Jeep Wrangler 1997 1999, Wrangler 1999 User Manual

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TJ INTRODUCTION 1

INTRODUCTION

CONTENTS

page page

GENERAL INFORMATION

BODY CODE PLATE ...................... 2

FASTENER IDENTIFICATION ................ 4

FASTENER USAGE ....................... 4

INTERNATIONAL VEHICLE CONTROL AND

METRIC SYSTEM ........................ 7

THREADED HOLE REPAIR ................. 7

TORQUE REFERENCES .................... 9

VEHICLE IDENTIFICATION NUMBER ......... 1

VEHICLE SAFETY CERTIFICATION LABEL ..... 2

DISPLAY SYMBOLS .................... 3

GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER

The Vehicle Identification Number (VIN) plate is located on the lower windshield fence near the left A-pillar. The VIN contains 17 characters that provide data concerning the vehicle. Refer to the VIN decoding chart to determine the identification of a vehicle.

The Vehicle Identification Number is also imprinted on the:

• Body Code Plate.

VEHICLE IDENTIFICATION NUMBER DECODING CHART

POSITION INTERPRETATION CODE = DESCRIPTION

1 Country of Origin 1 = United States 2 Make J = Jeep 3 Vehicle Type 4 = MPV 4 Gross Vehicle Weight Rating E = 3001-4000 lbs.

5 Vehicle Line Y = Wrangler 4X4 6 Series 1 = Sport

7 Body Style 9 = Open Body 8 Engine P = 2.5L Unleaded-Gasoline

9 Check Digit 10 Model Year X = 1999 11 Assembly Plant P = Toledo #2

12 thru 17 Vehicle Build Sequence

• Vehicle Safety Certification Label.

• Frame rail.

To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the Vehicle Identification Number. The check digit is used by the manufacturer and government agencies to verify the authenticity of the vehicle and official documentation. The formula to use the check digit is not released to the general public.

F = 4001-5000 lbs.

2=SE

4 = Sahara

S = 4.0L Unleaded-Gasoline

2 INTRODUCTION TJ

GENERAL INFORMATION (Continued)

Fig. 1 Vehicle Safety Certification Label—Typical

VEHICLE SAFETY CERTIFICATION LABEL

A vehicle safety certification label (Fig. 1) is attached to every Chrysler Corporation vehicle. The label certifies that the vehicle conforms to all applicable Federal Motor Vehicle Safety Standards. The label also lists:

• Month and year of vehicle manufacture.

• Gross Vehicle Weight Rating (GVWR). The gross

front and rear axle weight ratings (GAWR’s) are based on a minimum rim size and maximum cold tire inflation pressure.

• Vehicle Identification Number (VIN).

• Type of vehicle.

• Bar code.

• Month, Day and Hour (MDH) of final assembly.

• Paint and Trim codes.

• Country of origin.

The label is located above the door hinge on the driver-side A-pillar.

Fig. 2 Body Code Plate Location

BODY CODE PLATE

LOCATION AND DECODING

A metal body code plate is attached to the floor pan under the drivers seat (Fig. 2). Disengage the snaps attaching the carpet to the floor pan to read the information. There are seven lines of information on the body code plate. Lines 4, 5, 6, and 7 are not used to define service information. Information reads from left to right, starting with line 3 in the center of the plate to line 1 at the bottom of the plate (Fig. 3).

The last code imprinted on a vehicle code plate will be followed by the imprinted word END. When two vehicle code plates are required, the last available spaces on the first plate will be imprinted with the letters CTD (for continued).

When a second vehicle code plate is necessary, the first four spaces on each row will not be used because of the plate overlap.

Fig. 3 Body Code Plate Decoding

TJ INTRODUCTION 3

GENERAL INFORMATION (Continued)

BODY CODE PLATE—LINE 3

DIGITS 1 THROUGH 12

Vehicle Order Number

DIGITS 13, 14, AND 15

Roof

• VJN = Soft Top White

• VJT = Soft Top Spice

• VJX = Soft Top Black

• VKN = Hard Top White

• VKT = Hard Top Spice

• VKX = Hard Top Black

DIGITS 16, 17, AND 18

Car Line Shell

• TJJ = Wrangler (LHD)

• TJU = Wrangler (RHD)

DIGIT 19

Price Class

• L = Wrangler (All)

DIGITS 20 AND 21

Body Type

• 77 = Wheel Base (93.4 in.)

DIGIT 19

Open Space

DIGITS 20, 21, AND 22

Engine Code

• EPE = 2.5 L 4 cyl. MPI Gasoline

• ERH = 4.0L 6 cyl. MPI Gasoline

BODY CODE PLATE LINE 1

DIGITS 1, 2, AND 3

Transmission Codes

• DDQ = AX5 5–speed Manual

• DDO = AX15 5–speed Manual

• DGD = 30RH 3–speed Automatic

• DGG = 32RH 3–speed Automatic

DIGIT 4

Open Space

DIGIT 5

Market Code

• B = International

• C = Canada

• M = Mexico

• U = United States

BODY CODE PLATE—LINE 2

DIGITS 1,2, AND 3

Paint Procedure

DIGIT 4

Open Space

DIGITS 5 THROUGH 8

Primary Paint

Refer to Group 23, Body for color codes.

DIGIT 9

Open Space

DIGITS 10 THROUGH 13

Secondary Paint

DIGIT 14

Open Space

DIGITS 15 THROUGH 18

Interior Trim Code

DIGIT 6

Open Space

DIGITS 7 THROUGH 23

Vehicle Identification Number (VIN) Refer to Vehicle Identification Number (VIN) para-

graph for proper breakdown of VIN code.

INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS

The graphic symbols illustrated in the following International Control and Display Symbols chart are used to identify various instrument controls. The symbols correspond to the controls and displays that are located on the instrument panel.

4 INTRODUCTION TJ

GENERAL INFORMATION (Continued)

INTERNATIONAL CONTROL AND DISPLAY SYMBOLS

FASTENER IDENTIFICATION

THREAD IDENTIFICATION

SAE and metric bolt/nut threads are not the same. The difference is described in the Thread Notation chart (Fig. 5).

Fig. 5 Thread Notation Chart – SAE and Metric

GRADE/CLASS IDENTIFICATION

The SAE bolt strength grades range from grade 2 to grade 8. The higher the grade number, the greater the bolt strength. Identification is determined by the line marks on the top of each bolt head. The actual bolt strength grade corresponds to the number of line marks plus 2. The most commonly used metric bolt strength classes are 9.8 and 12.9. The metric

Fig. 4

strength class identification number is imprinted on the head of the bolt. The higher the class number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut face. Refer to the Fastener Identification and Fastener Strength Charts.

FASTENER USAGE

WARNING: USE OF AN INCORRECT FASTENER MAY RESULT IN COMPONENT DAMAGE OR PERSONAL INJURY.

Figure art, specifications and torque references in this Service Manual are identified in metric and SAE format.

During any maintenance or repair procedures, it is important to salvage all fasteners (nuts, bolts, etc.) for reassembly. If the fastener is not salvageable, a fastener of equivalent specification must be used.

TJ INTRODUCTION 5

GENERAL INFORMATION (Continued)

FASTENER IDENTIFICATION

6 INTRODUCTION TJ

GENERAL INFORMATION (Continued)

FASTENER STRENGTH

TJ INTRODUCTION 7

GENERAL INFORMATION (Continued)

THREADED HOLE REPAIR

Most stripped threaded holes can be repaired using a Helicoilt. Follow the manufactures recommendations for application and repair procedures.

METRIC SYSTEM

The metric system is based on quantities of one, ten, one hundred, one thousand and one million (Fig.

6).

Fig. 6 Metric Prefixes

CONVERSION FORMULAS AND EQUIVALENT VALUES

The following chart will assist in converting metric units to equivalent English and SAE units, or vice versa.

Refer to the Conversion Chart to convert torque values listed in metric Newton- meters (N·m). Also, use the chart to convert between millimeters (mm) and inches (in.)

8 INTRODUCTION TJ

GENERAL INFORMATION (Continued)

METRIC CONVERSION

TJ INTRODUCTION 9

GENERAL INFORMATION (Continued)

TORQUE REFERENCES

Individual Torque Charts appear at the end of many Groups. Refer to the Standard Torque Specifications Chart for torque references not listed in the

TORQUE SPECIFICATIONS

individual torque charts.

TJ INTRODUCTION 1

INTRODUCTION

CONTENTS

page page

GENERAL INFORMATION

BODY CODE PLATE ...................... 2

VEHICLE IDENTIFICATION NUMBER ......... 1

VEHICLE SAFETY CERTIFICATION LABEL ..... 2

INTERNATIONAL VEHICLE CONTROL AND

DISPLAY SYMBOLS .................... 4

GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER

The Vehicle Identification Number (VIN) plate is located on the lower windshield fence near the left A-pillar. The VIN contains 17 characters that provide data concerning the vehicle. Refer to the VIN decoding chart to determine the identification of a vehicle.

The Vehicle Identification Number is also imprinted on the:

• Body Code Plate.

VEHICLE IDENTIFICATION NUMBER DECODING CHART

POSITION INTERPRETATION CODE = DESCRIPTION

1 Country of Origin 1 = United States 2 Make J = Jeep 3 Vehicle Type 4 = MPV 4 Gross Vehicle Weight Rating E = 3001-4000 lbs.

5 Vehicle Line Y = Wrangler 4X4 6 Series 1 = Sport

7 Body Style 9 = Open Body 8 Engine P = 2.5L Gasoline

9 Check Digit 10 Model Year X = 1999 11 Assembly Plant P = Toledo #2

12 thru 17 Vehicle Build Sequence

• Vehicle Safety Certification Label.

• Frame rail.

To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the Vehicle Identification Number. The check digit is used by the manufacturer and government agencies to verify the authenticity of the vehicle and official documentation. The formula to use the check digit is not released to the general public.

F = 4001-5000 lbs.

2=SE

4 = Sahara

S = 4.0L Gasoline

2 INTRODUCTION TJ

GENERAL INFORMATION (Continued)

Fig. 1 Vehicle Safety Certification Label—Typical

VEHICLE SAFETY CERTIFICATION LABEL

A vehicle safety certification label (Fig. 1) is attached to every Chrysler Corporation vehicle. The label certifies that the vehicle conforms to all applicable Federal Motor Vehicle Safety Standards. The label also lists:

• Month and year of vehicle manufacture.

• Gross Vehicle Weight Rating (GVWR). The gross

front and rear axle weight ratings (GAWR’s) are based on a minimum rim size and maximum cold tire inflation pressure.

• Vehicle Identification Number (VIN).

• Type of vehicle.

• Bar code.

• Month, Day and Hour (MDH) of final assembly.

• Paint and Trim codes.

• Country of origin.

The label is located above the door hinge on the driver-side A-pillar.

Fig. 2 Body Code Plate Location

BODY CODE PLATE

LOCATION AND DECODING

A metal body code plate is attached to the floor pan under the drivers seat (Fig. 2). Disengage the snaps attaching the carpet to the floor pan to read the information. There are seven lines of information on the body code plate. Lines 4, 5, 6, and 7 are not used to define service information. Information reads from left to right, starting with line 3 in the center of the plate to line 1 at the bottom of the plate (Fig. 3).

The last code imprinted on a vehicle code plate will be followed by the imprinted word END. When two vehicle code plates are required, the last available spaces on the first plate will be imprinted with the letters CTD (for continued).

When a second vehicle code plate is necessary, the first four spaces on each row will not be used because of the plate overlap.

