JELD-WEN JII023 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for vinyl bay, bow and garden windows which incorporate an integral nailing n. While the use of these installation instructions is recommended, installation in strict compliance with AAMA specications (2400-02) is an alternate method of window installation. Use of the AAMA specications (2400-02) will not affect application of the JELD-WEN limited warranty.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method integrates the window with the weather barrier (typically building wrap).
Not all window types can be installed into every wall condition in all areas. Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Note! Installations where the sill is higher than 35 feet above ground
level, or any product installation into a wall condition not specically addressed in these instructions, must be designed by an architect or structural engineer.
Failure to install windows into square, level, and plumb openings could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of sale.
ROUGH OPENINGS
This installation guide specically addresses sheathed wall and open-stud construction. Windows without an integral head and seat board must be placed on a structure that provides continuous support to the sill.
FULLY SHEATHED WALL CONSTRUCTION
The wall framing is covered by sheathing and the window will be mounted with the nailing n ush against the sheathing.
Sheathed Wall
King stud
Sill
Trimmer
studs
Header
Sheathing
Cripple studs
GLOSSARY
Mull Joint
The joint where two or more window units are structurally joined together.
Mulled Unit
Two or more window units structurally joined together.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Weep Hole (weep channel)
The visible exit or entry part of a water drainage system used to drain water out of a window.
1 hr
12
1
11
2
10 9
3
8 4
7 5
6
Estimated Install
Time for New
Construction
First Time: 2 hrs
Experienced: 1.5 hrs
Professional:
OPEN STUD CONSTRUCTION
The wall framing needs
Open-Stud with Backing
to be covered by backing support before the window can be installed. The window will be mounted with the nailing n ush against the applied backing support.
This backing support should be a non water­degradable, thin (max. 1/8" thick) sheet material such as vinyl sheeting. Completely surround the rough opening with the backing support as shown. Backing support must be applied before building wrap.
SAFETY AND HANDLING
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
NEEDED MATERIALS AND TOOLS
MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
• 1 3/4" galvanized roong nails. Nails must penetrate at least 1" into framing (or as required by local code).
• #10 x 3 1/2" corrosion resistant pan head screws. Screws must penetrate at least 1" into framing (or as required by local code).
• Non water-degradable or compressible shims to level the sill
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
WINDOW AND MATERIALS HANDLING
• Make sure operable windows are closed and locked prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not carry at or drag on oor.
• Do not put stress on joints, corners, or frames.
• Store window in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only when conditions and sheathing are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• Non water-degradable or compressible shims
TOOLS
• Tape measure
• Utility knife
• Level (4' minimum recommended)
• J-roller
• Caulking gun
• Drill with 1/8" tapered bit and 3/8" countersink
• Construction stapler with 3/8" staples
• Hammer
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. If there is a protective lm on the glass, do not remove it until installation and construction are complete.
INSPECT YOUR WINDOW
• Cosmetic damage
• Product squareness (diagonal measurements not more than 1/8" different)
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
• Cracked frame welds
REMOVE PACKAGING AND INSPECT WINDOW
2
• Splits, cracks, holes, missing sections or other damage to the nailing n longer than 6" and/or within 1/2" of window frame
• For units with integral head and seat boards, ensure the top of the mull joints are covered and sealed with silicone.
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the window’s performance rating, do not install the window. Contact your dealer or distributor for recommendations.
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
2
• Verify the width and height of the bay or bow window are each 1/2" smaller than the rough opening width and height. The rough opening for the garden window should be the same size as the window frame.
3
FOR RETROFIT INSTALLATIONS
1. Remove
sufcient siding to expose enough intact building wrap to properly seal the window to the opening.
2. Remove the
old window. If building wrap is damaged, apply new building wrap in shiplap manner. Verify trimmer studs/header are structurally sound. Continue with the instructions.
3. Trim the sides sufciently to allow the nailing n to be mounted
against the sheathing.
INSPECT ROUGH OPENING
A
B
PREPARE ROUGH OPENING
45°
C
D
E
• Verify the rough opening is square. The (A) and (B) measurements above should be the same. Maximum allowable deviation from square is 1/8" for windows 20 sq. ft. and smaller, and 1/4" for windows larger than 20 sq. ft.
• Verify the rough opening is level and plumb (C). The maximum allowable deviation is 1/16" for every 2' of rough opening (not to exceed 1/8").
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• Verify the exterior face of the rough opening is a single plane (E) with less than 1/8" twist from corner to corner.
• Verify the header is supported by trimmer studs.
PREPARE BUILDING WRAP
Note! Check with the building wrap manufacturer to verify the
following steps will not void their product warranty. Follow manufacturers' instructions.
1. Trim building wrap ush with the rough opening.
2. At the head, cut building wrap at 45° and tape up as shown.
3. Trim the sides sufciently to allow the nailing n to be mounted
against the sheathing.
