JET 708323 User Manual

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Operating Instructions and Parts Manual

Model JWS-35X Series Shaper

Model: 270 0

JET

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Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.

• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Co vered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to pro vi de proof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.

How S tate Law A pplies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTI ES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET

Product Listing with Warranty Period

90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.

branded products are not sold in Canada by JPW Industries, Inc.

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Warranty and Servic e .............................................................................................................................. 2

Table of Contents .................................................................................................................................... 3

Warnings ................................................................................................................................................. 4

Introduction ............................................................................................................................................. 7

Specifica tions ................................................................................................................ .......................... 7

Optional Accessories ............................................................................................................................... 7

Unpac king ............................................................................................................................................... 7

Shipping Contents ................................................................................................................................... 8

Assembly ................................................................................................................................................ 9

Cleaning .............................................................................................................................................. 9

Lock Handle Assembly ......................................................................................................................... 9

Fence Assembly Installation ................................................................................................................. 9

Cutter Gu a rd ...................................................................................................................................... 10

Feather Board .................................................................................................................................... 10

Handwheel Handle ............................................................................................................................. 10

Adjustments ................................................................................................................... ....................... 1 1

Fence Assembly Movement ............................................................................................................... 1 1

Ram Dial Calibration .......................................................................................................................... 13

Spindle G ib Adjustmen t ...................................................................................................................... 14

Featherboard Hold-downs .................................................................................................................. 14

Spindle Assembly Installa tio n ............................................................................................................. 15

Spindle Assembly Removal ................................................................................................................ 15

Shaper Cutter Installation ................................................................................................................... 16

Changing Spindle Speed .................................................................................................................... 17 

Belt Replacement ............................................................................................................................... 17

Precision Miter Gauge ........................................................................................................................ 18

Electri c al Connec tions ........................................................................................................................... 10

General Information ........................................................................................................................... 10

Extension Cords................................................................................................................................. 10

Drive Belt Tension .............................................................................................................................. 1 7

Operating Controls ................................................................................................................................ 19

Start/Stop ........................................................................................................................................... 19

Safety Ke y .................................................................................................................... ..................... 1 9

Operations............................................................................................................................................. 20

Special Cuts .......................................................................................................................................... 29

Troubleshooting ..................................................................................................................................... 32

Parts ..................................................................................................................................................... 33

Wiring Diagrams .................................................................................................................................... 46

The specifi cati ons in this m anual are giv en as general i nform ation and are not bi nding. J ET reserv es the right to eff ect, at any tim e and wit hout pri or notic e, changes or alt erat ions to par ts, fi tti ngs, and accessory equipment deemed nec essary for any reason whatsoever.

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Warnings

1. Read and understand the ent ire owner's manual bef or e att em pting assembly or operation.

2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h

all of these warnings m ay cause seriou s i njury.

3. Replace the warning labels if they become obscured or remov ed.

4. This shaper is designed and int ended for use by proper ly t rained and experi enced personnel onl y. If

you are not f amiliar wit h the proper and safe operati on of a shaper, do not use unt il proper training and knowledge have been obtained.

5. Do not use this shaper for other than it s intended use. If used for other pur poses, JET disclaim s any

real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear appr oved saf ety glasses/face shields while u si ng this shaper. Everyday ey eglasses only

have impact resistant lenses; they are not safety glasses.

7. Before operati ng this shaper, rem ove tie, rings, watches and other j ewelry, and r oll sleeves up past

the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid f loor strips are recommended. Do not wear gloves.

8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.

9. Some dust created by power sanding, shaping, grinding, drilling and other construction activities

contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es of these chemic als are:

• Lead from lead based paint.

• Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machi ne while tired or under the influence of drugs, alcohol or any medicati on.

11. M ak e c er tain the machine is properl y grounded.

12. M ak e all machine adjustments or maintenance with the machine unplugged from the power source. A

machine under repair should be RED TAGGED to show it must not be used until maintenance is complete.

13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

14. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately after m aintenance is complete.

15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.

16. P r ov ide for adequate space surrounding work area and non-glar e, overhead lighting.

17. K eep the floor around the machi ne cl ean and fr ee of scrap material, oil and grease.

18. K eep v isitors a safe distanc e from the work area. K eep children away.

19. M ak e y our workshop child proof wit h padloc k s, m aster switches or by removing safety keys.

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20. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e

careless acts that can r esul t in serious injury.

21. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other

moving part s. Do not over r eac h or use excessive force to perform any mac hine operation.

22. Use the ri ght t ool at the cor rect speed and feed r ate. Do not for ce a tool or attachment to do a job for

which it was not designed. T he ri ght tool will do the job better and safer.

23. Use recom mended accessories; i mproper accessories m ay be hazar dous.

24. Maintai n tools with care. Keep cutter sharp and clean f or the best and safest perf ormance. Follow

instructions for lubricating and changing accessories.

25. Check t he cutter f or crack s or missing teet h. Do not use a cracked c utter or one with missing teeth or

improper set. Make sure the c utt er i s securel y locked on the arbor.

26. Keep hands clear of the cutter area. Do not reach past the cutter to clear parts or scrap with the

shaper running. Avoi d awkward operations an d hand posi ti ons where a sudden sli p coul d cause your hand to contact the c utt er .

27. Do not attem pt to shape boards with loose knots or with nails or other foreign mat erial, on its surface.

Do not attempt to shape twisted, warped, bo wed or “i n wind” stoc k unl ess one edge ha s been joi nt ed for guiding purpose s prior to shaping.

28. Do not at tempt to shape long or wide board s unsupported where spring or weight coul d cause the

board to shift posit ion.

29. A lways use safety devices for all oper ations where they can be used.

30. B e sure t o c hec k the direction of spindl e rotation before use.

31. Turn off the mac hine before cl eaning. Use a brush or compressed air to remove chips or debri s — do

not use your hands.

32. Do not stand on the machine. Seri ous injury could occur if the machine ti ps over.

33. Never leave the mac hine r unning unattended. Turn the power off and do not l eav e the mac hine until it

comes to a complete stop.

34. Remove loose items and unnecessary work pieces from the area bef or e start ing the machine.

Familiariz e you rself with the following safety no tices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precauti ons are not heeded, it may result in serious injury or possibly

even death.

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Short stock – Never shape stock less than 12 inches in length without special fixtures. Where practic al, shape longer stoc k and c ut to size.

12 inch rule – W hen shaping, never allow your hands to come closer than 12 inches to the cutters.

Hand safety – Never pass the hands directly over, or in front of, the c utters (Figure A). As one hand approaches the 12 i nch radius point , remove it (or the push stick) in an arc motion and reposition hands 12 i nc hes beyond t he c utters.

Blind cut – W hen blind cutting, t he workpiece i s positioned on t op of the template. This keeps the cutter(s) cutting only the underside of the workpiece and prov ides a "distanc e" guard f or the operator.

Cutter Clearance – W ith the power disconnect ed, always rotate the spindle by hand with any new set-up to ensure pr oper c learance wit h the cutters. At the same tim e, check to be sure the c utt erhead is turning in the cor r ect dir ec tion.

Stock feed – Feed stock opposi te to the di recti on of the cut ter rot ation (Figur e B). Nev er back stock out of the cutter once the cut has been started. Instead, pull the stock straight out away from cutter and begin the cut again.

Guide pin – W henever possible, use a guide pi n when performing pattern shaping and collar shaping operations.

Tool maintenance – Cl ean and sharp tools giv e safer and better performance. Dull tools can cause kickbacks and excessive chatter. Before making a cut, always check the condition and adjustment of the tools. Never use a tool that is not balanced and rated for the selected RPM.

Spindle speed – Do not o perate tools at speeds higher than rated by the manufacturer.

Cutter selection – Use only those cutters designed to be used on the m achine, and mount only safety type c utt er s on the spi ndle.

Stock condition – The danger of kicked-back stock can occur when the stock ha s knots, hole s, or foreign objec ts such as nails. Warped or in-wind stock should f ir st be joi nt ed on one surf ac e bef ore attempting to use it on the shaper.

Figure A

Figure B

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Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model JWS-35X Series Shaper. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructi ons set forth i n this manual . If there are any questions or comm ents, please contact either your local suppli er or JET. JET can also be reached at our web site: www.jettools.com.

Specifications

Model Number Stock Number

JWS-35X3-1 ............................................................................................................................................. 708323

JWS-35X5-1 ............................................................................................................................................. 708326

Motor ............................................................................................................................................... Stock Number

3HP, 230V, 60Hz, 1 Phase ....................................................................................................................... 708323

5HP, 230V, 60Hz, 1 Phase ....................................................................................................................... 708326

Table Size (L x W) ........................................................................................................................ 32-1/4" x 26-3/4"

Table T-slot ....................................................................................................................................... 3/4"W x 3/8”D

Table Height from Floor ..................................................................................................................................... 34”

Spindle Size (Standard) ...................................................................................................... 1-1/4" Interchangeable

Router Bit Collet Size (Optional) ...............................................................................................................1/4", 1/2"

Spindle Capacity Under Nut .............................................................................................. 1-1/4" Spindle – 4-3/32"

Spindle Travel ...................................................................................................................................................... 4"

Spindle Speeds (RPM) ................................................................................... 4000, 6000, 8000, 10000, reversing

Table Opening Diameter ............................................................................................................................ 6-19/64"

Insert Opening Diameters .............................................................................................................. 2-9/16", 4-5/16"

Fence Size x 2 ......................................................................................................................... 4-7/8" (H) x 16" (W)

Dust Collection Minimum CFM Required 4" Port .............................................................................................. 600

Overall Dimensions ..................................................................................... 32-1/4" (L) x 28-1/4" (W) x 42-3/8" (H)

Weight ................................................................................................................. 550 lbs (Shipping), 475 lbs (Net)

Optional Accessories

708373 1/4" Router Collet 708374 1/2" Router Collet 708380 1/2" Spindle 708317 3/4" Spindle 708314 1" Spindle 708328 1-1/4" Spindle 708372 30mm Spindle 708118 Universal Mobile Base

The specifications given above were current at time of printing, but because of our policy of continuous impr ovement, JET reserves the ri ght to change specifi cations at any tim e and without prior notic e, wit hout incurring obligati ons.