Fig. 3 Body Code Plate Decoding

TJ INTRODUCTION 3

GENERAL INFORMATION (Continued)

BODY CODE PLATE—LINE 3

DIGITS 1 THROUGH 12

Vehicle Order Number

DIGITS 13, 14, AND 15

Roof

• VJN = Soft Top White

• VJU = Soft Top Spice

• VJX = Soft Top Black

• VKN = Hard Top White

• VKU = Hard Top Spice

• VKX = Hard Top Black

DIGITS 16, 17, AND 18

Car Line Shell

• TJJ = Wrangler (LHD)

• TJU = Wrangler (RHD)

DIGIT 19

Price Class

• L = Wrangler (All)

DIGITS 20 AND 21

Body Type

• 77 = Wheel Base (93.4 in.)

BODY CODE PLATE—LINE 2

DIGITS 10 THROUGH 13

Secondary Paint

DIGIT 14

Open Space

DIGITS 15 THROUGH 18

Interior Trim Code

DIGIT 19

Open Space

DIGITS 20, 21, AND 22

Engine Code

• EPE = 2.5 L 4 cyl. MPI Gasoline

• ERH = 4.0L 6 cyl. MPI Gasoline

BODY CODE PLATE—LINE 1

DIGITS 1, 2, AND 3

Transmission Codes

• DDQ = AX5 5–speed Manual

• DDO = AX15 5–speed Manual

• DGD = 30RH 3–speed Automatic

• DGG = 32RH 3–speed Automatic

DIGIT 4

Open Space

DIGITS 1,2, AND 3

Paint Procedure

DIGIT 4

Open Space

DIGITS 5 THROUGH 8

Primary Paint

Refer to Group 23, Body for color codes.

DIGIT 9

Open Space

DIGIT 5

Market Code

• B = International

DIGIT 6

Open Space

DIGITS 7 THROUGH 23

Vehicle Identification Number (VIN) Refer to Vehicle Identification Number (VIN) para-

graph for proper breakdown of VIN code.

4 INTRODUCTION TJ

GENERAL INFORMATION (Continued)

INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS

The graphic symbols illustrated in the following International Control and Display Symbols chart are used to identify various instrument controls. The symbols correspond to the controls and displays that are located on the instrument panel.

INTERNATIONAL CONTROL AND DISPLAY SYMBOLS

Fig. 4

June 7, 2002June 7, 2002

GROUP 2 - Front Suspension & Drive

Illustration Title Group-Fig. No.

Front Suspension

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1997 TJ . . . . . . . . . . . . . . . . . . . . . . Fig. 002-110

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1998 TJ . . . . . . . . . . . . . . . . . . . . . . Fig. 002-110

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1999 TJ . . . . . . . . . . . . . . . . . . . . . . Fig. 002-110

Bar,Front Stabilzer 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-120

Bar,Front Stabilizer 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-120

Bar,Front Stabilizer 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-120

Front Axle Drive Shafts

Shafts,Front Axle 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-210

Shafts,Front Axle 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-210

Shafts,Front Axle 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-210

Front Axle Housing

Housing,Front Axle 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-310

Housing,Front Axle 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-310

Housing,Front Axle 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-310

Front Axle Assembly

Axle Assembly,Front 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-410

Axle Assembly,Front 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-410

Axle Assembly,Front 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-410

Front Axle Differential

Differential,Front Axle 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-610

Differential,Front Axle 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-610

Differential,Front Axle 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-610

June 7, 2002

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1997 TJ

Figure 002-110

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [SDA]=Gas Charged/Normal Duty [SDU]=High Pressure Gas Charged [ZAD] Through [ZNG] = Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing

1 6502 556 2 NUT, Hex, M10-1.5, Shock Upper, Mounting 2 RETAINER, Shock Absorber

5200 5574 2 J 77 Shock Upper, Mounting

2 U 77 Shock Upper, Mounting

3 5208 7768 2 GROMMET, Shock Absorber, Shock Upper,

4 SHOCK ABSORBER PACKAGE, Suspension, Front

5015 547AA 2 [SDA] 4886 533AA 2 [SDU]

5 ISOLATOR, Spring

5208 7767 2 J 77 Upper

2 U 77 Upper

6 CUP, Jounce Bumper

5208 7635 2 J 77 Upper

2 U 77 Upper

7 6100 402 2 BOLT, Hex Head, M10x35, Jounce Bumper Upper

8 BUMPER, Jounce

5208 7992 2 J 77 Upper

2 U 77 Upper

9 SPRING, Front Coil

5208 8126 1 J 77 [ZAD,ZND] 5208 8127 1 J 77 [ZAE,ZNE] 5208 8128 1 J 77 [ZAF,ZNF] 5208 8129 1 J 77 [ZAG,ZNG] 5208 8126 1 U 77 [ZAD,ZND] 5208 8127 1 U 77 [ZAE,ZNE] 5208 8128 1 U 77 [ZAF,ZNF]

5208 8129 1 U 77 [ZAG,ZNG] 10 6502 555 4 BOLT, M8x1.25x30, Shock Lower, Mounting 11 BRACKET, Track Bar to Rail, Purchase Frame,

12 NUT, Hex, .50-20

6034 358 1 J 77 Track Bar to Frame, Mounting

1 U 77 Track Bar to Frame, Mounting 13 PIN, Cotter, M3.2x36, (NOT SERVICED) 14 BAR, Track

5208 8432 1 J 5208 8430 1 U

15 NUT, Hex Flange Lock, M10x1.5

Mounting

Cup, Mounting

(NOT SERVICED)

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1997 TJ

Figure 002-110

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

6502 561 1 J Track Bar to Axle, Mounting 5208 7888 1 U Track Bar to Axle, Mounting

16 6101 695 4 NUT, Hex Flange Lock, M8x1.25, Shock Lower,

17 SCREW, Truss Head, M10x1.5x75

6503 981 1 J 77 Track Bar to Axle, Mounting

1 U 77 Track Bar to Axle, Mounting 18 6502 468 2 SCREW, Hex Flange Head, M8x1.25x20, Coil

19 5200 5917 1 BRACKET, Spring, Coil Spring Retainer, Mounting 20 5208 7711 2 ARM, Control, with Bushing, Upper 21 1150 6007 2 NUT, Hex Flange, M10x1.5, Upper Control Arm to

22 BOLT AND RETAINER, Hex Head, M10x1.50x75.00

23 6502 698 4 NUT, Hex Flange Lock, Lower Control Arm to

24 BOLT, Hex Flange Head, M14x2.0x105

6502 963 2 J 77 Lower Control Arm to Frame, Mounting

2 U 77 Lower Control Arm to Frame, Mounting 25 5208 7852 2 BUSHING, Control Arm, Upper Rear to Frame,

26 NUT AND RETAINER, Hex Flange Lock, m8x1.25

6503 648 2 J 77 Upper Control Arm to Frame, Mounting

2 U 77 Upper Control Arm to Frame, Mounting 27 BOLT AND WASHER, Hex Head, M14 x 2.00 x

6504 238 2 J 77 Lower Control Arm to Axle, Mounting

2 U 77 Lower Control Arm to Axle, Mounting 28 WASHER, M14

6504 236 2 J 77 Lower Control Arm to Axle, Mounting

2 U 77 Lower Control Arm to Axle, Mounting 29 NUT, Hex, M14-2

6503 841 2 J 77 Lower Control Arm to Axle, Mounting

2 U 77 Lower Control Arm to Axle, Mounting 30 5208 8654 2 ARM, Control, with Bushing, Lower 31 5208 8433 4 BUSHING, Control Arm, Lower Control Arm to

Mounting

Spring Retainer, Mounting

Axle, Mounting

, (NOT SERVICED)

Frame, Mounting

Mounting

111.6

Frame, Lower

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1998 TJ

Figure 002-110

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [SDA]=Gas Charged/Normal Duty [SDU]=High Pressure Gas Charged [ZBD] Through [ZPG] = Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing

1 6502 556 2 NUT, Hex, M10-1.5, Shock Upper, Mounting 2 5200 5574 2 RETAINER, Shock Absorber, Shock Upper,

3 5208 7768 2 GROMMET, Shock Absorber, Shock Upper,

4 SHOCK ABSORBER PACKAGE, Suspension, Front

4897 567AA 2 [SDA]

4886 533AC 2 [SDU] 5 5208 7767 2 ISOLATOR, Spring, Upper 6 5208 7635 2 CUP, Jounce Bumper, Upper 7 6100 402 2 BOLT, Hex Head, M10x35, Jounce Bumper Upper

8 5208 7992 2 BUMPER, Jounce, Upper 9 SPRING, Front Coil

52088 126AB 1 [ZBD,ZPD]

52088 127AB 1 [ZBE,ZPE]

52088 128AB 1 [ZBF,ZPF]

52088 129AB 1 [ZBG,ZPG]

10 6502 555 4 BOLT, M8x1.25x30, Shock Lower, Mounting 11 BRACKET, Track Bar to Rail, Purchase Frame,

12 6034 358 1 NUT, Hex, .50-20, Track Bar to Frame, Mounting 13 PIN, Cotter, M3.2x36, (NOT SERVICED) 14 BAR, Track

5208 8432 1 J

5208 8430 1 U

15 NUT, Hex Flange Lock, M10x1.5

6502 561 1 J Track Bar to Axle, Mounting

5208 7888 1 U Track Bar to Axle, Mounting

16 6101 695 4 NUT, Hex Flange Lock, M8x1.25, Shock Lower,

17 6503 981 1 SCREW, Truss Head, M10x1.5x75, Track Bar to

18 6502 468 2 SCREW, Hex Flange Head, M8x1.25x20, Coil

19 5200 5917 1 BRACKET, Spring, Coil Spring Retainer, Mounting 20 5208 7711 2 ARM, Control, with Bushing, Upper 21 1150 6007 2 NUT, Hex Flange, M10x1.5, Upper Control Arm to

Mounting

Cup, Mounting

(NOT SERVICED)

Mounting

Axle, Mounting

Spring Retainer, Mounting

Axle, Mounting

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1998 TJ

Figure 002-110

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

22 BOLT AND RETAINER, Hex Head, M10x1.50x75.00

23 6502 698 4 NUT, Hex Flange Lock, Lower Control Arm to

24 6502 963 2 BOLT, Hex Flange Head, M14x2.0x105, Lower

25 5208 7852 2 BUSHING, Control Arm, Upper Rear to Frame,

26 6503 648 2 NUT AND RETAINER, Hex Flange Lock, m8x1.25,

27 6504 238 2 BOLT AND WASHER, Hex Head, M14 x 2.00 x

28 6504 236 2 WASHER, M14, Lower Control Arm to Axle,

29 6503 841 2 NUT, Hex, M14-2, Lower Control Arm to Axle,

30 5208 8654 2 ARM, Control, with Bushing, Lower 31 5208 8433 4 BUSHING, Control Arm, Lower Control Arm to

, (NOT SERVICED)

Frame, Mounting

Control Arm to Frame, Mounting

Mounting

Upper Control Arm to Frame, Mounting

111.6, Lower Control Arm to Axle, Mounting

Mounting

Frame, Lower

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1999 TJ

Figure 002-110

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [SDA]=Gas Charged/Normal Duty [SDU]=High Pressure Gas Charged [ZBD] Through [ZPG] = Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing

1 6502 556 2 NUT, Hex, M10-1.5, Shock Upper, Mounting 2 5200 5574 2 RETAINER, Shock Absorber, Shock Upper,

3 5208 7768 2 GROMMET, Shock Absorber, Shock Upper,

4 SHOCK ABSORBER PACKAGE, Suspension, Front

4897 567AA 2 [SDA]

4886 533AC 2 [SDU] 5 5208 7767 2 ISOLATOR, Spring, Upper 6 5208 7635 2 CUP, Jounce Bumper, Upper 7 6100 402 2 BOLT, Hex Head, M10x35, Jounce Bumper Upper

8 5208 7992 2 BUMPER, Jounce, Upper 9 SPRING, Front Coil

52088 126AB 1 [ZBD,ZPD]

52088 127AB 1 [ZBE,ZPE]

52088 128AB 1 [ZBF,ZPF]

