JET 321520 User Manual

Assembly Instructions and Parts Manual
Taper Attachment Kit for GHW Lathes
Model TAK-GHW
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-321520 Ph.: 800-274-6848 Revision B 03/2014 www.jettools.com Copyright © 2014 JET
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pro of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Informa t io n
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How S tate Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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Assembly
Note: numbers in parentheses (#) refer to t he
exploded view and part s li st.
1. Remove the splash guard from the backside of the lathe.
2. Remove the taper att ac hm ent f r om the box .
3. Remove the dust cover (29) held in place with six screws (5).
4. Loosen and remove gib screws (16 & 24) . Do not adjust or rem ov e gib screw (24A); this will aid assembly when putting the taper attachment together.
5. Remove the longitudinal slide assembly (6 &
11) from the slide base.
6. Thoroughly cl ean all par ts of the taper attachment wi th cleaning solvent.
7. Remove two nuts (A, Figur e 1) and the bearing cap (B, Fi gur e 1) fr om the end of the cross slide screw (C, Figure 1)
8. Remove the thrust bear ing assembly from the cross feed screw.
9. Remove two hex socket c ap screws (D, Figure 1) and the block (E, Figur e 1) .
10. Attach the main body (A, Figure 2) to the carriage wit h two M8 x 30 hex socket cap screws, and two M8 fl at washers (B, Figure
2). Tighten the hex cap screws to hol d the main body in place but l oose enough to allow adjustment with a dead blow hammer, or rubber mallet.
11. Pl ac e the cr oss sli de block (A, Figure 3) onto the taper sli de r est ( 22) .
12. Posit ion the main body so that the hole in the cross slide bloc k (B, Figure 3) lines up with the cross slide screw (C, Figure 3).
13. Push the cros s slide block to engage the cross slide screw through the hole in the slide. It is important to get the slide to pass over the cross slide screw sm oothly. Use a rubber mallet , or a dead blow hammer to position t he m ain body so that the slide passes smoothly ov er the c r oss sli de screw without lifting it.
Figure 1
Figure 2
Figure 3
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14. Make sure the inner bearing assembly is in place before r e- assembly, no spacer. The smaller, i nner diam eter bearing goes on first.
15. Pl ac e the longitudinal slide (A, Figure 4) int o the main body.
16. Using a di al indicator with a magnetic base (B, Figure 4) attached to the lathe bed, level the longitudinal slide to the bed. The slide assembly is level when it is less than .005” from end to end. Keep the cross slide block centered on the lead screw. Use a rubber mallet, or a dead blow hamm er to position the main body so that the cross slide block passes smoothly ov er the lead screw and that the longitudinal slide is level.
Note: repeat steps 13 & 16 until the longitudinal slide is level and t he cross slide block passes smoothly over the cr oss slide scr ew.
17. Tighten two M10 x 30 hex socket cap screws that hol d the main body in plac e.
18. Re-check the longitudinal slide for level.
19. Clean and lightly oil all gib surfaces that were previously r em ov ed.
20. Replac e the taper slide, gibs and gib screws.
21. Check t o m ak e sure the slide moves easily and without excessive play.
22. Replac e the outer bearing assembly (A, Figure 5). The smaller inner diam eter bearing goes on fir st.
23. Install two hex nuts (B, Figure 5). Tighten the inner nut fir st to snug up the bearing assembly. Turn the cross slide handle and check for smooth r otati on. Tighten the jam nut to hold the adjustment.
Figure 4
Figure 5
Note: It is not necessary, but a good idea to drill and pin the taper i n plac e through the slide bracket (3N).
24. Replac e the dust cover.
25. Thread the lock down linkage (A, Figure 6) into the end of the slide assembly (B, Figure
6).
26. Pl ac e the clam p ( C , Fi gur e 6) onto the lathe bed and tighten two hex socket cap screws (D, Figure 6).
27. Line up the hole in clamp with the lock down linkage (E, Figur e 6) and insert . Tighten the hex socket cap screw (F, Fi gur e 6).
Figure 6
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28. Using a di al indicator mounted to the carriage indicate along the tool post, while moving the carriage, (Figure 7). You are checking t o see that t he taper sli de is parallel to t he m ov ement of t he carriage.
Note: You will need to loosen hex socket c ap screws (12 & 13). This will allow you to turn the adjusting screw (18).
29. When the taper slide is parallel make sure the screws (12 & 13) are tight , and mar k the zero point with a chisel .
These taper attac hm ents are designed and intended for use by pr oper ly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a taper attac hm ent, do not use until proper training and knowledge have been obtained.
