Mast R Lift™ II
IMPORTANT SAFETY PRECAUTIONS
User Manual
Model #02123
Thank you for choosing this product from JessEm Tool
Company. We appreciate your support and hope that
our product serves you well. This product is designed
to provide many years of reliable service provided it is
used as intended and taken care of.
61 Forest Plain Road,
Oro-Medonte, Ontario,
L3V 0R4 Canada
866-272-7492 Toll Free
705-726-8233 Local Phone
705-327-0295 Fax
Email: jessem@jessem.com
www.jessem.com Website
IMPORTANT!
Read and understand the contents of this manual
before assembly or operation of this product.
This user manual will assist you in assembly and
general operation of this product. It is not our intent
to teach you about woodworking. It is assumed that
you are an experienced woodworker with the basic
skills and experience necessary to use this product
safely. If after reading the following instructions, if
you are unsure or uncomfortable about safely using
this product we urge you to seek additional
information through widely available woodworking
books or classes.
Suggested Router Bit Speeds
Bit Diameter Max. Speed
1” (25mm)
1-1/4” - 2” (30-50mm)
2-1/4” - 2-1/2” (55-65mm) 16,000 RPM
3” - 3-1/2” (75-90mm)
As part of our Continuous Product Improvement
licy, Jess
Po
design and function. Therefore there may be
differences between what is shown in our catalogs,
website or at retail display and what is sold at time of
purchase. We reserve the right to make positive
changes to our products at our discretion.
Em products are always advancing in
24,000 RPM
18 ,000 RPM
12 ,000 RPM
CONTENTS:
1-Mast-R-Lift™ II
1-Height Adjustment Handle
10 - 1/4-28 x ¼” Leveling Set Screws
1- 5/32 Hex Key
Also includes 1-Insert Ring, 1-Insert Ring Wrench,
1/8” Hex Wrench, 1-Start Pin
4 - M6 x 30mm Mounting Screws
#03004A and #03005)
4 – ¼-20 X 1” Flat Head Cap Screw
Top Model #03004)
•
Before operating any router, read and understand
all safety instructions in the owner’s manual that
came with the router.
•
If you do not have a manual, contact the
manufacturer and obtain one before using any
power tool.
•
Always wear eye protection in compliance with ANSI
safety standards when operating any power tool.
•
Always use proper guards and safety devices
when operating power tools and machinery.
•
Carefully check router bits before each use. Do not
use if damage or defect is suspected.
•
Do not exceed the recommended RPM for any
router bit.
(Used for Mast-R-Top
(Used for Mast-R-
IMPORTANT SAFETY PRECAUTIONS CONT’D
t
.
• Do not wear loose clothing or jewelry tha
may c
atch on tools or equipment.
• Unplug the tool or machine when mounting
or making any adjustments to mechanical
performance
DO NOT USE A CORDLESS DRILL TO
RAISE AND LOWER THE LIFT
CARRIAGE. THE AMOUNT OF
FRICTION WILL CAUSE PREMATURE
WEAR OF THE THREADS AND WILL
VOID WARRANTY
ROUTER SAFETY PRECAUTIONS
•
Never force the bit or overload the router beyond
the expectations of the tool.
•
Be sure that at least 3/4 of the shank length is
inserted securely in the router collet.
•
Never bottom out the bit in the collet. Allow 1/8”
clearance between shank and bottom of collet.
•
Always make sure the fence on your router
table is locked into position before each
use.
•
Always rout in two or more passes when
large amounts of stock must be removed.
•
Use reduced RPM speeds for large
diameter bits.
Before installing the router motor, prop the unit up
on blocks of wood (Fig. 1) so the router’s collet can
extend through the center hole in the top plate.
The motor housing must be able to slide all the
way through and contact the inside back of the
center hole on the plate.
1.
