JELD-WEN JII103 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
Thank you for selecting JELD-WEN® products. Attached are JELD-WEN’s recommended installation instructions for hollow and solid core bifold doors. Bifolds are designed for fast and easy installation and adjustment using common tools.
Read these installation instructions thoroughly before beginning. They are designed to work in most existing applications. However, existing conditions may require changes to these instructions. If changes are needed, they are made at the installer’s risk. For installations other than indicated in these instructions, contact a building professional.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
GLOSSARY
Finished Opening
The resulting opening after any trim work is completed. Measure these dimensions for proper door  tting.
Lead Door
The panel or section without the pivoting hardware. On four panel assemblies, these are the two that meet in the middle.
Pivot Door
The panel or section that contains the pivoting hardware and supports the weight of the door assembly.
SAFETY AND HANDLING
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Use safe lifting techniques.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating
instructions.
• Heed material manufacturers’ handling and application instructions.
• Store doors in a dry, well-ventilated building and on a  at and level
surface.
• Do not subject interior doors to extremes of heat and/or humidity. Prolonged exposure may cause damage. Buildings where humidity and temperature are controlled provide the best storage facilities (recommended conditions 30%-50% Relative Humidity and 50°F to 90°F).
• Do not install doors in buildings that have wet plaster or cement unless they have been properly  nished. Do not store doors in buildings with excessive moisture content - HVAC systems should be operating and balanced. Avoid sudden changes such as forced heat to dry out a building. Doors should not be delivered to the job site or installed until concrete  oors, foundation, plaster or drywall are cured.
• Doors should always be handled with clean hands or while wearing clean gloves.
• Doors should be lifted and carried when being moved, not dragged across one another.
• Finish all six sides (both sides and all four edges) of the door slab, including cutouts for hardware. Failure to  nish all six sides may result in the denial of warranty claims for operational or performance problems.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
12
1
½ hr
11
2
10
3
9
4
8
7
5
6
Estimated Install
Time
First Time: 1 hr
Experienced:
NEEDED MATERIALS AND TOOLS
FINISHING MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
• Rubber gloves
• Paint brush
• Sandpaper
• Drop cloth
• Paint (and primer for raw
wood doors) or stain and wood conditioner
• Wood putty
TOOLS
• Hammer (applies only to certain hardware)
• Drill with bits
• Screwdrivers
• Safety glasses
• Tape measure
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
INSPECT FINISHED OPENING, REMOVE PACKAGING AND INSPECT DOOR
INSPECT FINISHED OPENING
• The width size specication (nished opening size) shown on the bifold packaging is 1/2" larger than the bifold set to allow for at least a 1/4" gap between the side jamb and pivot door (door secured to the oor and head jamb). Double units should have at least 1/4" gap between both side jambs and no gap between the doors that meet in the middle.
• The height size specication (nished opening size) shown on the bifold packaging is 1 1/2" larger than the bifold set to allow for the track to be installed above the door set and the lower bracket installed below the door set.
Single Bifold Set
Double Bifold Set
1/4" min.
Pivot door
Wall
Wall
1/4" min.
Pivot door
Finished opening
No gap
3/4" min.
Finished opening
1/2" min.
1/4" min.
Pivot door
3/4" min.
• Measure height and width of nished wall opening and verify it is no more than 1/4" larger or smaller than the stated opening size on the packaging.
• Once the door set(s) are installed, there is an additional hardware adjustment of up to 3/8" to center the sets in the nished opening.
• If the nished opening is too large, ller material, such as a 1" x 6" piece of pine trim can be tacked into the opening to bring it to the correct size.
• If the nished opening is too small (1/2" or less), 1 3/8" thick hollow or solid core molded and ush doors may be trimmed 1/4" on each side as necessary. Trimming any other bifold type is not recommend.
• If the opening is too far out of specication, or if you are not condent trimming, you can order custom sizes from our manufacturing locations to t the nished opening, or contact a building professional for assistance. Contact us or a dealer/distributor for options.
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads.
INSPECT DOOR
• Cosmetic damage
• Correct product (size, color, design, etc.)
1/2" min.
2
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
2
Open the hardware pack and compare the contents to the images on this page. They do not show everything in the hardware pack, but only what is necessary to properly identify a speci c type of hardware. Go to the page number for the pictured hardware type that matches the contents of the hardware pack that came with the door and follow the installation instructions.