Unpacking

1. Remove box and wood crating completely from around shaper. Check for shipping damage. Report any dam age immedi ately to your distributor and shipping agent. Do not discard any shipping material until the Shaper is assembled and running properly.

2. Unbolt the shaper f r om the skid.

3. Carefully slide the shaper from the pallet onto the floor.

The Shaper should be placed in an area with a sturdy level floor , good ventilation and sufficient lighting. Leave enough space around the mac hine for mounting ex tension wings and rail assemblies, and l oading and off-loading stock and general maintenance work.

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Shipping Contents

Compare the c ontents of your container with the parts listings and illustrations on this page to make sure all parts are intact. Missing parts, if any, should be report ed to your distribut or. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.

Main Shaper Container

1 Cabinet and Base (A) 1 Fence Assembly (B)

Hardware

Hardware and incl uded tools consist of the f ollowing items:

1 Wrench (C) 1 Draw Bar (D) 1 1-1/4" Spindle (E) 1 Spindle Nut(F) 1 Hex Wrench (G) 1 Crosspoint/Flathead Sc r ewdriver (H) 1 Handle (J) 1 Miter Assembly (K) 1 Starting Pin (L) 2 Fence Lock (M) 1 Cutter Guard (N) 4 Lock Knob (O) 2 Flat Washer (P) 1 Safety Guard Holder (R) 2 Feather Board (S)

Hardware

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Assembly

Cleaning

Referring to Fi gur e 1:

1. Remove two hex cap screws and flat wash- ers (A) that secure the fence assembly (B) to the table and discard.

2. Set the fence assembly (B) aside to permit cleaning of t he table.

3. Peel away the plastic protective wrap (C) covering t he table surface.

Exposed (unpaint ed) metal surfac es, such as the table top and ext ension wing s, have been giv en a protective coating at the factory.

4. Remove protective coating with a soft cloth moistened with ker osene.

Do not use acetone, gasoline, or lacquer thinner for this purpose. Do not use solvents on plastic par ts, and do not use an abrasive pad because it may scrat c h the surfaces.

Lock Handle Assembly

1. Locate two fence locks from the hardware package (Page 9, Item M) and disassemble.

Referring to Fi gur e 1:

2. Place the large washers (E) on the shaft of each lock handle (D), then insert into the slotted openings (O) on the fence casting (P).

3. Continue the lock handle re-assembly by placing one s m all flat washer (F the spring (G) and second small flat washer (F

) on each shaft pr otruding from the bottom

of the casting (P). Place lock nuts (H) on the threaded ends and ti ghten all t he way (19mm deep socket required) .

When the lock nuts (H) are secured, 1/2" of thread should be visible on the ends of the lock handle shaft (D).

), followed by

Fence Assembly Installation

1. Place the fence assembly (N) on the table (Q).

2. Line up the threaded ends of the lock handles (D) with the threaded mounting holes (R) on the table (Q) and secure, but allow suffi cient slack to permit the fence to be adjusted backward and forward.

3. Place the safety guard holder (L) on the cast-

ing (P) and secure with lock knobs (J) and flat washers (K).

Figure 1

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Cutter Guard

Electrical Connections

Referring to Fi gur e 2: Mount the cutter guard (A) to the safety guard

holder (H). Insert two lock knobs (B) through the cutter guard sl ots and into t he threaded mounting holes (J) on t he s afet y guard holder (H).

Feather Board

Referring to Fi gur e 2: Loosen l ock handles (C) and slide the rail of the

featherboard so the squared edges of the carriage bolt (D) engages i n the groove (F) al ong the top of the fenc e.

Electrical connections must

be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

General Information

A power plug is not provided with the Model JWS35X. You may either connect the proper UL/CSA listed plug or “hardwire” the machine directly to your elect rical panel prov ided there is a disconnect near the machine for the operator. Consult electrical drawings on pages 45-46 for further clarification of wiring setup.

This machine must be grounded. Grounding provides a path of least resistanc e to help divert current away from the operator in case of electrical malfunction.

Make sure the voltage of your power supply matches the specifications on the motor plate of the machine.

Figure 2

Handwheel Handle

Insert the handle (A, Fig. 3) into the handwheel (B) and secure with a 14 mm wrench.

Figure 3

Extens ion Cords

If an ext ension cord is nece ssary, make sure t he cord rati ng is suitabl e for the amperage listed on the machine' s motor pl ate. An under size cord will cause a drop in line voltage resulting in loss of power and overheat ing.

The chart in Table 1 shows the correct size cord to use based on cor d lengt h and m otor pl at e amp rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Extension Cord Length *

100

150

Amps

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR

*b ased on lim iti ng th e lin e volt ag e drop to 5V at 150% of th e rated amp eres. NR: Not Recommended.

feet

Table 1

feet

200 feet

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Adjustments

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

Fence Assembly Movement

Referring to Fi gur e 4: The adjustment controls of the fence assembly

are as follows: A – Fence Assembly Lock Knob – to secure fenc e

assembly to table B – Lock Knob – to secure the outfeed f enc e C – Outfeed Ram Adjust – fine forward/bac k ward

adjustment for outfeed fence D – Lock Knob – loosening permit s side t o si de

adjustment of infeed or outfeed fence E – Lock Knob – loosening permits vertical

adjustment of guar d (F) G – Lock Knob – loosening permi ts

backward/for ward adj ustment of guard (F)

Figure 4

Handwheel

The handwheel controls the spindle hei ght.

Spindle he ig ht

Referring to Fi gur e 5:

1. Loosen the lock knob (A).

2. Turn the handwheel (B) clockwise to raise

and counterclockwise to lower the spindle

(C).

3. Tighten the lock k nob (A).

Figure 5

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Coplanar Alignment

Follow steps 1–5 to determine if alignment is necessary. Steps 6–9 will guide you through the alignment if required.

Verifying that fences are coplanar

1. Remove the guard and spindle attachment.

2. Unlock knobs D

assembly (A) so it is positioned approximately

at midpoint; then secure lock knobs D

3. Place a straightedge (H) on t he table against

the infeed and outfeed fences (F

4. Unlock the ram dial lock knob (B).

5. With the ram adjust dial (C) adjust the

position of the outfeed fence (G

same time pressing against the straightedge

(H) and attempting to bring both fences (G

) in-line with the straightedge.

Note: The outfeed fence casting (F

adjust-able whil e t he infeed f ence cast ing (F

is stationary and c annot be adjusted.

No adjustment is required if both fences (G

) are flush with the straightedge as shown in

Figure 6. Proceed to the Ram Dial Calibration section on page 14.

Adjustment is required if the fences appear skewed (Figure 7). Continue with the steps below.

Coplanar Adjustment

6. Remove both fences (J

straightedge against the infeed and outfeed

fence castings (Fi gur e 8) .

, D2 and adjust the fence

, D2.

, F2).

) while at the

) is

, J2) and place the

)

Figure 6

Figure 7

Figure 8

Figure 9

Coplanar Alignment Read step 7 completely before attempting.

7. Maintain steady pressure of t he straightedge

against the fenc e castings (K, Fig. 8). At the

same tim e, attempt t o bring both fences into

alignment as shown in Figure 9. This is

accomplished by alternately making

incremen-tal adjustments to two setscrews

(M, Fig. 10) on the front face of the casting (L,

Fig. 10) with a 3m m hex wrench, foll owed by

repositioning the casting with the ram adjust

dial (Q, Fig. 10) as required.

Important: It is recommended that the

adjustment setscrews (M, Fig. 10) be rotated

in 1/16th inc r em ents or l ess at a time.

Figure 10

Page 13

Fence

The outfeed fenc e must also be perpendicular t o the table. Thi s can be chec k ed as follows:

8. Place a square against the casting (L, Fig.

9. If adjustment is required, adjust setscrews N

Alignment i s complete when both fence c astings are coplanar (in-line) as shown in Figure 9 and the outfeed fence is perpendicular to the table.

10. Replace both fences and secure.

erpend icular to table

10) and table.

(Fig. 10).

Ram Dial Calibration

The cutter guard should be r emoved or raised to provide clearanc e.

Referring to Fi gur e 11:

1. Loosen the ram dial lock knob (B).

2. Adjust the outfeed ram dial (A) fully

clockwise.

3. With a straightedge (F) pressed against bot h

infeed and outfeed fences (D, E, G) as

reference, both fences should be in-line as

shown and the scale (C) should indicate zero. If step 3 can be successfully achieved, no

calibration is required. If the fences cannot be brought into ali gnment (L),

adjust as follows:

4. Remove fences (D, E).

5. Using a 10mm wrench, loosen the lock nut

(O, Fig. 10) that secures the zero stop set-

screw (P, Fig, 10) on the casting (L, Fig. 10).