With a 1/8” hex key, remove one of the ¼”
shoulder bolts from one of the clamping blocks
and slide the clamping block on the carriage (Figure
2)
Figure 2
2. Locate your router on the chart below.
3. Align the letter and number associated with
your router (Figures 3 and Figure 4) and reinsert
and tighten the ¼- x 1-1/2” Shoulder Bolt you
removed
4.
Repeat this for all four carriage clamping blocks
in st
ep 2.
INSTALLING THE ROUTER
Place the crank handle into the hex hole in the lift’s
dial on the top plate. Crank the lift carriage up so that
it just contacts the O-rings at the top of the carriage
shafts. The carriage should be all the way toward
the top plate
Figure 1
.
ROUTER CHART
Porter Cable 7518 A1
Porter Cable 690/890, Bosch 1617/1618,
DeWalt 610/618, Craftsman
17543/17540/28190
Makita 1101 C1
Hitachi M12VC/KM12VC E2
Felisatti RF62/1500VE
Rigid R29302 / AEG 1400KE
F4
D3
B1
Carriage Clamping Block
Figure 3
5. With the Mast-R-Lift II Crank Handle loosen the
tensioning cap screw sufficiently to force the
carriage to spread (Figure 5). This allows the
router to be installed easily.
Figure 5
6. Now slide the router motor into the carriage so
the top of the motor housing just makes contact
with the inside surface of the center hole in the
top plate (Figure 6)
Figure 4
7. Rotate the router so that when the final
installation is made all router controls will be
positioned for convenient access an there is no
interference. Then back the motor off approx.
1/16” from contacting the top plate and tighten
the cap screw on the carriage assembly.
Figure 7
With the Mast-R-Lift™ II Crank handle, re-tighten
8.
the tensioning cap screw. (Figure 7)
Figure 6
NOTE: WHEN INSTALLING A FELISATTI
RFG2/1500VE ROUTER, ALIGN THE POSITION
OF THE ROUTERS SPINDLE LOCK WITH THE
NOTCH IN THE CENTRE RING OF YOUR EXCEL
II TABLE TO ALLOW THE ROUTER COLLET TO
BE ADJUSTED ABOVE THE TABLE FOR BIT
CHANGES!
The Mast-R-Lift II is manufactured to precise tolerances.
Due to the manufacturing tolerances of the different
router motors that the Mast-R-Lift II will accommodate,
you may find that your Lift is not as smooth as it should
be after the router is installed. To correct this, first: raise
the Lift carriage with the router installed to a position
close to the top plate. Then, loosen the two 5/16- 18
socket screws holding each shaft onto the top plate a
quarter of a turn and re-tighten. This relieves any stress
on the shafts to center themselves with respect to the
carriage after the router is installed ensuring there is no
resistance in the movement of the carriage up and down.
INSTALLING A JESSEM LIFT IN A CUSTOM
ROUTER TABLE APPLICATION
ADJUSTING THE FIT IN THE TABLE PORT
Your Mast-R-Lift™ II comes with adjustable snugger
bars to allow for a tight fit in the table top
opening and eliminate any movement of the
plate. Use the 3/16” hex key provided to loosen
the cap screws on the snugger bars. Move the bars
out slightly and check for fit. Adjust again if
necessary. (Figure 9)
TAB-LOC PHENOLIC INSERT RINGS
A JessEm router lift is similar to using a router mounting
plate. Your table top must have a port machined into the
top. JessEm offers solid phenolic router tables tops with
pre-machined ports for all JessEm router lifts. If you are
installing this Lift in a custom table application you will
have to fabricate this opening yourself. JessEm offers a
separate template for this operation. See your JessEm
distributor for the proper template for your JessEm
Mast-R-Lift II.
