Read Operator's Manual before setting up, operating, or maintaining sprayer.
Failure to follow safety precautions in this manual an in labels on the product
could result in serious injury or death to the operator or bystanders.
Keep manual nearby for futher reference. If manual is demaged or illegible,
contact your Jacto dealer or Jacto at the address below for a replacement.
JACTO has an ongoing concern for the safe
and effective use of chemicals.
This concern is indispensable, for the use of
chemicals has become a necessary practice
for obtaining a more productive and more
economical harvest.
However, the improper application of
chemicals is harmful to the human being, the
environment and the cultivations themselves.
JACTO's aim is to prepare and guide the farmer
on the proper use of the farm equipment
manufactured by JACTO.
ATTENTION!
The Jacto Arbus 500 equipment has been developed for the exclusive use of
spraying chemicals.
Therefore, read carefully and understand
thor-oughly this manual before operating this
sprayer and keep it always at hand when
handling this sprayer for quick consultation in
case you are not quite sure of some operation
or adjustment.
If you still have questions, contact your Jacto
dealer.
CHAPTER 1 - PRECAUTIONS
The Jacto Arbus 500 sprayer manual refers only to instructions for use and maintenance of parts and components made by Jacto.
Read it carefully and follow the recommendations contained herein. In case of
doubt, please contact JACTO.
> Identification Plate
The machine model, serial number and
lot (manufacturing month and year) are
printed on the machine identification plate.
This information is important to enable
us to keep records on modifications, if
any, made to the material employed and
construction characteristics of the machine.
When ordering replacement parts and
maintenance services, it is essential to
inform the machine model, number and lot
in order to get an expeditious and efficient
response.
JACTO is the registered trademark of MÁQUINAS AGRÍCOLAS JACTO S.A.
MÁQUINAS AGRÍCOLAS JACTO S.A. implements a policy towards the ongoing
enhancement of its products. Therefore, it reserves the right to change its products without prior notice and without incurring in any obligation whatsoever
in connection with such changes.
Chapter "Precautions" is intended to guide
the operator on the cautions to be taken
during the operation, maintenance and
storage of this equipment.
It is important to remind that this equipment
has been carefully developed to provide
optimum performance with cost savings,
and ease of operation and safety.
CHAPTER 1 - PRECAUTIONS
For that purpose, be always mindful of the
information contained in the instructions
manual. If doubts arise at any time, please
contact us.
The instructions in this manual may be
accompanied by symbols having the
following meanings:
ATTENTION: advises of
potential accident hazard
situations that require permanent
operator's attention.
NOTE: reminders or warnings.
OBSERVATION: advises of or
explains certain instructions/situations.
By disregarding the safety practices you are risking your life and the life of all people
around you.
9
ARBUS 500
> Operator’s and owner’s responsibilities
Safety manual
According to the provisions in Directive
NR31 – Directive on Safety and Health
in Farming Labor, the farm equipment
owner and operator shall contribute to the
safe application of chemicals and other
agro-chemicals, by observing the legal
determinations outlined below.
CHAPTER 1 - PRECAUTIONS
Operator´s responsibilities
• Comply with the determination regarding
safe manners for performing his/her
activities;
• Operate the equipment within the
operating limits and restrictions specified
in this manual;
• Read this manual and make sure that
all information and recommendations
have been understood before putting this
equipment in operation.
Owner responsibilities
• The equipment owner shall keep the
instructions manual at a place where
the operator can have free access to it
whenever necessary.
• Whenever dictated by the kind of
defensive to be sprayed, the employer has
the obligation of providing the operator
with the appropriate PPE – Personal
Protection Equipment, see that the PPE is
properly hygienized, train the employee
and enforce and inspect the use of the PPE.
• The owner shall replace or repair
components of the equipment whenever
such components exhibit defects hindering
the safe operation of the same.
• The owner or whoever in charge shall
take responsibility for qualification of the
equipment operators in order to guarantee
the safe operation thereof.
10
Safety decals
ARBUS 500
Safety and maintenance related decals have
been affixed all over the equipment indicating
any hazardous conditions that could cause
damages or accidents affecting the operator
or the equipment during operation.
ATTENTION: Lubrication point.
P/N: 276220
ATTENTION: Area
where the jack must
be placed to lift the
equipment.
Before operating your equipment, identify
all decals and by reading these pages make
sure that you have understood and are aware
of the meaning of each such symbol.
Keep them in good repair, clean and legible.
Re-plade them immediately in case of
damage by or-dering them through the part
numbers specified below.
CHAPTER 1 - PRECAUTIONS
WARNING: danger of
serious injuries. Do not
perform any action on
the PTO shaft with the
tractor PTO running.
P/N: 379057
P/N: 276238
P/N: 379040
P/N: 379230
ATTENTION: Risk of injuries. Keep away from
the sprayer when it is
running.
WARNING: Read the
instructions manual
before beginning
any action on the
machine.
WARNING: Read the
instructions manual
before beginning any
action on the machine.
P/N: 379248
WARNING: mandatory
use of protection mask.
P/N: 379115
11
ARBUS 500
Safety decals
WARNING: mandatory
use of ear protectors.
CHAPTER 1 - PRECAUTIONS
P/N: 379123
ATTENTION: Risk of
serious injuries. Keep
all protection devices
in its places.
WARNING: mandatory
use of protective clothing.
P/ N: 379131
ATTENTION: Maximum speed allowed
for the machine is 18.5
mph.
P/N: 379065
P/N: 379008
ATTENTION: Risk of
serious injuries. Do not
make any operation
on the PTO shaft if the
PTO is engaged.
Final test of equipment
P/N: 379214
P/N: 379222
P/N: 169128
WARNING: highway
transit of this machine is
prohibited.
Warning: Never actuate the packaging
washer valve unless
the bottle is properly placed over the
spraying nozzle.
12
P/ N: 013169
Safety decals
ARBUS 500
ATTENTION: Do not
get into the main tank
of the sprayer.
CHAPTER 1 - PRECAUTIONS
P/N: 380014
P/N: 379073
WARNING: Hand
washing water reservoir.
WARNING: Caution
when opening the main
reservoir cap.
ATTENTION: Nut torque table.
P/N: 379164
ATTENTION: Tire pressure table.
P/ N: 379172
Machine identification plate
P/N: 983932
P/N: 391631
DANGER: Keep
away from PTO
shaft when the
machine is running.
P/N: 039396
Level indicator of the main tank.
P/N: 090233
13
ARBUS 500
• Only skilled and qualified operator
and knowledgeable of the information
contained in the manuals accompanying
the product should operate the Jacto Arbus
500 sprayer;
• Before starting any operation, it is very
important to learn about all information
CHAPTER 1 - PRECAUTIONS
contain in this manual. In case of doubt,
refer to Jacto's technical assistance.
• Do not ingest alcoholic beverages,
tranquilizers or stimulating substances both
before and during work.
• During manipulation of the setup,
always use approved, recommended and
appropriate PPEs such as: long-sleeve
overalls, waterproof coat or apron, waterproof
gloves, waterproof broad brim hat, boots
and special protection masks provided with
filters suitable for each kind of product. In
case of doubts, read the chemical label or
contact the manufacturer of the same.
General safety recommendations
• When checking the machine components
that are in direct contact with the farm
chemicals, use approved PPEs and
according to the recommendation stated
on the product label.
• If the tractor is of the cab type and
provided with air cleaning system, clean
your footwear and remove contaminated
clothing. Keep the same outside the cab
within a properly sealed container.
• If recommended by the tractor
manufacturer, use ear protector.
• Use approved, recommended and suitable
breathing mask if the label on the chemical
requires such personal protection equipment.
• Redouble the precautions. Keep away
from places where obstacles exist such as
trees, stones, holes, erosion ditches, electric
network, etc.
14
General safety recommendations
ARBUS 500
• Use under adverse and not recommended
conditions can compromise the integrity of
the equipment and components, entailing
loss of warranty and disclaimer by the
manufacturer for any accident and the
resulting consequences.
• Avoid parking the equipment on slopes. If
necessary, place chocks under the wheels
when parking the equipment on upward or
downward slopes.
•Keep the ladder, platform and handrail
always clean; oils and greases can cause
accidents.
