JET 707410 User Manual

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Operating Instructions and Parts Manual
10-inch Jointer-Plane r
Model JJP-10BTOS
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-707410 Ph.: 800-274-6848 Revision B 08/2014 www.jettools.com Copyright © 2014 JET

1.0 Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions are acrylics and other natura l item s t hat ar e made specifically f or wood turni ng.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provi d e pr o of of initial p u rchase when calling. If a product requires furth er inspection, the Technic al Service representati v e will expl ain
and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How S tate Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTI ES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
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2.0 Table of Contents

Section Page
1.0 Warranty and Service .............................................................................................................................. 2
2.0 Table of Contents .................................................................................................................................... 3
3.0 Safety warnings ...................................................................................................................................... 4
3.0 Features ................................................................................................................................................. 7
4.0 Specifications .......................................................................................................................................... 7
5.0 Optional acc essories ............................................................................................................................... 7
6.0 Shipping Contents ................................................................................................................................... 8
7.0 Unpacking ............................................................................................................................................... 8
8.0 Assembly .............................................................................................................................................. 10
9.0 Jointer setup ......................................................................................................................................... 12
10.0 Planer setup ........................................................................................................................................ 12
11.0 Operating controls ............................................................................................................................... 13
12.0 Adjustments ........................................................................................................................................ 15
13.0 Basic Operations ................................................................................................................................. 18
14.0 Maintenance ....................................................................................................................................... 22
15.0 Lubrication .......................................................................................................................................... 22
16.0 Troubleshooti ng the JJP-10BT ............................................................................................................ 23
17.0 Parts ................................................................................................................................................... 26
18.0 Electric al Connec tion .......................................................................................................................... 39
The specificati ons in t his manual are giv en as general inf ormation and are not bindi ng. JET reserv es the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment deemed nec essary for any reason whatsoev er.
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3.0 Safety warnings

1. Read and understand the ent ire owner's manual befor e att em pting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This Woodworking Jointer-planer is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a woodworking j ointer or planer, do not use until proper trai ning and knowledge have been obtained.
5. Do not use this for ot her than its int ended use. If used for ot her purposes, JET di sclaim s any real or implied warrant y and holds itself harmless from any injury t hat may result from that use.
6. Always wear approved safety glasses/face shields while using this woodworking jointer-planer. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.
7. Before operati ng this woodworking joi nter-planer, remove ti e, rings, watches and other jewelr y, and roll sleev es up past the elbows. Remove all l oose clot hing and confine long hai r. Non- slip foot wear or anti-ski d floor strips are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during extended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es of these chemic als are:
Lead from lead based paint.
Crystalli ne sil ic a from bricks, cement and other masonry pr oduc ts.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not oper ate this machine while tired or under the influence of drugs, alcohol or any m edic ation.
11. Mak e c er tain the switch is in the OFF position before connecting the machine to the power source.
12. Mak e c er tain the machine is properly grounded.
13. Mak e all machine adjustment s or maintenanc e with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning i t on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.
16. Mak e sure t he woodworking jointer - planer is firmly secured to the fl oor or benc h before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.
18. Pr ov ide for adequate space surrounding work ar ea and non-glare, overhead lighting.
19. Keep the floor around the machine cl ean and free of scrap material, oil and grease.
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20. Keep v isitors a safe distance from the work area. Keep children away.
21. Mak e y our workshop child proof with padloc k s, m aster switches or by removing starter key s.
22. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e careless acts that can r esul t in serious injury.
23. Maint ain a bal anced stance at al l tim es so that you d o not f all or l ean against t he cut terhead or other moving part s. Do not over r eac h or use excessive force to perform any machine oper ation.
24. Use the right tool at the corr ect speed and f eed rat e. Do not force a t ool or att achment to do a job for which it was not designed. T he ri ght tool will do the job better and safer.
25. Use recommended accessories; improper accessories may be hazardous.
26. Mai ntain tools with care. K eep knives sharp and clea n for the best and saf est performance. Foll ow instructions for lubricating and changing accessories.
27. T ur n off the machi ne before cleaning. Use a brush or compressed air to r emove chips or debris — do not use your hands.
28. Do not stand on the machine. Serious injury c oul d oc c ur if the mac hine tips over.
29. Never leave the machine running unattended. Turn t he power off and do not leave the machine until it comes to a complete stop.
30. Bef ore turning on machi ne, remove all ext ra equipment such a s keys, wrenches, scrap, stock, and cleaning rags away from the machine.
31. A lways use a hol d-down or push bl ock when surf acing stock less than 12" i nches long, or 3 i nches wide, or 3 inches thic k.
32. Do not perf orm jointing operat ions on material shorter than 8", narrower than 3/4" or l ess than 1/4" thick.
33. T he hands must never be cl oser t han 3 inches to the cutter head ( see Figur e) .
34. Never apply pressure to stock directly over the cutterhead. This m ay result in the stock ti pping into the cutterhead along with the operator's fingers. Posi tion hands away from extr em e ends of stock, and push through with a smooth, ev en motion. Nev er back workpiece toward the infeed table.
35. To avoid kickback, the grain must run in the same direction you are cutting. Before attempting to joint or plane, each work piece m ust be carefully examined for stock conditi on and gr ain orientation.
36. W hen working wit h a s wirl grai n wood or burl s, m aki ng it necessary t o plane agai nst t he gr ain, use a lesser depth of c ut and a slow rate of f eed.
37. Move the hands in an alternate motion from back to front as the work continues through the cut. Never pass the hands directly over the cutter knife. As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position be yond the cu tte r knife ( Fig. 18).
38. At all times hold the stock firmly.
- - SAVE THESE INSTRUCTIONS - -
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Familiariz e y our self with the following safety noti c es used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precauti ons are not heeded, it may result in serious injury or possibly
even death.
Read and understand the entire contents of this manual before attempting
assembly or operat io n! Failure to comply may cause serious injury!
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3.0 Features
Features

