tool with combustible liquids, such as kerosene, diesel or jet fuel.
33. Do not dispose of this tool with normal household waste. Never dispose of the air tool into fire.
Specific warnings for Ratchet Wrench
34. This ratchet wrench is designed for removing and installing threaded fasteners, particularly in areas difficult to access with other tools. If you are not familiar with the proper and safe operation of a pneumatic ratchet wrench, do not use until proper training and knowledge have been obtained.
35. Use only sockets in good condition.
36. Never hold socket, drive or drive extension with your hand during operation.
37. Make sure workpiece is secure and will not shift while operating impact wrench. Do not hold workpieces with your hand.
38. Make sure fastener can withstand rated torque of ratchet wrench.
WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www. p65warnings.ca. gov.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint crystalline silica from bricks, cement and
other masonry products
arsenic and chromium from chemically
treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http:// www.p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions
are not heeded, it may result in serious, or even fatal, injury.
This means that if precautions
are not heeded, it may result in minor injury and/or possible tool damage.
4 JAT-301,302 Ratchet Wrenches
About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JAT-301 and JAT-302 Pneumatic Ratchet Wrench. This manual contains instructions on safety precautions, general operating procedures, maintenance procedures and parts breakdown. Your tool has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions set forth in this document.
The instructions and warnings in this manual may not encompass all possible workplace environments. The operator is expected to take appropriate precautions and exercise common sense. As with any tool operation, safety of operator and bystanders should be first priority.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Record the serial number and purchase information of your tool on the cover of this manual for quick access. Retain this manual for future reference. If the tool transfers ownership, the manual should accompany it.
JET 5
Tool specifications
Model number JAT-301 JAT-302
Stock number 505301 505302
Square drive 3/8 in. 1/2 in.
Bolt capacity 3/8 in. 3/8 in.
Anvil retainer type Ball detent Ball detent
Gear reduction 3:1 planetary gearset 3:1 planetary gearset
Maximum torque 50 lbf•ft (67.8 N•m) 50 lbf•ft (67.8 N•m)
Working torque 10-50 lbf•ft (13.6-67.8 N•m) 10-50 lbf•ft (13.6-67.8 N•m)
Free speed 200 RPM 200 RPM
Average air consumption 4 CFM 4 CFM
Air inlet 1/4 in. NPT 1/4 in. NPT
Air hose inside diameter 3/8 in. 3/8 in.
Required air pressure 90 psi (621 kPa) 90 psi (621 kPa)
Vibration value 4.5 m/s2 2.6 m/s2
Noise level 1 108 dB(A) 87 dB(A)
Rotation direction forward and reverse forward and reverse
Grip Inline Inline
Overall Length 10-1/2 in. (266.7 mm) 10-1/2 in. (266.7 mm)
Housing material Aluminum Aluminum
Net weight 2.60 lb. (1.18 kg) 2.63 lb. (1.19 kg)
Shipping weight 2.79 lb. (1.27 kg) 2.84 lb. (1.29 kg)
1
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
Specifications were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
6 JAT-301,302 Ratchet Wrenches
Setup and Assembly
Any missing parts or damage should be reported immediately to your JET damaged tool. Read this instruction manual thoroughly for operation, maintenance and safety instructions.
Box contents:
1 Ratchet wrench 1 Operation and parts manual 1 Warranty card
®
distributor. Do not use a
Operation
properly lubricated before operation. See “Lubrication” section.
1. Remove protective cap from air inlet (Figure
1). If an in-line oiler is not being used, add 4 or 5 drops of air tool oil (not included) in to the air inlet.
2. Blow out air line to remove any dirt or
moisture, then connect air supply hose to tool. Set air pressure to 90psi.
IMPORTANT: Connecting a quick-change coupling directly to the tool is not recommended, as vibration may cause the connection to fail. Instead, add a leader hose and install any quick-change couplings farther down the line.
3. Push drive socket (not included) onto anvil
until it clicks into position.
4. Select forward (F) or reverse (R) rotation on
the direction switch.
