JET JAT-200 Operating Instructions and Parts Manual

Pneumatic Impact Wrench
#505200, J AT- 200 #505201, J AT- 201 #505202, J AT- 202
JAT-201 shown
Operation & Parts Manual
M-505200
02/2015
427 New Sanford Road
LaVergne, TN 37086
Ph.: 800-274-6848
www.jettools.com
Copyright © 2015 JET
JET
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Ac c essories carry a limited warranty of one year from the date of receipt.
C ons umable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines, may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with
any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitat ions on This Wa rranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE L IABLE FOR DEATH, INJUR IES TO PERSONS O R PROPERTY, O R FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET sold in Canada by JPW I ndustr ies, Inc.
Product Listing with Warranty Period
90 Days
Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not
2 JAT-200,201,202 Impact Wrenches
Safety warnings
General air tool warnings
1. Read and understand this entire manual before at t em pt i ng assembly or op eration.
2. Read and und erstan d all warnin gs posted on the tool an d in th is manu al . Failur e t o comp ly with all of thes e warnings may caus e serious injury.
3. Replace warning labels if they become obscur ed or r em o ved .
4. Do not use this tool for other than its intended use. If used fo r other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
5. Alw ays wear appr oved saf ety glass es or f ace shield while using this tool. (Everyday eyeglasses only have impact resistant lenses; they are not safet y glas ses.)
6. Wear ear protectors (plugs or muffs) if the noise exceeds sa fe levels.
7. Wear gloves and protective clothing if operati on produc es sp arks or fl ying part icles. Gloves s hould be t ight-fitti ng, withou t frayed fingers or hangi ng threads . Keep h ands and body away from the workin g area of tool.
8. Some dust created by power sanding, sawing, grinding, drilling and other construction activit ies c ont ai ns ch em ic als known t o c aus e cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other mas onry product s .
• Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you d o this type of work. To reduce your exp osure to th ese chemic als, wor k in a well-ventilated area and work with approved safety equipme nt, su ch as face or dust masks that are specifically designed to filter out microscopic particles.
9. D o not operat e an air tool continu ally at full throttl e wit h ou t a w ork l oad on the tool.
10. The air tool must be properly lubricated before operatin g.
11. Never start a percussion type air tool (chipper, breaker, buster, etc.) without securing the tooling in the retainer and placing the tip against the work surface.
12. Do not operate air tool without its guards in place. Do not modify the tool.
13. Do not oper ate this tool w hile tired or un der the influence of drugs, alcohol, or any medication.
14. Adopt a comfortable posture with proper balance, and maintain secure footing at all times. Non-slip footwear or anti-skid floor strips are rec om m ended.
15. Do not wear loose clothing or jewelry. Confine long hair.
16. Excessive air pressure and too much free rotati on m ay dec r ease life of the tool and may cause a haz ar d ous sit uation.
17. Check air hoses for wear, and keep them away fr om heat and s harp edg es. Rep air or replace damaged air hose immediately. Do not carry tool by the air hose.
18. Air hose may c ause tripping hazards; keep hose away from traffic areas.
19. Do not us e this tool near flamm able objects , or in pot entially exp losive envir onments. Do not use near live electrical wires.
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20. Do not use power tools in damp or wet locati on, or expose t hem to r ain. K eep wor k area well lig ht ed.
21. Do not leave a connected tool unattended. When not in use, disconnect tool from air source.
22. Shut off air supply and discharge any residual pressure from tool before removing hose, making adjustments, changing accessories, or storing tool.
23. Make sure tool is switched off, and your finger off the trigger, before connecting to air supply.
24. Remove ad jus tin g keys and wrenc hes befor e turning on tool.
25. K eep visitors a safe distance from the work area. Keep children away.
26. Gi ve your work undivi ded attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
27. D o not forc e a tool or attac hment t o do a job for which it was n ot designed. Th e right tool will do the job better and more safe ly.
28. Repetitive motions and/or exposure to constant vibration can be harmful to hands and arms. Take frequent breaks and relax hands during extended operation. Change postur e t o avoi d dis comfort or fat ig u e.
29. Compressed air can be harmful if directed toward s ensitive areas of the body, and may propel small particles caught in the air stream. Exercise proper cauti on.
30. Use only recommended accessories; improp er accessories m ay b e haz ar d ous .
31. Maint ain tools with c are. Keep air tool clean and oiled for best and safest performance.
32. Do not use combustible gases, carbon dioxid e, oxygen or any bottl ed gas as an air sourc e for the t ool. These can pr es ent r isk of explosion and serious injury.