52088 129AB 1 [ZBG,ZPG]

10 6502 555 4 BOLT, M8x1.25x30, Shock Lower, Mounting 11 BRACKET, Track Bar to Rail, Purchase Frame,

12 6034 358 1 NUT, Hex, .50-20, Track Bar to Frame, Mounting 13 PIN, Cotter, M3.2x36, (NOT SERVICED) 14 BAR, Track

5208 8432 1 J

5208 8430 1 U

15 NUT, Hex Flange Lock, M10x1.5

6502 561 1 J Track Bar to Axle, Mounting

5208 7888 1 U Track Bar to Axle, Mounting

16 6101 695 4 NUT, Hex Flange Lock, M8x1.25, Shock Lower,

17 6503 981 1 SCREW, Truss Head, M10x1.5x75, Track Bar to

18 6502 468 2 SCREW, Hex Flange Head, M8x1.25x20, Coil

19 5200 5917 1 BRACKET, Spring, Coil Spring Retainer, Mounting 20 5208 7711 2 ARM, Control, with Bushing, Upper 21 1150 6007 2 NUT, Hex Flange, M10x1.5, UCA to Axle, Mounting 22 BOLT AND RETAINER, Hex Head, M10x1.50x75.00

Mounting

Cup, Mounting

(NOT SERVICED)

Mounting

Axle, Mounting

Spring Retainer, Mounting

, (NOT SERVICED)

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1999 TJ

Figure 002-110

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

23 6502 698 4 NUT, Hex Flange Lock, LCA to Frame, Mounting 24 6502 963 2 BOLT, Hex Flange Head, M14x2.0x105, LCA to

25 5208 7852 2 BUSHING, Control Arm, UCA to Frame 26 6503 648 2 NUT AND RETAINER, Hex Flange Lock, m8x1.25,

27 6504 238 2 BOLT AND WASHER, Hex Head, M14 x 2.00 x

28 6504 236 2 WASHER, M14, LCA to Axle, Mounting 29 6503 841 2 NUT, Hex, M14-2, LCA to Axle, Mounting 30 5208 8654 2 ARM, Control, with Bushing, Lower 31 5208 8433 4 BUSHING, Control Arm, LCA to Frame

Frame, Mounting

UCA to Frame, Mounting

111.6, LCA to Axle, Mounting

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Bar,Front Stabilzer 1997 TJ

Figure 002-120

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

1 STABILIZER BAR, Front Suspension

5208 7824 1 J 77

2 6502 979 2 NUT AND WASHER, Hex, M10x1.5 3 6502 697 2 NUT, Hex Flange Lock, M12x1.75 4 WASHER, ID 13.07 OD 40.00 THK 3.50 , (NOT

5 LINK, Sway Eliminator

5208 7771 2 J 77

6 SCREW, Truss Head, M12x1.75x70

6502 930 2 J 77

7 5208 8378 2 BUSHING, Sway Bar 8 5203 7710 2 RETAINER, Sway Bar 9 6102 037AA 4 SCREW AND WASHER, Hex Head, M10x1.50x35

1U 77

SERVICED)

2U 77

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Bar,Front Stabilizer 1998 TJ

Figure 002-120

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

1 5208 7824 1 STABILIZER BAR, Front Suspension 2 6502 979 2 NUT AND WASHER, Hex, M10x1.5 3 6502 697 2 NUT, Hex Flange Lock, M12x1.75 4 WASHER, ID 13.07 OD 40.00 THK 3.50 , (NOT

5 5208 7771 2 LINK, Sway Eliminator 6 6505 465AA 2 SCREW, Truss Head, M12x1.75x70 7 5208 8378 2 BUSHING, Sway Bar 8 5203 7710 2 RETAINER, Sway Bar 9 6102 037AA 4 SCREW AND WASHER, Hex Head, M10x1.50x35

SERVICED)

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Bar,Front Stabilizer 1999 TJ

Figure 002-120

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

1 5208 7824 1 STABILIZER BAR, Front Suspension 2 6502 979 2 NUT AND WASHER, Hex, M10x1.5 3 6502 697 2 NUT, Hex Flange Lock, M12x1.75 4 WASHER, ID 13.07 OD 40.00 THK 3.50 , (NOT

5 # 52087 771AB 2 LINK, Sway Eliminator 6 6505 465AA 2 SCREW, Truss Head, M12x1.75x70 7 5208 8378 2 BUSHING, Sway Bar 8 5203 7710 2 RETAINER, Sway Bar 9 6102 037AA 4 SCREW AND WASHER, Hex Head, M10x1.50x35

SERVICED)

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shafts,Front Axle 1997 TJ

Figure 002-210

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-lock

1 SHAFT, Axle

4874 302 1 J [BGA], Right

4874 303 1 J [BGA], Left

4874 306 1 J [BGK], Right

4874 307 1 J [BGK], Left

4874 302 1 U [BGA], Right

4874 303 1 U [BGA], Left 2 SHAFT, Axle

8350 0184 1 J [BGA], Right or Left

4728 984 1 J [BGK], Right or Left

8350 0184 2 U [BGA], Right or Left 3 U JOINT, Front Axle

4137 757 2 J Right or Left

4 SLINGER, Oil

4882 135 2 J Right or Left

5 SEAL, Axle Drive Shaft

J812 1781 2 J Right or Left

-6 SNAP RING, Front Axle Shaft

4137 739 1 J

2 U Right or Left

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shafts,Front Axle 1998 TJ

Figure 002-210

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-lock

1 SHAFT, Axle

4874 302 1 J [BGA], Right

4874 303 1 J [BGA], Left

4874 306 1 J [BGK], Right

4874 307 1 J [BGK], Left

4874 302 1 U [BGA], Right

4874 303 1 U [BGA], Left 2 SHAFT, Axle

8350 0184 2 J [BGA], Right or Left

4728 984 2 J [BGK], Right or Left

8350 0184 2 U [BGA], Right or Left 3 U JOINT, Front Axle

4137 757 2 J Right or Left

4 SLINGER, Oil

4882 135 2 J Right or Left

5 SEAL, Axle Drive Shaft

J812 1781 2 J Right or Left

-6 SNAP RING, Front Axle Shaft

4137 739 2 J Right or Left

2 U Right or Left

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shafts,Front Axle 1999 TJ

Figure 002-210

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas

1 SHAFT, Axle

4874 302 1 J [BGA], Right

4874 303 1 J [BGA], Left

4874 306 1 J [BGK], Right

4874 307 1 J [BGK], Left

4874 302 1 U [BGA], Right

4874 303 1 U [BGA], Left 2 SHAFT, Axle

8350 0184 2 J [BGA], Right or Left

4728 984 1 J [BGK], Right or Left

8350 0184 2 U [BGA], Right or Left 3 U JOINT, Front Axle

4137 757 2 J Right or Left

4 SLINGER, Oil

4882 135 2 J Right or Left

5 SEAL, Axle Drive Shaft

4874 477 2 J Right or Left

-6 SNAP RING, Front Axle Shaft

4137 739 2 J Right or Left

2 U Right or Left

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Housing,Front Axle 1997 TJ

Figure 002-310

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas

1 3420 1788 2 STRAP, Tie 2 J535 2955 1 VENT, Axle, Upper 3 J014 0780 1 CLIP, Wrap Around 4 HFV0 0516 1 HOSE, Fuel And Vapor, 25 Foot Roll 5/16" 5 6503 573 1 CLIP 6 VENT, Axle

8350 4653 1 J

7 PIN, Cotter, M4x40.00

1101 0069 6 J

8 BOLT

3420 1535 6 J

9 RING, Ball Joint

8350 0203 2 J

10 NUT, Hex Slotted

J012 5258 2 J

11 KNUCKLE, Front

5206 7576 1 J Right

5206 7577 1 J Left

5206 7576 1 U Right

5206 7577 1 U Left

12 NUT

J812 3318 2 J

13 PIN, Cotter, M4x40.00

1101 0069 6 J

14 BALL JOINT KIT, Knuckle

8350 0202 2 J

15 BOLT, Differential Cover

2954 031 10 J

16 PLUG, Differential Cover

J400 4751 1 J

17 COVER, Differential

1U

6U

2U

6U

2U

10 U

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Housing,Front Axle 1997 TJ

Figure 002-310

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

4713 451 1 J

18 SEALANT, RTV

5010 884AA 1 ER0

19 NUT, Steering Knuckle

S011 4494 2 J

20 BOLT, Steering Knuckle Stop

1791 701 2 J

21 HOUSING, Axle

4864 840 1 J

4864 904 1 U

22 BOLT, Differential

8350 1515 4 J

23 5602 7727 2 J SENSOR, Anti-Lock Brakes 24 8350 4920 2 J BOLT

1U

1 EP0 DDQ 1 EP0 DG0

2U

4U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Housing,Front Axle 1998 TJ

Figure 002-310

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas

1 3420 1788 2 STRAP, Tie 2 J535 2955 1 VENT, Axle, Upper 3 J014 0780 1 CLIP, Wrap Around 4 HFV0 0516 HOSE, Fuel And Vapor, 25 Foot Roll 5/16" 5 6503 573 1 CLIP 6 VENT, Axle

8350 4653 1 J

7 PIN, Cotter, M4x40.00

1101 0069 1 J

8 BOLT

3420 1535 6 J

9 RING, Ball Joint

8350 0203 2 J

10 NUT, Hex Slotted

J012 5258 2 J

11 KNUCKLE, Front

5206 7576 1 J Right

5206 7577 1 J Left

5206 7576 1 U Right

5206 7577 1 U Left

12 NUT

J812 3318 2 J

13 PIN, Cotter, M4x40.00

1101 0069 2 J

14 BALL JOINT KIT, Knuckle

8350 0202 1 J

15 BOLT, Differential Cover

2954 031 10 J

16 PLUG, Differential Cover

J400 4751 1 J

17 COVER, Differential

1U

6U

2U

1U

10 U

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Housing,Front Axle 1998 TJ

Figure 002-310

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

4713 451 1 J

18 SEALANT, RTV

5010 884AA 1 ER0

19 NUT, Steering Knuckle

S011 4494 2 J

20 BOLT, Steering Knuckle Stop

1791 701 2 J

21 HOUSING, Axle

4864 840 1 J

4864 904 1 U

22 BOLT, Differential

4897 482AB 4 J

23 5602 7727 2 J SENSOR, Anti-Lock Brakes 24 8350 4920 2 J BOLT

1U

1 EP0 DDQ 1 EP0 DG0

2U

4U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Housing,Front Axle 1999 TJ

Figure 002-310

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes defined below; ER0=Engines - All 4.0L 6 Cylinder Gas J=Left Hand Drive U=Right Hand Drive

1 J417 5376 1 STRAP, Tie 2 J535 2955 1 VENT, Axle, Upper 3 J014 0780 1 CLIP, Wrap Around 4 HFV0 0516 1 HOSE, Fuel And Vapor, 25 Foot Roll 5/16" 5 6503 573 1 CLIP 6 VENT, Axle

8350 4653 1 J

7 PIN, Cotter, M4x40.00

1101 0069 1 J

8 BOLT

3420 1535 6 J

9 RING, Ball Joint

8350 0203 2 J

10 NUT, Hex Slotted

J012 5258 2 J

11 KNUCKLE, Front

5206 7576 1 J Right

5206 7577 1 J Left

5206 7576 1 U Right

5206 7577 1 U Left

12 NUT

J812 3318 2 J

13 PIN, Cotter, M4x40.00

1101 0069 6 J

14 BALL JOINT KIT, Knuckle

8350 0202 1 J

15 BOLT, Differential Cover

2954 031 10 J

16 PLUG, Differential Cover

J400 4751 1 J

1U

6U

2U

6U

1U

10 U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Housing,Front Axle 1999 TJ

Figure 002-310

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

17 COVER, Differential

4713 451 1 J

18 5010 884AA 1 ER0 DBB SEALANT, RTV 19 NUT, Steering Knuckle

S011 4494 2 J

20 BOLT, Steering Knuckle Stop

1791 701 2 J

21 HOUSING, Axle

4864 840 1 J

4864 904 1 U

22 BOLT, Differential

4897 482AB 4 J

23 5602 7727 2 J SENSOR, Anti-Lock Brakes 24 8350 4920 2 J BOLT

1U

2U

4U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Axle Assembly,Front 1997 TJ

