JELD-WEN JII041 User Manual

IMPORTANT INFORMATION AND GLOSSARY
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for W-4500 Folding doors. Read these instructions thoroughly before beginning. They are designed to work in most existing applications, however; existing conditions may require use of alternative methods to these instructions. If changes are needed, they are made at the installer’s risk. For installations other than indicated in these instructions, contact a building professional. To adequately protect your door, please refer to “Appropriate Protection for Exterior Doors” for information on protection requirements at www.jeld-wen.com.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the house, which can draw water through very small openings. Our installation method seals the door to the rough opening and uses a sill pan to capture and drain incidental storm water from under the door to the exterior.
Not all exterior door types may be installed into every wall condition in all areas. See our Appropriate Protection document for overhang requirements at www.jeld-wen.com. Consult your local building code ofcial (or Authority having jurisdiction) for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Please Note! Any door installation such that the sill is higher than
35 feet above ground level or into a wall condition not specically addressed in these instructions must be designed by an architect or structural engineer. We recommend that all non pre-nished wood or berglass components be nished with an appropriate paint or stain prior to installation. See our Finishing document for details at www.jeld-wen.com. Failure to properly nish or install square, level and plumb and on a at surface (without peak and valleys) could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
GLOSSARY
Backer Rod (backing material)
A material (e.g. foam rod) placed into a joint primarily to control the depth of the sealant.
Buck
A wood framework attached to the masonry inside a window or a door rough opening.
Continuous Air Seal
Backer rod and sealant or low expansion foam applied to the interior gap between the product and the building in a continuous fashion used to block air ow between the interior and exterior of the building envelope.
Pilot Hole
A drilled hole that is no larger than the body of the screw (minus the threads).
Rough Opening
The framed opening in a wall where a door is to be installed.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Sill Pan
A ashing component installed in the sill of the rough opening underneath the door. Sill pans have upturned walls along the interior edge and at both ends, creating a three sided box. This component serves as a collection device to drain incidental water to the exterior of the building and should be properly sealed to the opening. The best sill pan design has a positive slope to the exterior and offers continuous support to the door’s sill.
Please allow sufcient time to properly prepare the rough opening, install the door, and ensure its proper operation.
Estimated Install
Time for New
Construction
First Time: 6 hr.
Experienced: 5 hr.
Professional: 4 hr.
12
1
11
2
10
3
9
4
8
7
5
6
LANDINGS
These instructions cover two door
Step-Down Landing
sill conditions: the
step-down landing
and the continuous
slab landing. The
installation methods vary slightly between landing types.
Continuous Slab Landing
ROUGH OPENINGS
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a building professional has already properly fastened and sealed a framework of studs (often called a buck) to the concrete/
Buck
masonry wall.
SAFETY AND HANDLING
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning. Failure to follow proper installation and nishing instructions may result in the denial of warranty claims for operational or performance problems.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
• If disturbing existing paint, take proper precautions if lead paint is suspected (commonly used before 1979). Your regional EPA (www. epa.gov/lead) or Consumer Product Safety Commission ofces provide information regarding regulations and lead protection.
FULLY SHEATHED AND OPEN-STUD WALL CONSTRUCTION
The door will be mounted inside of the
Header
rough opening. This installation assumes building wrap is properly installed prior to installation.
King stud
Trimmer studs
Sill area
Sheathing
Building wrap
MATERIALS AND DOOR HANDLING
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not drag on oor.
• Do not put stress on joints, corners or frames.
• Store door in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
MATERIALS AND TOOLS
PROVIDED MATERIALS
Note! Specic parts shown are dependent upon product conguration
and every part will not apply to all congurations.
• #8 x 3/8" screws for cover plate
• #6 x 1" at head screws for pivot hardware installation
• #10 x 1" screws for center wall pivot and housing
• #10 x 1 1/2" at head screws to fasten hinges to panels
• #10 x 2 1/2" at head screws for frame assembly and securing the door frame (side jambs, head and sill track) into framing. If installing the sill onto concrete, these screws will need to be replaced with masonry fasteners. See the Needed Materials section for appropriate fasteners to use in concrete.