The ratchet wrench must be
Figure 1
withstand rated torque of ratchet wrench.
To loosen nut or bolt:
1. Select reverse rotation.
2. Place socket over nut, and grip tool firmly with both hands.
3. Gently squeeze throttle lever. Pressure against throttle lever determines speed of ratchet wrench.
Important: If tool cannot loosen nut, DO NOT raise air pressure above 90 psi. Use other methods or tools to loosen nut.
4. Release throttle lever to stop ratchet wrench.
To tighten nut or bolt:
1. Install nut as far as possible by hand.
2. Select forward rotation.
3. Place socket over nut, and grip tool firmly with both hands.
4. Gently squeeze throttle lever. Pressure against throttle lever determines speed of ratchet wrench.
Important: If tool stalls while tightening, DO NOT raise air pressure above 90 psi. If nut will not tighten, do not continue attempts to tighten nut with the ratchet wrench. Use other methods or tools to tighten nut.
5. Release throttle lever to stop ratchet wrench.
NOTE: Do not overtighten. Fasteners with critical torque settings should be fully tightened with a torque wrench.
Make sure nut or bolt can
Maintenance
Lubrication
The ratchet wrench should be lubricated daily (or before each use) with air tool oil through the air inlet. During continual operation, it should be re­oiled every 1 to 2 hours. This can be done with an in-line oiler, or manually. If done manually, proceed as follows:
1. Disconnect air hose from tool.
2. Place 4 or 5 drops of air tool oil into air inlet.
JET 7
NOTE: Air tool oil not provided; it is available at most major hardware and tool stores. SAE #10 oil or sewing machine oil may be used as a substitute. Do not use detergent oil.
3. Re-connect air. Run ratchet wrench at low throttle without load for a few seconds to distribute the oil throughout tool.
4. When finished operating ratchet wrench, disconnect air hose. Wipe off housing with a dry cloth. Place 4 or 5 drops of air tool oil into air inlet; re-connect air and run tool for a few seconds to distribute the oil. Disconnect air.
Storage
Avoid storing the ratchet wrench in very humid locations which promotes rusting of internal mechanisms. Always oil the tool and disconnect air hose before storage.
Air system requirements
1. Use proper air hose size (refer to tool specifications). The hose should be just long enough to serve the working area. Excessive hose length will cause pressure drop.
2. Make sure air compressor supplies clean, dry air at correct CFM for the tool.
3. Set air pressure to 90 psi.
Excess air pressure
and/or unclean air will shorten the tool’s life and may create a hazardous situation.
4. Drain water from air compressor tank daily, as well as any condensation from air lines. Water in the air line may enter the tool and cause damage.
5. Change filters on the air system on a regular basis.
6. Air-line pressure may be increased accordingly to compensate for extra-long air hoses (usually over 25 feet). Inside diameter of hose should be minimum 3/8-inch.
General Air Tool Information
If the air tool is not performing according to specifications, the following are among the most common causes. (See also “Troubleshooting” section.)
Contaminated air such as a dirty air system
or water in the system.
Using wrong size tool for the job.
Poor maintenance practices, such as using
excessive air pressure or air volume.
Improper or no lubrication.
Rule of Thumb
If it takes more than 8 seconds to tighten or loosen a bolt or nut with an air impact wrench at maximum setting, the air wrench is too small or the air compressor CFM is not powerful enough for the job. Continued use in either capacity will cause damage to the tool.
Tool Pressure
JET Air Tools operate on 70-to-100 psi (pounds per square inch) air pressure measured at the tool when the tool is operating. Set tool to 90 psi unless indicated otherwise. Pressure in excess of 100 psi will shorten the life of the tool.
Air System Recommendations
Equip the air compressor intake with a replaceable air filter that can be easily cleaned.
Use safety shut-off valves so air flow can be stopped quickly in case of a line break.
When using multiple hoses, air hoses should be larger than leader hose. Join multiple hoses directly, rather than with quick connect fittings which may cause pressure drops and tool power reduction.