•Do not use the equipment if some critical
component needs to be repaired. Provide
for the repair before.
CHAPTER 1 - PRECAUTIONS
•This equipment can cause accidents if
used improperly or irresponsibly.
•Do not step on the machine while it is
moving.
15
ARBUS 500
General safety recommendations
∙Inordertopreventaccidentsusethe
correct speed suited to each type of
terrain or crop.
∙This equipment was designed and
manufactured to support operations
in the crop fields or internal roads of
the property within the speed limits
CHAPTER 1 - PRECAUTIONS
as recommended by Jacto (limit of up
to 18.5 mph for transportation on the
property internal roadways and up to
• Before starting transportation, it is very
important that the path over which the
equipment will pass be carefully studies
and that the agencies regulating such method of transportation be consulted regarding the precautions and current legislation.
• All highways, roads, local roads, ways
and streets whose utilization characteristics are influenced by natural factors (climate, growth of tree without man's actions,
etc.) and construction (material employed,
height of bridges, nearness of electric networks, roadway width, etc.). Such characteristics shall be carefully evaluated prior to
transportation of the equipment.
• If in doubt, do not transport the equipment. Hire a company specialized in that
kind of service.
• Wash the equipment on the outside after its use. Even if it appears to be clean,
the ropes employed for fastening the equipment shall not be used again for binding
foodstuff; they may be contaminated and,
accordingly, contaminate such foodstuff.
• Make use of the PPEs when tying the
equipment. If necessary, make a combined
use of the mandatory PPEs for tying the
equipment and the mandatory PPEs for application of the chemicals. That combination will reduce the risks of contamination
during fastening of the equipment.
• Equipment fastening to the cart or truck
shall be performed by the tying points (see
figure below). Any tying carried out at random, while appearing to be safe and secure, is extremely dangerous and can cause
serious accidents. If in doubt, contact Jacto.
CHAPTER 1 - PRECAUTIONS
• Make sure that the chemical circuit has
been washed and that the chemical reservoir has been entirely drained after such
washing. Spill of setup leftovers, although
minimal, can endanger the life of people,
animals and cause serious damages to the
environment.
17
ARBUS 500
Safety for unloading the equipment
• Unloading shall take place at spots specifically created for unloading such type of
equipment. Do not improvise for unloading the equipment.
• Wear the PPEs during removal of the ropes fastening the equipment to the cart. If
the equipment is not new, make use of a
CHAPTER 1 - PRECAUTIONS
combination of the mandatory PPEs for unloading the equipment (e.g., safety boots,
gloves, hardhats, etc.) and mandatory PPEs
for chemical spraying (e.g., masks, gloves,
etc.) in order to reduce the risk of contamination and accidents.
• For unloading the equipment, use a tractor having the capability to carry out such
task. Selection of the tractor shall take into
account its drag capacity and spraying mechanism weight.
• Do not untie the mobile parts of the
equipment, for instance: PTO shaft, before
unloading the equipment down from the
truck or cart and position it on a safe place.
• After placing the equipment on a safe
place and far away from electric mainlines,
reset the jack to its rest position and uncouple the equipment from the tractor.
18
Safety for unloading the equipment
ATTENTION!
By disregarding the safety practices you are risking your own life and the life of
all people around you.
This manual contains important safety warnings. Read it carefully and be on
the alert to any possibility of personal accident. Keep all decals affixed to the
machine and replace the same if necessary.
ARBUS 500
• The improper handling by untrained people can give rise to serious or fatal accidents.
• Do not perform adaptations or improvisations; they compromise your equipment
and put your safety at risk.
• Do not allow children, aged people or
animals to stand close to the equipment
during use, maintenance or even with the
equipment stored.
• Keep hands, feet, loose clothing and long
hair away from moving parts.
• Before performing any kind of service,
adjustment or maintenance to your equipment, switch off the power take-off and
the tractor engine.
• If the equipment was used, even if it has
been washed and looks quite clean, wear
all PPEs recommended for handling the
chemical.
• Do not touch PTO shafts, belts, fans or
any other moving parts of the equipment
with the PTO coupled of the tractor diesel
engine running.
• When uncoupling the machine, hold it
on firm and level ground; if the equipment
is provided with parking brake, actuate the
same!
• Do not operate the pump without liquid.
• Do not allow the power take-off to ope-
rate in excess of 540 rpm.
• Keep the machine in perfect upkeep at
all times.
• Safety-related decals were applied across
the equipment to orient on the risk of damage or accident that may occur to the
operator or equipment.
• Request a JACTO representative during
the technical delivery of the equipment
for a proper assembly instructions, maintenance, warranty instructions to be carefuly
explained.
CHAPTER 1 - PRECAUTIONS
• Use of PTO shafts not provided with protection covering is strictly forbidden.
19
ARBUS 500
> Warning for adjusting and connecting PTO shaft to the tractor
Cautions during component assembly
• Refer to the tractor user manual before
performing this operation.
• Turn off the tractor diesel engine, apply
the parking brake and remove the starting
key from the contact keyhole before coupling the PTO shaft to the tractor PTO.
CHAPTER 1 - PRECAUTIONS
• Try to couple the PTO shaft to the tractor
PTO. If necessary to adjust the PTO shaft
length, use the PPEs specific to this operation such as: goggles, gloves, boots, etc.
• When coupling the PTO shaft to the tractor, make sure that the safety pin is securely
locked.
• Directions on how to properly adjust
the PTO shaft length will be described in
chapter 2 “ASSEMBLY” of this manual.
• After length adjustment, clean and lubricate the PTO shaft components. Wear safety gloves for this operation too.
• Never use a PTO shaft not fitted with
shroud.
• The PTO shaft will be adjusted to
its specific use on the Jacto PH 400
equipment. Use of the PTO shaft on any
other equipment is not recommended.
• Do not perform adaptations for
reutilization of the PTO shaft.
• Fasten the PTO shaft covering safety chain
to the tractor; that chain will prevent the
PTO shaft covering from turning together
with the PTO shaft.
• Before actuating the tractor PTO, fill the
main reservoir.
20
Warning when using and filling the tank
> Fresh water tank for hand wash
ARBUS 500
• The fresh water tank on this sprayer is for
washing hands only. Only use clean water
when filling this tank. The use of soap or
solutions are prohibited.
• Do not in any circumstances use the
water for drinking.
>13gallonswaterreservoir
∙ The filling instructions for this
reservoir are described in the chapter
“OPERATIONS AND ADJUSTMENTS”
in this manual. The cautions to be taken
when filling this reservoir are:
∙
Ensure that the vent, located on the clean
water reservoir’s cover is unobstructed before filling the tank with clean water. If this
vent is blocked then filling may be carried
out with the reservoir’s cover open.
• It’s extremely important to keep this tank
always full.
The water from this reservoir must be
∙
exclusively used for washing out the 132
gallons reservoir and in washing out the
containers that is mounted on the agricultural chemical doser.
∙
Do not use the water from this reservoir
for hand washing. Only the last phase of
the triple washing out of the containers
must be done with water from this reservoir.
CHAPTER 1 - PRECAUTIONS
>132-gallonsreservoir
There are two methods for supplying the
132-gallons water reservoir. The instructions for this operation are described in
chapter 4 “OPERATIONS AND ADJUSTMENTS” of this manual. Following are the
precautions to be taken when supplying
this reservoir:
• During the 132-gallons reservoir supply
operation, it is extremely important that all
those engaged in the operation be using
the specified PPEs. It is very important to
read the label of the chemical being used
in the application. You will find on that label several information on the product and
precautions to be adopted, etc.
∙
Avoid perform the spraying with this reservoir empty.
• The setup residue remaining inside the
supply hose shall be collected with a bucket and returned to the reservoir which
the mixture was prepared in. Do not let
this residue to drop on the ground.
• Do not contaminate water springs. Supply of the sprayer shall be carried out at
places designed for that purpose.
• Avoid capturing water from sources such
as rivers, lakes, dams, creeks, etc.
• By following these recommendations,
you will be preserving the environment.
• Before beginning to supply the 132-gallons
reservoir, make sure that the reservoir drain
valve is shut.
21
ARBUS 500
Safety when applying chemicals
1 • READ the sprayer instructions manual.