Figure 002-410

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07

1 AXLE, Service Front

4864 905 1 J [DMD] with Tag 52099435,52099451

4864 841 1 J [DME] with Tag 52099248

4864 910 1 J [DMF] with Tag 52099439

4864 852 1 J [DMM] with Tag 52099440,52099453

4882 337 1 U [DME] with Tag 52099450

4882 155 1 U [DMM] with Tag 52099454

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Axle Assembly,Front 1998 TJ

Figure 002-410

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07

1 AXLE, Service Front

4864 841 1 J [DME] with Tag# 52099200AB,52111033AA

4864 910 1 J [DMF] with Tag# 52099226AB

4864 852 1 J [DMM] with Tag# 52099198AB,52099227AB

4882 337 1 U [DME] with Tag# 52099450AC

4882 155 1 U [DMM] with Tag# 52099454AC

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Axle Assembly,Front 1999 TJ

Figure 002-410

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

1 AXLE, Service Front

4864 841 1 J [DME] with Tag 52099200AB,52111033AB

4864 910 1 J [DMF] with Tag# 52099226AB

4864 852 1 J [DMM] with Tag# 52099198AB,52099227AB

4882 337 1 U [DME] with Tag# 52099450AC

4882 155 1 U [DMM] with Tag# 52099454AC

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Differential,Front Axle 1997 TJ

Figure 002-610

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note: Sales Codes; [DMD]=Axle Ratio - 3.55 [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07

1 NUT, Pinion Yoke

1791 575 1 J

2 WASHER, Pinion Yoke

1791 576 1 J

3 YOKE, Axle

8350 3388 1 J

4 SLINGER, Drive Pinion

J063 6566 1 J

5 SEAL, Drive Pinion

4746 772 1 J

6 BEARING, Drive Pinion

5252 508 1 J Bearing and Cup, Front

7 SPACER

4864 845 1 J Crush

8 SHIM KIT, Pinion Shaft

4720 862 1 J

9 BEARING, Drive Pinion

J812 6499 1 J Bearing and Cup, Rear

10 GEAR KIT, Ring And Pinion

4864 853 1 J [DMM]

4864 906 1 J [DMD]

4864 843 1 J [DME]

4864 913 1 J [DMF]

4864 853 1 U [DMM]

4864 843 1 U [DME]

11 BOLT KIT

4720 891 1 J Consists of 10 5252503 Screws

12 SCREW, Drive Gear

1U

1 U Bearing and Cup, Front

1 U Crush

1U

1 U Bearing and Cup, Rear

1 U Consists of 10 5252503 Screws

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Differential,Front Axle 1997 TJ

Figure 002-610

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

5252 503 10 J

13 BEARING, Differential

J812 6500 1 J Consists of 2 Bearing and 2 Cups

14 SHIM KIT, Differential

8350 0191 1 J

15 WASHER, Flat

J812 0831 2 J Pinion Gear Thrust

16 WASHER, Flat

J813 3724 2 J Side Gear Thrust

17 SNAP RING, Front Axle Shaft

4137 739 2 J

18 SHAFT, Differential

5003 840AA 1 J Pinion

19 CASE, Differential

5252 582 1 J [DMD,DMM]

5252 590 1 J [DME,DMF]

5252 582 1 U [DMD,DMM]

5252 590 1 U [DME,DMF]

20 GEAR KIT, Center Differential

5252 591 1 J

21 PIN, Differential Shaft

1791 563 1 J

22 5010 884AA 1 ER0 SEALANT, RTV

10 U

1 U Consists of 2 Bearing and 2 Cups

1U

2 U Pinion Gear Thrust

2 U Side Gear Thrust

2U

1 U Pinion

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Differential,Front Axle 1998 TJ

Figure 002-610

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note: Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07

1 NUT, Pinion Yoke

1791 575 1 J

2 WASHER, Pinion Yoke

1791 576 1 J

3 YOKE, Axle

8350 3388 1 J

4 SLINGER, Drive Pinion

J063 6566 1 J

5 SEAL, Drive Pinion

4746 772 1 J

6 BEARING, Drive Pinion

5252 508 1 J Bearing and Cup, Front

7 SPACER

4864 845 1 J Crush

8 SHIM KIT, Pinion Shaft

4720 862 1 J

9 BEARING, Drive Pinion

J812 6499 1 J Bearing and Cup, Rear

10 GEAR KIT, Ring And Pinion

4864 853 1 J [DMM]

4864 843 1 J [DME]

4864 913 1 J [DMF]

4864 853 1 U [DMM]

4864 843 1 U [DME]

11 BOLT KIT

4720 891 1 J Consists of 10 5252503 Screws

12 SCREW, Drive Gear

5252 503 10 J

13 BEARING, Differential

1U

1 U Bearing and Cup, Front

1 U Crush

1U

1 U Bearing and Cup, Rear

1 U Consists of 10 5252503 Screws

10 U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Differential,Front Axle 1998 TJ

Figure 002-610

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

J812 6500 1 J Consists of 2 Bearing and 2 Cups

14 SHIM KIT, Differential

8350 0191 1 J

15 WASHER, Flat

J812 0831 2 J Pinion Gear Thrust

16 WASHER, Flat

J813 3724 2 J Side Gear Thrust

17 SNAP RING, Front Axle Shaft

4137 739 2 J

18 SHAFT, Differential

5003 840AA 1 J Pinion

19 CASE, Differential

5252 582 1 J [DMM]

5252 590 1 J [DME,DMF]

5252 582 1 U [DMM]

20 GEAR KIT, Center Differential

5252 591 1 J

21 PIN, Differential Shaft

1791 563 1 J

22 5010 884AA 1 ER0 SEALANT, RTV

1 U Consists of 2 Bearing and 2 Cups

1U

2 U Pinion Gear Thrust

2 U Side Gear Thrust

2U

1 U Pinion

1 U [DME]

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Differential,Front Axle 1999 TJ

Figure 002-610

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

Note: Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07

1 NUT, Pinion Yoke

1791 575 1 J

2 WASHER, Pinion Yoke

1791 576 1 J

3 YOKE, Axle

8350 3388 1 J

4 SLINGER, Drive Pinion

J063 6566 1 J

5 SEAL, Drive Pinion

4746 772 1 J

6 BEARING, Drive Pinion

5252 508 1 J Bearing and Cup, Front

7 SPACER

4864 845 1 J Crush

8 SHIM KIT, Pinion Shaft

4720 862 1 J [DME,DMF]

8350 0192 1 J DMM]

4720 862 1 U [DME]

8350 0192 1 U DMM] 9 BEARING, Drive Pinion

J812 6499 1 J Bearing and Cup, Rear

10 GEAR KIT, Ring And Pinion

4864 843 1 J [DME]

4864 913 1 J [DMF]

4864 853 1 J [DMM]

4864 843 1 U [DME]

4864 853 1 U [DMM]

11 BOLT KIT

4720 891 1 J Consists of 10-5252503 Screws

12 SCREW, Drive Gear

1U

1 U Bearing and Cup, Front

1 U Crush

1 U Bearing and Cup, Rear

1 U Consists of 10-5252503 Screws

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Differential,Front Axle 1999 TJ

Figure 002-610

PART

ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION

5252 503 10 J

13 BEARING, Differential

J812 6500 1 J Consists of 2 Bearing and 2 Cups

14 SHIM KIT, Differential

4720 863 1 J [DME,DMF]

8350 0191 1 J [DMM]

4720 863 1 U [DME]

8350 0191 1 U [DMM]

15 WASHER, Flat

J812 0831 2 J Pinion Gear Thrust

16 WASHER, Flat

J813 3724 2 J Side Gear Thrust

17 SNAP RING, Front Axle Shaft

4137 739 2 J

18 SHAFT, Differential

5003 840AA 1 J Pinion

19 CASE, Differential

5252 590 1 J [DME,DMF]

5252 582 1 J [DMM]

5252 590 1 U [DME]

5252 582 1 U [DMM]

20 GEAR KIT, Center Differential

5252 591 1 J

21 PIN, Differential Shaft

1791 563 1 J

22 5010 884AA 1 EP0, DG0 SEALANT, RTV

10 U

1 U Consists of 2 Bearing and 2 Cups

2 U Pinion Gear Thrust

2 U Side Gear Thrust

1U

1 U Pinion

1U

ER0

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

GROUP 3 - Rear Axle

Illustration Title Group-Fig. No.

Rear Axle

Axle Assembly, Rear 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-110

Axle Assembly,Rear 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-110

Axle Assembly, Rear 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-110

Differential and Housing

Housing,Rear Axle,Dana 35/194MM [DRJ] 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-210

Housing,Rear Axle,Dana 35/194MM [DRJ] 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-210

Housing,Rear Axle,Dana 35/194MM [DRJ] 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-210

Housing,Rear Axle,Dana 44/226MM [DRK] 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-220

Housing,Rear Axle,Dana 44/226MM [DRK] 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-220

Housing,Rear Axle,Dana 44/226MM [DRK] 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-220

Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1997 TJ . . . . . . . . . . . . . . . . . Fig. 003-230

Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1998 TJ . . . . . . . . . . . . . . . . . Fig. 003-230

Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1999 TJ . . . . . . . . . . . . . . . . . Fig. 003-230

Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-240

Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-240

Differential With Trac-Lok [DSA] Dana 44/226MM [DRK] 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-240

Rear Axle Shafts

Shaft,Rear Axle,Dana 35/194MM [DRJ] 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-410

Shaft,Rear Axle,Dana 35/194MM [DRJ] 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-410

Shaft,Rear Axle,Dana 35/194MM [DRJ] 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-410

Shaft,Rear Axle,Dana 44/226MM [DRK] 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-420

Shaft,Rear Axle,Dana 44/226MM [DRK] 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-420

Shaft,Rear Axle,Dana 44/226MM [DRK] 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-420

June 7, 2002

Axle Assembly, Rear 1997 TJ

Figure 003-110

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DMD]= Axle Ratio 3.55 [DME]= Axle Ratio 3.73 [DMF]=Axle Ratio 4.11 [DMM]=Axle Ratio 3.07 [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axke - Rear,Dana 44/226MM [DSA]=Axle - Trac-Lok Differential

