Operating
Instructions and Parts Manual
Mast
-R-
Fence and Rout
Models:
-R-
Fence
04010 and 04100
JessEm Tool Company
61 Forest Plain Road
Oro-Medonte, Ontario, Canada
L3V 0R4
Local: 705-726-8233
Fax: 705-327-0295
Toll Free: 1-866-272-7492 Website:
www.jessem.com Email:
jessem@jessem.com
Thankyou for choosingthis product from JessEm Tool Company. We appreciateyour
supportandhopethatourproductservesyouwell. This product is designed to provide
many yearsof reliableservice providedit is used as intended and taken care of.
This user manualwill assist you in assemblyand general operation of this product. It
is notour intent to teach you about woodworking.It is assumed that you are an
experiencedwoodworkerwiththe basic skillsand experience necessaryto usethis
productsafely. If after reading the following instructions,if you are unsure or
uncomfortable about safely using this product we urge you to seek additional
information through widely available woodworking books or classes.
As part of our Continuous Product ImprovementPolicy, JessEm products are
always advancingin design and function. Thereforetheremaybedifferencesbetween
what isshowninour catalogs,websiteoratretail display and what is sold at time of
purchase. We reserve the right to make positivechanges to our products at our
discretion.
JessEm Tool Company Warranty
AllJessEmproductsarewarrantedtobefreefromdefectsinmaterialand
workmanship.JessEmwillrepairorreplaceanyproductwhichuponinspectionprovesto
bedefectivefora periodof(1)yearfromdatedreceiptandproofofpurchase.All
warrantyclaimsshould bemade directto JessEmToolCompany.Contact JessEm
fora warranty claim return authorizationand instructions to proceed.Theconsumer
isresponsible forshipping coststoreturn producttoJessEm Tool Company.Wewill
repairor replacethe productat ourdiscretionandJessEm Toolwill returnshipment to
youat no charge.
Warranty Limitations
Thiswarrantydoesnot cover:
RepairsoralterationsmadeorattemptedbyanyoneotherthanJessEmTool
CompanyoranauthorizedJessEm service professional.
Normal wearandtear
Abuse, misuseor neglect.
Improper careor maintenance.
Continueduse after partialfailure.
Productsthathavebeenmodifiedin anyway.
Productsusedwithimproperaccessories.
Prematurethread-wearduetoadjustingheightwith electric or cordless drill.
ImportantSafety Precautions
Beforeoperatinganymachineryorpowertool,readandunderstandallsafety
instructions in the owner’s manualfor the tool or machine.
Ifyoudonothaveamanual,contactthe manufacturer and obtain one before
usingany tool or machine.
Always wear eye protection in compliance with ANSI safety standardswhen
operatinganypowertools or machinery.
Always use proper guards and safety devices when operating power tools and
machinery.
Carefullycheckrouterbitsbeforeeachuse.Donotuseifdamageordefect is
suspected.
DonotexceedtherecommendedRPM for any router bit.
Donotwearlooseclothing or jewelry thatmaycatchontools,machineryor
equipment.
Unplugthetool or machinewhen mountingor makinganyadjustmentsto
mechanicalperformance.
Routing Safety Precautions
Alwaysmakesurethefenceonyourrouter table is locked firmly into
position before each use.
Neverforce the bit or overloadthe routerbeyondtheexpectationsofthetool.
Besurethatatleast3/4 oftheshanklength isinserted securely in the router
collet.
Neverbottomoutthebitinthecollet.Allow 1/8” clearance between bottom of
sankand bottom of collet.
Always rout in two ormorepasseswhenlargeamounts of stock must be
removed.
Use reducedRPM speeds for larger diameter router bits.
Suggested Router Bit Speeds
BitDiameter Max. Speed
1”(25mm) 24,000 RPM
1-1/4”-2”(30-50mm) 18,000 RPM
2-1/4” - 2-1/2”(55-65mm) 16,000 RPM
CALIFORNIA PROPOSITION 65
WARNING
This product contains lead known to the State
of California to cause cancer or reproductive
harm. Components made of brass are known
to contain lead. Wash hands after using this
product.
3”-3-1/2”(75-90mm) 12,000 RPM
Tools Required for Assembly
10 mm wrench or socket
*Note: This is required if you are not mounting to a Je
the Fence Tracks
There are two different types of fence
tracks depending upon which model
fence you have purchased.
Fence model 04010 (Master Fence)
has a table mounting bracket provided
nut slot for mounting
. When
assembling the table mounting bracket
to the fence track use a 6mm hex bolt
with a flat washer and insert the bolt
into the lower slots on the fence track.
nuts onto the bolts. Slide
slot on the table
mounting bracket. Do not tighten this
Fence model 04100 (Router Fence)
has a table mounting bracket but does
slot in the bracket as
Mount the table bracket
directly to the fence track using 6mm
and flat washers (Fig. 2)
not tighten this assembly at this stage.
