JEC Pumps JRZL Series, ZL100, ZL400, ZL500, ZL200 Operating & Maintenance Manual

Operating & Maintenance Manual

JEC JRZL Series

Rotary Lobe Pumps

1

CONTENTS

GENERAL

General Information …………………………………………………………………………………………………… Intended Use ……………………………………………………………………………………………………………… Construction ……………………………………………………………………………………………………………… Packaging & Transport ………………………………………………………………………………………………… Storage ………………………………………………………………………………………………………………………

CERTIFICATEs

3-A (3-A Sanitary Standards, Inc.) ………………………………………………………………………………… EHEDG (European Hygienic Engineering & Design group) ………………………………………………

DOCs

ATEX (European Explosion Proof Certificate) …………………………………………………………………… CE (Declaration Of Conformity) ……………………………………………………………………………………… 1935/2004 (EC) …………………………………………………………………………………………………………… FDA ……………………………………………………………………………………………………………………………

WARRANTY

WARRANTY …………………………………………………………………………………………………………………

SAFETY

DO’S and DON’TS …………………………………………………………………………………………………………

INSTALLATION

Installation ………………………………………………………………………………………………………………… Start Up ………………………………………………………………………………………………………………………

CHECK PUMP ROTATION

Principle of operation …………………………………………………………………………………………………… Direction of rotation ……………………………………………………………………………………………………

OPERATION

Troubleshooting ………………………………………………………………………………………………………… Cleaning ………………………………………………………………………………………………………………………

MAINTENANCE

Rotor Case Disassembly ……………………………………………………………………………………………… Inspection …………………………………………………………………………………………………………………… Seal Maintenance ………………………………………………………………………………………………………… Rotor Case Assembly …………………………………………………………………………………………………… Rotor Clearance …………………………………………………………………………………………………………… Rotor Timing ……………………………………………………………………………………………………………… Gearbox Maintenance ………………………………………………………………………………………………… Lubrication …………………………………………………………………………………………………………………

TECHNICAL INFORMATION

Technical Data …………………………………………………………………………………………………………… Dimensional Drawing ……………………………………………………………………………………………………

PARTS LIST

Exploded View & Part List ……………………………………………………………………………………………

2 2 3 4 4

5 6

7 8 9

10

11

12

13 13

14 14

15 16

17 18 19 22 23 24 26 30

31 32

33

2

GENERAL

GENERAL INFORMATION

Thank you for your purchasing JEC products!

This manual is a part of the JRZL series Rotary Lobe Pumps describes safe and appropriate operation during operating and in all life cycles.

This contains instructions for installation, operation, disassembly and assembly, maintenance procedures, troubleshooting and a complete parts list for all.

Read and completely understand this manual to learn how to service these pumps prior to operating or servicing product and observe to pay special attention to the warnings.

This must always be available at the installation location since no liability will be assumed for any damage or operational malfunctions arising from non-compliance with these operating instructions.

INTENDED USE

The pump is only to be used for the media pumping agreed in the applicable data sheet or specification. Any other application beyond the intended use or conversion of the pump without written agreement with the manufacturer shall be deemed to be not in accordance with the intended use.

The pump may only be started up for the first time if it has been ensured that all safety devices are completely fitted and functional.

If any areas are subject to have the risk of explosion, the relevant explosion-proof designed pumps to be used.

Intended use also covers compliance with the conditions of operation, servicing and maintenance specified by the manufacturer.

The pump is only to be put into operation filled with medium to be pumped.

Before starting up ensure that;

- Open the valves on the suction side completely to avoid cavitation and,

- Open the valves on the discharge side open completely to avoid exceeding the permitted differential pressure of the pump

- Discharge-side safety measures should be done (e.g. safety valve) to protect the pump from non-permitted excess pressure

- Protection against contact for hot, cold and moving parts must not be removed during operation

3

CONSTRUCTION

JRZL series Rotary Lobe Pumps can be ordered with bare shaft, i.e. pumps without motor or common bed.

Or, ordered as a complete unit with drive motor, coupling & guard, common bed (or trolley) and layout described as below.

Example Layout of pumps with complete unit

① Common bed, ② Drive unit, ③ Coupling & coupling guard,

④ Gearbox, ⑤ Rotor case with inlet & outlet ports, ⑥ Front cover

The nameplate is fixed on the gearbox shown an example as below.

4

PACKAGING & TRANSPORT

JRZL series are shipped in non-returnable wooden packaging. Unpack the pump/unit upon delivery and inspect it for visible transport damage. Any damage occurred during the transporting has to be immediately reported to the transport agent after receipt of the consignment. Do not put the damaged products into operation.

The pumps need to be transported and secured with care to ensure no damage caused. Lifting equipment (hoist) and load securing straps must be placed with sufficient load capacity. Make sure you sent the pump down on a sufficient table, horizontal surface.

Below picture of complete unit with drive & common bed is shown for the example.

STORAGE

If the pumps need to be stored temporarily, it should be sufficiently preserved under normal environmental conditions and must not be exposed to the weather for any significant period of time. Heed below measures when required to be stored longer period.

1. Protect pumps with dust, dirt, water or any other harmful environmental factors. Coat all

non-painted surfaces with acid-free and resin-free grease.

2. Do not grease stainless steel parts and non-metallic parts.

3. Cover all openings of pressure and suction ports.

4. Drain water when using it as flushing/quench medium for shaft seal.

5

6

7

8

9

10

11

WARRANTY

Terms, Warranty Provisions, Notice of Claims and Limitation of Liability

All terms & conditions and prices of sale are based on the applicable JEC price list at the time an order from Customer is received by JEC and are subject to change without notice. No assignment of the purchaser’s rights may be made without consent of JEC.

JEC warrants its Product from defects in materials and workmanship for a period of one (1) year from the shipment date, providing it has been used as recommended and in accordance with recognized piping practice, and providing it has not been worn out due to severe service, normal tea and wear or subjected to accident, misuse or improper maintenance. This warranty extends only to the original Buyer.

This warranty is expressly in lieu of any other warranties expressed or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose. All claims must be in writing and must be mailed or delivered by purchaser within thirty (30) days after purchaser learns of the facts upon which such claim is based. Any claim not made in writing and within the time period specified above shall be deemed waived.

Purchaser’s sole and exclusive remedy and JEC Ltd.’s maximum liability for claims arising

hereunder or for negligence for any and all losses and damages resulting from any cause shall be either the repair or replacement of defective components or pumps verified by JEC. In no event, including in the case of a claim for negligence, shall JEC Ltd. be liable for incidental or consequential damages including loss of profits.

No person, including any representative, employee or agent of JEC, is authorized to assume on behalf of JEC, any liability or responsibility in addition to or different from that described in this provision. Any and all representations, promises, warranties or statements that are in addition to or different from the terms of this provision are of no force or effects.

RECEIVING INSPECTION

Ports are rubber capped at the factory to keep out foreign objects. If covers are missing or damaged, a thorough inspection of fluid head, by removing pump cover, is recommended. Be sure pumping head is clean and free of foreign material before rotating shaft.

LOSS OR DAMAGE

If your pump has been lost or damaged in transit, immediately file a claim at once with the delivering carrier and ask for an Inspector to call. The carrier has signed the Bill of Lading acknowledging that the shipment has been received from us in good condition. We will of course assist you in every way in collecting claims for loss, or damage, however, we are not responsible for the collection of claims or replacement of material.

12

SAFETY

DO’S & DON’TS

DO read and understand these instructions before installing or using the pump. DO use JEC spare parts when replacing a component of the pump. DO NOT service the pump while it is running. DO NOT place the pump in an application where the service ratings are exceeded.

DO NOT modify the pump. Modifying the pump creates unsafe conditions and voids all

warranties.

SAFETY PRECAUTIONS WHEN INSTALLING PUMP

DO use an authorized electrician when connecting the pump. DO observe the mechanical limits of the pump (refer to the pump performance sheet). DO install a throttling valve in the discharge line. DO earth the base plate of pump to avoid the potential build up of static electricity. DO NOT install a throttling valve in the suction line.

SAFETY PRECAUTIONS WHEN OPERATING PUMP

DO only qualified personnel should operate this pump. DO NOT start the pump until all personnel are clear.

DO NOT touch the pump or the lines when pumping hot fluids or when performing Clean In

Place (CIP) procedures.

DO NOT run the pump with BOTH the suction inlet and discharge outlet blocked. Running the

pump with the inlet the blocked will cause serious damage to the pump.

DO NOT check pump rotation with liquid in the pump.

DO NOT run the pump with the front cover removed. The rotors and rotor case could be

damaged or may cause severe injury.

DO NOT operate the pump with removed the safety guard or shroud.

SAFATY PRECAUTIONS WHEN SERVICING PUMP

DO ensure the pump is cool to touch before performing service.

DO relieve all pressure and drain all fluids from pump and connected piping before performing

service.

DO ENSURE POWER TO THE UNIT HAS BEEN UNPLUGGED PRIOR TO PERFORMING

ANY PUMP MAINTENANCE OR CLEANING.

DO exercise caution and wear protective clothing when using lye or acid for cleaning.

13

INSTALLATION

1. Mounting surface should be flat and level.

2. Ensure at least 0.5m clearance around the pump.

3. Normally, pump and drive unit are configured with common bed. If you want other way,

feel free to contact JEC.

4. To check the direction of rotor’s rotation, start and stop the motor for a short time.

5. Before connecting pipelines, check the location of suction and discharge.

6. Ensure the pipelines are connecting correctly and tightly.

7. The suction line should be kept as short as possible and present minimum friction loss.

8. To check working condition correctly, we recommend installing flow open valve and

pressure gauge at discharge line.

9. Suction and discharge lines must be fully supported and installed so that no expansion or

shock forces act on the pump which could lead to distortion.

10. Ensure sufficient clearance around the motor and pump.

START UP

1. Before connecting the suction and discharge pipe work the entire system must be

thoroughly cleaned to prevent damage from welding, grinding and other residues.

2. Before starting, bump the motor to check if the motor fan is rotating clockwise or

counterclockwise when seen from the motor back. If the motor fan cannot be seen, look through the pump case adaptor after takeoff motor shroud. (Bump means to momentarily apply power to the motor and then immediately remove power).

3. Direction of rotating must only be checked with a completely filed system. Where double

mechanical shaft seals are installed the flush supply must be operational. Any dry running will result in seal damage.

4. The motor rating plate should be checked to ensure that it is in accordance with the

available electrical supply. It is essential that the full load current is not exceeded to prevent motor overload.

5. Before start up any safety guards required by local statutory regulations should be fitted.

Pay attention to circumstances that could indicate pump cavitation;

1. Low pressure in the suction line due to bad suction conditions.

2. Air in the suction inlet line.

3. Pumping temperature is too high.

4. Pump is oversized.

14

CHECK PUMP ROTATION

PRINCIPLE OF OPERATION

- The pumps are of the positive displacement rotary type with lobed rotors. The volume at

the inlet increases when the rotors rotate and the product is drawn into the pump. It is then transported in the space between the lobes and the periphery of the pump housing to the discharge side. The volume between the rotors is reduced here and the product is forced out through the outlet.

DIRECTION OF ROTATION

- The direction of flow is dictated by the direction of rotation of the drive shaft. Reversing

the direction of rotation will reverse the flow direction. Top and bottom shaft drive.

15

OPERATION

TROUBLESHOOTING

Problem

Cause

Solution

Pump not turning

Interruption of electrical power. Key sheared or missing. Coupler or belts are not connected. Pump shaft or gears sheared. Wrong rotation. Relief valve not properly adjusted.

Reset circuit breaker, check fuses. Replace. Replace or adjust. Replace. Reverse. Adjust valve.

Pump not priming

Valve closed in suction lines. Suction line clogged or restricted. Air leak in connections or seal. Pump speed too slow. Suction line does not remain flooded. Air lock. Excessive clearances in pump. Net inlet pressure low.

Open valve. Clear suction line. Repair leak. Increase sped. Install foot valve. Bleed suction line. Replace out of tolerance parts Increase suction pressure

Insufficient flow

Speed too low. Air leak.

Adjust speed as required. Repair leak.

