HDT Series Manual Trolley – Installation and Safety Instructions
JET Manual Trolleys are designed to be used on either "Ι" or “H” wide flange beams.
JET HDT Series Trolleys comply with OSHA regulations, ANSI/ASME B30.11 and B30.17 standards.
IMPORTANT SAFETY INSTRUCTIONS
To reduce risk of injury:
1. Beam must be properly installed and rated for anticipated loads.
2. Do not install trolley on beams of unknown capacity.
3. Do not install trolley on damaged or deformed beams.
4. JET trolleys are designed to be used with hoists of the same rated capacity. Never use a hoist with a capacity
greater than the capacity of the trolley.
5. Never subject trolley to a side pull or load. Load must be centered directly under the hoist / trolley assembly.
6. Make sure load is stable and secure before moving.
7. Never lift load more than is necessary to safely move it.
8. Always follow installation instructions.
9. Do not use if under the influence of drugs, alcohol, or medication.
Installation Instructions
(refer to Figure 1)
1. Trolley must be installed on a beam with minimum
clearance (wheels to flange) of 1/16" to maximum of
1/8". Reference "Z" on both sides of the beam.
2. To extend trolley width, remove split pins and hex
nuts. Remove washers from center bolt and place
between hanger plate and fixed spacer. Note:
Washers must be moved in sets of two, one on
either side of hanger plate, as hanger plate must
always remain centered between trolley side plates.
3. Once trolley width is spaced properly, install
remaining washers on center bolt (same number on
both sides) on outside of side plates. Install hex nuts
and split pins. Do not over tighten nuts. Tighten
nuts and then back nuts off to align the nut with hole
in shaft for s plit pin. Insert split pin through each hex
nut and bend one end of split pin to secure.
4. Re-check wheel clearance "Z" and re-adjust if
necessary
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-262005
Ph.: 800-274-6848 Revision C 11/2017
www.jettools.com Copyright © 2017 JET, a Division of JPW Industries, Inc.
Figure 1
HDT Series Trolley: Specifications
Beam
Capacity
(Ton)
1/2 Ton 262005
1 Ton 262010
2 Ton 262020
3 Ton 262030
5 Ton 262050
Stock
No.
Flange
Width
G
(min-max)
mm 63–203 900 5 (kg) 188 300 53 117 75 90 101 31.8 24 34.5
in. 2-1/2–8 35 11 (lb) 7-3/8 11-13/16 2-13/16 4-5/8 3 3-9/16 4 1-1/4 15/16 1-3/8
mm 76–203 1000 7.7 (kg) 212 318 63 130 85 100 118 43 30.5 34.25
in. 3–8 39 17 (lb) 8-3/8 12-1/2 2-1/2 5-1/8 3-5/16 3-15/16 4-11/16 1-11/16 1-3/16 1-3/8
mm 82–203 1100 14 (kg) 258 330 78 161 104 122 137 50.8 38 39.5
in. 3-1/4–8 43 31 (lb) 10-3/16 13 3 6-5/16 4 4-13/16 5-3/8 2 1-1/2 1-9/16
mm 102-203 1300 23.1 (kg) 314 348 100 189 128 150 164 65 45 40
in. 4–8 51 51 (lb) 12-3/8 13-3/4 3-15/16 7-7/16 5 5-5/16 6-7/16 2-9/16 1-3/4 1-9/16
mm 116-203 1400 39.5 (kg) 370 376 120 217 151 174 196 86 54 48
in. 4-5/8–8 55 87 (lb) 14-9/16 14-13/16 4-3/4 8-9/16 5-15/16 6-7/8 7-11/16 3-3/8 2-1/8 1-7/8
Min.
Radius
Curve
Net
Weight
A B C
(Ø)
D
Specifications in this document were current at time of publication, but because of our policy of continuous improvement, JET
reserves the right to change specifications at any time and without prior notice, without incurring obligations.
E
(Ø)
F H I J M
2
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