Jesco MAGDOS E, MAGDOS EL, MAGDOS FL, MAGDOS EL(S), MAGDOS FL(S) User Manual

MAGDOS E / EL / FL

MB 1 02 05 / 1

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Water meter

Model MAGDOS FL(S) can be addressed by commercial contact water meters. In order to avoid disturbing influences or faulty pulses, the pump should not be mounted directly to the water counter. However, if an adapter is used providing for a distance of 50 mm a direct mounting is allowed. Preferably the pump should be mounted to the chemical tank or to a wall holder. The electronic system is designed for a maximum input frequency of 105 contacts per minute. The pulse sequence of the water meter should be designed accordingly.

General

In many processes in water and waste water treatment as well as in swimming pools metering pumps are required which can be adapted precisely to the corresponding process and the necessary functions regarding their metering capacity. Metering pumps of the MAGDOS E/EL/FL series were designed such that you can select the appropriate pump for each specific task.

MAGDOS E-

Pump control for continuous operation at 100 strokes per minute.

MAGDOS EL-

Pump control for continuous operation at 100 strokes per minute allowing the connection of a self-monitoring low-level electrode.

MAGDOS FL-

Pump control for external control by means of water meter, controller and any other potential-free contacts. Per each incoming control contact the pump carries out a stroke. In order to protect the pump against overheating the control unit allows only a maximum frequency of up to 100 strokes per minute. As a protection against dry operation it is possible to connect a self-monitoring low-level electrode.

Pumps of the EL and FL series are optionally also available with a fault indicator relay (type ELS and FLS) for a remote alarm signal if the level of the metering medium is too low or in the case of power failure.

The metering capacity is in the range of 0.1 to 12 l/h. The exact metering output and the possible backpressure are shown in the feed characteristics in MB 1 02 05 / 5 and 6. Metering quantity adjustment is stepless and carried out via stroke length by actuating a threaded bush. The diaphragm stroke is produced by means of a DC solenoid. Reduction gears or rotating parts are not used which guarantees a high operational safety and maintenenance-free operation.

All types are designed to meet the requirements of of the German Water and Gas Association and DIN 19635 and are also available as CSA/UL-versions.

MAGDOS E / EL / FL

MB 1 02 05 / 2

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

E EL (S) / FL (S) EL / FL

Power supply 230 VAC 115 VAC 230 VAC 115 VAC 24 VDC**

50 Hz 60 Hz 50/60 Hz 50/60Hz

Connecting cable 2 m with 2m with UL/ 2 m with 2m with UL/ 2 m

gr. plug CSA plug gr. plug CSA plug

Power consumption at max. stroke frequnecy 30 W 33 W 30 W 33 W 30 W Fuse T 1.6 A T 3.15 A T 1.6 A T 3.15 A T 10 A Max. stroke frequency 100 / min Csurrent consumption during stroke 2.3 A 3.6 A 2.3 A 3.6 A 12.6 A Safety class IP 65 Insulation class F Input pulse length - at least 30 ms Excitation time of solenoid per pulse 60 ms 80 ms 60 ms 80 ms 60 ms Fault indication relay with changeover contact - 250 VAC; 2.5 A -

30 VDC; 2.5 A Voltage at level electrode - 1 VDC 12 VDC Voltage at pulse input - 12 VDC 12 VDC Max. suction head 3 m Ws* Max. feed pressure 800 mbar Max. ambient temperature 40° C Max. metering agent PVC 35° C temperature PP, PVDF, st.steel 50° C Weight if metering head plastic approx. 2.7 kg

st. steel approx. 3.3 kg

Technical data

* E / EL / FL 8 max. 2m Ws * E / EL / FL 12 max. 1.2 Ws ** only upon request

MAGDOS E / EL / FL

MB 1 02 05 / 3

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Sectional view of MAGDOS 01 - 12 l/h

Control panel MAGDOS 01 - 12 l/h

Pressure valve

Metering head

Suction valve

Drainage pipe

Separation chamber

Control unit

Drive

Calibration table

Stroke length adjuster

Locking screw Green operating LED

(goes out for a short moment during metering stroke)

Power connection

Fault indicator relay Connecting cable

Lead-through for connection cable "Pulse input" in the case of direct water meter mounting

"Start" key

Red "low-level" LED

Level control connection Kack connector d3.5 (Tank low level indication)

External control connection (Pulse input)

MAGDOS E / EL / FL

MB 1 02 05 / 4

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Dimensions

Wall holder Part No. 26502

Mounting kit with dowels Part No. 25155

Adapter for mounting on standard tanks (min. 60 l) Part No. 29775

for mounting on 45l tanks Part No. 32608

Pump base Part No. 21589

Adapter for mounting on water meter Part No. 21801

For "L" dimensions, see table 1 02 05 / 8

approx.

MAGDOS E / EL / FL

MB 1 02 05 / 5

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Discharge curves

scale

ml / pulse

MAGDOS E / EL / FL

MB 1 02 05 / 6

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Discharge curves

ml / pulse

scale

ml / pulse

strokes / min.

MAGDOS E / EL / FL

MB 1 02 05 / 7

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Pump 230 V~ 115 V~ 24 V= * type: Control version Control version Control version

E EL FL ELS FLS E EL FL ELS FLS EL FL 01 32989 32957329903299132992 32993 32998 33005 3301233019 33026 33032 03 32678 32685326923269932706 32952 32999 33006 3301333020 32856 33033 07 32679 32686326933270032707 32994 33000 33007 3301433021 33027 33034

2 32680 32687326943270132708 32945 33001 33008 3301533022 33028 33035 4 32681 32688326953270232709 32995 33002 33009 3301633023 33029 33036 8 32683 32690326973270432711 32996 33003 33010 3301733024 33030 33037

12 32684 32691326983270532712 32997 33004 33011 3301833025 33031 33038

Selection tables

In order to offer the user a variety of pumps, these have been divided into the main functional groups. They can thus be assembled according to the user's individual requirements.

Dr iv e Control unit Metering

head

Valves Connections

The numbers of the pump drawing refer to the corresponding selection table.

2 3

5

1

4

1 3

2

Drive Metering head

Control unit

* with automatic metering head venting; for

further metering head ventings see MB 1 33 00

Control versions

E - internal operation, stroke length adjustable EL - as E, but with tank low-level control ELS - as EL, but with fault indicator relay

Pump type: 230 V~ 115 V~ 24 V=

01 32956 33053 33058 03 32732 32953 32858 07 32719 33054 33059

2 32733 32943 32756 4 32720 33055 33060 8 32722 33056 33061

12 32723 33057 33062

1

2

4

5 4 3

5

Pump Material type: PMMA PVC PVDF 1.4571

01 32962 33321 -- -03 -- 25188

* 28115 25189

07 -- 25188* 28115 25189

2 -- 23809 28117 23812 4 -- 23809 28117 23812 8 -- 23810 28119 23813

12 -- 23811 29178 23814

2

FL - external pulse operation with tank

low-level control

FLS - as FL, but with fault indicator relay

MAGDOS E / EL / FL

MB 1 02 05 / 8

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

4

Pump type Magdos 01 and 03 Magdos 07 up to 12 l/h

Housing material PVC PVDF 1.4571 PVC PVDF 1.4571

Sealing material Viton Viton Viton Viton Viton PTFE

Double-ball valves Suction valve 29434 33700 28459 20890 33703 24029

Discharge valve 29435 33701 28461 20891 33704 24030 Spring-loaded Suction valve -- -- -- 25087 34370 25089 Single-ball valves Discharge valve -- -- -- 25088 34371 25090

Valves

G 5/8 G 5/8

G 5/8

da

di

da

di

da

di

L

E

"Ermeto"

connection

D

Threaded

connection

C

Cemented

connection

B

Tubing clip connection

A

Tubing clip

(dimension 6/12 only)

DN Fig. Dim.Dim. Dim.L Part No.

di d a PVC 1.4571 PVC PVDF 1.4571 4 A 4 6 2 4 -- 20975 29387 -4 E -- 6 -- 45 -- -- 24959 6 A 6 8 3 0 -- 25176 -- -6 A 6 9 3 0 -- 34925 -- -6 A 6 1 2 13 -- 32980 33161 -6 B 6 1 2 30 30 23092 -- 23093 6 C -- 1 0 15 -- 23087 -- -8 C -- 1 2 15 -- 23089 -- -6 D -- G1/4 20 20 23088 29179 22999 6 E -- 10 -- 54 -- -- 23090 8 E -- 12 -- 55 -- -- 23091

5

Connections

MAGDOS E / EL / FL

MB 1 02 05 / 9

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Installation example

Legende

1 Metering pump Magdos E/EL/FL MB 1 02 05 2 Suction line MB 1 22 00 3 Electric agitator MB 1 36 00 4 Tank MB 1 20 01 5 Relief valve MB 1 25 01 6 Diaphragm shut-off valve MB 1 24 05 7 Injection nozzle MB 1 23 01 8 Pulsation dampener MB 1 27 01

9 Switch box 10 Water meter MB 1 37 01 11 Backpressure (loading) valve MB 1 25 01 12 Leak indication of diaphragm

"Leak check" MB 1 31 01

Order example

A solenoid metering pump controllable by a water meter is required for metering 0.4ml phosphate per stroke against 8 bar. Malfunctions are to be indicated by remote signalling.

Pump selection

The required 0.4 ml/stroke are achieved by a Magdos 4 l/h with a stroke setting of approx. 60 %. For external control and fault indication a Magdos FLS is the proper pump. This pump type can be provided with a suction line including a tank low-level control device. The pump is made up of the modules listed in tables 1 to 5 as follows:

Magdos FLS 4 including:

Drive 230 V 32720 FLS control unit 32709 PVC metering head 23809 PVC suction valve 20890 PVC discharge valve 20891 4/6 suction connection 20975 6/12 discharge connection 32980

1 2 3

4

5

10

7

1

5

3

8

*

In the case of outgassing media, the pump should be placed below the tank.

*

12

2

4

9

6

11

MAGDOS E / EL / FL

ET 1 02 05 / 1

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

ET 1 02 05 / 8

ET 1 02 05 / 6, 7

ET 1 02 05 / 5

ET 1 02 05 /6, 7

ET 1 02 05 / 8

ET 1 02 05 / 2

ET 1 02 05 / 3, 4

Spare Parts Lists

Spare Parts Kit

Includes: Pump Head Part

size material Seals Number

01 PVC, PMMA Viton 33066

PVC, PMMA PTFE 33067 Diaphragm 03 PVC,1.4571 Viton 29742 O-rings PVDF Viton 33853 Gaskets PVC, 1.4571 PTFE 29758 Valve balls PVDF PTFE 33858 Valve seats 07 ... 4 PVC Viton 29746

PVDF Viton 33854

PVC PTFE 29759

PVDF PTFE 33859

PVC EPDM 33696

1.4571 PTFE 29747

8 PVC Viton 29748

PVDF Viton 33855

PVC PTFE 29790

PVDF PTFE 33860

PVC EPDM 33697

1.4571 PTFE 29749

12 PVC Viton 29750

PVDF Viton 33856

PVC PTFE 29791

PVDF PTFE 33861

PVC EPDM 33698

1.4571 PTFE 29751

MAGDOS E / EL / FL

ET 1 02 05 / 2

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Item Description No.- Part No. according to model No. off 01 03 07 2 4 8 12

1 Housing 1 27078 2 Diaphragm Rod 1 32713 3 Return Spring 1 29382 4 Screw 4 83613 5 Snap Ring 1 84154 6 Washer 1 84144 7 Cable Gland Screw 1 78786 8 Clamp + Gasket 1 78787 9 Solenoid 230 V ~ 1 32730 32714 32715

115 V ~ 1 32746 32748

24 V = 1 33063 32757 10 Retaining Screw 2 83514 11 Diaphragm Insert 1 32958 28849 28850 28851 28852 12 Diaphragm 1 81683 81424 81463 81464 13 Support Plate (spacer) 1 — 29312 23892 33897 14 Deflector Plate 1 22066 15 Damping ring 1 81680 78509