33. Do not lubricate the tool with combustible liquids, such as kerosene, diesel or jet fuel.
34. Do not dispose of this tool with normal household waste. Never dispose of the air tool into fire.
Specific warni ng s for Imp act Wrench
35. This im pact wr ench is d esig ned for removi ng and ins talling thr eaded f asteners. If you ar e not familiar with the proper and safe operation of a pneumatic impact wrench, do not use until proper training and knowledge have been obtained.
36. Use only impact sockets in good condition. Sockets in poor cond iti on m ay reduc e im p act power, and could break, creating a safety hazard.
37. Use only sockets designated for use with impact wrenches. Never use hand tool sockets, as they can shatter.
38. Never hold socket, drive or drive extension with your han d during operat i on.
39. Make sure workpiece is secur e and will not shift whi le operatin g impact wrenc h. Do not hold workpieces with your hand.
40. Make sure fastener can withstand rated torque of impact wrench.
Familiarize yourself with the following safety notices used in this manual:
fatal, injury.
possible tool damage.
This mea ns that if p recauti ons are not heeded , it may r esult in ser ious, or even
This means that if precautions are not heeded, it may result in minor injury and/or
4 JAT-200,201,202 Impact Wrenches
About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JAT-200, JAT -201 and J AT-20 2 Pneu matic Imp act W rench. This man ual c ontains instr ucti ons on saf ety precaut ions, gen eral op eratin g proced ures, mai nten ance proc edures and parts br eakdow n. Your to ol has been d esig ned and c onstr uct ed t o pr ovi de c onsis ten t, lon g-ter m oper ation if us ed in acc ord anc e wit h t he instructions set forth in this document.
The instructions and warnings in this manual may not encompass all possible workplace environments. The operator is expected to take appropriate precautions and exercise common sense. As with any tool operati on, s af ety of operator an d b yst an d ers sh ou ld be fir s t priority.
If ther e ar e questions or c om m ents , p l eas e contact you r l oc al s upplier or J ET . J ET can also be reac h ed at our web site: www.jettools.com.
Record the serial number and purchase information of your tool on the cover of this manual for quick access. Retain this manual for future reference. If the tool transfers ownership, the manual should accompany it.
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Tool speci fic at io ns
Model nu mb er JAT-200
Stock number 505200 505201 505202 Square drive 3/4 in. 1 in. 1 in. (6 in. extension) Bolt capacity 1-1/16 in. 1-7/16 in. 1-7/16 in. Anvi l retaine r type Hog ring Hog ring + pin ho le Hog ring + pin ho le Impact mechani sm Twin ha mmer Twin ha mmer Twin hamme r Maximum torque 1600 lbf•ft (2169.3 N•m) 2000 lbf•ft (2711.6 N•m) 2000 lbf•ft (2711.6 N•m)
W orking tor qu e Free speed 5500 RPM 5000 RPM 5000 RPM
Blows per minute 1100 900 900 Average air consumption 8.5 CFM 9 CFM 9 CFM Air inlet 1/2 in . NPT 1/2 in. NPT 1/2 in . NPT Air hose inside diameter 3/4 in. 3/4 in. 3/4 in. Requir ed air pr es s ure 90 psi (621 kPa) 90 psi (621 kPa) 90 psi (621 kP a) Vibrati on val ue 15.4 m/s2 17.2 m/s2 14.5 m/s2 Noise lev el 1 116 dB(A) 121 dB(A) 120 dB(A)
Power setting
Grip Overall Length 12.5 in. (317.5 mm) 13.7 in. (348 mm) 19.2 in. (487.68 mm) Housing material Net weight 12.57 lb. (5.70 kg) 16.32 lb. (7.40 kg) 17.86 lb. (8.10 kg)
Shipping weight 15.51 lb. (7.04 kg) 19.25 lb. (8.73 kg) 22.08 lb. (10.02 kg)
150-1200 lbf•ft (203.37-1626.98 N•m)
3-position forward 3-position reverse
D-handle with inside trigger, + side handle
Aluminum alloy with composite shell
JAT-201
150-1200 lbf•ft (203.37-1626.98 N•m)
3-position forward 3-position reverse
D-handle with inside trigger, + side handle
Aluminum alloy with composite shell
JAT-202
150-1200 lbf•ft (203.37-1626.98 N•m)
3-position forward 3-position reverse
D-handle with inside trigger, + side handle
Aluminum alloy with composite shell
1
The specifi ed valu es ar e emissi on l evels an d are not necessaril y to be seen as s afe oper atin g levels . As workplace conditi ons var y, this information is int en ded to al low th e user t o make a bett er esti mat ion of th e hazards and risks involved only.
Specifications were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
6 JAT-200,201,202 Impact Wrenches
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