JET JAT-206 Operating Instructions and Parts Manual

Pneumatic Impact Wrench
#505206, J AT- 206
Operation & Parts Manual
M-505206
09/2016
JET
427 New Sanford Road
LaVergne, TN 37086
Ph.: 800-274-6848
www.jettools.com
Copyright © 2016 JET
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Ac c essories carry a limited warranty of one year from the date of receipt.
C ons umable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines, may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with
any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitat ions on This Wa rranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT B E L IABLE FO R DEATH, INJURIES TO PER S O NS O R PROPERTY, O R FOR INCI DENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET sold in Canada by JPW I ndustr ies, Inc.
Product Listing with Warranty Period
90 Days
Parts; Consumable items 1 Year – Motors; Machin e A ccessorie s 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not
2 JAT-206 Impact Wrench
Safety warnings
General air tool warnings
1. Read and understand this entire manual before at t em pt i ng assembly or operation.
2. Read and und erstan d all warnin gs posted on the tool an d in th is manu al . Failur e t o comp ly with all of thes e warnings may caus e serious injury.
3. Replace warning labels if they become obscur ed or r em o ved .
4. Do not use this tool for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
5. Alw ays wear appr oved saf ety glass es or f ace shield while using this tool. (Everyday eyeglasses only have impact resistant lenses; they are not safet y glas ses.)
6. Wear ear protectors (plugs or muffs) if the noise exceeds safe levels.
7. Wear gloves and protective clothing if operati on produc es sp arks or fl ying part icles. Gloves s hould be t ight-fitti ng, withou t frayed fingers or hangi ng threads . Keep h ands and body away from the work in g ar ea of to ol.
8. Some dust created by power sanding, sawing, grinding, drilling and other construction activit ies c ont ai ns ch em ic als known t o c aus e cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other mas onry produc ts .
• Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you d o this type of work. To reduce your exp osure to th ese chemic als, wor k in a well-ventilated ar ea and work with approved safety equipme nt, su ch as face or dust masks that are specifically designed to filter out microscopic particles.
9. D o not operat e an air tool continu ally at full throttl e wit h ou t a w ork l oad on the tool.
10. The air tool must be properly lubricated before operatin g.
11. Never start a percussion type air tool (chipper, breaker, buster, etc.) without securing the tooling in the retainer and placing the tip against the work surface.
12. Do not operate air tool without its guards in place. Do not modify the tool.
13. Do not oper ate this tool w hile tired or un der the influence of drugs, alcohol, or any medication.
14. Adopt a comfortable posture with proper balance, and maintain secure footing at all times. Non-slip footwear or anti-skid floor strips are recommended.
15. Do not wear loose clothing or jewelry. Confine long hair.
16. Excessive air pressure and too much free rotati on m ay dec r ease life of the tool and may cause a haz ar d ous sit uation.
17. Check air hoses for wear, and keep them away fr om heat and s harp edg es. Rep air or replace damaged air hose immediately. Do not carry tool by the air hose.
18. Air hose may c ause tripping hazards; keep hose away from traffic areas.
19. Do not us e this tool near flamm able objects , or in pot entially exp losive envir onments. Do not use near live electrical wires.
JET 3
20. Do not use power tools in damp or wet locati on, or expose t hem to r ain. K eep wor k area well lig ht ed.
21. Do not leave a connected tool unattended. When not in use, disconnect tool from air source.
22. Shut off air supply and discharge any residual pressure from tool before removing hose, making adjustments, changing accessories, or storing tool.
23. Make sure tool is switched off, and your finger off the trigger, before connecting to air supply.
24. Remove ad jus tin g keys and wrenc hes befor e turning on tool.
25. K eep visitors a safe distance from the work area. Keep children away.
26. Gi ve your work undivi ded attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
27. D o not forc e a tool or attac hment t o do a job for which it was n ot designed. Th e right tool will do the job better and more safely.
28. Repetitive motions and/or exposure to constant vibration can be harmful to hands and arms. Take frequent breaks and relax hands during extended operation. Change postur e t o avoi d dis comfort or f ati g u e.