For an efficient spraying operation, it is
necessary to know the sprayer employed in
detail. Only thus will we prevent wasting
chemical or improper use of the equipment,
and the desired result will be achieved.
2 • Proper SETTING of the sprayer is a sim-
ple operation. Only with the sprayer pro-
CHAPTER 1 - PRECAUTIONS
perly set will the best results be achieved.
3 • USE approved, recommended and sui-
table protection equipment (PPEs). During
handling, setup of the mixture or spraying,
use all protection equipment recommended by the chemical manufacturer.
After the spraying operation, take a shower
and change clothing. The used clothing
shall be immediately washed and segregated from the regular use clothing to eliminate the chemical residue. In case of contact with chemicals, wash the affected part
with running water for at least 15 minutes.
Remember: most contamination cases
occur at the time of setup of the mixture,
where the chemical is still concentrated,
and gets in contact with the hands.
If the manufacturer of the product to be
used recommends using a breather mask
during application, use it!
4 • KEEP the sprayer in perfect condition:
Make sure that no leaks exist. If detected,
eliminate the same! Leaks not only represent
chemical waste but also uneven application
and contamination of the environment.
5 • USE the appropriate nozzle: There is
an appropriate nozzle for each chemical
to be applied. Climate conditions will also
influence nozzle selection. The mixture
volume varies from one chemical to
another one. The chemical manufacturer
should be consulted for the optimum
nozzle option.
22
Do not enter with or keep inside the
tractor cab the personal protection equipment (PPEs) used during handling or
setup of the mixture in order not to contaminate the place. When inside the tractor cab during operation of the machine
and/or spraying operation, use only an
ear protector. If noticing that contamination has occurred (if feeling chemical
smell) caused by carelessness in working
with the door open or letting contaminated materials coming in (e.g.: PPEs), use
immediately an approved and suitable
breathing mask and contact Jacto's Technical Assistance;
Safety when applying chemicals
ARBUS 500
6 • DO NOT clear nozzles, vales or tubing
with your mouth: Use protection gloves
for this operation. Any spraying equipment
contains chemical residue.
Never let sprayer parts contact your mouth;
this is the fastest means of contamination.
If need arises to clear the nozzles, one
may also employ a nylon bristle brush
(toothbrush).
7 • DO NOT contaminate water sources:
The spraying mechanism refill shall be
performed at places designed for that
purpose or by means of appropriate
refilling vehicles (trucks, carts, etc.).
Avoid capturing water from sources
such as rivers, lakes, dams, creeks, etc.
with the aid of the sprayer return system.
PRESERVE THE ENVIRONMENT!
CHAPTER 1 - PRECAUTIONS
8 • DO NOT eat, drink or smoke: when
handling the mixture or during application
of the chemical, keep foodstuff far away
from the treated areas.
9 • KEEP children away from the
sprayed areas. Remove children, domestic
animals and unprotected people from the
treated areas. Do not allow children or
other persons not necessary for the services
to remain in the chemical handling and
application areas.
10 • APPLY the recommended dosages:
The dosages recommended by the
manufacturers shall be followed. Any
change to the dosage or calculation error
may bring about serious consequences to
the cultivation or the environment. Do not
use chemicals in cultivations which the
same have not been recommended for.
23
ARBUS 500
11 • DO NOT spray with strong winds
blowing over the area: Excess wind can
cause many problems. It will prevent the
chemical from reaching its target, causing
a poor distribution of chemical over the
cultivation; it can also carry the sprayed
mixture to water springs, wild animals and
the entire environment. Do not spray if
CHAPTER 1 - PRECAUTIONS
the wind velocity is higher than 6 mph .
Do not spray in the absence of winds. Such
a situation can cause a thermal reversal.
A good application can be obtained with
winds blowing at 2 to 4 mph velocity,
temperature from between 44 and 86°F
and relative air humidity over 55%. Do not
spray against the direction of the wind or
during the day warmest hours.
Safety when applying chemicals
12 • WASH the packaging before disposing
the same. When preparing the mixture,
wash the used packaging for about 30
seconds.
13• TO NOT reuse empty packaging;
Even after several washing operations,
chemical packaging still retain residue. Do
not burn empty packaging material. After
washing, render the same unusable (pierce
the packaging bottom) and store it at a
safe place until the same are picked up ad
recycled.
14• NEVER fill the sprayer to the top. By
doing so, you will prevent the mixture from
overflowing and possible contamination of
the operator and the environment. When
supplying the reservoir, do it up to the
maximum limit indicated in its graduated
scale.
24
Safety when applying chemicals
ARBUS 500
15• When CARRYING chemicals: Never
carry them close to foodstuff or animal
feed. Never buy packaging exhibiting leaks.
Never buy or use chemicals past their shelf
life. Never carry chemicals inside the cab. If
an accident occurs causing chemical spill,
take steps towards preventing the chemical
from running into lakes or rivers. Notify the
authorities and the chemical manufacturer.
16• STORING THE CHEMICAL: Build a
brickwork storehouse for chemicals.
• Line the floor with waterproof material.
Do not rest the product piles on the floor
or against walls. Use a footboard. Keep at
the place a drum with sand to absorb leaks,
if any. Install faucet and shower outside the
storehouse for the chemical appliers.
CHAPTER 1 - PRECAUTIONS
17• SYMPTOMS of intoxication:
unconsciousness, anxiety, convulsions,
weakness, headache, indisposition,
dizziness, blurred vision, qualms of nausea,
vomits, belly ache, diarrhea, urine with
different color and consistency; eye, nose
and throat irritation, cough and tears.
18• FIRST aid: if the victim vomits, let him/
her stay sitting. Never serve any alcoholic
beverage or milk to intoxicated (poisoned)
persons. Keep the victim calm and in a
comfortable position. Find the chemical
label. Call a doctor.
25
ARBUS 500
Safety on maintenance
• Awareness of and compliance with the
recommendations contained in this manual will reduce the maintenance costs and
extend the service life of the equipment.
• The maintenance services shall be carried
out by qualified and skilled professionals.
Even if the equipment has been washed,
it will be necessary to wear the following
CHAPTER 1 - PRECAUTIONS
PPEs: long-sleeve overalls, waterproof coat
or apron, waterproof gloves, goggles and
boots and special protection masks provided with appropriate filters.
• Use original parts, for they warrant a perfect operation of the equipment.
• Maintenance services shall be performed
with the equipment coupled to the tractor,
with the tractor wheels chocked and the
diesel engine and tractor PTO shut down.
• Do not make improvisations nor use inappropriate tools during maintenance to the
equipment.
• Lubricating oil filters and oils shall be
checked from time to time and changed
whenever necessary or recommended.
• Every maintenance service on hydraulic
tubing or hoses shall be performed after
de-pressurization of the circuit. Redouble
your warning during this kind of maintenance.
• The identification of spots exhibiting possible leaks shall be made with paper, never with the hands.
• With the equipment coupled to the tractor and the PTO, be careful and keep away
from the moving parts of the equipment;
these must be provided with their respective protections. In case of doubt, call the
authorized technical assistance.
• In case that no possibility exists of providing maintenance service to the equipment with the diesel engine shut down and
outside sheds, keep the shed doors and
windows wide open to allow continuous
circulation of air. Internal combustion engines running within closed environments
cause toxic gases and can asphyxiate the
operator within a few minutes.
• Performance of cleaning, lubrication and
maintenance services with the machine
running is forbidden, unless such running
condition is indispensable for the performance of such operations, in which case
special protection and signaling steps shall
be taken against occupational accidents.
• Welding services on bars, chassis or other
metal parts of the equipment may only be
performed after removal of the tractor battery cables and after draining and washing
of the chemical reservoir.
• Keep the machine decals in perfect repair at all times. They contain important
notices and recommendations.
• The removable protectors shall only be
removed for cleaning, lubrication and repair or adjustment operations. Once the
service is completed, they shall be put
back.
• The component lubrication work shall
be carried by a skilled, qualified and authorized individual. Such procedure involves a number of risks such as slipping,
contamination, etc. During the procedure,
use of gloves, goggles, boots provided with
antiskid sole is recommended. If the equipment has been used, use also approved
and appropriate breather mask.