6. Loosen or tighten the setscrew (P, Fig. 10),

as required, to bring fence castings into

alignment as shown in M.

Note: Ram Dial Adjust (A) is fully clockwise

(from step 2).

7. Tighten lock nut (O, Fig. 10). If the scale (C) does not indicate zer o:

8. Loosen two screws (J) that secure the

indicator (H) and adjust unt il the zero on the

indicator (H) i s lined up wi th the zero on the

scale (K).

9. Tighten screws (J). Repeat steps 2 and 3 to v erify that calibration is

successful.

Figure 11

Page 14

Spindle Gib Adjustment

Referring to Fi gur e 12: The spindle housing gib on your machine is

factory adjusted and initially should not require readjust-m ent. After a period of use the gib m ay wear and become loose, introducing play and potentiall y c ausing the spindle (B ) to vi brate. This requires adjustment.

To adjust:

1. With a 12mm wrench, loosen jam nuts that

secure the gib setscrews in four places (A).

2. With a 4mm hex wrench, tighten each

setscrew 1/8 or less turn starting with the

lowest one, followed by the uppermost one,

then the two middle setscrews.

If this is not enough to remove the play,

repeat this step unt il the play is removed. Note: If t he gibs are t oo ti ght the f ront handw heel

that control s the spindle height will be dif ficult to turn.

When adjustment is complete:

3. Hold the set-screws in posit ion with the 4mm

hex wrench to maintain the setting while

tightening the jam nuts with the 12mm

wrench.

Figure 12

Featherboard Hold-downs

Referring to Fi gur e 13: The JWS-35X Shaper comes equipped with two

featherboard hold-downs (A, B) mounted on the infeed and outf eed fenc es.

1. Loosen lock handles ( C) and lock knobs (D).

2. Slide the hold-down guides to the desired

position al ong the fence and tighten the lock

handles (C).

3. Place the workpiece (E) on the t able against

the fence and under t he hold- down guide (A).

4. Adjust the feat herboard stay to put moderate

pressure on the workpiece, then tighten the

lock knob (D).

Figure 13

Page 15

Spindle Assembly Installation

Referring to Fi gur e 14: The spindle assembly (B) is mounted to the

arbor (H) and secured with a draw bar (O) and spindle nut (D). Use the following procedure to

install the spi ndle assembly. Rev erse the order to remove the spindle.

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

1. Raise the arbor (H) all the way using the

handwheel located on the front of the cabinet. Loosen two lock knobs (E) and sl ide fence (J) to rear. Remove cutter guard (K). Loo sen t wo lock knobs (F) and slide guard cover (G) back.

Locking the Arbor

2. Locate the spindle lock (L) which is

accessible t hrough the door on the right side of the cabinet . Pull out and rotat e 90º right or left, resetting the knob into the indent.

Turn the arbor ( H) by hand until it l ocks, then verify that it will not rotate.

Installing the Spindle Assem bly

3. Thread the spindle nut (D) onto the t hreaded

end of the spindle (C) in the direction indicated by ar rows (A by hand.

4. Thread the spindle assembly (B) and nut (D)

onto the arbor (H) and hand-t ighten only.

5. Insert the draw bar ( O) through the opening in

the shaft (N) just below the drive belt (M). Turn clockwise, fastening and securing it to the spindle. Tighten the draw bar (O) with spindle wrench (Inset A).

6. Tighten the nut (D) with the spindle

wrench provided ( Inset A).

Shaper Cutter installation is described on the following page. Note that at this time the arbor is still locked.

, A2). Tighten securel y

Spindle Assembly Removal

Referring to Fi gur e 14: The arbor must be l ocked as described i n Spindle

Attachment Inst allation, step 2.

1. Remove the draw bar (O).

Figure 14

Page 16

2. Loosen the spindle nut (D) then, using the

spindle wrench (I nset A) continue t o turn until the spindle break s fr ee of t he ar bor .

Shaper Cutter Installation

Note: Spindle installation is described in the

previous section.

When changing tools, making

adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.

Locking the Spindle

1. Locate the spindle lock ( L, Fig. 14) accessible

through the door on the right side of the cabinet. Pull out and rotate 90º right or left, resetting the knob into the indent.

Attempt to turn the spindle assembly (B, Fig. 14) by hand to verify t hat it is locked and will not rotate.

Installing the Shaper Cut ter

Referring to Fi gur e 15:

2. Using an 8mm hex wrench (provided),

remove the sock et head cap s crew (F).

3. Remove the washer (E ), keyed collar (C) and

all or as many collars ( B) as necessary.

4. Place the shaper cutter (A) (not included)

onto the spindle, oriented in the proper direction.

5. Place the collars (B) and keyed collar (C)

onto the spindl e. Note: Collars com e in several widths and the

stacked selection (B) must be such that the top of the keyed collar (C) sits slightl y above the top of the spindle (D). This will ensure sufficient pressure to properly secure the shaper cutter (A) when installation is complete.

6. Replace the washer ( E) and socket head cap

screw (F). Tighten screw with the 8mm hex wrench provided.

Unlocking the Spindle

7. Pull out the spindle lock (L, Fig. 14)

accessible t hrough the door on the right side of the cabinet. Rotate 90º right or left, resetting the knob into the indent.

Using gloves to prevent injury from the shaper cutter , turn the spindle assembly by hand to verify that it turns freely.

Figure 15

Page 17

Changing Spindle Speed

The JWS-35X Shaper is equipped with pulleys that allow you to c hange the spindle speed. The belt placed on the upper pulleys as shown in position B (Fig. 16) provides a 10,000 RPM spindle speed. S pindl e speed for all bel t positions are listed in Table 2 below.

*Belt Position

B 10,000 RPM C 8,000 RPM D 6,000 RPM E 4,000 RPM

* Refer to Figure 14

Spindle Speed

Table 2

To change speed (ref er to Fi gur e 16):

1. Disconnect the machine from the power

source.

2. Open the door of the cabinet.

3. Remove the belt tension by moving the belt

tension handle (A) to the unlock po si tion. Thi s allows the motor (G) to swivel on its m ounting hinge.

4. Move the drive belt (shown i n the B posit ion)

to the C, D, or E positions for the spindle speed desired as determ ined in Table 2.

5. Lock the belt tension handle (A) which

secur es t he motor (G) and places ten sion on the drive belt (K).

Belt Replacement

Referring to Fi gur e 16: Replace the drive belt (K) as follows:

1. Disconnect the machine from the power

source.

2. Open the door of the cabinet.

3. Remove the belt tension by moving the belt

tension handle (A) to the unlock po si tion. Thi s allows the motor (G) to swivel on its m ounting hinge.

4. Work t he drive belt down all the way pa st the

pulleys.

5. Conti nue sli ding t he bel t down on the l eft side

until it is free of the bottom pulley (E), then remove the belt over the top of the motor pulley (B).

6. Install the new belt by following these steps in

reverse

Figure 16

Drive Belt Tension

Referring to Fi gur e 16: The drive belt should have sufficient tension to

prevent slippage when the machine is in operation. If the tension on the belt needs adjustment:

1. Disconnect the machine from the power source.

2. Open the door of the cabinet.

3. Locate the belt tension assembly (F) and loosen the lock nut (H, inset) with a 17mm wrench.

4. Adjust the hex bushing (J) with a 17mm wrench (refer to inset for adjustment direction) for proper tension on the belt (B). The tension handle (A ) must be in t he locked position (ri ght) while performing thi s step.

Note: Two 17mm wrenches are required for the next step.

5. Maintain the position of the hex bushing (J) with one wrench while tightening the lock nut (H) wit h the ot her .

Page 18

Precision Miter Gauge

Setting the miter gauge angle

Referring to Fi gur e 17: The precisi on miter gauge has a rack and pinion

adjustment f or setting the angle. To operate:

1. Slide t he mit er gauge into one of the sl ots on the table top.

2. Loosen lock handle (A).

To adjust the body (B) of the miter gauge to the desired angle:

3. Pull the spring-loaded knob (C) out and turn until the body (B) of the mit er gauge is at the desired angle as indicated on the scale.

4. Tighten the lock handle (A).

Indent settings

There are indents at t he 0º, 30º and 45º right and left positions. At these settings, release the

knob (C) to engage the stop ro d. T hen ti ghten t he lock handle (A).

Note: Do not rely solely on the indents for an accurate setting. After the stop rod engages at the 0º, 30º and 45º positi ons, make a fi ne adjustment with the knob (C) by pulling out and rotating, if necessary, setting it against the scale indicator.

Extension plate

The extension plate (D) can be adjusted by sliding to the right or left or r em ov ed entirely.

To adjust – l oosen two lock han dles (E), position the extension plate and tighten the lock handles.

To remove – slide the ext ension plate completely off and remove the lock handles (E) and mounting hardware.

Calibratin g the mi t er gauge

1. Place the m iter gauge i n one of the slots (H) on the table top.

2. Set the miter gauge t o 90º (0º setting on the scale) by looseni ng the lock handle (A), then pulling the spring-loaded knob (C) out and turning the body (B) until 0º is indicated on the scale (F).

