Jesel INS-01911 User Manual

INS-01911
STEP 3:
LOOSELY BOLT THE EXHAUST STANDS TO
VALVETRAIN INNOVATION
1985 Cedarbridge Ave
Lakewood, NJ 08701
732-901-1800
STEP 1: THE CYLINDER HEAD MUST BE MACHINED
PRIOR TO INSTALLING THIS KIT. IF YOUR HEAD HAS NOT BEEN MACHINED, PLEASE FOLLOW DIRECTIONS
FOUND ON MACHINING OPERATION FOR YOU IF NEEDED.
INS-24017. JESEL CAN PERFORM THIS
Instruction Sheet
Chevrolet BB
One Piece Intake / Individual Exhaust Stands
STEP 2: LOOSELY BOLT THE ONE-PIECE INTAKE
STAND AND CHECK GEOMETRY USING THE AVAILABLE STAND HEIGHT CHECKING TOOL. IF THE STAND IS
LOW, A SHIM KIT THE STAND. IF THE STAND IS SITTING TO HIGH, THE HEAD WILL HAVE TO BE MILLED OR LASH CAPS MAY BE USED. ONCE THE CORRECT HEIGHT IS ACHIEVED, APPLY THREAD SEALANT TO THE INTAKE STAND
BOLTS AND
(KRS-28150) IS AVAILABLE TO RAISE
TORQUE TO SPECS LISTED ON PAGE 2
STEP 3: LOOSELY BOLT THE EXHAUST STANDS TO
THE HEAD AND CHECK FOR PROPER GEOMETRY. ONCE PROPER STAND HEIGHT HAS BEEN ACHIEVED,
APPLY ENGINE OIL TO THE THREADS AND TO THE SPECS LISTED ON PAGE 2. THE EXHAUST STANDS MAY BE WELDED TO THE INTAKE BAR ONCE PROPER GEOMETRY IS ACHIEVED. ALWAYS USE THE
LONGEST MOUNTING BOLTS POSSIBLE.
TORQUE
SHOWN WITH OPTIONAL ARP SHAFT BOLTS
STEP 4: LUBRICATE THE TIPS OF THE INTAKE AND
EXHAUST PUSHRODS USING THE SUPPLIED HIGH PRESSURE LUBE. INSTALL EACH ROCKER ARM WHEN
THE CAM LOBE IS ON ITS BASE CIRCLE AND THE 5/16-18 X 1.250” SHAFT BOLT TO PROPER SPEC. NEVER TORQUE SHAFT BOLTS WHEN THE ROCKER IS UNDER ANY SPRING LOAD AS SHAFT DAMAGE MAY OCCUR. RETORQUE ALL MOUNTING HARDWARE
AFTER INITIAL BREAK-IN.
TORQUE
1985 Cedarbridge Ave ∙ Lakewood, NJ 08701 ∙ Phone: 732-901-1800 ∙ Fax: 732-901-6777
THESE INSTRUCTION SHEETS ARE INTENDED AS REPRESENTATIONS ONLY. JESEL IS IN NO EVENT LIABLE FOR CONSEQUENTIAL DAMAGE, INSTALLATION COST OR OTHER COST OF ANY NATURE. NO REPRESENTATIVE IS AUTHORIZED TO ASSUME FOR JESEL ANY OTHER LIABILITY IN CONNECTION WITH ANY JESEL
PRODUCT. NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS.
revised 07/08
KIT COMPONENTS:
Quan Part Number Description 16 IRA-01911 Rocker Arm 2 STN-20xxx Intake Stand 8 STN-20xxx Exhaust Stand 32 BLT-21750 5/16-18 x 1.250” T-45 Shaft Bolt 8 BLT-21892 7/16-14 x 1.000” T-50 Stand Bolt 8 BLT-21893 7/16-14 x 1.250” T-50 Stand Bolt 8 BLT-21894 7/16-14 x 1.500” T-50 Stand Bolt
ROCKER SERVICE PARTS:
Part Number Description ADJ-20230 Valve Lash Adjuster WSH-29800 Valve Lash Adjuster Washer NUT-24500 Valve Lash Adjuster Nut BRG-20610 Shaft Bearing, 9/16 ID x 3/4 Long SFT-28000 Rocker Shaft RNG-26210 Rocker Retaining Ring SPC-28360 Nylon Spacer
AVAILABLE SERVICE TOOLS
TOL-19210 T-45 Torx Socket TOL-19221 T-50 Torx Socket TOL-29350 Stand Height Checker, 5/16” Stem TOL-29351 Stand Height Checker, 11/32” Stem TOL-29352 Stand Height Checker, 3/8” Stem TOL-29400 5pc Checker Pushrod TOL-29260 Spring Removal Tool TOL-29300 Valve Lash Adjusting Wrench
TORQUE SPECS:
5/16-18 T-45 Shaft Bolt 22-25 lbs/ft 5/16-18 ARP 12pt Shaft Bolt 28-32 lbs/ft 7/16-14 T-50 Stand Bolt , into Alum. 60-65 lbs/ft 7/16-14 T-50 Stand Bolt, into Cast Iron 65-70 lbs/ft Adjuster Nut 22-27 lbs/ft
Torque specs listed above are the recommended torque specs when using 30wt engine oil as a lubricant. Torque specs will be lower if using a Moly based lubricant. To convert to Newton/meters, multiply lbs-ft by
1.356. The torque values listed are intended to be for general information. Actual torque values may vary depending upon your application.