Tighten the clam p br ac k et (59N) only when using the taper at tachment. You may want to remove the clamp brac k et when not using the taper attachm ent.
Figure 7
Replacement Parts
To order parts or reach our ser vice department, call 1-80 0-274-6848 Mo nday through Frida y, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
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TAK-GHW Taper Attachment Kit – Exploded View
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TAK-GHW Taper Attachment Kit – Parts List
Index No Part No Description Size Qty
1 ................ TAK1340A-1.............. Slide Base................................................................ ...................................... 1
2 ................ TS-1504081 .............. Hex Socket Cap Screw ............................................ M8 x 40 ......................... 4
3N .............. TAK1340W-3N .......... Slide Bracket............................................................ ...................................... 1
4 ................ TS-1504061 .............. Hex Socket Cap Screw ............................................ M8x 30 .......................... 2
5 ................ TAK1340A-5.............. Screw ....................................................................... M5x 8 ............................ 6
6 ................ TAK1340A-6.............. Longitudinal Slide .................................................... ...................................... 1
7 ................ 84-0004-00 ................ Taper Indicator Plate ............................................... ...................................... 1
8 ................ TAK1340A-8.............. Rivet......................................................................... ...................................... 2
9 ................ TAK1340A-9.............. Angle Indicator Plate................................................ ...................................... 1
10 .............. TAK1340A-10............ Rivet......................................................................... ...................................... 2
11 .............. TAK1340A-11............ Taper Slide .............................................................. ...................................... 1
12 .............. TS-1503031 .............. Hex Socket Cap Screw ............................................ M6 x 12 ......................... 1
13 .............. TS-1503051 .............. Hex Socket Cap Screw ............................................ M6 x 20 ......................... 1
14 .............. TAK1340A-14............ Axle .......................................................................... ...................................... 1
15 .............. TAK1340A-15............ Gib Strip ................................................................... ...................................... 1
16 .............. TAK1340A-16............ Adjusting Screw ....................................................... ...................................... 2
17 .............. TAK1340A-17............ Adjusting Nut ........................................................... ...................................... 1
18 .............. TAK1340A-18............ Adjusting Screw ....................................................... ...................................... 1
19 .............. TAK1340A-19............ Adjusting Knob......................................................... ...................................... 1
20 .............. TAK1340A-20............ Spring Pin ................................................................ 3 x 14 ............................ 1
21 .............. 84-0013-00 ................ Clamping Plate ........................................................ ...................................... 1
22 .............. TAK1340A-22............ Taper Slide Rest ...................................................... ...................................... 1
23 .............. TAK1340A-23............ Gib Strip ................................................................... ...................................... 1
24 .............. TAK1340A-24............ Adjusting Screw ....................................................... ...................................... 1
24A ............ TAK1340A-24............ Adjusting Screw ....................................................... ...................................... 1
25 .............. TAK1340A-25............ Cross Slide Block..................................................... ...................................... 1
26 .............. TS-1503051 .............. Hex Socket Cap Screw ............................................ M6 x 20 ......................... 2
27 .............. TAK1340A-27............ Feed Block ............................................................... ...................................... 1
29 .............. TAK1340A-29............ Dust Cover ............................................................... ...................................... 1
50 .............. TAK1340A-50............ Universal Joint (includes #52,54)............................. ...................................... 1
51 .............. TAK1340A-51............ Spring Pin ................................................................ 4 x 19 ............................ 2
52 .............. TAK1340A-52............ Universal Joint (re: TAK1340A-50) .......................... ...................................... 1
53 .............. TAK1340A-53............ Hex Nut .................................................................... ...................................... 1
54 .............. TAK1340A-54............ Adjusting Shaft (re: TAK1340A-50) ......................... ...................................... 1
55 .............. TAK1340A-55............ Lock Block ............................................................... ...................................... 1
56 .............. TS-1524011 .............. Set Screw ................................................................ M8 x 8 ........................... 1
57 .............. TS-1504041 .............. Hex Socket Cap Screw ............................................ M8 x 20 ......................... 1
58 .............. TAK1340A-58............ Eccentric Shaft......................................................... ...................................... 1
59N ............ TAK1340W-59N ........ Clamp Bracket ......................................................... ...................................... 1
60 .............. TS-1524011 .............. Set Screw ................................................................ M8 x 8 ........................... 1
61N ............ TAK1340W-61N ........ Clamp Block............................................................. ...................................... 1
62 .............. TS-1504081 .............. Hex Socket Cap Screw ............................................ M8 x 40 ......................... 2
63 .............. TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 2
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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