JELD-WEN JII020 User Manual

ASSEMBLY AND INSTALLATION INSTRUCTIONS
for Premium Aluminum (A-500) and Premium Atlantic Aluminum Sliding Patio Doors (JII020)
IMPORTANT INFORMATION AND GLOSSARY
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for Premium Aluminum Sliding Patio Doors with two or three tracks and up to six panels. Read these installation instructions thoroughly before beginning. They are designed to work in most existing applications. However, existing conditions may require changes to these instructions. If changes are needed, they are made at the installer’s risk. For installations other than indicated in these instructions, contact a building professional. Areas such as Florida and the Texas wind borne debris region have specic anchoring requirements. For information on specic products, visit www.oridabuilding.org or www.tdi.texas.gov.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the home, which can draw water through very small openings. Our installation method seals the patio door to the weather barrier (typically building wrap) and uses a sill pan to capture and drain incidental storm water from under the patio door.
Not all patio door types can be installed into every wall condition in all areas. Consult your local building code ofcial for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions.
Note! Installation such that the sill is higher than 35 feet above ground
level or any product installation into a wall condition not specically addressed in these full instructions must be designed by an architect or structural engineer.
Failure to install square, level and plumb and on a at surface (without peaks and valleys) could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited product warranty as part of the terms of the sale.
GLOSSARY
Astragal
The vertical trim attached to one of the panels of a sliding patio door that bridges the gap between the panels when closed and provides weather protection.
Buck
A wood framework attached to the masonry inside a window or patio door rough opening.
Continuous slab
A concrete oor that is continuous through the door opening.
Interlock
A weatherstrip component that runs vertically along the stiles of either horizontal sliding sashes or sliding patio door panels. When the window/door is closed, the interlocks engage, locking together, to create a weather barrier.
Pilot hole
A drilled hole that is no larger than the body of the screw (minus the threads).
Sill pocket
A cavity recessed into a concrete oor to hold the sill of a patio door.
Step-down landing
A condition in which the interior oor surface is higher than the exterior surface.
Please allow sufcient time to properly prepare the rough opening, install the patio door, and ensure its proper operation. Professional installation assistance is recommended.
Estimated Install
Time for New
Construction
First Time: 4.0 hr.
Experienced: 2.5 hr.
Professional: 1.5 hr.
12
11 10 9
8 4
7 5
6
1
2
3
LANDINGS
These instructions cover three patio door sill conditions: the step-down
methods vary slightly
Step-Down Landing
between landing types.
Recessed Sill Pocket Landing
Continuous Slab
ROUGH OPENINGS
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for Premium Aluminum (A-500) and Premium Atlantic Aluminum Sliding Patio Doors (JII020)
These installation instructions specically address masonry/block wall, sheathed wall and open-stud construction. In each case, the door will be mounted by fastening through the jambs into the rough opening.
MASONRY/BLOCK WALL CONSTRUCTION
For installation in a masonry/block wall
Masonry/Block Wall Construction
construction, a buck (a wood framework attached to the masonry) is required. We will refer to this buck as the rough opening.
Buck
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing.
Sheathed Wall Construction
Header
OPEN-STUD CONSTRUCTION
Covering the wall framing with backing support is recommended before the patio door is installed. This backing support should be a non water-degradable, thin (max. 1/8" thick) sheet material such as plywood, or vinyl sheeting. Completely surround the rough opening with the backing support as shown. Backing support must be applied before building wrap.
Open-Stud with Backing
Cripple stud
King stud
Trimmer
stud
Sheathing
SAFETY AND HANDLING
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning. Failure to follow proper assembly and installation instructions may result in the denial of warranty claims for operational performance problems.
• Do not work alone. Two or more people are required. Use safe lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
PATIO DOOR HANDLING
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not drag on oor.
• Do not put stress on joints, corners or frames.
• Store patio door in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
2
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for Premium Aluminum (A-500) and Premium Atlantic Aluminum Sliding Patio Doors (JII020)
MATERIALS AND TOOLS
F
A
B
G
C
D
E
PARTS (INCLUDED WITH PATIO DOOR)
A #8 x 1" Phillips pan head sheet metal screw B #8 X 3/4" Phillips pan head screw C Offset T clip (DP50 / DP80 doors only) D Panel bumper E Adhesive weather strip pad F Head frame G Left and right side frame H Sill riser (DP 65/80 doors, only) I Sill track Items not shown:
- Handle package
- Door panel(s)
- Screen – (optional, on some congurations)
H
I
NEEDED MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility. When using ashing, spray adhesive/primer, sealant and foam products, we recommend using the same manufacturer and verifying compatibility.
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Non-compressible or water degradable shims, such as high-density plastic or composite.
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent).
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® QUAD® Butyl Flashing Tape or equivalent.
For installation in sheathed wall or open stud construction:
• #8 x 1 1/4" corrosion-resistant, at-head screws; (length of screw must penetrate at least 1" into the framing).
For buck framing in a concrete (masonry) structure:
• 3/16" diameter self-tapping concrete screws (Tapcon®, or equivalent); length of screw must penetrate at least 1 1/4" into the concrete
For step-down and Continuous Slab landings:
• Sill pan: It is best practice to use a pre-formed, rigid, positively sloped, pvc pan that provides continuous support. We recommend using SureSill™ Sloped Sill Pan™ , manufactured by SureSill™, Ltd. An alternative would be a non-sloped pre-formed sill pan or one can be fabricated on site from self adhesive ashing, metal or vinyl sheet material with the proper tools and materials.
NEEDED TOOLS
• Cutting shears (sill pan)
• Tape measure
• Utility knife
• Level (4' minimum
recommended)
• J-roller
• Caulking gun
• Drill with bits (assembly)
• Construction stapler
• Putty knife
• Phillips screwdriver
• Hammer drill and masonry bits for masonry applications
1
REMOVE PACKAGING
Remove packaging materials.
REMOVE PACKAGING AND INSPECT DOOR
3
INSPECT DOOR
• Cosmetic damage
• Included parts (See Parts List above)
• Correct product (size, color, number of panels, grid pattern, glass type, etc.)
If any of the above represents a concern, BEFORE installing, contact your dealer or distributor for recommendations.
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