29. Compressed air can be harmful if directed toward s ensitive areas of the body, and may propel small particles caught in the air stream. Exercise proper c auti on.
30. Use only recommended accessories; improp er accessori es m ay b e haz ar d ous .
31. Maint ain tools with c are. Keep air tool clean and oiled for best and safest performance.
32. Do not use combustible gases, carbon dioxid e, oxygen or any bottl ed gas as an air sourc e for the t ool. Thes e can pr es ent risk of explosion and serious injury.
33. Do not lubricate the tool with combustible liquids, such as kerosene, diesel or jet fuel.
34. Do not dispose of this tool with normal household waste. Never dispose of the air tool into fire.
Specific warni ng s for Imp act Wrench
35. This im pact wr ench is d esig ned for remo ving and ins talling thr eaded f asteners. If you ar e not familiar with the proper and safe operation of a pneumatic impact wrench, do not use until proper training and knowledge have been obtained.
36. Use only impact sockets in good condition. Sockets in poor cond iti on m ay reduc e im p act power, and could break, creating a safety hazard.
37. Use only sockets designated for use with impact wrenches. Never use hand tool sockets, as they can shatter.
38. Never hold socket, drive or drive extension with your han d during oper ation.
39. Make sure workpiece is s ecure and will not shift whi le operatin g impact wrenc h. Do not hold workpieces with your hand.
40. Make sure fastener can withstand rated torque of impact wrench.
Familiarize yourself with the following safety notices used in this manual:
fatal, injury.
possible tool damage.
This mea ns that i f precauti ons are not heed ed, it may result i n serious, or even
This means that if precautions are not heeded, it may result in minor injury and/or
4 JAT-206 Impact Wrench
About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JAT-206 P neumatic Impact Wrench. This manual contains instructions on safety precautions, general operatin g proced ures, main tenanc e procedur es and parts br eakdow n. Your t ool has been d esigned an d construc ted to pr ovid e cons ist ent, long-t erm oper ati on if us ed in acc ord anc e with the ins truc tions s et forth in this document.
The instructions and warnings in this manual may not encompass all possible workplace environments. The operator is expected to take appropriate precautions and exercise common sense. As with any tool operati on, s af ety of operator an d bystanders sh ou ld be fir s t priority.
If ther e ar e questions or comments , p l eas e contact your local s u pp li e r or J E T . J E T can also be reach ed at our web site: www.jettools.com.
Record the serial number and purchase information of your tool on the cover of this manual for quick access. Retain this manual for future reference. If the tool transfers ownership, the manual should accompany it.
JET 5
Tool speci fic at io ns
Model nu mb er JAT-206
Stock number 505206 Square drive 1 in. (6 in. extension) Bolt capacity 2 in. Anvil retainer type R-H Torque transmission mechanism Pinless clutch Maximu m torque 2200 lbf•ft (2983 N•m)
W orking tor qu e Free speed (at 90psi) 5000 RPM
Blows per minute 700 Average air consumption (at 90psi) 10 CFM Air inlet 1/2 in. NPT Air hose inside diameter 1/2 in. Requir ed air pr es s ure 90 ps i ( 62 1 kPa) Vibrati on val ue 6 m/s2 Noise lev el 1 100 dB(A)
Power setting Exhaust direction Handle exhaust
Grip D-handle with inside trigger, and side handle Overall Length 19.6 in. (497 mm) Housing material Aluminum alloy Net weight 26.2 lb. (11.9 kg)
Shippin g w ei ght 28.1 lb. (12.75 kg)
400 – 1650 lbf•ft (542.3 – 2237.1 N•m)
3-position forward 3-position reverse
1
The specifi ed valu es ar e emissi on l evels an d are not ne c essari ly to be seen as saf e oper ating le vels . As workplace conditi ons var y, this inf ormat ion is int end ed to al low th e user to mak e a bett er esti mati on of th e hazards and risks involved only.
Specifications were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
6 JAT-206 Impact Wrench
Setup and A ss em bly
Any missing parts or damage should be reported immediately to your JET damaged tool. Read this instruction manual thoroug hly for oper at i on , m aintenance and safety instructions.
