PT Series Manual Trolley – Installation and Safety Instructions
JET Manual Trolleys are designed to be used on either "Ι" or “H” wide flange beams.
JET PT Series Trolleys comply with OSHA regulations, ANSI/ASME B30.11 and B30.17 standards.
IMPORTANT SAFETY INSTRUCTIONS
To reduce risk of injury:
1. Beam must be properly installed and rated for anticipated loads.
2. Do not install trolley on beams of unknown capacity.
3. Do not install trolley on damaged or deformed beams.
4. JET trolleys are designed to be used with hoists of the same rated capacity. Never use a hoist with a capacity
greater than the capacity of the trolley.
5. Never subject trolley to a side pull or load. Load must be centered directly under the hoist / trolley assembly.
6. Make sure load is stable and secure before moving.
7. Never lift load more than is necessary to safely move it.
8. Always follow installation instructions.
9. Do not use if under the influence of drugs, alcohol, or medication.
Installation Instructions
(refer to Figure 1)
1. Trolley must be installed on a beam with minimum
clearance (wheels to flange) of 1/16" to maximum of
1/8". Reference "Z" on both sides of the beam.
2. To extend trolley width, remove split pins and hex
nuts. Remove washers from center bolt and place
between hanger plate and fixed spacer. Note:
Washers must be moved in sets of two, one on
either side of hanger plate, as hanger plate must
always remain centered between trolley side plates.
3. Once trolley width is spaced properly, install
remaining washers on center bolt (same number on
both sides) on outside of side plates. Install hex nuts
and split pins. Do not over tighten nuts. Tighten
nuts and then back nuts off to align the nut with hole
in shaft for s plit pin. Insert split pin through each hex
nut and bend one end of split pin to secure.
4. Re-check wheel clearance "Z" and re-adjust if
necessary
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-252005
Ph.: 800-274-6848 Revision D 11/2017
www.jettools.com Copyright © 2017 JET, a Division of JPW Industries, Inc.
Figure 1
PT Series Trolley: Specifications
Beam
Flange
Capacity
(Ton)
1/2 Ton 252005
1 Ton 252010
1-1/2 Ton 252015
2 Ton 252020
3 Ton 252030
5 Ton 252050
10 Ton 252060
Stock
No.
Width
G
(min–max)
mm 64–203 900 8.5 (kg) 212 312 58 130 82 102 113 24 37.5
in. 2-1/2–8 35 19 (lb) 8.35 12.28 2.28 5.12 3.23 4 4.45 0.95 1.5
mm 76–203 1000 15 (kg) 252 330 75 155 102 118 128 30.5 32.5
in. 3–8 39 33 (lb) 9.92 13 2.95 6.10 4 4.65 5.04 1.20 1.28
mm 82–203 1100 18.5 (kg) 281 336 85 162 115 124 145 33 35.5
in. 3-1/4–8 43 41 (lb) 11.06 13.23 3.35 6.38 4.53 4.88 5.71 1.3 1.4
mm 82–203 1100 23 (kg) 302 350 90 170 127 137 152 36 35.75
in. 3-1/4–8 43 51 (lb) 11.89 13.78 3.54 6.69 5 5.40 5.98 1.42 1.41
mm 102-203 1300 37.5 (kg) 346 370 110 217 147 157 186 45 50.75
in. 4–8 51 83 (lb) 13.62 14.57 4.33 8.54 5.79 6.18 7.32 1.77 2
mm 117-203 1400 54.5 (kg) 382 400 122 255 160 172 219 60 58.75
in. 4-5/8–8 55 120 (lb) 15.04 15.75 4.80 10.04 6.30 6.77 8.62 2.36 2.3
mm 120-203 1700 92 (kg) 455 432 151 295 189 200 275 82 75.25
in. 4-3/4–8 67 202 (lb) 17.91 17 5.94 11.61 7.44 7.87 10.83 3.23 3
Min.
Radius
Curve
Shipping
Weight
Specifications in this document were current at time of publication, but because of our policy of continuous improvement, JET
reserves the right to change specifications at any time and without prior notice, without incurring obligations.