#8 x 3/8"
#6 x 1"
#10 x 1"
#10 x 1.5"
#10 x 2.5"
2
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
MATERIALS AND TOOLS - CONTINUED
INCLUDED PARTS - CONTINUED
ATTACHED TO PANELS
• Hinge set (may include handle) - #10 x 1.5" screws
• Flush bolt(s)
• Multipoint locking hardware strikes
• Astragal
SHIPPED LOOSE
• Head track
• Sill track
• Top and bottom intermediate (4-wheel) carrier guide set with hinge leaf (dependent upon conguration)
• Top and bottom intermediate (2-wheel) carrier with hinge leaf (dependent upon conguration)
• Upper wall pivot - #6 x 1" screws
NEEDED MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility. When using ashing, spray adhesive/primer, sealant and foam products, we recommend using the same manufacturer and verifying compatibility.
• 3/16" masonry screws (such as Tapcon® ) for sill installation onto concrete. Screws must penetrate at least 1 1/2" into substrate.
• Non-compressible or water degradable shims.
• Sill pan: It is best practice to use a pre-formed, rigid, positively sloped, pvc pan that provides continuous support. We recommend using SureSill™ Sloped Sill Pan™ , manufactured by SureSill™, Ltd. An alternative would be a non-sloped pre-formed sill pan or one can be fabricated on site from metal or vinyl sheet material with the proper tools.
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Backer rod 1/8" larger than the widest portion of the gap (used in
conjunction with sealant bead).
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Drip cap if required because of door location and exposure. Doors with an adequate overhang (see our Appropriate Protection document at www.jeld-wen.com) may not need a drip cap. In addition to sill pans, SureSill™ also offers types of head ashing.
FOR INSTALLATIONS INTO A BUCK:
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent).
• Lower wall pivot - #6 x 1" screws
• Center wall pivot and housing with screws - #10 x 1"
• Sill track seal
• Handle set (optional and/or dependent upon conguration)
• Lower pivot cover and screws ­#8 x 3/8"
• Clad astragal cover (2) ­(dependent upon conguration)
ATTACHED TO PANELS
Flush
Bolt
Handle
SHIPPED LOOSE
Head Track
Intermediate Carrier Set
(Four Wheel)
Lower
Wall Pivot
Directional Carrier Set
(Two Wheel)
Top Intermediate
Guide
Upper
Wall Pivot
Top
Directional Guide
Center Pivot
Hinge Leaf
Sill Track
Center Wall Pivot
with Housing
Hinge
Set
Lower
Pivot Cover
Sill Track
Seal
NEEDED TOOLS
• Tape measure
• Utility knife
• Level (3' and 6' recommended)
• J-roller
• Caulking gun
• Vacuum for removing debris from sill track
• Drill and Impact driver (optional) with bits
3
• Spade bit (3/4" for center pivot)
• Denatured alcohol (for installing clad astragal covers)
• Screwdrivers (small) for sill carrier adjustment
• 14 mm open end wrench (panel adjustment only)
• Step Ladder (2)
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads.
INSPECT DOOR
• Cosmetic damage
2
• Verify the width and height of the door frame are each 1/2"- 3/4" smaller than the rough opening width/height.
• Verify the rough opening is square. The (A) and (B) measurements should be the same. Maximum allowable deviation from square is 1/4".
REMOVE PACKAGING AND INSPECT DOOR
INSPECT ROUGH OPENING
Verify Square, Level, and Plumb
A
C
B
D
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the door's performance rating, do not install the door. Contact your dealer or distributor for recommendations.
• Verify the rough opening is level and plumb (C). The maximum allowable deviation is 1/8".
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• The exterior face of the rough opening must be in a single plane (E) with less than 1/8" twist from corner to corner.
