Jesel INS-24001 User Manual

INS-24001
VALVETRAIN INNOVATION
1985 Cedarbridge Ave
Lakewood, NJ 08701
732-901-1800
STEP 1: INSTALL INTAKE AND EXHAUST STANDS
LEAVING 1/4-20 ATTACHING BOLT SNUG BUT LOOSE. APPLY THREAD SEALANT TO INTAKE BOLT AND OIL TO EXHAUST BOLT. TORQUE BOLTS TO 60-65 FT/LBS ON ALUMINUM HEADS AND 65-70 FT/LBS ON CAST IRON HEADS. USE THE LONGEST BOLT POSSIBLE FOR
MAXIMUM THREAD ENGAGEMENT.
Instruction Sheet
Chevrolet BB
Individual Bolt Together Stands
STEP 2: ONCE THE INTAKE AND EXHAUST STANDS
ARE PROPERLY FASTENED, TORQUE THE 1/4-20 x 3/4” JOINING BOLT TO 12 FT/LBS. IF THE STANDS ARE SHIMMED TO COMPENSATE FOR A LONGER LENGTH VALVE, THE STANDS MAY NEED TO BE MODIFIED TO
SECURE THEM TOGETHER.
STEP 3: CHECK FOR PUSHROD TO CYLINDER HEAD
INTERFERENCE AND CORRECT IF NEEDED. THE PUSHROD SHOULD NOT BE ALLOWED TO TOUCH THE HEAD OR BLOCK THROUGH ANY PORTION OF ITS TRAVEL. MEASURE FOR PUSHROD LENGTH NEEDED AN D ORDER PUSHRODS. IN ST RUCTIONS FOR MEASURING PUSHROD LENGTH ARE INCLUDED WITH
PUSHROD LENGTH MEASURING TOOL TOL-29450.
STEP 4: LUBRICATE THE TIPS OF THE INTAKE AND
EXHAUST PUSHRODS USING THE SUPPLIED HIGH PRESSURE LUBE. INSTALL EACH ROCKER ARM WHEN THE CAM LOBE IS ON ITS BASE CIRCLE AND TORQUE THE 5/16-18 X 1” SHAFT BOLT TO 26-28 FT/LBS. NEVER TORQUE SHAFT BOLTS WHEN THE ROCKER IS UNDER
ANY SPRING LOAD AS SHAFT DAMAGE MAY OCCUR.
1985 Cedarbridge Ave ∙ Lakewood, NJ 08701 ∙ Phone: 732-901-1800 ∙ Fax: 732-901-6777
THESE INSTRUCTION SHEETS ARE INTENDED AS REPRESENTATIONS ONLY. JESEL IS IN NO EVENT LIABLE FOR CONSEQUENTIAL DAMAGE, INSTALLATION COST OR OTHER COST OF ANY NATURE. NO REPRESENTATIVE IS AUTHORIZED TO ASSUME FOR JESEL ANY OTHER LIABILITY IN CONNECTION WITH ANY JESEL
PRODUCT. NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS.
revised 04/08
AVAILABLE SERVICE TOOLS
TOL-19210 T-45 Torx Socket TOL-19221 T-50 Torx Socket TOL-29400 5pc Checker Pushrod TOL-29350 Stand Height Checker, 5/16” Stem TOL-29351 Stand Height Checker, 11/32” Stem TOL-29352 Stand Height Checker, 3/8” Stem
TORQUE SPECS:
5/16-18 T-45 Shaft Bolt 22-25 lbs / ft 5/16-18 ARP 12pt Shaft Bolt 28-32 lbs / ft 3/8-16 T-50 Torx Head 45-47 lbs / ft 7/16-14 T-50 Stand Bolt, Into Aluminum 60-65 lbs / ft 7/16-14 T-50 Stand Bolt, Into Cast Iron 65-70 lbs / ft Adjuster Nut 22-27 lbs / ft
Torque specs listed above are the recommended torque specs when using 30wt engine oil as a lubricant. Torque specs will be lower if using a Moly based lubricant. To convert to Newton/meters, multiply lbs-ft by
1.356. The torque values listed are intended to be for general information. Actual torque values may vary depending upon your application.
INSTALLATION CHECK LIST
ROCKER SERVICE PARTS:
Part Number Description ADJ-20230 Cup Style Valve Lash Adjuster ADJ-20480 Ball Style Valve Lash Adjuster WSH-29800 Valve Lash Adjuster Washer NUT-24500 Valve Lash Adjuster Nut BRG-20610 Shaft Bearing, 9/16 ID x 3/4” Long BRG-20620 Shaft Bearing, 9/16 ID x 1/2” Long RNG-26210 Rocker Retaining Ring
ADJUSTER OPERATING RANGE
THE OPERATING RANGE FOR THE LASH ADJUSTER IS 1/4 TO 2
TURNS OUT FROM THE SEATED POSITION. THE ROCKERS ARE
SHIPPED FROM JESEL WITH THE ADJUSTERS SET 1 TURN OUT
FROM THE SEATED POSITION. IF ADJUSTER IS MORE THAN 2
TURNS OUT, USE A LONGER PUSHROD. IF ADJUSTER IS LESS
THAN 1/4 TURN FROM SEATED POSITION, USE A SHORTER
PUSHOD. NEVER MODIF Y ADJUSTER COUNTERBORE TO
COMPENSATE FOR A PUSHROD THAT IS TO LONG.
CHECK STAND HEIGHT (IF APPLICABLE)
CHECK FOR PUSHROD CLEARANCE
CHECK FOR VALVECOVER CLEARANCE
DETERMINE PUSHROD LENGTH
PRELUBE PUSHRODS / ADJUSTERS
TORQUE ALL HARDWARE TO SPEC
WARNING
IF IN DOUBT, CALL JESEL TECH DEPT AT (732) 901-1800.
MAKE SURE PUSHROD TIP COMFORMS TO ADJUSTER CUP.
AP PLY TH REA D SEA LA NT TO ALL BOLT S EXP OSE D TO
WATER.
DO NOT DEGREASE ROCKER AND RUN WITHOUT
LUBRICATION.
DO NOT LET PUSHRODS RUB AGAINST CYLINDER HEADS OR
BLOCK.
DO NOT BOLT DOWN OR REMOVE ROCKERS UNDER ANY
SPRING LOAD.
ALWAYS LUBRICATE PUSHROD TIPS AND ADJUSTERS WITH
SUPPLIED LUBE.
APPLY THREAD SEALANT TO ALL BOLTS PROTRUDING INTO
INTAKE PORTS.
DO NOT OVER-TORQUE ADJUSTER NUTS - A LWAYS FOLLOW
TORQUE SPECS.
DO NOT RUN WITH ADJUSTER MORE THAN 2 TURNS OUT FROM
SEATED POSITION.
DO NOT MACHINE ADJUSTER COUNTERBORE TO COMPENSATE
FOR A LONG PUSHROD
DO NO T “FLY- CUT ” U ND ERS ID E OF ROC KE R AR M FOR
ADDITIONAL SPRING CLEARANCE.
VALVE LASH ADJUSTMENT
1) ROTATE ENGINE UNTIL EXHAUST ROCKER BEGINS TO OPEN.
SET INTAKE LASH TO DESIRED SPEC.
2) ROTATE ENGINE UNTIL INTAKE ROCKER BEGINS TO RETURN
FROM FULL LIFT. SET EXHAUST LASH TO SPEC.
3) REPEAT FOR RE MAINING CYLIN DERS FOLLOWIN G THE
FIRING ORDER.
Maintain your valvetrain properly with Logan-Smith’s Spring Pressure Tester and Torque Wrench Valve Lash tool.
TOL-PC100
0 - 600 lbs seat pressure
TOL-TQ100
Torque wrench preset to 25 FT / LBS
www.jesel.com
info@jesel.com
1985 Cedarbridge Ave ∙ Lakewood, NJ 08701 ∙ Phone: 732-901-1800 ∙ Fax: 732-901-6777
THESE INSTRUCTION SHEETS ARE INTENDED AS REPRESENTATIONS ONLY. JESEL IS IN NO EVENT LIABLE FOR CONSEQUENTIAL DAMAGE, INSTALLATION COST OR OTHER COST OF ANY NATURE. NO REPRESENTATIVE IS AUTHORIZED TO ASSUME FOR JESEL ANY OTHER LIABILITY IN CONNECTION WITH ANY JESEL
PRODUCT. NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS.
revised 07/08
Loading...