1 AXLE, Service Rear

4897 279AA 1 J [DRJ,DMD] Tagged 52111761 Up to 11-13-97

4897 248AA 1 J [DRJ,DMD] Tagged 52111761AB After 11-13-97

4897 274AA 1 J [DRJ,DMD,DSA] Tagged 52111759,52111765 Up to 11-13-

4897 236AA 1 J [DRJ,DMD,DSA] Tagged 52111759AB,52111765AB After 11-

4897 277AA 1 J [DRJ,DME] Tagged 52111763 Up to 12-2-96

4897 242AA 1 J [DRJ,DME] Tagged 52111763AB After 12-2-96

4897 269AA 1 J [DRJ,DME,DSA] Tagged 52111929 Up to 11-13-97

4897 235AA 1 J [DRJ,DME,DSA] Tagged 52111929AB After 11-13-97

4897 272AA 1 J [DRJ,DMF,DSA] Tagged 52111766 Up to 11-13-97

4897 261AA 1 J [DRJ,DMF,DSA] Tagged 52111766AB After 11-13-97

4897 278AA 1 J [DRJ,DMF] Tagged 52111762 Up to Up to 12-2-96

4897 240AA 1 J [DRJ,DMF] Tagged 52111762AB After 12-2-96

4897 276AA 1 J [DRJ,DMM,DSA] Tagged 52111764 Up to 12-2-96

4897 237AA 1 J [DRJ,DMM,DSA] Tagged 52111764AB After 12-2-96

4897 280AA 1 J [DRJ,DMM] Tagged 52111760 Up to 11-13-97

4897 249AA 1 J [DRJ,DMM] Tagged 52111760AB After 11-13-97

4897 280AA 1 J [DRJ,DMM] Tagged 52111758 Up to 11-13-97

4897 249AA 1 J [DRJ,DMM] Tagged 52111758AB After 11-13-97

4882 910 1 J [DRK,DMD] Tagged 52099494 Up to 11-13-97

4897 296AA 1 J [DRK,DMD] Tagged 52099494AB After 11-13-97

4882 909 1 U [DRK,DME] Tagged 52111751 Up to 11-13-97

4897 291AA 1 U [DRK,DME] Tagged 52111751AB After 11-13-97

4882 908 1 U [DRK,DMF] Tagged 52111752

4882 907 1 U [DRK,DMM] Tagged 52111750 Up to 11-13-97

4897 290AA 1 U [DRK,DMM] Tagged 52111750AB After 11-13-97

97

13-97

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Axle Assembly,Rear 1998 TJ

Figure 003-110

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Trac-Lok Differential

1 AXLE, Service Rear

4897 242AA 1 J [DRJ,DME] Tag 52111763AB

4897 235AA 1 J [DRJ,DME,DSA] Tag 52111030AA

4897 240AA 1 J [DRJ,DMF] Tag #52111762AB

4897 261AA 1 J [DRJ,DMF,DSA] Tag 52111766AB

4897 249AA 1 J [DRJ,DMM] Tag 52111758AB

4897 237AA 1 J [DRJ,DMM,DSA] Tag 52111764AB 2 AXLE, Service Rear

5003 375AA 1 J [DRK,DME,DSA] Tag 52111032AA

4897 291AA 1 U [DRK,DME,DSA] Tag 52111751AB

4897 290AA 1 U [DRK,DMM,DSA] Tag 52111750AB

1 J [DRJ,DME,DSA] Tag 52111929AB

1 J [DRJ,DMM] Tag 52111760AB

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Axle Assembly, Rear 1999 TJ

Figure 003-110

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Trac-Lok Differential

1 AXLE, Service Rear

4897 242AA 1 J [DRJ,DME] Tag 52111763AB

4897 235AA 1 J [DRJ,DME,DSA] Tag 52111030AA

4897 240AA 1 J [DRJ,DMF] Tag #52111762Ab

4897 261AA 1 J [DRJ,DMF,DSA] Tag 52111766AB

4897 249AA 1 J [DRJ,DMM] Tag 52111758AB

4897 237AA 1 J [DRJ,DMM,DSA] Tag 52111764AB 2 AXLE, Service Rear

5003 375AA 1 J [DRK,DME,DSA] Tag 52111032AA

4897 291AA 1 U [DRK,DME,DSA] Tag 52111751AB

4897 290AA 1 U [DRK,DMM,DSA] Tag 52111750AB

1 J [DRJ,DME,DSA] Tag 52111929AB

1 J [DRJ,DMM] Tag 52111760AB

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Housing,Rear Axle,Dana 35/194MM [DRJ] 1997 TJ

Figure 003-210

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana M35/194MM

1 4897 234AA 8 J BOLT, Backing Plate to Axle Housing 2 4897 482AB 4 J BOLT, Differential, Carrier Cap Retaining 3 4897 233AA 1 J HOUSING, Axle, Includes Items 1,2,4 4 J813 4586 2 J BEARING, Axle Shaft 5 4856 336 2 J SEAL, Axle Drive Shaft 6 5252 493 1 J COVER, Differential 7 J400 6708 10 J SCREW, Pan Head, .312-18x.56, Differential Cover, Mounting 8 5252 504 1 J PLUG, Differential Cover 9 5010 884AA 1 SEALANT, RTV

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Housing,Rear Axle,Dana 35/194MM [DRJ] 1998 TJ

Figure 003-210

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana M35/194MM

1 4897 234AA 8 J BOLT, Backing Plate to Axle Housing 2 4897 482AB 4 J BOLT, Differential, Carrier Cap Retaining 3 4897 233AA 1 J HOUSING, Axle, Includes Items 1,2,4 4 J813 4586 2 J BEARING, Axle Shaft 5 4856 336 1 J SEAL, Axle Drive Shaft 6 5252 493 1 J COVER, Differential 7 J400 6708 10 J SCREW, Pan Head, .312-18x.56, Differential Cover, Mounting 8 5252 504 1 J PLUG, Differential Cover 9 5010 884AA 1 SEALANT, RTV

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Housing,Rear Axle,Dana 35/194MM [DRJ] 1999 TJ

Figure 003-210

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana M35/194MM

1 4897 234AA 8 J BOLT, Backing Plate to Axle Housing 2 4897 482AB 4 J BOLT, Differential, Carrier Cap Retaining 3 4897 233AA 1 J HOUSING, Axle, Includes Items 1,2,4 4 J813 4586 2 J BEARING, Axle Shaft 5 4856 336 1 J SEAL, Axle Drive Shaft 6 5252 493 1 J COVER, Differential 7 J400 6708 10 J SCREW, Pan Head, .312-18x.56, Differential Cover, Mounting 8 5252 504 1 J PLUG, Differential Cover 9 5010 884AA 1 SEALANT, RTV

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Housing,Rear Axle,Dana 44/226MM [DRK] 1997 TJ

Figure 003-220

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRK]=Axle - Rear,Dana 44/226MM

1 STUD

J099 4313 10 J Backing Plate to Axle Housing, Mounting

1 U Backing Plate to Axle Housing, Mounting

2 BOLT, Differential

J400 6553 4 J Carrier Cap Retaining

4 U Carrier Cap Retaining

3 HOUSING, Axle

4882 840 1 J Includes Items 1,2

4882 348 1 U Includes Items 1,2 4 BEARING, Axle

8350 3064 1 J

1U

5 SEAL, Axle Drive Shaft

8350 3063 2 J

2U

6 COVER, Differential

8350 5549 1 J

1U

7 SCREW, Pan Head, .312-18x.56

J400 6708 10 J Differential Cover, Mounting

10 U Differential Cover, Mounting

8 PLUG, Differential Cover

5252 504 1 J

1U

9 5010 884AA 1 SEALANT, RTV

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Housing,Rear Axle,Dana 44/226MM [DRK] 1998 TJ

Figure 003-220

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRK]=Axle - Rear,Dana 44/226MM

1 STUD

J099 4313 8 J Axle Housing to Backing Plate, Mounting

1 U Axle Housing to Backing Plate, Mounting

2 BOLT, Differential

J400 6553 4 J Carrier Cap Retaining

4 U Carrier Cap Retaining

3 HOUSING, Axle

4882 840 1 J Includes Items 1,2

4882 348 1 U Includes Items 1,2 4 BEARING, Axle

8350 3064 2 J

2U

5 SEAL, Axle Drive Shaft

8350 3063 2 J

2U

6 COVER, Differential

8350 5549 1 J

1U

7 SCREW, Pan Head, .312-18x.56

J400 6708 10 J Differential Cover, Mounting

10 U Differential Cover, Mounting

8 PLUG, Differential Cover

5252 504 1 J

1U

9 5010 884AA 1 SEALANT, RTV

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Housing,Rear Axle,Dana 44/226MM [DRK] 1999 TJ

Figure 003-220

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRK]=Axle - Rear,Dana 44/226MM

1 STUD

J099 4313 8 J Axle Housing to Backing Plate, Mounting

1 U Axle Housing to Backing Plate, Mounting

2 BOLT, Differential

J400 6553 4 J Carrier Cap Retaining

4 U Carrier Cap Retaining

3 HOUSING, Axle

4882 840 1 J Includes Items 1,2

4882 348 1 U Includes Items 1,2 4 BEARING, Axle

8350 3064 2 J

2U

5 SEAL, Axle Drive Shaft

8350 3063 2 J

2U

6 COVER, Differential

8350 5549 1 J

1U

7 SCREW, Pan Head, .312-18x.56

J400 6708 10 J Differential Cover, Mounting

10 U Differential Cover, Mounting

8 PLUG, Differential Cover

5252 504 1 J

1U

9 5010 884AA 1 SEALANT, RTV

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1997 TJ

Figure 003-230

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DMD]=Axle Ratio - 3.55 [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRJ]=Axle - Rear,Dana 35/194MM [DSA]=Axle - Anti-Spin Differential

1 4720 895 1 J NUT, Pinion Yoke 2 8350 3318 1 J YOKE, Axle 3 8350 4946 1 J SEAL, Drive Pinion 4 5252 508 1 J BEARING, Drive Pinion, Bearing and Cup, Front 5 J317 5779 1 J SPACER, Drive Pinion Bearing, Crush 6 4720 922 1 J SHIM KIT, Pinion Shaft 7 5252 507 1 J BEARING, Drive Pinion, Bearing and Cup, Rear 8 GEAR KIT, Ring And Pinion

8350 5472 1 J [DMM]

4761 676 1 J [DMD]

4761 678 1 J [DME]

8350 4938 1 J [DMF] 9 4720 891 1 J BOLT KIT, Consists of 10-5252503 Drive Gear Screws

10 J812 6500 1 J BEARING, Differential, Consists of 2 Bearings and 2 Cups 11 8350 3004 1 J SHIM KIT, Differential 12 5252 503 1 J SCREW, Drive Gear, Ring Gear, Mounting 13 CASE, Differential

5252 496 1 J [DMD,DME,DMF] with [DSA] with Internal Parts

5252 512 1 J [DMM] with [DSA] with Internal Parts

14 CASE, Differential

4740 834 1 J [DMD,DME,DMF]without [DSA] with Internal Parts

4740 833 1 J [DMM] without [DSA] with Internal Parts

15 5252 506 1 J DISC AND PLATE KIT, Differential, with [DSA] 16 4773 010 1 J GEAR KIT, Center Differential, with [DSA] 17 4740 670 1 J GEAR KIT, Center Differential, without [DSA] 18 J812 0832 2 J WASHER, Differential Side Gear, without [DSA] 19 J812 0831 2 J WASHER, Flat, with or without [DSA] Pinion Thrust 20 5252 502 1 J PIN, Differential Shaft, with or without [DSA]

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1998 TJ

Figure 003-230

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRJ]=Axle - Rear,Dana 35/194MM [DSA]=Axle - Anti-Spin Differential

1 4720 895 1 J NUT, Pinion Yoke 2 4897 025AA 1 J YOKE, Axle 3 8350 4946 1 J SEAL, Drive Pinion 4 5252 508 1 J BEARING, Drive Pinion, Bearing and Cup, Front 5 J317 5779 1 J SPACER, Drive Pinion Bearing, Crush 6 4720 922 1 J SHIM KIT, Pinion Shaft 7 5252 507 1 J BEARING, Drive Pinion, Bearing and Cup, Rear 8 GEAR KIT, Ring And Pinion

4761 678 1 J [DME]

8350 4938 1 J [DMF]

8350 5472 1 J [DMM] 9 4720 891 1 J BOLT KIT, Consists of 10-5252503 Drive Gear Screws

10 J812 6500 1 J BEARING, Differential, Consists of 2 Bearings and 2 Cups 11 8350 3004 1 J SHIM KIT, Differential 12 5252 503 10 J SCREW, Drive Gear, Ring Gear, Mounting 13 CASE, Differential