Figure 8
LEVELING THE LIFT IN THE TABLE TOP
Your Mast-R-Lift™ II comes with one 2” insert ring with
a pre-drilled center hole. Additional ring sets are
available with different diameter pre-drilled holes
and/or no pre-drilled holes for creating your own
custom center hole diameters. See your JessEm
distributor for these and other accessories
1. Place the insert ring into the
center hole of
the Lift’s top plate (Fig. 5).
th the insert wrench provided, insert
2. Wi
the
prongs of the wrench into the
corresponding holes in the insert ring and
turn the insert ring counter clockwise to
n.
tighte
Turn the insert wrench clockwise to loosen and
remove the ring. If the insert ring becomes too tight
to loosen with hand pressure, a tap clockwise on the
insert wrench with a block of wood will loosen it.
1.
With the Mast-R-Lift™ II in the table top opening,
install (10) set screws into the holes around the
lift perimeter. Adjust
(Figure 8) the four corners first to align the lift
surface to the table surface so that both are flush.
Adjust the remaining set screws on the sides to
provide added support.
Figure 9
Figure 10
USING YOUR MAST-R-LIFT™ II
RE-ADJUSTING THE THREAD TENSION
To raise your router, turn the height adjustment handle
clockwise. To lower, turn the handle counterclockwise. Keep in mind that one complete
revolution equals 2 mm, 1/2 revolution = 1 mm of
change and 1/4 revolution = 1/2 mm of change.
When your adjustment is complete, remove the handle
and place somewhere off the work surface for
safety. Refer to the chart below for fractional and
decimal adjustments based on amount of
revolutions made.
USING THE CAM LOCK ON YOUR MAST-R-
LIFT™ II
With the Mast-R-Lift™ II you have the added benefit
of locking your Lift in a desired position for long
term routing operations and having the comfort in
knowing the position you have set is locked in
place.
All JessEm Lifts feature our patented thread tensioning
design. Thread tension is se
depending on
this adjustment periodically, depending on the amount of
tension you desire.
If the bit height ever begins to change (or drop) during
use, the thread tensioning likely needs to be reset.
1. Turn the Lift upside down on a table with the
2. Re
the amount of use you may have to reset
threaded height adjustment rod facing yo
move the ¼-20 x 1” Cap Screws from
the Ca
rriage Nut Cover (Figure 11) an
remove the cover and o-ring (Figure 12)
t at the factory and
u.
d
To lock your
lift turn lift
handle
clockwise
to the
“LOCKED”
position
To unlock your
lift turn lift
handle
counterclockwise to
the
“UNLOCKED”
position
Figure 11
3. Slide the carriage all the way up to the
towards the top plate.
Figure 12
4. Turn the carriage nut clockwise ensuring
when
you complete your adjustment that
the slot in the carriage nut aligns with
slots on the anitbacklash nut. (Figur
of the
one
14)
Figure 14
JESSEM TOOL LIMITED WARRANTY
All JessEm products are warranted to be free
from defects in material and workmanship.
JessEm will repair or replace any product which
upon inspection proves to be defective for a
period of (1) year from dated receipt and proof
of purchase. All warranty claims should be
made direct to JessEm Tool Company. Contact
JessEm for a warranty claim return authorization
and instructions to proceed. The consumer is
responsible for shipping costs to return product
to JessEm Tool Company. We will repair or
replace the product at our discretion and
JessEm Tool will return shipment to you at no
e
charge.
WARRANTY LIMITATIONS
This warranty does not cover:
•
Repairs or alterations made or attempted by
anyone other than JessEm Tool Company or
an authorized JessEm service professional.
•
Normal wear and tear
•
Abuse, misuse or neglect.
•
Improper care or maintenance.
•
Continued use after partial failure.
•
Products that have been modified in any way.
•
Products used with improper accessories.
•
Premature thread wear due to adjusting
height with electric or cordle
ss drill.
5. Slide the carriage back up ensuring the dowel
p
in in the carriage aligns with the slot in the
carriage nut. (Figur
e 15)
Figure 15
6. Place back the o-ring and carriage nut cap and
with
the screws you removed in Step 2 (Figur
sten the carriage nut
11) fa
cap securely
e
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