JELD-WEN JII106 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Pre-Hung Exterior Entry Doors (JII106)
Thank you for selecting JELD-WEN® products. Attached are JELD-WEN’s recommended installation instructions for Exterior Wood, Steel, and Fiberglass Pre-Hung Doors. Read these instructions thoroughly before beginning. They are designed to work in most existing applications; however, existing conditions may require changes to these instructions. If changes are needed, they are made at the installer’s risk. For installations other than indicated in these instructions, contact a building professional.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the house, which can draw water through very small openings. Our installation method seals the door to the weather barrier (typically building wrap) and uses a sill pan to capture and drain incidental storm water from under the door.
Not all exterior door types may be installed into every wall condition in all areas. See our Appropriate Protection document for overhang requirements and our Additional Requirements document for Fire Doors at www.jeld-wen.com/resources. Consult your local building code ofcial (or Authority having Jurisdiction) for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Please Note! Any exterior door installation where the sill is higher than
35 feet above ground level or into a wall condition not specically addressed in these instructions must be designed by an architect or structural engineer. Failure to install square, level and plumb and on a at surface (without twist or warp) could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
GLOSSARY
Backer Rod (backing material)
A material (e.g. foam rod), placed into a joint primarily to control the depth of the sealant.
Buck
A wood framework attached to the masonry inside a window or a door rough opening.
Door System/Pre-Hung Door
A pre-cut and assembled unit consisting of a door slab (prepared for the locking or passage hardware) hung on hinges in a wood or metal frame.
Hinge Jamb
The side of the jamb on which the hinges of a door are installed.
Rough Opening
The framed opening in a wall where a door is to be installed.
Security Plate
A metal plate pre-installed into the frame of a pre-hung door. It is designed to provide extra strength and stability from a forced entry attempt by allowing the latch of the door to rest inside it when the door is closed.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Shipping Strap
Small, metal or plastic clips that come attached to a door system. These clips help keep a door slab closed and aligned before and during installation.
Sidelight
A xed, usually rectangular window placed on either side of a door.
Sill Pan
A three-sided box made of sheet material. The door sill sits inside the sill pan in the rough opening. It is designed to catch water that inltrates into the rough opening and divert it to the outside.
Strike Jamb
The side of the jamb that makes contact with the latch on a door slab.
Please allow sufcient time to properly prepare the rough opening, install the entry door, and ensure its proper operation.
Estimated Install
Time for New
Construction
First Time: 4.0 hr.
Experienced: 2.5 hr.
Professional: 1.5 hr.
12
11 10 9
8 4
7 5
6
1
2
3
LANDINGS
These instructions cover two sill
Step-Down Landing
conditions: the step-down landing and the continuous slab landing. The installation methods vary slightly between landing types.
Continuous Slab Landing
ROUGH OPENINGS
INSTALLATION INSTRUCTIONS
for Pre-Hung Exterior Entry Doors (JII106)
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a building professional has already properly fastened and sealed a framework of studs (often called a buck) to the concrete/ masonry wall.
Buck
SAFETY AND HANDLING
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning. Failure to follow proper installation and nishing instructions may result in the denial of warranty claims for operational performance problems.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing and the door will be mounted with the exterior trim ush against the sheathing. This installation assumes building wrap is properly installed prior to installation.
OPEN-STUD CONSTRUCTION
The wall framing needs to be completely surrounded by backing support (non water-degradable, thin (max. 1/8" thick) sheet material such as plywood or lauan) before installing building wrap and the door. The door will be mounted with the exterior trim ush against the applied backing support.
MATERIALS AND DOOR HANDLING
• Make sure the operating panel is secured prior to installation.
• Heed material manufacturer’s handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not drag on oor.
• Do not put stress on joints, corners or frames.
• Store door in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
King stud
Trimmer studs
Sill area
Sheathing
Header
MATERIALS AND TOOLS
PROVIDED MATERIALS
• 2 - #9 x 2 1/2" screws
• Foam weatherstrip wedges (corner seal pads)
NEEDED MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility. When using ashing, spray adhesive/primer, sealant and foam products, we recommend using the same manufacturer and verifying compatibility.
• Lockset
• 10d galvanized casing nails (if plan to stain) or #8 x 3" deck screws (if plan to paint)
• Non-compressible or water degradable shims
• Pre-formed sill pan or sheet metal ashing/bendable vinyl sheeting for sill pan
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
2
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• Plastic drain screen with crisscross or woven pattern (sold in 6" widths to protect rain gutters) for step-down landings
• 3/8" staples for step-down landings
• Drip cap if required because of door location and exposure. Doors with an adequate overhang (see our Appropriate Protection document at www.jeld-wen.com/learn/resources/care-maintenance) may not need a drip cap.
For installations into a Buck:
Liquid applied ashing (Protecto Wrap LWM 200 or equivalent)
For installations into a stud-framed wall:
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
MATERIALS AND TOOLS - CONTINUED
NEEDED TOOLS
• Cutting shears (sill pan)
• Tape measure
• Utility knife
• Level (4 ft. minimum recommended)
• J-roller
• Caulking gun
• Drill with bits
INSTALLATION INSTRUCTIONS
for Pre-Hung Exterior Entry Doors (JII106)
• Construction stapler
• Hammer
• Screwdrivers
• Nail set
• Square
• Pencil
• Pry bar
• Small punch or magnet
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. Remove any staples exposed on the frame, but leave glass protective lms.
1. If the door
2. If the door is
REMOVE PACKAGING AND INSPECT DOOR
unit includes packaging or a skidboard under the threshold and bottom end of the side jamb, remove it. If the door comes with a security plate on the outside of the frame at the strike, DO NOT remove it. Install the door with the security plate attached.
fastened closed with a duplex nail or removable plastic plug, remove these along with the packaging and crating.
Security plate
Skidboard
Note! If the door has
shipping straps, DO NOT remove them until instructed to do so. These hold the door system aligned and closed during installation.
INSPECT DOOR
• Cosmetic damage
• Product squareness (diagonal measurements must be within 1/4" difference)
• Correct product (size, color, grid pattern, handing (side the hinges are on), glazing, energy-efciency requirements, etc.)
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the door's performance rating, do not install the door. Contact your dealer or distributor for recommendations.
Shipping strap
Shipping strap
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