Phillips screw driver
3/16” Drill Bit*
1/16” Drill Bit*
Assembling
ssEm table top.
with a Tfence to the bracket (Fig 1)
Screw the Tthe T-nuts into the T-
assembly at this stage.
not have the TModel 04010.
hex bolts
the
Figure 1
. Do
Figure 2
Figure 3
Figure 5
Note: If you are mounting the fence to a
Mounting the Fence Tracks to the Table
JessEm table top proceed to the next
page section “For JessEm table”.
Measure the distancefromthe front edgeof your
table to the center of the bit hole in the table top.
Transfer a mark the same distanced on both the
left andrightedgesof thetabletop. Then draw a
Take one of the fence track assemblies and
line it up with the mark you made in figure 4.
Make a mark on the underside of the table
top to locate the same position on the bottom
of the table (Fig. 5).
Figure 6
From the center line you drew, come three
inchestowardthefrontofthetableandmark a
small line onboth theleftand right sides of
thetable(Fig.4).
Figure 4
Flip the table top over and position thefence
bracket upsidedownand lineup thefrontedge
withthemarkyoumadeinstep5.Usinga
pencilor a 3/16”diameter drill bitmark the4
holes formounting thefencebracket.Pre-drill
theholesusing a 1/16” diameterdrill bitand
besure youdon’tdrillthroughthe table top
surface (Fig. 6). Using the#6 x ¾” wood
screwssecure thefence track assemblyto the
table. Repeatall steps forthe secondfence
bracket.
For JessEm Table Top
If youare mountingthe fencetoa JessEm
table topthe topis alreadypre-drilled for
thefencemounting anglebrackets.With
thetableupside down position the left and
right fence track assembliesandattachto
the tablewiththe6mmx45mmsockethead
Move the fencebackand use ittopositionthe
rearendof the bracket in thesame wayand
tighten therearbolt.Then tightenthe centerbolt
tocompletethe levelingof thefencetrack.
Repeat thisprocessforthe fencetrackon the
othersideof thetable.
capscrews forphenolictablesand4.8mmx
25mmwoodscrewsforMDFtablesand
proceed to thenextstep.
Figure 7
Leveling the Fence Track
Whentighteningthefence trackmountingbolton
Model04010,theT-nut will tightenin theT-track
andholdthefence tracksecurely. When
tighteningthe fencetrackmounting boltonModel
04100youwillneeda 10mm wrench toholdthe
hexnutwhile tighteningthehex boltsecurely.
Placethe fence on the tabletop in its upright
positionandallowittohangoverthetable
edgeandlieacrossthefrontendofthefence
track.Raisethe fencetrackassemblyso that
itis positionedflush tothebottom ofthefence
asit rests onthetabletop.Witha 10mm
wrenchorsockettightenthefrontboltof the
fence assembly (Fig. 7).
Figure 8
Mounting the Fence to the Tracks
Slide the¾” hexT-nutfortheextension
knob intotheT-slot next to the scales on
the fence track (Fig. 8).The extension
knobswill threadintothesenutstoholdthe
fence inposition. To doso, position theend
ofthefenceoverthetrack andlookdirectly
downthrough the open slot in the base of
the fenceframe andvisuallylineup thehole
inthe rectangular T-nut.
Then insertthe threadedtipof the
extensionknobthrough the slot fenceand
Adjusting the Fence Track Scales
into thethreadedholein theT- nut (Fig.9).
Twisting the lock-down knob clockwisewill
fastenthe fencetothe tracksandholdthe
fencefirmlyin position.
The scales on thefence tracks are
adjustableforaddedversatilityin
positioningthe fence.To adjust the
scalesloosen theknurled nut
underneath the fence track adjustthe
scale andre-tightenthe nut(Fig.10).
Youcan usethe scalesas a zero
referencepointbyadjustingthescalesto
“0”onceyour fenceis set upin your
desired positionrelevant to therouter
bityou are using. Please note that
fence scales are only available on
Model 04010. Fence scales are not
available for Model 04100.
Figure 9
Figure 10
Figure 11
Centering the Fence to the Table
Slidethefence with thenylonspacer
attached into theT-slot onthe left
fence track(Fig.12).Thenylon
TheMast-R-Fenceoffersauniquemeans
of keepingthe fencecentered onthe
table with a nylonbushing. Take the
6mm x 15mm bolt and insert into the
1/2”nylonspacerandthreadononeof the
square6mmnuts.Do notthread the
square nuton all theway. Slidethe
squarenutintothefrontT-slotunder the
left end of the fence (Fig. 11). Leave
theassemblylooseandapproximately1”
in from theend ofthe fence.
Note: Fence Model 04100 does not
come with the nylon bushing for
centering. Model 04010 is the only
fence equipped with this feature.
spacershouldbeslightlylooseto
allowforsomemovement.
Nowslidethefencebackandcenterthe
fenceleftto rightwiththe center ofthe
bitopening. Make sureit is parallel
with the frontedgeofthe table ormiter
track.
Nowslidethe fence, keepingit
square (usethescalesonthefence
track toensure youaresquare)to
thefrontofthetable,justuntil the
nylon spacer comes out of the
track.Thentighten thebolton the
spacerbeingverycarefulnotto
changeitsposition(Fig. 13).