Use anti-whip devices across hose couplings to prevent hose from whipping in the event of a hose failure or coupling disconnect.
8 JAT-301,302 Ratchet Wrenches
Always use moisture traps at the compressor for the main distribution line. Use moisture traps and in-line oilers on each downline that is to be used for air tools. (See Figure 2). Place oiler as close to air tool as possible for best lubrication.
Lubrication
Use a light oil containing rust inhibitors, such as SAE #10. Many JET air tools have integral oil reservoirs, which should be kept filled when in-line oilers are not used.
If greasing is required, use a grease that is highly water resistant for front case components on air impact wrenches, grinders and sanders.
Recycling
Protect the environment. Your tool contains materials which can be recovered or recycled. When its useful life has expired, please leave tool at a specialized facility.
Figure 2
Recommended arrangement of air piping and air line system
JET 9
Troubleshooting JAT-301/302 Ratchet Wrenches
Any disassembly of the tool should be done by qualified service personnel. For problems not addressed below, contact JET technical service at 800-274-6846.
Problem Possible cause Remedy
Tool will not start. Air valve closed or obstructed. Open valve; clear any obstructions.
Dirt or gum deposits on components.
Rotor vanes or other components are worn.
Throttle lever inoperable. Clean throttle lever mechanism to
Bearing(s) worn. Disassemble and inspect bearing.
Excessive or abnormal vibration.
Abnormal sound. Loose fasteners. Check tightness of housing and
Loss of power; erratic action.
Ratchets sufficiently, but will not remove fastener.
Housing becomes hot during operation.
Severe air leakage. (Note: Minimal escape of air is often normal for air tools.)
Bearings worn. Disassemble and inspect bearing.
Low air pressure. Verify compressor has proper CFM
Moisture or obstruction in air hose.
Improper size of air transmission lines, hoses, fittings, or couplings.
Dirt or gum deposits on components.
Rotor vanes are worn. Replace vanes (entire set).
Planet gears are worn. Replace planet gears.
Worn socket. Use good condition sockets.
Stripped nut/bolt. Use other means to remove.
Insufficient lubrication. Lubricate with air tool oil.
Worn components. Replace components as needed.
Air valve obstructed or damaged. Clean or replace.
Housing loose or damaged. Tighten or replace as needed.
Flush tool with gum solvent. If problem persists, disassemble, clean and lubricate internal parts.
Replace worn components. (Replace vanes as an entire set.)
ensure free movement. Replace mechanism if needed.
Grease or replace as needed.
Grease or replace as needed.
external fasteners.
rating for tool. Check compressor regulator setting; set air pressure to 90 psi. Check for loose connections.
Air supply must be clean and dry. Clean out air hose(s) and remove any kinks or bends.
Use appropriate-sized air lines/hoses. Verify proper fittings/couplings.
Flush tool with gum solvent. Check and clean air filter on compressor. Clean external areas of tool. If problem persists, disassemble, clean and lubricate internal parts.
10 JAT-301,302 Ratchet Wrenches
Replacement parts
Service parts are listed on the following pages. To order parts or reach our service department, call 1-800­274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Please have the stock number and serial number of your tool available when you call, so that we may serve you quickly and accurately.
