JELD-WEN JII032 User Manual

IMPORTANT INFORMATION & GLOSSARY
INSTALLATION INSTRUCTIONS
for Wood Bay or Bow Windows with Nailing Fin or Exterior Trim (JII032)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for wood and clad wood bay and bow windows. Read these instructions thoroughly before beginning. They are designed to work in most existing applications, however; existing conditions may require changes to these instructions. If changes are needed, they are made at the installer’s risk. For installations other than indicated in these instructions, contact a building professional.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method seals the window with the weather barrier (typically building wrap).
Not all window types may be installed into every wall condition in all areas. Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Note! Installations where the sill is higher than 35 feet above ground
level, or any product installation into a wall condition not specically addressed in these instructions, must be designed by an architect or structural engineer.
Failure to install windows into square, level, and plumb openings could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale.
1 hr
12
1
11
2
10 9
3
8 4
7 5
6
Estimated Install
Time for New
Construction
First Time: 2 hrs
Experienced: 1.5 hrs
Professional:
ROUGH OPENINGS
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction. Windows without an integral head and seat board must be placed on a structure that provides continuous support to the sill.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a framework of studs (often called a buck) has already been properly fastened and sealed to the concrete/ masonry wall by a building professional.
Masonry Wall
Buck
GLOSSARY
Backer Rod (backing material)
A material (e.g. foam rod), placed into a joint primarily to control the depth of the sealant.
Buck
A wood framework attached to the masonry inside a window or patio door rough opening.
Mulled Unit
Two or more window units structurally joined together.
Mull Joint
The joint where two or more window units are structurally joined together.
Precast Sill
A pre-formed concrete block placed in the sill of a masonry/block wall to support a window.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
FULLY SHEATHED WALL CONSTRUCTION
The wall framing is covered by sheathing. Windows will be
Sheathed Wall
Header
mounted ush against the sheathing. This installation assumes building wrap is properly installed
King stud
Trimmer
studs
Sheathing
prior to installation.
OPEN-STUD CONSTRUCTION
The wall framing must be covered by backing support before the window can be installed. The window will be mounted with the nailing n/exterior trim ush against the applied backing support.
This backing support should be a non water-degradable, thin (max. 1/8" thick) sheet material such as vinyl sheeting. Completely surround the rough opening with the backing support. Backing support must be applied before building wrap.
SAFETY & HANDLING
INSTALLATION INSTRUCTIONS
for Wood Bay & Bow Windows with Nailing Fin or Exterior Trim (JII032)
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
NEEDED MATERIALS & TOOLS
MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
• 3" galvanized casing nails (exterior trim windows) or 1 3/4" galvanized roong nails (nailing n windows). Nails must penetrate at least 1" into framing (or as required by local code)
• #10 x 2 1/2" corrosion-resistant pan head screws. Screws must penetrate at least 1" into framing (or as required by local code)
• Non-Compressible or water degradable shims
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent
WINDOW & MATERIALS HANDLING
• Make sure operable windows are closed and locked prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not carry at or drag on oor.
• Do not put stress on joints, corners, or frames.
• Store window in dry, well-ventilated area.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and materials aredry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
For installations into a buck:
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent)
TOOLS
• Utility knife
• J-roller
• Hammer
• Tape measure
• Level (4' minimum recommended)
• Caulking gun
• Drill with 1/8" tapered bit and 3/8" countersink
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. If there is a protective lm on the glass, do not remove it until installation and construction are complete. Cut off any staple legs exposed on the side of the frame.
INSPECT YOUR WINDOW
• Cosmetic damage.
• Product squareness (diagonal measurements not more than 1/8" different).
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.).
REMOVE PACKAGING & INSPECT WINDOW
2
• Splits, cracks, holes, missing sections or other damage to the nailing n longer than 6" and/or within 1/2" of window frame.
• For units with integral head and seat boards, ensure the top of the mull joints are covered and sealed with silicone.
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the window's performance rating, do not install the window. Contact your dealer or distributor for recommendations.
INSTALLATION INSTRUCTIONS
for Wood Bay & Bow Windows with Nailing Fin or Exterior Trim (JII032)
2
• Verify the width and height of the window are each 1/2" - 5/8" smaller than the rough opening width and height.