4.0 Specifications

Model number .................................................................................................................................... JJP-10BTOS
Stock number .............................................................................................................................................. 707410
Cutterhead speed ................................................................................................................................... 9000 RPM
Cuts per minute ............................................................................................................................................ 18,000
Number of knives .................................................................................................................................................. 2
Cutter knife size (LxWxThk) ................................................................................................. 10-1/4" x 0.65” x 0.06”
Dust port diameter ................................................................................................................................. 2-1/2" or 4”
Jointer table ........................................................................................................................................... 36"x10-1/4”
Max stock removal ............................................................................................................................................ 1/8”
Max cutting width ............................................................................................................................................... 10"
Fence .................................................................................................................................................... 4-7/8" x 25”
Fence tilt ................................................................................................................................................. 90°- 45° R
Fence positive stop .................................................................................................................................. 90°, 45°R
Planer table .................................................................................................................................. 10-3/4" x 10-1/2"
Planer capacity:
Planer table .................................................................................................................................. 10-3/4” x 10-1/2”
Maximum cutting thickness ............................................................................................................................ 4-1/2"
Max depth of cut .............................................................................................................................................. 5/64”
Min length of work piece ...................................................................................................................................... 6"
Feed rate ................................................................................................................................................... 19.5 fpm
Motor:
Voltage .................................................................................................................... .................. 120V, 60Hz, 13A
Switch ...................................................................................................... Toggle switch with overload protection
Overall Dimensions (LxWxH) .............................................................................................. 37-1/2" x 18-1/2" x 44"
Net weight ..................................................................................................................................................... 74 lbs
Shipping weight ............................................................................................................................................. 84 lbs

5.0 Optional accessories

Stock No. Description
707411 10" Jointer/Planer Blades 709209 Adjustable 12.5” Roller Support Stand
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6.0 Shipping Contents