Note! If installing a bay or bow window, proceed with section 4
“PREPARE SILL FOR BAY/BOW WINDOW.” If installing a garden window, skip to section 8, “PREPARE SILL FOR GARDEN WINDOW.”
3
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
4
PREPARE SILL FOR BAY/BOW WINDOW
PREPARE/SHIM THE SILL
1. Use self adhesive ashing to waterproof the sill.
2. Flashing must have at least 2" of visible material below nail n. Flashing width must be at least measurement 1 + 2 + 1 3/4".
3. Measure the width of the frame from the interior to the
Measure frame width
1
nail n (measurement 1) and subtract 1/4". Transfer this measurement from the outside edge of the rough opening
Width of rough opening
sill and draw a line all along the rough opening sill. This is where the back of the ashing will sit.
4. Cut a piece of ashing the length of the sill plus 12".
5. Place ashing on rough opening sill, wrapping the ashing up 6" on each jamb as shown.
6. Pull release tape and set ashing into place.
7. Fold the ashing down onto the sheathing. Staple ashing to the wall and seal the corner edges as shown.
8. Smooth out any bubbles or creases with a J-roller. Remove and replace if necessary.
9. Install the continuous shim as follows:
Interior
2
Note! The continuous shim must
be 1/2" shorter than the width of the window frame, be 1/4" narrower than the depth of the
Depth of window minus 1/4"
Continuous shim
window frame sill, should level the rough opening sill and be no more than 1/4" thick.
Flashing
Nail n position
2" min.
Align the shim on the sill ush
12"
with the exterior and centered between the side jambs. If installing a mulled unit, leave gaps at the mull joint(s) so they don't sit on the shim and tack into place or secure with sealant.
5
INSTALL BAY/BOW WINDOW
Warning! To avoid injury, use at least two people to install. Temporarily
support the window until fully installed.
Note! Window should be pre-drilled and countersunk before placing
inside the rough opening.
1. Pilot holes should be spaced 1 1/2" from interior
1 1/2"
edges, 4" from each corner and then evenly spaced no more than 12" around the inside perimeter. Drill 1/8" pilot holes and countersink.
2. Place window onto the drain
4"
Countersink
mat in the rough opening. The window sill must rest on and be fully supported by the rough opening framing.
3. Fasten window with a galvanized roong nail
3"- 7"
through the nailing n between 3" and 7" from one lower corner.
4. Align side jamb
Framing
shims with the pre-drilled holes so fasteners will penetrate shims. Shims must be set back at least 1/4"
1/4" sealant gap
Shim
Seat board
from the interior of the jamb. Secure shims with sealant.
5. Inspect window for square, level, and plumb. Test for proper operation (remove and reinstall if necessary).
6. Using #10 x 3 1/2" pan head screws, fasten the jambs, head, and seat board through the pre-drilled and countersunk pilot holes. Screws should penetrate the previously installed shims.
4
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
6
FLASH BAY/BOW WINDOW
PREPARE FLASHING
1. Cut four pieces of self-adhesive ashing as follows:
• One head board piece 6" longer than the head board
• One header piece 12" longer than the header
• Two side pieces 7" longer than each side
SPRAY ADHESIVE/PRIMER
Note! Protect window from overspray.
2. Apply spray adhesive/primer as instructed to nailing n, sheathing and building wrap
6"
at the sides and head as shown.
APPLY THE SELF-ADHESIVE FLASHING
Note! Keep the edge of the self-adhesive ashing as close to the
window frame as possible.
3. Fold the head board piece lengthwise into “L” shape. Center and apply one leg to head
Cut
3"
board and the other to the wall
e
v
i
s
e
h
d
A
y
a
r
p
S
above the rough opening header. Cut the corners to allow the ashing to lay at against
Fold down
the wall.
4. Starting 2" above the header, apply the side pieces.
5. Center and apply the header piece above the header.
2"
2"
6"
6. Press the ashing down with a J-roller.
6"
7. Inspect self­adhesive ashing for gaps or bubbles (remove and replace if necessary).
7
COMPLETE BAY/BOW WINDOW INSTALLATION
1. If the window has a pre-installed cable support system, follow the instructions
Bracing Under the Mull Joints
provided by the manufacturer.
2. If the cable support system is not used, build seat board
Seal corners
bracing to support at least 750 lbs of total weight (window plus window contents). Primary support should be provided under the mull joints of the unit.
3. Remove temporary support after full support is installed.
4. Release the building wrap from above the header (previously taped up) and overlap the header ashing. Seal the ends with self-adhesive ashing or building wrap tape.
5. Seal all four corners of the window with a 1/4" bead of sealant. Tool into a llet shape.
6. The head and seat boards should be protected and insulated with a structure designed and built as required by local code.