•Do not enter in the 132–gallons reservoir.
If necessary, call the specialized technical
assistance.
26
CHAPTER 2 Assembly
Choosing the tractor ............................................................. 03
Hitching the sprayer to the tractor ....................................... 04
ARBUS 500
CHAPTER 2 - ASSEMBLY
1
Choosing the tractor
ARBUS 500
The different working standards encountered by agricultural equipment leads us to
comply with the following criteria when
choosing a tractor for products of Jacto Arbus 500 and Arbus 500 Grape sprayers.
• Check the weight of the machine (lb) on
the identification plate of the product.
• Check the capacity (in gallons) of the backup reservoir.
> Choosing the tractor considering the power consumption
• The tractor should have power (HP) at least 90% higher than the power required to run
the sprayer.
Tractor recomended: Minimum tractor nominal power = 15.4 HP
> Choosing the tractor according to the lift capacity of the hydraulic system
• Choose tractors whose gross mass is, at least, equal to the sum of the empty weight of the
machine plus the weight equivalent to the capacity of the reservoir.
The tractor recomended in this case should have minimum power of 15.4 HP.
The recommended tractor should, in this case, at least have 2,173.76 lb gross
mass.
The above values are used as an orientation. The correct values must be obtained using real data of your equipment.
3
ARBUS 500
> Agrale 4100 and 4120 tractors
Hitching the sprayer to the tractor
• If the tractor does not have an adequate
drawbar, it is necessary to install the hitch
as shown below. And it is also necessary
hitch for Agrale 4100
and 4120 tractors
to connect the speed-reducing box to the
PTO, so that the pump does not work at a
CHAPTER 2 - ASSEMBLY
rotation over than 540 rpm.
• Install the hitch on the 3-point system
of the tractor, so that the PTO works on
its center.
PTO and the 3-point
system of the Agrale 4100
and 4120 tractors
NOTE :
The pump rotation must not
exceed 540 rpm.
4
Hitching the sprayer to the tractor
> Adjusting the PTO shaft male and female tubes
• Position the tractor until its rear tire gets
close to the sprayer’s tongue.
• Connect the PTO shaft.
ARBUS 500
BOMBA
+/-
1.96in
+/-
1.96in
TPD
75º
• Adjust the male and female tubes lengths
(recommended overlap: 1.96 in).
ATTENTION!
When maneuvering, disengage
the PTO and keep the tire from
touching the sprayer’s tongue,
otherwise this will damage the
sprayer’s transmission.
NOTE:
CHAPTER 2 - ASSEMBLY
Before cutting the PTO shaft
tubes, check for all the possibilities of adjustment on both
tractor’s drawbar and sprayer’s
tongue. Make sure the hitch pin
is mounted with cotter pin.
5
ARBUS 500
Hitching the sprayer to the tractor
• Hitch the sprayer to the tractor (figures A and B).
OBSERVATION:
If the sprayer is assembled with
CHAPTER 2 - ASSEMBLY
tracking axle, there must be
a space between the sprayer
head and the PTO shaft to
allow the sprayer to work normally (fig. - C). Then, lock the
hydraulic lift lever (fig. - D).
TRACKING AXLE
A
ATTENTION!
The improper hitch of the
sprayer with tracking axle to the
tractor, can cause damages to
the equipment.
FIXED AXLE
B
C
6
HEIGHT ADJUSTMENT
D
Hitching the sprayer to the tractor
> Adjusting the drawbar
ARBUS 500
Maximum
(static)
load
in lift
Hole
1
Distance between
the PTO and the
hitch point
14 in1,003.10 lb
210 in1,300.72 lb
A
2
• Fit the drawbar pin in the proper hole
(1 or 2) to vary the distance between the
PTO and the hitch point (figure A).
CHAPTER 2 - ASSEMBLY
NOTE:
For heavy load, the hole no. 2 is
recommended (figure A).
1
ATTENTION!
The figures shown in above table were obtained on a 63 HP
tractor.
For explanation in detail, please consult the operator’s manual of your tractor..
> Adjusting the sprayer height and the tractor’s drawbar
• Adjusting the sprayer height.
B
• Set the tractor's drawbar so as to allow
the sprayer to work on level after being
hitched (see figure B).
• Invert the drawbar to vary the height of
the hitch point (see figure C).
C
7
ARBUS 500
>ConventionalPTOshaft
• Adjust the drawbar length in relation to
the PTO as shown in the figure below.
IDEAL CONNECTION
Hitching the sprayer to the tractor
A
short
B
long
CHAPTER 2 - ASSEMBLY
• Distance A = B or as close as possible.
Ex.: If A = 15.74 in, then B should be somewhere between 13.77 and 17.71 in.
NOTE:
In order to know what is the
load in kilogram put on the drawbars of tractors trailing Arbus line sprayers, just add the
sprayer weight to the tank capacity and multiply the total by
0.12.
drawbar
hitch
NOTE:
hitch
The bigger hole on the hitch
must always be on the lower
position.
Track width and ground clearance - tracking axle .................. 44
1
Suction filter / Chemical pump
> Suction filter
ARBUS 500
• Located between the tank and pump,
the suction filter is specifically designed to
prevent dirt or impurities from reaching the
pump.
• It has a quick shut off valve which allows easy filter cleaning, filtering elements
changing and/or pump maintenance.
• This valve must always remain open
while the sprayer is running. If it remains
closed, you will hear an unusual noise in
the pump.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
FVS 100
> Chemical pump
pump JP-50 V
• The pumps mounted to these Jacto
sprayers have flow rate of 13.20 gpm.
• The ceramic liners ensure greater resistance to abrasion and agrochemicals' action.
• Piston cup replacement becomes easier
by removing the head assembly in a quick
and simple operation with no need to remove the pump.
Chemical pump
Flow
(gpm at 540 rpm)
Maximumworkingpressure
psikgf/cm
JP-50 V13.2050035
2
3
ARBUS 500
> Pressure regulator
• The pressure regulator provides adjustments ranging from 2 to 35 kgf/cm2 (30 to
500 psi), shwon by the pressure gauge.
Pressure regulator / Nozzles
regulador
de pressão
pressure gauge
• The lever (1) turns the chemical flow on
and off and the levers (2) controls the chemical flow to both sides or to one only.
ATTENTION!
To ensure longer life of the pressure gauge, its valve should be
closed and without retained
CHAPTER 4 – OPERATION AND ADJUSTMENTS
pressure during the spraying.
After calibrating the sprayer, use
the lever (1) to release the pressure in the circuit and close the
pressure gauge valve.
2
2
lever (1)
> Nozzles
• The nozzles have the job to generate
droplets and distribute them uniformly
over the surface being sprayed.
• Flow, angle and droplet sizes vary according to working pressure. Operating with
pressure over that recommended by the
manufacturer will decrease the nozzles'
life.
• This sprayer is equipped with alumina
(ceramic) nozzles, very resistant to wear
and to chemical action, and mounted as
shown in the figures below.
4
Nozzle holder
> Double nozzle holder
cap
nozzle
ring
swirl core
ARBUS 500
• The nozzles holders with valve can be
adjusted to desired angle and can be shut
off individually.
• This sprayer is equipped with alumina
(ceramic) nozzles, very resistant to wear
and to chemical action, and mounted as
shown in the figures beside.
nozzle holder
CHAPTER 4 – OPERATION AND ADJUSTMENTS
Directing the nozzle
• Loosen the nut (1) and set the desired nozzle at the mark (A) existing on the nozzle
body.
A
1
NOTE:
This mark indicates the spray
direction. So the nozzle at this
mark is turned on.
Changingthesprayvolume
• With a simple 180º turn of the nozzle
90
0
holder it is possible to turn off one nozzle
and turn on the other.
0
180
Shutting the flow
• Just give the nozzle holder a 90º turn in
relation to the mark (A) and the flow will
be turned off.
5
ARBUS 500
> Clean water tank
• This sprayer has a 13.20-gallons tank
(A) to wash the chemical circuit.
• The 13.20-gallons tank must always be
filled with clean water to allow the cleaning of the chemical circuit and the rinse
of chemical container (use the chemical
container rinse nozzle installed on the lid
of the chemical tank for this operation).