5252 496 1 J [DME,DMF] with [DSA] with internal Parts

5252 512 1 J [DMM] with [DSA] with Internal Parts

14 CASE, Differential

4740 834 1 J [DME,DMF] without [DSA] with internal Parts

4740 833 1 J [DMM] without [DSA] with internal Parts

15 5252 506 1 J DISC AND PLATE KIT, Differential, with [DSA] 16 4773 010 1 J GEAR KIT, Center Differential, with [DSA] 17 4740 670 1 J GEAR KIT, Center Differential, without [DSA] 18 J812 0832 2 J WASHER, Differential Side Gear, without [DSA] 19 J812 0831 2 J WASHER, Flat, with or without [DSA] Pinion Thrust 20 5252 502 1 J PIN, Differential Shaft, with or without [DSA]

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1999 TJ

Figure 003-230

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRJ]=Axle - Rear,Dana 35/194MM [DSA]=Axle - Anti-Spin Differential

1 4720 895 1 J NUT, Pinion Yoke 2 4897 025AA 1 J YOKE, Axle 3 8350 4946 1 J SEAL, Drive Pinion 4 5252 508 1 J BEARING, Drive Pinion, Bearing and Cup, Front 5 J317 5779 1 J SPACER, Drive Pinion Bearing, Crush 6 4720 922 1 J SHIM KIT, Pinion Shaft 7 5252 507 1 J BEARING, Drive Pinion, Bearing and Cup, Rear 8 GEAR KIT, Ring And Pinion

4761 678 1 J [DME]

8350 4938 1 J [DMF]

8350 5472 1 J [DMM] 9 4720 891 1 J BOLT KIT, Consists of 10-5252503 Drive Gear Screws

10 J812 6500 1 J BEARING, Differential, Consists of 2 Bearings and 2 Cups 11 8350 3004 1 J SHIM KIT, Differential 12 5252 503 10 J SCREW, Drive Gear, Ring Gear, Mounting 13 CASE, Differential

5252 496 1 J [DME,DMF] with [DSA] with Internal Parts

5252 512 1 J [DMM] with [DSA] with Internal Parts

14 CASE, Differential

4740 834 1 J [DME,DMF]without [DSA] with Internal Parts

4740 833 1 J [DMM] without [DSA] with Internal Parts

15 5252 506 1 J DISC AND PLATE KIT, Differential, with [DSA] 16 4773 010 1 J GEAR KIT, Center Differential, with [DSA] 17 4740 670 1 J GEAR KIT, Center Differential, without [DSA] 18 J812 0832 2 J WASHER, Differential Side Gear, without [DSA] 19 J812 0831 2 J WASHER, Flat, with or without [DSA] Pinion Thrust 20 5252 502 1 J PIN, Differential Shaft, with or without [DSA]

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1997 TJ

Figure 003-240

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Anti-Spin Differential

1 NUT, Pinion Yoke

1791 575 1 J

1U

2 WASHER, Pinion Yoke

1791 576 1 J

1U

3 YOKE, Axle

8350 3388 1 J

1U

-4 SLINGER, Drive Pinion, (NOT REQUIRED) 5 SEAL, Drive Pinion

4746 772 1 J

1U

6 BEARING, Drive Pinion

J080 7266 1 J Bearing and Cup, Front

J812 4052 1 U Bearing and Cup, Front 7 SHIM KIT, Pinion Shaft

J812 9221 1 J

1U

8 CUP, Bearing Inner

0698 413 1 J Rear

1 U Rear

9 BEARING, Drive Pinion

J080 7266 1 J Rear

1 U Rear

10 GEAR KIT, Ring And Pinion

4882 352 1 U [DME]

4882 844 1 U [DMF]

8350 4197 1 U [DMM]

11 BEARING, Differential Case

4746 733 1 J Consists of 2 Bearings and 2 Cups

1 U Consists of 2 Bearings and 2 Cups

12 SHIM KIT, Differential

J812 9222 1 J

1U

13 SCREW, Drive Gear

5252 503 10 J Ring Gear, Mounting

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1997 TJ

Figure 003-240

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

10 U Ring Gear, Mounting

14 CASE, Differential

8350 5431 1 J with Internal Parts

1 U with Internal Parts

15 DISC AND PLATE KIT, Differential

J099 4345 1 J

1U

16 GEAR KIT, Center Differential

8350 5432 1 J

1U

17 WASHER, Pinion Thrust

1791 561 2 J

2U

18 SHAFT, Differential

8350 3069 1 J

1U

19 PIN, Differential Shaft

1791 563 1 J

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1998 TJ

Figure 003-240

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMM]=Axle Ratio - 3.07 [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Anti-Spin Differential

1 NUT, Pinion Yoke

1791 575 1 J

1U

2 WASHER, Pinion Yoke

1791 576 1 J

1U

3 YOKE, Axle

4897 026AA 1 J

1U

-4 SLINGER, Drive Pinion, (NOT REQUIRED) 5 SEAL, Drive Pinion

4746 772 1 J

1U

6 BEARING, Drive Pinion

J812 4052 1 J Bearing and Cup, Front

1 U Bearing and Cup, Front

7 SHIM KIT, Pinion Shaft

J812 9221 1 J

1U

8 CUP, Bearing Inner

0698 413 1 J Rear

1 U Rear

9 BEARING, Drive Pinion

J812 4052 1 J Rear

1 U Rear

10 GEAR KIT, Ring And Pinion

4882 352 1 J [DME]

1 U [DME]

8350 4197 1 U [DMM]

11 BEARING, Differential Case

4746 733 1 J Consists of 2 Bearings and 2 Cups

1 U Consists of 2 Bearings and 2 Cups

12 SHIM KIT, Differential

J812 9222 1 J

1U

13 SCREW, Drive Gear

5252 503 10 J Ring Gear, Mounting

10 U Ring Gear, Mounting

14 CASE, Differential

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1998 TJ

Figure 003-240

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

8350 5431 1 J with Internal Parts

1 U with Internal Parts

15 DISC AND PLATE KIT, Differential

J099 4345 1 J

1U

16 GEAR KIT, Center Differential

8350 5432 1 J

1U

17 WASHER, Pinion Thrust

1791 561 2 J

2U

18 SHAFT, Differential

8350 3069 1 J

1U

19 PIN, Differential Shaft

5252 502 1 J

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Differential With Trac-Lok [DSA] Dana 44/226MM [DRK] 1999 TJ

Figure 003-240

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMM]=Axle Ratio - 3.07 [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Anti-Spin Differential

1 NUT, Pinion Yoke

1791 575 1 J

1U

2 WASHER, Pinion Yoke

1791 576 1 J

1U

3 YOKE, Axle

4897 026AA 1 J

1U

-4 SLINGER, Drive Pinion, (NOT REQUIRED) 5 SEAL, Drive Pinion

4746 772 1 J

1U

6 BEARING, Drive Pinion

J812 4052 1 J Bearing and Cup, Front

1 U Bearing and Cup, Front

7 SHIM KIT, Pinion Shaft

J812 9221 1 J

1U

8 CUP, Bearing Inner

0698 413 1 J Rear

1 U Rear

9 BEARING, Drive Pinion

J080 7266 1 J Rear

1 U Rear

10 GEAR KIT, Ring And Pinion

4882 352 1 J [DME]

1 U [DME]

8350 4197 1 U [DMM]

11 BEARING, Differential Case

4746 733 1 J Consists of 2 Bearings and 2 Cups

1 U Consists of 2 Bearings and 2 Cups

12 SHIM KIT, Differential

J812 9222 1 J

1U

13 SCREW, Drive Gear

5252 503 10 J Ring Gear, Mounting

10 U Ring Gear, Mounting

14 CASE, Differential

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Differential With Trac-Lok [DSA] Dana 44/226MM [DRK] 1999 TJ

Figure 003-240

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

8350 5431 1 J with Internal Parts

1 U with Internal Parts

15 DISC AND PLATE KIT, Differential

J099 4345 1 J

1U

16 GEAR KIT, Center Differential

8350 5432 1 J

1U

17 WASHER, Pinion Thrust

1791 561 2 J

2U

18 SHAFT, Differential

8350 3069 1 J

1U

19 PIN, Differential Shaft

5252 502 1 J

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Shaft,Rear Axle,Dana 35/194MM [DRJ] 1997 TJ

Figure 003-410

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana 35/194MM

1 SHAFT, Axle

4713 192 1 J Right

4713 193 1 J Left 2 5252 505 2 J RETAINER, Axle Shaft, Right or Left 3 8350 3053 2 J STUD, Hub, Wheel

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shaft,Rear Axle,Dana 35/194MM [DRJ] 1998 TJ

Figure 003-410

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana 35/194MM

1 SHAFT, Axle

4713 192 1 J Right

4713 193 1 J Left 2 5252 505 1 J RETAINER, Axle Shaft, Right or Left 3 8350 3053 2 J STUD, Hub, Wheel

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shaft,Rear Axle,Dana 35/194MM [DRJ] 1999 TJ

Figure 003-410

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana 35/194MM

1 SHAFT, Axle

4713 192 1 J Right

4713 193 1 J Left 2 5252 505 1 J RETAINER, Axle Shaft, Right or Left 3 5011 312AA 10 J STUD, Hub, Wheel

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shaft,Rear Axle,Dana 44/226MM [DRK] 1997 TJ

Figure 003-420

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRK]=Axle - Rear,Dana 44/226MM

1 SHAFT, Axle

4882 350 1 J Right

4882 351 1 J Left

4882 350 1 U Right

4882 351 1 U Left 2 STUD, Hub

8350 3053 10 J Wheel

10 U Wheel

3 RETAINER, Axle Shaft Seal

5010 811AA 2 J

2U

4 SEAL, Axle Drive Shaft

8350 3063 2 J

2U

5 BEARING, Axle

8350 3064 2 J

2U

6 RING, Axle Shaft

8350 3077 2 J

2U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shaft,Rear Axle,Dana 44/226MM [DRK] 1998 TJ

Figure 003-420

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRK]=Axle - Rear,Dana 44/226MM

1 SHAFT, Axle

4882 350 1 J Right

4882 351 1 J Left

4882 350 1 U Right

4882 351 1 U Left 2 STUD, Hub

8350 3053 2 J Wheel

2 U Wheel

3 RETAINER, Axle Shaft Seal

5010 811AA 2 J

2U

4 SEAL, Axle Drive Shaft

8350 3063 2 J

2U

5 BEARING, Axle

8350 3064 2 J

2U

6 RING, Axle Shaft

8350 3077 2 J

2U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Shaft,Rear Axle,Dana 44/226MM [DRK] 1999 TJ

Figure 003-420

PART

ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

Note:Sales Codes; [DRK]=Axle - Rear,Dana 44/226MM

1 SHAFT, Axle

4882 350 1 J Right

4882 351 1 J Left

4882 350 1 U Right

4882 351 1 U Left 2 STUD, Hub

5011 312AA 10 J Wheel

10 U Wheel

3 RETAINER, Axle Shaft Seal

5010 811AA 2 J

2U

4 SEAL, Axle Drive Shaft

8350 3063 2 J

2U

5 BEARING, Axle

8350 3064 2 J

2U

6 RING, Axle Shaft

8350 3077 2 J

2U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

GROUP 4 - Parking Brake

Illustration Title Group-Fig. No.