Type A1 - Page 4
Type A2 - Page 4
IDENTIFY HARDWARE TYPE
Type B - Page 5
Type C - Page 6
Type A3 - Page 4
Type A4 - Page 4
Type D - Page 7
Type E - Page 8
3
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
3
INSTALLATION FOR TYPE A1 - A4
PARTS INCLUDED
A. Upper pivot pin B. Guide for track C. Snugger or slide guide D. Lower pivot pin E. Lower bracket
A B
OR
C
OR
F
I
1. Using a hammer, gently tap pivot pins and guide into the pre-drilled holes in the locations shown.
2. Position overhead track in the opening with the open side down and the bracket end toward the jamb. Center the track, or allow at least 3/4" between the track and the front of the opening. Secure the track with the long pan head screws through the pre-drilled holes until snug. If installing four panels with two tracks, use a track bracket between the two ends in the center.
3. Position the lower bracket on the  oor in line with overhead track. The bottom of the bracket must rest securely on the  oor or carpet. Fasten to the jamb and  oor with a long  at head screw
through each hole.
F. Track slide (optional) G. Knob H. Aligner I. Track J. Track bracket Screws (not shown)
OR
D E
G
Upper
pivot pin
Jamb
side
Lower
pivot pin
OR
H
Guide
OR
Lower
bracket
4. Place the upper pivot pin in the hole in the bracket and the guide in the track (or in the middle of the slide guide between the springs). Lift the door assembly slightly and drop the lower pin into the
1/4"
Bracket
Pin
lower bracket slot.
5. Verify there is a 1/4" clearance between the pivot door and the jamb. Four panel assemblies should be snug at the middle. If adjustments are necessary, door panels should be folded, in some cases removed, to gain access to the adjustment screws.
To adjust horizontally:
6. At the top, loosen the screw in the top pivot bracket and move toward or away from the jamb until there is 1/4" clearance. Retighten.
7. At the bottom, lift
J
assembly and move the adjusting wheel toward or away from
Horizontal adjustment screw
the jamb until doors are plumb with jamb, then lower into bracket.
To adjust vertically:
8. Lift assembly slightly until the adjustment wheel clears the slot in the lower bracket. Rotate the adjustment wheel to the left to raise doors or to the right to lower them. Be sure
Adjusting
wheel
the teeth lock  rmly into bracket when  nished.
Snugger
9. Snap the snugger or slide guide into the lead door end of the track as shown, or in the center of the track between guides in a four door installation. If using
Slide guide
a slide guide, seat lead door guide pin between the two springs in the guide as shown.
SKIP to Section 8, “COMPLETE INSTALLATION.”
4
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
4
INSTALLATION FOR TYPE B
PARTS INCLUDED
A. Upper pivot pin B. Guide for track C. Snugger D. Knob E. Lower pivot pin
A
E
H
1. Position the guide, upper pivot pin and lower pivot pin on the door assembly in the locations and orientations shown.
2. Measure in 5/8" from the end of each panel and center each pin on the panel.
3. Secure with a 1" at head screw through each hole.
4. Position overhead track in the opening with the open side down and the bracket end toward the jamb. Allow 3/4" between the front of the opening and the track and drive the 1 1/4" pan head screws through the pre-drilled holes until snug. Position the lower bracket
B
F
Upper
pivot pin
Jamb
side
Lower
pivot pin
5/8"
5/8"
F. Lower bracket G. Aligner H. Track I. Adjustment wrench Screws (not shown)
C
G
Pivot door
Bottom of pivot door
3/4"
Jamb
Lead door
Head
Center
Guide
Track
Lower
bracket
on the oor in line with overhead track. Fasten to the jamb with a 1 1/4" at head screw through only the middle of the top slotted hole.
5. Unlock the track pivot latch by pulling the latch away from the jamb. With the door assembly folded,
D
place the guide in the track and then
Track pivot
Track
pivot latch
unlocked
position the upper pivot pin next to the track pivot. Slide the pin away from the jamb into the track pivot. Slide the latch
I
toward the jamb to lock the pivot pin in
Track pivot
Track
pivot latch
locked
place. Verify the pin is secure.
6. On the bottom, depress the arm on the lower bracket and insert the lower pivot pin. If installing a
Horizontal adjustment screw
Lower pin
four door system, repeat for the other assembly. Check positioning and operation.
To adjust horizontally:
Gap Bracket
arm
7. At the top, loosen the screw in the top pivot bracket and move toward or away from the
5/8"
jamb until there is 1/4" clearance. Retighten. Repeat the process for the
1/4"
Horizontal adjustment screw
lower bracket.
To adjust vertically:
8. There should be a slight gap between the lower pin and the bracket. If there is no gap or the gap is too large and allows the pin to come out of the bracket, loosen the single screw in the bracket and adjust up or down until there is a small gap (shown above) and the pin is engaged in the bracket. When the bracket is properly adjusted, install the remaining two screws and tighten.