Figure 1 – Contents of the Main Car ton

7.0 Unpacking

Remove all contents from the shipping carton. Do not discard the carton or packing material until your Model JJP-10BT Jointer-Planer is assembled and is runni ng satisfactorily.
Compare the c ontents of the carton agai nst the list of parts shown on these pages. The letter identification i n the li st corresponds to the it ems shown in the Figures. This is your key for identifying the parts used throughout the Assembly section for easy reference.
Remove the protec tive coating that is appli ed to the table with a household grease-and-spot remover.
Figure 2 – Tools Included
Contents of the Main Carton
01 Jointer Fence – A 0 01 Dust Chute – B 01 Cutterhead Guard – C 02 Long Support Plate – D 02 Short Support Plate – E 01 Jointer-Planer – F 02 Long Stand Top Support – G 02 Short Stand Top Support – H 01 Planer Outfeed Table Extension – J 01 2-1/2" to 4" Hose Adapter – K 02 Push Block – L 01 Owner's Manual – M 04 Stand Leg – N
Tools Inc luded
01 8/10mm Open-end Wrench – O 01 Knife Setting Gauge (p/n JJP8BT-KSG) – P 01 3, 5, 6mm hex wrenches (set of 3) – Q
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Knobs and Handles
01 Lock Knob (p/n JJP8BT-90L) – R 01 Elevating Handle (p/n JJP8BT-19A) – S 01 Locking Handle (p/n JJP8BT-25A) – U 01 Flat Washer – T 01 Lock Knob (p/n JJP8BT-90S) – V
Hardware Package (p/n JJP 10BT-HP)
Figure 3 – Knobs and Handles
Note: The index number in parentheses refers to the same item as shown in the parts breakdowns.
4 Hex Cap Screw, M6x20 (#13, Stand Assbly) – X 24 Carriage Bolt, M6x12 (#9, Stand Assbly) – Y
02 Socket Head Cap Screw, M6x25 (#73)Z 03 Socket Head Cap Screw, M6x10 (#15)AA 04 Socket Head Cap Screw, M8x20 (#16, Stand
Assbly)BB
28 Flat Washer, M6 (#8, Stand Assbly) – CC 24 Lock Washer, M6 (#7, Stand Assbly) – DD 28 Hex Nut, M6 (#6, Stand Assbly) – EE
02 Pan Head Machine Screw, M6x16 (#101)FF 02 Hex Nut, M6 (#63)GG 03 Flat Washer, M6 (#68) – HH 04 Flat Washer, M8 (#14, Stand Assbly) – JJ 04 Lock Washer, M8 (#15, Stand Assbly) – KK 04 Rubber Foot (#12, Stand Assbly) – LL 02 Lock Washer, M6 (#69) – MM
Figure 4 – Hardwar e Package #J J P 10BT- HP
(shown actual size)
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8.0 Assembly

For assembly convenience, the item letter designators used throughout the Assembly section are the same as those used to identify shipping content and hardware components on pages 8–9.

8.1 Stand assembly

Referring to Fi gur e 5:
1. Select two legs (N), one short st and top support (H) and one short suppor t plat e (E).
2. Attach one end of the stand top support (H) to the top of the first leg with two carriage bolts (Y), flat washers (CC), lock washers (DD) and hex nuts (EE). Attach the other end of the stand top support (H) to the second leg in the same manner. Hand-tighten only at this time .
3. Attach a support plate (E) to each leg (N) in the same manner with two carriage bolts (Y), flat washers (CC), lock washers (DD) and hex nuts (EE). Hand-tighten only at this time.
4. Repeat steps 1–3 using the remaining legs, short stand top support and support plate.
EE
EE
DD
DD
CC
CC
H
E
N
G
Y
Y
5. Complete the stand construction by attaching
long stand top supports (G) and long support plates (D) to the leg assemblies constructed in
steps 1–4. Hand-tighten all hardware only at this time.
6. Place a rubber foot (LL) on a hex cap screw (X), then insert the threaded end of the screw through the opening on the bottom of the leg.
7. Secure with flat washer (CC) and hex nut (EE).
8. Attach rubber feet t o remaining l egs in the sam e manner.
9. Pl ace stand upri ght. Ensure that the stand i s on a level surface and all four legs are contacting the surface.
10. Tight en all hex nuts with the 10mm w rench (O) provided.