E
3
The sill can be prepared using one of two methods: We recommend SureSill™ Sloped Sill Pan™ available from SureSill at www.suresill.com, building supply stores, and some manufacturing locations or fabricate a sill pan on site. If installing a SureSill™ sill pan, follow SureSill™’s instructions for installation and skip to section 4 PREPARE BUCK, or to section 5, PREPARE STUD-FRAMED WALL“ as it applies to your situation. If fabricating a sill pan on the job site, follow the instructions below.
JOBSITE FABRICATED SILL PAN
1. Cut a piece of sheet material to the length shown.
2. Lightly crease folding lines 1/2" in from the two short sides and one long side.
3. Measure the width of the frame and add 9/16".
4. Take this distance from the back edge and lightly crease a folding line across the sheet material.
5. For step-down landings, cut 1/2" in at this line on both sides of the sheet material.
6. For continuous slab, cut across the folding line.
INSTALL SILL PAN
Length of rough opening sill plus 1"
Frame width +9/16"
Folding Line
1/2"
Fold sides and back up
Fold corner forward
Fold front ap down
1/2"
7. Fold the three back sides up to make a 3-sided box, and, for step-down landings, fold the front ap down.
INSTALL SILL PAN
1. Set the sill pan in the rough opening, aligning the front edge (for continuous slab) or folded down edge (for step down) with the exterior of the rough opening.
2. Mark a line across the front and back of the sill pan.
3. Apply three 3/8" beads of sealant between the lines.
4. Place the sill pan in the rough opening. Firmly press the sill pan into the sealant with a J-roller.
Remove for continuous slab
Sealant
4
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
4
PREPARE BUCK
Note! This section applies to installations into a buck only. For
installations into a stud-framed wall, begin with section 5, “PREPARE STUD-FRAMED WALL.”
1. Seal any joint larger than 1/16" in the buck and between the buck and the concrete/masonry with sealant.
2. Cover the buck and the surrounding concrete/masonry at the head and jambs (apply over sill pan if installing a job site fabricated sill pan) with liquid applied ashing per manufacture's instructions as shown.
END of Buck Instructions, SKIP to section 6, “INSTALL DOOR.”
5
PREPARE STUD-FRAMED WALL
FOR RETROFIT INSTALLATIONS
Completely remove the old door unit. Verify rough opening is structurally sound.
PREPARE BUILDING WRAP
Verify these steps are allowed by the building wrap manufacturer.
1. Trim building wrap ush with the edges of the rough opening.
2. If the door extends beyond the exterior plain of the building and a drip cap is desired, at the head, slit building wrap 6" at 45°. Tape up as shown. We
6"
recommend installing a drip cap because this integrates the
45˚
building wrap and drip cap to protect the structure and the product from incidental water.
3. Trim the sides sufciently to allow the nailing n to be mounted against the sheathing.
Note! The rest of the
steps in this section only apply to a job site fabricated sill pan. If installing a sill pan that you have purchased, follow manufacturer's instructions for installation and skip to section 6, “INSTALL DOOR.”
4. Apply spray adhesive/primer to the sill pan and surrounding area. Follow manufacturer’s instructions for application methods.
5. Cut a piece of self-adhesive ashing the length of the sill and apply over the sill pan as shown. The bottom of the sill pan should be completely covered by the self-adhesive ashing. For step down landings, fold ashing down as shown. For continuous slabs, trim ush with rough opening.
Liquid applied ashing
Sealant joints
6. Cut two pieces of self-adhesive ashing 6" wide by the sill pan width + 3" long.
a. For continuous
slab landings only, cut out the inside corner.
b. Adhere the
Sill pan width
3"
Discard
(for
continuous
slab only)
6"
pieces of ashing to the inside corners. Stretch ashing as needed to cover corners
Sill pan
width
3"
3"
Step-Down Landing
and lay at.
7. Smooth gaps or bubbles beneath self-adhesive ashing with a J-roller (remove and replace if necessary).
8. Seal back corners of
Continuous Slab
Landing
Sill pan width
3"
3"
sill pan with sealant.