Drive Units

121113142106

5

1531

9

4

7, 8

MAGDOS E / EL / FL

ET 1 02 05 / 3

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Magdos EL / ELS

Magdos FL / FLSMagdos E

Control Units

MAGDOS E / EL / FL

ET 1 02 05 / 4

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Control Unit

Item Type of control No. Description Qty. E EL FL ELS FLS

1 Casing cover 1 32668 32669 32670 32752 32753 2 Seal 1 81609 3 Socket head cap screw 4 83409 4 Electronic unit 230 V ~ 1 78628 78928 78929 79038 79039

115 V ~ 1 78931 78932 78933 79040 79041 24 V =

1)

1 --- 78950 78953 ---

7 Stroke adjustment 01, 03 1 32653

07, 2 1 32654

4 1 32655

8,12 1 32656 8 O-ring 1 80072 9 Screw 1 83746

10 Adjustment screw 1 32661 11 Main cable 230 V ~ 1 78997

115 V ~ 1 79013

24 V = 1 78956 12 Jack plug socket 1 --- 78946 13 Dummy plug 1 --- 29115 14 Screw 2 83653 16 Calibration table 03 1 32671

07 1 32672

2 1 32673 4 1 32674 8 1 32676

12 1 32677 17 "Primer" key 1 --- 78936 --- 78936 18 Remote control cable 1 --- 78947 --- 78947 19 Warning signal relay cable 1 --- 78800 20 Warning signal relay socket 1 --- 32652 21 Cable gland screw PG9 1 78934 22 Cable gland clamp PG9 1 78935 23 Insulating sleeve 3 78916 24 Switch accessories 1 --- 78942 --- 78942 25 Cover plug PG7 1 --- 78788 26 Gasket PG9 1 78943 27 Pressure screw PG7 1 --- 78786 --- 78786 28 Gland seal PG7 1 --- 78787 --- 78787

1)

24 V version on request

2)

for versions ELS and FLS: 2 off

3)

for versions ELS and FLS: 6 off

2)

3)

MAGDOS E / EL / FL

ET 1 02 05 / 5

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Metering heads

Magdos 01, PMMA Magdos 01 , PVC Magdos 03 und 07, PVC

Magdos 2 . . . 12 , PVC including automatic

Magdos 03 . . . 12 , PVDF metering head venting

Magdos 03 . . . 12 , 1.4571

Magdos 12, PVDF

Item Part-No. according to material

No Description Qty. PMMA PVC PVDF 1.4571

1 Diaphragm 01 1 32960 32919 — —

housing 03,07 1 — 25960 28114 22527

2, 4 1 — 21603 28116 21611

8 1 — 21222 28118 21612

12 1 — 22399 28689 21613 2 Socket head cap screw 4 83551 83409 83409 83622 3 Washer 4 84143 — — — 4 Venting screw 1 — 32142 — — 5 Valve ball 1 — 29778 — — 6 Nut 1 — 32143 — — 7 Pipe union 1 — 32845 — — 8 O-ring (only 01) 2 80618 80618 — —

1)

only available as assembly (Part No. 25188)

MAGDOS E / EL / FL

ET 1 02 05 / 6

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

DN 3 Valves for Magdos 01 and 03 l/h

Suction Valve Discharge Valve

Item Description Part No. Material PVC PVDF 1.4571

No.

1 Valve body 20845 PVC 1 — —

28108 PVDF — 1 — 19289 1.4571 — — 1

2 Ball guide 29446 PVC 2 — —

29901 PVDF — 2 —

28460 1.4571 — — 2 3 Valve ball 81550 Ceramics 2 2 2 4 Valve seat 81549 Ceramics 2 2 2 5 Gasket 81371 Viton 1 — 1

81138 Viton — 1 — 6 O-ring 81384 Viton 1 — 1 7 Cover plug 19299 PVC 1 — —

28110 PVDF — 1 —

24031 1.4571 — — 1 8 Gasket 81551 Viton 1 1 1 9 O-ring 80618 Viton 2 2 2

Suction valve assembly 29434 33700 28459 Discharge valve assembly 29435 33701 28461

MAGDOS E / EL / FL

ET 1 02 05 / 7

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

DN 4 Valves for Magdos 07 . . . 12 l/h

Double-ball Valves

Spring-loaded Single-ball Valves

Pressure Valve

Suction Valve

Pressure ValveSuction Valve

Item Description Part No. Material Double-ball valve Spring-loaded valve

No. PVC PVDF 1.4571 PVC PVDF 1.4571

1 Valve body 20845 PVC 1 — — 1 — —

28108 PVDF — 1 — — 1 — 19289 1.4571 — — 1 — — 1

2 Ball guide 19294 PVC 2 — — — — —

28109 PVDF — 2 — — — — 19293 1.4571 — — 2 — — — 24066 PVC — — — 1 — — 29386 PVDF — — — — 1 — 24067 1.4571 — — — — — 1

3 Valve ball 29778 Glas 2 — — 1 — —

18044 1.4401 — — 2 — — 1

25247 PTFE — 2 — — 1 — 4 Valve seat 81460 PVDF 2 2 2 1 1 1 5 Gasket 81371 Viton 1 — — 1 1 —

81677 PTFE — — 1 — — 1

81138 Viton — 1 — — — — 6 O-ring 81384 Viton 1 1 — 1 1 —

80617 PTFE — — 1 — — 1 7 Cover plug 19299 PVC 1 — — 1 — —

28110 PVDF — 1 — — 1 —

24031 1.4571 — — 1 — — 1 8 Valve spring 25081 Hastelloy — — — 1 1 1 9 O-ring 80013 Viton 2 2 — 1 1 —

80627 PTFE — — 2 — — 1

10 Gasket 81526 Viton 1 1 — 1 1 —

81585 PTFE — — 1 — — 1

Suction valve assembly 20890 33703 24029 25087 34370 25089 Discharge valve assembly 20891 33704 24030 25088 34371 25090

MAGDOS E / EL / FL

ET 1 02 05 / 8

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Connections

Conn. assembly Spare parts

Type Material Size Part No. Item Description Part No.

A PVC 4/6 20975 1 Union nut 88116

2 Connection 88012 3 Clamping ring 88003 4 Union nut 88004

5/8 21851 1 Union nut 82087

2 Connection 21852 4 Union nut 19397

6/8 25176 1 Union nut 82087

2 Connection 31370 4 Union nut 19397

6/12 32980 1 Union nut 88116

2 Connection 32572 3 Clamping ring 32571

PVDF 4/6 29387 1 Union nut 28120

2 Connection 88028 3 Clamping ring 88003 4 Union nut 88004

6/12 33161 1 Union nut 88117

2 Connection 32572 3 Clamping ring 32571

B PVC 5/8 28106 1 Union nut 82087

2.1 Hose connection 18266 3 Hose clamp 82398

2.2 Cem. con. part 82013

1.4571 23093 1 Union nut 19303 2 Hose connection 18045 3 Hose clamp 82398

PVC 6/12 23092 1 Union nut 82087

2 Hose connection 18042 3 Hose clamp 82398

C PVC 10 23087 1 Union nut 82087

2 Cemented conn. 82014

12 23089 1 Union nut 82087

2 Cemented conn. 82013

D PVC G 1/4 23088 1 Union nut 82087

2 Threaded conn. 82185

PVDF 29179 1 Union nut 28120

2 Threaded conn. 28292

1.4571 22999 1 Union nut 19303 2 Threaded conn. 82186

E 1.4571 6 24959 1 Union nut 88034

2 Cutting ring 88035

8 29371 1 Union nut 88036

2 Cutting ring 88037

10 23090 1 Union nut 88038

2 Cutting ring 88039

12 23091 1 Union nut 88040

2 Cutting ring 88041

2

2 3

1

3

4

3

2 1

1 2

MAGDOS

BW 1 02 98 / 1

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Operating and Maintenance Instructions

metering pump fails. We recommend installing leakage probes and containment tanks. Metering pumps are produced according to highest quality standards and have a long service life. Nevertheless some parts are subject to wear (e.g diaphragm, valve seats, valve balls). To ensure long operating life, visual checks are required regularly. Operating and maintenance personnel must be able to access the pump easily. Periodic maintenance protects the metering pump against shutdowns. To increase the metering accuracy and reliability, we recommend using additional fittings. These include backpressure valves, relief valves, leakage probes, and chemical low level indicators, as shown in figures 1 to 3. Always use appropriate tools for the installation of plastic connecting parts. In order to avoid damage, never apply excessive force; plastic parts (especially PVC parts) can be screwed and unscrewed more easily if the thread is lubricated with vaseline or silicone grease before. Note: For this purpose, the compatibility with the chemical to be metered must be checked. MAGDOS metering pumps with integrated level control function are equipped with a short-circuit jack plug which must be removed before connecting a level control by means of a jack plug. To keep the protection class, screw a PG plastic sleeve on the jack plug. The required PG sleeve is part of the level control (also in combination with a suction line). Mounting the metering pump directly on the water meter may result in noise level amplification. In this case, it is recommended to mount the pump on separate wall brackets which, for the same reason, should be fixed to outer walls instead of interior walls with adjacent occupied rooms. It is also possible to mount the pump directly on the metering supply tank. Ambient temperatures exceeding 40°C are not permitted. Radiant heat of apparatus and heat exchangers must be kept in limits allowing the pump to sufficiently dissipate its own heat. Exposure to direct sunlight should be avoided especially for metering pumps with plastic housings because the black plastic material can be damaged. If the pump is installed outside, provide an enclosure to protect it against weather. Wiring of the MAGDOS metering pump must be carried out by a specialist according to the local regulations. Normally the MAGDOS is connected with a safety plug. The electrical data for all MAGDOS data is listed in Table 14 "Technical data". Note: The MAGDOS metering pumps are not suited to be used in explosive environments. Do not lay signal cables of water meters or 0(4)...20mA controls parallel to high-voltage current

Keep the operating instructions of the metering pump and the accessories readily accessible.

List of contents

1. General

2. Scope of delivery

3. Installation

4. Injection fitting installation

5. Safety instructions

6. Installation example

7. Startup

8. Replacing the diaphragm

9. Drive solenoids

10. Correction of stroke length setting

11. Control panel

12. Circuit diagrams

13. Functional overview

14. Technical data

15. Troubleshooting

1. General

Solenoid metering pumps can be used in many applications. It is a particular advantage that they can be controlled proportionally to water meter contacts. They are also suited to be used as regulating units in automatic control systems. See table 13 for various control types and monitoring facilities.

2. Scope of delivery

Be careful when unpacking the metering pump and possible accessories in order not to miss small parts. Compare the scope of delivery to the delivery note. If there are any discrepancies, try to find out the reason.

3. Installation

For selection of a pump during construction of a plant as well as for installation and operation, the local rules must be observed. This applies to the selection of suitable pump materials, the handling of the chemicals and the electrical installation. At the same time the technical data of the metering pump according to table 12 must be considered, and the plant must be designed correspondingly (e.g. pressure loss in lines depending on nominal diameter and length). Both, the designer and the user are responsible to make sure that the whole plant including the metering pump is constructed so that neither plant equipment nor buildings are severely damaged in the case of chemical leakage due to the failure of wear parts (e.g. diaphragm rupture) or burst tubing. When constructing chemical plants, the installation must be carried out so that no consequential damages appear which are unreasonably high even if the

MAGDOS

BW 1 02 98 / 2

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

or power supply lines. Supply and signal lines must be laid in separate channels. In the case of junctions, a 90° angle is required. If the water meter control cable is more than 2 meters long, it must be shielded. To avoid incorrect metering after the process is finished, provide an electric and hydraulic interlocking system.

