Jem ZR33 HI-MASS User Manual

USER GUIDE
VERSION 1.5
ZR33 HI-MASSZR33 HI-MASS
Martin Professional A/S, Olof Palmes Allé,DK-82000 Aarhus N
Phone: +45 87 40 00 00, Internet: www.martin.dk
ZR33
MARTIN MANUFACTURING (UK) PLC
HI-MASS
ZR33-DMX USER GUIDE
ZR33-DMX USER GUIDE
Fluids suitable for this machine:
Regular DJ
Pro-Smoke Super
Notes:
Pro-Smoke Studio
Pro-Smoke High Density
MARTIN MANUFACTURING (UK) PLC
MARTIN MANUFACTURING (UK) PLC
ZR33-DMX USER GUIDE
Check main fuse.
Check power is connected.
Check fuse on Main PCB.
Check connection of remote control.
Check stand-by button
Contact JEM or your Distributor.
Turn output knob fully clockwise.
Replace fluid container.
ZR33-DMX USER GUIDE
User Guide Index
Introduction
Safety
Machine Layout
Getting Started
Using The Remote Control
Using DMX 512
Using The Slave Socket
The ZR33 Flying Kit
The ZR33 Ducting Kit
Trouble Shooting
How To Contact Us
PAGE 12
Trouble Shooting
The output knob is not set correctly
Stand-by button is not on.
Main fuse blown.
No power connected.
The mains switch does not light
when I switch on.
Fuse on main PCB blown.
The power LED does not light on
CAUSE CURE
SYMPTOM
MARTIN MANUFACTURING (UK) PLC
Sensor fault
Remote control not connected.
The ready LED does not light.
even after 15 minutes.
the remote control.
No smoke output when fog button
No fluid in fluid container.
is pressed (ready LED is lit).
The effect is not lasting long enough. Fluid is the wrong grade. Choose a longer lasting fluid (SP)
© Martin Manufacturing (UK). 2000
MARTIN MANUFACTURING (UK) PLC
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ZR33-DMX USER GUIDE
ZR33-DMX USER GUIDE
Introduction
The features the “HI-MASS” vaporizing system. This consists of a twin
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coil system, each supplied with fluid from a high pressure oscillating piston pump. This guarantees the maximum output from this size of vaporizing system. Most smoke machines have one vaporizing coil and one pump, the has two of each. JEM has also used the best possible overheat protection using our “DTP” safety device. This was first used on the JEM with great success and we have incorporated it on the . There is also a 9.5 (2.5 US gallons) fluid container to minimize the need to keep refilling.
To allow easy integration with a lighting control system, the comes with DMX 512 as standard. This uses a single Channel and controls the output from a light haze to maximum output. The also includes a well featured controller, enabling the user to operate the machine under manual, control or via the timer settings. The timer has a new feature called x8 mode that allows the timer values to be multiplied by 8.
The can be installed using the flying kit supplied with the machine.
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This consists of a heavy duty flying bracket, and an optional drip pad available as an accessory. Once installed, DMX 512 can be used to control the output. A ducting kit is available for applications where the effect is needed in an area away from the
FEATURES
HI-MASS Vaporizing System Two High Power Piston Pumps
DMX 512 As Standard Multifunction Remote Controller
“DTP” Safety System Pump Ramping For Continuous Output
ZR33.
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or the remote
TECHNO-FOG
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Litre
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ZR33 Ducting Kit
Jubilee clip
Ducting pipe
The JEM ZR33 ducting kit enables the user to duct the smoke from the machine to an area where the effect is required. This is done by using the JEM ducting adaptor and a length of 100 mm (4“) ducting pipe. The length can be anything from a couple of metres up to 20 metres or further. There are one or two things to beware of when using smoke machines with ducting, firstly if there are bends to redirect the smoke they could cause condensation to form also an air space must be provided between the output of the machine and the ducting adaptor.
Ducting adaptor
9.5 Litre Fluid Capacity SMD Electronics
Low Noise Soft Start Pumping Heavy Duty Construction
Integrated Flying Bracket
PAGE 2
MARTIN MANUFACTURING (UK) PLC
NOTE! Always use the recommended ducting adaptor and ducting
pipe, others may cause damage to the machine.
MARTIN MANUFACTURING (UK) PLC
PAGE 11
ZR33-DMX USER GUIDE
ZR33-DMX USER GUIDE
ZR33 Flying Kit
Hanging Bracket
ZR33 HI-MASSZR33 HI-MASS
The ZR33 flying kit enables the machine to be fixed to rigging and ceilings for use where the ZR33 is best situated in a flying position. The kit is supplied as standard with the option of a drip pad for catching unwanted drips that can occur when smoke machines are angled down.