9. Loosen the screw on the snugger and close doors. Move the snugger until it contacts the guide pin. Open doors and move the snugger an additional 1/8" toward doors and tighten screw. Doors should slightly “snap” shut, but reopen easily with a tug on the knob.
SKIP to Section 8, “COMPLETE INSTALLATION.”
5
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
5
INSTALLATION FOR TYPE C
PARTS INCLUDED
A. Upper pivot pin B. Hanger with T-nut C. Snugger D. Top pivot bracket
F. Lower bracket G. Adjustment wrench H. Track Screws (not shown)
E. Lower pivot pin
A
B
F
C
G
D
E
1. If holes are not drilled in panels, pre-drill one hole on each outside corner of the assembly 7/16" in diameter and at
1 1/4"
Pivot door
Bottom of pivot door
Pivot hole
Lead door
least 1 1/2" deep in the locations shown.
T nut
2. Tap pivots into holes with light hammer blows as
Upper
pivot pin
shown. Secure T-nut by driving a #8 x 1" pan head screw through both holes.
3. Trim track to t
Jamb
side
Lower
pivot pin
nished opening if necessary.
4. Insert the hanger into one end of the track. Loosen the screw on the top pivot bracket and position on track with the screw toward the jamb.
Top pivot bracket
Hanger
Snugger
Snap the snugger onto the track next to the hanger, opposite the top pivot bracket as shown.
5. Secure the track to the head jamb with the provided #8 x 1" pan head screws through the pre-drilled holes. Move the top pivot bracket back toward the track end until it is 1/4" from the jamb and tighten the screw.
H
7/8"
6. Position the lower bracket in the jamb, centered with the track, and secure with the provided #8 x 3/4" at head
Lower
bracket
screws.
7. Fold the door assembly and position the T-nut to the hanger. Using the provided wrench, screw hanger into T-nut as far as possible.
8. Place the upper pivot pin into the hole in the top pivot bracket. Lift the assembly and place the lower pivot pin into the hole in the lower
Pin
Bracket
bracket. If installing a four door system, repeat for the other assembly. Check positioning and operation.
Verify there is a 1/4" clearance between the pivot door and the jamb. Four panel assemblies should be snug at the middle.
If adjustments are
1/4"
Horizontal adjustment screw
necessary, door panels should be folded to gain access to the adjustment screws.
To adjust horizontally:
9. At the top, loosen
the screw in the top pivot bracket and move toward or away from the
Horizontal adjustment screw
jamb until there is 1/4" clearance. Retighten.
10. At the bottom,
loosen the adjustment screw and move toward
Bracket
Vertical adjustment screw
or away from the jamb until doors are plumb with jamb, then retighten the screw.
To adjust vertically:
11. Lift assembly slightly and rotate the adjustment screw to the right to
raise doors, and to the left to lower them.
12. Slide the snugger until it is against the jamb opposite the top pivot
bracket, or place between hangers in four door sets.
SKIP to Section 8, “COMPLETE INSTALLATION.”
6
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
6
INSTALLATION FOR TYPE D
PARTS INCLUDED
A. Upper pivot pin B. Guide for track C. Snugger D. Knob E. Lower pivot pin
A
E
H
1. If holes are not drilled in panels, pre-drill 7/16" in diameter holes at least 1 3/8" deep, 1 1/4" from edges as shown. Tap pivots into holes with light hammer blows as shown.
2. Trim track to t nished opening length if necessary.
3. Secure the track to the head jamb with the provided #8 x 1" pan head screws through the pre-drilled holes.
4. Position the lower bracket in the jamb, centered with the track, and secure with the provided #8 x 3/4" at head screws.
B
1 1/4"
pivot pin
F. Lower bracket G. Aligner H. Track I. Adjustment wrench Screws (not shown)
F
Lead door
Pivot hole
Upper
pivot pin
Jamb
side
Lower
C
G
Pivot door
Bottom of pivot door
Guide
D
I
1 1/4"
Lower
bracket
5. Place the upper pivot pin into the hole in the top pivot bracket and the guide pin into the track. Lift the assembly and place the lower pivot pin into the lower bracket. If installing a four door system,
1/4"
Pin
Bracket
repeat for the other assembly. Check positioning and operation.
Two and four panel assemblies should have 1/4" clearance between the pivot doors and each jamb. Four panel assemblies should be snug at the middle.
Door panels should be folded to gain access to the adjustment screws. In some cases, the doors may need to be removed to properly access the adjustment screws.
To adjust horizontally:
6. At the top, loosen the screw in the top pivot bracket and move toward or away from the jamb until there is 1/4" clearance. Retighten.