9. For step-down landings only, cut plastic drain screen to length of sill + 2" and staple 1/2"
Sealant
below sill edge. The drain screen provides a path for air to dry any incidental moisture in the rough opening.
End of Stud-Framed Wall Instructions, continue with section 6, “INSTALL DOOR.”
5
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
6
INSTALL DOOR
PREPARE FRAME
If holes are not pre-drilled in the frame components, pre-drill side jamb holes behind the weatherstrip 4" from the corners and then every 16" on center. Pre-drill the head and sill tracks 4" from the corners and every 8" for the span of pivot panel(s). Remaining holes should be 16" on center for the entire track span. If installing on a concrete oor, prepare the sill track per manufacture's instructions based on chosen fastener.
ASSEMBLE FRAME
1. On a clean and at surface, carefully position head, jambs and sill with the interior facing down.
2. Run a bead of sealant on all surfaces of both ends of the sill as shown. Remove
Jamb
Sill
backing paper from gaskets applied to jambs. Repeat application for the head where the ends will contact the jambs.
3. Clamp the frame corners as needed to ensure that the frame sections t together ush and secure through the pre-drilled holes in the jambs with the provided #10 x 2 1/2" at head screws.
INSTALL FRAME
Warning! To avoid injury, use at least two people to install.
1. If the door includes a center pivot (additional hinge provided on certain
Center pivot housing
doors to be installed mid way on a jamb with a pivot panel), remove center pivot housing from the frame if installed. Set aside for re­installation later.
2. If installing a job site fabricated sill pan, run a continuous 3/8" bead of sealant along the sill pan back dam. When the frame is
Sealant
installed, make sure the frame makes solid contact with the sealant. Add more sealant if necessary.
3. Tilt the frame into the rough opening. Install a temporary fastener to adequately support frame until fully installed.
SHIM THE JAMBS Note! Secure all shims
with sealant if necessary.
1. From the interior, shim the side jambs at each pre-drilled hole or
6"
at maximum 16" on center. Shim head track next to pre-drilled holes. Shim units with strike plate(s) so that strike plate screws (installed later) will each penetrate a shim.
2. Inspect the frame for
Interior
6"
square, level, and plumb (remove and reinstall if necessary).
FASTEN FRAME
1. To secure the head, fasten through each pre-drilled hole using #10 x 2 1/2" at head screws. Fasteners should not go through shims, but next to shims. Move
Top track
fastener locations
shims accordingly to be next to fastener holes.
2. To secure the sill, put
Main roller
track fastener
locations
a generous amount of silicone sealant in each pre-drilled hole and drive a #10 x 2 1/2" at head screw (wood oors only, for concrete oors, see the Needed Materials section for masonry fasteners) through each hole.
3. Secure the side jambs through each pre-drilled hole using #10 x 2 1/2" at head screws.
4. Once the frame is completely fastened, remove head shims.
5. If the door includes a center pivot: Using a 3/4" spade bit, drill a hole through the center pivot housing hole in to the rough opening deep enough to allow the housing to t ush against the jamb. Install the housing in the frame with two provided screws.
6. Remove plastic
Plastic protective
sill cover
protective sill cover. Set aside and save for future use if desired.
6
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
6
INSTALL HARDWARE
1. Identify handing and operation of door unit. Locate matching conguration on schematic and circle it. Panels are numbered according to installed position, left to right, as viewed from the exterior/clad surface.