Noisy operation

Cavitation. Viscous product. High vapor pressure, high temp. Leaks in piping or pump. Dissolved gas in product. Mechanical noise. Excessive weight from piping, Pump body distorted. Excessive discharge pressure. Worn bearing. Worn gears. Rotor-to-rotor contact.

Increase net inlet pressure. Slow pump, reduce product. Reduce temperature. Repair leaks. Reduce discharge pressure. Check tolerances. Support piping. Check align and level Reduce discharge pressure. Replace bearing. Replace gears Time rotors, replace twisted shafts,

replace worn gears.

Pump overloads

Viscosity of product higher than

expected.

Higher pressure than expected.

Reduce pump speed, increase

piping size,

Reduce pump speed, increase

pipe size,

Play between gears

Worn gear teeth. Gear loose on shaft.

Replace gear. Inspect gear key, keyway and shaft.

If all are undamaged, retighten the gear retaining nut. Check for backlash.

If assistance is required, please contact your local sales office with the following information:

1. Operating conditions.

2. Accurate description of default.

3. Model of pump and serial number.

4. If possible installations sketch of pump system.

16

CLEANING

1. Before cleaning the pump, wear rubber gloves and protective glasses.

2. While CIP and SIP process, do not touch the pump and pipelines.

3. Ensure velocity rate of CIP solutions is adequate to clean entire circuit. For most

applications a velocity of 1.52 m/sec is sufficient. For the CIP solution to achieve the proper velocity, the pump drive must have enough speed range and horsepower. The required inlet pressure also must be satisfied. If the pump does not supply enough CIP solution velocity, a separate CIP supply pump with an installed bypass may be used.

4. Refer to the below CIP and SIP process.

17

MAINTENANCE

ROTOR CASE DISASSEMBLY

Start by removing the front cover after removing the cap nuts using the appropriate wrench from the cover. During this process, place all parts on a clean, protected surface with finished surfaces and seal faces facing up. If it is stuck, tap the cover off using a soft mallet. And then, remove the cover O-ring and inspect.

Remove rotor bolts using the special tool supplied with pump or appropriate size wrench. To remove rotor bolts, place the plastic bar between rotors to keep the rotors from moving as shown in Figure 2. Turn in the drive rotor bolt to the counter-clockwise direction and extract rotor bolts and spring washers.

Rotors can be removed from rotor case by pulling straight. It is important to be cautious with the rotors so that they are not damaged.

Remove hexa-nuts on the four stud bolts securing the rotor case to the gearbox.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 1

Prior to removal of pump, the shut-off valves in the suction and discharge pipe work must be closed. If there is any risk that product may be hardened, crystallized or frozen in the pump it should be thoroughly drained and cleaned immediately after use. Similar attention must be applied to the seal flushing system. Remove power before servicing to prevent from any unintended start of the pump by an authorized electrician.

Reference numbers are listed in the ‘PARTS LIST’ refer to the exploded view on pages 26-30.

18

After pulling out both rotors, rotor case can be separated by sliding along the stud bolt and pulling out from the Gearbox. Inspect the rotor case for wear, clean and continue to seal maintenance, if needed.

In this time, handle and place carefully to keep the right track of position of the top & bottom shim(s) which shafts are associated with, to avoid lost, damaged or misalignment They are installed accordingly at the factory for that

particular body.

If it is stuck tight, tap alternately on the back of the inlet and outlet ports using soft mallet as shown in Figure 7.

INSPECTION

Fig. 5

Fig. 6

Fig. 7

While performing standard maintenance or cleaning, check for signs of damage or extreme wear. A simple inspection may show signs of a problem long before it becomes serious. Detection of such problems can avoid costly repairs and reduce down time.

1. Inspect O-rings and seals for re-use. Worn O-rings and seals should be replaced.

2. Inspect seal faces for chipping, scratches or cracks. Replace any seal faces if damaged.

3. Inspect shaft shoulder matched to rotors and other metal parts worn or damaged.

4. Inspect rotor galling sign among the rotor case, front cover and rotors. It must be

removed or replaced.

5. Inspect bur of the rotor bolt groove. It must be removed or replaced.

19

SEAL MAINTENANCE

JRZL series is designed by ‘Front Loading Seal’ that the mechanical seal system can be changed or replaced without removing rotor case. Check & inspect all components of seal replacement kit carefully whether there is any damage or defect before installing. If any chipping, crack or scratch found during inspection, do not reuse them and replace the damaged one.

Below shows the Single mechanical seal (Figure 8), Double mechanical seal (Figure 9) and PTFE Triple lip seal (Figure 10).

The seal ring can be easily removed from rotor by using a small screw driver (  ) or pin as shown in Figure 11. This is common for the Single mechanical and Double mechanical seal. Put rotor face down on the table and pull out the seal ring from rotor.

Put the replacing NEW seal ring on the rotor and push downward and inserted into the rotor in Figure 12.

Fig. 8

Fig. 9

Fig. 10

Fig. 11

Fig. 12

If replacement for the seal ring only required, you can easily dismantle and pull it off from rotor case just after removing rotors without dismantling for the rotor case thanks to ‘Front loading seal design’. And put the new one and push into rotor case.

20

Single Mechanical Seal Maintenance

Remove the Seal ring from the rotor case & rotor (shown in Figure 13) and inspect them. If any seal is damaged, do not reuse and replace it. Clean both shaft ends and the rotor case before assembling. Push the replacing NEW Seal ring into the rotor case O-ring and turn fit into the seal pins on the seal body after Rotor Case Assembly on page 16.

Place the rotor case face down on the table and loosening the wrench bolts and washers using appropriate wrench.

Pull out the single mechanical seal bases out of the rotor case. Insert the replacing NEW seal body into the rotor case and tighten the wrench bolts and washers. And see ‘Rotor Case Assembly’ on page 16 to continue.

Double Mechanical Seal Maintenance

Remove the Seal ring from the rotor case & rotor (shown in Figure 16) and inspect them. If any seal is damaged, do not reuse and replace it. Clean both shaft ends and the rotor case before assembling. Slide and insert the replacing NEW seal ring into the rotor case after Rotor Case Assembly on page 16.

After rotor case removed (Figure 5), pull out and remove the Double seal rotating part from the shaft and inspect them. If any Double seal rotating part, Seal face and O-ring is damaged do not re-use and replace it. Clean both shaft ends and the rotor case before assembling. Lubricate the replacing NEW Double seal rotating part O-ring and install it in the Double seal rotating part. Slide and insert the Double seal rotating part on the shaft making sure to line the slot on the Double seal rotating part to the pin in the shaft.

Fig. 14

Fig. 13

Fig. 16

Fig. 15

Fig. 17

21

Place the rotor case face down on the table and pull out carefully the Double seal body out of rotor case by hands shown in Figure 18. Lubricate the replacing double seal body or O-ring and insert it into the rotor case and fit into the Seal pin properly. See ‘Rotor Case Assembly’ on page 16 to continue.

After remove rotor case (Figure 5), pull out and remove Ceramic coated sleeves from the shaft and inspect them. If any of them is damaged do not re-use and replace it. Clean both shaft ends and the rotor case before assembling. Slide & insert the sleeves onto the shafts until it seats on the shaft shoulder. Align the slot in the shaft sleeve to the drive pin on the shaft.

Place the rotor case face down on the table and loosening the wrench bolts and washers using appropriate wrench as shown in Figure 20.

Pull the Lip seal out of the rotor case. And insert the replacing NEW Lip seal, making sure the holes in the seal to be lined up with the pins in the rotor case. Recap and tighten the Lip seal gland with wrench bolts. See ‘Rotor Case Assembly’ on page 16 to continue.

During the assembly the rotor case to the Gearbox, Lip seal caused the tight insert to the rotor case. In this case, tap rotor case using soft mallet or fasten the Stud nut can make it easier to insert for assembly between the rotor case to the gearbox.

Fig. 18

Fig. 19

Fig. 21

Fig. 20

Triple Lip Seal Maintenance

22

ROTOR CASE ASSEMBLY

Before installing the rotor case (31) to the gearbox (1A), make sure to clean the surface of rotor case and Gearbox and check the shim plates surely between rotor case and Gearbox as originally.

Assemble the rotor case (31) onto the Gearbox (1A) and secure the four hexa-nuts (46) with reference of below torque set value.

Series

ZL100

ZL200

ZL300

ZL400

ZL500

Nut size

M8

M10

M14

M20

Torque (N·m)

30

34

80

120

Assemble rotors onto the shaft, engaging the shallow groove with short spline in rotor and seal side first in to the shaft.

Place the plastic bar between the rotors as shown in Figure 24. Tighten the first rotor bolt with a special tool to the below recommended torque.

Series

ZL100

ZL200

ZL300

ZL400

ZL500

Bolt size

M8

M14

M18

Torque (N·m)

17

35

48

56

To tighten the second rotor, place the plastic bar on the opposite side of the rotor and tighten the second rotor bolt to the proper torque.

Be sure not to make any bur on the rotor bolt groove during this process. It may cause the serious problem such as galling on the rotor case and if it happened, it must be removed.

Install the new O-ring inside of the cover (32) and slide the cover over the stud. Thread cap nuts (33) on the studs and tighten using an appropriate wrench with reference of below torque set value in an opposing manner shown in Figure 25.

Series

ZL100

ZL200

ZL300

ZL400

ZL500

Nut size

M8

M10

M14

M20

Torque (N·m)

14

17

30

52

Fig. 22

Fig. 24

Fig. 25

Fig. 23

Use feeler gauges and depth micrometer to verify the back and radial clearances between the rotors and the rotor case. A depth micrometer should be used to verify the front clearance.

23

ROTOR CLEARANCE

Standard Rotor Clearances (mm)

Model

Back Face

Front Face

Radial Sides

Radial Top &

Bottom

Rotor to

Rotor

ZL105-002-20

0.07

0.1

ZL110-005-20

0.07

0.1

ZL115-012-12

0.15

0.27

0.12

0.15

ZL120-021-08

0.15

0.3

0.13

ZL220-040-12

0.2

0.3

0.15

0.2

ZL225-062-08

0.2

0.4

0.2

ZL330-102-12

0.3

0.4

0.2

0.3

ZL340-144-08

0.3

0.45

0.25

0.3

ZL440-227-12

0.35

0.55

0.3

0.4

ZL450-334-08

0.35

0.7

0.45

0.4

Fig. 26

Rotor clearance must be precisely maintained to provide maximum pumping efficiency, yet prevent contact between rotors, rotor case, and front cover during operation. If pumping efficiency is lower than expected or if parts contact has occurred during operation (Within rated differential pressure), check the rotor clearances and adjust, if incorrect.

There are two areas of rotor clearances as illustrated following:

- Rotor tip clearance; not adjustable set by manufacturer

- Front and back face clearance; adjustable by shim

24

ROTOR TIMING

1. Assemble each rotor in its normal location on the drive shaft and the idle shaft. Assemble each rotor bolt and tighten hand tight.

2. Rotate the shafts 30 degrees and measure gap as illustrated by arrows in Figure 27. Rotate the shafts 60 degrees to the opposite direction and measure the gap as illustrated.

3. The Rotors are correctly timed when the gap measured at both locations are equal. If the gap is unequal, adjust the timing as follows.

4. Rotor timing is determined by the relative

location of the two helical gears (14) on the shafts. Gear spacers (17) are used to adjust the location and the timing. When adjusting timing, move only one of the two gears.

5. Bend away the tab of the lock washer (12) on drive shaft, loosen the lock nut and remove gear. Insert a NEW gear spacer(6mm) on drive shaft, gear, lock nut and lock washer consequently and tighten referring the ‘Gearbox Assembly’ in page 19. Finally, adjust the rotor timing to be correct.

Fig. 27

Fig. 28

Rotor thickness and body depth are fixed at manufacturer. Therefore, with the correct rotor size selected, the only maintenance adjustment that can be made is the proportion of front and rear clearance. Measure the front clearance as follows:

1. The rotor to rotor housing back face clearance is maintained by the shim(s) (45).

2. Check that the rotor case is tight to the gearbox (1A). And check the rotor bolts (35) are

tight.

3. Measure the clearance between the back face of the rotor case and the back of the rotor

with a feeler gauge with reference of the above recommended back face clearance.