4. Injection fitting assembly

Injection nozzles prevent the liquid from returning to the pump by using either a spring-loaded ball valve or a hose valve. We recommend vertical injection from bottom to top to allow air to escape thereby avoiding chemical precipitation. Experience with the particular metering chemical and all appropriate characteristics must be taken into account.

5. Safety instructions

⇒

When working on chemical equipment, observe the local safety rules (e.g. wear personal protective clothes).

⇒ Before working on the metering pump and plant,

disconnect it from the main power supply and secure it against reconnection. Before the voltage supply is switched on again, the metering lines must be connected so that chemical left in the metering head cannot spurt out.

⇒ The metering head of the pump as well as

connections and lines in the plant may be under pressure. Working on the metering plant requires special safety precautions and may only be carried out by instructed technical personnel.

⇒ Before startup, all screwed connections must be

checked for correct tightness and, if necessary, must be tightened up using appropriate tools.

⇒ If connections at the metering head are

unscrewed during operation for venting or other reasons, leaking chemical must be removed completely. This is the only way to avoid the danger of physical injury and corrosion at the metering pump. Leaking chemical may also destroy the diaphragm at its mounting points.

⇒ When changing the chemical, check whether the

materials used for the metering pump and the other plant parts are chemically resistant. If there is the danger of a chemical reaction between different media, a thorough cleaning first is mandatory.

⇒ After adjustment work at the control panel of the

MAGDOS, the control cover must be closed again (the cover is not available for all MAGDOS types). Otherwise protection class IP 65 cannot be guaranteed.

⇒ After changing the electrical connections, e.g.

removing the level control, the PG cable gland nut must be tightened in order to ensure the protection class of the pump.

Injection fitting

MAGDOS

BW 1 02 98 / 3

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

6. Installation example

Fig.1

MAGDOS DE/DX 40 and DE/DX 100 can only be mounted parallel to the wall.

Fig. 3

Fig. 2

1 MAGDOS MB 1 02 00 2 Suction line with integrated

level control MB 1 22 01 3 Hand mixer MB 1 36 02 4 Chemical tank MB 1 20 01 5 Leakage probe for monitoring

the diaphragm MB 1 31 01 6 Relief/safety valve MB 1 25 01 7 Shutoff valve for isolating the

pump from the plant MB 1 24 01 8 Back pressure valve for max.

metering accuracy MB 1 25 01 9 Injection nozzle with non-return

valve MB 1 23 01

10 Venting as separate part or MB 1 33 02

integrated in the metering head MB 1 33 03

11 Water meter with contact unit MB 1 37 01 12 Pulsation dampener for reducing

pressure peaks and smoothing

the flow MB 1 27 01

13 Separation chamber

is recommended if the media

could damage the pump in the

case of a diaphragm failure MB 1 28 01

ATTENTION!

Leakage must be discharged

into a collection funnel using

a short inclining drain pipe

(and can then be returned to

the chemical tank).

The outlet of the drain pipe

must be visible in order to

actually see the leakage.

14 Priming aid

This equipment allows easy

startup of small pumps in particular.

The entrained gas serves as a

pulsation dampener. MB 1 33 01

15 Water meter spacer MB 1 37 01

ATTENTION!

The spacer is required to

avoid that the drive solenoid

affects the water meter

contact.

16 Wall bracket MB 1 32 00

17 Tall or short adapter for tank

mounting

MAGDOS

BW 1 02 98 / 4

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

8. Replacing the diaphragm

The diaphragm can be easily removed and replaced according to the exploded drawing. To facilitate removal of the old diaphragm, first set the stroke to "0" while pump is running. If the diaphragm rod is turning it can be stopped by means of a locking pin (JESCO P/N 29379). The drilled hole in the diaphragm rod can be accessed through the drainage channel.

Suction valve Drainage tube

Metering head Snap ring

Grease diaphragm rod with Molycote. The deflector plate must rest in the diaphragm rod

groove. Ensure that it is not clamped between the diaphragm rod and the support plate. If the diaphragm is supplied with a support plate, clean or replace the latter before mounting it.

9. Drive solenoids

Depending on the pump version, the solenoid design differs. The following table shows the coil resistance at 20°C room temperature. With perfect coils, the resistance tolerance should not exceed +/-5%. If the resistance is substantially lower, there is a short in the coil, if the resistance is indefinitely high, the coil is fused or the wire is broken.

7. Startup

ATTENTION!

Adjust the stroke length only while pump is running.

1. For first startup, set pump to maximum stroke frequency or press start key and allow to prime. For this purpose, it is advisable to set the stroke to "10". If the pump doesn't prime, remove discharge valve and pour water or chemical (if harmless!) into head. Mount the valve and allow to prime again (priming aid, item 14, fig. 2 is recommended).

2. If a venting facility is integrated in the metering head or is available as separate unit, open it and wait until liquid escapes. Then close it again. In the case of effervescent liquids allow the liquid to escape permanently (approx. 1 drop for

1...3 strokes).

3. When correct operation is achieved, set to required output and lock adjusting knob. Refer to the calibration table attached to the pump to get the stroke length setting for a selected output (ml/pulse). The back pressure influences are taken into consideration in the table, and intermediate values must be interpolated. Depending on the installation and the chemicals used, these values may differ and must be checked under operating conditions.

Example:

Required metering capacity: 0.8 ml/pulse against 8 bar. The table says H=9.9. Adjust knob "H" accordingly while the pump is running.

4. In the case of externally actuated pumps (e.g. by water meters), set pump to "external". Initiate the water flow by opening a water valve and check pump pulse rate.

5. The manufacturer of the metering equipment is not responsible for damages due to excessive or low flow rates resulting from faulty pump settings or incorrect and insufficient installation of peripheral fittings.

↑

Washer

Return spring

Groove for deflector plate

Discharge valve

Diaphragm

Deflector plate

Support plate if required

Drilled hole for locking pin

MAGDOS

BW 1 02 98 / 5

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

3. Attach knob so that the indicator is pointing to "0" and, with the knob tightly held, fasten screw.

4. Run pump according to a setting of the output table. If there is a major discrepancy, correct the knob position.

Toothing

Philips head screw

Test check for drive solenoids

Solenoid Mark

a b c

Protective conductor

The resistance between a-c and b-c is infinite.

Resistance of cold coils (20 °C)

X=Solenoid Mark

10. Correction of stroke length setting

To avoid excessive metering, the metering line must be returned to the chemical tank during setting (if necessary).

1. Operate pump with automatic control (if necessary, by pressing the start key for FL).

2. Regardless of the indicator position, loosen the fastening screw and turn the stroke length adjustment knob counterclockwise until the pump no longer delivers or, in the case of no-pressure delivery, the flow rate has reached the minimum. If zero delivery could not be attained because the knob reached the stop position, remove the knob after loosening the fastening screw, turn it to the right and reattach it. Then turn again to the left until the pump no longer delivers.

Stroke length adjustment knob

nidioneloS%5-/+]W[ecnatsiseR

noisrevpmuptab-aneewteb

~V032X~V511X =V42X

LF,LE,ELF,LEylno

XD,ED311M03R 9.1Y

3,0...1,0

LF,LE,ELF,LEylno

XD,ED311N03T 9.1Z

2...7,0 LF,LE,ELF,LEylno

XD,ED19O03T 9.1Z

21...4 XD/ED

001...0215G41H - -

Ω

MAGDOS

BW 1 02 98 / 6

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

Calibration table

"Start" key for FL

Chemical low light signal for El and FL

Level probe for EL and FL

External control connection for FL

Warning alarm relay cable for EL and FL

Power supply

Operating light

Stroke length adjustment

Locking screw

11.1 Control panel

E, EL and FL pumps

MAGDOS

BW 1 02 98 / 7

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

11.2 Control panel

Magdos DE

Magdos DX

1

1 Power supply cable, 2 m, with plug 2 Cable for warning alarm relay, 1.5 m 3 3.5 mm jack for level probe connection;

can be used by 2-pin plug for simple low level indication or by 3-pin plug for low level indication with alarm signal.

4 a Cable/connection socket for pulse input 4 b Cable/connection socket for pulse and d.c.

signal input

5 Adjusting knob for metering capacity per

stroke 6 Locking screw 7 Stroke frequency ajdustment with

changeover switch for external control 8 Digital display (optional) 9 a Red LED

- blinks slowly in the case of alarm signaling and lights permanently if the tank is empty. Pump is then stopped automatically.

9 b - like a, plus fast blinking if, in the case of

d.c. 4...20mA signal control, the input signal is less than 4mA (e.g. due to cable rupture).

- blinks slowly if selector switch (12) is set to "0" (pump is not metering).

10 Green LED

lights if power supply voltage is applied and blinks off during the metering stroke.

11 Calibration table

12 Selector switch for external control

Pulse 1:1 Pulse division 2 / 4 / 8 / 16 / 32 / 64 Pulse multiplication 2 / 4 / 8 / 16 / 32 / 64 Input signal 0...20mA or 4...20mA Pump stop "0"

MAGDOS

BW 1 02 98 / 8

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

12.2 Circuit diagram

EL and FL pumps 24V

12.1 Circuit diagram

E pumps

Power supply 230V/50Hz or 115V/60Hz

Solenoid

Level control

to warning alarm circuit board

Start key

Pulse signal input

red

brown

blue

red

white

MAGDOS

BW 1 02 98 / 9

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

12.3 Circuit diagram

EL and FL pumps 230V/50Hz and 115V/60Hz

Solenoid

Start

key

S

oldering ju mpe r s for

s

troke frequency:

O

nly jumper may

b

e connected at atime!

one

Relay inversion: Remove jumper FS and connect jumper NFS.

Pulse input

brown

white

red

NFS

FS

Level control Power

supply

black

brown

blue

brown/black closed in the case of operation

red

green/yellow

100

25

50

MAGDOS

BW 1 02 98 / 10

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

12.4 Circuit diagram

DE- / DX pumps

230 V / 50/60 Hz

115 V / 50/60 Hz

Relay reversal: Open upper solder jumper,

close lower one.

Display

Solenoid

green/yellow

Power supply

blue

brown

black

Warning alarm: brown/blue closed

in the case of failure

brown/black closed during operation

Level control

blue

red

black

DE/DX 20...100

black

red

white

brown

Signal input

DE/DX 01...12

brown

white

Relay reversal: Open upper solder jumper,

close lower one.

Display

Solenoid

green/yellow

Power supply

Warning alarm: red/white closed

in the case of failure

red/black closed during operation

Level control

S

ignal

i

nput

white

red

black

brown

blue

red

black

MAGDOS

BW 1 02 98 / 11

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

13. Functional overview

Pump type Features Magdos x = Standard o = Optional E EL FL DE DX Voltage 230 V~/50 Hz x x x x x

115 V~/60 Hz x x x x x

24 V = x x Internal control x x x x External contact x x x control 0...20mA x by 4...20mA x Pulse division/multiplication x Low level indication via LED x x x x Alarm via warning relay o o o o Level control with alarm signal x x Digital display o o

14. Technical data

In the case of 0(4)...20mA signal control (only MAGDOS DX) it is important that the signal line doesn't come into contact with ground, if the signal source is not isolated (individual voltage separators upon request). The linearity of converting the signal into stroke frequency is +/- 3%.