INSTALL DOOR - CONTINUED
2 Left 4 Left
Interior
1 2
Exterior
Order of Installation
2 Right
Interior
1 2
Exterior
Order of Installation Order of Installation
3 Left
Interior
LEGEND
Pivot Flush bolt Intermediate Carrier
Handle Handle set Directional/Handed Carrier
Interior
1 2 3 4
Exterior
Order of Installation
4 Right
Interior
1 2 3 4
Exterior
2 Left 2 Right
Interior
1 2 3
Exterior
Order of Installation Order of Installation
2 Left 1 Right
Interior
1 2 3
Exterior
3 Right
Interior
1 2 3
Exterior
Order of Installation
1 2 3 4
Exterior
3 Left 1 Right
Interior
1 2 3 4
Exterior
Order of InstallationOrder of Installation
1 Left 3 Right
1 2 3 4
1 Left 2 Right
Interior
1 2 3
Exterior
Order of Installation
Order of Installation
Interior
Exterior
Order of Installation
7
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
6
INSTALL DOOR - CONTINUED
INSTALL HARDWARE - CONTINUED
1. Remove hardware from bag. Match the hardware boxes to names on the schematic. Arrange hardware so that it matches the hardware layout within the schematic.
2. To avoid damage to the rollers, clean all debris from the head and sill track.
3. Locate the cut out near the end of the sill track and insert
Cutout
the properly handed Directional Carrier Set (two wheel) and/ or Intermediate Carrier Set (one or both dependent
Sill
upon conguration). Carriers should be positioned so that the tapered wheels face towards the interior and the horizontal
Exterior
Four Wheel Carrier set
shown
wheels face towards the exterior.
Apply the aluminum
sill cover plate on top of the lower pivot hinge and secure with two #8 x 3/8" screws.
5. Locate the cut out near the end of the head track and insert the proper upper track guide (as paired in the box with the lower track carrier set).
Sill cover plate
Head
Weatherstrip
Cutout
Upper track pivot guide
4. Insert the properly handed pivot hinge. Hinge should be inserted so that the heel, with the two screw holes, is towards the interior of the sill track. Slide all the way against jamb.
Secure the lower pivot
hinge to sill track with two #6 x 1" screws.
Exterior
Exterior
Pivot hinge
Exterior
6. Install the properly handed upper pivot hinge. Align the metal hinge plate with the plastic housing and secure the hinge to upper track with four #6 x 1" screws.
7. Press the weatherstrip back into the head track.
Upper pivot hinge
Weatherstrip
8
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
6
INSTALL DOOR - CONTINUED
INSTALL PANELS
Study the overall door conguration before installation. Begin panel installation from the pivot panel at side jamb and continue toward center. Panels are numbered according to installed position, from the outside, left to right.
Some hinge screws are pre-installed in the edge of the panels that have ush bolts. These
Hinge screw
screws are shorter than the other hinge screws and must be removed to install the hinge and then re-installed in the same location. This is to eliminate interference between the hinge screws and ush bolt.
FIRST PANEL (PIVOT PANEL) Note! Steps 1 and 2 will work on lighter panels. Skip to steps 3 and 4 if
working with taller/heavier panels.
(THREE HINGES OR LESS)
1. Install hinge leaf on lower end of panel
Lower hinge
Panel
with provided #10 x 1 1/2" at head screws.
2. Hold the door in the
Lower pivot pin
vertical position. Lift, align and then set the lower hinge onto the pivot pin installed into the sill. Ensure the panel does not make contact with the head of the door frame during process. With the door panel supported, rotate to the fully opened position.
Interior
2
1 1
2
Top pivot hinge
Screws into wood rst
(UNITS WITH FOUR HINGES)
3. Slide hinge leaf onto pivot pin installed into the sill. Orientate the hinge to simulate a fully opened position. Lift and set the door panel adjacent to the hinge leaf. Ensure the panel does not make contact with the head of the door frame during process. (NOTE: Additional wood blocking or shimming maybe used under the door panel to assist with alignment).
4. With the panel supported, secure the hinge leaf to the edge of the panel with provided #10 x 1 1/2" at head screws.
5. If installing a door panel with a center pivot, place the long
Jamb
Panel
leg of the pin into the barrel of the hinge leaf on the panel. Tilt panel toward jamb so that the short pin engages the housing in the jamb.
Hinge
leaf
6. Slide the top hinge leaf onto the upper pivot and align the
Housing
Pin
top of the panel with the hinge leaf. Fasten the leaf to the door panel with the #10 x 1 1/2" at head screws.
