JELD-WEN JII024 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for metal clad wood windows with nailing n or primed wood windows with exterior trim. While the use of these installation instructions is recommended, installation in strict compliance with AAMA specications (2400-02) is an alternate method of installation and will not affect the JELD-WEN limited warranty.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method integrates the window with the weather barrier of the structure (typically building wrap).
Not all window types may be installed into every wall condition in all areas. Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Please Note! These instructions do not apply to bow and bay windows
and apply only to windows with a horizontal at sill. Installations where the sill is higher than 35 feet above ground level, or any product installation into a wall condition not specically addressed in these instructions must be designed by an architect or structural engineer. Failure to install windows into square, level, and plumb openings could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited product warranty as part of the terms of the sale.
Estimated Install
Time for New
Construction
First Time: 4.0 hr.
Experienced: 2.5 hr.
Professional: 1.5 hr.
12
11 10 9
8 4
7 5
6
1
2
3
ROUGH OPENINGS
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a framework of studs (often called a buck) has already been properly fastened and sealed to the concrete/masonry wall by a building professional.
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing. Windows will be mounted ush against the sheathing. This installation assumes building wrap is properly installed prior to installation.
Buck
GLOSSARY
Applied Nailing Fin
A mechanically attached vinyl n that creates a ange around the perimeter of the window and is used to attach the window to the rough opening.
Buck
A wood framework attached to the masonry inside a window or patio door rough opening.
Integral Nailing Fin
A n that is part of the extruded aluminum cladding and used to attach the window to the rough opening.
Masonry Clip
A galvanized metal strap that secures the window to the structure.
Mulled Unit
Two or more window units structurally joined together.
Precast Sill
A pre-formed concrete block placed in the sill of a masonry/block wall to support a window.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
OPEN-STUD CONSTRUCTION
The wall framing must be covered by backing support before the window can be
Sheathed Wall
Header
installed. The window will be mounted with the nailing n/ exterior trim ush against the applied backing support.
This backing support should be a
King stud
Trimmer
studs
Sheathing
non water-degradable, thin (max. 1/8" thick) sheet material such as vinyl sheeting. Completely surround the rough opening with the backing support. Backing support must be applied before building wrap.
SAFETY & HANDLING
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
NEEDED MATERIALS & TOOLS
NEEDED MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
• 3" galvanized casing nails (exterior trim windows) or 1 3/4" galvanized roong nails (nailing n windows). Nails must penetrate at least 1" into wall structure (or as required by local code)
• #8 x 3" screws for windows rated at DP50 or above (including impact)
• Galvanized drip cap (or factory supplied)
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• Shims – not water degradable or compressible
For mulled units or windows without trim or n on the sill:
• Masonry clips
• #8 x 3/4" screws for fastening masonry clips to the window
• #8 screws for attaching masonry clips to structure. Screws must penetrate at least 1" into framing
MATERIALS AND WINDOW HANDLING
• Make sure operable windows are locked prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not carry at or drag on oor.
• Do not put stress on joints, corners or frames.
• Store window in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
For installations into a stud-framed wall:
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent
For installations into a buck:
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent)
TOOLS
• Utility knife
• J-roller
• Hammer
• Tape measure
• Caulking gun
• Construction stapler with 3/8" staples
• Level (4' minimum recommended)
• Drill with 1/8" tapered bit and 3/8" countersink
2
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. If there is a protective lm on the glass, do not remove it until installation and construction are complete. Cut off any staple legs exposed on the side of the frame.
Note! Double-hung windows may have banding on the interior of the
unit. Do not remove until the window is secured in the opening to help keep the sash in place and the unit square.
INSPECT WINDOW
• Cosmetic damage
• Product squareness (diagonal measurements not more than 1/4" different)
2
• Verify the width and height of the window are each 1/2"­5/8" smaller than the rough opening width and height. Mulled units should be 3/4" narrower.
• Verify the rough opening is square. The (A) and (B) measurements above should be the same. Maximum allowable deviation from square is 1/8" for windows 20 sq. ft. and smaller, and 1/4" for windows larger than 20 sq. ft.
REMOVE PACKAGING & INSPECT WINDOW
INSPECT ROUGH OPENING
Verify Square, Level, & Plumb
A
A
B
B
D
C
C
D
E
E
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
• Drip cap that extends the length of the exterior trim plus 1/8" overhang on each end (all units require a drip cap); drip cap may or may not be pre-installed
• Splits, cracks, holes, missing sections or other damage to the nailing n longer than 6" and/or within 1/2" of window frame
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the window's performance rating, do not install the window. Contact your dealer or distributor for recommendations.