A B C
(Ø)
D E
(Ø)
F H J M
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PT Series Trolley: Parts Breakdown
Index Part No. Description Qty
1/2PT-1 Wheel (1/2 ton) 4
1PT-1 Wheel (1 ton) 4
1-1/2PT-1 Wheel (1-1/2 ton) 4
1
2PT-1 Wheel (2 ton) 4
3PT-1 Wheel (3 ton) 4
5PT-1 Wheel (5 ton) 4
10PT-1 Wheel (10 ton) 4
BB-6203ZZ Bearing (1/2, 1 ton) 4
BB-6204ZZ Bearing (1-1/2 ton) 4
BB-6205ZZ Bearing (2 ton) 4
2
BB-6206ZZ Bearing (3 ton) 4
BB-6207ZZ Bearing (5 ton) 8
BB-6210ZZ Bearing (10 ton) 8
F006045 Snap Ring ø17mm (1/2, 1 ton) 4
F006047 Snap Ring ø20mm (1-1/2 ton) 4
F006050 Snap Ring ø25mm (2 ton) 4
3
F006052 Snap Ring ø30mm (3 ton) 4
F006054 Snap Ring ø35mm (5 ton) 4
F006071 Snap Ring ø50mm (10 ton) 4
1/2PT-4 Shield (1/2, 1 ton) 4
2HDT-4 Shield (1-1/2 ton) 4
2PT-4 Shield (2 ton) 4
4
3PT-4 Shield (3 ton) 4
5HDT-4 Shield (5 ton) 4
10PT-4 Shield (10 ton) 4
F006035 Snap Ring ø40mm (1/2, 1 ton) 4
F006072 Snap Ring ø47mm (1-1/2 ton) 4
F006073 Snap Ring ø52mm (2 ton) 4
5
F006038 Snap Ring ø60mm (3 ton) 4
PT5-5 Snap Ring ø72mm (5 ton) 4
PT10-5 Snap Ring ø90mm (10 ton) 4
1/2PT-6 Shaft (1/2 ton) 1
1PT-6 Shaft (1 ton) 1
1-1/2PT-6 Shaft (1-1/2 ton) 1
6
2PT-6 Shaft (2 ton) 1
3PT-6 Shaft (3 ton) 1
5PT-6 Shaft (5 ton) 1
10PT-6 Shaft (10 ton) 1
1/2PT-7 Side Plate (1/2 ton) 2
1PT-7 Side Plate (1 ton) 2
1-1/2PT-7 Side Plate (1-1/2 ton) 2
7
2PT-7 Side Plate (2 ton) 2
3PT-7 Side Plate (3 ton) 2
5PT-7 Side Plate (5 ton) 2
10PT-7 Side Plate (10 ton) 2
1/2GBT-23 Split Pin ø4x50mm (1/2 ton) 2
1GBT-23 Split Pin ø6x65mm (1 ton) 2
2GBT-23 Split Pin ø6x75mm (2 ton) 2
8
3GBT-23 Split Pin ø6x80mm (3 ton) 2
5GBT-23 Split Pin ø8x80mm (5 ton) 2
10GBT-23 Split Pin ø8x90mm (10 ton) 2
1/2PT-SPK, Spacer Kit for ½ ton (includes #11 and 12)
1-1/2PT-SPK, Spacer Kit for 1½ ton (includes #11 and 12)
1PT-SPK, Spacer Kit for 1 ton (includes #11 and 12)
2PT-SPK, Spacer Kit for 2 ton (includes #11 and 12)
3PT-SPK, Spacer Kit for 3 ton (includes #11 and 12)
5PT-SPK, Spacer Kit for 5 ton (includes #11 and 12)
10PT-SPK, Spacer Kit for 10 ton (includes #11 and 12)
Index Part No. Description Qty
1/2GBT-26 Nut M24 (1/2 ton) 2
1GBT-26 Nut M30 (1, 1-1/2 ton) 2
2GBT-26 Nut M36 (2 ton) 2
9
3GBT-26 Nut M42 (3 ton) 2
5GBT-26 Nut M42 (5 ton) 2
10GBT-26 Nut M48 (10 ton) 2
5PT-10 Outer Adjusting Washer (5 ton) 2
10
10PT-10 Outer Adjusting Washer (10 ton) 2
1/2GT-31 Adjusting Washer 8mm (1/2 t on) 18
1GT-31 Adjusting Washer 8mm (1 ton) 10
1-1/2PT-11 Adjusting Washer 8mm (1-1/2 ton) 16
11
2GT-31 Adjusting Washer 8mm (2 ton) 16
3GT-31 Adjusting Washer 8mm (3 ton) 16
5GT-31 Adjusting Washer 8mm (5 ton) 16
10GT-31 Adjusting Washer 8mm (10 ton) 16
1/2GT-32 Adjusting Washer 2mm (1/2 t on) 14
1GT-32 Adjusting Washer 2mm (1 ton) 14
1-1/2PT-12 Adjusting Washer 2mm (1-1/2 ton) 12
12
2GT-32 Adjusting Washer 2mm (2 ton) 12
3GT-32 Adjusting Washer 2mm (3 ton) 10
5GT-32 Adjusting Washer 2mm (5 ton) 8
10GT-32 Adjusting Washer 2mm (10 ton) 8
1/2GBT-29G Hanger Plate (1/2 ton) 1
1GBT-29G Hanger Plate (1 ton) 1
1-1/2PT-13G Hanger Plate (1-1/2 ton) 1
13
2GBT-29G Hanger Plate (2 ton) 1
3GBT-29G Hanger Plate (3 ton) 1
5GBT-29G Hanger Plate (5 ton) 1
10GBT-29 Hanger Plate (10 ton) 1
LM000094 Name Plate 1/2PT 2
LM000095 Name Plate 1PT 2
LM000096 Name Plate 1-1/2PT 2
14
LM000097 Name Plate 2PT 2
LM000098 Name Plate 3PT 2
LM000099 Name Plate 5PT 2
LM000100 Name Plate 10PT 2
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Warranty and service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact
Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official JET
branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not
cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair,
alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in
the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year
Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial
purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist
with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of
an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit
the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT
AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED W ARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL,
CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME
STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as
general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to
parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery
used for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or
any of its successors in interest to the JET brand.
®
branded products
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