JET 11
#505301, JAT-301, 3/8-inch Ratchet Wrench – exploded view
12 JAT-301,302 Ratchet Wrenches
#505301, JAT-301, 3/8-inch Ratchet Wrench – parts list
Index Part No. Description Qty
1 JAT301-01 Housing 1 2 SM-30102 Spring pin 3x24L 1 3 SM-30103 Air inlet 1 4 SM-30104 Throttle lever 1 5 SM-30105 Throttle valve 1 7 SM-30107 O-Ring P4 1 8 SM-30108 Spring 1
9 SM-30109 O-Ring P9 1 10 SM-30110 Valve plug 1 11 SM-30111 End plate cap 1 13 BB-626ZZ Ball bearing 626ZZ 1 14 SM-30114 Rear end plate 1 15 SM-30115 Rotor 1 16 SM-30116 Rotor vane 4 17 SM-30117 Pin 1.5x6 1 18 SM-30118 Cylinder 1 19 SM-30119 Front end plate 1 20 BB-608ZZ Ball bearing 608ZZ 1 21 SM-30121 Washer 1 22 SM-30122 Ring gear 1 23 SM-30123 Planet gear 3
JAT301-RPK, Repair Kit, contains 7,8,9,16(4),39(2),41,42,43(2)
JAT301-RBK, Rebuild Kit, contains 23(3),31,34,35,36,37
Index Part No. Description Qty
24 30124 Pin 4x13.8 3 25 SM-30125 Planet gear carrier 1 26 SM-30126 Clamp nut 1 27 SM-30127 Bushing 1 28 SM-30128 Ratchet housing 1 29 SM-30129 Bushing 1 30 SM-30130 Crank shaft 1 31 SM-30131 Drive bushing 1 32 SM-30132 Yoke 1 33 SM-30133 Direction switch 1 34 SM-30134 Spring 1 35 SM-30135 Spring cap 1 36 SM-30136 Washer 1 37 SM-30137 Ratchet pawl 1 38 SM-30138 Ratchet anvil 3/8in. 1 39 SM-30139 Spring 2 40 SM-30140 Pin 4.5x12.7 1 41 SM-30141 Thrust washer 1 42 SM-30142 Retainer ring RTW-31.5 1 43 SB-5/32 Steel ball 5/32in. 2 44 JAT301-44 Pin 2x6 1
 
JET 13
#505302, JAT-302, 1/2-inch Ratchet Wrench – exploded view
14 JAT-301,302 Ratchet Wrenches
#505302, JAT-302, 1/2-inch Ratchet Wrench – parts list
Index Part No. Description Qty
1 JAT301-01 Housing 1
2 SM-30102 Spring pin 3x24L 1
3 SM-30103 Air inlet 1
4 SM-30104 Throttle lever 1
5 SM-30105 Throttle valve 1
7 SM-30107 O-Ring P4 1
8 SM-30108 Spring 1
9 SM-30109 O-Ring P9 1 10 SM-30110 Valve plug 1 11 SM-30111 End plate cap 1 13 BB-626ZZ Ball bearing 626ZZ 1 14 SM-30114 Rear end plate 1 15 SM-30115 Rotor 1 16 SM-30116 Rotor vane 4 17 SM-30117 Pin 1.5x6 1 18 SM-30118 Cylinder 1 19 SM-30119 Front end plate 1 20 BB-608ZZ Ball bearing 608ZZ 1 21 SM-30121 Washer 1 22 SM-30122 Ring gear 1 23 SM-30123 Planet gear 3
JAT302-RPK, Repair Kit, contains 7,8,9,16(4),39(2),41,42,43(2)
JAT301-RBK, Rebuild Kit, contains 23(3),31,34,35,36,37
Index Part No. Description Qty
24 30124 Pin 4x13.8 3 25 SM-30125 Planet gear carrier 1 26 SM-30126 Clamp nut 1 27 SM-30127 Bushing 1 28 SM-30128 Ratchet housing 1 29 SM-30129 Bushing 1 30 SM-30130 Crank shaft 1 31 SM-30131 Drive bushing 1 32 SM-30132 Yoke 1 33 SM-30133 Direction switch 1 34 SM-30134 Spring 1 35 SM-30135 Spring cap 1 36 SM-30136 Washer 1 37 SM-30137 Ratchet pawl 1 38 SM-30138A Ratchet anvil 1/2in. 1 39 SM-30139 Spring 2 40 SM-30140 Pin 4.5x12.7 1 41 SM-30141A Thrust washer 1 42 SM-30142 Retainer ring RTW-31.5 1 43 SB-5/32 Steel ball 5/32in. 2 44 JAT301-44 Pin 2x6 1
JET 15
16 JAT-301,302 Ratchet Wrenches
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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