7. Create a continuous air seal on the interior jambs and
Continuous air seal
head between the rough opening and the window frame with low expansion polyurethane foam or backer rod and
Flashing
Sill
Continuous
shim
sealant. On the sill, run a continuous bead of sealant
Rough opening
along the foam wedge where it meets the window frame or seat board.
AFTER INSTALLATION
1. Adjust window for best operation.
2. Install exterior wall surface within 30 days of window installation.
3. Maintain gap of 3/8" between window frame and nal exterior wall surface (siding, stucco, etc.).
4. Protect recently installed units from damage from plaster, paint, etc. by covering the unit with plastic.
Note: End of bay/bow installation instructions.
5
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
8
Note! The sill lip is the garden window’s only source of support inside
the rough opening. It is very important that the sill be level and at.
1. Measure the length of the sill and cut a piece of ashing the exact length of the sill.
2. Measure and draw a line 1/2" from the exterior edge of the sill; this is where the ashing will sit.
3. Remove foam backing and release tape under foam backing.
PREPARE SILL FOR GARDEN WINDOW
Width of rough opening
1/2"
4. Press the adhesive section of the ashing onto outside section of sill.
5. Pull release tape on remaining section of the ashing.
6. Fold the ashing down onto the house wrap.
7. Staple ashing to the wall and seal the corner edges.
Release
tape
Seal
corners
9
Warning! To avoid injury, use at least two people to install. Temporarily
support the window until fully installed.
1. Place window sill onto the drain mat and tilt into the rough opening. The window sill must rest on and be fully supported by the rough opening framing.
2. Fasten window with a galvanized roong nail through the nailing n between 3"-7" from one lower corner.
INSTALL GARDEN WINDOW
3"-7"
3. Inspect window for square, level, and plumb. Test for proper operation (remove and reinstall if necessary).
Note! Fastener
heads must be ush. Do not dent nailing n. Always use pre­punched holes or pre-drill with a 3/16" bit.
4. Fasten window through nailing n holes 3"­7" from the corners and 8" apart all the way around the window.
8"
3"-7"
8"
3"-7"
6
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
10
FLASH GARDEN WINDOW
PREPARE FLASHING
1. Cut three pieces of self-adhesive ashing as follows:
• One header piece 12" longer than the header
• Two side pieces 7" longer than each side
SPRAY ADHESIVE/PRIMER
Note! Protect window from overspray.
2. Apply spray adhesive/ primer as instructed to nailing n, sheathing and
6"
building wrap at the sides and head as shown.
APPLY THE SELF-ADHESIVE FLASHING
Note! Keep the edge of the self-adhesive ashing as close to the
window frame as possible.
3. Apply the side pieces starting 2" above the header.
4. Center and
2"
2"
apply the header piece
e
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i
s
e
h
d
A
y
a
r
p
S
above the header.
5. Press the ashing down with a J-roller.
6. Do not allow gaps or bubbles beneath self-adhesive
2"
6"
ashing (remove and replace if necessary).
7
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
11
Garden windows are rated for a weight handling load of 8 lbs. per square foot. Although it is not required, the installer may provide extra support to the garden window with “L” brackets. Build seat board bracing under the mull joints of the unit. To reduce heat loss, the bottom of the window may be insulated. Check local building code requirements.
COMPLETE INSTALLATION
1. Release the building wrap from above the header (previously taped up) and overlap the header ashing. Seal the ends with self-adhesive ashing or building wrap tape.
2. Seal the top corners of the window with a 1/4" bead of sealant. Tool into a llet shape.
3. Create a continuous air seal around the entire interior perimeter of the window with a bead of sealant where the window contacts the structure.
COMPLETE GARDEN WINDOW INSTALLATION
Seal corners
AFTER INSTALLATION
1. Adjust window for best operation.
2. Install exterior wall surface within seven days of window installation.
3. Maintain gap of 3/8" between window frame and nal exterior wall surface (siding, stucco, etc.).
4. Ensure weep holes/channels are clear of debris for proper water drainage; do not seal weep holes/channels if present.
5. Protect recently installed units from damage from plaster, paint, etc. by covering the unit with plastic.
Gap
Please visit www.jeld-wen.com for warranty and care and
maintenance information.
Thank you for choosing
©2014 JELD-WEN, inc.; This publication and its contents are owned by JELD-WEN, inc. and are protected under the U.S. Copyright Act and other intellectual property laws. All trademarks, service marks, logos and the like (whether registered or unregistered) are owned or controlled by JELD-WEN, inc. or others. Unauthorized use or duplication of JELD-WEN intellectual property is prohibited.
JELD-WEN reserves the right to change product specications without notice. Please check our website, jeld-wen.com, for current information.
8
(05/14)
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