JELD-WEN JII104 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN's recommended installation instructions for berglass gliding patio doors with applied nailing n. Read these instructions thoroughly before beginning. They are designed to work in most existing applications, however; existing conditions may require changes to these instructions. If changes are needed, they are made at the installer's risk. For installations other than indicated in these instructions, contact a building professional.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method seals the patio door to the weather barrier (typically building wrap) and uses a sill pan to capture and drain incidental storm water from under the patio door.
Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Please Note! Any patio door installation where the sill is higher than
35 feet above ground level or into a wall condition not specically addressed in these instructions must be designed by an architect or structural engineer. Failure to install square, level and plumb and on a at surface (without twist or warp) could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
GLOSSARY
Applied Nailing Fin
A piece of vinyl or aluminum that is slid into a track in the outside of a window or patio door frame.
Backer Rod (backing material)
A material (e.g. foam rod), placed into a joint primarily to control the depth of the sealant.
Buck
A wood framework attached to the masonry inside a window or patio door rough opening.
Pilot Hole
A drilled hole that is no larger than the body of the screw (minus the threads).
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Weep Hole (weep channel)
The visible exit or entry part of a water drainage system used to drain water out of a door.
LANDINGS
These instructions cover two patio door sill conditions: the step-down landing and the continuous slab landing. The installation methods vary slightly between landing types.
Estimated Install
Time for New
Construction
Continuous Slab Landing
Experienced: 1.25 hr.
Professional: 0.75 hr.
Step-Down Landing
First Time: 1.75 hr.
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11
10
9
8 4
7 5
6
1
2
3
ROUGH OPENINGS
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a framework of 2x studs (often called a buck) has already been properly fastened and sealed to the concrete/ masonry wall by a building professional.
Buck
SAFETY AND HANDLING
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing. This installation assumes building wrap is properly installed prior to installation.
Trimmer
King stud
OPEN-STUD CONSTRUCTION
Wall framing is not covered by sheathing.
MATERIALS & PATIO DOOR HANDLING
• Make sure the operating panel is secured prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not drag on oor.
• Do not put stress on joints, corners or frames.
• Store patio door in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing are dry.
• Never use solvent-based sealants on vinyl products.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
studs
Sill area
Header
Sheathing
NEEDED MATERIALS AND TOOLS
MATERIALS
• #8 x 1" truss head corrosion-resistant screws. Do not use drywall screws.
• 3/16" x 2 1/2" self-tapping concrete screws (if securing into concrete/ masonry)
• Non compressible or water degradable shims
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Plastic drain screen with crisscross or woven pattern (sold in 6" widths to protect rain gutters) for step-down landings
2
• Sheet metal ashing or bendable vinyl sheeting for sill pan (6" wide for 2" x 4" wall, 9" for a 2" x 6" wall)
• 3/8" staples for step-down landings
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
TOOLS
• Cutting shears (sill pan)
• Tape measure
• Utility knife
• Level (4' minimum recommended)
• J-roller
• Caulking gun
• Drill
• Construction stapler
• Clean rags
• Phillips screwdriver
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. Remove any temporary handles just prior to installation into the rough opening.
INSPECT PATIO DOOR
• Cosmetic damage
• Product squareness (diagonal measurements must be within 1/4" difference)
2
• Verify the width and height of the patio door are each 1/2"- 3/4" smaller than the rough opening width/ height. Mulled units should be 3/4" smaller.
• Verify the rough opening is square. The (A) and (B) measurements should be the same. Maximum allowable deviation from square is 1/4".
REMOVE PACKAGING AND INSPECT PATIO DOOR
INSPECT ROUGH OPENING
Verify Square, Level, & Plumb
A
C
B
D
E
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
• For side-by-side mulled units, a drip cap that extends the length of the frame plus 1/8" overhang on each end is required.
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the patio door's performance rating, do not install the patio door. Contact your dealer or distributor for recommendations.
• Verify the rough opening is level and plumb (C) and (D). The maximum allowable deviation is 1/8".
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• The exterior face of the rough opening must be in a single plane (E) with less than 1/8" twist from corner to corner.
• Minimum double studs should be used at all wood framed rough openings.
• The header must be supported by trimmer studs.