3
Note! This section
applies to installations into a masonry wall only. For installations into a stud-framed wall, begin with section 4, “PREPARE STUD-FRAMED WALL.”
1. Seal any joint larger
than 1/16" in the buck and between the buck and the concrete/masonry with sealant.
INSPECT ROUGH OPENING
PREPARE BUCK
Liquid applied ashing
• Verify the rough opening is square. The (A) and (B) measurements above should be the same. Maximum allowable deviation from square for windows over 20 sq. ft. is 1/4" and for windows under 20 sq. ft. is 1/8".
• Verify the rough opening is level and plumb (C) and (D). The
A
C
B
D
Sealant joints
E
maximum allowable deviation is 1/8".
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• Verify the exterior face of the rough opening is a single plane (E) with less than 1/8" twist from corner to corner.
• Verify the rough opening is structurally sound.
• Correct any deviations before installing the window.
2. Cover the buck and the surrounding concrete/masonry at the head
and jambs with liquid applied ashing as shown.
3. If installing into a four-sided buck: Seal the sill in a similar manner.
Note! Shims must be 1/4" shorter than the depth of the window sill,
should level the rough opening sill and be no more than 1/4" thick.
4. Shim the sill 4" from each corner, at 8" intervals, and underneath
mull joints on both sides with non water-degradable or compressible shims. Secure shims with sealant. SKIP to section 5, “PREPARE
WINDOW.”
4
FOR RETROFIT INSTALLATIONS
After removing the old window, remove sufcient siding to expose enough intact building wrap to properly seal the window to the opening. If damaged, apply new building wrap in shiplap manner. Verify the rough opening framing is structurally sound. Continue with the instructions.
PREPARE STUD-FRAMED WALL
3
PREPARE BUILDING WRAP
Note! Check with
the building wrap manufacturer to verify the following steps will not void their product warranty. Follow manufacturers' instructions.
1. Trim building wrap
ush with the rough opening.
2. At the head, cut
building wrap at 45° and tape up as shown.
3. Trim the sides sufciently to allow the nailing n to be mounted
against the sheathing.
45°
INSTALLATION INSTRUCTIONS
for Wood Bay & Bow Windows with Nailing Fin or Exterior Trim (JII032)
4
PREPARE STUD-FRAMED WALL
PREPARE/SHIM THE SILL
1. Use self adhesive ashing to waterproof the sill.
2. Flashing must have at least 2" of visible material below nail n. Flashing width must be at least measurement A + B + 1 3/4".
3. Measure the width of the
Measure frame width
B
A
frame from the interior to the nail n (measurement
1) and subtract 1/4". Transfer this measurement
Width of rough opening
from the outside edge of the rough opening sill and draw a line all along the rough opening sill. This is where the back of the ashing will sit.
4. Cut a piece of ashing the length of the sill plus 12".
Interior
12"
5. Place ashing on rough opening sill, wrapping the ashing up 6" on each jamb as shown.
6. Pull release tape and set ashing into place.
7. Fold the ashing down onto the sheathing. Staple ashing to the wall and seal the corner edges as shown.
8. Smooth out any bubbles or creases with a J-roller. Remove and replace if necessary.
9. Install the continuous shim as follows:
Depth of window minus 1/4"
Continuous shim
Note! The continuous shim
must be 1/2" shorter than the width of the window frame, be 1/4" narrower than the depth of the window frame
Flashing
Nail n position
2" min.
sill, should level the rough opening sill and be no more than 1/4" thick.
Align the shim on the sill ush with the exterior and centered between the side jambs. If installing a mulled unit, leave gaps at the mull joint(s) so they don't sit on the shim and tack into place or secure with sealant.
5
INSTALL WINDOW
Warning! To avoid injury, use at least two people to install. Adequately
support the window until fully installed.
Note! Window should be pre-drilled and countersunk before placing
inside the rough opening.
1. Pilot holes should be spaced 1 1/2" from interior edges, 4" from each corner
1 1/2"
and then evenly spaced no more than 12" around the inside perimeter. Drill 1/8" pilot holes and countersink.
2. For units with exterior trim: run a 3/8" continuous bead of sealant around
4"
the interior of the window where the trim meets the window frame. Tool into a
Countersink
llet shape.
3. Run a continuous 3/8" bead of sealant around the interior side of the nail fin on the side jambs and head. On the sill, leave at least a 2" gap every 12") where it will contact the rough opening.