Safety Strap
Safety
Always use a JEM approved fluid, other fluids could be dangerous and could cause damage to the machine.
Always check the voltage is correct for use with the machine, the voltage
setting is printed on the serial label.
Always read the user guide before operating the machine, smoke machines
need to be operated carefully to avoid risk.
Never touch the nozzle at the front of the machine, the nozzle can stay hot for
up to 10 hours.
Do not remove the cover or attempt to repair a faulty machine, an authorized
JEM dealer should be contacted in the event of a faulty machine.
Always use smoke machines in well ventilated areas, over use could affect
sufferers of asthma or other chest conditions.
Do not use the machine if there is a faulty mains lead or plug this could be
dangerous.
Never point the output directly at peoples heads, this is a high powered
smoke machine.
Always use approved accessories with this machine.
Do not spill fluid over the machine, if fluid is spilt clean with clean water and
contact an approved JEM dealer for advice.
NOTE! Always follow instructions when installing smoke machines. A safety strap must be fixed from the rigging to the handle to ensure maximum safety..
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MARTIN MANUFACTURING (UK) PLC
Mains Lead Wiring Instructions
Brown = Live Blue = Neutral Green/Yelllow = Earth
Note! This Appliance must be earthed
MARTIN MANUFACTURING (UK) PLC
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ZR33-DMX USER GUIDE
ZR33-DMX USER GUIDE
Machine Layout
Slave socket
Main fuse
Output nozzle
MULTI-FUNCTION
CONTROLLER
MULTI-FUNCTION
CONTROLLER
WARNING
HIGH TEMPERATURE
VAPOUR
AND SURFACES
FOG
ON
5
4
3
2
1
OUTPUT
High Performance
Fog Generator
STAND-BY
ON
5
6
4
3
7
8
2
1
9
POWERPOWER
DELAY
x8
6
7
8
9
ZR33
TIMER
ON
5
6
4
3
7
2
8
1
9
CYCLE
RUN
A Martin Professional product
12345678910123 4 5 6 789 10
ON
Fluid container
Remote control
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PUSH
DMX XLR (out)
Using The Slave Socket
The has the ability to connect machines together using a XLR lead and
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then operating all of the machines with one controller. This is ideal when there is a need for lots of smoke and there is no DMX to operate the machines. Simply remove the controllers from all but one of the machines and then connect an XLR lead (3 pin) from the slave socket of the first machine (the one with the controller) to the next machine’s remote socket, and then from that machine’s slave to the next machine’s remote socket. This can be done from two up to ten machines maximum. All of the machines will operate with the same output and timer settings as the first machine.
Wiring of XLR
Pin 1 - GND Pin 2 - NA Pin 3 - 0 -10V signal
First machine
Remote socket
High Performance
Fog Generator
FOG
TIMER
STAND-BY
ON
MULTI-FUNCTION
MULTI-FUNCTION
CONTROLLER
CONTROLLER
ON
5
4
3
2
1
OUTPUT
ON
x8
5
5
6
4
6
6
4
3
7
3
7
7
2
8
9
POWER
8
2
8
1
9
1
9
CYCLE
RUN
DELAY
A Martin Professional product
12345678910123 4 5 678 9 10
ON
ZR33
sefsgsfhdthehd dggdg redrhryj thrhrhrhtrthrth rthrthrhhw rhrtrt rhrtjrjrrjhrj rjtr rjrjryjr;’l’oherw torhrth;hj;d;o oekh;r ;kh;do okldh;d;ld rep epe’kdh;dh;dj; oi;osuvistliv; ulgiss;svsuito;svn; ithisvns;iosi norit;si;soiv;svns;o s[os’‘spov’peo’‘ov sneorvn’svns’ psivpsoeveerepeo eporpeop ete eioeov eoiov ereretete eteteer yeh egprogpp irphgido I [eigpe [i[p eooeihoeeih[ehi[p eihoeih[hoi[e
PUSH
High Performance
Fog Generator
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A Martin Professional product
12345678910123 4 5 678 9 10
ON
PUSH
PAGE 4
Ready LED
leadMains
Mains switch
MARTIN MANUFACTURING (UK) PLC
DMX address switches
DMX XLR (in)
Slave socket
MARTIN MANUFACTURING (UK) PLC
To next machine
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ZR33-DMX USER GUIDE
ZR33-DMX USER GUIDE
Using DMX 512
Within the lighting industry, the DMX communication protocol is widely used for remote control of lighting and other equipment. The is fitted with a DMX 512 compliant interface as standard, giving the user the possibility of controlling the smoke and light from a single source. The uses a single channel to fire and control the
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output level; the interface can be addressed from channel 1 to channel 512. The address is set using the 10 way dip switch at the rear of the machine. To address the channel, convert the channel number to binary and set this number on the switches (on is down). There are some samples of different channel settings below.