7. If door conguration has panel(s) pivoting from both ends, then repeat steps above at other side of door frame. Additionally, if the door only pivots from the RH side of the frame then start the panel installation from the right (this will require the highest number panel, 3 or 4, to be installed rst and the lower numbered panel installed last).
SECOND PANEL (HINGE PANEL)
1. Hold the pivot door panel in the open position. Place the second door panel next to rst wood face to wood face and align the tops of the door panels and the hinges.
2. If present, make sure the center pull handle is to the inside. Secure hinges with the provided #10 x 1 1/2" at head screws.
THIRD/ADDITIONAL PANEL (CARRIER PANEL or HINGE or PIVOT)
1. Holding the door panel vertically (clad face to clad face), screw the top guide and bottom roller hinge onto the door panel.
2. Repeat the above procedures for additional hinge and
panel
Pivot
(1st)
Hinge
panel
(2nd)
Carrier
panel
(3rd)
Exterior side shown
carrier panels until all door panels are hung for that direction.
9
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)
7
COMPLETE INSTALLATION
MAKE FINAL ADJUSTMENTS - IF NECESSARY
1. Doors are adjusted at the factory, but may need additional adjusting after assembly at the job site. Slide doors into the closed position and push the ush bolt handles down to secure. Check for an approximate 3/16" gap between the panels and the head track and an approximate 3/8" gap between the panels and the sill track and proper lock function.
2. Top and bottom pivots adjust horizontally
Head
using a #3 Phillips head screwdriver. Clockwise rotations will move panel away from the jamb;
Horizontal
adjustment
screw
Panel
counterclockwise moves the panel toward the jamb. Close panel and adjust until equal spacing exists between the panels
Panel
Horizontal
adjustment
screw
Sill
and jambs. Check to ensure the lock functions properly. If the panels are too far apart for the lock to function, adjust both ends equally toward the center until the lock functions normally.
3. Bottom pivot blocks
Shown from side
Release
spring
Vertical
adjustment
nut
and carrier sets adjust vertically. Insert a at head screwdriver into the slot to release the spring and turn the collar with an 14 mm open ended wrench. One rotation will provide approximately 1/16" adjustment. Right will raise and left will lower the panel. Adjust as necessary to achieve a consistent reveal across the opening.
4. If the conguration has the passage door meeting with a strike door, make sure the doors are aligned along the full height of the door when closed. If the doors are not aligned, the hinges may have to be adjusted vertically.
5. Open and close the door system to check for smooth operation.
FINISH INSTALLATION
1. If the door unit has a strike jamb against a rough opening jamb, drive #10 x 2 1/2" screws through the screw holes in the strike plate. Replace existing screws if necessary. This will secure the door frame to the structure.
2. Some clad products are shipped with separate astragal covers. If these are not already installed, wipe the panel area with denatured alcohol, let dry, remove the backing tape and adhere into place.
3. Press the sill track seal into place in the exterior groove
Cover
Cover
as shown.
4. On the interior side jambs and head, create a continuous
Active panel
Passive
panel (with
astragal
attached)
air seal between the rough opening and the door frame with backer rod and sealant or low expansion foam.
5. On the exterior side
Sill track
seal
jambs and head, seal between the rough opening and the door frame with backer rod and sealant.
6. Install drip cap if required or desired. Fold the building wrap (previously taped up) down over the drip cap and seal the cut ends with self-adhesive ashing or building wrap tape.
AFTER INSTALLATION
1. Maintain gap of 1/4"- 3/8" between door frame and nal exterior wall surface (siding, stucco, etc.).
2. Seal this gap on the sides with backer rod and sealant. Do not apply sealant on top of the drip cap if present.
3. Protect recently installed units from damage from plaster, paint, etc. by covering the unit with plastic.
4. Protect the sill with the protective sill cover until all construction activities are complete. Resize the cover to t between opened panels as necessary.
5. Remove labels or other materials adhered to glass within 30 days after installation.
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