Box contents:
1 Impact wrench 1 Side handle 4 Socket head cap screws, M6x20 1 Hex wrench, 5mm 1 Operati on and p ar ts m anu al 1 Warranty card
Install side handle with screws and washers, using pr ovided hex ke y.
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distrib uto r. Do no t use a
Operation
properly lubricated before operation. See “Lubrication” se ctio n.
1. R emove prot ecti v e cap from air i nl et ( F ig ure
1). If an in- lin e oiler is n ot b ei ng used, add 4 or 5 drops of air tool oil (not included) into the air inlet.
2. Blow out air line to remove any dirt or
moisture, then connect air supply hose to tool. Set air pressure to 90 psi.
IMPORTANT: Connecting a quick-change coupling directly to the tool is not recomm ended, as vibr ation may c ause the
The impact wrench must be
Figu re 1
connection to fail. Instead, add a leader hose and install any quick-change couplings farther down the line .
3. Push dri ve sock et (not includ ed) ont o anvil until it clicks into position. (The JAT-206 also also c ont ains a pi n h ole f or f urt her s ecur in g o f socket. )
4. Rotate regulator dial to preferred setting. Regulator settings are for reference only and do not indicate specific power settings. Rotate right for forward direction (3 speeds). Rotate left for reverse (3 speeds).
withstand rated torque of impact wrench. To loosen nut or bolt:
1. Select reverse rotat ion.
2. Place socket over nut, hold D -handle grip firmly, and gr ip side han dle firml y with other hand. Gently squeeze trigger.
Important: If tool cannot loosen nut, DO NOT raise air pressure above 90 psi. If tool’s air regul ator is in low s etting, raise setting and retr y. If tool’s regulator is already at
maximum, do not continue attempts to loosen n ut wit h th is imp act wrench . Use
other methods or tools to loosen nut.
3. Release trigger to stop impact wrench.
To tighten nut or bolt:
1. Ins t all nu t as f ar as p oss ib le by hand.
2. Select forward rotation.
3. Place socket over nut, hold D -handle grip firmly, and gr ip side han dle firml y with other hand. Gently squeeze trigger.
Important: If tool st alls wh il e ti ghtening , DO NOT raise air pressure above 90 psi. If tools’ air regul ator is in low s etting, raise setting and retry. If nut will not tighten on
maximum setting, do not continue attempts to tighten nut with this impact wrench. Use other methods or tools to
tighten nu t.
4. Release trigger to stop impact wrench.
NOTE: Do not overt ight en. F asten ers wit h crit ic al torque settings should be fully tightened with a torque wr enc h.
Make sure nut or bolt can
JET 7
Maintenance
Lubrication
The imp act wr enc h sh ould b e lubr ic ated d aily ( or before eac h use) with air tool oil throu gh the air inlet. D uring c ontinu al oper ation , it s hould b e re­oiled every 1 to 2 hours. This can be done with an in-line oiler, or manually. If done manually, proceed as f ollows:
1. Dis c onnect air hos e from tool.
2. Plac e 4 or 5 dr ops of air tool oil int o air in let (Figure 1).
NOTE: Air tool oil not provided; it is available at most major hardware and tool stores. SAE #10 oil or s ewing m achin e oil m ay be used as a substitute. Do not use detergent oil.
3. Re-connect air. Run impact wrench at low throttle without load for a few seconds to distribu te the oil throug hout tool.
4. When finished operating impact wrench, disconnect air hose. Wipe off housing with a dry cloth. Place 4 or 5 drops of air tool oil into air inlet; re-conn ec t air and run t h e t ool for a few sec onds to distri but e the oil. Dis connect air.
The imp act clutc h in the h ousing is pre-gr eased and should not require further lubrication.
Storage
Avoid storing the impact wrench in very humid locations which promotes rusting of internal mechan isms. Al ways oil t he tool and disconn ect air hose before storage.
Air system requiremen t s
1. Use proper air hose size (refer to tool specifications). The hose should be just long enough to serve the working area. Excessive hose len gth wil l c ause pressure drop.
2. Make sure air compressor supplies clean, dry air at correct CFM for the impact wrench.
3. Set air pressure to 90 psi.
Excess air pressure
and/or unclean air will shorte n the tool’s life and may create a hazardous situation.
