JELD-WEN JII101 User Manual

IMPORTANT INFORMATION AND GLOSSARY
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for Custom Wood & Fiberglass Exterior Folding Door Systems (JII101)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for Custom Wood and Fiberglass Exterior Folding doors. Read these instructions thoroughly before beginning. They are designed to work in most existing applications, however; existing conditions may require changes to these instructions. If changes are needed, they are made at the installer’s risk. For installations other than indicated in these instructions, contact a building professional. To adequately protect your door, please refer to “Appropriate Protection for Exterior Doors” for information on protection requirements at www.jeld-wen.com.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the house, which can draw water through very small openings. Our installation method seals the door to the weather barrier (typically building wrap) and uses a sill pan to capture and drain incidental storm water from under the door.
Not all exterior door types may be installed into every wall condition in all areas. See our Appropriate Protection document for overhang requirements at www.jeld-wen.com. Consult your local building code ofcial (or Authority having Jurisdiction) for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Please Note! Any door installation such that the sill is higher than
35 feet above ground level or into a wall condition not specically addressed in these instructions must be designed by an architect or structural engineer. We recommend that all non pre-nished wood or berglass components be nished with an appropriate paint or stain prior to installation. See our Finishing document for details at www.jeld-wen.com. Failure to properly nish or install square, level and plumb and on a at surface (without peak and valleys) could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
GLOSSARY
Backer Rod (backing material)
A material (e.g. foam rod), placed into a joint primarily to control the depth of the sealant.
Buck
A wood framework attached to the masonry inside a window or a door rough opening.
Pilot Hole
A drilled hole that is no larger than the body of the screw (minus the threads).
Rough Opening
The framed opening in a wall where a door is to be installed.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Sill Pan
A three-sided box made of sheet material. The door sill sits inside the sill pan in the rough opening. It is designed to catch water that inltrates into the rough opening and divert it to the outside.
Please allow sufcient time to properly prepare the rough opening, install the door, and ensure its proper operation.
Estimated Install
Time for New
Construction
First Time: 4 hr.
Experienced: 3 hr.
Professional: 2 hr.
12
11 10 9
8 4
7 5
6
1
2
3
LANDINGS
These instructions cover two door
Step-Down Landing
sill conditions: the
step-down landing
and the continuous
installation methods vary slightly between landing types.
Continuous Slab Landing
ROUGH OPENINGS
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for Custom Wood & Fiberglass Exterior Folding Door Systems (JII101)
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a building professional has already properly fastened and sealed a framework of studs (often called a buck) to the concrete/ masonry wall.
Buck
SAFETY AND HANDLING
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning. Failure to follow proper installation and nishing instructions may result in the denial of warranty claims for operational performance problems.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing and the door will be mounted inside of the rough opening. This installation assumes building wrap is properly installed prior to installation.
MATERIALS AND DOOR HANDLING
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not drag on oor.
• Do not put stress on joints, corners or frames.
• Store door in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
King stud
Trimmer studs
Sill area
Sheathing
Header
MATERIALS AND TOOLS
PROVIDED MATERIALS
• #10 x 2 1/2" corrosion resistant at head screws for frame assembly
• #12 x 3" at head installation screw for track assembly. These must have a minimum 2" embedment into solid header material. If these screws are not long enough, use longer screws.
• #9 x 1 1/2" at head screws to fasten hinges to panels
NEEDED MATERIALS
• Non-compressible or water degradable shims
• Pre-formed sill pan or sheet metal ashing/bendable vinyl sheeting for sill pan
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• Drip cap if required because of door location and exposure. Doors with an adequate overhang (see our Appropriate Protection document at www.jeld-wen.com) may not need a drip cap.
2
For installations into a Buck:
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent)
For installations into a stud-framed wall:
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
NEEDED TOOLS
• Cutting shears (sill pan)
• Tape measure
• Utility knife
• Level (3' and 6' recommended)
• J-roller
• Caulking gun
• Drill with bits and a long Phillips driver
• Denatured alcohol (for installing clad astragal covers)
• Plumb bob (for U-Channel sills only)
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for Custom Wood & Fiberglass Exterior Folding Door Systems (JII101)
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads.
INSPECT DOOR
• Cosmetic damage
2
Note! The most
important criteria for a successful job are a square opening, a properly engineered header (evaluated and structurally designed to carry the combined weight of all the panels) and a clean track.
• We recommended that the head be installed with a slight bow upward (typically 1/8" at the center of the opening) to allow for the door’s weight pulling down. The frame should be checked for square and twist.
• Verify the width and height of the door are each 1/2"- 3/4" smaller than the rough opening width/height.
• Verify the rough opening is square. The (A) and (B) measurements should be the same. Maximum allowable deviation from square is 1/4".
• Verify the rough opening is level and plumb (C). The maximum allowable deviation is 1/8".
• The rough opening sill must not be crowned or sagged (D) and be level or sloped (positive slope) to the exterior.
REMOVE PACKAGING AND INSPECT DOOR
INSPECT ROUGH OPENING
Verify Square, Level, and Plumb
A
C
B
D
E
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the door's performance rating, do not install the door. Contact your dealer or distributor for recommendations.
• The exterior face of the rough opening must be in a single plane (E) with less than 1/8" twist from corner to corner.
• If using an ADA sill, a recess will need to be available in the rough opening sill for the channel to sit in and allow the sill legs to sit at on the rough opening.
• If using a U-Channel sill, Fashion the recess using the dimensions shown. Position the head track in place of nal installation and use a plumb bob to nd the exact location of the sill recess. Hang the plumb bob from the center of the roller track. The center of the recess will be 23/32"from the plumb line towards the interior.
ADA Sill
1/2"
Floor
U-Channel Sill
Exterior Interior
23/32"
Finished oor
Sub
15/16"
oor
6 9/16"
7/16"
1"
Channel
2 1/8"
7/8"
3
A sill pan can be ordered with some products (check with a salesperson), found in building supply stores or online (search “sill pan”), or fabricated on the job site (details below) with the proper tools and materials. Note! Sill pans are not designed to be used with ADA or U-Channel type sills. Weather-proong these types of sills is the responsibility of the installer. An adequate overhang and a positive slope are recommend with these sill types. If installing into a stud-framed wall and using a drip cap, at each corner of the head, slit building wrap 6" at 45° and tape up. Skip to Section 6, “INSTALL DOOR.”
JOB SITE FABRICATED SILL PAN
1. Cut a piece of
2. Lightly crease
INSTALL SILL PAN
sheet material to the length shown.
folding lines 1/2" in from the two short sides and one long side.
Length of rough opening sill plus 1"
Frame width +9/16"
Folding Line
1/2"
1/2"
3
3. Measure the width
of the frame and add 9/16".
Measure frame width
Interior
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