JELD-WEN JII023 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for vinyl bay, bow and garden windows which incorporate an integral nailing n. While the use of these installation instructions is recommended, installation in strict compliance with AAMA specications (2400-02) is an alternate method of window installation. Use of the AAMA specications (2400-02) will not affect application of the JELD-WEN limited warranty.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method integrates the window with the weather barrier (typically building wrap).
Not all window types can be installed into every wall condition in all areas. Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Note! Installations where the sill is higher than 35 feet above ground
level, or any product installation into a wall condition not specically addressed in these instructions, must be designed by an architect or structural engineer.
Failure to install windows into square, level, and plumb openings could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited warranty as part of the terms of sale.
ROUGH OPENINGS
This installation guide specically addresses sheathed wall and open-stud construction. Windows without an integral head and seat board must be placed on a structure that provides continuous support to the sill.
FULLY SHEATHED WALL CONSTRUCTION
The wall framing is covered by sheathing and the window will be mounted with the nailing n ush against the sheathing.
Sheathed Wall
King stud
Sill
Trimmer
studs
Header
Sheathing
Cripple studs
GLOSSARY
Mull Joint
The joint where two or more window units are structurally joined together.
Mulled Unit
Two or more window units structurally joined together.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Weep Hole (weep channel)
The visible exit or entry part of a water drainage system used to drain water out of a window.
1 hr
12
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11
2
10 9
3
8 4
7 5
6
Estimated Install
Time for New
Construction
First Time: 2 hrs
Experienced: 1.5 hrs
Professional:
OPEN STUD CONSTRUCTION
The wall framing needs
Open-Stud with Backing
to be covered by backing support before the window can be installed. The window will be mounted with the nailing n ush against the applied backing support.
This backing support should be a non water­degradable, thin (max. 1/8" thick) sheet material such as vinyl sheeting. Completely surround the rough opening with the backing support as shown. Backing support must be applied before building wrap.
SAFETY AND HANDLING
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
NEEDED MATERIALS AND TOOLS
MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility.
• 1 3/4" galvanized roong nails. Nails must penetrate at least 1" into framing (or as required by local code).
• #10 x 3 1/2" corrosion resistant pan head screws. Screws must penetrate at least 1" into framing (or as required by local code).
• Non water-degradable or compressible shims to level the sill
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
WINDOW AND MATERIALS HANDLING
• Make sure operable windows are closed and locked prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not carry at or drag on oor.
• Do not put stress on joints, corners, or frames.
• Store window in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only when conditions and sheathing are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• Non water-degradable or compressible shims
TOOLS
• Tape measure
• Utility knife
• Level (4' minimum recommended)
• J-roller
• Caulking gun
• Drill with 1/8" tapered bit and 3/8" countersink
• Construction stapler with 3/8" staples
• Hammer
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. If there is a protective lm on the glass, do not remove it until installation and construction are complete.
INSPECT YOUR WINDOW
• Cosmetic damage
• Product squareness (diagonal measurements not more than 1/8" different)
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
• Cracked frame welds
REMOVE PACKAGING AND INSPECT WINDOW
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• Splits, cracks, holes, missing sections or other damage to the nailing n longer than 6" and/or within 1/2" of window frame
• For units with integral head and seat boards, ensure the top of the mull joints are covered and sealed with silicone.
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the window’s performance rating, do not install the window. Contact your dealer or distributor for recommendations.
INSTALLATION INSTRUCTIONS
for Vinyl Projecting Windows with Integral Nailing Fin (JII023)
2
• Verify the width and height of the bay or bow window are each 1/2" smaller than the rough opening width and height. The rough opening for the garden window should be the same size as the window frame.
3
FOR RETROFIT INSTALLATIONS
1. Remove
sufcient siding to expose enough intact building wrap to properly seal the window to the opening.
2. Remove the
old window. If building wrap is damaged, apply new building wrap in shiplap manner. Verify trimmer studs/header are structurally sound. Continue with the instructions.
3. Trim the sides sufciently to allow the nailing n to be mounted
against the sheathing.
INSPECT ROUGH OPENING
A
B
PREPARE ROUGH OPENING
45°
C
D
E
• Verify the rough opening is square. The (A) and (B) measurements above should be the same. Maximum allowable deviation from square is 1/8" for windows 20 sq. ft. and smaller, and 1/4" for windows larger than 20 sq. ft.
• Verify the rough opening is level and plumb (C). The maximum allowable deviation is 1/16" for every 2' of rough opening (not to exceed 1/8").
• The rough opening sill must not be crowned or sagged (D). A 5 degree sloped sill is recommended.
• Verify the exterior face of the rough opening is a single plane (E) with less than 1/8" twist from corner to corner.
• Verify the header is supported by trimmer studs.
PREPARE BUILDING WRAP
Note! Check with the building wrap manufacturer to verify the
following steps will not void their product warranty. Follow manufacturers' instructions.
1. Trim building wrap ush with the rough opening.
2. At the head, cut building wrap at 45° and tape up as shown.
3. Trim the sides sufciently to allow the nailing n to be mounted
against the sheathing.
Note! If installing a bay or bow window, proceed with section 4
“PREPARE SILL FOR BAY/BOW WINDOW.” If installing a garden window, skip to section 8, “PREPARE SILL FOR GARDEN WINDOW.”
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