4. Drain water fr om air c ompr essor tank d aily, as well as any c ondensati on from air lines. W ater in the air li ne may enter the t ool and cause damage.
5. Ch ange filters on the air syst em on a reg ul ar basis.
6. Air-line pressure may be increased accordi n gly to c omp ensate f or extra-long air hoses (usually over 25 feet). Inside diameter of hose sh oul d b e minimum 3/8- inc h .
General Air Tool Information
If the air tool is not performing according to specif ications , the f oll owing ar e am ong th e most common causes. (See also “Troubleshooting” section.)
Contam inat ed air such as a dirty air s ystem or water in the system.
Using wrong size tool for the job.
Poor maint enanc e prac tices, such as us ing
excessive air press ure or air volu m e.
Improper or no lubrication.
Rule of Thum b
If it takes more than 8 seconds to tighten or loosen a bolt or nut with an air impact wrench at maxim um settin g, the air wrenc h is too s mall or the air compressor CFM is not powerful enough for the job. Con tinued use in eit her capacit y will cause damage to the tool.
Tool Pressure
JET Air Tools oper ate on 70- to-100 ps i (pounds per square inch) air pressure measured at the tool when the tool is operating. Set tool to 90 psi unless indicated otherwise. Pressure in excess of 100 psi will shorten the life of the tool.
Air System Recommendat io ns
Equip the air compressor intake with a replaceable air filter that can be easily cleaned.
Use safety shut-off valves so air flow can be stopped quickly in case of a line break.
When us ing m ultipl e hoses , air hoses s hould be larger than leader hose. Join multiple hoses directly, rather than with quick connect fittings
8 JAT-206 Impact Wrench
which may c ause press ure dr ops and tool pow er reduction.
Use anti-whip devices acr oss hose couplings to prevent hose from whipping in the event of a hose failure or c oup li ng dis connect.
Always us e m oistur e tr aps at t he c om press or for the mai n dis t r ib ut ion line. Use moistur e t r aps and in-line oi lers on eac h downli ne that is to be used for air tools. (See Figure 2). Place oiler as close to air tool as possible for best lubric ati on.
Lubrication
Use a light oi l contai ning rust inhi bitors, such as SAE #10. Many JET air tools have integral oil reservoirs, which should be kept filled when in-line oilers ar e not us ed.
If greasing is required, use a grease that is highly water r esis t ant f or th e fr ont c as e c ompon en ts on air impact wr enc h es , grin d er s and s an d ers.
Recycling
Protect the environment. Your tool contains materials which can be recovered or recycled. When its us eful life has expir ed, pl ease leave tool at a specialized facility.
Figu re 2
Recommended arrangement of air piping and air line system
JET 9
Troubleshooting J AT-206 Impact Wren ch
Any disass embly of the tool should be don e by qualifi ed service pers onnel. For prob lems not ad dressed below, contact JET technical service at 800-274-6846.
Problem Possible cause Remedy
Tool will n ot st art . Air valve closed or obs tr uc t ed. Open valv e; cl ear any obstruct i ons .
Dirt or gum deposits on components.
Rotor van es or ot h er c om ponents are worn.
Trigger in op er ab l e. Clean tri gg er m ec h anis m to ens ure
Bearing( s ) w orn. Disassemble and ins p ect bearing.
Excess i ve or abnormal vibration.
Abnormal sound. Loose fasteners. Check tightness of housing and
Loss of power; erratic action.
Impacts sufficiently, bu t will not remove fastener.
Will not impact. Damaged impact mechanism. Replace mechanism. Housing becomes hot
during op eration.
Bearing( s ) w orn. Disassemble and ins p ect bearing.
Low air pressure. Verify compressor has proper CFM
Moistur e or obs t r uc t i on in air hose.
Improp er siz e of air tr ans m is s i on lines, hos es, fitti ngs , or couplings.
Dirt or gum deposits on components.
Rotor van es are worn. Replac e vanes (entire set). Worn socket. Use good condition sockets. Worn impact mechanism. Replace components.
Insuff ic i ent lubr ication. Lubricate wit h air tool oil. Worn components. Replace components as needed.