• The BP PRESSURE GAUGE KIT (Low
Pressure) was designed to check the actual spray pressure at the nozzles. Can
be installed on the sprayers that use both
universal connections and boots as well
as more complete nozzle holders like the
Quadrijet and Bijet.
> Safety notes when using the BP pressure gauge kit.
• The BP PRESSURE GAUGE KIT uses a
low pressure gauge (100 psi). The pressure regulators, which usually equip
the sprayers, can easily reach pressures
above 100 psi², which will damage the
pressure gauge. To increase the durability of the pressure gauge, close the valve
6
after regulating the pressure.
PTO Shaft / Spray lance (optional)
> PTO Shaft
ARBUS 500
• The machine PTO shaft is assembled
with a protection to increase the safety of
the operator.
• This protection is made of a series of
plastic components that envelop the PTO
shaft and avoid contact with the operator and its clothing, decreasing the risk of
accidents. Also avoiding damages o the
harvests that can be caused by tangling.
NOTE:
For instruction in detail, refer to
the section MAINTENANCE PTO SHAFT.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
> Spray lance (Optional)
trigger valve
Spray lance LP-1130
nozzles
• This is an accessory for spot spraying,
as well as for applications to difficult of
access places.
• It has two ceramic cone nozzles (model JA-2) and trigger valve for turning on
and off the chemical flow, thus preventing
wastage of agrochemicals.
Nozzle
Pressure
psi
Flow rate (gpm)
NozzleLance
1500.260.52
2000.300.61
JA-2
3000.370.75
4000.430.86
Pressureband not recommened.
7
ARBUS 500
• The fan has a locking lever designed to
be used during the tank filling, agitation of
chemical mixture while spraying, as well
as for spray lance application. The use of
this device reduces power consumption in
any of said operations.
ATTENTION!
Always disengage the PTO and
turn off the tractor before operating the lock.
Fan lock
fan locking lever
CHAPTER 4 – OPERATION AND ADJUSTMENTS
Procedure to turn on/off the fan:
• The tractor must be turned off.
• Release the locking lever by lifting the
lock .
• To turn off the fan push the lever toward
main tank and it will be released.
• If the fan is disengaged, rotate the PTO
shaft manually until one of the marks of
the pin flange coincides with the holes
flange, and then pull the lever to its housing and lock it. The fan will be engaged.
unlocked
lock
locked
lock
ATTENTION!
Check regularly the coupling
pins. If they reach approximately 0.20 in, they must be replaced.
8
0.20 in
Tracking axle / Using the quick fitting connection
>Trackingaxle
• The model Arbus 500 equipped with
tracking axle is proper for agricultures
where the space to maneuver is small. It
allows to turn at a radius smaller than the
tractor's turning radius, even with the PTO
shaft running.
ATTENTION!
Whenever it is necessary to
engage reverse gear, do it
tractor's hitch for the
tracking axle to work
with much attention and without pulling the sprayer's tires,
otherwise the transmission will
be damaged.
ARBUS 500
CHAPTER 4 – OPERATION AND ADJUSTMENTS
> Using the quick fitting connection
female hitch
male hitch
clip
• This sprayer has a device that allows
the use of the pump for spot spraying
with lance or gun (both optional).
Procedures:
• With the tractor off, disengage the fan as
described on item "Fan".
ATTENTION!
To operate the fan locking lever,
the tractor must be turned off or
with the PTO disengaged.
• Locate the quick fitting connection under the deflector and remove the clip
that connects the two parts of the hitch,
separating them. Note that the hose end
or spray gun is a male part similar to the
part disconnected from the quick fitting
connection.
• Fit the gun or lance end on the quick
fitting connection female part and fasten
it with the clip. Then run the tractor at
the desired rotation and spray.
9
ARBUS 500
Filler unit (Optional)
• Pour 13.20 gallons of water into the
sprayer tank;
• Disconnect the control hose (1) and connect it to the filler unit hose (2);
• Put the filler unit (3) in the water tank
and its discharge hose in the tank opening;
ATTENTION!
If using wettable powder, turn off the pump only after the tank mix is done in
order to avoid product decantation.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
chemical control
•
• After filling the tank, connect again the
hose (1) to the chemical control;
• Add the chemical to the tank and run
the sprayer for 5 minutes until the chemical mixture becomes homogeneous.
always use
strainer
Run the chemical pump with 540 rpm;
chemicals
deposit
10
control hose (1)
filler unit (3)
chemical pump
filler unit
hose (2)
water source
APRESERVING THE ENVIRONMENT IS OF FUNDAMENTAL IMPORTANCE
TO MAINTAIN A HEALTHY LIFE.
ATTENTION!
The sprayer filling operation must be done in places appropriate for this purpose or through appropriate vehicles (trucks, trailers, etc.).Never collect water
from rivers, lakes, dams, streams, brooks, etc. by using the sprayer's return
system.
Spray gun (Optional) / Spray discs - series D
> Spray gun (Optional)
• This is a component for spot spraying
on big plants requiring high application
rate.
• It is possible to have flow rate ranging
from 1.31 to 11.88 gallons per minute by
shifting the spray discs.
ARBUS 500
CHAPTER 4 – OPERATION AND ADJUSTMENTS
> Spray discs - series D
Nozzles
P/N
202275D-51.311.58
202267D-61.80
202811D-7
Spray
discs
100150200300400
2.472.873.303.794.49
• Made in stainless steel, these discs
are designed to be used on the Jacto spray
gun for spot spraying on fruit trees due to
its large application range, as well as for
cleaning sheds, warehouses and agricultural equipment.
• The spray discs are available with flow
rate ranging from 1.31 to 11.88 gallons per
minute.
• Placed on the right side of the operator,
the level gauge has a graduated scale that
facilitates the identification of the amount
of mix in the reservoir.
• During pulverization, make sure that the
level of chemicals mix in the reservoir is
not below 13.20 gallons so that the pump
does not operate without water.
NOTE:
Avoid leaving chemicals leftovers in the reservoir or even stor-
CHAPTER 4 – OPERATION AND ADJUSTMENTS
ing them for too long. On the last
application prepare a sufficient
amount of mix to treat whatever
harvests are left untreated.
Level indicator / Package washer
level indicator
12
> Package washer
• The package washer is assembled at the
reservoir´s opening and provides a correct and safe discard of empty packages.
• Wash packages after use for 30 seconds,
before the residues start to dry.
• Wash the packages three times.
• For more information, check the “Op-
eration and Regulation – Procedures for
using the package washer” item.
ATTENTION!
Activation of the package
washer lever should only be
done after placing a container
over it.
The package washer nozzle
rotates, and auctioning the lever without having a package
over it could sprinkle people
near the machine.
3rd - ARBUS 500 (2035-rpm fan) or 1580
for Agrale 4100.
4th - ARBUS 500 GRAPE ( 2035-rpm fan)
or 1580 for Agrale 4100.
13
ARBUS 500
> Vertical deflector - assembly
• The vertical deflector is a component
mounted on the sides of the sprayer that
allows to spray grapres planted in trellis
system.
• The deflector has breakaway device to
protect against frontal impacts.
Procedures to assemble the deflector and
the gas spring.
• Set the washers between the plastic parts
(1 and 2).
Deflector
CHAPTER 4 – OPERATION AND ADJUSTMENTS
• Set the joint pins in the points 1 and 2.
After that, fit the smaller washers and
lock them with the cotter pins.
• Fit the joint pin in the point 3 with the
metallic bushings. Fit the washers and lock
them with the cotter pins.
• Pull the gas spring until you can fit the
bushings and the pins on the place indicated by no. 4.
• Fit the washers and lock them with the
cotter pins.
articulation
deflector
pin
1
gas spring
3
2
washers
4
14
washers and cotter pins
4
metallic bushings
Deflector assembly
deflector
ARBUS 500
• Install the deflector as shown on the figure beside.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
15
ARBUS 500
ATTENTION!
With sprayer hitched to the tractor, park on a firm and level ground free of obstacles. Apply the tractor parking break. Wash the machine before assembling
Tower Kit.
Follow instructions below to assemble it:
1- Locate left and right deflectors on the
rear of the machine (A).