Type E EL(S)/FL(S) EL/FL DE/DX 01...12 DE/DX 20...100

V 230 AC 115 AC 230 AC115 AC 24 DC 230 AC 115 AC 230 AC 115 AC

Electrical Connection Hz 50 60 50/60 50/60 - 50/60 50/60 50/60 50/60

Power supply cable with plug m2

Power consumption W 30 33 30 33 30 30 33 70 66 Max. stroke frequency min

-1

100 70 Current consumption during stroke A 2.3 3.6 2.3 3.6 12.6 2.3 3.6 4.1 7.4 Fuse A T1.6 T3.15 T1.6 T3.15 T10 T0.8 T1.6 T2 T4 Protection class IP 65 Insulation class F Input pulse duration m s - at least 30 Solenoid exication time per pulse ms 60 80 60 80 60 60 80 160 190 Warning alarm relay with V - 250 AC,30 DC - 250 AC,30 DC changeover contact A - max. 2.5 - max. 2.5 Voltage at level connection V - 1 DC 12 DC 5 DC Voltage at pulse input V - 12 DC 5 DC Input impedence 0(4)...20mA Ohm - 150 Max. suction hight

1)

mWs 3 1,2

Max. feed pressure

2)

mbar 800 500 Max. ambient temperature °C 40 Max. metering medium PVC °C 35 temperature PP,PVDF,E-St. °C 50 Weight, with plastic kg 2.7 2.9 12.5

3)

metearing head: SS kg 3.3 3.5 20

3)

1)

MAGDOS 8 max. 2 m Ws MAGDOS 12 max. 1.2 m Ws

2)

MAGDOS 40 max. 250 mbar MAGDOS 100 max. 150 mbar

3)

MAGDOS 20 10,5 or 12 kg

MAGDOS

BW 1 02 98 / 12

Lutz-Jesco GmbH

Improved changes are always reserved without notice.

NATURE OF PROBLEM POSSIBLE CAUSE RECOMMENDED ACTION

Pump not delivering or Valves leaking or blocked. Clean valves and bleed pump. output too low. See also start-up of pump

BW 1 02 98 / 4.

Valves incorrectly installed. Reassemble valves.

Ensure that valve balls are located above valve

seats. Suction valve or suction line Clean and seal suction line. leaking or blocked. Suction lift too high. Install pump at lower position.

Install pulsation dampener on

suction side.

Install priming aid. Viscositiy too high. Install spring-loaded valves.

Enlarge line cross-section.

Use special metering head.

-----> Contact JESCO. No stroke movement Pump set to zero stroke. Correctly adjust pump stroke. observed. Diaphragm return spring broken. Replace spring.

Fuse blown, LEDs off. Check power supply line,

replace fuse (section 14).

Solenoid defective. Check coil resistance and isolation;

replace solenoid, if required. Red low liquid level Feed tank empty; level control or Fill tank or check suction line. indication LED on. dummy plug incorrectly inserted. Frequent diaphragm No support plate. Replace diaphragm with support failures. ATTENTION! plate. When replacing diaphragm,

Not all diaphragms are supplied check if deflector plate or diaphragm with support plate (acc. to spare rod have been corroded by pumped parts list). See section 8, "Replacing fluid.

the diaphragm", BW 1 02 98 / 4. Diaphragm was not screwed Screw in new diaphragm as far as into the diaphragm rod as far stop. Support plate must then be as stop. clamped between diaphragm and

diaphragm rod.

Back pressure to high Check system. Clean blocked (measured at discharge injection nozzle. Reduce pressure connection of pump). peaks resulting from extremely

long tubes by installing pulsation

dampeners.

Media sediment in Flush metering head. metering head.

Pump delivering too much. Pressure on suction side too high. Install back pressure valve

(Pump siphoning). in discharge line. Stroke stop shifted. Readjust stop (see item 10). Stroke frequency too high. Reduce frequency.

If the problem cannot be corrected on the basis of the above data, return the pump to the factory or contact our AfterSales Service for further measures. Repairs will be carried out immediately.

15. Troubleshooting

MAGDOS DE / DX

MB 1 02 20 / 1

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General

MAGDOS DE / DX solenoid metering pumps combine the digital technology of state-of-the-art microprocessors with high-quality mechanics. Due to its versatility in the area of external control, the new MAGDOS series is very flexible. The pump can be supplied with a digital display upon request. The display shows the different operating conditions and possible error messages.

The new MAGDOS is available in two basic versions with the following features:

MAGDOS DE

- Internal control with continuous stroke frequency adjustment from 0 to 100 strokes per minute for DE 01...12 and 0...70 strokes per minute for DE 20...100

- Changeover function to external pulse control by water meter or other voltage-free contacts

- Connection for level control with alarm signal

MAGDOS DX

- Internal control with continuous stroke frequency adjustment from 0 to 100 strokes per minute for DX 01...12 and 0...70 strokes per minute for DX 20...100

- Changeover function to external control by 0/4...20 mA standard signal

- Changeover function to external pulse control by water meter or other voltage-free contacts

- Pulse multiplication with factors 2/4/8/16/32/64

- Pulse division with divisors 2/4/8/16/32/64

- Connection for level control with alarm signal

As an alternative, both versions can be supplied with warning alarm relay and digital display. The metering capacities range between 0.1 l/h at 10 bar and 115 l/h at 1.5 bar. Refer to MB 1 02 20 / 6-7 for exact performance curves, the output per pulse is set by changing the stroke length via the stroke adjustment knob.

The pumps are designed to meet the requirements of DVGW-DIN 19635 and CSA/UL.

Magnetic drive

The stroke movement of the metering diaphragm is produced by a d.c. solenoid. Due to the infinitely adjustable stroke stop, it is possible to set a stroke of 0-6 mm, depending on the pump size. Reduction gears or rotating parts are not used, resulting in high reliability and low maintenance work. The armature runs in a maintenance-free DU bushing with PTFE coating and additional silicone grease lubrication.

Control unit

The main part of the control unit is a microprocessor which controls the stroke frequency with digital accuracy. The various control possibilities allow the pump to be adapted to practically all requirements of home water supply, water and waste water treatment as well as industrial pocesses. The electronic control unit is available in two basic versions with functions described below.

Functions X=standard Magdos DE Magdos DX

O=optional

Level control with alarm signal X X Low level indication X X Warning alarm relay O O Internal control 0...100% X X External control contact X X

0...20 mA - X

4...20mA - X Pulse division / multiplication - X Stroke adjustment X X Digital display O O

MAGDOS DE / DX

MB 1 02 20 / 2

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Water meters

The MAGDOS DE/DX can be controlled by any water meter with voltage-free contacts. For water meters which pulse too fast or too slow for the pump, the pulse division or multiplication function of the pump can be used to adapt the pump to the water meter. In the case of pulse division, the maximum stroke frequency is restricted (see MB 1 02 20/4).

In order to avoid interference or false pulses, do not mount the pump directly on the water meter. If adapters which ensure a distance of 50 mm are used, direct mounting is possible. With this kind of installation, pulse division or multiplication must not be used. It is recommended to mount the pump on the chemical tank or to the wall.

Drain pipe

DE/DX 01...12 DE/DX 20...100

Electrical connection 230 V~ 115V~ 230V~ 115V~

50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Power supply cable 2 m with 2 m with UL/ 2m with 2m with UL/

standard plug CSA plug standard plug CSA plug Power consumption at max. stroke frequency 30W 33W 70W 66W Fuse T 0.8 A T 1.6 A T 2 A T 4 A Max. stroke frequency 100 70 Current consumption during stroke 2.3 A 3.6 A 4.1 A 7.4 A Protection class IP 65 Insulation class F Input pulse duration min. 30 ms Solenoid excitation time per pulse 60ms 80ms 160ms 190ms Warning alarm relay with 250V AC, 2.5 A changeover contact 30 V DC, 2.5 A Voltage to low level probe 5 V DC Voltage to pulse input 5 V DC Impedance to 0/4...20mA input 150 Ω Max. suction lift 3m Ws* 1.2m Ws Max. ambient temperature 40° C Max. temperature of medium PVC 35° C to be metered PP, PVDF, SS 50° C Weight Plastic approx. 2.9 kg 12.5 kg** Head Stainless steel approx. 3.5 kg 20 kg**

* DE / DX 8 max. 2m Ws **DE/DX 20 10.5 kg or 12 kg,

* DE / DX 12 max. 1.2m Ws respectively

Technical data

Cross section of MAGDOS DE / DX 01...12

Separation chamber Magnetic drive Control unit

Suction valve

Metering head

Discharge valve

MAGDOS DE / DX

MB 1 02 20 / 3

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Power supply cable, 2 m, with plug Cable for warning alarm relay, 1.5 m

3.5 mm jack for level probe connection; can be used by 2-pin plug for simple low level indication or by 3-pin plug for low level indication with alarm signal.

Cable or connector socket for pulse input Cable or connector socket for pulse and d.c. signal input

Adjusting knob for metering capacity per stroke Locking screw Stroke frequency adjustment with changeover

switch for external control Digital display Red LED

- blinks slowly in the case of alarm signaling and lights permanently if the tank is empty. Pump is then stopped automatically.

- like a, plus fast blinking if, in the case of

4...20 mA d.c. signal control, the input signal is less than 4 mA (e.g. due to a cable rupture).

- blinks slowly, if selector switch (12) is set to "0" (pump is not metering).

Green LED lights if power supply voltage is applied and goes out for a short time during the metering stroke.

Calibration table Selector switch for external control

Pulse 1:1 1 Pulse division 2 / 4 / 8 / 16 / 32 / 64 Pulse multiplication 2 / 4 / 8 / 16 / 32 / 64 Current input 0...20 mA or 4...20 mA Pump stop "0"

Control panel MAGDOS DX

Control panel MAGDOS DE

1 2 3

4a 4b

5 6 7

8 9a

9b

10

11 12

MAGDOS DE / DX

MB 1 02 20 / 4

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External control

a) Contact In order to protect the pump against overheating, the maximum input frequency is limited to 70 or 100 pulses/ minute. If the input frequency is higher, each third or fourth metering stroke is not carried out. Therefore external pulse transmitters should be designed so that the maximum stroke frequency is not exceeded.

b) Contact with pulse division/multiplication Incoming control pulses can be divided or multiplied by setting the selector switch correspondingly.

1) Ratio 1:1

2) Pulse multiplication e.g. setting to 8

-- one control pulse results in 8 metering strokes Note: The metering strokes are carried out at maximum stroke frequency.

3) Pulse division e.g. setting to 16

-- one metering stroke is carried out after 16 incoming control pulses.

When setting pulse division to 32, the maximum stroke frequency is reduced to 70 strokes/min.; with divisor 64, it is max. 36 strokes/min..

c) Standard signal 0/4...20mA To control the pump by standard signal 0/4...20 mA, operate the selector switch. The linearity of converting the signal into stroke frequency is +/- 3%. If the signal source is not isolated, it must be ensured that the signal line does not come into contact with ground (separate isolators available upon request!). Note: To avoid accidental metering after the process is finished, provide an electric or hydraulic interlocking system.

2)

1)

3)

Level control

To protect the pump against dry operation, level probes with or without alarm signaling can be connected (3.5 mm jack). They also provide self-diagnostics. A

dummy plug is inserted if no level switch is used.

Warning alarm relay

With the warning alarm relay (voltage-free changeover contact), the following alarm states can be transmitted:

- "Tank empty" if a simple level probe is connected.

- "Tank almost empty" if a level probe with alarm signaling is connected. (In this case "Tank empty" cannot be indicated.)

- If, for d.c. signal control with 4...20mA, the input signal is less than 4mA (e.g. cable breakage).

- Power supply failure

Digital display

The display indicates the different operating conditions and possible error messages.

Display Meaning

080 Stroke frequency of 80 per minute

with operating condition internal control or d.c. signal control

1.1 Operating condition external control with contact ratio 1:1

1.16 Operating condition external control with pulse multiplication factor 16

8.1 Operating condition external control with puls division divisor 8

E - L "Tank empty" message I - E Input signal < 4mA with

4...20mA control (e.g. cable breakage)

OFL Input signal > 20mA with

0/4...20mA control

OFF with selector switch set to "0"

MAGDOS DE / DX

MB 1 02 20 / 5

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Dimensions DE/DX 01...12

Wall bracket Part No.: 26502

Mounting kit with dowels Part No.: 25155

Pump base Part No.: 21589

Adapter Part No.: 21801

Adapter for mounting on standard tanks (min. 60l) Part No.: 29775

for mounting on 45l tanks Part No.: 32608

For "L" dimensions, see MB 1 02 20 / 10.

approx.