Figure 12
Figure 13
Fences
fence
extrusion (Fig. 14). Align the holes in
fence with the slots in the
extrusion. Insert the 6mm x
mm screws through the hole in the
fences (Fig. 15).
Place the 6mm washer over the sub
lt. Screw the black knob
fence bolt (Fig. 16).
Repeat these steps for the remaining
two holes. Repeat these for the other
Slidethefencebacktothecenterofthe
table.Re-
checktosee ifthefence is
centeredonthetable.Ifnotrepeatuntil
achieve your desiredresult.
Figure 14
you
Installing the Sub-
Locate the sub-fences in the
packaging. Place the subagainst the front of the fence
the subfence
45
front of the sub-
fence bo
onto the sub-
sub-fence.
Figure 15
-
Figure 16
Figure 17
Installing Sub-
Fence Offset Track
Fence Model 04010 and Model 04100 are both
t tracks. These
offset tracks are designed to be installed two
allow for a 1/32” or 1/16” offset of the sub
female profile of the extrusion, you will
see that one side of the profile is deeper than the
other side. The small side is 1/32” and the
fence offset tracks are located on the
backside of the fence in a specially designed
fences by
unscrewing the black knob and removing the
. Once the sub
has been removed, notice the end of the fence
extrusion. The fence extrusion is designed with
ting male profiles designed to accept the
). Side the offset tracks
onto the fence extrusion take care that you install
ffsets on the same side (Fig. 20
offsets should always be installed on the same
fence is offset the same
distance at the top and bottom of the sub
Once the offset tracks are securely in place,
-
Figure 18
Figure 19
equipped with sub-fence offse
Notice the
deeper side is 1/16”.
The sub-
storage location (Fig. 17).
Remove one side of the fence sub-
-fence.
sub-fence bolts (Fig. 18)
ma
offset tracks (Fig. 19
both o
side to insure the sub-
reinstall the sub-fence with the sub
washer , and black lockingknob.
-fence
). Both
-fence.
fence bolt,
Figure 20
Attaching the Router Bit Guard
Take theclearpolycarbonateguard
andtwo ofthe black knurled
knobs
. Inserteach
slotintheguard
onto eachbolt
Lineupthenutontheguardassembly
slotstarting from
theend ofthefence (Fig. 21). Then
theguard to thecenterof the fenceand
adjust theguardslightly higher than
abovetherouterbit.Besuretheguard
arsthebit.Adjustand tightensecurely
before each use and afterall bitchanges.
Tools That Make A Difference!
Figure 21
andtwo1/4”squarenuts
knobthrougheach
andthreadasquare nut
end.
slide each nutintothe T-
cle
and
slide
and
04100 Rout-R-Fence Parts List
Item No. Part No. Description Qty Part Specification
1 04100-001 Fence Track Mtg Angle Wood Screw 8 4.8MX25M
2 04100-002 Fence Track Mtg Nut 6 M6
3 04100-003 Fence Track Mtg Angle 2
4 04100-004 Fence Miter Track 2
5 04100-005 Fence Track Mtg Washer 6 6.5MX14.5MX1.2M
6 04100-006 Fence Track Mtg Bolt 6 M6X16
7 04100-007 Fence Face Mtg Bolt 6 M6X45
8 04100-008 Fence Face 2
9 04100-009 Fence Clamping Knob 2
10 04100-010 Fence Clamping Nut 2 M8
11 04100-011 Knob Extension 2
12 04100-012 Clamping Knob 6
13 04100-013 Vacuum Port Mtg Screw 2 M6X20
14 04100-014 Vacuum Port/Dust Chute 1
15 04100-015 Vacuum Port Square Nut 4 M6
16 04100-016 Fence Extrusion 1
17 04100-017 Fence Shimming Bar 2
18 04100-018 Fence Guard 1
19 04100-019 Fence Guard Locking Knob 2
04010 Mast-R-Fence II Parts List
Item No. Part No. Description Qty Specification
1 04010-001 Scale Mounting Bar and Scale 2
2 04010-002 Fence Track 2
3 04010-003 Fence Bracket Mtg Track Screw 8 M5X12
4 04010-004 Track Mounting Angle 2
5 04010-005 Flat Washer 12 6.5X14.5X1.2
6 04010-006 Fence Track Scale Locking Knob 4
7 04010-007 Fence Track Mtg bolt 6 M6X16
8 04100-010 Fence Clamping Nut 2 M8
9 04010-009 Centering bushing bolt 1 M6X15
10 04010-010 1/2" Nylon Spacer 1
11 04100-007 Fence Face Bolt 6 M6X45
12 04010-012 Fence Face 2
13 04100-012 Clamping Knob 6
14 04100-015 Centering bushing nut 11 M6
15 04100-011 Knob Extension 2
16 04100-009 Fence Clamping Knob 2 M8
17 04010-017 Fence Extrusion 1
18 04100-013 Vacuum Port/Dust Chute Screw 2 M6X20
19 04100-014 Vacuum Port/Dust Chute 1
20 04010-020 Fence Shimming Bar 2
21 04100-018 Fence Guard 1
04100-015 Vacuum Port/Dust Chute nut 2
04010-023 Fence Scale 1
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