Jet 10 Plus, 20 Plus, 10-20 Plus Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
Drum Sander
Model: 10-2 0 Plus
WALTER MEIER (Manuf acturing) Inc.
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-628900 Ph.: 800-274-6848 Revision C1 01/2010 www.walt er meier.c om Copyright © 2010 Walt er Meier (M anufacturi ng) Inc.
Shown with optional ac cessor ies
W arranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
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perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duratio n based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the e xceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME ST ATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
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whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in
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Table of Contents
Warranty and Service..........................................................................................................................2
Table of Contents ...............................................................................................................................3
Warnings............................................................................................................................................4
In trodu ction ........................................................................................................................................6
Spe cifi cation s .....................................................................................................................................6
Unpacking ..........................................................................................................................................7
Contents of the Shipping Container ..................................................................................................7
Tools Required for Assembly ...........................................................................................................7
Ass embly ...........................................................................................................................................7
10-20 Plus Sander...........................................................................................................................7
Stand..............................................................................................................................................7
Infeed/Outf eed Exte nsion Tables ......................................................................................................7
Installi ng the TrackersTM...................................................................................................................8
El ectric al ............................................................................................................................................9
Electrical Requirements ...................................................................................................................9
Electrical Connect io ns .....................................................................................................................9
Extension Cords ..............................................................................................................................9
Con trol s ...................................................................................................................... ..................... 10
On/Off Switch ................................................................................................................................ 10
Adju s tmen ts ..................................................................................................................................... 11
Drum Height Control ...................................................................................................................... 11
Conveyor Belt Tension................................................................................................................... 11
Conveyor Belt Tracking.................................................................................................................. 11
Drum Alignment ............................................................................................................................ 12
Wrapping Abrasi ve Strips ............................................................................................................... 13
Using the TUF ToolTM .................................................................................................................... 14
Connecting Sander to a Dust Collector ........................................................................................... 15
Setting the Dept h Gauge................................................................................................................ 15
Setting the Dept h of Cut ................................................................................................................. 15
Establishi ng the Proper Dr um Height .............................................................................................. 15
Abrasives ......................................................................................................................................... 16
Ov e rv i e w ...................................................................................................................... ................ 16
Selecting Drum Abrasives .............................................................................................................. 16
Selecting Abrasive Grits ................................................................................................................. 16
Cleaning Abrasive Strips ................................................................................................................ 16
Stretching Abrasive Life ................................................................................................................. 16
Stock Feeding Angle ..................................................................................................................... 17
Multiple-Piece Sanding Runs ......................................................................................................... 17
Edge Sanding ............................................................................................................................... 17
Sanding Imperfect Stock ................................................................................................................ 17
Face Frames and Raised Panel Doors............................................................................................ 17
Mai nten ance .................................................................................................................................... 17
Conveyor Belt Replacement ........................................................................................................... 18
Tension Roller Alignment ............................................................................................................... 18
Tension Roller Pressure Adjustment ............................................................................................... 18
Drum Height Control Adjustment .................................................................................................... 18
Troubleshooting ................................................................................................................................ 19
Parts ................................................................................................................................................ 20
Parts List ...................................................................................................................................... 20
Assembly Drawing......................................................................................................................... 22
Optional Accessories ........................................................................................................................ 23
JET 10-20 Sander Accessor ies ...................................................................................................... 23
JET 10-20 Abrasives ..................................................................................................................... 23
Wiring Diagram................................................................................................................................. 23
Replacement Parts ........................................................................................................................... 23
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Warnings
1. Read and understand t he entire owner's ma nual before at t empting assemb ly or oper ation.
2. Read and understand the war nings post ed on the machine and in this manual. Fa ilure t o comply with
all of these warnings may cause serio us injury.
3. Replace the warning labels if they become obscured or removed.
4. This drum sander is desig ned a nd inte nded for use by properly trai ned and exper ienced personnel
only. If you are not famil iar with the proper and safe operat ion of a dr um sander, do not use until proper t r aining and knowledge have been obtained.
5. Do not use this machine for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing) Inc., disclaims any real or implied w arranty and holds itself harmless f rom any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this machine. Everyday eyeglasses
only have impact r esistant lenses; t hey are not safety glasses.
7. Before operating this machine, remo ve tie, rings, watches and other jewelr y, and roll slee ves up past
the elbows. Remove all loose clot hing and confine lo ng hair. No n-slip footw ear is r ecommended.
8. Wear ear pr otect or s (plugs or muff s) during extended periods of operation.
9. This dr um sa nder is t o be us ed wit h wood and w ood prod ucts only. Use of t his drum sa nder and a
dust collector with metal products is a potential fire hazard.
10. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals k nown to cause cancer, birt h defects or ot her reproductive harm. Some e xamples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and ot her masonry products.
Arsenic and chromium fr om chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
11. Do not operate this sander while tired or under the influence of dr ugs, alco hol or any medicatio n.
12. Make cer t ain the switch is in the OFF position before co nnecti ng the machine to the power supply.
13. Always sand with t he grain of the wood.
14. Always f eed st ock against the rotat ion of the drum.
15. Do not sand pieces of material that ar e t oo small to be safely supported.
16. When sandi ng a large piece, provide additio nal support at table he ight.
17. Always connect a nd use a dust collector to t he drum sander w hile operating.
18. Make cer t ain the machine is properly grounded.
19. Make all machine adjustme nts or maintenance with the machine unplugged from the power source.
20. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the mac hine before tur ning it on.
21. Keep mac hine guards i n place at al l times w hen the machine is i n use. I f removed for mainte nance
purposes, use extreme cautio n and replace t he guards immed iately.
22. Make sure the drum sander is firmly sec ured to t he stand or bench before use.
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23. Check damaged parts. Before further use of the machine, a guard or ot her part that is damaged
shou ld be c a r e fully checked to determine that it will operate pr oper ly and perfor m its intended f unctio n – check for alig nme nt of mo ving part s , bindi ng of mo ving parts, breakage of par t s , mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or r eplaced.
24. Provide for adequate space surrounding work area and non-glare, overhead lighti ng.
25. Keep the floor around t he machine clean and free of sc r ap material, oil and grease.
26. Keep visitors a saf e dist ance from the wor k ar ea. Keep children away.
27. Make your workshop child proof with padlocks, master switches or by removing star t er keys.
28. Give your work undivided att ention. Looking aro und, carrying on a conversat ion and “ horse-play” are
careless acts that can result in serio us injury.
29. Stand to o ne side of the co nveyor and make sure no one else is sta nding i n line w ith the co nveyor
while feeding into the machine. T he dr um sa nder operates at high speed and should a part sl ip, it will exit the mac hi ne at a high rat e of speed and may result i n injuries to anyone standing directly in front of the infeed. (Keep the conveyor belt clean and check pin-roll adjustments). Maintain a balanced stance at a ll times so t hat you do not fall or lean against the sanding drum or other mo ving part s . Do not overreach or use excessi ve force to perform any mac hine operation.
30. Use the right tool. Don’t force a t ool or at t achment to do a job for w hich it was not designed. The right
too l will do t he job be tter and saf e r a t the rat e for which it was des ig ned.
31. Use recommended accessor ies; improper acc essor ies may be ha zardo us.
32. Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow
instructions for lubricat ing and changi ng accessori es .
33. Never brush away sawdust while the mac hine is running. Use t he correct s peed and feed for t he tool.
Be sure that the tool is the corr ect one for your operation.
34. Never stand on a machine. Serious injury could occ ur if the machine tipped or if the sand ing drum is
unintentio nally co ntact ed.
35. Never lea ve the machi ne r unning unattended. Turn the pow er of f and don’t leave t he machine until it
comes to a complete stop.
36. All doors should be closed, all panels replac ed and other safety guards should be in place befor e t he
machine is start ed or operat ed.
37. Keep your hands clear when feeding parts onto the conveyor. The part will be forced down as it
begins to feed into the machine, causing a pinching action between the part and the table. Use caution! Hands should be clear of the stock and t he table to avoid pinching. Never reach into a running machine. Turn off the electrical power and stop the machine before attempting to retrieve parts f r om w ithin it. Keep your hands away f r om the sanding area. Contact with inter nal moving parts can result in the loss or injury to fingers, hands and arms.
38. Remove loose items a nd unnecessary w or k pieces f r om the area befor e starting the machine.
Familiarize yours elf with the f ollow ing saf et y not ices used in t his manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.
This means that if prec autions are not heeded, it may result in serious injury or possibly even death.
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Introduction
This manual is prov ided by JET covering t he safe operat ion and maintenance proc edures for a Model 10­20 Plus Drum Sander. This manual contains instructions on installation, safety precautions, general operating proced ures, ma intenance inst ructions and par ts break down. This machine has been des igned and constructed t o pr ovide year s of t r ouble free oper at io n if used in accorda nce t o instructions set fort h in this manual. I f there are a ny q uestions or co mments, please co ntact either yo ur local s upplier or Wa lter Meier (M anufacturi ng) Inc. Walter M eier c an also be reached at our web site: www.walt er meier.com.