8.2 Mounting Jointer-Planer to Stand

Referring to Fi gur e 6:
1. Place the Jointer-Planer (F) onto the assembled stand and secure with 4 each socket head cap screws (BB), loc k wa shers (KK), and flat washers (JJ).
2. Tighten all socket head cap screws (BB) with the 5mm hex wrench (Q) provided.
B
D
EE CC
LL
X
Figure 5
Figure 6
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8.3 Jointer-Planer assembly

Referring to Fi gur e 7:
Fence
1. Attach jointer fence (A) to back of jointer outfeed table (F
(Z) and lock washers (MM). Tighten screws with 5mm hex wrench (provi ded) .
Lock knobs
The JJP-10BT Jointer-Planer comes equipped with two lock knobs to secure the posi tion of the jointer infeed table.
2. Install jointer infeed table lock knobs (V, R). Note: The shaft l ength of each lock knob (refer
to Figure 3) is different. Be sure to instal l each in the correct location.
Extension table
3. Attach the pl aner outfeed extension t able (J) to the main planer table (F socket head cap screws (AA) and flat washers (HH). Tight en screws with 5mm hex wrench.
Extension table adjustment
Two setscrews located underneath the extension table (J ) are used to adj ust t he height positi on of t he
outer (protruding) edge, which must be slightly higher than the main planer table (F minimize snipe (see sect. 13.5, Avoiding Snipe).
4. Using a 4mm hex wrench, turn setscrews slightly clockwise to raise the table or countercl oc k wise to lower the table.
3) with two each socket head c ap s c r ews
4) with three each
4) in order to
Figure 7
Lock han dle
Referring to Fi gur e 8: Attach planer table lock handle (U) a nd flat washer (T).
Cutterhead guard
5. Install cutterhead guard (C) by securing the bracket (C table (F
1) to the side of the jointer infeed
5) with two each pan head machine
screws (FF) and hex nuts (GG).
Important: It is extremely important that spring action causes t he cutterguard (C) to r etract against the fence (A), concealing the cutterhead (A
1). If
spring return t ensi on is not enough, adjust the spring located on the cutter head pivot shaft accordi ngly .
Figure 8
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9.0 Jointer setup

Disconnect machine from power
source before making any adjustments. Failure to comply may cause seriou s injury.
Referring to Fi gur e 9:
1. Loosen lock handle (U).
2. Install planer table height adjustment handle (S).
3. Turn handle (S) counterclockwise and lower planer table (F
1) all the way.
4. Remove hex nut (B
1) and flat washer (B2) from
dust chute (B ).
5. Orient the dust chute (B) as shown and install into the infeed opening.
Position the chute (B) such that the two positioning keys and one threaded positioning screw underneath t he chute meshes with three positioning holes on the table (F
1).
6. Raise the table (turn handle S clockwise) until the dust chute (B) is held firmly in place between the planer inf eed table (F outfeet table (F
2). Do not overtighten.
1) and jointer
7. Tighten lock handle (U).
Step 8 is optional.
8. Fur ther secure the dust c hute by rei nstalli ng the hex nut (B underneath the planer inf eed table (F
1) and flat washer (B2) from
1).
9. Remove handle (S).

10.0 Planer setup

Figure 9
Important: Dust chute (B) must be properly install ed in both Jointer setup and Planer setup. If improper install ation fails to activate a mic ro-switch, the machine will not start .
If the machine is currently set up for jointer operation, r emove the dus t chute (B, Fig. 9). Refer to sect. 9.0, Jo i n te r Se tu p .
Referring to Fi gur e 10:
1. Swing cutterguard (C) away from fence (A), which will expose the cutterhead.
Cutterhead knives are dangerously sharp. Use extreme caution when working around them. Failure to comply may cause serious inj ury.
2. Orient the dust chute ( B) as shown. Instal l onto
the jointer outfeed table (F tightening lock knobs (B
2) and secure by
4).
Figure 10
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