3
1. Cut a piece of sheet material to the length shown.
2. Lightly crease folding lines 1/2" in from the two short sides and one long side.
3. Measure the width of the frame from the interior to the nailing n slot and add 9/16".
4. Take this distance from the back edge and lightly crease a folding line across the sheet material.
5. For step-down landings, cut 1/2" in at the folding line on both sides of the sheet material.
6. For continuous slab, cut across the folding line.
PREPARE SILL PAN
Length of rough opening sill plus 1"
1/2"
1/2"
Measure frame width
Interior
Frame width +9/16"
Folding line
Jamb n slot
7. Fold the three back sides up to make a 3-sided box, and, for step-down landings, fold the front ap down.
Fold sides and back up
Fold corner forward
For continuous slab, remove ap
Fold front ap down
3
INSTALLATION INSTRUCTIONS
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for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
4
PREPARE STUD-FRAMED WALL
Note! This section covers stud-framed wall instructions. Masonry/buck
instructions begin after with “PREPARE BUCK.”
FOR RETROFIT INSTALLATIONS
Remove the old patio door. If installing into stud framing, remove sufcient siding to expose at least 9" of intact building wrap. If damaged, apply new building wrap in a shiplap manner. Verify header and trimmer studs are structurally sound. If installing into a block wall, removing the stucco is not necessary if the existing rough opening is waterproof and the patio door is downsized. Continue with the instructions.
PREPARE BUILDING WRAP
Cut ush with the edges of the rough opening, or follow building wrap manufacturer’s instructions for proper methods of preparing the weather barrier.
PREPARE SILL
1. Set the sill pan in the rough opening, aligning the front edge (for continuous slab, shown) or folded down edge (for step down) with the exterior of the rough opening.
2. Mark a line across the front and back of the sill pan and remove.
3. Apply three 3/8" beads of sealant between the marked
Sealant
lines.
INSTALL SILL PAN
4. Place the sill pan in the rough opening. Firmly press the sill
6"
pan in place with a J-roller.
5. Apply spray adhesive/
3"
primer to the sill pan and surrounding area. Follow manufacturer’s instructions for application methods.
6. Cut a piece of self­adhesive ashing the length of the sill and apply over the sill pan as shown. The bottom of the sill pan should be completely covered by the self-adhesive ashing. For step down landings, fold ashing down as shown. For continuous slabs, trim ush with rough opening.
7. Cut two pieces of self-adhesive ashing 6" wide by the sill pan width + 3" long.
a. For continuous
slab landings only, cut out the inside corner.
b. Adhere the
pieces of ashing to the inside corners. Stretch ashing as needed to cover corners and lay at.
8. Smooth gaps or
bubbles beneath self-adhesive ashing with a J-roller (remove and replace if necessary).
9. Seal back corners
of sill pan with sealant.
10. For step-down
landings only, cut plastic drain screen to length of sill + 2" and staple 1/2" below sill edge. The drain screen provides a path for air to dry any incidental moisture in the rough opening.
Self-Sealing Corner Flash
6"
Discard
(for
continuous
slab only)
Step-Down Landing
Sill pan width
Continuous Slab Landing
3"
3"
Sealant
1/2"
Sill pan width
3"
Sill pan width
3"
Sill pan width
3"
3"
3"
3"
Discard
(for
continuous
slab only)
3"
6"
1"
4
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
5
PREPARE BUCK
PREPARE BUCK (MASONRY/BLOCK WALL ONLY)
1. On the exterior, coat the buck and surrounding concrete/masonry with self-adhesive ashing primer. Follow manufacturer’s instructions for application procedures.
2. Seal the joint between the buck and the concrete/masonry with self-adhesive ashing as follows:
Note! Do not allow gaps or bubbles beneath the ashing (remove and
replace if necessary).
a. Cut ve pieces
of self-adhesive ashing for the sill, sides, head,
Head/Sill piece
1.5"
3"
and sill pan as shown.
Rough opening head/sill +3"
Side piece
Side piece
Rough opening side jamb +3"
= Remove for step down only
1.5"
3"
Top
b. Apply the sill
piece as shown.
d. Apply the sill
pan piece of self-adhesive ashing over the sill pan as shown. The bottom of the sill pan should be sealed by the ashing.
e. Remove the
upper end corner of each side piece, and for step-down landings, remove the lower end corner.
f. Apply the
side pieces of self-adhesive ashing.
g. Remove the
corners of the header piece and apply.
3. Apply sealant across ashing/masonry joints at corners of masonry opening.
Sealant
c. Place the sill pan
in the rough opening.
4. Apply diamond lath to all ashed surfaces to be covered by stucco.
5
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
6
INSTALL PATIO DOOR
Warning! To avoid
injury, use at least two people to install. Adequately support the door until fully installed.
1. Apply a 3/8" continuous bead of sealant across the sill pan back dam.
2. Install nailing ns into the appropriate jamb n slots on the side jambs and the head jamb. NOTE: Be careful to apply the nailing n intersection gaskets at the top corners (one in each side jamb and one in the head jamb).
3. Tilt patio door into the rough opening. Make sure the back of the door makes solid contact with the
sealant.
SHIM THE JAMBS
Note! Secure all shims
with sealant.
4. From the interior, shim the side jambs 6" from the corners and then at the center point. Shim the head 6" from the corners and then at 8" intervals. Shim so the door is square, level and plumb.
5. Temporarily secure both top corners through the nailing n until door is fully installed.
6. Verify the door is square, level and plumb.
Sealant
Fin
Jamb n slot
Interior
Jamb n slot
Interior
8"
Strike
plate
Jamb
6"
6"
SECURE PATIO DOOR
Note! Do not over tighten fasteners and do not allow fasteners to
deform the nailing n, it must be kept at and straight.
7. At each remaining corner and at 5" intervals, fasten patio door through the nailing n with
4"
4"
#8 x 1" washer or pan head screws. For step-down
5"
landings, secure the sill in the same manner.
8. Install handle on the operating panel with the provided screws.
Interior
6
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
7
FLASH PATIO DOOR
PREPARE FLASHING
1. Cut pieces of self-adhesive ashing to length as follows:
• One header piece 14" longer than the header
• Two side pieces: for continuous slab landings, 5" longer than the sides, or for step-down landings, 5" + the height of the step
• For step-down landings only, one sill piece 10" longer than the sill and 1" narrower than the height of the step
SPRAY ADHESIVE/PRIMER
2. Apply spray adhesive per manufacturer’s instructions (protect door from overspray) to nailing n, sheathing, and building wrap
6"
around the patio door as shown.
APPLY THE SELF-ADHESIVE FLASHING
Note! Keep the edge
of the self-adhesive ashing as close to the patio door frame as possible.
3. If applicable, center and apply the sill
5"
5"
piece underneath the sill (bottom 1/2" of the drain screen must remain visible).
4. Apply the side
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h
d
A
y
a
r
p
S
pieces starting 5" above the header.
5. Center and apply the header piece above the header.
Step
height
minus 1"
1"
5"
6. Press the ashing down with a J-roller.
7"
7. Do not allow gaps or bubbles beneath self-adhesive ashing (remove and replace if necessary).
8
COMPLETE INSTALLATION
1. For continuous slab landings, apply a 1/4" bead of sealant around the sill where it meets the slab. Leave 1" gaps at the weep holes as shown.
2. Ensure sealant on back dam of the sill pan fully seals to the inside face of the sill. Apply more sealant as necessary to ensure an airtight seal.
PATIO DOOR ADJUSTMENT
Roller Adjustment Note! Adjusting door too high may allow water and air leakage. Adjust
rollers just high enough to clear sill track and still roll smoothly.
1. An adjustment screw is located on each lower end of the operating panel.
2. Open operating panel enough to compare with frame jamb.
Note! Roller adjustment screws are in close proximity to the
attachment screw. Adjust only the lower screw as shown because loosening the attachment screw will detach the roller from the operating panel.
3. Using a #2 Philips head screwdriver, turn the adjustment screw clockwise to raise the panel, and counterclockwise to lower the panel.
4. Adjust as needed until interlocks, grid patterns and jambs line up.
5. Test the operating panel for proper operation.
6. Re-apply the small vinyl caps over the roller adjustment screw holes if applicable.
Raise panel
Attachment screw
Adjustment screw
Lower panel
7
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
8
COMPLETE INSTALLATION - CONTINUED
Lock Adjustment
Some locks will have a single latch and some will have a double latch. Both adjust in the same manner.
If the lock does not properly engage the strike plate:
• Loosen the strike plate screws and move up or down until the latch engages properly.
If the door does not lock or is loose when locked:
• Turn the latch adjustment screw(s) in 1/2 turn increments: clockwise to loosen or counterclockwise to tighten.
Lock hook adjustment screw
Lock hook adjustment screw
AFTER INSTALLATION
• Install exterior wall surface within seven days of patio door installation.
• Seal any gaps or
Gap
openings at end of horizontal mull joints with sealant.
Sealant joint
• Insulate the void between the rough
Backer rod
opening and the frame with low expansion foam. Seal with backer rod and sealant on the exterior.
• Clean and nish all exposedinterior and exteriorparts of each panel with at least two topcoats of an exterior grade nish. Primer alone is not a suitable barrier.
• Protect recently installed units from damage from plaster, paint, etc. by covering the unit with plastic.
Lock hook adjustment screw
Please visit www.jeld-wen.com for warranty, nishing instructions and care and maintenance information.
Thank you for choosing
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JELD-WEN reserves the right to change product specications without notice. Please check our website, jeld-wen.com, for current information.
8
(05/14)
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