WARNING
IF IN DOUBT, CALL JESEL TECH DEPT AT (732) 901-1800.
MAKE SURE PUSHROD TIP COMFORMS TO ADJUSTER CUP.
AP PLY TH REA D SEA LA NT TO ALL BOLT S EXP OSE D TO
WATER.
DO NOT DEGREASE ROCKER AND RUN WITHOUT
LUBRICATION.
DO NOT LET PUSHRODS RUB AGAINST CYLINDER HEADS OR
BLOCK.
DO NOT BOLT DOWN OR REMOVE ROCKERS UNDER ANY
SPRING LOAD.
ALWAYS LUBRICATE PUSHROD TIPS AND ADJUSTERS WITH
SUPPLIED LUBE.
APPLY THREAD SEALANT TO ALL BOLTS PROTRUDING INTO
INTAKE PORTS.
DO NOT OVER-TORQUE ADJUSTER NUTS - ALWAYS FOL LOW
TORQUE SPECS.
DO NOT RUN WITH ADJUSTER MORE THAN 2 TURNS OUT FROM
SEATED POSITION.
DO NOT MACHINE ADJUSTER COUNTERBORE TO COMPENSATE
FOR A LONG PUSHROD
DO NO T “FLY- CUT ” U ND ERS ID E OF ROC KE R AR M FOR
ADDITIONAL SPRING CLEARANCE.
ADJUSTER OPERATING RANGE
THE OPERATING RANGE FOR THE LASH ADJUSTER IS 1/4 TO 2
TURNS OUT FROM THE SEATED POSITION. THE ROCKERS ARE
SHIPPED FROM JESEL WITH THE ADJUSTERS SET 1 TURN OUT
FROM THE SEATED POSITION. IF ADJUSTER IS MORE THAN 2
TURNS OUT, USE A LONGER PUSHROD. IF ADJUSTER IS LESS
THAN 1/4 TURN FROM SEATED POSITION, USE A SHORTER
PUSHOD. NEVER MODIF Y ADJUSTER COUNTERBORE TO
COMPENSATE FOR A PUSHROD THAT IS TO LONG.
VALVE LASH ADJUSTMENT
1) ROTATE ENGINE UNTIL EXHAUST ROCKER BEGINS TO OPEN.
SET INTAKE LASH TO DESIRED SPEC.
2) ROTATE ENGINE UNTIL INTAKE ROCKER BEGINS TO RETURN
FROM FULL LIFT. SET EXHAUST LASH TO SPEC.
3) REPEAT FOR RE MAINING CYLIN DERS FOLLOWIN G THE
FIRING ORDER.
Maintain your valvetrain properly with Logan-Smith’s Spring Pressure Tester and Torque Wrench Valve Lash tool.
TOL-PC100
TOL-TQ100
www.jesel.com
info@jesel.com
1985 Cedarbridge Ave ∙ Lakewood, NJ 08701 ∙ Phone: 732-901-1800 ∙ Fax: 732-901-6777
THESE INSTRUCTION SHEETS ARE INTENDED AS REPRESENTATIONS ONLY. JESEL IS IN NO EVENT LIABLE FOR CONSEQUENTIAL DAMAGE, INSTALLATION COST OR OTHER COST OF ANY NATURE. NO REPRESENTATIVE IS AUTHORIZED TO ASSUME FOR JESEL ANY OTHER LIABILITY IN CONNECTION WITH ANY JESEL
PRODUCT. NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS.
revised 07/08
Loading...