4. If incorrect, adjust by adding or removing shim(s) (45) from behind the rotor case.

5. Check each rotor and adjust as necessary.

Rotor timing is critical for the pump operation and must be precisely maintained to provide maximum pumping efficiency, yet prevent contact between rotors during operation. If pumping efficiency is below expectations, or if rotors contact during operation (within rated differential pressure), check rotor timing and adjust if incorrect. Also check rotor timing after any gearbox dismantling when the gears are removed and/or replaced.

Check Rotor timing as follows:

25

6. If the rotor timing is correct, measure the gap of the gear between drive shaft and idle shaft using depth micrometer shown in Figure 28. Adjust the gap using spacer and shim(s) according to the below cases.

* If the gap is (+) value (idle shaft is more embossed

than drive shaft) as shown in Figure 29, combined 6mm spacer & shim(s) and add on the idle shaft to make the gap equal.

* If the gap is (-) value (drive shaft is more embossed

than idle shaft) as shown in Figure 30, combined 5mm spacer & shim(s) and add on the idle shaft to make the gap equal.

Above cases of combinations (5mm & 6mm spacer,

0.1mm shim(s)) can be applied for ZL100 & 200 series only. While the other bigger size of shim(s) & spacer combination, but same concept, can be applied for ZL300 & 400 series.

Fig. 29

Fig. 30

7. Reassemble the idle shaft by the same procedure as drive shaft after adjustment.

26

GEARBOX MAINTENANCE

1. Remove the drain plug and drain the oil.

Remove the shaft key (7) on the drive shaft and Gearbox cover bolts (6) from the rear cover (4).

2. Pull the cover off the drive shaft extension. If the cover stuck,

use a soft mallet carefully to loosen it. Heavy hitting by mallet may be caused damage to the cover and dowel (15).

Remove the rear cover oil seal (11) from the rear cover if the oil seal is needed to be replaced. Remove the paper gasket from the cover or Gearbox

3. Straighten the locking tab of the bearing lock washer. Remove

the lock nut (12-1) and lock nut washer (12) from the drive shaft (8) & idle shaft (9).

4. Pull the two helical-gears (14) off from the drive shaft (8) & idle

shaft (9).

5. Remove the gear keys (10) for both drive & idle shafts.

6. Remove the front bearing gland set bolts (23) as shown in

Figure 34.

7. Place the gearbox (1), wet end (rotor side) down, on the arbor

press.

Protect the shaft ends with a wooden block and press the drive & idle shafts to pull out of the gearbox.

Fig. 31

Fig. 32

Fig. 33

Fig. 34

Gearbox Disassembly

27

8. Or pull out the drive & idle shafts by hitting with soft mallet the

rear-end of each shaft on the gasket face of the Gearbox.

9. Remove the bearings and spacers (16) together from the

shafts by pressing the shaft separated with them. Or remove bearings by puller shown in Figure 36.

10. The taper roller bearings for ZL400 series must be kept

together with in-outside spacer and separated for drive & idle shafts.

Fig. 35

Fig. 37

Fig. 36

28

Gearbox Assembly

1. Clean and lubricate the front & rear bearing areas of the drive &

idle shafts with oil.

Fit the front bearing, spacer and rear bearing on the shaft sequentially by arbor press (or heat 120℃(250F) up by heater).

Position the gearbox (1) with wet end side facing up and be sure to place carefully for the gasket face(downside) of cover during this time.

Clean and lubricate the front and rear bearing areas with oil.

Insert the shaft perpendicularly one by one to the gearbox properly. There should be a tight sliding fit between the gearbox and the bearing outer rings. Press the shaft into gear case until bearings are fully seated.

2. Lubricate and install the front bearing oil seals set (21,22,24

into

the bearing gland) on the Gearbox.

Place the front bearing gland set on the both rotors and insert carefully for the Oil seal spring inside of the gland set would not be deflected during insert. Set the Bolt & washer, and tighten.

3. Place the gear spacer (16) over the shafts.

Clean and lubricate the gear area of the shaft and the face of the lock washer with oil.

Align both shafts so that the gear keys (10) slots are on to the 12 o’clock position shown in Figure 41.

Fig. 38

Fig. 39

Fig. 40

Fig. 41

29

4. Place the gear, lock washer (12) and lock nut (12-1) sequentially

onto the shafts and hand tighten.

In order to ensure proper rotor timing the gears must be installed along with the rotors. Slide the gears on the shafts aligning the slot on the gear with the gear key

5. After the gears are installed, turn the shafts to make sure they

turn freely and that the rotors (38) are timed correctly. (Rotor alignments are required)

See Page 18 ‘Rotor timing’ for reference.

6. Use a spanner wrench to tighten the gear lock nut on the drive

shaft. You can install the rotors to hold the shafts in place while you tighten the nut.

Tighten the locknut (12) on the idle shaft, following the previous steps.

Lubricate and install the rear oil seal cover (11) into Gearbox (1).

7. Install the paper gasket (26) to the gasket face of the Gearbox and mount the rear cover

assembly over the drive shaft extension onto the gearbox.

8. Set the cover bolts & oil window and fill the oil to the oil reservoir up to the middle range of the

oil window. See the next page ‘Lubrication’ in detail.

9. Set the pressure relief valve.

Fig. 44

Fig. 42

Fig. 43

30

Lubrication

Pump bearings and gear should run in an oil bath. Replacement of these bearings and gear wheels is recommended after 20,000 hours of operation. However, the shorter change intervals required for particularly difficult operating conditions, such as:

- High temperature variations

- High pressure fluctuations

Oil in Gearbox is recommended to be changed once a year or every 3,000 operating hours. However, the interval of changing oil should be adjusted according to the operating conditions. Check the oil level in the Gearbox weekly and top up the gear oil if necessary. Filling quantities each series are shown as follow.

‘Shell Omala S2 G 150 or equivalent grade lubricants’ are recommendable met below Qualifications/Specifications.

- David Brown S1.53.101, 102, 103, 104

- Meets MAG (Cincinatti Machine) P34, 35, 59, 63, 74, 76-78

- ISO 12925-1 Type CKD, except ISO 680-1000. OSP 680 meets CKC

- DIN 51517-Part 3 (CLP), except ISO 1000

- AGMA 9005-EO2 (EP)

- US Steel 224

Food Grade Gear Oil

We recommend ‘NEVASTANE XSH (150 to 460) or equivalent Synthetic (PAO) gear oils’ suitable for incidental food contact met below Qualifications/Specifications.

- The formulation of oils complies with the FDA chapter 21 CFR, 178.3570.

- NSF H1 registered (No 147305, No 147302, No 147303, No 147304)

- Kosher, Halal and ISO 21469 certified.

- International specification: ISO 12925-1 CKD.

- DIN 51517-3 CLP

- DIN 51354-2 - FZG A/8, 3/90°C - Fail stage > 12

- ASTM D 4172 - 4 ball test - wear (scar diameter) - 0.3 mm.

Series

ZL100

ZL200

ZL300

ZL400

Q’ty(liter)

0.34

0.95

2.30

5.40

31

TECHNICAL INFORMATION

TECHNICAL DATA

SPECIFICATIONS

Maximum Inlet Pressure ………………………………………………….…… 10 bar (1,000 kPa, 145 psi)

Maximum Differential Pressure ……………………………………………… 12 bar (1,200 kPa, 174 psi)

Up to 25 bar is available with ‘Front bearing cover’

Maximum Flow Rate ………………………………………………………………… 100 ㎥/hr (440 US GPM)

Please consult JEC incase over 100 ㎥/hr up to 450 ㎥/hr

Temperature Range ……………………………….…………………… -10 ℃ to 180 ℃ (14 ℉ to 356 ℉)

Viscosity Range …………………………………………………………………………….. Up to 1,000,000 cPs

Noise Level ………………………………………………………………………………………..……… 60 ~ 80 dB

MATERIALS

Product Wetted Steel Parts …………………………………………………………….… SUS316L (standard)

Product Wetted Seals …………………………………………………………………………… EPDM (standard)

Alternative Seals ……………………………….. NBR, FPM, PTFE Encapsulated, Perfluoro elastomer

SHAFT SEALS

Seal type …………………………………………………… Single and Double Mech., O-ring and Lip-seal

Maximum Flushing Water Pressure ……………………………….…………… Maximum 0.5 bar (7 psi)

Flushing Water Consumption ……………………………. 0.25~0.5 ℓ/min (30~60 cubic inches/min)

Stationary Seal Ring Material ……………………………………………………………… Tungsten Carbide

Rotating Seal Ring Material ………………………. Tungsten Carbide (standard) or Silicon Carbide

O-ring Material ……………………………………………………………………………………. EPDM (standard)

Lip-seal Material …….…………………………………………………………. PTFE(Polytetrafluoroethylene)

ROTOR INFORMATION

Single/Bi-wing and Bi-lobe/Tri-lobe/Heli-lobe are interchangeable. Multi-lobe, Spur Gear-lobe optional. Peek, PTFE coated and hardened rotors optional. Rubber Heli-lobe rotors optional.

OPTIONAL INFORMATION

Ultra clean version High pressure version up to 25 bar Heating jacket on rotor case and front cover Vertical type, Rectangular inlet version Surface hardening

32

DIMENSIONAL DRAWING

Model No.

Dimension (mm)

A B C D E F G H H1 J K L M N X Y Z

ZL105-002-20

264

152

198

219

96

84

134

39

12

47

141

77

109

22

34 8 9

ZL110-005-20

264

152

195

212

96

84

134

39

12

47

141

77

109

22

34 8 9

ZL115-012-12

274

152

198

222

96

84

134

42

12

47

141

77

109

22

34 8 9

ZL120-021-08

290

152

198

229

96

84

134

49

12

47

141

77

109

22

34 8 9

ZL220-040-12

377

188

257

307

129

132

180

46

15

59

185

101

143

32

53

10

11

ZL225-062-08

400

188

257

320

129

132

180

54

15

59

185

101

143

32

53

10

11

ZL330-102-12

475

242

344

389

154

160

242

75

22

70

243.5

128.5

186

45

57

14

13

ZL340-144-08

500

242

344

402

154

160

242

88

22

70

243.5

128.5

186

45

57

14

13

ZL440-227-12

620

324

458

505

195

210

320

100

30

80

324

170

247

55

67

14

15

ZL450-334-08

655

324

458

522

195

210

320

117

30

80

324

170

247

55

67

14

15

Model No

Ports

Dimension B1 (mm)

Weight

Volume

CLAMP

IDF

DIN

BS

SMS

FLANGE

KG

CBM

ZL105-002-20

1”

20

25

26

20

30

17

0.01

ZL110-005-20

1”

20

30

26

20

30

17

0.01

ZL115-012-12

1 1/2”

20

25

30

26

20

30

19

0.01

ZL120-021-08

2”

22

27

30

26

22

30

20

0.01

ZL220-040-12

2”

22

27

30

26

22

30

42

0.03

ZL225-062-08

2 1/2”

26

37

26

35

48

0.03

ZL330-102-12

3”

28

42

26

28

40

94

0.06

ZL340-144-08

4”

28

45

26

35

54

103

0.06

ZL440-227-12

4”

28

45

26

35

54

225

0.15

ZL450-334-08

5”

30 46

26

35

54

250

0.15

33

PARTS LIST

EXPLODED VIEW / ZL100, ZL200 AND ZL300

34

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

1

MMZL-GB1A-CS

Gearbox

FCD40

1

MMZL-GB1A-SS

Gearbox

SUS304

1

2

MMZL-GBB1-CS

Base, Gearbox

FCD40

1

MMZL-GBB1-SS

Base, Gearbox

SUS304

1

MMZL-GBB1-C2

Tripod base, Gearbox

FCD40

1

3

PCWB-M08E-SS

Wrench Bolt, Base(M8x20L)

SUS304

1

4

MMZL-GBC1-CS

Cover, Gearbox

FCD40

1

MMZL-GBC1-SS

Cover, Gearbox

SUS304

1

MMZL-GBC1-C2

Cover, Gearbox, Flange integrated

FCD40

1

5

PMZL-PT12-P3

Plug, Level, Drain PT 1/2''

PE

1

3

6

PCWB-M06F-CS

Wrench Bolt, Gearbox Cover (M6x45L)

SUS304

1

4

7

PCZL-KY1B-CS

Key, Shaft (8x7x34)