3. Measure the accuracy of the gauge against the slot with a combinat ion square.

If adjustm ent is necessary:

4. Adjust the body (B) until it is perf ectly square (90º) to the miter slot (H).

Figure 17

5. Tighten the lock handle (A). Verify that the scale indicator (G) reads 0º. If

further adjustment is necessary:

6. Loosen the screw (F) and adjust the indicator (G) until it reads 0º

7. Tighten the screw (F).

Page 19

Operating Controls

Safety Key

Start/Stop

Power Indicator Light – The start switch has a

power indicator lamp which is on whenever there is power connected to the shaper, not

just when the shaper i s running. Do not assume that no light means there is no power to the machine. If the bulb is bad, there will no

indication. Always check before use.

Do not rely that no light means no power to the machine. Always check for po wer first. F ailure to co mply may cause serious inj ury!

Referring to Fi gur e 18: Start – Press the green start switch (see Note). When power is connected to the machine, the

green light is always on regardless of whether the shaper is running or not.

Note: In addition, the switch on the digital readout must be set t o forward (or rev erse) and the cabinet door must be closed.

Stop – Press the red switch to stop.

The start/stop switch on the JWS-35X Shaper comes equipped with a magnetic safety key. When in place on the switch as shown in Figure 18 the magnetic saf ety key trips a relay which will allow the machine to start and stop when the respective switches are pressed. Being magnetic, the lock can be removed to make the machine inoperable and can be hidden for safe storage by attaching it underneath the rail or another magnetic surface.

When using the shaper, place the key on the switch cov er lining up the arrow on the key with the REMOVE arrow on the cover. Then rotate the key so the arrow lines up with the LOCK arrow. This will prevent the safety key from coming loose f rom vibration when the machi ne is in use.

Reset – In the event that the shaper stops without pre ssing the stop but ton, a s the r esul t of a tripped fuse or ci rcuit br eak er , etc.:

1. Press red button to reset

2. Press the green button to restart the

machine.

Figure 18

Page 20

Operations

Overview

Before applyi ng power to the machine, Check the motor and switch wiring diagrams for proper voltage connections. Check that all mounting screws and bolts are tight.

Turn on the motor mom entarily to check for proper rotation. The spindle should rotate counterclockwise when looki ng down on the spindle. Correc t as required.

Run the machine for a short period of time to ensure that the movi ng parts are working properly with no excessiv e vibration. If a probl em develops, correct it before turning the shaper over for general use.

Safety Devices

Safety devic es such as guards, fixtures, t emplates hold-downs, push sticks (Figure 19), feather boards and power feeders should be used whenever possibl e. Figure 19 shows a push sti ck which can be easily m ade from scrap wood.

Note: For the sake of clarit y, the shaper guard ha s been omitted from most illustrations. All shaper operations m ust be done with the proper guar d in place and any other device which insures the safety of the oper ator.

Deep cuts require excessive

horsepower and pushing force to control the cut.

Deep cuts can also cause the wood to splinter or split and may lead to lost c ontrol or personal i njury. Preband shaper the stock whenever possible to 1/16 inch of finished size. When an edge finish is unsatisfact ory, take two or more cuts with t he final cut no more than 1/16 inch deep.

In the case of shaping acro ss the gr ain, t he trail ing board edge will often splinter. To correct this, the best solution i s to make the board 1/4 inch ov ersiz e in width, shape the board, and sim ply trim off the excess.

Cutter Rotation

Counterclockw ise Setup – With t he cutter install ed as shown in Figure 20, feed the workpiece from

right to left.

Grain Direction Considerations

Plan to shape the workpi ece in the same direct ion as the grain when possible. Some open grain woods (such as redwood, fi r and oak) will leave a rough, or sli ghtly spl intered edge when c ut against the grain.

Figure 19

Figure 20

Clockwise Setup – With the cutter installed as shown in Fi gure 20, feed t he workpiece f rom left to right.

Figure 21

Page 21

Using the Fence

Using the fence is the saf est and most satisfact ory method of shaping, and should always be used when the work permits. Almost all straight work can be used with the fence.

For average work, where a porti on of the original edge of the work is not to be touched by the cutter, both the front and rear fences are set in a str aight line as shown in Figur e 22.

When the shaping operation removes the entire edge of the work, e.g. in jointing or making a full bead, the shaped edge will not be supported by the outfeed fence when both fences are in line, Figure 23. In this case, the stock should be advanced to the position shown in Figure 21 and stopped. Turn off the machine and move the outfeed fence forward to contact the workpiece, Figure 24. Remove the workpiec e, start t he mot or, and then continue the oper ation.

Always remove workpiece before starting the machine! This will prevent kickback and potential serious injury.

Figure 22

Figure 23

Figure 24

Page 22

"Z" Dimension

Before making a templat e ( or usi ng the edge of the workpiece) for shaper cutting, the "Z" dimension must be established in order to determine the shape and size of the finished stock. The "Z" dimension is t he diff erence between the i nnerm ost part of the c utter edge and the outsi de diameter of the ball beari ng follower (collar). See Figure 25.

Note: The "Z" dim ension can be either positive or negative.

The "Z" dim ension is positiv e if the cutt er is larger than the coll ar bearing.

The "Z" dimension is negative if the cutter is smaller than the c ollar bear ing.

Depth of Cut

The depth of cut is the distance from the outside circumference edge of the collar (which the work rides against) t o the outside edge of the cutter. The depth of cut is determined by the position of the fence rel ative to the cutt erhead and/or by the u se of shaper coll ar s (see Figure 26).

Figure 25

Straight Edge Shaping

Straight edge shaping is always performed with the workpiece again st the fence. Use only push sti cks and hold downs to keep the workpi ec e on posi tion.

Do not use a miter gauge to feed material along the fence face. The workpiece can bind and cause kickback. Failure to comply may cause seriou s injury!

To set up:

1. Disconnect or unplug the machine from its

power source.

2. Check to see t hat the f ence f aces are paral lel,

properly in line or offset if necessary, and securely tightened.

3. Rotate the cutt er s and i nspect for clearance.

4. Lock the spindl e.

5. Install all nec essary guards.

6. Reconnect power to the mac hine.

7. Take a trial cut on a piece of scrap the same

thickness as workpiece.

Note: Only a short cut i s necessary t o determ ine if the profile, depth, and height of cut is correct.

Figure 26

Page 23

Edge Shaping

When edge shaping, never attempt t o hand guide any stock less than 12 inches long, or narrower than 3 inches wit hout t he use of a special gui de as shown in Figure 27.

When edge shaping, the work-

piece must b e at least 12 inch es long unless a special guide is used.

1. Use the hold-ins and hol d-downs as shown in

Figure 27 to firmly hold the workpiece down and against the f ence. If workpiece i s too wide for the hold-ins to be used, clamp a scrap board to the table to substitute for the hold-i ns.

2. Check the rotation of the cutter. Be sure to

feed workpiec e against rotation of the cutter.

Figure 27

3. Feed the workpiece slowly and steadily with

firm, even pressure to m ak e a smooth cut.

Important: The rate of feed depends on de pth of cut and experi enc e of operator.

End Shaping

When end shaping narrow stock, it is important that at least one half of the workpiece end be in contact with either the in-feed or out-feed fence. Use a guide similar to t he one shown in Figure 28 which tightly clamps the scrap piece to the workpiece and provides the necessary width.

End shaping a narrow workpiece without a special guide could result in the workpiece rocking into the cutterhead, causing personal injury.

Shaping All Sides

Because cross grain shaping is more likely to create chi pping out and splinters on some woods, it is good practice to first shape the cross-grain sides. Any chippi ng that does occur is taken care of by the with-grain cuts, as shown in Figure 29.

On-Edge Shaping

If the shaper fence does not firmly support wide stock, use the T-slots in the fence to attach a special rigid high fence as shown in Figure 30.

Figure 28

Figure 29

Note: Be sure the scre w holes are counter sunk in the special fence to avoid interference with the workpiece.

Figure 30

Page 24

Straight Line Bevel Shaping

To shape a beveled straight edge, use a beveledge shaping jig in combination with the regular fence as shown in Figur e 31.

Figure 31

To perform a bevel-edge cut, the in-f eed edge of the jig is placed against the infeed fence and clamped to the table as shown in Figure 32. The outfeed fence is moved forward as necessary to compensate for the cut.

Contour Edge Shaping With Collar Bearing

To shape contoured edge s, the operator m ust first remove the fenc e assembly .

In order to control the workpiece and limit the depth-of- cut, the operat or must use an anti -friction collar with the cutt er ( s) as shown in Figure 33.

Figure 33

The collar may be positioned above or below the cutter(s), and its function is to ride against the workpiece or tem plate. A t the same tim e, the coll ar will establish the depth-of-cut as shown in Figure 34. Whenever possible, al ways use the ring guard or safety collar.

Figure 32

Never attempt to bevel cut free hand. Always use a bevel-edg e f ixture.

Note: Since the collar requires at least 1/8" of

surface edge to r ide against, t he entire edge cannot be shaped as sho wn in Figure 35. The added u se of a pattern, however, permits the shaping of the entire contour edge.

Figure 34

Figure 35

Page 25

If the workpiece is to be shaped all around the perimeter , hold it firmly and pu sh the work strai ght into the cut ter until the depth of cut is established by the collar as shown in Figure 36. Continue to feed the work so that the point of contact on the edge is always 90 degrees to t he collar (or dir ectly in line with the c utter edge) and held firml y against it.

When the workpiece is not contoured all around, start the cut as shown in Figure 42. With this operation, t he workpiec e is positi oned against the starter pin and the end swung into place to start the cut. When the cut has begun and the workpiece f irmly agai nst t he col l ar, swing the stoc k away from the pin and proceed wit h c ut.