Specifications
Model Number ......................................................................................................................10-20 Plus
Stock Number .......................................................................................................................... 628900
Maximum Width (in) .....................................................................................................20 (Two Passes)
Minimum Length (in) ..................................................................................................................... 2-1/4
Maximum Thickness (in) ..................................................................................................................... 3
Minimum Thickness (in) ................................................................................................................. 1 /32
Drum (in) ...................................................................................................... 5 x 10 Extruded Alumi num
Drum Speed (RPM) ...................................................................................................................... 1700
Dust Chute (in) ................................................................................................................................... 4
Conveyor Motor .............................................................................. 43 inch-lb Torque, Direct Drive, D.C.
Conveyor Variable Feed Rate ( FPM ) .............................................................................................. 0-12
Motor (TEFC) ....................................................................................................... 1 HP, 1Ph, 115V only
Net Weight (lbs) ................................................................................................................................ 96
The specifications in this manual are given as general information and are not binding. Walter Meier reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment deemed nec essar y for any reason whatsoever.
Read and understand the entire contents of this manual before attempting
assembly or operation! Failure to comply may cause serious injury
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Unpacking
Separate all parts from the packing material. Check each part against the Contents of the Shipping Container and make certain that all
items are accounted for before discarding any packing material.
Report any damage to your distributor.
Contents of the Shipping Container
1 ea Sander Assembly (A) 1 ea Handwheel with Handle (B) 2 ea Trackers ( C) 1 ea TUF Tool (D) 1 ea Abrasive Strip (w r apped on the drum) 1 ea Conveyor Belt (at t ached to the base) 1 ea Owner's M anual 1 ea Warranty Card
Hardware Bag (see Note) 4 ea 3/8”- 16x5/8” Hex Cap Screws (E)
4 ea 3/8” Flat W ashers (F) Note: For attaching Sander to t he optional Open
Stand
Optional Accessories
Optional Accessories are listed on page 23. To purchase a ny of these accessor ies co ntact your dealer.
Contents of the Shipping Carton
Tools Required for Assembly
9/16" Wrench No. 1 or No. 2 Cross Point Screwdriver 1/8" hex wrench
Assembly
10-20 Pl us Sander
Attach the handwheel (B, Fig. 1) to t he height adjustment screw and tighten with a 1/8" hex wrench.
Stand
1. If you purchased the optional 10-20 Stand
(A, Fig. 1), assemble it as described in the manual included wit h the stand.
2. Mount t he 10- 20 Plus Sa nder o n the stand
and secure with four 3/8”-16x5/8” Hex Cap Screws and four 3/8” Flat Washers (Items E, F, Contents of the Shipping Carton) and
tighten with a 9/16" wrench.
Figure 1
In f eed/Outfeed Extension Tables
If you purchased the optional 10-20 Infeed/Outfeed Extension Table (not shown),
attach it to the 10-20 Plus Sander as described in the manual that was included with the extension tables.
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Installing the Trackers
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Trackers dramatically reduce tracking adjustments of t he conveyor belt by guiding the belt towards the center of the rollers and by keeping the belt fr om running off t he rollers.
The Trackers are installed on the underside of the conveyor belt as follows :
1. Disconnect the machine from the power
source.
2. Raise the sanding drum to its highest
position (see Drum Height Control on page 11).
3. Remove the te nsio n from the c onveyor belt
(Conveyor Belt Tensi on on page 11).
4. Refer ring to Fi gures 2 a nd 3: T he tr acker is
positioned on t he underside of t he conveyor belt, on the infeed side of the sander, (closest to the rubber covered drive roller and gear motor) . The back of the tr acker is magnetized a nd will stick to t he sidewall of the conveyor bed. Do not install t he tracker if the edge of the co nveyor belt is damaged of torn.
5. When the tracker is installed, slide the
conveyor belt into the bottom slot of the tracker.
Note: When installed properly, only the bot tom lip of the tr acker will be visib le. T he top slot is to be used if the bottom slot w ear s out.
6. When installing the second tracker, repeat
steps f our and five. Use bot h track er s unless the conveyor belt is damaged.
Figure 2
Conveyor Drive Motor
7. Make sure all of the switches are off.
Reconnect the power t o the machine.
8. Tension the conveyor belt (see Conveyor
Belt Tension on page 11). Wit h both trackers installed, it is very important to have equal tension on both sides of the conveyor belt. Tighten both sides of the adjustme nt screw s until equal tension is obtained.
9. Turn the conveyor on full speed and
carefully place both hands o n t he co nveyor belt to check the tension. If the conveyor belt can be stopped, continue increasing the tension until the conveyor belt cannot be stopped by placing both hands on the belt while the conveyor is operating at f ull speed.
10. Continue to watch the tracking of the
conveyor belt and adjust it o nly if necess ar y; do not allow the conveyor belt to buckle under the conveyor bed.
Abrasive Conveyor Belt
Tracker
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Figure 3
Tracker
Viewed from underneath
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