7. At the bottom, loosen the adjustment screw and move toward or
Horizontal adjustment screw
away from the jamb until doors are plumb with jamb, then retighten the screw.
To adjust vertically:
8. Lift assembly slightly and rotate the adjustment screw ange to the right
Horizontal adjustment screw
to raise doors, and to the left to lower them.
9. Loosen the screw
Vertical adjustment screw ange
on the snugger and close doors. Move the snugger until it
Bracket
contacts the guide pin. Open doors and move the snugger an additional 1/8" toward doors and tighten screw. Doors should slightly “snap” shut, but reopen easily with a tug on the knob.
SKIP to Section 8, “COMPLETE INSTALLATION.”
7
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
7
INSTALLATION FOR TYPE E
PARTS INCLUDED
A. Upper pivot plate (2) B. Hanger C. Snugger D. Knob E. Lower pivot pin
G. Top pivot bracket H. Aligner I. Track J. Adjustment wrench Screws (not shown)
F. Lower bracket
A
E
I
B
F
C
D
G
H
J
1. Fasten the pivot plates to each
7/8"
door panel with the 1 1/4" pan head screws in the locations shown. Use the 1" at head screws on the lower pivot pin. Center
Pivot door
Bottom of pivot door
5/8"
Lead door
each plate on the panel.
2. Trim track to t nished opening.
2 1/4"
Top pivot bracket
Snugger
3. Install top pivot bracket into one end of the track with the pin toward the end and 2 1/4" in. From the other end, install the hanger and snugger (with rubber bumper toward hanger) into track.
4. Position overhead track in the opening with the open side down and
Head
the bracket end toward the jamb. Allow 3/4" between
3/4"
Track
the front of the opening and the track and drive the
Jamb
Center
provided 1 1/4" pan head screws through the pre-
Lower
bracket
drilled holes until snug. Position the lower bracket on the oor in line with overhead track. Fasten to the jamb with a 1 1/4" at head screw through the middle of the top slotted hole.
7/8"
5. Unlock the track pivot plate by pulling the latch
Unlock
away from the bracket. With the door assembly
Lock
folded, place the pin from the top pivot bracket into the pivot plate on the pivot door. Slide the pin into the pivot plate and slide the latch to lock the pivot plate to the bracket. Verify the pin is secure. In the same manner, lock the hanger into the pivot plate on the lead door.
Horizontal adjustment screw
Lower pin
6. On the bottom, depress the arm on the lower bracket and insert the lower pivot pin.
To adjust horizontally:
Gap Bracket arm
7. At the top, loosen the screw in the top pivot bracket and move toward or away from the jamb until there is 1/4" clearance. Retighten. Repeat the process for the
Horizontal adjustment screw
lower bracket.
To adjust vertically:
8. There should be a slight gap between the lower pin and the bracket. If there is no gap or the gap is too large and allows the pin to come out of the bracket, loosen the single screw in the bracket and adjust up or down until there is a small gap and the pin is engaged in the bracket. When the bracket is properly adjusted, install the remaining two screws and tighten.
9. Loosen the screw on the snugger and close doors. Move until the snugger contacts the guide pin. Open doors and move an additional 1/8" and tighten screw. Doors should slightly “snap” shut, but reopen easily with a tug on the knob.
10. Adjust the snugger by closing doors, loosen screw and slide against
guide in track. Open doors and move snugger 1/8" closer to panels and tighten screw.
Continue with Section 8, “COMPLETE INSTALLATION.”
8
INSTALLATION INSTRUCTIONS
for Bifold Doors (JII103)
8
For four door congurations, mount an aligner as shown on the back side of each lead door.
COMPLETE INSTALLATION
Back side
of door
Back side
of door
For best operational performance and aesthetic appeal, install the door knob in the center of the middle rail of the lead door(s) (panel without pivot hardware). The knob, however, can also be installed in any other location on the lead door if desired. Drill a hole slightly smaller than the screw and attach knob.
Note! Unless drilling the knob attachment hole close to an edge on a
hollow core door, it will likely be in a hollow part of the door. This does not cause problems and the door material is sufciently strong if the screw is snug but not over tightened.
Knob
Please visit jeld-wen.com for warranty, nishing instructions and
care and maintenance information.
Thank you for choosing
©2012 JELD-WEN, inc.; This publication and its contents are owned by JELD-WEN, inc. and are protected under the U.S. Copyright Act and other intellectual
property laws. All trademarks, service marks, logos and the like (whether registered or unregistered) are owned or controlled by JELD-WEN, inc. or others.
Unauthorized use or duplication of JELD-WEN intellectual property is prohibited.
JELD-WEN reserves the right to change product specications without notice. Please check our website, jeld-wen.com, for current information.
9
(08/12)
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