MAGDOS DE / DX

MB 1 02 20 / 6

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Dimensions DE/DX 20...100

Wall bracket Part No.: 26502

Dimensions

Model Material A B C D DE/DX PVC 155 89 310 87 20 1.4571 135 89 310 87 DE/DX PP 280 152 345 105 40/100 1.4571 280 148 310 105

For "L" dimensions, see MB 1 02 20 / 11.

Pump base Part No.: 21589

MAGDOS DE / DX

MB 1 02 20 / 7

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Performance curves

The performance of the pump depends on the viscosity of the medium and hydraulic installation conditions. The curves refer to water at 18° C and a suction lift of 0.6 m.

scale

ml/pulse

scale

ml/pulse

scale

ml/pulse

scale

ml/pulse

scale

ml/pulse

MAGDOS DE / DX

MB 1 02 20 / 8

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ml/pulse

scale

ml/pulse

strokes/min

ml/pulse

MAGDOS DE / DX

MB 1 02 20 / 9

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JESCO DOSIERTECHNIK GmbH & Co. KG

Selection tables

In order to be able to offer the user a variety of pumps, these have been divided into the main functional groups. They can thus be assembled according to the user's individual requirements.

Drive Control unit Head Valves Connections

The numbers on the pump drawing refer to the relevant selection tables.

1

4

2

5

3

5

4

3

4

5

1

2

4

Valves

Housing material PVC PP PVDF 1.4571 Sealing material Hypalon Viton Hypalon Viton Viton Hypalon Viton AF PTFE

01... Double-ball S — 29434 — — 33700 — 28459 — — 03 valves D — 29435 — — 33701 — 28461 — —

07... Double-ball S — 20890 — — 33703 — — — 24029 12 valves D — 20891 — — 33704 — — — 24030

Spring-loaded S — 25087 — — 34370 — — — 25089 valves D — 25088 — — 34371 — — — 25090

20 Double-ball S 18187 18185 — — — — — 26967 —

valves D 18188 18186 — — — — — 26968 — Spring-loaded S 25161 25162 — — — — — 28775 — valves D 27516 27517 — — — — — 28776 —

40... Double-ball S — — 26841 26842 — 26843 27652 29694 — 100 valves D — — 27356 27357 — 27358 27655 29695 —

Spring-loaded S — — 26845 25707 — 26844 25797 29696 — valves D — — 27353 27354 — 27355 27654 29697 —

1

Drive

Pumpe type: 230 V~ 115 V~

01 32956 33053 03 32732 32953 07 32719 33054

2 32733 32943 4 32720 33055

8 32722 33056 12 32723 33057 20 34338 34341 40 34339 34342

100 34340 34343

3

* with automatic head venting;

for further head venting equipment, see MB 1 33 00.

Head

Pump Material

type: PMMAPVC PVDF 1.4571 PP 01 32962 — — — – 03 — 25188* 2811525189 –

07 — 25188* 28115 25189 –

2 — 23809 28117 23812 – 4 — 23809 28117 23812 –

8 — 23810 28119 23813 – 12 — 23811 29178 23814 – 20 — 23909 23911 23911 – 40 — — 23727 23727 23721

100 — — 23728 23728 23722

MAGDOS DE / DX

MB 1 02 20 / 10

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2 Control unit

Pump Control types Voltage type: DE DE...S DE...D DE...SD DX DX...S DX...D DX...SD 230 V ~ 01 33931 33938 33945 33952 33959 33966 33973 33980

03 33932 33939 33946 33953 33960 33967 33974 33981 07 33933 33940 33947 33954 33961 33968 33975 33982

2 33934 33941 33948 33955 33962 33969 33976 33983 4 33935 33942 33949 33956 33963 33970 33977 33984

8 33936 33943 33950 33957 33964 33971 33978 33985 12 33937 33944 33951 33958 33965 33972 33979 33986 20 34290 34293 34296 34299 34302 34305 34308 34311 40 34291 34294 34297 34300 34303 34306 34309 34312

100 34292 34295 34298 34301 34304 34307 34310 34313

115 V ~ 01 33987 33994 34001 34008 34015 34022 34029 34036

03 33988 33995 34002 34009 34016 34023 34030 34037 07 33989 33996 34003 34010 34017 34024 34031 34038

2 33990 33997 34004 34011 34018 34025 34032 34039

4 33991 33998 34005 34012 34019 34026 34033 34040

8 33992 33999 34006 34013 34020 34027 34034 34041 12 33993 34000 34007 34014 34021 34028 34035 34042 20 34314 34317 34320 34323 34326 34329 34332 34335 40 34315 34318 34321 34324 34327 34330 34333 34336

100 34316 34319 34322 34325 34328 34331 34334 34337

DE: Internal pulse 0...100 or 0...70 strokes/min, external pulse 1:1, low level with alarm signaling and master alarm DE...S: same as DE plus warning alarm relay DE...D: same as DE plus digital display DE...SD: same as DE plus warning alarm relay and digital display

DX: Internal pulse 0...100 or 0...70 strokes/min, external pulse 1:1, pulse division and multiplication,

0/4...20mA signal input,

low level with alarm signaling and master alarm DX...S: same as DX plus warning alarm relay DX...D: same as DX plus digital display DX...SD: same as DX plus warning alarm relay and digital display

B

Hose liner

A

Tubing

connection

5

Connections DE/DX 01...12

DN Fig. Dim.Dim. Dim. L Part No.

di da PVC 1.4571 PVC PVDF 1.4571

4 A 4 6 23 — 20975 29387 — 4 E — 6 — 43 — — 24959 6 A 6 8 30 — 25176 — — 6 A 6 12 13 — 32980 33161 — 6 B 6 12 30 30 23092 — 23093 6 C — 10 15 — 23087 — — 8 C — 12 15 — 23089 — — 6 D — G1/420 20 23088 29179 22999 6 E — 10 — 46 — — 23090 8 E — 12 — 46 — — 23091

D

Threaded

connection

C

Cemented

connection

E

(Ermeto) screw

connection

12.97

MAGDOS DE / DX

MB 1 02 20 / 11

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Pump Fig. DN Conn. dim. di da L PVC PP St.steel type D PVC 1.4571 1.4571 DE / DX A 4 G 3/4 4 6 35 — 19480 — —

20 A 6 G 3/4 6 12 55 — 19175 — —

B 6 G 3/4 6 12 30 — 23342 — —

B1 6 d 20 6 12 — 30 — — 23426

C 6 G 3/4 6 10 15 — 25167 — — C 8 G 3/4 — 12 15 — 27518 — — C 10 G 3/4 — 16 17 — 25625 — D 6 G 3/4 6 G 1/4 20 — 25165 — —

D1 6 d 20 6 G 1/4 --- 20 — — 82105 DE / DX B 10 G 1 1/4 9 15 41 41 25921 — 25925 40 - 100 B 15 G 1 1/4 16 24 50 50 25936 — 25935

C 10 G 1 1/4 — 16 22 — 27672 — — C 15 G 1 1/4 — 20 22 — 25937 — — C 20 G 1 1/4 — 25 22 — 33318 — — D 10 G 1 1/4 — G 3/8 22 22 25930 33797 27.037 D 15 G 1 1/4 — G 1/2 22 22 25943 33798 25944 D 20 G 1 1/4 — G 3/4 — 22 — — 27689

F 15 G 1 1/4 — 15 47 53 25956 — 25957

A

Tubing

connection

B B1

Hose liner

D D1

Threaded connection

F

Flanged connection

C

Cemented connection

5

Connections DE/DX 20...100

MAGDOS DE / DX

MB 1 02 20 / 12

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JESCO DOSIERTECHNIK GmbH & Co. KG

Installation example

* In the case of effervescent media, it is recommended to

provide the pump with a positive suction head.

Legend

1 MAGDOS metering pump MB 1 02 20 2 Suction line MB 1 22 00 3 Electric agitator MB 1 36 00 4 Tank MB 1 20 01 5 Relief valve MB 1 25 01 6 Diaphragm shutoff valve MB 1 24 05 7 Injection nozzle MB 1 23 01 8 Pulsation dampener MB 1 27 01

9 Switch box 10 Water meter MB 1 37 01 11 Back pressure valve MB 1 25 01

12 Diaphragm leak detector

"Leak-Check" MB 1 31 01

Example of an order

A solenoid metering pump controllable by water meter contacts is required for metering 0.4 ml phosphate per stroke against 8 bar. For remote monitoring from a central control station, a warning alarm relay is to be provided.

Pump selection

a) Based on the flow rate of 0.4 ml/stroke, the

MAGDOS 4 is determined according to the performance curve (MB 1 02 20/6). Because of the required warning alarm relay, the control unit of pump type DE4S, Part No. 33942, must be chosen

from table 2. b) Select drive Part No. 32720 from table 1. c) Part No. 23.809 is chosen as metering head (PVC

is compatible with phosphate). d) For the suction and discharge valves, select Part

No. 20.890 and No. 20.891 (PVC and Viton are

resistant). e) See table 5 for suction connection Part No. 20975

for ø 4/6 tubing and discharge connection Part No.

32980 for ø 6/12 tubing. f) The suction line, preferable with level control, can

be found in MB 1 22 01.

10

7

11 4

3

12

2

9

1

8

5

1 2

3 4

4

5

Place the order as follows:

MAGDOS DE 4 S consisting of:

Drive 32720 Control unit 33942 PVC metering head 23809 PVC suction valve 20890 PVC discharge valve 20891 Suction connection 4/6 20975 Discharge connection 6/12 32980

6

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 1

View of key components

Consisting of: Pump Head Part

type material Sealings Number

01 PVC, PMMA Viton 33066

PVC, PMMA PTFE 33067 Diaphragm 03 PVC,1.4571 Viton 29742 O-rings PVDF Viton 33853 Gaskets PVC, 1.4571 PTFE 29758 Valve balls PVDF PTFE 33858 Valve seats 07 ... 4 PVC Viton 29746

PVDF Viton 33854

PVC PTFE 29759

PVDF PTFE 33859

PVC EPDM 33696

1.4571 PTFE 29747

8 PVC Viton 29748

PVDF Viton 33855

PVC PTFE 29790

PVDF PTFE 33860

PVC EPDM 33697

1.4571 PTFE 29749

12 PVC Viton 29750

PVDF Viton 33856

PVC PTFE 29791

PVDF PTFE 33861

PVC EPDM 33698

1.4571 PTFE 29751

20 PVC Hypalon 27802

PVC Viton 27803

1.4571 AF 27808

40 PP Hypalon 27804

PP Viton 27805

1.4571 AF 27810

100 PP Hypalon 27806

PP Viton 27807

1.4571 AF 27812

ET 1 02 20 / 4, 5, 6

ET 1 02 20 / 8, 9, 10, 11

ET 1 02 20 / 12,13,14

ET 1 02 20 / 7

ET 1 02 20 / 12,13,14

ET 1 02 20 / 8, 9, 10, 11

ET 1 02 20 / 2, 3

Spare parts kit

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 2

Item Description Qty Pump type

01 03 07 2 4 8 12 1 Housing 1 27078 2 Diaphragm rod 1 32713 3 Pressure spring 1 29382 4 Screw 4 83613 5 Snap ring 1 84154 6 Washer 1 84144 7 Cable gland nut PG7 1 78786 8 Grommet PG7 1 78787 9 Solenoid 230 V ~ 1 32730 32714 32715

115 V ~ 1 32746 32748 10 Solenoid retaining screw 2 83514 11 Diaphragm insert 1 32958 28849 28850 28851 28852 12 Diaphragm 1 81683 81424 81463 81464 13 Support plate (*spacer) 1 — 29312 23892 *33897 14 Deflector plate 1 22066 15 Cover plate 1 33164 16 Damping ring 1 81680 78509

Drive units MAGDOS DE / DX 01 ...12

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 3

Drive units MAGDOS DE / DX 20 ... 100

Item Description Qty Pump type

20 40 100 1 Diaphragm flange 1 23913 24024 24041 2 Housing 1 21593 3 Solenoid assembly 230 V 1 79020

Solenoid assembly 115 V 1 79021 4 Sponge rubber cord 1 97593 5 Screw 3 83105 6 Socket-head cap screw 4 83668 7 Washer 3 84160 8 Toothed washer 1 84145 9 Dummy plug 2 78788

10 Foam rubber 3 81727 11 Armature 1 21738 12 Buffer ring 1 78511 13 Pressure spring 1 19617 14 Diaphragm rod 1 19780 21599 21600 15 Deflector plate 1 22056 22057 22058 16 Support plate 1 28977 — — 17 Diaphragm 1 81465 81466 81467 18 Leakage pipe 1 25174 25190 19 O-ring 1 80005 80058

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 4

Control unit for DE / DX 01...12

Control unit for DE / DX 20...100

* only with 115 V version

(24)*

(25)*

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 5

Part No.