S45C

1

8

MMZL-SD1A-SS

Shaft, Drive, ZL105/110/115

SUS304

1

MMZL-SD1D-SS

Shaft, Drive, ZL120

SUS304

1

MMZL-SD1A-DP

Shaft, Drive, ZL105/110/115

DUPLEX

1

MMZL-SD1D-DP

Shaft, Drive, ZL120

DUPLEX

1

9

MMZL-SI1A-SS

Shaft, Idle, ZL105/110/115

SUS304

1

MMZL-SI1D-SS

Shaft, Idle, ZL120

SUS304

1

MMZL-SI1A-DP

Shaft, Idle, ZL105/110/115

DUPLEX

1

MMZL-SI1D-DP

Shaft, Idle, ZL120

DUPLEX

1

10

PCZL-KY1A-CS

Key, Gear (8x7x17)

S45C

1

2

11

PMZL-OS23-NB

Oil Seal, Cover(23x43x7t)

NBR

1

PMZL-OS23-FP

Oil Seal, Cover(23x43x7t)

FPM

1

12

PMZL-LW05-CS

Lock Washer

S45C

1

2

12-1

PMZL-LN05-CS

Lock Nut

S45C

1

2

13

PMZL-PT12-P1

Breather, Gearbox PT 1/2''

PE

1

14

PMZL-HG1X-CS

Hellical Gear

S45C

1

2

15

PMZL-PN1G-SS

Dowel, Gearbox (Φ6)

SUS304

1

2

16

MMZL-GS1X-CS

Spacer, Gear (Φ35x5L)

S45C

1

2

17

PMZL-BE05-CS

Bearing, Rear (#5205)

S45C

1

2

18

MMZL-BS0X-CS

Spacer, Bearing

S45C

1

2

19

PCZL-IM08-SS

I-bolt / M8

SUS304

1

2

20

PMZL-BE06-CS

Bearing, Front (#5206)

S45C

1

2

21

PCOR-A035-FP

O-ring, Oil seal gland (AN035)

FPM

1

2

22

PMZL-OS38-NB

Oil Seal, Gearbox (38x55x9t)

NBR

1

2

PMZL-OS38-FP

Oil Seal, Gearbox (38x55x9t)

FPM

1

2

23

PCWB-M06B-SS

Wrench Bolt, Oil Seal Gland (M6x12L)

SUS304

3

6

24

MMZL-GD1C-SS

Gland, Oil Seal

SUS304

1

2

All orders for repair parts must be contained the following;

1. Complete model number (located on nameplate).

2. Pump serial number (located on nameplate).

3. Description and part number from the parts list.

Below parts list for ZL100 model only. Please ask the ‘Parts list’ to our distributor or us separately for your further reference.

35

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

25

PCPI-N3X8-SS

Pin, Double Seal

SUS304

1 2 26

PMZL-GG1X-PA

Gasket

Paper

1 1 27

PMZL-M08X-PE

Plug (M8)

PE

1 8 28

MMZL-GBA1-SS

Vertical adaptor

SUS304

1 4 28-1

PCWB-C08X-CS

CM W-Bolt M08x20L

S45C

1 4

PCPD-ALL2-SS

Pad, Leg feet

SS+Rubber

1 4

MMZL-ET00-SS

Rotor bolt, tool, Extraction

SUS304

1

1A

ZL115-GBXH-CW

Gearbox Ass'y - White, ZL105/110/115

FCD40

1 1 ZL115-GBXH-CS

Gearbox Ass'y - Silver, ZL105/110/115

FCD40

1

ZL115-GBXH-SS

Gearbox Ass'y - Stainless Steel, ZL105/110/115

SCS13

1

1 ZL120-GBXH-CW

Gearbox Ass'y - White, ZL120

FCD40

1

ZL120-GBXH-CS

Gearbox Ass'y - Silver, ZL120

FCD40

1

ZL120-GBXH-SS

Gearbox Ass'y - Stainless Steel, ZL120

SCS13

1

31

Rotor Case *

SUS316L

1

32

MMZL-FC1A-SS

Front Cover, ZL105

SUS316L

1

MMZL-FC1B-SS

Front Cover, ZL110

SUS316L

1

MMZL-FC1C-SS

Front Cover, ZL115/120

SUS316L

1

33

PCZL-M08X-SS

Cap Nut

SUS304

1

4

34

PCOR-A246-NB

O-ring, Front Cover (AN246), ZL105

NBR

1

PCOR-A246-EP

O-ring, Front Cover (AN246), ZL105

EPDM

1

PCOR-A246-FP

O-ring, Front Cover (AN246), ZL105

FPM

1

PMOR-A246-PF

O-ring, Front Cover (AN246), ZL105

Perfluoro

1

PMOR-A246-KA

O-ring, Front Cover (AN246), ZL105

Kalrez

1

PMOR-A246-PT

O-ring, Front Cover (AN246), ZL105

PTFE capsulated

1

PCOR-A248-NB

O-ring, Front Cover (AN248), ZL110

NBR

1

PCOR-A248-EP

O-ring, Front Cover (AN248), ZL110

EPDM

1

PCOR-A248-FP

O-ring, Front Cover (AN248), ZL110

FPM

1

PMOR-A248-PF

O-ring, Front Cover (AN248), ZL110

Perfluoro

1

PMOR-A248-KA

O-ring, Front Cover (AN248), ZL110

Kalrez

1

PMOR-A248-PE

O-ring, Front Cover (AN248), ZL110

PTFE capsulated

1

PCOR-A251-NB

O-ring, Front Cover (AN251), ZL115/120

NBR

1 1 PCOR-A251-EP

O-ring, Front Cover (AN251), ZL115/120

EPDM

1 1 PCOR-A251-FP

O-ring, Front Cover (AN251), ZL115/120

FPM

1 1 PMOR-A251-PF

O-ring, Front Cover (AN251), ZL115/120

Perfluoro

1 1 PMOR-A251-KA

O-ring, Front Cover (AN251), ZL115/120

Kalrez

1

PMOR-A251-PT

O-ring, Front Cover (AN251), ZL115/120

PTFE capsulated

1

35

MMZL-RB1X-SS

Rotor Bolt

SUS316L

1

2

36

PCZL-SRB1-SS

Spring Washer, Rotor Bolt

SUS304

1

2

36

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

37

PCOR-A021-NB

O-ring, Rotor Bolt(AN021)

NBR

1

2

PCOR-A021-EP

O-ring, Rotor Bolt(AN021)

EPDM

1

2

PCOR-A021-FP

O-ring, Rotor Bolt(AN021)

FPM

1

2

PMOR-A021-PF

O-ring, Rotor Bolt(AN021)

Perfluoro

1

2

PMOR-A021-KA

O-ring, Rotor Bolt(AN021)

Kalrez

1

2

PMOR-A021-PT

O-ring, Rotor Bolt(AN021)

PTFE

capsulated

1

2

38

Rotor *

SUS316L

1

2

39

PCPI-N3X8-SS

Seal pin, Rotor

SUS304

3

6

40

PCPI-N3X8-SS

Seal pin, Case

SUS304

2

4

41

PMZL-PN1C-SS

Dowel, Rotor Case (Φ6)

SUS304

1

2

44

PMZL-M08A-SS

Stud Bolt, Case (M8X69L), ZL105/110

SUS304

1

4

PMZL-M08B-SS

Stud Bolt, Case (M8X78L), ZL115

SUS304

1

4

PMZL-M08C-SS

Stud Bolt, Case (M8x95L), ZL120

SUS304

1

4

45

PMZL-SH1C-SS

Shim, 0.03mm, ZL105/110

SUS304

1

2

PMZL-SH1A-SS

Shim, 0.05mm

SUS304

1

2

PMZL-SH1B-SS

Shim, 0.1mm

SUS304

1

2

46

PCHN-M08X-SS

Hex nut, Stud Bolt (M8)

SUS304

2

4

47

PMNP-PT18-SS

Nipple, Flush (PT 1/8")

SUS304

1

2

48

PCZL-NA12-SS

Name Plate

SUS304

1

51

PCOR-A028-NB

O-ring, Rotor (AN028)

NBR

1

2

PCOR-A028-EP

O-ring, Rotor (AN028)

EPDM

1

2

PCOR-A028-FP

O-ring, Rotor (AN028)

FPM

1

2

PMOR-A028-KA

O-ring, Rotor (AN028)

Kalrez

1

2

PMOR-A028-PF

O-ring, Rotor (AN028)

Perfluoro

1

2

53

PCOR-A220-NB

O-ring, Rotor Case (AN220)

NBR

1

2

PCOR-A220-EP

O-ring, Rotor Case (AN220)

EPDM

1

2

PCOR-A220-FP

O-ring, Rotor Case (AN220)

FPM

1

2

PMOR-A220-KA

O-ring, Rotor Case (AN220)

Kalrez

1

2

PMOR-A220-PF

O-ring, Rotor Case (AN220)

Perfluoro

1

2

Note: 1. Please refer to appendix list for the parts with marked "*"

2. Please contact local distributor or JEC for purchased product before 2011 October.

- Rotor case, Front cover, Gearbox, Stud bolt, and Shim.