Freehand shaping is extremel y dangerous. The operator must be aware at all times of the proximity of his hands to the cutter. Han ds must never come closer th an 12 inches to the cu t t er wi t hou t t he proper guard or similar safet y devi ce over the cutterhead.

Figure 36

Shaping With Collars

When shaping with coll ars and starting pin, always adhere to the following rules for good work and safe operation:

The collar m ust have suffici ent beari ng surface, as shown in Figure 37. Also, the stock must be f airly heavy in proporti on to the cut being made. Under no circumstances should a short, light workpiece be shaped against the collars, as in Figure 38.

Note: The edge of t he work to be shaped must be smooth. Any irregul arit y on the surface which ri des against the coll ar will be duplicated on t he molded surface.

Collars must be smooth and free from pitch and other substances.

Position of Collars

Collars may be used above, below or between cutterheads.

1. When the collar is used below the cutter, as

shown in Figure 39, the progress of the cut c an be seen throughout the operation. However, any accident al lif ting of the work will gouge the wood and ruin the workpi ec e.

2. When the collar is used above the cutter, as

shown in Figure 40, the cut cannot be seen. But this method offer s an advantage in that the cut is not affected by slight variations in the thickness of the stock. Also, accidental lifting of the workpiece will not gouge the workpiece; simply repeat the operation to correct the mistake.

Figure 37

Figure 38

Figure 39

Figure 40

Page 26

3. Using the collar between the two cutters has

the adv antages and disadvantages of the first two procedure s, and is frequentl y used where both edges of the work are to be molded, Figure 41.

Note: It is adv isable to place t he cutter as low as possible on the spi ndle to reduce spindle deflecti on and ensure the best possible finish. Also make sure that t he contacting surf aces of the cutter are smooth, clean and without dents.

Starting Pin

Use of the starting pin should only be attempted by advanced users. If you have never used this method, it is recommended you get training from a qualified person. Fail ure to co mply may resul t in serious injury.

The starti ng pin is used to support the work when starting t he c ut.

1. The work should be placed in the position 1,

(Figure 42), usi ng the starting pin as a support

2. Swing the work into t he cutter as shown in t he

position 2. The work is no w supported by the starting pin and the collar.

3. After the cut has been started, the work is

swung free of the starting pin and only rides against the collar (Figure 43). Always feed against the cut terhead rotation.

Figure 41

Figure 42

Figure 43

Page 27

Arcs and Circles

Large circular and arc-shaped stock can be shaped as descri bed in Contour Edge Sh aping on page 24. However, sm aller sized stock requires the use of special shaping jigs similar to t hose shown in Figure 44.

With the ent ire fence assem bly remov ed, carefully position the jig for desired depth-of-cut and securely clamp to the table.

It is important with the arc and circle shapes that the workpiece, prior to being shaped, must be roughly cut to the desired size and curve of the finished piece. Make sure that the jig curve matches exactl y the workpiece c urv e. At all tim es keep the workpiece firmly in contact with the jig while the cutter is cut ting the stock.

Never perform this type

operation without a ring guard, safety collar or similar safet y devi ce over the cutterhead.

Enclosed Edge Shaping

An enclosed workpiece edge is shaped in the same manner as an outside contoured edge except that a starting pin is not required as shown in Figure 45.

Note: If the whole edge is to be shaped, the operator must use a patter n.

Figure 44

Position the workpi ece on the table before starti ng the motor. The operator must do the entire shaping cut by pushing (feeding) the workpiece into the cutter(s).

Enclosed edge shaping is extremely dangerous. The operator must be aware at all times of the di rect io n of feed. Never perform this type operation without a ring guard, safety collar or similar safety device over the cutterh ead.

With a firm grip, ease the edge into the cutter(s) until stopped by t he c ollar as shown in Fi gur e 45.

Continue to push straight in while feeding and turning the workpiece at the sam e time until t he c ut is finished. T urn off the m otor and do not remov e workpiece until the cutters have completely stopped.

Never perform enclosed edge

shaping if there is less than two inches of workpiece material all around the opening. Never perform enclosed edge shaping if the workpiece op ening is smaller, in an y direction, than twice the diameter o f th e cut t er( s) .

Figure 45

Page 28

Templates

The template must be thick enough to provide a solid bearing edge against a collar. When constructi ng a templat e similar to the one shown in Figure 46, keep in mind that it serves only as a guide for the cutter.

If the workpiece requires all-around shaping, the template c an be constructed f rom sev eral sect ions pieced together as shown in Figure 47.

Securing the Template

There are various methods used to secure the template to the workpiece. The experienced operator will choose the most appropriate according t o the shape, size, and type c onstruct i on of the template. For example, if the workpiece is large enough to extend beyond the front of the table and sti ll l eave r oom for the desir ed cut , it can be securely held to the tem plate with "C" clamps as shown in Figure 48.

Figure 46

Figure 47

In many situations the workpiece is positioned against the template using dowels as anchor points and handles (wood blocks) to assist the operator in guidi ng the work-piece through the cut as shown in Figure 49.

Figure 48

Figure 49

Page 29

Special Cuts

The illustrat ions in this section show the prof ile, or section, views made by the cutter(s). The most effici ent cutters are carbide ti pped to ensure clean and long-term cutting. Small cutters may be solid carbide, and some use inserts. Since there are such a wide variety of choices, the operator is limited only by his experience and imaginati on.

Stacked Cutters

A variety of inter esting and timesavi ng cuts can be made in a single setup by stacking the cutters. When the operator stacks the cutters, extra care should be taken to see that all par ts are clean, free of nicks and flaws, and perfectly balanced in the stacked positi on.

Sash and Door Shaping

Shaping a door requires two operations. Figure 50 shows the sash cut for the first

operation. Figure 51 shows the stock flipped over and the

sash cutter used with a 1/4 inch groove cutter to complete the cut.

Figure 52 shows the f i rst shaping cut wit h the sash cutter for t he matc hing door stile sash.

Figure 53 shows the same cut with the stock flipped ov er.

Figure 50

Figure 51

Figure 53

Figure 54 shows the f irst shaping c ut for a window sash stile ut ilizing a sash cutter, col lar, and a 1/2 inch groove cutt er .

Figure 52

Figure 54

Page 30

Figure 55 shows BOT H cut s required for a window sash rail end. The f irst operat ion at t op is a rabbet cut made with a groove cutter. The second operation is performed with a stub spindle and buttonhead screw.

Butt Joints

All butt-type joints require both work-pieces to be perfectly square and straight-edged.

Glue Butt Joint

To perform a glue butt joint, bot h fences are kept inline and adj ust ed for a depth of cut (Figure 56).

The cuts on both work-pieces are part-edge cuts which do not reduce the stock width during the cutting procedure. When shaping the two workpieces, one i s f ed t op-side up; the ot her is fed bottom-side up.

Tongued Joint

Similar to the glue joint, both fences are kept in-l ine for the tongued joint and adjusted for a 1/4 inch depth of-c ut with no reducti on in stock widt h. With this joint, however, both work-pi eces are f ed with the same side up as shown in Figure 57.

Drop Leaf Joint

When shaping a drop-leaf joint as shown in Figure 58, the leaf workpiece is shaped with a Drop-Leaf Bead cutter; the table workpiece is shaped with a Drop-Leaf Cove cutter.

Figure 55

Figure 56

Figure 57

With this type joint, the whole edge of both workpieces is shaped, same-side up, and allowance m ade for a 1/16 i nch reducti on in widt h. Adjust the in-feed fence to reduce the workpiece width by 1/16 i nc h, and adjust the out-feed fence to compensate for stock removed.

Taper Cuts

Taper cuts can be made by offsetting the fences for the amount of taper desired, or with a layout line on the stock which can be paralleled to the infeed fence as shown in Figure 59.

Start the cut by holding the stock against the infeed fence and swinging it into contact with the outfeed f ence just past the cut terhead. As the cut is started, t ransfer pressure to hol d the workpiece against the outfeed fence, and continue feeding the workpiece through. After the first cut, the fences will have to be readjusted in order for the second cut (parall el cut) and the final depth-of-cut to remain true with the taper.

Figure 58

Figure 59

Do not use the standard fence for short work (12 inches or less in length on the side t o be cut). Instead, use a miter gau ge or special fixture to avoid l osing control o f the workpiece.

Page 31

Tenoning

The tenoning f ixture ill ustrated in Fi gure 60 shows a miter gauge equipped with a hold-down for shaping the ends of narr ow work-piec es.

The miter gauge can also be adapted to cut square and centered tenons at t he ends of legs for tables, chairs, etc. S ec ur e the leg t o jig and posi tion for cut as shown in Figure 61.

Make all first cuts with the same jig setting and spindle height. When the first series of cuts have been made, reposition leg on the jig for each succeeding cut.

Note: If the leg i s tapered, use a wedge to place the side fac ing the cutt er into a 90 degree vertical position as shown in Figur e 62.

Figure 60

Figure 61

Figure 62

Page 32

Troubleshooting

Trouble Possible Cause Remedy

Shaper will not star t.

Overload kicks out frequently.

Cuts are unsatisfactory.

1. Cord unplugged f rom the power source.

2. Fuse blown or circuited breaker tripped.

3. Cord damaged.

4. Reversing switch is in the Off position.

5. Overload tripped.

6. Cabinet door is open.

1. Extension cord or wiri ng inadequate size.

2. Feeding stock too fast.

3. Cutter needs cleaning or replacing. See also Unsatisfactory Cuts below.

1. Dull cutter.

2. Cutterhead rot ating in wrong direction.

3. Feeding work in wrong di r ec tion.

4. Gum or pitch on cutter.

5. Gum or pitch on table causi ng erratic feed.

1. Plug in power cord.

2. Replace fuse or reset circuit breaker.

3. Replace cord.

4. Turn switch to f orward of r ev erse.

5. Reset overl oad by depressi ng r ed stop button.

6. Close cabinet door .

1. Replace cord or wiri ng with proper gauge wire.

2. Reduce feed stock r ate.

3. Clean or replace cutter.

1. Replace cutter.

2. Check for proper r otati on at startup.

3. Feed work against the cutter rotation.

4. Remove cutter and clean with solvent.

5. Clean table with solvent.

Cutter does not com e up to full speed.

Machine vibrates.

1. Shop wire gauge is too small.

2. Extension cord or wiri ng inadequate size.

3. Power source is not adequate.

4. Motor not wired for c or r ect v ol tage.

5. Spindle is locked with mandrel lever.

1. Stand on uneven surf ac e.

2. Cutterhead damaged.

3. Defective V-belt.

4. V-belt incorrectly tensioned.

5. Bent pulley.

6. Motor mounted improperly.

1. Replace wiri ng with proper gauge wire.

2. Replace wit adequat e si z e c or d.

3. Contact your elec tric utility.

4. Refer to motor name plac e and wiring diagram for correct wiring.

5. Unlock spindle – see label next to lover on base.

1. Stand must rest solidly on level surface. Fasten to floor if necessary.

2. Replace cutterhead.

3. Replace V-belt.

4. Apply proper tension.

5. Replace pulley.

6. Motor must be properly m ounted with snug nuts and bolts.

Page 33

Troubleshooting

Trouble Possible Cause Remedy

Edge splits off on cross grain cut.

Raised areas on shaped edge.

Work pulled from hand.

Depth of cut not uniform.

Work burns.

Cut height not uniform.

Cuts not smooth.

1. Characteri stic of this type of cut. 1. Make cross grain cuts fir st, then finish cut wit h the grain. Use scrap block to support end of c ut.

1. Variation of pressure holding work

against cutt er .

1. Feeding in wrong direc tion. 1. Always feed work against the

1. Fence misalignment.

2. Side pressure not uniform.

1. Cutting too deep on one pass.

2. Forcing work.

1. Variation in pr essure holding work

to table.

1. Wrong R.P.M.

2. Feed too fast.

3. Working against the grain.

4. Cutting too deep on one pass.

1. Hold work firmly against table and fence. Use hold-downs and pu sh sticks.

rotation of the cutt er head.

1. Align outfeed fence.

2. Use hold-downs; keep constant pressure against fence and use push sticks.

1. On hardwoods take light cuts; attain full depth wit h sever al passes.

2. Feed work slowly and steadily.

1. Keep pressure form t hr oughout pass. Use hold-downs. Mak e pass slowly and steadil y . Keep work under cutter whenev er possible.

1. Use faster speed.

2. Slow feed speed.

3. Work with the grain whenever possible.

4. Take several passes on ver y deep cuts.

Spindle does not raise freely.

1. Shaper dust and dirt in r aisi ng mechanism.

1. Brush or blow out loose dust and dirt.

Parts

Replacement par ts are li sted on the f ollowing page s. To order parts or reac h our servi ce depar tm ent, call 1-800-274-6848, Mon day t hrough Fr iday (see our web sit e f or busi ness hours, www.j ett ool s.com). Havi ng the Model Num ber and S eri al Num ber of y our machi ne avail abl e when you cal l will allow us to serve you quickly and acc ur ately.

Page 34

Table – Parts List

Index No. P art No. Description Size Qty

1 ............... TS-1521011 .............Socket Set Screw ...............................................M4x4 .......................... 3

2 ............... JWS35X -102 ............Insert Ring (Small) ................................................................................. 1

3 ............... TS-2285121 .............Flat Head Machine Screw ...................................M5x12 ........................ 3

4 ............... JWS35X -104 ............Insert Ring (Large) ................................................................................. 1

5 ............... JWS35X -105 ............Table ..................................................................................................... 1

6 ............... PM2700-105 ............Starting Pin ............................................................................................ 1

7 ............... 1791789...................Miter Gauge Assembly (Index # 7-1 thru # 7-22) .................................... 1

7-1............ PM2000-340 ............Handle................................................................................................... 1

7-2............ TS-0680031 .............Flat Washer ........................................................5/16” ........................... 1

7-3............ PM2000-342 ............Fence .................................................................................................... 1

7-4............ PM2000-343 ............Socket Set Screw ...............................................M8x6 .......................... 2

7-5............ PM2000-325 ............Miter Bar ............................................................................................... 1

7-6............ PM2000-326 ............Guide Washer ....................................................................................... 1

7-7............ PM2000-327 ............Flat Head Machine Screw ...................................M6x9 .......................... 1

7-8............ TS-0050051 .............Hex Cap Screw ..................................................1 /4 ” -2 0 x1” ................... 2

7-9............ PM2000-323 ............Miter Gauge Body.................................................................................. 1

7-10 .......... PM2000-324 ............Pin......................................................................................................... 1

7-11 .......... PM2000-337 ............Gear Shaft ............................................................................................. 1

7-12 .......... PM2000-336 ............Spring .................................................................................................... 1

7-13 .......... PM2000-338 ............Scale ..................................................................................................... 1

7-14 .......... PM2000-333 ............Locking Handle ...................................................................................... 2

7-15 .......... TS-0810012 .............Round Head Screw ............................................#10-24x1/4” ................ 1

7-16 .......... TS-1550031

7-17 .......... PM2000-335 ............Pointer ................................................................................................... 1

7-18 .......... PM2000-330 ............Support Base......................................................................................... 1

7-19 .......... PM2000-329 ............Socket Head Cap Screw .....................................M5x8 .......................... 2

7-20 .......... TS-1521011 .............Socket Set Screw ...............................................M4x4 .......................... 1

7-21 .......... PM2000-331 ............Knob ..................................................................................................... 1

7-22 .......... PM2000-339 ............Rivet ...................................................................................................... 2

.............Flat Washer ........................................................M5 .............................. 1

Page 35

Table – Assembly Drawing

Page 36

Fence – Parts List

Index No. P art No. Description Size Qty

1 ............... JWS35X -201 ............Knob ..................................................................................................... 4

2 ............... PM2700-237 ............Feather Board ....................................................................................... 2

3 ............... PM2700-234 ............Bracket .................................................................................................. 2

4 ............... TS-1550061 .............Flat Washe r ........................................................M8 .............................. 4

5 ............... PM2700-232 ............Lock Handle .......................................................................................... 4

6 ............... PM2700-235 ............Carriage Bolt ......................................................M5x30 ........................ 4

7 ............... PM2700-231 ............End Cap ................................................................................................ 2

8 ............... JWS35X -208 ............Fence .................................................................................................... 2

9 ............... JWS35X -209 ............Slide ...................................................................................................... 2

10 ............. JWS35X-210 ............Left Fence Plate .................................................................................... 1

11 ............. JWS35X-211 ............Plastic Flat Washer ................................................................................ 2

12 ............. JWS35X-212 ............Leader Screw ........................................................................................ 2

13 ............. TS-1523021 .............Socket Set Screw ...............................................M6x8 .......................... 5

14 ............. JWS35X-214 ............Knob ..................................................................................................... 5

15 ............. TS-1540041 .............Hex Nut ..............................................................M6 ............................. 1

16 ............. JWS35X-216 ............Socket Set Screw ...............................................M6 x30 ........................ 1

17 ............. TS-1504031 .............Socket Head Cap Screw .....................................M8x16 ........................ 1

18 ............. TS-1523041 .............Socket Set Screw ...............................................M6x12 ........................ 4

19 ............. JWS35X-219 ............Shaft ..................................................................................................... 1

20 ............. JWS35X-220 ............Adjustment Leader ................................................................................ 1

21 ............. TS-1540061 .............Hex Nut ..............................................................M8 .............................. 1

22 ............. JWS35X-222 ............Socket Set Screw ...............................................M8 x30 ........................ 1

23 ............. JWS35X-223 ............Scale ..................................................................................................... 1

24 ............. TS-1533032 .............Pan Head Machine Screw ..................................M5x10 ........................ 1

25 ............. JWS35X-225 ............Bracket .................................................................................................. 1

26 ............. TS-1550031 .............Flat Wash er ........................................................M5 .............................. 4

27 ............. TS-1533052 .............Pan Head Machine Screw .................................M5x16 ........................ 2

28 ............. JWS35X-228 ............Fixing Plate ........................................................................................... 1

29 ............. TS-2284082 .............Pan Head Machine Screw ..................................M4x8 .......................... 4

30 ............. JWS35X-230 ............Knob ..................................................................................................... 5

31 ............. PM2700-203 ............Cutter Guard ......................................................................................... 1

32 ............. JWS35X-232 ............Safety Guard Ho lde r .............................................................................. 1

33 ............. TS-1550041 .............Flat Wash er ........................................................M6 .............................. 2

34 ............. JWS35X-234 ............Shaft ..................................................................................................... 2

35 ............. TS-155009 ...............Flat Washer ........................................................M14 ............................ 2

36 ............. JWS35X-236 ............Dust Chute ............................................................................................ 1

37 ............. JWS35X-237 ............Fence Body ........................................................................................... 1

38 ............. PM2700-205 ............Flat Washer ........................................................M13 ............................ 4

39 ............. JWS35X-239 ............Spring.................................................................................................... 2

40 ............. JWS35X-240 ............Lock Nut .............................................................1/2”-12........................ 2

41 ............. PM2700-236 ............Carriage Bolt ......................................................M5 x16 ........................ 4

................. JWS35X-FA .............Fence – Complete Assembly (Index #1 - #42) ........................................ 1

42 ............. JWS35X-242 ............Wa ve Washer ........................................................................................ 1

43 ............. JWS35X-243 ............Flat Washer ........................................................................................... 1

Page 37

Fence – Assembly Drawing

Page 38

Frame and Motor – Parts List

Index No. P art No. Description Size Qty

1 ............... PM2700-305A ..........Spindle Nut .........................................................M40x2.5 p ................... 1

2 ............... PM2700-306 ............Retaining Ring ....................................................STW-40 ...................... 1

3 ............... TS-2246202 .............Button Head Socket Screw .................................M6x20 ........................ 4

4 ............... TS-2361061 .............Lock Was h e r ......................................................M6 .............................. 4

5 ............... PM2700-308N ..........Shaft Top Bearing Cover ....................................................................... 1

6 ............... BB-6008VV ..............Bearing...............................................................6008VV ...................... 2

7 ............... JWS35X -307N .........Spindle Holder ....................................................................................... 1

8 ............... JWS35X -308 ............Key.....................................................................8x7x72 ....................... 1

9 ............... PM2700-312N ..........Quill ....................................................................................................... 1

................. JWS35X-QAN ..........Quill Assembly (Index #2 –15, 61, 62) .................................................... 1

11 ............. JWS35X-311 ............Bushing ................................................................................................. 1

12 ............. JWS35X-312 ............Spindle Pulley........................................................................................ 1

13 ............. JWS35X-313 ............Flat Washer ........................................................M30 ............................ 1

14 ............. JWS35X-314 ............Locking Washer ..................................................M30 ............................ 1

15 ............. JWS35X-315 ............Locking Nut ........................................................M30-1.5P ................... 1

16 ............. JWS35X-316 ............Draw Bar ............................................................................................... 1

17 ............. PM2700-318 ............Spindle Housing .................................................................................... 1

18 ............. TS-1523021 .............Socket Set Screw ...............................................M6x8 .......................... 1

19 ............. JWS35X-319 ............Pointer................................................................................................... 1

20 ............. TS-1550041 .............Flat Wash er ........................................................M6 .............................. 2

21 ............. TS-1503031 .............Socket Head Cap Screw .....................................M6x12 ........................ 6

22 ............. TS-1551061 .............Lock Washer ......................................................M8 .............................. 5

23 ............. TS-1504061 .............Socket Head Cap Screw .....................................M8x30 ........................ 1

24 ............. PM2700-348 ............Belt Tension Handle .............................................................................. 1

25 ............. TS-2361061 .............Lock Washer ......................................................M6 .............................. 4

26 ............. TS-1540071 .............Hex Nut ..............................................................M10 ............................ 1

27 ............. PM2700-346 ............Hex Bushing .......................................................................................... 1

28 ............. PM2700-338 ............Pin......................................................................Ø3 x 20 ...................... 1

29 ............. PM2700-339 ............Rod ....................................................................................................... 1

30 ............. PM2700-340 ............Spring.................................................................................................... 1

31 ............. PM2700-337 ............Connector.............................................................................................. 1

32 ............. TS-2361101 .............Lock Washer ......................................................M10 ............................ 1

33 ............. TS-2239551 .............Socket Head Cap Screw .....................................M10x55 ...................... 1

34 ............. TS-1523021 .............Socket Set Screw ...............................................M6x8 .......................... 1

35 ............. PM2700-341 ............Knob ..................................................................................................... 1

36 ............. PM2700-342 ............Retaining Ring ....................................................STW-15 ...................... 2

37 ............. PM2700-343 ............Flat Washer ........................................................M15 ............................ 2

38 ............. PM2700-344 ............Connector.............................................................................................. 1

39 ............. PM

40 ............. PM2700-334 ............Retaining Ring ....................................................STW-20 ...................... 1

41 ............. TS-1550111 .............Flat Washer ........................................................M20 ............................ 1

42 ............. PM2700-332 ............Adjustment Bolt ..................................................................................... 1

43 ............. JWS35X-343 ............Motor Bracket ........................................................................................ 1

44 ............. PM2700-330 ............Shaft ..................................................................................................... 1

45 ............. PM2700-314 ............Flat Washer ........................................................M25 ............................ 1

46 ............. PM2700-328 ............Retaining Ring ....................................................STW-25 ...................... 1

47 ............. TS-1550061 .............Flat Wash er ........................................................M8 .............................. 4

48 ............. TS-1490031 .............Hex Cap Screw ..................................................M 8 x20 ........................ 4

49 ............. JWS35X-349 ............Key.....................................................................6x6x55 ....................... 1

50 ............. JWS35X-350 ............Special Flat Washer ...........................................M8 .............................. 1

51 ............. TS-1551061 .............Lock Washer ......................................................M8 .............................. 1

52 ............. TS-1504041 .............Socket Head Cap Screw .....................................M8x20 ........................ 1

53 ............. JWS35X-353 ............Belt (3HP / 5HP) .................................................240J ........................... 1

54 ............. TS-1501021 .............Socket Head Cap Screw .....................................M4x8 .......................... 3

2700-345 ............S h a ft ..................................................................................................... 1

(for JWS-35X3-1, serial no. 8080001 and higher) (for JWS-35X5-1, serial no. 8080021 and higher)

Page 39

Frame and Motor – Parts List

Index No. P art No. Description Size Qty

55 ............. TS-1551021 .............Lock Washer ......................................................M4 .............................. 3

56 ............. JWS35X-356 ............Cover .................................................................................................... 1

57 ............. JWS35X-357 ............Motor Pulley .......................................................................................... 1

58 ............. JWS35X-358 ............Motor ..................................................................3HP, 230V, 1Ph .......... 1

................. JWS35X -358A .........Motor ..................................................................5HP, 230V, 1Ph .......... 1

................. JWS35X -358CS .......Centrifugal Switch (not shown) .............................................................. 1

................. JWS35X -358FC .......Fan Cover (not shown) .......................................................................... 1

................. JWS35X -358MF.......Motor Fan (not shown) ........................................................................... 1

................. JWS35X -358SC .......Starting Capacitor (not shown) f or 3HP, 1P H .......600MFD 125VAC ....... 1

................. JWS35X -358RC.......Running Capacitor ( not shown) for 3HP ,1PH .....40μF 300VAC ............. 1

................. JWS35X -358ASC ....Star t in g Capacitor (not shown) for 5HP,1PH .......400MFD 250VAC ....... 1

................. JWS35X -358ARC ....Running Capacitor ( not shown) for 5HP,1PH ......35μF 350VAC ............. 1

59 ............. JWS35X-359 ............Strain Relief Bushing ..........................................PGA16-14B ................ 1

60 ............. PM2700-349 ............Spindle Nut Wrench ............................................................................... 1

61 ............. PM2700-350 ............Upper Bushi ng....................................................................................... 1

62 ............. PM2700-351 ............Wave Wash er ........................................................................................ 1

Page 40

Frame and Motor – Assembly Drawing

Page 41

Cabinet and Base – Parts List

Index No. P art No. Description Size Qty

1 ............... TS-1533032 .............Pan Head Machine Screw ..................................M5x10 ........................ 2

2 ............... JWS35X -402 ............Cover .................................................................................................... 1

3 ............... TS-1550071 .............Flat Washer ........................................................M10 ............................ 4

4 ............... TS-2361101 .............Lock Was h e r ......................................................M10 ............................ 4

5 ............... TS-1491031 .............Hex Cap Scr e w ..................................................M10x25 ...................... 4

6 ............... JWS35X -406 ............Strain Relief ........................................................................................... 5

7 ............... PM2700-113 ............Tapping Screw ...................................................M5-2 .1 2 P x 25 ............ 2

8 ............... PM2700-114 ............Magnetic Switch (C-09D

................. PM2700-114A ..........Magnetic Switch (C-18D

8-1............ PM2000-298 ............Safety Key for Magnetic Switch ............................................................. 1

9 ............... JWS35X -409 ............Switch Cover ......................................................................................... 1

10 ............. PM2700-448 ............Forward/Reverse Switch (AC-3/16A 250V) .........3HP/1Ph ..................... 1

................. PM2700-448A ..........Forward/Reverse Switch (AC-3/25A 250V) .........5HP/1Ph ..................... 1

11 ............. JWS35X-411 ............Stripe .................................................................................................... 1

12 ............. JWS35X-412 ............JET Logo ............................................................................................... 1

13 ............. PM2700-416 ............Bumper ................................................................................................. 2

14 ............. JWS35X-414 ............Cabinet.................................................................................................. 1

15 ............. TS-1540041 .............Hex Nut ..............................................................M6 .............................. 4

16 ............. TS-2361061 .............Lock Washer ......................................................M6 .............................. 4

17 ............. PM2700-433 ............Window ................................................................................................. 1

18 ............. JWS35X-418 ............Door ...................................................................................................... 1

19 ............. TS-1534042 .............Pan Head Machine Screw ..................................M6x12 ........................ 4

20 ............. PM2700-436 ............Latch ..................................................................................................... 1

21 ............. JWS35X-421 ............Motor Cable (3HP/1Ph)………………….SJT 14AWG x 4C x 1200mm .... 1

................. JWS35X -421A .........Motor Cable (5HP/1Ph)…………............PVC 3.5mm

22 ............. JWS35X-422 ............Switch to Switch Cable (3HP/1Ph)……..PVC 2.0mm

................. JWS35X -422A .........Switch to Switch Cable (5HP/1Ph) …….PVC 3.5mm

23 ............. JWS35X-423 ............Power Cable (3HP/1Ph)………………….SJT 14AWG x 3C x 3300mm ... 1

................. JWS35X -423A .........Power Cable (5HP/1Ph) …………………SJT 12AWG x 3C x 3300mm ... 1

24 ............. JWS35X-424 ............Scale ..................................................................................................... 1

25 ............. JWS35X-425 ............W arning Label ....................................................................................... 1

1Ø & NTH-14) ...........3HP, 230V, 1Ph .......... 1

1Ø & NTH-21) ...........5HP, 230V, 1Ph .......... 1

x 5C x 1200mm ... 1

x 5C x 480mm ..... 1

Page 42

Cabinet and Base – Assembly Drawing

Page 43

Elevator – Parts and Assembly

Index No. P art No. Description Size Qty

1 ............... JWS35X -501 ............Lead Scr ew ........................................................................................... 1

2 ............... JWS35X -502 ............Key.....................................................................5x5x12 ....................... 2

3 ............... PM2700-342 ............Retaining Ring ....................................................STW-15 ...................... 1

4 ............... PM2700-503 ............Thrust Bearing ....................................................51202 ......................... 2

5 ............... PM2700-504 ............Hex Nut ..............................................................M20-1.5P ................... 4

6 ............... PM2700-505 ............Adjusting Bolt ........................................................................................ 4

7 ............... TS-2361121 .............Lock Was h e r ......................................................M12 ............................ 4

8 ............... TS-1506141 .............Socket Head Cap Screw .....................................M12x90 ...................... 4

9 ............... PM2700-512 ............Housing ................................................................................................. 1

10 ............. TS-1522011 .............Socket Set Screw ...............................................M5x6 .......................... 4

11 ............. TS-0270021 .............Socket Set Screw ...............................................5/16”-18x5/16” ............ 4

12 ............. PM2700-521 ............Key........................................................................................................ 1

13 ............. PM2700-522 ............Key.....................................................................5x5x20 ....................... 1

14 ............. TS-1523021 .............Socket Set Screw ...............................................M6x8 .......................... 1

15 ............. JWS35X-515 ............Hand Wheel .......................................................................................... 1

16 ............. JWS35X-516 ............Knob ..................................................................................................... 1

17 ............. JWS35X-517 ............Handle................................................................................................... 1

18 ............. PM2700-519 ............Fixing Ring ............................................................................................ 2

19 ............. PM2700-520 ............Washer...............................................................M19 ............................ 2

20 ............. PM2700-523 ............Shaft ..................................................................................................... 1

21 ............. PM2700-513 ............Worm Gea r (R ig h t ro ta tion) .................................................................... 1

22 ............. JWS35X-522 ............W orm Gear (Left rotation) ...................................................................... 1

23 ............. TS-1550071 .............Flat Washer ........................................................M10 ............................ 1

24 ............. TS-2342102 .............Nylon Insert Lock Nut .........................................M10-1.25P.................. 1

25 ............. TS-1540061 .............Hex Nut ..............................................................M8 .............................. 4

26 ............. PM2700-508 ............Socket Set Screw ...............................................M8x30 ........................ 4

27 ............. TS-1505021

28 ............. PM2700-450 ............Plug ....................................................................................................... 1

29 ............. PM2700-510 ............Gib ........................................................................................................ 1

.............Socket Head Cap Screw .....................................M10x20 ...................... 1

Page 44

Spindle Assembly – Parts

Index No. P art No. Description Size Qty

1 ............... TS-1505031 .............Socket Head Cap Screw .....................................M10x25 ...................... 4

2 ............... PM2700-708 ............Special Washer ..................................................................................... 1

3 ............... PM2700-709 ............Keyed Collar .......................................................................................... 1

4 ............... PM2700-710 ............Collar .................................................................I.D . 3/4” x 1/2” T .......... 4

5 ............... PM2700-711 ............Collar .................................................................I.D . 3/4” x 3/4” T .......... 2

6 ............... PM2700-712 ............Spindle ...............................................................3/4”............................. 1

................. 708317 ....................Spindle w/Nut Assembly (#1 - #6, #32) ...............3 /4”............................. 1

7 ............... PM2700-702 ............Pin......................................................................................................... 2

8 ............... PM2700-703 ............Special Washer ..................................................................................... 1

9 ............... PM2700-704 ............Keyed Collar .......................................................................................... 1

10 ............. PM2700-705 ............Collar .................................................................I.D. 1-1/4 ” x 3/4 ”T ....... 2

11 ............. PM2700-706 ............Collar .................................................................I.D. 1-1/4 ” x 1/2 ”T ....... 4

12 ............. JWS35X-612 ............Spindle ...............................................................1-1/4” ......................... 1

................. 708328 ....................Spindle w/Nut Assembly (#1, #7 - #12, #32)........1-1/4” ......................... 1

13 ............. PM2700-713 ............Special Washe r ..................................................................................... 1

14 ............. PM2700-714 ............Keyed Collar .......................................................................................... 1

15 ............. PM2700-715 ............Collar .................................................................I.D. 1” x 3/4” T ............. 4

16 ............. PM2700-716 ............Collar .................................................................I.D. 1” x 1/2” T ............. 2

17 ............. JWS35X-617 ............Spindle ...............................................................1” ............................... 1

................. 708314 ....................Spindle w/Nut Assembly (#1, #13 - #17, #32) ......1” ............................... 1

18 ............. TS-1504051 .............Socket Head Cap Screw .....................................M8x25 ........................ 1

19 ............. PM2700-719 ............Special Washe r ..................................................................................... 1

20 ............. PM2700-720 ............Keyed Collar .......................................................................................... 1

21 ............. PM2700-721 ............Collar .................................................................I.D. 1/2” x 3/4”T .......... 2

22 ............. PM2700-722 ............Collar .................................................................I.D. 1/2” x 1/2”T .......... 2

23 ............. PM2700-723 ............Spindle ...............................................................1/2”............................. 1

................. 708380 ....................Spindle w/Nut Assembly (#18 - #23, #32) ...........1/2”............................. 1

24 ............. PM2700-724 ............Pin......................................................................................................... 2

25 ............. PM2700-725 ............Special Washe r ..................................................................................... 1

26 ............. PM2700-726 ............Collar .................................................................M30 x 20m mT ............ 2

27 ............. PM2700-727 ............Collar .................................................................M30 x 8mmT .............. 2

28 ............. PM2700-728 ............Collar .................................................................M30 x 10m mT ............ 2

29 ............. PM2700-729 ............Spindle ...............................................................M30 ............................ 1

................. 708372 ....................Spindle w/Nut Assembly (#1, #24 - #29, #32) ......30mm ......................... 1

30 ............. 708373 ....................Collet ..................................................................1/4”............................. 1

31 ............. 708374 ....................Collet ..................................................................1/2”............................. 1

32 ............. PM2700-305A ..........Spindle Nut .........................................................M40x2.5p ................... 5

Note: #708328 Spindle Assembly (1-1/4”) is included with shaper. Others are optional purchases.

Page 45

Spindle Assembly Drawing

1-1/4" Spindle3/4" Spindle 1" Spindle 1/2" Spindle 30mm Spin dle

1/2" Router

1/4" Router

Collet

Page 46

Wiring Diagrams

3HP/5HP, 230V, 1Phase

Page 47

Page 48

427 New Sanford Road

LaVergne, TN 37086

Phone: 800-274-6848

www.jettools.com

JET 708323 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Warranty and Service

Table of Contents

Warnings

Specifications

Optional Accessories

Unpacking

Shipping Contents

Assembly

Cleaning

Lock Handle Assembly

Fence Assembly Installation

Cutter Guard

Electrical Connections

Feather Board

General Information

Handwheel Handle

Extens ion Cords

Adjustments

Fence Assembly Movement

Handwheel

Coplanar Alignment

Ram Dial Calibration

Spindle Gib Adjustment

Featherboard Hold-downs

Spindle Assembly Installation

Spindle Assembly Removal

Shaper Cutter Installation

Changing Spindle Speed

Belt Replacement

Drive Belt Tension

Precision Miter Gauge

Operating Controls

Operations

Overview

Safety Devices

Cutter Rotation

Grain Direction Considerations

Using the Fence

"Z" Dimension

Depth of Cut

Straight Edge Shaping

Edge Shaping

End Shaping

Shaping All Sides

On-Edge Shaping

Straight Line Bevel Shaping

Contour Edge Shaping With Collar Bearing

Shaping With Collars

Position of Collars

Starting Pin

Arcs and Circles

Enclosed Edge Shaping

Templates

Securing the Template

Special Cuts

Troubleshooting

Parts

Table – Parts List

Table – Assembly Drawing

Fence – Parts List

Fence – Assembly Drawing

Frame and Motor – Parts List

Frame and Motor – Assembly Drawing

Cabinet and Base – Parts List

Cabinet and Base – Assembly Drawing

Elevator – Parts and Assembly

Spindle Assembly – Parts

Spindle Assembly Drawing

Wiring Diagrams