4. Place window onto the shims and tilt into the rough opening. The
Gap
window sill must rest on and be supported by the shims.
5. Fasten window through the nailing n/trim between 3" and 7" from one lower corner.
6. Mill a 2x piece of material to ll the gap in the jambs between the framing and the window.
7. Align side jamb shims with the pre-drilled holes so fasteners will penetrate shims. Shims must be set back at least 1/4" from the interior of the jamb. Secure shims with sealant.
8. Inspect window for square, level and plumb (adjust shims or remove and reinstall if necessary).
9. Using #10 x 3 1/2" pan head screws, fasten the jambs, head, and seat board through the pre­drilled and countersunk pilot holes. Screws should penetrate the previously installed shims.
Jamb Cutaway from Top
Framing
1/4" sealant gap
3"- 7"
Shim
4
INSTALLATION INSTRUCTIONS
v
e
for Wood Bay & Bow Windows with Nailing Fin or Exterior Trim (JII032)
6
FLASH WINDOW - WINDOWS WITH A NAILING FIN INSTALLED INTO STUD-FRAMING ONLY
Cut four pieces of self-adhesive ashing as follows:
• One head board piece 6" longer than the head board
• One header piece 12" longer than the header
• Two side pieces 7" longer than each side
SPRAY ADHESIVE/PRIMER
Apply spray adhesive/primer as instructed to nailing n, sheathing and building wrap at the sides and head as shown.
6"
APPLY THE SELF-ADHESIVE FLASHING
Note! Keep the edge of the self-adhesive ashing as close to the
window frame as possible and apply over the nail n.
7
COMPLETE INSTALLATION
1. Fold the head board piece lengthwise into “L” shape. Center and apply one leg to head board and the
Cut
other to the wall above the rough opening header. Cut the corners to allow the ashing to lay at against
Fold down
the wall.
2. Starting 2" above the
i
s
e
h
d
A
y
a
r
p
S
header, apply the side pieces and overlap the drain mat on the sill as shown.
3. Center and apply the header piece above the header, overlapping the
2"
2"
6"
side pieces as shown.
4. Press the ashing down with a J-roller, being
6"
careful to remove any gaps or bubbles beneath self­adhesive ashing (remove and replace if necessary).
1. If the window has a pre­installed cable support
Bracing Under the Mull Joints
system, follow the instructions provided by the manufacturer.
2. If the cable support system is not used, build seat board bracing to support at least 750 lbs. of total weight (window plus window contents). Primary support should be provided under the mull joints of the unit.
Seal corners
3. Remove temporary support after full support is installed.
4. Release the building wrap from above the header (previously taped up) and overlap the header ashing. Seal the ends with self-adhesive ashing or building wrap tape.
5. Seal all four corners of the window with a 1/4" bead of sealant. Tool into a llet shape.
6. The head and seat boards should be protected and insulated with a structure designed and built as required by local code.
Please visit www.jeld-wen.com for warranty and care and maintenance information.
Thank you for choosing
7. Create a continuous air seal on the interior between the rough opening and the window frame with low expansion polyurethane foam or backer rod and sealant. On the sill, the
Continuous air seal
foam or sealant must create this air seal by integrating the back of the drain mat with the window frame and the rough
Back of ashing
Framing
Shim
opening.
AFTER INSTALLATION
1. Adjust window for best operation.
2. Install exterior wall surface within 30 days of window installation.
3. Maintain gap of 3/8" between window frame and nal exterior wall surface (siding, stucco, etc.).
4. Remove protective lm from cladding (if present) immediately after installation; remove from glass within one year.
5. Protect recently installed units from damage from plaster, paint, etc. by covering the unit with plastic.
6. Finish all exposed wood surfaces immediately following installation.
©2014 JELD-WEN, inc.; This publication and its contents are owned by JELD-WEN, inc. and are protected under the U.S. Copyright Act and other intellectual property laws. All trademarks, service marks, logos and the like (whether registered or unregistered) are owned or controlled by JELD-WEN, inc. or others. Unauthorized use or duplication of JELD-WEN intellectual property is prohibited.
JELD-WEN reserves the right to change product specications without notice. Please check our website, jeld-wen.com, for current information.
5
(05/14)
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