CHAPTER 4 – OPERATION AND ADJUSTMENTS
Tower kit (Optional)
A
2- Loosen mounting bolts (B) and remove
both right and left deflectors.
3- Pull the clip and remove the quick fitting
clamp (C). Then, disconnect the hose from
left and right branches.
B
B
branch hose
16
C
Tower kit (Optional)
D
D
D
spraying
branch
ARBUS 500
4- Loosen nozzle branch mounting bolts (D)
and remove both right and left branches.
5- Use a screwdriver (E) to loosen the hose
clamp and disconnect the branch hose.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
G
E
branch hose
6- To remove the fan guard screen, loosen
the mounting bolt for the spacer bushing (F)
and remove the deflector upper fastener (G).
Next, tighten the mounting bolt (F) for the
spacer bushing.
F
17
ARBUS 500
7- Loosen and remove mounting bolts for
spacer bushings (H).
8- Remove spacer bushings (I) and guard
screens from both left and right sides.
NOTE:
Tower kit (Optional)
guard screens
The spacer bushings (I) will be
replaced by new ones included
on the Tower Kit. Keep the removed spacer bushings (I) and
CHAPTER 4 – OPERATION AND ADJUSTMENTS
9- Equipment without spacer bushings and
guard screen ready for Tower Kit installation.
the deflector upper fastening (G)
in an appropriate place for future use without the Tower Kit.
I
H
I
18
Tower kit (Optional)
> Tower Kit assembly
ARBUS 500
1- Connect the branch hose to the Tower Kit
(J) and tighten the clamp with a screwdriver
(L).
J
Tower Kit
L
CHAPTER 4 – OPERATION AND ADJUSTMENTS
2- Tower Kit with branch hose connected.
3- The items shown are included with Tower
Kit and are used in the assembly.
19
ARBUS 500
4- Remove nozzle holders from left and
right branches.
5- Install the nozzle holders with seal (1) on
the Tower Kit nozzle branch (2 and 3). By,
placing the nozzle holder seal (1) in the hole
of the Tower Kit nozzle branch and install
CHAPTER 4 – OPERATION AND ADJUSTMENTS
the nozzle-holder (3).
Tower kit (Optional)
nozzle holder
1
Tower Kit
6- Use the spacer bushings included in
the kit and install them on the Tower Kit as
shown in the picture.
2
3
20
Tower kit (Optional)
ARBUS 500
7- Install the Tower Kit to the fan housing.
Align the spacer bushings with the holes on
the fan housing.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
M
8- With Tower Kit installed, insert mounting
bolts into spacer bushings (M) and tighten.
21
ARBUS 500
9- With both sides of Tower Kit installed ,
locate the two mounting holes (N and O).
Insert mounting bolts and tighten.
Tower kit (Optional)
N
CHAPTER 4 – OPERATION AND ADJUSTMENTS
10- Connect the branch hose to the quick
fitting (right and left sides) and attach the
quick fitting clamp (P).
O
P
22
11- Machine with Tower Kit installed.
Adjusting the pressure regulator support
ARBUS 500
control
support
pressure
regulator
swivel
base
To easily operate the pressure regulator on
different tractor models, the control support has adjustable height and a swivel
base.
To adjust the height of the support, loosen the support bolts (3) and (4) and set the
desired position. Next, tighten the bolts.
If the tractor is too close to the control, it is
necessary to adjust the support backward
as follows:
Loosen the bolts (3) and (4) and turn
•
the control support backward (B) as shown
below.
• Next, loosen the bolts that fasten the
swivel base to the support and turn the
base (B) to allow that the control is set in
an easy-to-reach position for the operator.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
control
support
4
swivel base bolts
swivel base
3
• At last, tighten all bolts.
A
B
23
ARBUS 500
> Pressure regulator
• The pressure regulator provides adjustments ranging from 2 to 35 kgf/cm
500 psi), shwon by the pressure gauge.
• The lever (1) turns on and off the chemical flow and the levers (2) control the chemical flow to both sides or to one only.
ATTENTION!
To ensure longer life of the pressure gauge, its valve should be
closed and without retained
pressure during the spraying.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
After calibrating the sprayer, use
the lever (1) to release the pressure in the circuit and close the
pressure gauge valve.
Pressure regulator / Adjusting the pressure
2
(30 to
pressure
regulator
2
pressure
gauge
2
lever (no1)
24
> Adjusting the pressure
• Run the tractor PTO and accelerate it gradually until reaching 540 rpm.
• Set the lever (1) to turn on the chemical
flow.
• Set the lever (2) and (3) to turn on the
chemical flow to both nozzles branches.
• Turn the knob (clockwise to increase the
pressure - counterclockwise to decrease
the pressure) until obtaining the desired
pressure.
• After adjusting the pressure, set the lever
(1) back to turn off the chemical flow, and
close the pressure gauge valve.
OBSERVATION:
HYDRAULIC AGITATOR
During the displacement, set the
directional valve to the return
position and adjust the pressure
to 200 psi to obtain a stronger
chemical agitation.
on
pressure
gauge valve
2 (right nozzles
branch)
off
1
on
(left nozzles
off
pressure gauge
3
branch)
Pressure regulator - cable-operated control (Optional)
> Pressure regulator - cable-operated control (Optional)
• If the sprayer is equipped with cable-
left
branch
-operated control (VDC), the adjustment is
as follows:
ARBUS 500
pressure
gauge
> Adjusting the pressure
ATTENTION!
In case of problems to operate the levers by cables, use the levers mounted on
the control body. Then service the chemical control as soon as possible.
on
off
1
pressure
gauge
pressure
gauge valve
(left nozzles
off
2 (right
nozzles
branch)
right
branch
3
branch)
CHAPTER 4 – OPERATION AND ADJUSTMENTS
• Run the tractor PTO and accelerate it gradually until reaching 540 rpm.
• Set the lever (1) to turn on the chemical
flow.
• Set the lever (2) and (3) to turn on the
chemical flow to both nozzles branches.
• Turn the knob (clockwise to increase the
pressure - counterclockwise to decrease
the pressure) until obtaining the desired
pressure.
on
• After adjusting the pressure, set the lever
(1) back to turn off the chemical flow, and
close the pressure gauge valve.
ATTENTION!
As the chemical control should be installed close to the operator to make easier
the spraying job, you must always use the original hitch pin with cotter pin and
the original safety chain to avoid accidents.
PRESSURE GAUGE
To ensure longer life of the pressure gauge, its valve should be closed and wi-
thout retained pressure during the spraying. After calibrating the sprayer, use the
lever (1) to release the pressure in the circuit and close the pressure gauge valve.
25
ARBUS 500
Spray application technology
• The success of an application not only
depends of good equipment and correct
use of chemicals. Depends also on field
factors, such as specialized orientation.
• Among these factors, we consider some
concepts that should be part of an evaluation criteria so that the positive results are
reached within a chemical control program
of biological agents (diseases, plagues and
weeds).
> Right moment
CHAPTER 4 – OPERATION AND ADJUSTMENTS
Consists in choosing the ideal moment according to the characteristics of the chemicals and also field conditions, such as:
•Level of plague infestation, diseases or
weeds;
Factors like:
• Right moment
• Safety during application
• Correct dosage
• Good coverage
• Operational conditions of the machine
• Well trained operator
• Stage of infection of the disease;
• Stage of development of weeds;
• Weather conditions.
26
> Safety during application
• The maintenance of safe conditions for
people, animals and the environment is
fundamental. The use of personal protective equipment is mandatory during the
application of the chemicals.
> Correct dosage
• It is fundamental, for any type of application, the correct maintenance of the
chemicals dosage for the duration of the
spraying process.
• This is possible if good equipment is available and the chemicals is correctly calibrated before starting the application.
• Avoid applying when temperatures are
0
above 86
F (depending on the chemical
product) and relative air humidity lower
than 50%, winds with unpredictable speeds ( maximum velocity 6 mph) and direction.
• The calibration can be obtained thru
practical methods or via calculations (refer
to the instructions regarding the sprayers
calibration, which can be found on the
“CALIBRATION OF SPRAY” page).
Spray application technology
Goodcoverage
>
ARBUS 500
• A good coverage consists of obtaining
ideally sized drops to reach the target with
good uniform distribution, with positive results during control and that do not cause
damages to the environment.