Item Description: DE DE...S DE...D DE...SD DX DX...S DX...D DX...SD

1 Housing for version 230 V 33873 33874 33875 33876

115 V 34130 34131 34132 34133 2 Housing seal 81710 3 Screw 83409 4 Electronics 230 V ~ 78682 78683 78682 78683 78684

115 V ~ 78663 78664 5 Display board — 78782 — 78782 6 Stroke adjustment 01, 03 34045

07, 2 34046

4 34047

8, 12 34048 7 O-ring 80072 8 Screw 83746 9 Adjustment knob 32661

10 Adjustment knob 33877 11 Control cover 22247 12 Locking screw 21587 13 Screw 83543 14 Screw 83653 15 Power supply cable 230 V ~ 78997

115 V ~ 79013 16 Cable gland nut PG7 78786 17 Grommet PG7 78787 18 Warning relay cable 230 V — 78800 — 78800 — 78800 — 78800

115 V — 78980 — 78980 — 78980 — 78980 19 Jack socket 33878 20 Cover plug 230 V 78788 21 Insulation adpater plug 78916 22 Dummy plug 29115 23 External control cable 230 V 78947

connection socket 115 V 33317 24 Gland nut (115V) PG9 78904 25 Gland nut (115V) PG7 — 78615 — 78615 — 78615 — 78615 26 Calibration table 01 —

03 33867 07 33868

2 33869 4 33870 8 33871

12 33872 27 Display film — 78665 — 78665 28 Cable with plug for

external control 115 V 32916

Control unit DE / DX 01...12

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 6

Part No.

Item Description: DE DE...S DE...D DE...SD DX DX...S DX...D DX...SD

1 Housing for version 230 V 33873 33874 33875 33876

115 V 34130 34131 34132 34133 2 Housing seal 81710 3 Screw 83187 4 Electronics 230 V ~ 79016 79017

115 V ~ 79018 79019 5 Display board — 78782 — 78782 6 Stroke adjustment 34351 7 O-ring 80072 8 Screw 83746 9 Adjustment knob, stroke length 32661

10 Adjustment knob, internal - external 33877 11 Control cover 22247 12 Locking screw 21587 13 Screw 83543 14 Screw 83653 15 Power supply cable 230 V ~ 78997

115 V ~ 79013

16 Cable gland nut PG7 78786 17 Grommet PG7 78787 18 Warning relay cable 230 V — 78800 — 78800 — 78800 — 78800

115 V — 78980 — 78980 — 78980 — 78980 19 Jack socket 33878 20 Cover plug for version 230 V 78788 21 Insulation adapter plug 78916 22 Dummy plug 29115 23 Chinch plug 230 V 33879

3-pole connection socket 115 V 33317 24 Gland nut (115V) PG9 78904 25 Gland nut (115V) PG7 — 78615 — 78615 — 78615 — 78615 26 Calibration table 20 34348

40 34349

100 34350 27 Display film — 78665 — 78665 28 Dummy plug 25084 29 Spacer 21594 30 Sponge rubber cord 97113 31 Cable clamping ring 84188 32 Foam rubber — 81727 — 81727 33 Socket-head cap screw 83292 34 Washer 84021 35 Toothed washer 84145 36 Cable with plug for for 230 V 25096

external control for 115 V 32916

Control unit DE / DX 20...100

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 7

Metering heads

Head material:

Item Description: Qty PMMA PVC PVDF 1.4571 PP

1 Diaphragm housing 01 1 32960 32919 — — —

03, 07 1 — 25960

1)

28114 22527 —

2, 4 1 — 21603 28116 21611 —

8 1 — 21222 28118 21612 — 12 1 — 22399 28689 21613 — 20 1 — 18113 — 23912 — 40 1 — — — 22329 22044

100 1 — — — 22394 22046 2 Socket-head cap screw 01...12 4 83551 83409 83409 83622 — 3 Hex. head screw 20 4 — 83110 — 83110 —

40, 100 4 — — — 83685 83495

4 Washer 01 4 84143 — — — —

20 4 — 84160 — 84160 —

40, 100 4 — — — 84174 84174 5 Pressure plate 40, 100 1 — — — — 18453 6 Venting screw 03, 07 1 — 32142 — — — 7 Valve ball 03, 07 1 — 29778 — — — 8 Nut 03, 07 1 — 32143 — — — 9 Pipe union 03, 07 1 — 32845 — — — 8 O-ring

2)

2 80618 80618 — — —

1) only available as assembly ( Part No. 25188) 2) Only for Magdos 01

Magdos 01, PMMA Magdos 01 , PVC Magdos 03 and 07, PVC

Magdos 2 . . .12, PVC including automatic Magdos 03 . . .8 , PVDF head venting Magdos 03 . . .12, 1.4571

Magdos 12, PVDF Magdos 20 . . . 100

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 8

Item Description Part No. Material PVC PVDF 1.4571

No.

1 Valve body 20845 PVC 1 — —

Valve body 28108 PVDF — 1 — Valve body 19289 1.4571 — — 1

2 Ball guide 29446 PVC 2 — —

Ball guide 29901 PVDF — 2 —

Ball guide 28460 1.4571 — — 2 3 Valve ball 81550 Ceramic 2 2 2 4 Valve seat 81549 Ceramic 2 2 2 5 Gasket 81371 Viton 1 — 1

Gasket 81580 PTFE — 1 — 6 O-ring 81384 Viton 1 1 1 7 Cover plug 19299 PVC 1 — —

Cover plug 28110 PVDF — 1 —

Cover plug 24031 1.4571 — — 1 8 Gasket 81551 Viton 1 1 1 9 O-ring 80618 Viton 2 2 2

Suction valve assembly 29434 33700 28459

Discharge valve assembly 29435 33701 28461

DN 3 valves for MAGDOS 01 and 03 l/h

Suction valve

Discharge valve

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 9

DN 4 valves for MAGDOS 07 . . . 12 l/h

Double-ball valves Spring-loaded single-ball valves

Item Description Part No. Material Double-ball valve Spring-loaded valve

No. PVC PVDF 1.4571 PVC PVDF 1.4571

1 Valve body 20845 PVC 1 — — 1 — —

Valve body 28108 PVDF — 1 — — 1 — Valve body 19289 1.4571 — — 1 — — 1

2 Ball guide 19294 PVC 2 — — — — —

Ball guide 28109 PVDF — 2 — — — — Ball guide 19293 1.4571 — — 2 — — — Ball guide 24066 PVC — — — 1 — — Ball guide 29386 PVDF — — — — 1 — Ball guide 24067 1.4571 — — — — — 1

3 Valve ball 29778 Glass 2 — — 1 — —

Valve ball 18044 1.4401 — — 2 — — 1

Valve ball 25247 PTFE — 2 — — 1 — 4 Valve seat 81460 PVDF 2 2 2 1 1 1 5 Gasket 81371 Viton 1 — — 1 1 —

Gasket 81677 PTFE — — 1 — — 1

Gasket 81138 Viton — 1 — — — — 6 O-ring 81384 Viton 1 1 — 1 1 —

O-ring 80617 PTFE — — 1 — — 1 7 Cover plug 19299 PVC 1 — — 1 — —

Cover plug 28110 PVDF — 1 — — 1 —

Cover plug 24031 1.4571 — — 1 — — 1 8 Valve spring 25081 Hastelloy — — — 1 1 1 9 O-ring 80013 Viton 2 2 — 1 1 —

O-ring 80627 PTFE — — 2 — — 1

10 Gasket 81526 Viton 1 1 — 1 1 —

Gasket 81585 PTFE — — 1 — — 1

Suction valve assembly 20890 33703 24029 25087 34370 25089

Discharge valve assembly 20891 33704 24030 25088 34371 25090

Discharge valve Discharge valveSuction valve

Suction valve

1.98

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 10

DN 6 valves for MAGDOS DE / DX 20

PVC version

Stainless steel version

Item Description Material Part Double-ball valve Spring-loaded valve

No. Suction valve Discharge valve Suction valve Discharge valve

PVC 1.4571 PVC 1.4571 PVC 1.4571 PVC 1.4571

Sealing material: H=Hypalon, V=Viton, AF=asbestos-free

1 Valve housing PVC 18189 1 1 — 1 1 — 1 1 — 1 1 —

1.4571 19601 — — 1 — — 1 — — 1 — — 1

2 Ball guide PVC 82405 2 2 — 2 2 — — — — — — —

1.4581 82102 — — 2 — — 2 — — — — — — PVC 23412 — — — — — — 1 1 — 1 1 —

1.4571 25169 — — — — — — — — 1 — — 1

3 * Valve ball Ceramic 10017 2 2 — 2 2 — 1 1 — 1 1 —

1.4401 10136 — — 2 — — 2 — — 1 — — 1

4 * Valve seat PVC 82406 2 2 — 2 2 — 1 1 — 1 1 —

1.4571 82103 — — 2 — — 2 — — 1 — — 1

5 * Gasket Hypalon 81037 2 — — 2 — — 1 — — 1 — —

Viton 81138 — 2 — — 2 — — 1 — — 1 — AF 81625 — — 3 — — 3 — — 2 — — 2

6 * Gasket Hypalon 81033 1 — — 1 — — 1 — — 1 — —

Viton 81285 — 1 — — 1 — — 1 — — 1 —

7 * Gasket Hypalon 81041 1 — — 1 — — 1 — — 1 — —

Viton 81141 — 1 — — 1 — — 1 — — 1 —

8 * Valve spring Hastelloy 25082 — — — — — — 1 1 1 1 1 1

18187

18185

26967

18188

18186

25161

25162

28775

27516

27517

28776

H V AF H V AF H V AF H V AF

26968

* Recommended spare parts included in spare parts kit on ET 1 02 20 / 1.

Double-ball valves

Suction valve Discharge valve Suction valve Discharge valve

Spring-loaded valves

Suction valve

Discharge valve Suction valve Discharge valve

5.99

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 11

DN 10 valves for MAGDOS DE/DX 40 and 100

26841

26842

29694

27356

27357

26845

25707

29696

27353

27354

29697

H V AF H V AF H V AF H V AF

29695

Item Description Material Part Double-ball valve Spring-loaded valve

No. Suction valve Discharge valve Suction valve Discharge valve

PP 1.4571 PP 1.4571 PP 1.4571 PP 1.4571

Sealing material: H=Hypalon, V=Viton, AF=asbestos free

1 Valve housing PP 32453 1 1 — 1 1 — 1 1 — 1 1 —

1.4571 32449 — — 1 — — 1 — — 1 — — 1

2 Ball guide PP 34142 2 2 — 2 2 — — — — — — —

1.4581 82112 — — 2 — — 2 — — — — — — PP 22882 — — — — — — 1 1 — 1 1 —

1.4571 22881 — — — — — — — — 1 — — 1

3 * Valve ball Glass 82457 2 2 — 2 2 — 1 1 — 1 1 —

1.4401 82114 — — 2 — — 2 — — 1 — — 1

4 * Valve seat PP 82456 2 2 — 2 2 — 1 1 — 1 1 —

1.4571 82113 — — 2 — — 2 — — 1 — — 1

5 * Gasket Hypalon 31035 1 — — 1 — — 1 — — 1 — —

Viton 81198 — 1 — — 1 — — 1 — — 1 — AF 81629 — — 1 — — 1 — — 1 — — 1

6 * Gasket Hypalon 81238 2 — — 2 — — 1 — — 1 — —

Viton 81276 — 2 — — 2 — — 1 — — 1 — AF 81627 — — 3 — — 3 — — 2 — — 2

7 * Gasket Hypalon 81239 1 — — 1 — — 1 — — 1 — —

Viton 81277 — 1 — — 1 — — 1 — — 1 — AF 81628 — — 1 — — 1 — — 1 — — 1

8 * Valve spring Hastelloy 32577 — — — — — — 1 1 1 1 1 1

* Recommended spare parts included in spare parts kit on ET 1 02 02 / 1.