• Verify the rough opening is level and plumb (C) and (D). The maximum allowable deviation is 1/16" for every 2' of rough opening (not to exceed 1/8").
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• The exterior face of the rough opening must be in a single plane (E) with less than 1/8" twist from corner to corner.
• Minimum double studs (king and jack/trimmer) should be used to support the header at all rough openings.
3
Note! This section applies to
installations into a masonry wall only. For installations into a stud-framed wall, begin with section 4, “PREPARE STUD-FRAMED WALL.”
1. Seal any joint larger than 1/16" in the buck and between the buck and the concrete/masonry with sealant.
2. Cover the buck and the surrounding concrete/ masonry at the head and jambs with liquid applied ashing as shown.
PREPARE BUCK
Liquid applied ashing
Sealant joints
3. If installing into a four-sided buck, seal the sill in a similar manner.
Note! Shims must be 1/4" shorter than the depth of the window sill,
should level the rough opening sill and be no more than 1/4" thick.
4. Shim the sill 4" from each corner, at 8" intervals, and on both sides of mull joints with non water-degradable or compressible shims. Secure shims with sealant. SKIP to section 5, “PREPARE WINDOW.”
3
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
4
PREPARE STUD-FRAMED WALL
FOR RETROFIT INSTALLATIONS
After removing the old window, remove sufcient siding to expose enough intact building wrap to properly seal the window to the opening. If damaged, apply new building wrap in shiplap manner. Verify the rough opening framing is structurally sound. Continue with the instructions.
PREPARE BUILDING WRAP
Note! Check with the building
wrap manufacturer to verify the following steps will not void their product warranty. Follow manufacturers' instructions.
1. Trim building wrap ush
45°
with the rough opening.
2. At the head, cut building wrap at 45° and tape up as shown.
3. Trim the sides sufciently to allow the nailing n to be mounted against the sheathing.
PREPARE SILL
1. Use self adhesive ashing to waterproof the sill.
2. Flashing must have at least 2" of visible material below nail n. Flashing width must be at least measurement 1 + 2 + 1 3/4".
3. Measure the width of the frame from the interior to
Measure from trim to interior edge of frame
Interior
the nail n (measurement 1) and subtract 1/4". Transfer this measurement from the outside edge of the rough
Width of rough opening
12"
opening sill and draw a line all along the rough opening sill. This is where the back of the ashing will sit.
4. Cut a piece of ashing the length of the sill plus 12".
5. Place ashing on rough opening sill, wrapping the ashing up 6" on each jamb as shown.
6. Pull release tape and set ashing into place.
7. Fold the ashing down onto the sheathing. Staple ashing to the wall and seal the corner edges as shown.
8. Smooth out any bubbles or creases with a J-roller. Remove and replace if necessary.
9. Install the continuous shim as follows:
Note! The continuous shim
must be 1/2" shorter than the width of the window frame, be 1/4" narrower than the depth of the window frame sill, should level the rough
Depth of window minus 1/4"
Continuous shim
opening sill and be no more than 1/4" thick.
Align the shim on the sill ush with the exterior and centered
Flashing
Nail n position
2" min.
between the side jambs. If installing a mulled unit, leave gaps at the mull joint(s) so they don't sit on the shim and tack into place or secure with sealant.
4
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
5
PREPARE WINDOW
SEPARATELY SUPPLIED DRIP CAP
This step applies to nail n units only, windows with exterior trim will install drip cap in section 6, “INSTALL WINDOW.”
Lay a 1/4" bead of sealant across the header as shown, and tap the drip cap into the groove with a wood block.
Groove
SEAL WINDOW
• For units with exterior trim: run a 3/8" continuous bead of sealant around the interior of the window where the trim meets the window frame. Tool into a llet shape.
6
INSTALL WINDOW
WARNING! To avoid injury, use at least two people to install.
Adequately support the window until completely fastened.
1. Run a continuous 3/8" bead
of sealant around the interior side of the nail fin on the side jambs and head. On the sill, leave at least a 2" gap every 12") where it will contact the rough opening.
2. Place window sill onto the
Gap
shim and tilt into the rough opening. The window sill must rest on and be fully supported
3"- 7"
by the rough opening.
3. Fasten window through the
nailing n between 3"- 7" from one upper corner.
4. Shim side jambs 4"- 6" from
each corner, at the center point, and no more than 8"
Interlock
apart. Shims must be set back 1/4" from the interior of the jamb as shown. Secure with sealant.
5. Inspect window for square,
Center
level, and plumb. Test for proper operation (remove and reinstall if necessary).
Rough opening
Interior
1/4" Sealant
gap
Shim
Jamb
INSTALL MASONRY CLIPS ON THE SILL
Note! Install clips on any
windows that DO NOT have exterior trim or a n on the sill.
1. Install masonry clips 4" from each corner and every 16" on center under sill with two #8 x 3/4" screws per clip.
2. For units rated above DP50, run a continuous 3/8" bead of sealant on the interior side of the nail n/trim where it will contact the structure.
Note! Fastener heads must be
ush. Do not dent nailing n or damage exterior trim.
6. Fasten window through the exterior trim/n 4" from the corners and 8" apart all the way around the window.
7. If applicable, install two #8 screws through each masonry clip and into the framing. Screws must be long enough to penetrate framing by at least 1".
8. Hung windows must be fastened through the jamb adjusters with #8 x 2" screws provided. Straighten the jambs per the instructions provided with the screws.
9. Windows rated for DP50 or above (including impact) must be fastened through the jambs and head 4" from each corner and at 8" intervals with #8 x 3" screws as shown. Screws must penetrate shims.
Sill
Jamb Adjuster
Center
8"
Masonry Clip
Framing
4"
Interior
Exterior
4"
8"
4"
8"
8"
8"
8"
4"
5
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
6
INSTALL WINDOW - CONTINUED
APPLY DRIP CAP TO WINDOWS WITH EXTERIOR TRIM
1. Cut a piece of drip cap the length of the header trim + 1/4" to allow for 1/8" overlap past the ends of the trim.
2. Apply 1/4" bead of sealant to header trim as shown.
3. Center the drip cap on the trim and nail in place as shown.
4. Apply sealant underneath the drip cap where it meets both ends of the trim.
7
FLASH WINDOW - WINDOWS WITH A NAIL FIN INSTALLED INTO STUD-FRAMING ONLY
Cut pieces of self-adhesive ashing as follows:
DP50 or below
(4" ashing)
One header piece 10" longer than the
14" longer than the
header
Two side pieces 8" longer than the
12" longer than the
jamb
SPRAY ADHESIVE/PRIMER
Apply spray adhesive (protect window from overspray) to nailing n and building wrap around the window as shown.
Above DP50 (6" ashing)
header
jamb
APPLY THE SELF-ADHESIVE FLASHING
Note! Keep the edge of the
self-adhesive ashing as close to the window frame as possible and apply over the nail n.
1. Apply the side pieces starting 2" above the header and overlap the ashing on the sill as shown.
2. Center and apply the header piece above the header,
e
v
i
s
e
h
d
A
y
a
r
p
S
overlapping the side pieces as shown.
3. Press the ashing down with a J-roller, being careful to remove any gaps or bubbles
2"
beneath self-adhesive ashing (remove and replace if necessary).
2"
2"
6
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
8
COMPLETE INSTALLATION
1. Release the building wrap from above the header (previously taped up) and overlap the header ashing. Seal the ends with self-adhesive ashing or building wrap tape.
2. Seal all four corners of the window with a 3/8" bead of sealant. Tool into a llet shape.
3. Seal any gaps or openings at end of horizontal mull joints with sealant.
4. Create a continuous air seal on the interior between the
Back of ashing
rough opening and the window frame with low expansion polyurethane foam or backer rod and sealant.
Sealant
Continuous air seal
Flashing
Rough opening
Sill
Continuous Shim
AFTER INSTALLATION
• Install exterior wall surface within 30 days of window installation.
• Maintain gap of 1/4"- 3/8" between window frame and nal exterior wall surface.
• Adjust window for best operation.
• Remove protective lm from cladding (if present) immediately after installation; remove from glass within one year.
• Protect recently installed units from damage from plaster, paint, etc. by covering the unit with plastic.
• Finish all exposed wood surfaces immediately following installation.
Please visit jeld-wen.com for warranty and care
and maintenance information.
Thank you for choosing
©2014 JELD-WEN, inc.; This publication and its contents are owned by JELD-WEN, inc. and are protected under the U.S. Copyright Act and other intellectual property laws. All trademarks, service marks, logos and the like (whether registered or unregistered) are owned or controlled by JELD-WEN, inc. or others. Unauthorized use or duplication of JELD-WEN intellectual property is prohibited.
JELD-WEN reserves the right to change product specications without notice. Please check our web site, jeld-wen.com, for current information.
7
(05/14)
Loading...