• Unlike what a lot of people think, the
application volume does not influence
the treatment result, since the amount of
solvent (water, oil, etc) per unit area only
functions to dissolve, transport and facilitate the distribution of the active ingredient
over the target surface, whether it is plants,
soil, etc.
ATTENTION!
Read and rigorously follow the instructions contained in label of the chemical
products.
Always follow the orientation of a technician or someone responsible for the
operation during the handle and use of chemical products.
• This means that one could get the same
coverage with different spraying volumes.
• In practice, different volumes have been
used for the same ends due to operational
as well as regional factors.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
27
ARBUS 500
> Hollow cone nozzle high quality ceramic - series JA
TECHNICAL CHARACTERISTICS
Spray patternHollow cone
Spray angle75
0
to 800, @150 psi
Nozzle material Sintered alumina
Nozzles
Flow
identification
Nozzle color and
part #
HIGH QUALITY
• Series JA hollow cone nozzles are produced by processes developed for exacting markets
of mechanical engineering, space and aerospace industries. A special mold injection process
CHAPTER 4 – OPERATION AND ADJUSTMENTS
makes a perfect orifice on the nozzles, giving better quality to the surface finish than that
achieved by machines. And the result is better coverage and more homogenous spraying.
• These nozzles are approved by international quality standards, ensuring an outstanding
spray cone uniformity and flow rate of nozzles
HIGH WEAR RESISTANCE
• The alumina-sintered nozzles are almost as hard as diamond and resist yet the most corrosive products. This provides perfect stability for long time concerning all requirements such
as flow rate, coverage and droplet size.
• The alumina-sintered nozzles are almost
as hard as diamond and resist yet the most
corrosive products. This provides perfect
stability for long time besidesmeeting the
requirements for flow, coverage and droplet size.
• These nozzles are recommended for fruit
trees because of their excellent performance in high volume spraying.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
ATTENTION!
Nozzles
As there are many options for row spacing and number of nozzles per branch,
we do not list any table showing the spraying volume as it can be obtained
through the formula specified in the section OPERATION AND ADJUSTMENS CALIBRATING THE SPRAYER.
> Flow rate table
Pressure (psi)
Nozzle model
J4 - 2 hollow cone0.280.320.400.450.500.540.590.63
J4 - 3 full cone0.410.480.580.670.750.830.890.95
J5 - 2 hollow cone
J5 - 3 full cone0.700.800.971.131.261.381.491.60
J6 - 2 hollow cone0.600.70
J6 - 3 full cone1.17
Pressure band not recommended because it will cause premature wear to nozzles.
75100150200250300350400
Flow rate (gpm)
0.410.480.580.670.690.810.880.94
0.840.971.081.191.281.36
1.341.631.892.112.302.482.66
30
> Ordering
NozzleJ4-2J4-3J5-2J5-3J6-2J6-3Anel
P/N
Specify nozzle model an part #. Ex.: J5 - 2, part # 325431.
325423819607325431327486325449327494913335
Spray calibration (formula)
ATTENTION!
The safety and protection of people, animals and the environment depend
upon the correct application of the chemicals, therefore, care must be taken
during their use.
ARBUS 500
DURING THE MANIPULATION OF THE
CHEMICALS
• Pay attention to all instructions in the
labels of the chemical products.
• Use the personal protection equipment;
• Do not eat, drink or smoke during han-
dle;
• Handle chemicals only in well ventilated places;
• Wash with soap and water the areas
of the body that have been exposed to
chemicals.
NOTE:
How successful the treatment is depends on how you conduct it.
DURING HANDLING OF THE EQUIPMENT:
• Check the working conditions of the
equipment;
• Do not unplug nozzles, valves or tubing
with your mouth;
• Do not spray against the wind;
• Do not spray during the hottest hours of
the day;
• Use personal protection equipment;
• Do not eat, drink or smoke during
handle of chemical products.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
31
ARBUS 500
>Calculatingthesprayingvolumethroughformula
Spray calibration (formula)
• The calibration of sprayers can be obtained through calculations obtained according to formula below.
Sprayingvolume
GPA = GPM x 495
MPH x S
Noozle flow
GPM = GPA x MPH X S
495
CHAPTER 4 – OPERATION AND ADJUSTMENTS
Example:
Nozzles flow rate = 3.64 gpm at 150 psi (14 JA-2 nozzles)
Row spacing = 9.84 x 16.40 ft
Working speed = 2.0 mph
Plants per acre = 270 trees/acre
• The spraying volumes can be obtained
according to the following:
With:
GPA - Application volume in gallons per acre
GPM - Application volume in gallons per minute
MPH - Tractor speed in miles per hour
S - Row spacing width in feet
495 - Conversion factor
32
GPA = GPM x 495 GPA = 3.64 x 495 GPA = 1801,8 GPA = 55
MPH x S 2.0 x 16.40 32.8
SPRAY VOLUME PER PLANT: 55 = 0.20 gallons/plants
270
ATTENTION!
The values indicated on the example above are for illustration purposes. The
correct adjustment should be done according to the recommendations of a
trusted technician.
>Calibrationofsprayerviapracticalmethod
Do a complete checkup of the equipment:
• Suction filter, line filter – cleaning.
• Hoses – check for holes or bents.
• Pressure regulator - components valve
seat, valve and spring, if not worn or locked by impurities.
• Pump - check if there are no leaks and if
there is enough lubricating oil.
• Nozzles - not worn down, don´t differ in
flow by more than 10% flow and if the nozzle filters are clean.
Spray calibration (practical method)
ARBUS 500
ONCE ALL ITEMS HAVE BEEN CHECKED,
SPRAYER CALIBRATION CAN BEGIN.
1 – Mark 165 feet on the terrain to be treated
swath
16.5ft
0ft
165ft
2 – Fill up the sprayer with clean water.
3 – Position the machine at least 16.5 feet
before the first mark.
4 – Add TDP at 540 rpm.
5 – Choose the working speed.
6–Through the chemicals control, start the
spraying.
7 – When the machine passes through the
first peg,
start the chronometer.
8 – When the machine passes through the
second peg, stop the chronometer.
9 – Write down the time the sprayer took
to go through the 165 feet.
10 – In irregular terrains repeat this opera-
tion several times and make an average.
11 – Measure the spray swath.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
165ft
ATTENTION!
Should the spray volume is not
the desired one, increase or
decrease the flow, through the
regulating valve, or increase or
decrease the speed.
12 – With the sprayer stopped on a leveled
surface, preferentially where it was filled,
complete the tank and measure the volume used.
13 – Calculate the pulverization volume in
Liter/hectares, using the formula:
Q = Vol x 43560
A
Where:
GPA = spraying volume in gallons/acre.
Vol = volume used on sprayed area (in galons)
A= sprayed area (165 feet x determined
spray swath (s) = ft
2
)
Example:
Vol = 5 gallons
A = 165 x 20 ft (s) = 3300 ft
2
Q = 5 x 43560 = Q= 66 GPA
3300
33
ARBUS 500
ATTENTION!
Working with the sprayer with less than 13.20 gallons of water on the tank can
cause serious damage to the pump. Never operate the sprayer for a prolonged
time with less than 13.20 gallons of water on the tank.
Instructions for chemical product dilutions
During chemical product handling, one
must use the personal protection equipment, such as:
• Waterproof hat with large flaps;
• Glasses;
• Mask;
• Long sleeved apron
CHAPTER 4 – OPERATION AND ADJUSTMENTS
• Waterproof gloves;
• Waterproof boots.
>Mixpreparation
• Carefully read the chemical product
leaflet.
waterproof
hat with
large flaps
apron long
sleeved
boots
waterproof
glasses
mask
gloves
waterproof
WARNING
34
• Put the product in a recipient with a
little amount of water. Shake the mix.
Instructions for chemical product dilutions
• Add the amount of water that is needed
to fill out the recipient.
• Shake until a homogenous mix is
achieved.
• Add the mix prepared to the working
recipient.
• Mount the lid of the working recipient
and make sure it has no leaks.
ARBUS 500
CHAPTER 4 – OPERATION AND ADJUSTMENTS
ATTENTION!