PVC version

Stainless steel version

Suction valve Discharge valve Suction valve

Discharge valve

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 12

2

2 3

1

3

4

3

2 1

2

1

2

1

1 2

Conn. Assembly Spare parts

Type Material Size Part No. Item description Part No.

A PVC 4/6 20975 1 Union nut 88116

2 Connection 88012 3 Clamping ring 88003 4 Union nut 88004

5/8 21851 1 Union nut 82087

2 Connection 21852 4 Union nut 19397

6/8 25176 1 Union nut 82087

2 Connection 31370 4 Union nut 19397

6/12 32980 1 Union nut 88116

2 Connection 32572 3 Clamping ring 32571

PVDF 4/6 29387 1 Union nut 28120

2 Connection 88028 3 Clamping ring 88003 4 Union nut 88004

6/12 33161 1 Union nut 88117

2 Connection 32572 3 Clamping ring 32571

B PVC 5/8 28106 1 Union nut 82087

2.1 Hose connection 18266 3 Hose clamp 82398

2.2 Cem. conn. part 82013

1.4571 6/12 23093 1 Union nut 19303 2 Hose connection 18045 3 Hose clamp 82398

PVC 23092 1 Union nut 82087

2 Hose connection 18042 3 Hose clamp 82398

C PVC 10 23087 1 Union nut 82087

2 Cemented conn. 82014

12 23089 1 Union nut 82087

2 Cemented conn. 82013

D PVC G 1/4 23088 1 Union nut 82087

2 Threaded conn. 82185

PVDF 29179 1 Union nut 28120

2 Threaded conn. 28292

1.4571 22999 1 Union nut 19303 2 Threaded conn. 82186

E 1.4571 6 24959 1 Union nut 88034

2 Clamping ring 88035

8 29371 1 Union nut 88036

2 Clamping ring 88037

10 23090 1 Union nut 88038

2 Clamping ring 88039

12 23091 1 Union nut 88040

2 Clamping ring 88041

Connections for DE / DX 01...12

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 13

Material Size Conn. Assembly Item Spare parts

Type Part No. description Part No.

A PVC 6/8 28159 1 Union nut 82156

2 Connection 31370 4 Union nut 19397

6/12 19175 1 Union nut 82156

2 Connection 18094 3 Clamping ring 10178 4 Union nut 82139

B PVC 6/12 23342 1 Union nut 82156

2 Hose connection 18042 3 Hose clamp 82398

B1 1.4571 6/12 23426 1 Hose liner 18268

2 Hose clamp 82398

C PVC 10 25167 1 Union nut 82156

2 Cem. connection 82014

12 27518 1 Union nut 82156

2 Cem. connection 82013

16 25625 1 Union nut 23685

2 Flange bushing 22508

D PVC G 1/4 25165 1 Union nut 82156

2 Threaded conn. 82185

D1 1.4571 G 1/4 82105 1 Flange bushing 82105

Connections for DE / DX 20

MAGDOS DE / DX

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JESCO DOSIERTECHNIK GmbH & Co. KG

ET 1 02 20 / 14

Connections for DE / DX 40 and 100

Conn. Material Size Conn. Assbly Item Spare parts

type Part No. description Part No.

B PVC ø 9/15 25921 1 Union nut 82213

2 Clamping conn. 25920 3 Hose clamp 82398

ø 16/26 25936 1 Union nut 82213

2 Hose connection 25934 3 Hose clamp 82413

1.4571 ø 9/15 25925 1 Union nut 29518 2 Hose connection 25928 3 Hose clamp 82398

ø 16/26 25935 1 Union nut 29518

2 Hose connection 25933 3 Hose clamp 82413

C PVC ø 16 27672 1 Union nut 82213

2 Cemented conn. 27846

ø 20 25937 1 Union nut 82213

2 Cemented conn. 25931

ø 25 33318 1 Union nut 82213

2 Cemented conn. 82952

D PVC G 1/2 25943 1 Union nut 82213

2 Threaded conn. 25940

1.4571 G 1/2 25944 1 Union nut 29518 2 Threaded conn. 25938

G 3/4 27689 1 Union nut 29518

2 Threaded conn. 27690

F PVC DN 15 25956 1 Union nut 82213

2 Flanged conn. 32178 3 Flange 14264

1.4571 DN 15 25957 1 Union nut 29518 2 Flanged conn. 21309 3 Flange 14200 4 Threaded conn. 25938

MAGDOS

BW 1 02 98 / 1

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JESCO DOSIERTECHNIK GmbH & Co. KG

Operating and Maintenance Instructions

appear which are unreasonably high even if the metering pump fails. We recommend installing leakage probes and containment tanks. Metering pumps are produced according to highest quality standards and have a long service life. Nevertheless some parts are subject to wear (e.g diaphragm, valve seats, valve balls). To ensure long operating life, visual checks are required regularly. Operating and maintenance personnel must be able to access the pump easily. Periodic maintenance protects the metering pump against shutdowns. To increase the metering accuracy and reliability, we recommend using additional fittings. These include backpressure valves, relief valves, leakage probes, and chemical low level indicators, as shown in figures 1 to 3. Always use appropriate tools for the installation of plastic connecting parts. In order to avoid damage, never apply excessive force; plastic parts (especially PVC parts) can be screwed and unscrewed more easily if the thread is lubricated with vaseline or silicone grease before. Note: For this purpose, the compatibility with the chemical to be metered must be checked. MAGDOS metering pumps with integrated level control function are equipped with a short-circuit jack plug which must be removed before connecting a level control by means of a jack plug. To keep the protection class, screw a PG plastic sleeve on the jack plug. The required PG sleeve is part of the level control (also in combination with a suction line). Mounting the metering pump directly on the water meter may result in noise level amplification. In this case, it is recommended to mount the pump on separate wall brackets which, for the same reason, should be fixed to outer walls instead of interior walls with adjacent occupied rooms. It is also possible to mount the pump directly on the metering supply tank. Ambient temperatures exceeding 40°C are not permitted. Radiant heat of apparatus and heat exchangers must be kept in limits allowing the pump to sufficiently dissipate its own heat. Exposure to direct sunlight should be avoided especially for metering pumps with plastic housings because the black plastic material can be damaged. If the pump is installed outside, provide an enclosure to protect it against weather. Wiring of the MAGDOS metering pump must be carried out by a specialist according to the local regulations. Normally the MAGDOS is connected with a safety plug. The electrical data for all MAGDOS data is listed in Table 14 "Technical data". Note: The MAGDOS metering pumps are not suited to be used in explosive environments.

Keep the operating instructions of the metering pump and the accessories readily accessible.

List of contents

1. General

2. Scope of delivery

3. Installation

4. Injection fitting installation

5. Safety instructions

6. Installation example

7. Startup

8. Replacing the diaphragm

9. Drive solenoids

10. Correction of stroke length setting

11. Control panel

12. Circuit diagrams

13. Functional overview

14. Technical data

15. Troubleshooting

1. General

Solenoid metering pumps can be used in many applications. It is a particular advantage that they can be controlled proportionally to water meter contacts. They are also suited to be used as regulating units in automatic control systems. See table 13 for various control types and monitoring facilities.

2. Scope of delivery

Be careful when unpacking the metering pump and possible accessories in order not to miss small parts. Compare the scope of delivery to the delivery note. If there are any discrepancies, try to find out the reason.

3. Installation

For selection of a pump during construction of a plant as well as for installation and operation, the local rules must be observed. This applies to the selection of suitable pump materials, the handling of the chemicals and the electrical installation. At the same time the technical data of the metering pump according to table 12 must be considered, and the plant must be designed correspondingly (e.g. pressure loss in lines depending on nominal diameter and length). Both, the designer and the user are responsible to make sure that the whole plant including the metering pump is constructed so that neither plant equipment nor buildings are severely damaged in the case of chemical leakage due to the failure of wear parts (e.g. diaphragm rupture) or burst tubing. When constructing chemical plants, the installation must be carried out so that no consequential damages

MAGDOS

BW 1 02 98 / 2

Verbessernde Änderungen jederzeit ohne Vorankündigung vorbehalten.

JESCO DOSIERTECHNIK GmbH & Co. KG

Do not lay signal cables of water meters or 0(4)...20mA controls parallel to high-voltage current or power supply lines. Supply and signal lines must be laid in separate channels. In the case of junctions, a 90° angle is required. If the water meter control cable is more than 2 meters long, it must be shielded. To avoid incorrect metering after the process is finished, provide an electric and hydraulic interlocking system.

4. Injection fitting assembly

Injection nozzles prevent the liquid from returning to the pump by using either a spring-loaded ball valve or a hose valve. We recommend vertical injection from bottom to top to allow air to escape thereby avoiding chemical precipitation. Experience with the particular metering chemical and all appropriate characteristics must be taken into account.

5. Safety instructions

⇒ When working on chemical equipment, observe

the local safety rules (e.g. wear personal protective clothes).

⇒ Before working on the metering pump and plant,

disconnect it from the main power supply and secure it against reconnection. Before the voltage supply is switched on again, the metering lines must be connected so that chemical left in the metering head cannot spurt out.

⇒ The metering head of the pump as well as

connections and lines in the plant may be under pressure. Working on the metering plant requires special safety precautions and may only be carried out by instructed technical personnel.

⇒ Before startup, all screwed connections must be

checked for correct tightness and, if necessary, must be tightened up using appropriate tools.

⇒ If connections at the metering head are

unscrewed during operation for venting or other reasons, leaking chemical must be removed completely. This is the only way to avoid the danger of physical injury and corrosion at the metering pump. Leaking chemical may also destroy the diaphragm at its mounting points.

⇒ When changing the chemical, check whether the

materials used for the metering pump and the other plant parts are chemically resistant. If there is the danger of a chemical reaction between different media, a thorough cleaning first is mandatory.

⇒ After adjustment work at the control panel of the

MAGDOS, the control cover must be closed again (the cover is not available for all MAGDOS types). Otherwise protection class IP 65 cannot be guaranteed.

⇒ After changing the electrical connections, e.g.

removing the level control, the PG cable gland nut must be tightened in order to ensure the protection class of the pump.

Injection fitting

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6. Installation example Fig.1

MAGDOS DE/DX 40 and DE/DX 100 can only be mounted parallel to the wall.

Fig. 3

Fig. 2

1 MAGDOS MB 1 02 00 2 Suction line with integrated

level control MB 1 22 01 3 Hand mixer MB 1 36 02 4 Chemical tank MB 1 20 01 5 Leakage probe for monitoring

the diaphragm MB 1 31 01 6 Relief/safety valve MB 1 25 01 7 Shutoff valve for isolating the

pump from the plant MB 1 24 01 8 Back pressure valve for max.

metering accuracy MB 1 25 01 9 Injection nozzle with non-return

valve MB 1 23 01

10 Venting as separate part or MB 1 33 02

integrated in the metering head MB 1 33 03

11 Water meter with contact unit MB 1 37 01 12 Pulsation dampener for reducing

pressure peaks and smoothing

the flow MB 1 27 01

13 Separation chamber

is recommended if the media

could damage the pump in the

case of a diaphragm failure MB 1 28 01

ATTENTION!