Parking Brake Lever and Cables

Parking Brake Lever and Cables 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 004-110

Parking Brake Lever and Cables 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 004-110

Parking Brake Lever and Cables 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 004-110

June 7, 2002

Parking Brake Lever and Cables 1997 TJ

Figure 004-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 5212 8203 1 LEVER, Park Brake

-2 5212 7960 1 SWITCH, Parking Brake 3 5207 8010 1 PIN, Parking Release 4 5207 8012 1 CLIP, Parking Brake Cable, Locking 5 5212 8206 1 CABLE, Parking Brake, Lever To Tensioner 6 3420 1686 2 BOLT, Hex Flange Head, M12x1.18x35 7 5207 8891 1 BOOT, Parking Brake Lever 8 52127 952AB 1 BRACKET, Cable, Cable and Equalizer Support 9 6101 695 2 NUT, Hex Flange Lock, M8x1.25, Hex Flange M8x1.25

10 5200 7532 1 EQUALIZER, Parking Brake Cable, Parking Brake Cable

11 5200 7842 1 TENSIONER, Parking Brake Cable 12 6101 695 1 NUT, Hex Flange Lock, M8x1.25 13 CABLE, Parking Brake

5200 8362 1 J Right, Rear

14 CABLE, Parking Brake

5200 8363 1 J Left, Rear

15 BRACKET, Parking Lever

5212 8191 1 Mini Console

5212 8204 1 Full Console

16 6101 695 1 NUT, Hex Flange Lock, M8x1.25

Adjusting

1 U Right, Rear

1 U Left, Rear

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Parking Brake Lever and Cables 1998 TJ

Figure 004-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 5212 8203 1 LEVER, Park Brake

-2 5209 922 1 SWITCH, Parking Brake 3 5207 8010 1 PIN, Parking Release 4 5207 8012 1 CLIP, Parking Brake Cable, Locking 5 52128 206AC 1 CABLE, Parking Brake, Lever To Tensioner 6 3420 1686 2 BOLT, Hex Flange Head, M12x1.18x35 7 5207 8891 1 BOOT, Parking Brake Lever 8 52127 952AB 1 BRACKET, Cable, Cable and Equalizer Support 9 6101 695 2 NUT, Hex Flange Lock, M8x1.25

10 EQUALIZER, Parking Brake Cable, (NOT REQUIRED) 11 TENSIONER, Parking Brake Cable

5200 7842 1

5200 9527 1 Cable Adjusting

12 6101 695 1 NUT, Hex Flange Lock, M8x1.25 13 CABLE, Parking Brake

5200 8362 1 J

14 CABLE, Parking Brake

5200 8363 1 J

15 BRACKET, Parking Lever

5212 8191 1 Mini Console

5212 8204 1 Full Console

16 6101 695 1 NUT, Hex Flange Lock, M8x1.25

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Parking Brake Lever and Cables 1999 TJ

Figure 004-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 5212 8203 1 LEVER, Park Brake

-2 5209 922 1 SWITCH, Parking Brake 3 5207 8010 1 PIN, Parking Release 4 5207 8012 1 CLIP, Parking Brake Cable, Locking 5 52128 206AC 1 CABLE, Parking Brake, Lever To Tensioner 6 3420 1686 2 BOLT, Hex Flange Head, M12x1.18x35 7 5207 8891 1 BOOT, Parking Brake Lever 8 52127 952AB 1 BRACKET, Cable, Cable and Equalizer Support 9 6101 695 2 NUT, Hex Flange Lock, M8x1.25

10 EQUALIZER, Parking Brake Cable, (NOT REQUIRED) 11 5200 9527 1 TENSIONER, Parking Brake Cable, Cable Adjusting 12 6101 695 1 NUT, Hex Flange Lock, M8x1.25 13 CABLE, Parking Brake

5200 8362 1 U

14 CABLE, Parking Brake

5200 8363 1 U

15 BRACKET, Parking Lever

5212 8191 1 Mini Console

5212 8204 1 Full Console

16 6101 695 1 NUT, Hex Flange Lock, M8x1.25

1J

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

GROUP 5 - Service Brakes

Illustration Title Group-Fig. No.

Front Brakes

Front Brakes 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-110

Front Brakes 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-110

Front Brakes 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-110

Rear Brakes

Rear Drum Brakes 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-210

Rear Drum Brakes 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-210

Rear Drum Brakes 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-210

Power Brake Booster

Power Brake Booster 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-310

Power Brake Booster 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-310

Power Brake Booster 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-310

Brake Master Cylinder

Master Cylinder 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-410

Master Cylinder 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-410

Master Cylinder 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-410

Brake Lines and Hoses

Hydralic Control Unit,Anti-Lock Brake 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-510

Hydralic Control Unit,Anti-Lock 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-510

Hydralic Control Unit,Anti-Lock Brake 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-510

Brake Lines and Hoses w/o ABS Brakes 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-520

Brake Lines and Hoses w/o ABS Brakes 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-520

Brake Lines and Hoses w/o ABS Brakes 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-520

Brake Lines and Hoses w/ABS Brakes 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-530

Brake Lines and Hoses w/ABS Brakes 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-530

Brake Lines and Hoses w/ABS Brakes 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-530

Brake Pedals

Brake Pedal 1997 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-610

Brake Pedal 1998 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-610

Brake Pedal 1999 TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-610

June 7, 2002

Front Brakes 1997 TJ

Figure 005-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 BOLT

2 SHIELD, Brake

3 HUB AND BEARING, Brake

4 STUD, Hub

5 ROTOR, Brake

6 WASHER, Flat

7 NUT, Hex

8 PIN, Cotter, M4x40.00

9 RETAINER, Hub Nut

10 WASHER, Wave

11 PAD KIT, Front Disc Brake

12 BOOT AND SEAL, Disc Brake

13 BUSHING, Disc Brake Caliper

14 SLEEVE, Disc Brake Caliper

3420 1535 6 J

6U

5200 5476 1 J Right

5200 5477 1 J Left

5200 5476 1 U Right

5200 5477 1 U Left

5300 7449 2 J

2U

5300 7463 10 J

10 U

5200 8440 2 J

2U

J420 0096 2 J

2U

J420 0095 2 J

2U

1101 0069 6 J

6U

J420 0097 2 J

2U

4740 749 2 J

2U

4778 058AB 1 J

4778 058AC 1 U

J813 3852 1 J

1U

4383 471 1 J

1U

4423 573 1 J

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Front Brakes 1997 TJ

Figure 005-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

15 PIN, Caliper

16 PISTON, Brake

17 CLIP, Brake Caliper

18 CALIPER, Disc Brake

19 SCREW, Bleeder

20 CAP, Bleeder

1U

5253 000 4 J

4U

5252 614 1 J

1U

J323 9865 1 J

1U

5252 984 1 J Right

5252 985 1 J Left

5252 984 1 U Right

5252 985 1 U Left

J320 3313 1 J

1U

4238 717 1 J

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Front Brakes 1998 TJ

Figure 005-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 BOLT

2 SHIELD, Brake

3 HUB AND BEARING, Brake

4 STUD, Hub

5 ROTOR, Brake

6 WASHER, Flat

7 NUT, Hex

8 PIN, Cotter, M4x40.00

9 RETAINER, Hub Nut

10 WASHER, Wave

11 PAD KIT, Front Disc Brake

12 BOOT AND SEAL, Disc Brake

13 BUSHING, Disc Brake Caliper

14 SLEEVE, Disc Brake Caliper

3420 1535 6 J

6U

5200 5476 1 J Right

5200 5477 1 J Left

5200 5476 1 U Right

5200 5477 1 U Left

5300 7449 2 J

2U

5300 7463 10 J

10 U

5200 8440 2 J

2U

J420 0096 2 J

2U

J420 0095 2 J

2U

1101 0069 2 J

2U

J420 0097 2 J

2U

4740 749 2 J

2U

4883 344AC 1 J

1U

J813 3852 1 J

1U

4383 471 2 J

2U

4423 573 2 J

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Front Brakes 1998 TJ

Figure 005-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

15 PIN, Caliper

16 PISTON, Brake

17 CLIP, Brake Caliper

18 CALIPER, Disc Brake

19 SCREW, Bleeder

20 CAP, Bleeder

2U

5253 000 4 J

4U

5252 614 1 J

1U

J323 9865 2 J

2U

5252 984 1 J Right

5252 985 1 J Left

5252 984 1 U Right

5252 985 1 U Left

J320 3313 1 J

1U

4238 717 1 J

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Front Brakes 1999 TJ

Figure 005-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 BOLT

2 SHIELD, Brake

3 HUB AND BEARING, Brake

# 53007 449AC 2 J Full Cast Rotor (1999)

4 STUD, Hub

# 6036 194AA 10 J Full Cast Rotor (1999)

5 ROTOR, Brake

# 52008 440AB 2 J Full Cast Rotor (1999)

6 WASHER, Flat

7 NUT, Hex

8 PIN, Cotter, M4x40.00

9 RETAINER, Hub Nut

10 WASHER, Wave

11 PAD KIT, Front Disc Brake

12 BOOT AND SEAL, Disc Brake

3420 1535 6 J

6U

5200 5476 1 J Right

5200 5477 1 J Left

5200 5476 1 U Right

5200 5477 1 U Left

5300 7449 2 J Composite Rotor (1997-1999)

2 U Composite Rotor (1997-1999)

2 U Full Cast Rotor (1999)

5300 7463 10 J Composite Rotor (1997-1999)

10 U Composite Rotor (1997-1999)

10 U Full Cast Rotor (1999)

5200 8440 2 J Composite Rotor (1997-1999)

2 U Composite Rotor (1997-1999)

2 U Full Cast Rotor (1999)

J420 0096 2 J

2U

J420 0095 2 J

2U

1101 0069 2 J

2U

J420 0097 2 J

2U

4740 749 2 J

2U

4883 344AC 1 J

1U

J813 3852 1 J

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Front Brakes 1999 TJ

Figure 005-110

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

13 BUSHING, Disc Brake Caliper

14 SLEEVE, Disc Brake Caliper

15 PIN, Caliper

16 PISTON, Brake

17 CLIP, Brake Caliper

18 CALIPER, Disc Brake

19 SCREW, Bleeder

20 CAP, Bleeder

1U

4383 471 2 J

2U

4423 573 2 J

2U

5253 000 4 J

4U

5252 614 1 J

1U

J323 9865 1 J

1U

5252 984 1 J Right

5252 985 1 J Left

5252 984 1 U Right

5252 985 1 U Left

J320 3313 1 J

1U

4238 717 1 J

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Rear Drum Brakes 1997 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

Note:Sales Codes; [BGA]=Brakes,- Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Antilock

1 BOLT, Hex Head

6028 921 2 J Wheel Cylinder, Mounting

2 PIN, Brake Shoe Hold Down

2260 548 2 J

3 PLUG, Brake Adjusting Hole

4238 721 1 J

4 PLATE, Brake Backing

5017 760AA 1 J [BGA], Right

5017 761AA 1 J [BGA], Left

4856 719AB 1 J [BGK], Left

4856 718AB 1 J [BGK], Right

5017 761AA 1 U [BGA], Left

5017 760AA 1 U [BGA], Right 5 SHOE AND LINING KIT, drum

4723 367AB 1 J

6 DRUM, Brake

5200 5350 2 J

7 BRACKET, Brake Sensor

5200 7804 1 J Right

5200 7805 1 J Left 8 SENSOR, Anti-Lock Brakes

5602 7728 1 J Right

5602 7729 1 J Left 9 8350 4920 2 J BOLT, Anti-Lock Brake Sensor, Mounting

10 HARDWARE PACKAGE, Rear Brake

4049 681 1 J

11 REPAIR KIT, Wheel Cylinder

5252 630 1 J

12 SPRING, Parking Brake Strut, Purchase Strut, (NOT

13 STRUT, Parking Brake

4713 590 1 J

14 WASHER, Adjuster Button

2 U Wheel Cylinder, Mounting

2U

1U

2U

1U

SERVICED)

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Rear Drum Brakes 1997 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

6027 559 1 J

15 BUTTON, Rear Brake Auto Adjust

2944 586 1 J

16 GUIDE, Brake Adjusting Cable

2260 793 1 J

17 PLATE, Brake Shoe Guide

4313 075 1 J

18 SPRING, Brake Shoe Return

2881 676 2 J

19 CAP, Bleeder

4238 717 1 J

20 SCREW, Bleeder

3766 674 1 J

21 LINK, Brake, Purchase Wheel Cylinder , (NOT SERVICED) 22 CYLINDER, Wheel

4423 601 1 J

23 LEVER, Park Brake Adjusting

4761 759 1 J

24 SPRING, Adjuster Cable

3461 660 1 J

25 CABLE, Brake Automatic Adjuster

3461 662 1 J

26 SPRING, Brake Auto Adjuster Lever

2944 580 1 J Right

2944 581 1 J Left

2944 580 1 U Right

2944 581 1 U Left

27 SPRING, Brake Shoe Hold Down

4313 062 2 J

28 LEVER, Park Brake

4313 810 1 J Right

1U

2U

1U

2U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«»

