JELD-WEN JII001 User Manual

IMPORTANT INFORMATION AND GLOSSARY
INSTALLATION INSTRUCTIONS
for Vinyl Windows with Integral Nailing Fin (JII001)
Thank you for selecting JELD-WEN products. Attached are JELD-WEN’s recommended installation instructions for Vinyl windows with an integral nail n. Not all window types may be installed into every wall condition in all areas. Consult your local building code official for applicable building codes and regulations. Local building code requirements supersede recommended installation instructions. Areas such as Florida and the Texas TDI region have different anchoring requirements based on product certification. For information on specific products, visit www.floridabuilding.org or www.tdi.texas.gov and follow the anchoring schedule given in the drawings for the product instead of the anchoring schedule in this document.
Newer construction methods have led to an increase in air and water tightness in buildings. This frequently leads to negative air pressure inside the house, which can draw water through very small openings. Our installation method integrates the window with the weather barrier of the structure (typically building wrap).
Please Note! Installations where the sill is higher than 35 feet above
ground level, or any product installation into a wall condition not specifically addressed in these instructions, must be designed by an architect or structural engineer. Failure to install windows into square, level, and plumb openings could result in denial of warranty claims for operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and conditions of the limited product warranty as part of the terms of thesale.
GLOSSARY
Buck
A wood framework attached to the masonry inside a window or patio door rough opening.
Mull Joint
The joint where two or more window units are structurally joined together.
ROUGH OPENINGS
This installation guide specically addresses masonry/block wall, sheathed wall and open-stud construction.
MASONRY/BLOCK WALL CONSTRUCTION
This installation assumes that a framework of studs (often called a buck) has already been properly fastened and sealed to the concrete/masonry wall by a building professional.
Buck
FULLY SHEATHED WALL CONSTRUC TION
The wall framing is covered by sheathing. Windows will be mounted ush against the sheathing. This installation assumes building wrap is properly installed prior to installation.
Mulled Unit
Two or more window units structurally joined together.
Precast Sill
A pre-formed concrete block placed in the sill of a masonry/block wall to support a window.
Self-Adhesive Flashing
An adhesive backed tape material used to waterproof the rough opening and/or used to seal a window to the building’s weather barrier.
Shiplap
The layering method in which each layer overlaps the layer below it so that water runs down the outside.
Weep Hole (weep channel)
The visible exit or entry part of a water drainage system used to drain water out of a window.
1 hr
1
2
3
8 4
7 5
6
Estimated Install
Time for New
Construction
First Time: 2 hrs
Experienced: 1.5 hrs
Professional:
OPEN-STUD CONSTRUCTION
If self-adhesive ashing is to be applied so that it is wider than the framing of the wall, it may
Sheathed Wall
Header
be necessary to cover the wall with backing support sufcient to support the entire width of the ashing.
This backing support should be a non water-degradable, thin
King stud
Trimmer
studs
Sheathing
(max. 1/8" thick) sheet material such as lauan or plywood. Completely surround the rough opening with the backing support. Backing support must be applied before building wrap.
The window will be mounted with the nailing n ush against the applied backing support.
SAFETY AND HANDLING
INSTALLATION INSTRUCTIONS
for Vinyl Windows with Integral Nailing Fin (JII001)
SAFETY
• Read and fully understand ALL manufacturers’ instructions before beginning. Failure to follow proper installation instructions may result in the denial of warranty claims for operational or performanceproblems.
• Do not work alone. Two or more people are required. Use safe liftingtechniques.
• Use caution when handling glass. Broken or cracked glass can cause serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating instructions.
• Use caution when working at elevated heights.
• If disturbing existing paint, take proper precautions if lead paint is suspected (commonly used before 1979). Your regional EPA (www.epa.gov/lead) or Consumer Product Safety Commission ofces provide information regarding regulations and lead protection.
MATERIALS AND TOOLS
NEEDED MATERIALS
Note! Follow all material manufacturers’ instructions for proper use
and compatibility. When using flashing, spray adhesive/primer, sealant and foam products, we recommend using the same manufacturer and verifying compatibility. It is the End User's responsibility to determine if dissimilar materials are compatible to the substrates in the application.
• 1 3/4" galvanized roong nails or #8 x 1 1/4" pan head or washer head (stainless steel recommended) screws. Fasteners must penetrate at least 1" into framing (or as required by local code).
• For mulled and/or PG50 or above units: #8 x 1 1/4" pan head or washer head (stainless steel recommended) screws. Screws must penetrate at least 1" into framing (or as required by local code)
• Sealant: We recommend OSI® QUAD® Max Sealant or equivalent. This can be used in any application and can be painted or ordered in a color matched product, if desired.
• Backer rod 1/8" larger than the widest portion of the gap (used in conjunction with sealant bead).
• Polyurethane low expansion Window and Door foam: We recommend OSI® QUAD® Foam or equivalent).
• Non-compressible or water degradable shims
MATERIALS AND WINDOW HANDLING
• Make sure operable windows are locked prior to installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding over onto themselves.
• Handle in vertical position; do not carry at or drag on oor.
• Do not put stress on joints, corners or frames.
• Store window in dry, well-ventilated area in vertical, leaning position to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing aredry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
For installations into a stud-framed wall:
• 4", 6", or 9" (as required by local code and window conguration) wide self-adhesive ashing: We recommend OSI® Butyl Flash Tape orequivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite® 300 or equivalent.
• For mulled units, a drip cap 1/8" longer than the frame width is required.
For installations into a buck:
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent)
NEEDED TOOLS
• Utility knife
• J-roller
• Hammer
• Tape measure
• Caulking gun
• Level (4' minimum recommended)
• Drill with bits
2
INSTALLATION INSTRUCTIONS
for Vinyl Windows with Integral Nailing Fin (JII001)
1
REMOVE PACKAGING
Remove shipping materials such as corner covers, shipping blocks or pads. If there is a protective lm on the glass, do not remove it until installation and construction are complete.
INSPECT WINDOW
• Cosmetic damage
• Product squareness (diagonal measurements not more than 1/4" different)
• Correct product (size, color, grid pattern, handing, glazing, energy­efciency requirements, etc.)
2
• Verify the width and height of the window are each 1/2"-5/8" smaller than the rough opening width and height. Mulled units should be 3/4" narrower.
• Verify the rough opening is square. The (A) and (B) measurements above should be the same. Maximum allowable deviation from square is 1/8" for windows 20 sq. ft. and smaller, and 1/4" for windows larger than 20 sq. ft.
REMOVE PACKAGING AND INSPECT WINDOW
INSPECT ROUGH OPENING
Verify Square, Level, and Plumb
A
A
B
B
D
C
C
D
E
• Cracked frame welds or other frame damage
• Splits, cracks, holes, missing sections or other damage to the nailing n longer than 6" and/or within 1/2" of window frame
• For side-by-side mulled units, a drip cap that extends the length of the frame plus 1/8" overhang on each end is required.
If any of the above conditions represent a concern, or if you expect environmental conditions to exceed the window's performance rating, do not install the window. Contact your dealer or distributor for recommendations.
• Verify the rough opening is level and plumb (C) and (D). The maximum allowable deviation is 1/16" for every 2' of rough opening (not to exceed 1/8").
• The rough opening sill must not be crowned or sagged (D), but rather level or sloped (positive slope) to the exterior.
• The exterior face of the rough opening must be in a single plane (E)
E
with less than 1/8" twist from corner to corner.
• Minimum double studs (king and jack/trimmer) should be used to support the header at all rough openings.
FOR RETROFIT INSTALLATIONS
After removing the old window, remove sufcient cladding (siding, stucco etc.) to expose enough intact building wrap to properly seal the window to the opening. If damaged, apply new building wrap in shiplap manner. Verify the rough opening framing is structurally sound. Contact your local waste management entities for proper disposal or recycling of products being removed.
3
Note! This section applies to
installations into a masonry wall only. For installations into a stud-framed wall, begin with section 4, “PREPARE STUD­FRAMED WALL.”
1. Seal any joint larger than 1/16" in the buck and between the buck and the concrete/masonry with sealant.
2. Cover the buck and the surrounding concrete/ masonry at the head and jambs with liquid applied ashing as shown.
PREPARE BUCK
Liquid applied ashing
Sealant joints
3. If installing into a four-sided buck, seal the sill in a similar manner.
Note! Where the window will sit on the sill, shim to provide continuous
support to the sill. This shimming must be 1/2" shorter than the width of the window frame, be 1/4" narrower than the depth of the window frame sill, should level the rough opening sill and be no more than 1/4"thick.
4. Align the shimming on the sill ush with the exterior and centered between the side jambs. If installing a mulled unit, leave gaps at the mull joint(s) so they don't sit on the shimming and tack into place or secure with sealant. SKIP to section 5, “INSTALL WINDOW.”
3
Loading...
+ 4 hidden pages