Jesel INS-29425 User Manual

Pushrod Length Checker Instructions
TOL-29400 6” - 12” Pushrod Checker / Cup Adj TOL-29425 6” - 12” Pushrod Checker / Ball Adj
INS-29425
CUP ADJUSTER
SET THE LASH ADJUSTER TO THE PROPER
STARTING POSITION.
CUP STYLE ADJUSTER:
SET THE ADJUSTER ONE FULL TURN DOWN FROM
SEATED POSITION.
BALL ADJUSTER
BALL STYLE ADJUSTER:
SET THE TO P OF TH E ADJUSTER FLUSH WITH THE TOP OF ADJUSTER
NUT.
STEP 1: STARTING WITH CYLINDER NUMBER ONE,
ROTATE THE ENGINE UNTIL INTAKE LIFTER IS ON THE CAMS BASE CIRCLE (OPPOSITE FROM FULL LIFT). ASSEMBLE THE ADJUSTABLE PUSHROD TO THE APPROXIM ATE LENGTH, PLACE ONTO TH E INTAKE LIFTER AND BOLT THE ROCKER ARM TO STAND. CHECK FOR PUSHROD TO CYLINDER HEAD INTERFERENCE AND CORRECT IF ANY OBSTRUCTION
IS PRESENT.
STEP 2: BE SURE THAT THE ADJUSTER STARTING
POSITION IS SET AS DESCRIBED ABOVE. SCREW OUT THE ENDS OF THE ADJUSTABLE PUSHROD UNTIL THEY
CONTACT THE ADJUSTER.
STEP 3: ADJUST PUSHROD ENDS UNTIL DESIRED
LASH IS OBTAINED. REMOVE ROCKER AND MEASURE PUSHROD. REPEAT PROCEDURE FOR THE EXHAUST
ROCKER.
NEVER ROTATE THE VALVETRAIN USING THE PUSHROD CHECKING TOOL.
BEFORE ORDERING PUSHRODS: DUE TO VARIANCES IN ENGINE MACHINING PROCESSES AND CAMSHAFT
GRINDS, IT IS NOT UNCOMMON FOR PUSHROD LENGTHS TO VARY IN LENGTH FROM ONE BANK OR EVEN FROM ONE CYLINDER TO ANOTHER. BEFORE ORDERING NEW PUSHRODS, CHECK THE PUSHROD LENGTH ON SEVERAL DIFFERENT CYLINDERS AND ON BOTH SIDES OF THE ENGINE.
JESEL OFFERS 5/16”, 3/8” AND CUSTOM MODULAR TAPERED PUSHRODS TO TAILOR TO ALL RACING
APPLICATIONS.
VALVE ADJUSTMENT:
1. ROTATE ENGINE UNTIL EXHAUST ROCKER BEGINS TO OPEN EXHAUST VALVE. SET INTAKE LASH TO DESIRED SPEC.
2. ROTATE ENGINE UNTIL INTAKE ROCKER BEGINS TO RETURN FROM ITS FULL LIFT POSITION. SET EXHAUST LASH TO SPEC.
3. RE P E AT F O R THE REMA I N I N G C Y L I N D ER S FOLLOWING THE CORRECT FIRING ORDER OF YOUR ENGINE.
Maintain your valvetrain properly with Logan-Smith’s Spring Pressure Tester and Torque Wrench Valve Lash tool.
TOL-PC100
TOL-TQ100
TORQUE SPECS:
ADJUSTER NUT - 1/8” HEX 25 LBS-FT ADJUSTER NUT - 5/32” HEX 30 LBS-FT 5/16-18 T45 SHAFT BOLT 26-28 LBS-FT 5/16-18 ARP 12pt SHAFT BOLT 35 LBS-FT 3/8-16 STAND BOLT 45-50 LBS-FT 7/16-14 STAND BOLT 60-65 LBS-FT
Torque specs listed above are the recommended torque specs when using 30wt engine oil as a lubricant. Torque specs will be lower if using a Moly based lubricant. To convert to Newton/meters, multiply lbs-ft by 1.356. The torque values listed are intended to be for general information. Actual torque values may vary depending upon your application.
WARNING - DO NOT:
NOTES:
1. NEVER ROTATE THE VALVET RAIN USING THE CHECKER PUSHROD.
2. MAKE SURE PUSHRODS ARE CLEAN AND PROPERLY LUBRICATED BEFORE FINAL INSTALLATION.
3. MAKE SURE THERE IS NO INTERFERENCE BETWEEN PUSHROD AND ENGINE BLOCK OR CYLINDER HEAD.
4. NEVER MODIFY THE COUNTERBORE FOR THE LASH ADJUSTER TO TRY TO FIT A LONGER PUSHROD.
- MODIFY THE ADJUSTER CUP COUNTERBORE
- LOOSEN SHAFT BOLTS UNDER SPRING LOADS
- RUN PUSHROD ADJUSTER MORE THAN TWO TURN OUT FROM FULLY SEATED POSITION
- RUN WITH ROUGH OR DAMAGED PUSHROD TIPS
- ALLOW PUSHRODS TO INTERFERE WITH BLOCK OR CYLINDER HEADS
- DEGREASE ROCKER AND RUN WITHOUT LUBE
- OVERTIGHTEN ADJUSTER NUTS
www.jesel.com
1985 Cedarbridge Ave · Lakewood, NJ 08701 · Phone: 732-901-1800 · Fax: 732-901-6777
THESE INSTRUCTION SHEETS ARE INTENDED AS REPRESENTATIONS ONLY. JESEL IS IN NO EVENT LIABLE FOR CONSEQUENTIAL DAMAGE, INSTALLATION COST OR OTHER COST OF ANY NATURE. NO REPRESENTATIVE IS AUTHORIZED TO ASSUME FOR JESEL ANY OTHER LIABILITY
IN CONNECTION WITH ANY JESEL PRODUCT. NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS.
revised 06-07
Loading...