Rear Drum Brakes 1997 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

4313 811 1 J Left

4313 810 1 U Right

4313 811 1 U Left

29 NUT, Hex Flange Lock

J941 1783 8 J Backing Plate to Axle Housing, Mounting

30 SPRING, Brake Shoe to Shoe

4423 085 1 J

31 NUT, Rear Brake Auto Adjust Pivot

2944 692 1 J Right

2944 693 1 J Left

2944 692 1 U Right

2944 693 1 U Left

32 SCREW, Brake Adjusting

4423 898 1 J Right

4423 899 1 J Left

4423 898 1 U Right

4423 899 1 U Left

8 U Backing Plate to Axle Housing, Mounting

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Rear Drum Brakes 1998 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

Note:Sales Codes; [BGA]=Brakes,- Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Antilock

1 BOLT, Hex Head

6028 921 2 J Wheel Cylinder, Mounting

2 PIN, Brake Shoe Hold Down

2260 548 2 J

3 PLUG, Brake Adjusting Hole

4238 721 1 J

4 PLATE, Brake Backing

5017 760AA 1 J [BGA], Right

5017 761AA 1 J [BGA], Left

4856 718AB 1 J [BGK], Right

4856 719AB 1 J [BGK], Left

5017 760AA 1 U [BGA], Right

5017 761AA 1 U [BGA], Left 5 SHOE AND LINING KIT, drum

4723 367AB 1 J

6 DRUM, Brake

5200 5350 2 J

7 BRACKET, Brake Sensor

5200 7804 1 J Right

5200 7805 1 J Left 8 SENSOR, Anti-Lock Brakes

5602 7728 1 J Right

5602 7729 1 J Left 9 8350 4920 2 J BOLT, Anti-Lock Brake Sensor, Mounting

10 HARDWARE PACKAGE, Rear Brake

4049 681 1 J

11 REPAIR KIT, Wheel Cylinder

5252 630 1 J

12 SPRING, Parking Brake Strut, Purchase Strut, (NOT

13 STRUT, Parking Brake

4713 590 1 J

14 WASHER, Adjuster Button

2 U Wheel Cylinder, Mounting

2U

1U

2U

1U

SERVICED)

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Rear Drum Brakes 1998 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

6027 559 1 J

15 BUTTON, Rear Brake Auto Adjust

2944 586 1 J

16 GUIDE, Brake Adjusting Cable

2260 793 1 J

17 PLATE, Brake Shoe Guide

4313 075 1 J

18 SPRING, Brake Shoe Return

2881 676 2 J

19 CAP, Bleeder

4238 717 1 J

20 SCREW, Bleeder

3766 674 1 J

21 LINK, Brake, Purchase Wheel Cylinder , (NOT SERVICED) 22 CYLINDER, Wheel

4423 601 1 J

23 LEVER, Park Brake Adjusting

4761 759 1 J

24 SPRING, Adjuster Cable

3461 660 1 J

25 CABLE, Brake Automatic Adjuster

3461 662 1 J

26 SPRING, Brake Auto Adjuster Lever

2944 580 1 J Right

2944 581 1 J Left

2944 580 1 U Right

2944 581 1 U Left

27 SPRING, Brake Shoe Hold Down

4313 062 2 J

28 LEVER, Park Brake

4313 810 1 J Right

1U

2U

1U

2U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«»

Rear Drum Brakes 1998 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

4313 811 1 J Left

4313 810 1 U Right

4313 811 1 U Left

29 NUT, Hex Flange Lock

J941 1783 8 J Backing Plate to Axle Housing, Mounting

30 SPRING, Brake Shoe to Shoe

4423 085 1 J

31 NUT, Rear Brake Auto Adjust Pivot

2944 692 1 J Right

2944 693 1 J Left

2944 692 1 U Right

2944 693 1 U Left

32 SCREW, Brake Adjusting

4423 898 1 J Right

4423 899 1 J Left

4423 898 1 U Right

4423 899 1 U Left

8 U Backing Plate to Axle Housing, Mounting

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Rear Drum Brakes 1999 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

Note:Sales Codes; [BGA]=Brakes,- Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Antilock

1 BOLT, Hex Head

6028 921 2 J Wheel Cylinder, Mounting

2 PIN, Brake Shoe Hold Down

2260 548 2 J

3 PLUG, Brake Adjusting Hole

4238 721 1 J

4 PLATE, Brake Backing

5017 760AA 1 J [BGA], Right

5017 761AA 1 J [BGA], Left

4856 718AB 1 J [BGK], Right

4856 719AB 1 J [BGK], Left

5017 760AA 1 U [BGA], Right

5017 761AA 1 U [BGA], Left 5 SHOE AND LINING KIT, drum

4723 367AB 1 J

6 DRUM, Brake

5200 5350 2 J

7 BRACKET, Brake Sensor

5602 6766 1 J Right

5602 6767 1 J Left 8 SENSOR, Anti-Lock Brakes

5602 7728 1 J Right

5602 7729 1 J Left 9 8350 4920 2 J BOLT, Anti-Lock Brake Sensor, Mounting

10 HARDWARE PACKAGE, Rear Brake

4049 681 1 J

11 REPAIR KIT, Wheel Cylinder

5252 630 1 J

12 SPRING, Parking Brake Strut, Purchase Strut, (NOT

13 STRUT, Parking Brake

4713 590 1 J

14 WASHER, Adjuster Button

2 U Wheel Cylinder, Mounting

2U

1U

2U

1U

SERVICED)

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

»

Rear Drum Brakes 1999 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

6027 559 1 J

15 BUTTON, Rear Brake Auto Adjust

2944 586 1 J

16 GUIDE, Brake Adjusting Cable

2260 793 1 J

17 PLATE, Brake Shoe Guide

4313 075 1 J

18 SPRING, Brake Shoe Return

2881 676 2 J

19 CAP, Bleeder

4238 717 1 J

20 SCREW, Bleeder

3766 674 1 J

21 LINK, Brake, Purchase Wheel Cylinder , (NOT SERVICED) 22 CYLINDER, Wheel

4423 601 1 J

23 LEVER, Park Brake Adjusting

4761 759 1 J

24 SPRING, Adjuster Cable

3461 660 1 J

25 CABLE, Brake Automatic Adjuster

3461 662 1 J

26 SPRING, Brake Auto Adjuster Lever

2944 580 1 J Right

2944 581 1 J Left

2944 580 1 U Right

2944 581 1 U Left

27 SPRING, Brake Shoe Hold Down

4313 062 2 J

28 LEVER, Park Brake

4313 810 1 J Right

1U

2U

1U

2U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«»

Rear Drum Brakes 1999 TJ

Figure 005-210

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

4313 811 1 J Left

4313 810 1 U Right

4313 811 1 U Left

29 NUT, Hex Flange Lock

J941 1783 8 J Backing Plate to Axle Housing, Mounting

30 SPRING, Brake Shoe to Shoe

4423 085 1 J

31 NUT, Rear Brake Auto Adjust Pivot

2944 692 1 J Right

2944 693 1 J Left

2944 692 1 U Right

2944 693 1 U Left

32 SCREW, Brake Adjusting

4423 898 1 J Right

4423 899 1 J Left

4423 898 1 U Right

4423 899 1 U Left

8 U Backing Plate to Axle Housing, Mounting

1U

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

«

Power Brake Booster 1997 TJ

Figure 005-310

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas

1 4798 158 1 BOOSTER, Power Brake 2 J400 3909 4 NUT, Hex Flange With Serration, Booster to Dash, Mounting 3 4723 640 1 GROMMET, Brake Booster Check Valve 4 4584 098 1 VALVE, Brake Booster Check 5 2448 770 2 CLAMP, Hose 6 HOSE, Brake Booster

5212 8229 1 J [EP0]

3879 277 1 J [ER0]

52008 715AB 1 U [EP0]

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Power Brake Booster 1998 TJ

Figure 005-310

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas

1 4798 158 1 BOOSTER, Power Brake 2 J400 3909 4 NUT, Hex Flange With Serration, Booster to Dash, Mounting 3 4723 640 1 GROMMET, Brake Booster Check Valve 4 4584 098 1 VALVE, Brake Booster Check 5 2448 770 2 CLAMP, Hose 6 HOSE, Brake Booster

52008 715AB 1 U [EP0]

52128 389AA 1 U [ER0]

3879 277 1 J [ER0]

5212 8229 1 J [EP0]

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Power Brake Booster 1999 TJ

Figure 005-310

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas

1 4798 158 1 BOOSTER, Power Brake 2 J400 3909 4 NUT, Hex Flange With Serration, Booster to Dash, Mounting 3 4723 640 1 GROMMET, Brake Booster Check Valve 4 4584 098 1 VALVE, Brake Booster Check 5 2448 770 2 CLAMP, Hose 6 HOSE, Brake Booster

5212 8229 1 J [EP0]

3879 277 1 J [ER0]

52008 715AB 1 U [EP0]

52128 389AA 1 U [ER0]

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Master Cylinder 1997 TJ

Figure 005-410

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 4798 157 1 MASTER CYLINDER, Brake 2 4683 656 1 CAP, Master Cylinder Reservoir 3 4761 943 1 RESERVOIR, Brake Master Cylinder 4 4723 389 2 GROMMET, Master Cylinder Reservoir, Mounting 5 4723 395 1 SEAL, Master Cylinder To Booster, Mounting 6 4723 394 1 PIN, Master Cylinder Reservoir, Mounting 7 J400 3909 2 NUT, Hex Flange With Serration, Master Cylinder to Brake

8 3420 1711 2 NUT, Hex Flange, M8x1.25, Combination Valve Bracket to

Booster Stud, Mounting

Master Cylinder Stud, Mounting

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Master Cylinder 1998 TJ

Figure 005-410

PART

ITEM NUMBER QTY LINE BODY DESCRIPTION

1 4798 157 1 MASTER CYLINDER, Brake 2 4683 656 1 CAP, Master Cylinder Reservoir 3 4761 943 1 RESERVOIR, Brake Master Cylinder 4 4723 389 2 GROMMET, Master Cylinder Reservoir, Mounting 5 4723 395 1 SEAL, Master Cylinder To Booster, Mounting 6 4723 394 1 PIN, Master Cylinder Reservoir, Mounting 7 J400 3909 2 NUT, Hex Flange With Serration, Master Cylinder to Brake

8 3420 1711 2 NUT, Hex Flange, M8x1.25, Combination Valve Bracket to

Booster Stud, Mounting

Master Cylinder Stud, Mounting

RETURN TO GROUP INDEX

«

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION L=Low Line J = Wrangler 4WD 77 = 93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.

AR = Use as required - = Non illustrated part # = New this model year

U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual

DG0 = All Auto. Trans. DBB =All Manual Trans.

June 7, 2002

Jeep Wrangler 1997 1999, Wrangler 1999 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER

VEHICLE SAFETY CERTIFICATION LABEL

BODY CODE PLATE

LOCATION AND DECODING

BODY CODE PLATE LINE 1

INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS

INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS

FASTENER IDENTIFICATION

FASTENER IDENTIFICATION

FASTENER USAGE

THREADED HOLE REPAIR

METRIC SYSTEM

TORQUE REFERENCES

INTRODUCTION

GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER

VEHICLE SAFETY CERTIFICATION LABEL

BODY CODE PLATE

LOCATION AND DECODING

INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS

INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS