JELD-WEN JII024 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for metal clad wood windows with nailing n or primed wood windows with exterior trim. While the use of these installation instructions is recommended, installation in strict compliance with AAMA specications (2400-02) is an alternate method of installation and will not affect the JELD-WEN limited warranty.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method integrates the window with the weather barrier of the structure (typically building wrap).
Not all window types may be installed into every wall condition in all areas. Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Please Note! These instructions do not apply to bow and bay windows
and apply only to windows with a horizontal at sill. Installations where the sill is higher than 35 feet above ground level, or any product installation into a wall condition not specically addressed in these instructions must be designed by an architect or structural engineer. Failure to install windows into square, level, and plumb openings could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited product warranty as part of the terms of the sale.
Estimated Install
Time for New
Construction
First Time: 4.0 hr.
Experienced: 2.5 hr.
Professional: 1.5 hr.
12
11 10 9
8 4
7 5
6
1
2
3
ROUGH OPENINGS
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a framework of studs (often called a buck) has already been properly fastened and sealed to the concrete/masonry wall by a building professional.
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing. Windows will be mounted ush against the sheathing. This installation assumes building wrap is properly installed prior to installation.
Buck
GLOSSARY
Applied Nailing Fin
A mechanically attached vinyl n that creates a ange around the perimeter of the window and is used to attach the window to the rough opening.
Buck
A wood framework attached to the masonry inside a window or patio door rough opening.
Integral Nailing Fin
A n that is part of the extruded aluminum cladding and used to attach the window to the rough opening.
Masonry Clip
A galvanized metal strap that secures the window to the structure.
Mulled Unit
Two or more window units structurally joined together.
Precast Sill
A pre-formed concrete block placed in the sill of a masonry/block wall to support a window.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
OPEN-STUD CONSTRUCTION
The wall framing must be covered by backing support before the window can be
Sheathed Wall
Header
installed. The window will be mounted with the nailing n/ exterior trim ush against the applied backing support.
This backing support should be a
King stud
Trimmer
studs
Sheathing
non water-degradable, thin (max. 1/8" thick) sheet material such as vinyl sheeting. Completely surround the rough opening with the backing support. Backing support must be applied before building wrap.
SAFETY & HANDLING
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
NEEDED MATERIALS & TOOLS
NEEDED MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
• 3" galvanized casing nails (exterior trim windows) or 1 3/4" galvanized roong nails (nailing n windows). Nails must penetrate at least 1" into wall structure (or as required by local code)
• #8 x 3" screws for windows rated at DP50 or above (including impact)
• Galvanized drip cap (or factory supplied)
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• Shims – not water degradable or compressible
For mulled units or windows without trim or n on the sill:
• Masonry clips
• #8 x 3/4" screws for fastening masonry clips to the window
• #8 screws for attaching masonry clips to structure. Screws must penetrate at least 1" into framing
MATERIALS AND WINDOW HANDLING
• Make sure operable windows are locked prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not carry at or drag on oor.
• Do not put stress on joints, corners or frames.
• Store window in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
For installations into a stud-framed wall:
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent
For installations into a buck:
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent)
TOOLS
• Utility knife
• J-roller
• Hammer
• Tape measure
• Caulking gun
• Construction stapler with 3/8" staples
• Level (4' minimum recommended)
• Drill with 1/8" tapered bit and 3/8" countersink
2
INSTALLATION INSTRUCTIONS
for Wood/Clad Wood Windows with Exterior Trim or Nail Fin (JII024)
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. If there is a protective lm on the glass, do not remove it until installation and construction are complete. Cut off any staple legs exposed on the side of the frame.
Note! Double-hung windows may have banding on the interior of the
unit. Do not remove until the window is secured in the opening to help keep the sash in place and the unit square.
INSPECT WINDOW
• Cosmetic damage
• Product squareness (diagonal measurements not more than 1/4" different)
2
• Verify the width and height of the window are each 1/2"­5/8" smaller than the rough opening width and height. Mulled units should be 3/4" narrower.
• Verify the rough opening is square. The (A) and (B) measurements above should be the same. Maximum allowable deviation from square is 1/8" for windows 20 sq. ft. and smaller, and 1/4" for windows larger than 20 sq. ft.
REMOVE PACKAGING & INSPECT WINDOW
INSPECT ROUGH OPENING
Verify Square, Level, & Plumb
A
A
B
B
D
C
C
D
E
E
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
• Drip cap that extends the length of the exterior trim plus 1/8" overhang on each end (all units require a drip cap); drip cap may or may not be pre-installed
• Splits, cracks, holes, missing sections or other damage to the nailing n longer than 6" and/or within 1/2" of window frame
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the window's performance rating, do not install the window. Contact your dealer or distributor for recommendations.
• Verify the rough opening is level and plumb (C) and (D). The maximum allowable deviation is 1/16" for every 2' of rough opening (not to exceed 1/8").
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• The exterior face of the rough opening must be in a single plane (E) with less than 1/8" twist from corner to corner.
• Minimum double studs (king and jack/trimmer) should be used to support the header at all rough openings.
3
Note! This section applies to
installations into a masonry wall only. For installations into a stud-framed wall, begin with section 4, “PREPARE STUD-FRAMED WALL.”
1. Seal any joint larger than 1/16" in the buck and between the buck and the concrete/masonry with sealant.
2. Cover the buck and the surrounding concrete/ masonry at the head and jambs with liquid applied ashing as shown.
PREPARE BUCK
Liquid applied ashing
Sealant joints
3. If installing into a four-sided buck, seal the sill in a similar manner.
Note! Shims must be 1/4" shorter than the depth of the window sill,
should level the rough opening sill and be no more than 1/4" thick.
4. Shim the sill 4" from each corner, at 8" intervals, and on both sides of mull joints with non water-degradable or compressible shims. Secure shims with sealant. SKIP to section 5, “PREPARE WINDOW.”
3
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