During handle and use of chemical products, always follow the technical
guidelines.
35
ARBUS 500
Chemical container rinse
• The chemicals are conditioned in appropriate packages for each type of product.
• After use, these should be discarded in
a safe manner, in order not to intoxicate
people nor contaminate the environment.
• It is very important that, BEFORE DISCARDING EMPTY PACKAGES, that the
leftover product be removed AND, NEXT,
THE PACKAGE SHOULD B PUNCTURED
SEVERAL TIMES, TO AVOID REUSE.
• The packages made from metal, plastic
and glass should be washed in order to
decontaminate them.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
• To ease this important package washing
operation, JACTO installed in its tractor
sprayers a device that aids this operation.
This device internally washes the package with pressurized water, eliminating
most of the residues.
pressure
regulator
control
chemical container
rinse nozzle lever
36
> Procedures for using the package washer
• Fill up the chemicals reservoir with approximately 90% its capacity.
• Place the chemicals in the reservoir.
• Activate the tractor power take-off.
NOTE:
Lever 1 of the flow regulating
valve should be positioned to
allow the return of the mix to
the reservoir (closed).
ATTENTION!
Use the personal protective
equipment recommended for
this operation.
open
lever (1)
close
Chemical container rinse
container
ARBUS 500
• Place the container over the package
washer and activate the lever of the directional valve in order to internally clean
the container.
NOTE:
Rotate the package over the
washer or 30 seconds, trying
to completely clean the internal part of container with the
water jet.
package
washer
valve lever
directional
• Fill up the sprayer reservoir with water.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
ATTENTION!
Never activate the directional
valve if there is no container
over the package washer.
After pressure wash, do the final package rinsing.
37
ARBUS 500
> Package rinsing
NOTE:
To keep from contaminating
the water and the clean water tank tap during the filling
of the chemical container, hold
the container at least 2 inches
away from the tap and fill the
chemical container with water
up to 1/4, as shown.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
• Put water into the package until reaching of its capacity. Close the package and
tighten to avoid leaking during shaking.
Chemical container rinse
2 in
4
1/
1/4 = 25% of the chemical container capacity
• Vigorously shake the package, in all directions (horizontal and vertical) for approximately 30 seconds, to remove the
final product residues.
• Remove the package lid and carefully
place water for washing in the sprayer tank.
• Maintain the package over the opening
of the sprayer tank until its contents are
empty.
• Next, punch hole into the package to
avoid its reuse.
• Take care for preventing damages on
the package label.
38
ATTENTION!
USE THE RECOMMENDED
PROTECTIVE CLOTHING FOR
THIS OPERATION.
Clean water tank / Cleaning the chemical circuit
> Clean water tank
• The 3.96-gallon clean water tank, designed to wash the chemical containers
for the last time, is installed on the body
reservatório
de água limpa
of the deflector. The water from this
tank is not fit for drinking, or even washing hands, face or tools.
NOTE:
The clean water tank can be removed for refilling.
ARBUS 500
CHAPTER 4 – OPERATION AND ADJUSTMENTS
> Cleaning the chemical circuit
water tank for the
main tank rinse
valve support with
grooves for rolling
up the rope
• After spraying, proceed to rinse inside
the tank.
• The sprayer must be turned off.
• Operate the transfer valve by pulling
the rope located close to the tank filler
opening (roll up the rope around the support grooves so that the valve remains
open until the water is totally transfered
to the main tank).
• Unroll the rope to close the valve again.
• Fill again the rinse tank with clean wa-
ter.
39
ARBUS 500
• Run the sprayer and with the pressure regulator lever set to return, leave the agitator
to work for a few minutes.
• Spray the crop with the water of the main
tank.
Cleaning the chemical circuit / Drainage of the main tank
CHAPTER 4 – OPERATION AND ADJUSTMENTS
> Drainage of the main tank
• To drain the main tank, just pull the
drain valve rope located close to the
tank filler opening. Roll it up around the
support as in the previous procedure for
circuit cleaning.
ATTENTION!
With the main tank filled, do
not pull the transfer valve rope,
otherwise it will contaminate
the clean water.
on
(spraying)
off
(return)
40
ATTENTION!
Do not empty the sprayer tank
in places where it can contaminate the enviroment and poison man and animals.
The water used to clean inside
the main tank must be sprayed
on the crop. It must not be drained in places where it can contaminate the enviroment and
poison man and animals.
Triple wash of chemical containers
ARBUS 500
After having washed the package contaminated by mix, it is necessary to do a TRIPLE
WASHING OF THE CONTAINERS. For this,
follow the instructions below:
•Use personal protective equipment –
PPEs (gloves, apron, overalls, protective
glasses, hat, boots, masks).
ATTENTION!
This equipment does not have
a backup reservoir for package
washing.
• Fill out the package with approximately
1/4 of its volume with clean volume, place
a lid over the package and tighten enough
to avoid leaking during shaking.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
• Vigorously shake the package in all directions for approximately 30 seconds, to
remove the product residues that got stuck
on the internal walls of the package.
• Remove the package lid and carefully
place water for washing inside the package
washer.
• Repeat this operation twice.
• Careful not to damage package label
punch holes in the package in order to
avoid its reuse. Avoid damaging package
labels so that the chemicals can be identified after the package is no longer in use.
ATTENTION!
After the package is no longer
in use they can be temporarily
stored in an appropriate place
until they are placed at their
final destination.
Flexible packages should be
stores and returned in specific
bags designed for this function.
41
ARBUS 500
> Additional information
1. In the case of a medium sized package or large sized (13.20, 26.40 and 52.84
gallons), after washing in an adequate volume, place a lid over the package roll it on
the ground for approximately 30 seconds.
2. Complete the shaking by alternatively
lifting the package extremities, while supporting the opposite side on the ground.
This operation should last approximately
30 seconds.
Remove the water for washing the packages the same way the product was remo-
CHAPTER 4 – OPERATION AND ADJUSTMENTS
ved while placing it on the sprayer tank.
Triple wash of chemical containers
1
This operation should be repeated at least
twice. Punch holes on the package at the
end of the TRIPLE WASH in order to avoid
its reuse.
Source: ANDEF - ASSOCIAÇÃO NACIONAL DE DEFESA
VEGETAL
2
42
Track width - fixed axle
ARBUS 500
Tire
clearance (in)
175/70 R13-GPS2
> Adjusting the track width
ATTENTION!
The operations of maintenance must be done by a trained person with the
sprayer empty and well scotched on firm and level ground.
For the safety of the equipment, adjust the track width using only dimensions
defined and keep the semiaxle displacement (detail A) equal for both wheels.
Keep people or animals away from the equipment when doing any kind of maintenance.
sliding
semiaxle
A
axle
Ground
Track width (in)
FixedMinimumMaximum
94.443547.50
• Raise the trailer rear enough to suspend
the tires over the ground;
• Loosen the bolts 1 and 2, that fasten the
sliding semiaxle to the axle;
• Displace the sliding semiaxle and adjust
the track width between the tires centers.
CHAPTER 4 – OPERATION AND ADJUSTMENTS
1
max.:
2
.50 in min.: 35 in
7
4
• Attention to the distances:
maximum - 47.52 in
minimum - 34.92 in.
ATTENTION!
The bolt 2 also works as limiter to the maximum track width. Therefore do not
remove it because the semiaxle can come off completely the axle and cause
an accident.
43
ARBUS 500
> Aligning the wheels
ATTENTION!
The operations of maintenance must be done by a trained person with the
sprayer empty and well scotched on firm and level ground.
Keep people or animals away from the equipment when doing any kind of maintenance.
Track width and ground clearance - tracking axle
Ground
Tire
7.35-14409.36
CHAPTER 4 – OPERATION AND ADJUSTMENTS
• Loose the nut (1) and turn the front
rod till the right tire be parallel to the
sprayer's chassis (detail A).
• Tighten the nut (1).
• Loose the nuts (2) and turn the rear rod
till the left tire be parallel to the right tire
(detail - B).
• Tighten the nuts (2).
clearance
(in)
FixedFixed
Track width
(in)
2
B
1
rear rod
front rod
44
A
ATTENTION!
The nonalignment of the tires in relation to the sprayer's chassis causes unusual
wear of the tires.
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