JET 708124 User Manual

This .pdf document is bookmarked
Installation Instructions and Parts Manual
XACTA LIFT and Fence Assembly
Models: XLIFT-K or XLIFT-I
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-708124 Ph.: 800-274-6848 Revision D2 01/2014 www.jettool s.c om Copyright © 2014 JET
Model XLIFT-K (#708124) shown

Warranty and Service

JET, Wilton and Powermatic warrants every product they sell against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET, Wilton or Powermatic branded websites.
JET, Wilton and Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pr oof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET, Wilton and Powermatic have Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use th e S ervice Center L ocat or on th e JET, Wilton or Powermatic website.
More Informatio n
JET, Wilton and Powermatic are consistently adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET, Wilton or Powerm atic website.
How S tate Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET, WILTON AND POWERMATIC LIMIT ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET, WILTON AND POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. JET, Wilton and Powermatic sell through distributors only. The specifications listed in JET, Wilton and Powermatic printed materials and on official JET, Wilton and Powermatic-branded websites are given as general information and are not binding. JET, Wilton and Powermatic reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
®
branded products are not sold in Canada by JPW Industries, Inc.
JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories 5 Year – Woodworking Machinery Limited Lifetime – Wilton branded products; JET Parallel clamps; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET, Wilton and Powermatic are divisions of JPW Industries, Inc.. References in this document to JET, Wilton and/or Powermatic also apply to JP W Indus trie s, Inc., or any of its succe ssors in inte re st to the JET, Wilton and/or Powermatic brands.
2

Table of Contents

Warranty and Service ............................................................................................................................................ 2
Table of Contents .................................................................................................................................................. 3
Unpacking ............................................................................................................................................................. 3
Mounting your Router to the XACTA LIFT ............................................................................................................ 4
Leveling the XACTA LIFT ..................................................................................................................................... 5
Mounting the Deluxe Fence Assembly .................................................................................................................. 5
Using Your XACTA LIFT ....................................................................................................................................... 7
Modification for Height Adjustment Tension .......................................................................................................... 8
Replacement Parts ................................................................................................................................................ 9
XACTA Lift Deluxe Fence Assembly .................................................................................................... 9
XACTA Lift Assembly ......................................................................................................................... 10
XACTA Lift Assembly ......................................................................................................................... 11
Router Hole Patterns ........................................................................................................................................... 12
Making a Cut-out for the XACTA LIFT ................................................................................................................ 13
The specifications in this manual were current at time of publication, but because of our policy of continuous impr ov ement, JET reserves t he right to change specifications at any t ime and without prior notice, without incurring obligati ons.

Unpacking

Disconnect the t abl e saw from the power sou rce before attempting any assembl y
or adjustment. Failure to comply may cause serious injury!
Contents of the 708124 XACTA LIFT (XLIFT-K) shipping carton:
1 XACTA LIFT (XLIFT-K) 1 Adjustment Handle 1 Phenolic Insert 1-1/ 2" 1 Insert Wrench 1 5/32 Hex Wrench 1 1/8 Hex Wrench 10 1/4-28 Socket Set Screws 1 Starting Pin 1 Aluminum Fence Bracket 2 Aluminum Fence Extensions 2 MDF Sub Fences 1 Hardware Package 2 Fence Clamping Knobs 2 Guard Clamping Knobs 1 Plastic Fence Guard 1 Assembly Instructions 1 Warranty Registration Car d
Contents of XACT A LIFT (XLIFT-I) shipping c art on:
1 XACTA LIFT 1 Adjustment Handle 1 Insert Wrench 1 Phenolic Insert 1-1/ 2" 1 5/32 Hex Wrench 1 1/8 Hex Wrench 10 1/4-28 Socket Set Screws 1 Starting Pin 1 Assembly Instructions 1 Warranty Registration Car d
Tools required to mount your router to the XACTA LIFT ( XLIFT ­K), or XACTA LIFT (XLIFT-I):
1 Screwdriver
Tools requir ed for adjustment: 1 7/16" Open End Wrench
3

Mounting your Router to the XACTA LIFT

1. Turn your XACTA LIFT upside down on the table. With the 5/32 hex wrench supplied, remove the four 1/4-20 x 1 flat head cap screws (Fig. 1) and remove the aluminum carriage plate. (NOTE: If the screws are blocked, crank the XACTA LIFT with the adjustment handle until all four screws are exposed.)
5. See section Router Hole Patterns for a series of drawings of the master ring with the holes shaded solid to match many dif ferent routers. Locate your router and then locate t he proper holes in the master ring using the drawing as an aid. With a felt tip marker or pencil, mark a line on the master ring for each hole that you will be using for your router.
6. With the holes marked on the master ring, place the master ring on the base of your router and rotate it to line up the correct holes in your router. Don't worry about handle location at this point as that can be set when the master ring is re-attached to the aluminum carriage plate.
7. The master ring is 1/4" thick and may prevent your screws that come with your router from engaging your router sufficiently. If this is the case, source longer flat head screws from your local hardware or automotive parts supplier. Wit h the scr ew s yo u re m ove d f ro m your r o uter (or the longer screws which you acquired) attach the master ring to your router (Fig. 3). Lightly secure the screws at first to ensure that the master ring will locate in the center of your router, and then tigh ten securely.
Figure 1
2. Remove the master ring from the carriage plate, by first removing the six 1/4-20 x 3/4 flat head machine screws that secure the clamping brackets to the aluminum carriage plate (Fig. 2).
Figure 2
3. Remove the sub-base and screws that attach the sub-base to your router. NOTE: If your sub-base cannot be removed, just remove t he screws that will be used to attach your router to the master ring.
Figure 3
8. You must now re-attach the master ring to the aluminum carriage plate. With the carriage plate upside down in front of you, slide the master ring with router attached into place to engage the recess of the carriage plate (Fig.
4).
4. Lay the master ring on a flat surface wit h the countersunk holes and the engraving facing upwards and with the engraved "T" to the top and the engraved "B" to the bottom.
4
1. Remove the master ring from the carriage plate (see step #2 above) and place it engraved side down.
2. Center your router's sub-base onto the master ring, and rotate the sub-base until there is minimal interference with any of the pre-drilled holes in the ring.
3. Clamp the sub-base to the master ring and use the sub-base holes as a template to drill the holes into the master ring. Use a bit slightly larger than your sub-base screws.
Figure 4
9. At this point, take note of the handle location and on/off switch to ensure they are in the best location for use. You can rotate the router at this point to have it in the best possible location for use. Once satisfied with the router location, place one of the clamping brackets into the correct location and feed one of the 1/4-20 x 3/4" flat head screws from under the aluminum carriage plate and thread into the clamping bracket. Repeat this step for the other five clamping brackets.
10. Once the brackets are in place, securely tighten the six 1/4-20 x 3/4" screws.
11. Using the 1/4-20 x 1" flat head screws (removed in step 1), re-install the carriage to the XACTA LIFT (Fig. 5). NOTE: Use the socket head cap screws as locating pins for easier installation of the carriage.
4. Remove the clamps and flip the master ring over so the engraved side with the "T" and "B" is now face u p.
5. Countersink the holes to suit the router's flat head screws. (NOTE: If the router you are mounting does not have flat head screws holding the sub-base, then source flat head screws that match at a local supplier.)
6. Continue the assembly process according to the instructions under Mounting Your Router.

Leveling the XACTA LIFT

Included with your XACTA LIFT are ten 1/4-28 set screw s a nd 1 /8 he x wr e nch. T he se set sc re ws c a n be used to level your XACTA LIFT to the table; thread the set screws into the ten tapped holes in your XACTA LIFT from above using the 1/8 hex wrench provided (Fig. 6).
Figure 5
Your router should now be installed onto the XACTA LIFT.
NOTE: It is unlikely that your router will not fit one of the hole patterns on the master ring. How ever, if it will not match, new holes will have to be drilled. Proceed as follows:
Figure 6

Mounting the Deluxe Fence Assembly

1. Take the three button head Phillips screws and put one through each hole on the vertical side of the aluminum fence support (Fig. 7). There are three holes on each side of the fence support; do one side at a time. Start the square nuts on each screw. Do not tighten, leave loose for installation.
5
Loading...
+ 11 hidden pages