JELD-WEN JII102 User Manual

Estimated Install
Time for New
Construction
First Time: 3 hrs
Experienced: 2 hrs
Professional:
1 hr
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SAFETY & HANDLING
INSTALLATION INSTRUCTIONS
for Wood Pocket Door Frames (JII102)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for Wood Pocket Door Frames. Read these instructions thoroughly before beginning. They are designed to work in most existing applications, however; existing conditions may require changes to these instructions. If changes are needed, they are made at the installer’s risk. For installations other than indicated in these instructions, contact a building professional.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
SAFETY
Read and fully understand ALL manufacturers’ instructions before • beginning.
Do not work alone. Two or more people are required. Use safe lifting • techniques.
Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).•
Operate hand/power tools safely and follow manufacturer’s operating • instructions.
Be cautious of plumbing and electrical lines when cutting into walls.•
INCLUDED PARTS & NEEDED TOOLS
INCLUDED PARTS
A - Face jamb B - Top Track C - Pre-assembled pocket frame D - Wheel hanger E - Adjusting bolt
NEEDED TOOLS
Tape measure•
Utility knife•
Level (4' minimum • recommended)
NEEDED MATERIALS
#10 x 2" screws•
Finishing supplies•
F - Lock nut G - Hanger bracket H - (4) 1 1/2" pan head screws I - Nylon guide J - Adjusting wrench
Hammer•
Screw gun•
3 pound maul•
MATERIALS & HANDLING
Inspect product for cosmetic damage and verify correct size.•
Heed material manufacturers’ handling and application instructions.•
Handle in vertical position; do not carry at or drag on oor.•
Do not put stress on joints, corners or frames.•
Store in dry, well-ventilated area in vertical, leaning position to allow • air circulation; do not stack horizontally.
Protect from exposure to direct sunlight during storage.•
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
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INSTALL FRAME
INSTALLATION INSTRUCTIONS
for Wood Pocket Door Frames (JII102)
1. Remove the old door frame from the wall. Cut back the drywall to match the new opening.
2. Remove the oor plate and non load­bearing wall studs.
3. Frame the new rough opening with a new header and jambs as needed.
4. Finish the top track and face jamb as desired. Attach the top track to the pre­assembled pocket frame. The vertical split jamb aligns with top track. Attach with screws.
5. Set pocket frame and face jamb into the rough opening. Shim 4" from the corners and at 24" maximum intervals until square, level, and plumb.
New opening size
Existing trim
Top track
Shim
Shipping block
Face jamb
Wall stud
Pocket frame
Remove drywall
Floor plate
Existing door frame
Rotated
Vertical
split jamb
Shim
180
6. Drive a #10 x 2" screw through the pocket frame and
Fastening screw
each shim. Remove the shipping blocks.
7. Attach the nylon guide to the split jamb with nails.
Nylon guide
Nail
Shipping block
8. Install the hanger brackets on top of the door centered
Screw
Hanger bracket
at 2 1/2" from each end.
o
9. Slide the rollers
into the top track.
10. Hang the door
in the track. Lift
Center on door
Roller
2 1/2"
Door
Top track
and slide the hanger bracket onto the adjusting bolt head. To align door, turn the adjusting
Lock nut
bolt head with a wrench. When nished adjusting, tighten lock
Adjusting bolt head
Hanger bracket
nut down onto bracket.
Pocket
Shim
frame
Please visit jeld-wen.com/resources for warranty, nishing instructions
and care and maintenance information.
Thank you for choosing
© 2009 JELD-WEN, inc. | JELD-WEN, Reliability for real life and the JW icon are registered trademarks of JELD-WEN, inc., Oregon USA. All other trademarks are the property of their respective owners.
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(06/09)
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