The is fitted with two XLR sockets, one is for DMX IN & one is for DMX
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OUT, enabling the to be used in a chain. When there is valid DMX, i.e. the XLR
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is connected and the desk is powered, the small green LED will light. However, if there is no address set, the LED will not light and DMX will be disabled. If an address is set and DMX is present the machine will automatically start to heat up and after 10 - 12 minutes you will be able to operate the machine using DMX. Increasing the DMX level will increase the smoke output level.
12345678910
ON
Address Switches
32
64
128
256
8844221
16
512
DMX Value
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Valid DMX LED
1
16
32
64
128
256
512
Getting Started
Once you have selected the best position for the you can begin to use
the machine. Check that the mains power supply matches the voltage and frequency on the serial number label. If not, contact your JEM dealer for advice. Now set the mains switch, at the rear of the machine, to the ‘ON’ position and press the grey “stand-by” button. Allow around 10 -12 minutes for the machine to reach operating temperature While it heats up you should check the level in the fluid container, the container can hold up to 9.5 litres of fluid.
NOTE! Do not allow the to run out of fluid. Serious damage may
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occur if the machine is operated when no fluid is connected.
When the machine has reached working temperature the green “ready” LED
will light on the rear of the machine and the machine can now be operated. Check the “output” knob is turned fully clockwise (maximum) then press and hold the red “fog” button. The fluid pumps will start operating; if the machine has a new container of fluid it will take a few seconds for the pumps to prime. When the pump has primed smoke will be visible. The output can now be set to the desired level by turning the “output” knob. The timer may be activated or you can simply use the “fog” button when smoke is required, Alternately you may wish to use DMX to operate the .
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For further information on using the controller and DMX see the relevant pages in this user guide.
When you have finished using the machine you should use the “stand-by”
button to turn off the heaters and then turn the mains switch off. If any problems occur when operating the please refer to the trouble
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shooting guide..
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PAGE 8
ON
101099887766554433221
Switches 3,7, &9 on
Address set to 324
MARTIN MANUFACTURING (UK) PLC
1
ON
Switches1&5on
Address set to 17
MARTIN MANUFACTURING (UK) PLC
PAGE 5
ZR33-DMX USER GUIDE
ZR33-DMX USER GUIDE
Using The Remote Control
Fog Button
FOG
3
2
4
1
ON
5
OUTPUT
Output Control
MULTI-FUNCTION
CONTROLLER
Power LED
Timer Value Button
Stand-by Button
STAND-BY
ON
6
7
8
9
POWER
5
4
3
2
1
DELAY
Timer Cycle LED
Delay Time Control
Functions
FOG BUTTON: Will when the machine has reached operating temperature fire the machine when pressed and held.
Timer Engage Button
STAND-BY BUTTON: This turns the machines electronics on and off. TIMER VALUE BUTTON: When the timer is being used, the timer values can be adjusted by a factor of 8, i.e. a 5 second minimum run time becomes 40 seconds & a 10 second delay time becomes 1 minute 20 seconds. TIMER ENGAGE: This will engage the timer to fire the machine according to the
TIMER
present settings. OUTPUT CONTROL: Turning this knob clockwise will increase the output of the machine, if turned fully anti-clockwise there will be no output.
x8
6
7
8
9
CYCLE
ON
5
6
4
3
2
1
7
8
9
RUN
DELAY TIME CONTROL: This will adjust the amount of time the machine waits between operating when the timer is engaged. RUN TIME CONTROL: This will adjust the time the machine will operate for when the timer is engaged. POWER LED: This LED will light when the machine is switched on CYCLE LED: This LED will light when the timer is engaged and the machine is operating.
Timer Values
Run Time Control
Run Time: X1 mode
Run Time: X8 mode
The comes with a comprehensive controller that allows the user to
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manually fire the machine, or set a well featured timer to operate the machine automatically. When the “ready” LED is lit at the rear of the machine the remote becomes functional and the “fog” button will operate the machine when pressed. Sometimes a pre-determined amount of smoke is needed and the remote has a timer that will operate over a wide
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range or varying times. The x8 timer value gives even greater flexibility when a longer delay and run time are needed.
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MARTIN MANUFACTURING (UK) PLC
Minimum = 2 seconds Maximum = 18 seconds
Delay Time: X1 mode
Minimum = 2 seconds Maximum = 18 seconds
Minimum = 16 seconds Maximum = 2 minutes 24 seconds
Delay Time: X8 mode
Minimum = 16 seconds Maximum = 2 minutes 24 seconds
An extension lead is available from JEM for using the controller out of the machine.
MARTIN MANUFACTURING (UK) PLC
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