Leakage must be discharged

into a collection funnel using

a short inclining drain pipe

(and can then be returned to

the chemical tank).

The outlet of the drain pipe

must be visible in order to

actually see the leakage.

14 Priming aid

This equipment allows easy

startup of small pumps in particular.

The entrained gas serves as a

pulsation dampener. MB 1 33 01

15 Water meter spacer MB 1 37 01

ATTENTION!

The spacer is required to

avoid that the drive solenoid

affects the water meter

contact.

16 Wall bracket MB 1 32 00

17 Tall or short adapter for tank

mounting

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8. Replacing the diaphragm

The diaphragm can be easily removed and replaced according to the exploded drawing. To facilitate removal of the old diaphragm, first set the stroke to "0" while pump is running. If the diaphragm rod is turning it can be stopped by means of a locking pin (JESCO P/N 29379). The drilled hole in the diaphragm rod can be accessed through the drainage channel.

Suction valve Drainage tube

Metering head Snap ring

Grease diaphragm rod with Molycote. The deflector plate must rest in the diaphragm rod

groove. Ensure that it is not clamped between the diaphragm rod and the support plate. If the diaphragm is supplied with a support plate, clean or replace the latter before mounting it.

9. Drive solenoids

Depending on the pump version, the solenoid design differs. The following table shows the coil resistance at 20°C room temperature. With perfect coils, the resistance tolerance should not exceed +/-5%. If the resistance is substantially lower, there is a short in the coil, if the resistance is indefinitely high, the coil is fused or the wire is broken.

7. Startup

ATTENTION!

Adjust the stroke length only while pump is running.

1. For first startup, set pump to maximum stroke frequency or press start key and allow to prime. For this purpose, it is advisable to set the stroke to "10". If the pump doesn't prime, remove discharge valve and pour water or chemical (if harmless!) into head. Mount the valve and allow to prime again (priming aid, item 14, fig. 2 is recommended).

2. If a venting facility is integrated in the metering head or is available as separate unit, open it and wait until liquid escapes. Then close it again. In the case of effervescent liquids allow the liquid to escape permanently (approx. 1 drop for

1...3 strokes).

3. When correct operation is achieved, set to required output and lock adjusting knob. Refer to the calibration table attached to the pump to get the stroke length setting for a selected output (ml/pulse). The back pressure influences are taken into consideration in the table, and intermediate values must be interpolated. Depending on the installation and the chemicals used, these values may differ and must be checked under operating conditions.

Example:

Required metering capacity: 0.8 ml/pulse against 8 bar. The table says H=9.9. Adjust knob "H" accordingly while the pump is running.

4. In the case of externally actuated pumps (e.g. by water meters), set pump to "external". Initiate the water flow by opening a water valve and check pump pulse rate.

5. The manufacturer of the metering equipment is not responsible for damages due to excessive or low flow rates resulting from faulty pump settings or incorrect and insufficient installation of peripheral fittings.

Washer

Return spring

Groove for deflector plate

Discharge valve

Diaphragm

Deflector plate

Support plate if required

Drilled hole for locking pin

↑

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3. Attach knob so that the indicator is pointing to "0" and, with the knob tightly held, fasten screw.

4. Run pump according to a setting of the output table. If there is a major discrepancy, correct the knob position.

Test check for drive solenoids

Solenoid Mark

a b c

Protective conductor

The resistance between a-c and b-c is infinite.

Resistance of cold coils (20 °C)

Solenoid in Resistance [Ω] +/- 5 % pump version between a-b at

230V~ 115V~ 24V =

E, EL, FL only EL, FL DE, DX

0.1...2 113 30 1.9 E, EL, FL only EL, FL

DE, DX

4...12 91 30 1.9 DE, DX

20...100 51 14 --

10. Correction of stroke length setting

To avoid excessive metering, the metering line must be returned to the chemical tank during setting (if necessary).

1. Operate pump with automatic control (if necessary, by pressing the start key for FL).

2. Regardless of the indicator position, loosen the fastening screw and turn the stroke length adjustment knob counterclockwise until the pump no longer delivers or, in the case of no-pressure delivery, the flow rate has reached the minimum. If zero delivery could not be attained because the knob reached the stop position, remove the knob after loosening the fastening screw, turn it to the right and reattach it. Then turn again to the left until the pump no longer delivers.

Toothing

Philips head screw

Stroke length adjustment knob

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Calibration table

"Start" key for FL

Chemical low light signal for El and FL

Level probe for EL and FL

External control connection for FL

Warning alarm relay cable for EL and FL

Power supply

Operating light

Stroke length adjustment

Locking screw

11.1 Control panel

E, EL and FL pumps

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11.2 Control panel

Magdos DE

Magdos DX

1

1 Power supply cable, 2 m, with plug 2 Cable for warning alarm relay, 1.5 m 3 3.5 mm jack for level probe connection;

can be used by 2-pin plug for simple low level indication or by 3-pin plug for low level indication with alarm signal.

4 a Cable/connection socket for pulse input 4 b Cable/connection socket for pulse and d.c.

signal input

5 Adjusting knob for metering capacity per

stroke 6 Locking screw 7 Stroke frequency ajdustment with

changeover switch for external control 8 Digital display (optional) 9 a Red LED

- blinks slowly in the case of alarm signaling and lights permanently if the tank is empty. Pump is then stopped automatically.

9 b - like a, plus fast blinking if, in the case of

d.c. 4...20mA signal control, the input signal is less than 4mA (e.g. due to cable rupture).

- blinks slowly if selector switch (12) is set to "0" (pump is not metering).

10 Green LED

lights if power supply voltage is applied and blinks off during the metering stroke.

11 Calibration table

12 Selector switch for external control

Pulse 1:1 Pulse division 2 / 4 / 8 / 16 / 32 / 64 Pulse multiplication 2 / 4 / 8 / 16 / 32 / 64 Input signal 0...20mA or 4...20mA Pump stop "0"

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12.2 Circuit diagram EL and FL pumps 24V

12.1 Circuit diagram

E pumps

Power supply 230V/50Hz or 115V/60Hz

Solenoid

Level control

to warning alarm circuit board

Start key

Pulse signal input

red

brown

blue

red

white

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12.3 Circuit diagram

EL and FL pumps 230V/50Hz and 115V/60Hz

Solenoid

Start

key

Soldering jumpers for stroke frequency: Only jumper may be connected at atime!

one

Relay inversion: Remove jumper FS and connect jumper NFS.

Pulse input

brown

white

red

NFS FS

Level control Power

supply

black

brown

b lue

brown/black closed in the case of operation

red

green/yellow

100

25

50

7.00

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12.4 Circuit diagram DE / DX pumps

230 V / 50 Hz

115 V / 60 Hz

Relay reversal: Open upper solder jumper,

close lower one.

Solenoid

Warning alarm:

Power supply

Signal input

Level control

green/yellow

white

red

black

red

blue

brown

Display

blue

red

blue

Solenoid

Display

Relay reversal:Open upper solder jumper,

close lower one.

green/yellow

blue

brown

black

Power supply

Level control

Signal input

Warning alarm:

blue

red

black

brown

white

red

brown

black

brown/blue closed in the case of failure brown/black closed during operation

red/white closed in the case of failure red/black closed during operation

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13. Functional overview

Pump type Features Magdos x = Standard o = Optional E EL FL DE DX Voltage 230 V~/50 Hz x x x x x

115 V~/60 Hz x x x x x

24 V = x x Internal control x x x x External contact x x x control 0...20mA x by 4...20mA x Pulse division/multiplication x Low level indication via LED x x x x Alarm via warning relay o o Level control with alarm signal x x Digital display o o

E/EL/FL EL/FL DE/DX 01...12 DE/DX 20...100

V 230~ 115~ 24 = 230~ 115~ 230~ 115~ Electrical connection Hz 50 60 — 50/60 50/60 50/60 50/60 Power supply cable with plug m 2 2 2 2 Power consumption W 30 30 30 30 33 70 66 Max. stroke frequency min

-1

100 100 100 70 Current consumption during stroke A 2.3 3.6 12.6 2.3 3.6 4.1 7.4 Fuse A T1.6 T3.15 T10 T0.8 T1.6 T2 T4 Protection class IP 65 IP 65 IP 65 IP65 Insulation class F F F F Input pulse duration to trigger a stroke ms at least 30 at least 30 at least 30 at least 30 Solenoid excitation time per pulse ms 60 67 60 60 80 160 190 Warning alarm Changeover V 250 AC,30 DC 250 AC,30 DC relay with voltage A — — max. 2.5 max. 2.5 changeover Changeover VA — — 500 500 contact power W 100 100 Voltage to low level probe V 9 AC 12 DC 5 DC 5 DC Min. conductivity required for 2-bar probes µS 80 — — — Voltage to pulse control V 12 DC 12 DC 5 DC 5 DC Input impedence 0(4)...20mA Ohm — — 150 150 Weight, with plastic kg 2.7 2.7 2.9 12.5* metering head: SS kg 3.3 3.3 3.5 20*

* DE/DX 20 10.5 or 12 kg

In the case of 0(4)...20mA signal control (only MAGDOS DX) it is important that the signal line doesn't come into contact with ground, if the signal source is not isolated (individual voltage separators upon request). The linearity of converting the signal into stroke frequency is +/- 3%.

14. Technical data

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NATURE OF PROBLEM POSSIBLE CAUSE RECOMMENDED ACTION

Pump not delivering or Valves leaking or blocked. Clean valves and bleed pump. output too low. See also start-up of pump

BW 1 02 98 / 4.

Valves incorrectly installed. Reassemble valves.

Ensure that valve balls are located above valve

seats. Suction valve or suction line Clean and seal suction line. leaking or blocked. Suction lift too high. Install pump at lower position.

Install pulsation dampener on

suction side.

Install priming aid. Viscositiy too high. Install spring-loaded valves.

Enlarge line cross-section.

Use special metering head.

-----> Contact JESCO. No stroke movement Pump set to zero stroke. Correctly adjust pump stroke. observed. Diaphragm return spring broken. Replace spring.

Fuse blown, LEDs off. Check power supply line,

replace fuse (section 14).

Solenoid defective. Check coil resistance and isolation;

replace solenoid, if required. Red low liquid level Feed tank empty; level control or Fill tank or check suction line. indication LED on. dummy plug incorrectly inserted. Frequent diaphragm No support plate. Replace diaphragm with support failures. ATTENTION! plate. When replacing diaphragm,

Not all diaphragms are supplied check if deflector plate or diaphragm with support plate (acc. to spare rod have been corroded by pumped parts list). See section 8, "Replacing fluid.

the diaphragm", BW 1 02 98 / 4. Diaphragm was not screwed Screw in new diaphragm as far as into the diaphragm rod as far stop. Support plate must then be as stop. clamped between diaphragm and

diaphragm rod.

Back pressure to high Check system. Clean blocked (measured at discharge injection nozzle. Reduce pressure connection of pump). peaks resulting from extremely

long tubes by installing pulsation

dampeners.

Media sediment in Flush metering head. metering head.

Pump delivering too much. Pressure on suction side too high. Install back pressure valve

(Pump siphoning). in discharge line. Stroke stop shifted. Readjust stop (see item 10). Stroke frequency too high. Reduce frequency.

If the problem cannot be corrected on the basis of the above data, return the pump to the factory or contact our AfterSales Service for further measures. Repairs will be carried out immediately.

15. Troubleshooting

Jesco MAGDOS E, MAGDOS EL, MAGDOS FL, MAGDOS EL(S), MAGDOS FL(S) User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual