JELD-WEN JII104 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN's recommended installation instructions for berglass gliding patio doors with applied nailing n. Read these instructions thoroughly before beginning. They are designed to work in most existing applications, however; existing conditions may require changes to these instructions. If changes are needed, they are made at the installer's risk. For installations other than indicated in these instructions, contact a building professional.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method seals the patio door to the weather barrier (typically building wrap) and uses a sill pan to capture and drain incidental storm water from under the patio door.
Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Please Note! Any patio door installation where the sill is higher than
35 feet above ground level or into a wall condition not specically addressed in these instructions must be designed by an architect or structural engineer. Failure to install square, level and plumb and on a at surface (without twist or warp) could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
GLOSSARY
Applied Nailing Fin
A piece of vinyl or aluminum that is slid into a track in the outside of a window or patio door frame.
Backer Rod (backing material)
A material (e.g. foam rod), placed into a joint primarily to control the depth of the sealant.
Buck
A wood framework attached to the masonry inside a window or patio door rough opening.
Pilot Hole
A drilled hole that is no larger than the body of the screw (minus the threads).
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Weep Hole (weep channel)
The visible exit or entry part of a water drainage system used to drain water out of a door.
LANDINGS
These instructions cover two patio door sill conditions: the step-down landing and the continuous slab landing. The installation methods vary slightly between landing types.
Estimated Install
Time for New
Construction
Continuous Slab Landing
Experienced: 1.25 hr.
Professional: 0.75 hr.
Step-Down Landing
First Time: 1.75 hr.
12
11
10
9
8 4
7 5
6
1
2
3
ROUGH OPENINGS
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a framework of 2x studs (often called a buck) has already been properly fastened and sealed to the concrete/ masonry wall by a building professional.
Buck
SAFETY AND HANDLING
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing. This installation assumes building wrap is properly installed prior to installation.
Trimmer
King stud
OPEN-STUD CONSTRUCTION
Wall framing is not covered by sheathing.
MATERIALS & PATIO DOOR HANDLING
• Make sure the operating panel is secured prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not drag on oor.
• Do not put stress on joints, corners or frames.
• Store patio door in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing are dry.
• Never use solvent-based sealants on vinyl products.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
studs
Sill area
Header
Sheathing
NEEDED MATERIALS AND TOOLS
MATERIALS
• #8 x 1" truss head corrosion-resistant screws. Do not use drywall screws.
• 3/16" x 2 1/2" self-tapping concrete screws (if securing into concrete/ masonry)
• Non compressible or water degradable shims
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Plastic drain screen with crisscross or woven pattern (sold in 6" widths to protect rain gutters) for step-down landings
2
• Sheet metal ashing or bendable vinyl sheeting for sill pan (6" wide for 2" x 4" wall, 9" for a 2" x 6" wall)
• 3/8" staples for step-down landings
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
TOOLS
• Cutting shears (sill pan)
• Tape measure
• Utility knife
• Level (4' minimum recommended)
• J-roller
• Caulking gun
• Drill
• Construction stapler
• Clean rags
• Phillips screwdriver
INSTALLATION INSTRUCTIONS
for Fiberglass Gliding Patio Doors with Applied Nailing Fin (JII104)
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. Remove any temporary handles just prior to installation into the rough opening.
INSPECT PATIO DOOR
• Cosmetic damage
• Product squareness (diagonal measurements must be within 1/4" difference)
2
• Verify the width and height of the patio door are each 1/2"- 3/4" smaller than the rough opening width/ height. Mulled units should be 3/4" smaller.
• Verify the rough opening is square. The (A) and (B) measurements should be the same. Maximum allowable deviation from square is 1/4".
REMOVE PACKAGING AND INSPECT PATIO DOOR
INSPECT ROUGH OPENING
Verify Square, Level, & Plumb
A
C
B
D
E
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
• For side-by-side mulled units, a drip cap that extends the length of the frame plus 1/8" overhang on each end is required.
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the patio door's performance rating, do not install the patio door. Contact your dealer or distributor for recommendations.
• Verify the rough opening is level and plumb (C) and (D). The maximum allowable deviation is 1/8".
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• The exterior face of the rough opening must be in a single plane (E) with less than 1/8" twist from corner to corner.
• Minimum double studs should be used at all wood framed rough openings.
• The header must be supported by trimmer studs.
3
1. Cut a piece of sheet material to the length shown.
2. Lightly crease folding lines 1/2" in from the two short sides and one long side.
3. Measure the width of the frame from the interior to the nailing n slot and add 9/16".
4. Take this distance from the back edge and lightly crease a folding line across the sheet material.
5. For step-down landings, cut 1/2" in at the folding line on both sides of the sheet material.
6. For continuous slab, cut across the folding line.
PREPARE SILL PAN
Length of rough opening sill plus 1"
1/2"
1/2"
Measure frame width
Interior
Frame width +9/16"
Folding line
Jamb n slot
7. Fold the three back sides up to make a 3-sided box, and, for step-down landings, fold the front ap down.
Fold sides and back up
Fold corner forward
For continuous slab, remove ap
Fold front ap down
3
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