Flush tool wit h gu m solvent. If problem persists, disassemble, clean and lubricate internal parts.
Replac e w orn c om ponents. (Repl ac e van es as an entire set.)
free movement. Replace mechanism if needed.
Greas e or r epl ac e as n eed ed .
Greas e or r epl ac e as n eed ed .
external fasteners.
rating for tool. Check compressor regulator setting; set air pressure to 90 psi. Set regulator dial on tool to maximum setting. Check for loose connections.
Air supply must be clean and dry. Clean out air h os e( s ) and remove any kinks or bends.
Use appropriate-si zed air lines/hoses. Verif y prop er f itt ings/coupl ings.
Flush tool wit h gu m solvent. Check and cl ean air filt er on compressor. Clean ext er n al areas of tool. If problem persists, disassemble, clean and lubricate internal parts.
10 JAT-206 Impact Wrench
Problem Possible cause Remedy
Severe air l eak ag e. (Note : M inimal escap e of air is often n or m al f or air tools.)
Air valve obs t r uc ted or damaged . Clean or r ep l ac e. Housing loose or damaged. Tighten or r ep l ac e as n eeded.
Replacem e nt par t s
Service parts are listed on the following pages. To order parts or reach our service department, call 1-800­274-684 8 Mond ay throu gh Frid ay, 8: 00 a.m. to 5: 00 p.m. CST. Pl ease hav e the st ock num ber and s erial number of y our t ool availabl e when you call, s o that w e m ay s er v e yo u quickly and acc urately.
JET 11
#505206, JAT-206, 1-inch Impact Wrench – exploded view
12 JAT-206 Impact Wrench
#505206, JAT-206, 1-inch Impact Wrench – parts list
Index Part No. Description Qty
1 JAT206-01 Motor housing 1 2 JAT206-02 Pin 4x23.8mm 1 3 JAT206-03 Air inlet 1 4 JAT206-04 Trigger 1 5 JAT206-05 Valve stem 1 6 JAT206-06 Reverse valve bushing 1 7 JAT206-07 O-Ring 19.8x2.4mm 1 8 JAT206-08 Valve spring 1
9 JAT206-09 O-Ring 7.5x3.5 Hs90 1 10 JA T 1 23-14 Spri n g pi n 4x28mm 2 11 JAT206-11 Gasket 1 12 JAT206-12 Rear bearing 1 13 JAT206 -13 Ball bearing 6204 1 14 JAT206-14 Rear end plate 1 15 JAT206-15 Rotor 1 16 JAT206-16 Rotor vane 6 17 JA T 2 06-17 Spri n g pi n 6x18mm 2 18 JAT206-18 Cylinder 1 19 JAT206-19 Front end plate 1 20 BB-6205Z Ball be aring 6205Z 1 21 JAT206-21 Air regulator 1
JAT206-RPK Repair Kit, contains # 7,8,13,16(6),20,22,23,29,37,38 JAT206-RBK Rebuild Kit, contains # 14,19,27,36
Index Part No. Description
22 JAT206-22 O-Ring 16.8x2.4mm 1 23 JAT206-23 Spring 1 24 JAT206-24 Pin 1 25 JAT206-25 Anvil bushing 1 27 JA T 2 06-27 Spri n g pi n 4x10mm 1 28 JAT206-28 Hammer case 1 29 JAT206-29 Gasket 1 30 TS-1504071 Screw M8x35 8 32 JAT206-32 Side plate 1 33 JAT206-33 Hammer frame 1 34 JAT206-34 Hammer cam 1 35 JAT206-35 Hammer 1 36 JAT206-36 Anvil 7in. 1 37 JAT206-37 O-Ring 17.8x2.4mm 1 38 JAT206-38 Retainer ring 1 39 JA T 1 04-17 Spri n g pi n 3x8mm 1 40 JAT206-40 Dead handle 1 41 TS-1503051 Soc Hd Cap Screw M6x20 4 43 TS-152706 Hex wrench 5mm 1 46 JAT206-46 Valve bushing 1
Qty
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14 JAT-206 Impact Wrench
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JET 15
16 JAT-206 Impact Wrench
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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