37

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

31

MMZL-105D-SS

Rotor Case-1"DIN11851, ZL105

SUS316L

1

MMZL-105F-SS

Rotor Case-1"DIN2633(FLANGE), ZL105

SUS316L

1

MMZL-105S-SS

Rotor Case-1"DS722.1, ZL105

SUS316L

1

MMZL-105I-SS

Rotor Case-1"ISOMALE(IDF), ZL105

SUS316L

1

MMZL-105R-SS

Rotor Case-1"RJT, ZL105

SUS316L

1

MMZL-105M-SS

Rotor Case-1"SMS, ZL105

SUS316L

1

MMZL-105W-SS

Rotor Case-1"Welding neck, ZL105

SUS316L

1

MMZL-105C-SS

Rotor Case-1"TRICLAMP, ZL105

SUS316L

1

MMZL-105K-SS

Rotor Case-1"FLANGE, ZL105

SUS316L

1

MMZL-110D-SS

Rotor Case-1"DIN11851, ZL110

SUS316L

1

MMZL-110F-SS

Rotor Case-1"DIN2633(FLANGE), ZL110

SUS316L

1

MMZL-110S-SS

Rotor Case-1"DS722.1, ZL110

SUS316L

1

MMZL-110I-SS

Rotor Case-1"ISOMALE(IDF), ZL110

SUS316L

1

MMZL-110R-SS

Rotor Case-1"RJT, ZL110

SUS316L

1

MMZL-110M-SS

Rotor Case-1"SMS, ZL110

SUS316L

1

MMZL-110C-SS

Rotor Case-1"TRICLAMP, ZL110

SUS316L

1

MMZL-110K-SS

Rotor Case-1"FLANGE, ZL110

SUS316L

1

MMZL-115D-SS

Rotor Case-1.5"DIN11851, ZL115

SUS316L

1

MMZL-115F-SS

Rotor Case-1.5"DIN2633(FLANGE), ZL115

SUS316L

1

MMZL-115S-SS

Rotor Case-1.5"DS722.1, ZL115

SUS316L

1

MMZL-115I-SS

Rotor Case-1.5"ISOMALE(IDF), ZL115

SUS316L

1

MMZL-115R-SS

Rotor Case-1.5"RJT, ZL115

SUS316L

1

MMZL-115M-SS

Rotor Case-1.5"SMS, ZL115

SUS316L

1

MMZL-115C-SS

Rotor Case-1.5"TRICLAMP, ZL115

SUS316L

1

MMZL-115K-SS

Rotor Case-1.5"FLANGE, ZL115

SUS316L

1

MMZL-120D-SS

Rotor Case-2"DIN11851, ZL120

SUS316L

1

MMZL-120F-SS

Rotor Case-2"DIN2633(FLANGE), ZL120

SUS316L

1

MMZL-120S-SS

Rotor Case-2"DS722.1, ZL120

SUS316L

1

MMZL-120I-SS

Rotor Case-2"ISOMALE(IDF), ZL120

SUS316L

1

MMZL-120R-SS

Rotor Case-2"RJT, ZL120

SUS316L

1

MMZL-120M-SS

Rotor Case-2"SMS, ZL120

SUS316L

1

MMZL-120C-SS

Rotor Case-2"TRICLAMP, ZL120

SUS316L

1

MMZL-120K-SS

Rotor Case-2"FLANGE, ZL120

SUS316L

1

Note: All of standard rotor case doesn't have tap holes for flushing and jackets

38

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

38

MMZL-ML1A-SS

Rotor, Multi-Lobe, ZL105

SUS316L

1 2 MMZL-BW1B-SS

Rotor, Bi-Wing, ZL110, ZL110

SUS316L

1

2

MMZL-BW1F-SS

Rotor, Bi-Wing, high temp clearance, ZL110

SUS316L

1

2

MMZL-ML1B-SS

Rotor, Multi-Lobe, ZL110

SUS316L

1

2

MMZL-SW1A-SS

Rotor, Single-Wing, ZL115

SUS316L

1

2

MMZL-BW1C-SS

Rotor, Bi-Wing, ZL115

SUS316L

1

2

MMZL-BW1G-SS

Rotor, Bi-Wing, high temp clearance, ZL115

SUS316L

1

2

MMZL-BL1C-SS

Rotor, Bi-Lobe, ZL115

SUS316L

1

2

MMZL-TL1C-SS

Rotor, Tri-Lobe, ZL115

SUS316L

1

2

MMZL-TL1G-SS

Rotor, Tri-Lobe, high temp clearance, ZL115

SUS316L

1

2

MMZL-HL1A-SS

Rotor, Heli-Lobe, ZL115

SUS316L

1

2

MMZL-HL1C-SS

Rotor, Heli-Lobe, high temp clearance, ZL115

SUS316L

1

2

MMZL-ML1C-SS

Rotor, Multi-Lobe, ZL115

SUS316L

1

2

MMZL-SW1B-SS

Rotor, Single-Wing, ZL120

SUS316L

1

2

MMZL-BW1D-SS

Rotor, Bi-Wing, ZL120

SUS316L

1

2

MMZL-BW1H-SS

Rotor, Bi-Wing, high temp clearance, ZL120

SUS316L

1

2

MMZL-BL1D-SS

Rotor, Bi-Lobe, ZL120

SUS316L

1

2

MMZL-TL1D-SS

Rotor, Tri-Lobe, ZL120

SUS316L

1

2

MMZL-TL1H-SS

Rotor, Tri-Lobe, high temp clearance, ZL120

SUS316L

1

2

MMZL-HL1B-SS

Rotor, Heli-Lobe, ZL120

SUS316L

1

2

MMZL-HL1D-SS

Rotor, Heli-Lobe, high temp clearance, ZL120

SUS316L

1

2

MMZL-ML1D-SS

Rotor, Multi-Lobe, ZL120

SUS316L

1

2

MMZW-HL1W-ES

Rotor, Heli-Lobe, ZL120

EPDM

1

2

39

SINGLE MECHANICAL SEAL & TRIPLE LIP SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, M/Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, M/Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A028-NB

O-ring, Rotor (AN028)

NBR

1

2

PCOR-A028-EP

O-ring, Rotor (AN028)

EPDM

1

2

PCOR-A028-FP

O-ring, Rotor (AN028)

FPM

1

2

PMOR-A028-KA

O-ring, Rotor (AN028)

Kalrez

1

2

PMOR-A028-PF

O-ring, Rotor (AN028)

Perfluoro

1

2

52

PMZL-SR1X-TC

Seal Ring

TC

2

4

PMZL-SR1X-SI

Seal Ring

SiC

2

4

PMZW-SR1B-TC

Seal Ring, Rubber Heli-lobe, ZW120

TC

2

4

PMZW-SR1B-SI

Seal Ring, Rubber Heli-lobe, ZW120

SiC

2

4

53

PCOR-A220-NB

O-ring, Rotor Case (AN220)

NBR

1

2

PCOR-A220-EP

O-ring, Rotor Case (AN220)

EPDM

1

2

PCOR-A220-FP

O-ring, Rotor Case (AN220)

FPM

1

2

PMOR-A220-KA

O-ring, Rotor Case (AN220)

Kalrez

1

2

PMOR-A220-PF

O-ring, Rotor Case (AN220)

Perfluoro

1

2

54

PMZL-SSB1-LP

Single Seal Body, Case

SUS304

1

2

PMZL-SSB1-HP

Single Seal Body, Case, High pressure

SUS304

1

2

56

PMZL-GD1A-SS

Lip Seal Cover

SUS304

1

2

55

MMZL-LS1T-PF

Triple Lip Seal, Product

PTFE+Glass

1

2

57

PMZL-CS1X-CS

Ceramic Coated Sleeve, Product

Ceramic/SUS304

1

2

Single Mech. Seal

Triple lip Seal

40

DOUBLE MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

51

PCOR-A028-NB

O-ring, Rotor (AN028)

NBR

1

2

PCOR-A028-EP

O-ring, Rotor (AN028)

EPDM

1

2

PCOR-A028-FP

O-ring, Rotor (AN028)

FPM

1

2

PMOR-A028-KA

O-ring, Rotor (AN028)

Kalrez

1

2

PMOR-A028-PF

O-ring, Rotor (AN028)

Perfluoro

1

2

52

PMZL-SR1X-TC

Seal Ring

TC

2

4

PMZL-SR1X-SI

Seal Ring

SIC

2

4

PMZW-SR1B-TC

Seal Ring, Rubber Heli-lobe, ZW120

TC

2

4

PMZW-SR1B-SI

Seal Ring, Rubber Heli-lobe, ZW120

SiC

2

4

53

PCOR-A220-NB

O-ring, Rotor Case (AN220)

NBR

1 2 PCOR-A220-EP

O-ring, Rotor Case (AN220)

EPDM

1

2

PCOR-A220-FP

O-ring, Rotor Case (AN220)

FPM

1

2

PMOR-A220-KA

O-ring, Rotor Case (AN220)

Kalrez

1

2

PMOR-A220-PF

O-ring, Rotor Case (AN220)

Perfluoro

1

2

61

PMZL-DSB1-TC

Double Seal Body, Case

TC/SUS304

1

2

PMZL-DSB1-SI

Double Seal Body, Case

SiC/SUS304

1

2

PMZL-DSB1-HT

Double Seal Body, Case, High pressure

TC/SUS304

1 2 PMZL-DSB1-HS

Double Seal Body, Case, High pressure

SiC/SUS304

1

2

62

PCOR-A036-NB

O-ring, Case, Double seal (AN036)

NBR

1

2

PCOR-A036-EP

O-ring, Case, Double seal (AN036)

EPDM

1

2

PCOR-A036-FP

O-ring, Case, Double seal (AN036)

FPM

1

2

PMOR-A036-KA

O-ring, Case, Double seal (AN036)

Kalrez

1 2 PMOR-A036-PF

O-ring, Case, Double seal (AN036)

Perfluoro

1

2

63

PMZL-DRR1-CA

Rotation part, Double Seal, Shaft

Carbon/SUS304

1

2

PMZL-DRR1-TC

Rotation part, Double Seal, Shaft

TC/SUS304

1

2

PMZL-DRR1-SI

Rotation part, Double Seal, Shaft

SiC/SUS304

1

2

64

PCOR-A023-NB

O-ring, Shaft, Double Seal (AN023)

NBR

1

2

PCOR-A023-EP

O-ring, Shaft, Double Seal (AN023)

EPDM

1

2

PCOR-A023-FP

O-ring, Shaft, Double Seal (AN023)

FPM

1 2 PMOR-A023-KA

O-ring, Shaft, Double Seal (AN023)

Kalrez

1

2

PMOR-A023-PF

O-ring, Shaft, Double Seal (AN023)

Perfluoro

1

2

41

O-RING SEAL & DOUBLE O-RING SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, Gland (M6x10L)

SUS304

2

4

51

PCOR-A028-NB

O-ring, Rotor (AN028)

NBR

1

2

PCOR-A028-EP

O-ring, Rotor (AN028)

EPDM

1

2

PCOR-A028-FP

O-ring, Rotor (AN028)

FPM

1

2

PMOR-A028-KA

O-ring, Rotor (AN028)

Kalrez

1

2

PMOR-A028-PF

O-ring, Rotor (AN028)

Perfluoro

1

2

53

PCOR-A220-NB

O-ring, Rotor Case (AN220)

NBR

1

2

PCOR-A220-EP

O-ring, Rotor Case (AN220)

EPDM

1

2

PCOR-A220-FP

O-ring, Rotor Case (AN220)

FPM

1

2

PMOR-A220-KA

O-ring, Rotor Case (AN220)

Kalrez

1

2

PMOR-A220-PF

O-ring, Rotor Case (AN220)

Perfluoro

1

2

57

PMZL-CS1X-CS

Ceramic Coated Sleeve Product

Ceramic/SUS304

1

2

62

PCOR-A036-NB

O-ring, Case, Double Seal(AN036)

NBR

1

2

PCOR-A036-EP

O-ring, Case, Double Seal(AN036)

EPDM

1

2

PCOR-A036-FP

O-ring, Case, Double Seal(AN036)

FPM

1

2

PMOR-A036-KA

O-ring, Case, Double Seal(AN036)

Kalrez

1

2

PMOR-A036-PF

O-ring, Case, Double Seal(AN036)

Perfluoro

1

2

71

MMZL-DSB1-SS

Body, Double O-ring Seal

SUS304

1

2

42

FLUSHED MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

43

PCWB-M06A-SS

Wrench Bolt, Lip Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A028-NB

O-ring, Rotor (AN028)

NBR

1

2

PCOR-A028-EP

O-ring, Rotor (AN028)

EPDM

1

2

PCOR-A028-FP

O-ring, Rotor (AN028)

FPM

1 2 PMOR-A028-KA

O-ring, Rotor (AN028)

Kalrez

1

2

PMOR-A028-PF

O-ring, Rotor (AN028)

Perfluoro

1

2

52

PMZL-SR1X-TC

Mech. Seal Ring

TC

2

4

PMZL-SR1X-SI

Mech. Seal Ring

SiC

2

4

PMZW-SR1B-TC

Seal Ring, Rubber Heli-lobe, ZW120

TC

2

4

PMZW-SR1B-SI

Seal Ring, Rubber Heli-lobe, ZW120

SiC

2

4

53

PCOR-A220-NB

O-ring, Rotor Case (AN220)

NBR

1

2

PCOR-A220-EP

O-ring, Rotor Case (AN220)

EPDM

1

2

PCOR-A220-FP

O-ring, Rotor Case (AN220)

FPM

1

2

PMOR-A220-KA

O-ring, Rotor Case (AN220)

Kalrez

1

2

PMOR-A220-PF

O-ring, Rotor Case (AN220)

Perfluoro

1

2

54

PMZL-SSB1-LP

Single Seal Body, Case

SUS304

1

2

62

PCOR-A036-NB

O-ring, Flushed Seal Case (AN036)

NBR

1

2

PCOR-A036-EP

O-ring, Flushed Seal Case (AN036)

EPDM

1

2

PCOR-A036-FP

O-ring, Flushed Seal Case (AN036)

FPM

1

2

PMOR-A036-KA

O-ring, Flushed Seal Case (AN036)

Kalrez

1

2

PMOR-A036-PF

O-ring, Flushed Seal Case (AN036)

Perfluoro

1

2

81

PMZL-CSF1-CE

Ceramic Sleeve, flushing

Ceramic

1

2

82

PCOR-A023-NB

O-ring, Ceramic Sleeve, Flushing (AN023)

NBR

1

2

PCOR-A023-EP

EPDM

1

2

PCOR-A023-FP

FPM

1

2

PMOR-A023-KA

Kalrez

1

2

PMOR-A023-PF

Perfluoro

1

2

83

PMZL-LS1F-PF

Lip seal, flushing

PTFE

1 2 84

MMZL-GD1B-SS

Gland, Lip Seal, Flushing

SUS304

1

2

43

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

1

MMZL-GB2A-CS

Gearbox

FCD40

1

MMZL-GB2A-SS

Gearbox

SUS304

1

2

MMZL-GBB2-CS

Base, Gearbox

FCD40

1

MMZL-GBB2-SS

Base, Gearbox

SUS304

1 1 MMZL-GBB2-C2

Tripod base, Gearbox

FCD40

1

3

PCWB-M10A-SS

Wrench Bolt, Base (M10x25L)

SUS304

1

4

MMZL-GBC2-CS

Cover, Gearbox

FCD40

1

MMZL-GBC2-SS

Cover, Gearbox

SUS304

1

MMZL-GBC2-C2

Cover, Gearbox, Flange integrated

FCD40

1 1 5

PMZL-PT12-P3

Plug, Level, Drain PT 1/2''

PE

1

3

6

PCWB-M08I-CS

Wrench Bolt, Gearbox Cover (M8x65L)

SUS304

1

4

7

PCZL-KY2B-CS

Key, Shaft (10x8x53)

S45C

1

8

MMZL-SD2A-SS

Shaft, Drive, ZL220

SUS304

1

MMZL-SD2B-SS

Shaft, Drive, ZL225

SUS304

1

MMZL-SD2A-DP

Shaft, Drive, ZL220

DUPLEX

1

MMZL-SD2B-DP

Shaft, Drive, ZL225

DUPLEX

1

1 9 MMZL-SI2A-SS

Shaft, Idle, ZL220

SUS304

1

MMZL-SI2B-SS

Shaft, Idle, ZL225

SUS304

1

MMZL-SI2A-DP

Shaft, Idle, ZL220

DUPLEX

1

MMZL-SI2B-DP

Shaft, Idle, ZL225

DUPLEX

1

10

PCZL-KY2A-CS

Key, Gear (10*8*27)

S45C

1

2

11

PMZL-OS32-NB

Oil Seal, Cover (32x52x8t)

NBR

1

PMZL-OS32-FP

Oil Seal, Cover (32x52x8t)

FPM

1

12

PMZL-LW07-CS

Lock Washer

S45C

1

2

12-1

PMZL-LN07-CS

Lock Nut

S45C

1

2

13

PMZL-PT12-P1

Breather, Gearbox PT 1/2''

PE

1

14

PMZL-HG2X-CS

Hellical Gear

S45C

1

2

15

PMZL-PN2G-SS

Dowel, Gearbox (Φ10)

SUS304

1 2 16

MMZL-GS2X-CS

Spacer, Gear (Φ35x6L)

S45C

1

2

17

PMZL-BE07-CS

Bearing, Rear (#5207)

S45C

1

2

18

MMZL-BS2X-CS

Spacer, Bearing

S45C

1

2

19

PCZL-IM10-SS

I-bolt / M10

SUS304

1

2

20

PMZL-BE08-CS

Bearing, Front (#5208)

S45C

1 2 21

PCOR-A041-FP

O-Ring, Oil Seal Gland (AN041)

FPM

1

2

22

PMZL-OS48-NB

Oil Seal, Gearbox (48x70x12t)

NBR

1

2

PMZL-OS48-FP

Oil Seal, Gearbox (48x70x12t)

FPM

1

2

23

PCWB-M08B-SS

Wrench Bolt, Oil Seal Gland (M8x15L)

SUS304

3

6

24

MMZL-GD2C-SS

Gland, Oil Seal

SUS304

1

2

25

PCPI-N3X8-SS

Pin, Double Seal

SUS304

1

2

26

PMZL-GG2X-PA

Gasket

Paper

1 1 27

PMZL-M10P-PE

Plug (M10)

PE

1

8

28

MMZL-GBA2-SS

Vertical adaptor

SUS304

1

4

28-1

PCWB-C10X-CS

CM W-Bolt M10x35L

S45C

1

4

All orders for repair parts must be contained the following;

1. Complete model number (located on nameplate).

2. Pump serial number (located on nameplate).

3. Description and part number from the parts list.

Below parts list for ZL200 model only. Please ask the ‘Parts list’ to our distributor or us separately for your further reference.

44

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

PCPD-ALL2-SS

Pad, Leg feet

SS+Rubber

1

4

MMZL-ET00-SS

Rotor bolt, tool, Extraction

SUS304

1

1A

ZL220-GBXH-CW

Gearbox Ass'y - White, ZL220

FCD40

1

ZL220-GBXH-CS

Gearbox Ass'y - Silver, ZL220

FCD40

1

ZL220-GBXH-SS

Gearbox Ass'y - Stainless Steel, ZL220

SUS304

1

ZL225-GBXH-CW

Gearbox Ass'y - White, ZL225

FCD40

1

ZL225-GBXH-CS

Gearbox Ass'y - Silver, ZL225

FCD40

1 1 ZL225-GBXH-SS

Gearbox Ass'y - Stainless Steel, ZL225

SUS304

1

31

Rotor Case *

SUS316L

1

32

MMZL-FC2A-SS

Front Cover

SUS316L

1

33

PCZL-M10X-SS

Cap Nut(M12)

SUS304

1

4

34

PCOR-A261-NB

O-ring for Front Cover (AN261)

NBR

1

PCOR-A261-EP

O-ring for Front Cover (AN261)

EPDM

1

PCOR-A261-FP

O-ring for Front Cover (AN261)

FPM

1

PMOR-A261-PF

O-ring for Front Cover (AN261)

Perfluoro

1

PMOR-A261-KA

O-ring for Front Cover (AN261)

Kalrez

1

PMOR-A261-PT

O-ring for Front Cover (AN261)

Teflon capsule

1

35

MMZL-RB2X-SS

Rotor Bolt

SUS316L

1

2

36

PCZL-SRB2-SS

Spring Washer , Rotot Bolt

SUS304

1

2

37

PCOR-A125-NB

O-ring, Rotor Bolt (AN125)

NBR

1

2

PCOR-A125-EP

O-ring, Rotor Bolt (AN125)

EPDM

1

2

PCOR-A125-FP

O-ring, Rotor Bolt (AN125)

FPM

1

2

PMOR-A125-KA

O-ring, Rotor Bolt (AN125)

Perfluoro

1

2

PMOR-A125-KA

O-ring, Rotor Bolt(AN125)

Kalrez

1

2

PMOR-A125-PT

O-ring, Rotor Bolt(AN125)

PTFE

capsulated

1

2

38

Rotor *

SUS316L

1

2

39

PCPI-N3X8-SS

Seal Pin, Rotor

SUS304

3

6

40

PCPI-N3X8-SS

Seal Pin, Case

SUS304

2

4

41

PMZL-PN2C-SS

Dowel, Rotor Case (Φ8)

SUS304

1

2

44

PMZL-M10A-SS

Stud Bolt, Case (M10X110L), ZL220

SUS304

1

4

PMZL-M10C-SS

Stud Bolt, Case (M10X135L), ZL225

SUS304

1

4

45

PMZL-SH2A-SS

Shim (0.05mm)

SUS304

1

2

PMZL-SH2B-SS

Shim (0.1mm)

SUS304

1

2

46

PCHN-M10X-SS

Hex nut, Stud Bolt (M10)

SUS304

2

4

47

PMNP-PT18-SS

Nipple, Flush (PT 1/8")

SUS304

1

2

48

PCZL-NA12-SS

Name Plate

SUS304

1

51

PCOR-A031-NB

O-ring, Rotor (AN031)

NBR

1

2

PCOR-A031-EP

O-ring, Rotor (AN031)

EPDM

1

2

PCOR-A031-FP

O-ring, Rotor (AN031)

FPM

1

2

PMOR-A031-KA

O-ring, Rotor (AN031)

Kalrez

1

2

PMOR-A031-PE

O-ring, Rotor (AN031)

Perfluoro

1

2

53

PCOR-A225-NB

O-ring, Rotor Case (AN225)

NBR

1

2

PCOR-A225-EP

O-ring, Rotor Case (AN225)

EPDM

1

2

PCOR-A225-FP

O-ring, Rotor Case (AN225)

FPM

1

2

PMOR-A225-KA

O-ring, Rotor Case (AN225)

Kalrez

1

2

PMOR-A225-PF

O-ring, Rotor Case (AN225)

Perfluoro

1

2

Note: 1. Please refer to appendix list for the parts with marked "*"

2. Please contact local distributor or JEC for purchased product before 2011 October.

- Rotor case, Front cover, Gearbox, Stud bolt, and Shim.

45

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

31

MMZL-220D-SS

Rotor Case-2"DIN11851, ZL220

SUS316L

1

MMZL-220F-SS

Rotor Case-2"DIN2633(FLANGE), ZL220

SUS316L

1

MMZL-220S-SS

Rotor Case-2"DS722.1, ZL220

SUS316L

1

MMZL-220I-SS

Rotor Case-2"ISOMALE(IDF), ZL220

SUS316L

1

MMZL-220R-SS

Rotor Case-2"RJT, ZL220

SUS316L

1

MMZL-220M-SS

Rotor Case-2"SMS, ZL220

SUS316L

1

MMZL-220C-SS

Rotor Case-2"TRICLAMP, ZL220

SUS316L

1

MMZL-220K-SS

Rotor Case-2"FLANGE, ZL220

SUS316L

1

MMZL-225D-SS

Rotor Case-2.5"DIN11851, ZL225

SUS316L

1

MMZL-225F-SS

Rotor Case-2.5"DIN2633(FLANGE), ZL225

SUS316L

1

MMZL-225S-SS

Rotor Case-2.5"DS722.1, ZL225

SUS316L

1

MMZL-225I-SS

Rotor Case-2.5"ISOMALE(IDF), ZL225

SUS316L

1

MMZL-225R-SS

Rotor Case-2.5"RJT, ZL225

SUS316L

1

MMZL-225M-SS

Rotor Case-2.5"SMS, ZL225

SUS316L

1

MMZL-225C-SS

Rotor Case-2.5"TRICLAMP, ZL225

SUS316L

1

MMZL-225K-SS

Rotor Case-2.5"FLANGE, ZL225

SUS316L

1

38

MMZL-SW2A-SS

Rotor, Single-Wing, ZL220

SUS316L

1

2

MMZL-BW2A-SS

Rotor, Bi-Wing, ZL220

SUS316L

1

2

MMZL-BW2C-SS

Rotor, Bi-Wing, high temp clearance, ZL220

SUS316L

1

2

MMZL-BL2A-SS

Rotor, Bi-Lobe, ZL220

SUS316L

1

2

MMZL-TL2A-SS

Rotor, Tri-Lobe, ZL220

SUS316L

1

2

MMZL-TL2C-SS

Rotor, Tri-Lobe, high temp clearance, ZL220

SUS316L

1

2

MMZL-HL2A-SS

Rotor, Heli- Lobe, ZL220

SUS316L

1

2

MMZL-HL2C-SS

Rotor, Heli- Lobe, high temp clearance, ZL220

SUS316L

1

2

MMZL-SW2B-SS

Rotor, Single-Wing, ZL225

SUS316L

1

2

MMZL-BW2B-SS

Rotor, Bi-Wing, ZL225

SUS316L

1

2

MMZL-BW2D-SS

Rotor, Bi-Wing, high temp clearance, ZL225

SUS316L

1

2

MMZL-BL2B-SS

Rotor, Bi-Lobe, ZL225

SUS316L

1

2

MMZL-TL2B-SS

Rotor, Tri-Lobe, ZL225

SUS316L

1

2

MMZL-TL2D-SS

Rotor, Tri-Lobe, high temp clearance, ZL225

SUS316L

1

2

MMZL-HL2B-SS

Rotor, Heli- Lobe, ZL225

SUS316L

1

2

MMZL-HL2D-SS

Rotor, Heli- Lobe, high temp clearance, ZL225

SUS316L

1

2

Note: All of standard rotor case doesn't have tap holes for flushing and jackets

46

SINGLE MECHANICAL SEAL & TRIPLE LIP SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, M/Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, M/Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A031-NB

O-ring, Rotor (AN031)

NBR

1

2

PCOR-A031-EP

O-ring, Rotor (AN031)

EPDM

1

2

PCOR-A031-FP

O-ring, Rotor (AN031)

FPM

1

2

PMOR-A031-KA

O-ring, Rotor (AN031)

Kalrez

1

2

PMOR-A031-PF

O-ring, Rotor (AN031)

Perfluoro

1

2

52

PMZL-SR2X-TC

Seal Ring

TC

2

4

PMZL-SR2X-SI

Seal Ring

SiC

2

4

53

PCOR-A225-NB

O-ring, Rotor Case (AN225)

NBR

1

2

PCOR-A225-EP

O-ring, Rotor Case (AN225)

EPDM

1

2

PCOR-A225-FP

O-ring, Rotor Case (AN225)

FPM

1

2

PMOR-A225-KA

O-ring, Rotor Case (AN225)

Kalrez

1

2

PMOR-A225-PF

O-ring, Rotor Case (AN225)

Perfluoro

1

2

54

PMZL-SSB2-LP

Single Seal Body, Case

SUS304

1

2

PMZL-SSB2-Hp

Single Seal Body, Case, High pressure

SUS304

1

2

55

MMZL-LS2T-PF

Triple Lip Seal, Product

PTFE+Glass

1 2 56

PMZL-GD2A-SS

Lip Seal Cover

SUS304

1 2 57

PMZL-CS2X-CS

Ceramic Coated Sleeve, Product

CERAMIC/SUS304

1

2

47

DOUBLE MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

51

PCOR-A031-NB

O-ring, Rotor (AN031)

NBR

1

2

PCOR-A031-EP

O-ring, Rotor (AN031)

EPDM

1

2

PCOR-A031-FP

O-ring, Rotor (AN031)

FPM

1

2

PMOR-A031-KA

O-ring, Rotor (AN031)

Kalrez

1

2

PMOR-A031-PF

O-ring, Rotor (AN031)

Perfluoro

1

2

52

PMZL-SR2X-TC

Seal Ring

TC

2

4

PMZL-SR2X-SI

Seal Ring

SiC

2

4

53

PCOR-A225-NB

O-ring, Rotor Case (AN225)

NBR

1

2

PCOR-A225-EP

O-ring, Rotor Case (AN225)

EPDM

1

2

PCOR-A225-FP

O-ring, Rotor Case (AN225)

FPM

1

2

PMOR-A225-KA

O-ring, Rotor Case (AN225)

Kalrez

1

2

PMOR-A225-PF

O-ring, Rotor Case (AN225)

Perfluoro

1

2

61

PMZL-DSB2-TC

Double Seal Body, Case

TC/SUS304

1

2

PMZL-DSB2-SI

Double Seal Body, Case

SiC/SUS304

1

2

PMZL-DSB2-HT

Double Seal Body, Case, High pressure

TC/SUS304

1

2

PMZL-DSB2-HS

Double Seal Body, Case, High pressure

SiC/SUS304

1

2

62

PCOR-A039-NB

O-ring, Case, Double seal (AN039)

NBR

1

2

PCOR-A039-EP

O-ring, Case, Double seal (AN039)

EPDM

1

2

PCOR-A039-FP

O-ring, Case, Double seal (AN039)

FPM

1

2

PMOR-A039-KA

O-ring, Case, Double seal (AN039)

Kalrez

1

2

PMOR-A039-PE

O-ring, Case, Double seal (AN039)

Perfluoro

1

2

63

PMZL-DRR2-CA

Rotation part, Double Seal, Shaft

Carbon/SUS304

1

2

PMZL-DRR2-TC

Rotation part, Double Seal, Shaft

TC/SUS304

1

2

PMZL-DRR2-SI

Rotation part, Double Seal, Shaft

SiC/SUS304

1

2

64

PCOR-A029-NB

O-ring, Shaft, Double Seal (AN029)

NBR

1

2

PCOR-A029-EP

O-ring, Shaft, Double Seal (AN029)

EPDM

1

2

PCOR-A029-FP

O-ring, Shaft, Double Seal (AN029)

FPM

1

2

PMOR-A029-KA

O-ring, Shaft, Double Seal (AN029)

Kalrez

1

2

PMOR-A029-PF

O-ring, Shaft, Double Seal (AN029)

Perfluoro

1

2

48

O-RING SEAL & DOUBLE O-RING SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, Gland (M6x10L)

SUS304

2

4

51

PCOR-A031-NB

O-ring, Rotor (AN031)

NBR

1

2

PCOR-A031-EP

O-ring, Rotor (AN031)

EPDM

1

2

PCOR-A031-FP

O-ring, Rotor (AN031)

FPM

1

2

PMOR-A031-KA

O-ring, Rotor (AN031)

Kalrez

1

2

PMOR-A031-PF

O-ring, Rotor (AN031)

Perfluoro

1

2

53

PCOR-A225-NB

O-ring, Rotor Case (AN225)

NBR

1

2

PCOR-A225-EP

O-ring, Rotor Case (AN225)

EPDM

1

2

PCOR-A225-FP

O-ring, Rotor Case (AN225)

FPM

1

2

PMOR-A225-KA

O-ring, Rotor Case (AN225)

Kalrez

1

2

PMOR-A225-PF

O-ring, Rotor Case (AN225)

Perfluoro

1

2

57

PMZL-CS2X-CS

Ceramic Coated Sleeve

CERAMIC/SS

1

2

62

PCOR-A039-NB

O-ring, Case, Double Seal (AN039)

NBR

1

2

PCOR-A039-EP

O-ring, Case, Double Seal (AN039)

EPDM

1

2

PCOR-A039-FP

O-ring, Case, Double Seal (AN039)

FPM

1

2

PMOR-A039-KA

O-ring, Case, Double Seal (AN039)

Kalrez

1

2

PMOR-A039-PE

O-ring, Case, Double Seal (AN039)

Perfluoro

1

2

71

MMZL-DSB2-SS

Body, Double O-ring Seal

SUS304

1

2

49

FLUSHED MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

43

PCWB-M06A-SS

Wrench Bolt for Lip Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A031-NB

O-ring, Rotor (AN031)

NBR

1

2

PCOR-A031-EP

O-ring, Rotor (AN031)

EPDM

1

2

PCOR-A031-FP

O-ring, Rotor (AN031)

FPM

1

2

PMOR-A031-KA

O-ring, Rotor (AN031)

Kalrez

1

2

PMOR-A031-PF

O-ring, Rotor (AN031)

Perfluoro

1

2

52

PMZL-SR2X-TC

Mech. Seal Ring

TC

2

4

PMZL-SR2X-SI

Mech. Seal Ring

SiC

2

4

53

PCOR-A225-NB

O-ring, Rotor Case (AN225)

NBR

1

2

PCOR-A225-EP

O-ring, Rotor Case (AN225)

EPDM

1

2

PCOR-A225-FP

O-ring, Rotor Case (AN225)

FPM

1

2

PMOR-A225-KA

O-ring, Rotor Case (AN225)

Kalrez

1

2

PMOR-A225-PF

O-ring, Rotor Case (AN225)

Perfluoro

1

2

62

PCOR-A039-NB

O-ring, Flushing Seal Case (AN039)

NBR

1

2

PCOR-A039-EP

O-ring, Flushing Seal Case (AN039)

EPDM

1

2

PCOR-A039-FP

O-ring, Flushing Seal Case (AN039)

FPM

1

2

PMOR-A039-KA

O-ring, Flushing Seal Case (AN039)

Kalrez

1

2

PMOR-A039-PE

O-ring, Flushing Seal Case (AN039)

Perfluoro

1

2

54

PMZL-SSB2-LP

Seal Base, Single Mech.

SUS304

1

2

81

PMZL-CSF2-CE

Ceramic Sleeve for flushing

Ceramic

1

2

82

PCOR-A029-NB

O-ring, Ceramic Sleeve, Flushing (AN029)

NBR

1

2

PCOR-A029-EP

EPDM

1

2

PCOR-A029-FP

FPM

1

2

PMOR-A029-KA

Kalrez

1

2

PMOR-A029-PF

Perfluoro

1

2

83

PMZL-LS2F-PF

PTFE- Lip seal for flushing

PTFE

1

2

84

MMZL-GD2B-SS

Seal/Lip seal Gland for Flushing

SUS304

1

2

50

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

1

MMZL-GB3A-CS

Gearbox

FCD40

1

MMZL-GB3A-SS

Gearbox

SCS13

1

2

MMZL-GBB3-CS

Base, Gearbox

FCD40

1

MMZL-GBB3-SS

Base, Gearbox

SCS13

1 1 3

PCWB-M12C-SS

Wrench Bolt, Base (M12x30L)

SUS304

1

4

MMZL-GBC3-CS

Cover, Gearbox

FCD40

1

MMZL-GBC3-SS

Cover, Gearbox

SCS13

1

5

PMZL-PT34-P3

Plug, Level, Drain PT 3/4''

PE

1

3

6

PCWB-M08J-CS

Wrench Bolt, Gearbox Cover (M8x70L)

SUS304

1 4 7

PCZL-KY3B-CS

Key, Shaft (14x9x53)

S45C

1

8

MMZL-SD3A-SS

Shaft, Drive, ZL330

SUS304

1

MMZL-SD3B-SS

Shaft, Drive, ZL340

SUS304

1

MMZL-SD3A-DP

Shaft, Drive, ZL330

DUPLEX

1

MMZL-SD3B-DP

Shaft, Drive, ZL340

DUPLEX

1

9

MMZL-SI3A-SS

Shaft, Idle, ZL330

SUS304

1

MMZL-SI3B-SS

Shaft, Idle, ZL340

SUS304

1 1 MMZL-SI3A-DP

Shaft, Idle, ZL330

DUPLEX

1

MMZL-SI3B-DP

Shaft, Idle, ZL340

DUPLEX

1

10

PCZL-KY3A-CS

Key, Gear (14x9x35)

S45C

1

2

11

PMZL-OS45-NB

Oil Seal, Cover (45x70x12t)

NBR

1

PMZL-OS45-FP

Oil Seal, Cover (45x70x12t)

FPM

1 1 12

PMZL-LW10-CS

Lock Washer

S45C

1

2

12-1

PMZL-LN10-CS

Lock Nut

S45C

1

2

13

PMZL-PT34-P1

Breather, Gearbox PT 3/4''

PE

1

14

PMZL-HG3X-CS

Hellical Gear

S45C

1

2

15

PMZL-PN2G-SS

Dowel, Gearbox (Φ8)

SUS304

1

2

16

MMZL-GS3X-CS

Spacer, Gear (Φ35x6L)

S45C

1

2

17

PMZL-BE10-CS

Bearing, Rear (#5210)

S45C

1 2 18

MMZL-BS3X-CS

Spacer, Bearing

S45C

1

2

19

PCZL-IM12-SS

I-bolt / M12

SUS304

1

2

20

PMZL-BE12-CS

Bearing, Front (#5212)

S45C

1

2

21

PCOR-A155-FP

O-ring, Oil Seal Gland (AN155)

FPM

1

2

22

PMZL-OS65-NB

Oil Seal, Gearbox (65x90x12t)

NBR

1 2 PMZL-OS65-FP

Oil Seal, Gearbox (65x90x12t)

FPM

1

2

23

PCWB-M12A-SS

Wrench Bolt, Oil Seal Gland (M12x25L)

SUS304

3

6

24

MMZL-GD3C-SS

Gland, Oil Seal

SUS304

1

2

25

PCPI-N3X8-SS

Pin, Double Seal

SUS304

1

2

26

PMZL-GG3X-PA

Gasket

Paper

1

27

PMZL-M12P-PE

Plug (M12)

PE

1

8

28

MMZL-GBA3-SS

Vertical adaptor

SUS304

1 4 28-1

PCWB-C12X-CS

CM W-Bolt M12x40L

S45C

1

4

PCPD-ALL2-SS

Pad, Leg feet

SS+Rubber

1

4

MMZL-ET00-SS

Rotor bolt, tool, Extraction

FCD40

1

All orders for repair parts must be contained the following;

1. Complete model number (located on nameplate).

2. Pump serial number (located on nameplate).

3. Description and part number from the parts list.

Below parts list for ZL300 model only. Please ask the ‘Parts list’ to our distributor or us separately for your further reference.

51

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

1A

ZL330-GBXH-CW

Gearbox Ass'y - White, ZL330

FCD40

1

ZL330-GBXH-CS

Gearbox Ass'y - Silver, ZL330

FCD40

1 1 ZL330-GBXH-SS

Gearbox Ass'y - Stainless Steel, ZL330

SCS13

1

ZL340-GBXH-CW

Gearbox Ass'y - White, ZL340

FCD40

1

ZL340-GBXH-CS

Gearbox Ass'y - Silver, ZL340

FCD40

1

ZL340-GBXH-SS

Gearbox Ass'y - Stainless Steel, ZL340

SCS13

1

31

Rotor Case *

SUS316L

1 1 32

MMZL-FC3A-SS

Front Cover

SUS316L

1

33

PCZL-M14X-SS

Cap Nut

SUS304

1

4

34

PCOR-A271-NB

O-ring, Front Cover (AN271)

NBR

1

PCOR-A271-EP

O-ring, Front Cover (AN271)

EPDM

1

PCOR-A271-FP

O-ring, Front Cover (AN271)

FPM

1

PMOR-A271-PF

O-ring, Front Cover (AN271)

Perfluoro

1

PMOR-A271-KA

O-ring, Front Cover (AN271)

Kalrez

1

PMOR-A271-PT

O-ring, Front Cover (AN271)

Teflon capsule

1

35

MMZL-RB3X-SS

Rotor Bolt

SUS316L

1

2

36

PCZL-SRB3-SS

Spring Washer, Rotot Bolt

SUS304

1

2

37

PCOR-A225-NB

O-ring, Rotor Bolt (AN225)

NBR

1

2

PCOR-A225-EP

O-ring, Rotor Bolt (AN225)

EPDM

1 2 PCOR-A225-FP

O-ring, Rotor Bolt (AN225)

FPM

1

2

PMOR-A225-KA

O-ring, Rotor Bolt (AN225)

Kalrez

1

2

PMOR-A225-PF

O-ring, Rotor Bolt (AN225)

Perfluoro

1

2

PMOR-A225-PT

O-ring, Rotor Bolt (AN225)

Teflon capsule

1

2

38

Rotor *

SUS316L

1

2

39

PCPI-N3X8-SS

Seal Pin , Rotor

SUS304

3

6

40

PCPI-N3X8-SS

Seal Pin, Case

SUS304

2 4 41

PMZL-PN3C-SS

Dowel, Rotor Case (Φ13)

SUS304

1

2

44

PMZL-M14E-SS

Stud Bolt. Case, ZL330

SUS304

1

4

PMZL-M14H-SS

Stud Bolt. Case, ZL340

SUS304

1

4

45

PMZL-SH3A-SS

Shim (0.05mm)

SUS304

1

2

PMZL-SH3B-SS

Shim (0.1mm)

SUS304

1 2 PMZL-SH3C-SS

Shim (0.2mm) for old type only

SUS304

1

2

46

PCHN-M14X-SS

Hex nut, Stud Bolt (M14)

SUS304

2

4

47

PMNP-PT18-SS

Nipple, Flush (PT 1/8")

SUS304

1

2

48

PCZL-NA34-SS

Name Plate

SUS304

1

51

PCOR-A142-NB

O-ring, Rotor (AN142)

NBR

1

2

PCOR-A142-EP

O-ring, Rotor (AN142)

EPDM

1

2

PCOR-A142-FP

O-ring, Rotor (AN142)

FPM

1 2 PMOR-A142-KA

O-ring, Rotor (AN142)

Kalrez

1

2

PMOR-A142-PF

O-ring, Rotor (AN142)

Perfluoro

1

2

53

PCOR-A230-NB

O-ring, Rotor Case (AN230)

NBR

1

2

PCOR-A230-EP

O-ring, Rotor Case (AN230)

EPDM

1

2

PCOR-A230-FP

O-ring, Rotor Case (AN230)

FPM

1 2 PMOR-A230-KA

O-ring, Rotor Case (AN230)

Kalrez

1

2

PMOR-A230-PF

O-ring, Rotor Case (AN230)

Perfluoro

1

2

Note: 1. Please refer to appendix list for the parts with marked "*"

2. Please contact local distributor or JEC for purchased product before 2011 October.

- Rotor case, Front cover, Gearbox, Stud bolt, and Shim.

52

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

31

MMZL-330D-SS

Rotor Case-3"DIN11851, ZL330

SUS316L

1

MMZL-330F-SS

Rotor Case-3"DIN2633(FLANGE), ZL330

SUS316L

1

MMZL-330S-SS

Rotor Case-3"DS722.1, ZL330

SUS316L

1

MMZL-330I-SS

Rotor Case-3"ISOMALE(IDF), ZL330

SUS316L

1

MMZL-330R-SS

Rotor Case-3"RJT, ZL330

SUS316L

1

MMZL-330M-SS

Rotor Case-3"SMS, ZL330

SUS316L

1

MMZL-330C-SS

Rotor Case-3"TRICLAMP, ZL330

SUS316L

1

MMZL-330K-SS

Rotor Case-3" FLANGE, ZL330

SUS316L

1

MMZL-340D-SS

Rotor Case-4"DIN11851, ZL340

SUS316L

1

MMZL-340F-SS

Rotor Case-4"DIN2633(FLANGE), ZL340

SUS316L

1

MMZL-340S-SS

Rotor Case-4"DS722.1, ZL340

SUS316L

1

MMZL-340I-SS

Rotor Case-4"ISOMALE(IDF), ZL340

SUS316L

1

MMZL-340R-SS

Rotor Case-4"RJT, ZL340

SUS316L

1

MMZL-340M-SS

Rotor Case-4"SMS, ZL340

SUS316L

1

MMZL-340C-SS

Rotor Case-4"TRICLAMP, ZL340

SUS316L

1

MMZL-340K-SS

Rotor Case-4" FLANGE, ZL340

SUS316L

1

38

MMZL-SW3A-SS

Rotor, Single-Wing, ZL330

SUS316L

1

2

MMZL-BW3A-SS

Rotor, Bi-Wing, ZL330

SUS316L

1

2

MMZL-BW3C-SS

Rotor, Bi-Wing, high temp clearance, ZL330

SUS316L

1

2

MMZL-BL3A-SS

Rotor, Bi-Lobe, ZL330

SUS316L

1

2

MMZL-TL3A-SS

Rotor, Tri-Lobe, ZL330

SUS316L

1

2

MMZL-TL3C-SS

Rotor, Tri-Lobe, high temp clearance, ZL330

SUS316L

1

2

MMZL-HL3A-SS

Rotor, Heli-Lobe, ZL330

SUS316L

1

2

MMZL-HL3C-SS

Rotor, Heli-Lobe, high temp clearance, ZL330

SUS316L

1

2

MMZL-SW3B-SS

Rotor, Single-Wing, ZL340

SUS316L

1

2

MMZL-BW3B-SS

Rotor, Bi-Wing, ZL340

SUS316L

1

2

MMZL-BW3D-SS

Rotor, Bi-Wing, high temp clearance, ZL340

SUS316L

1

2

MMZL-BL3B-SS

Rotor, Bi-Lobe, ZL340

SUS316L

1

2

MMZL-TL3B-SS

Rotor, Tri-Lobe, ZL340

SUS316L

1

2

MMZL-TL3D-SS

Rotor, Tri-Lobe, high temp clearance, ZL340

SUS316L

1

2

MMZL-HL3B-SS

Rotor, Heli-Lobe, ZL340

SUS316L

1

2

MMZL-HL3D-SS

Rotor, Heli-Lobe, high temp clearance, ZL340

SUS316L

1

2 MMZW-HL3W-ES

Rotor, Heli-Lobe, ZL340

EPDM

1

2

Note: All of standard rotor case doesn't have tap holes for flushing and jackets

53

SINGLE MECHANICAL SEAL & TRIPLE LIP SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, M/Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, M/Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A142-NB

O-ring, Rotor (AN142)

NBR

1

2

PCOR-A142-EP

O-ring, Rotor (AN142)

EPDM

1

2

PCOR-A142-FP

O-ring, Rotor (AN142)

FPM

1

2

PMOR-A142-KA

O-ring, Rotor (AN142)

Kalrez

1

2

PMOR-A142-PF

O-ring, Rotor (AN142)

Perfluoro

1

2

52

PMZL-SR3X-TC

Seal Ring

TC

2

4

PMZL-SR3X-SI

Seal Ring

SiC

2

4

PMZW-SR3B-TC

Seal Ring, Rubber Heli-lobe, ZW340

TC

2

4

PMZW-SR3B-SI

Seal Ring, Rubber Heli-lobe, ZW340

SiC

2

4

53

PCOR-A230-NB

O-ring, Rotor Case (AN230)

NBR

1

2

PCOR-A230-EP

O-ring, Rotor Case (AN230)

EPDM

1

2

PCOR-A230-FP

O-ring, Rotor Case (AN230)

FPM

1

2

PMOR-A230-KA

O-ring, Rotor Case (AN230)

Kalrez

1

2

PMOR-A230-PF

O-ring, Rotor Case (AN230)

Perfluoro

1

2

54

PMZL-SSB3-LP

Single Seal Body, Case

SUS304

1

2

PMZL-SSB3-Hp

Single Seal Body, Case, High pressure

SUS304

1

2

55

MMZL-LS3T-PF

Triple Lip Seal, Product

PTFE+Glass

1

2

56

PMZL-GD3A-SS

Lip seal Cover

SUS304

1

2

57

PMZL-CS3X-CS

Ceramic Coated Sleeve, Product

CERAMIC/SUS304

1

2

54

DOUBLE MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

51

PCOR-A142-NB

O-ring, Rotor (AN142)

NBR

1

2

PCOR-A142-EP

O-ring, Rotor (AN142)

EPDM

1

2

PCOR-A142-FP

O-ring, Rotor (AN142)

FPM

1

2

PMOR-A142-KA

O-ring, Rotor (AN142)

Kalrez

1 2 PMOR-A142-PF

O-ring, Rotor (AN142)

Perfluoro

1

2

52

PMZL-SR3X-TC

Seal Ring

TC

2

4

PMZL-SR3X-SI

Seal Ring

SIC

2

4

PMZW-SR3B-TC

Seal Ring, Rubber Heli-lobe, ZW340

TC

2

4

PMZW-SR3B-SI

Seal Ring, Rubber Heli-lobe, ZW340

SiC

2

4

53

PCOR-A230-NB

O-ring, Rotor Case (AN230)

NBR

1

2

PCOR-A230-EP

O-ring, Rotor Case (AN230)

EPDM

1 2 PCOR-A230-FP

O-ring, Rotor Case (AN230)

FPM

1

2

PMOR-A230-KA

O-ring, Rotor Case (AN230)

Kalrez

1

2

PMOR-A230-PF

O-ring, Rotor Case (AN230)

Perfluoro

1

2

61

PMZL-DSB3-TC

Double Seal Body,Case

TC/SUS304

1

2

PMZL-DSB3-SI

Double Seal Body,Case

SiC/SUS304

1 2 PMZL-DSB3-HT

Double Seal Body, Case, High pressure

TC/SUS304

1

2

PMZL-DSB3-HS

Double Seal Body, Case, High pressure

SiC/SUS304

1

2

62

PCOR-A042-NB

O-ring, Case, Double seal (AN042)

NBR

1

2

PCOR-A042-EP

O-ring, Case, Double seal (AN042)

EPDM

1

2

PCOR-A042-FP

O-ring, Case, Double seal (AN042)

FPM

1

2

PMOR-A042-KA

O-ring, Case, Double seal (AN042)

Kalrez

1

2

PMOR-A042-PF

O-ring, Case, Double seal (AN042)

Perfluoro

1

2

63

PMZL-DRR3-CA

Rotation part, Double Seal, Shaft

Carbon/SUS304

1

2

PMZL-DRR3-TC

Rotation part, Double Seal, Shaft

TC/SUS304

1

2

PMZL-DRR3-SI

Rotation part, Double Seal, Shaft

SiC/SUS304

1

2

64

PCOR-A033-NB

O-ring, Shaft, Double Seal (AN033)

NBR

1

2

PCOR-A033-EP

O-ring, Shaft, Double Seal (AN033)

EPDM

1 2 PCOR-A033-FP

O-ring, Shaft, Double Seal (AN033)

FPM

1

2

PMOR-A033-KA

O-ring, Shaft, Double Seal (AN033)

Kalrez

1

2

PMOR-A033-PE

O-ring, Shaft, Double Seal (AN033)

Perfluoro

1

2

55

O-RING SEAL & DOUBLE O-RING SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, Gland (M6x10L)

SUS304

2

4

51

PCOR-A142-NB

O-ring, Rotor (AN142)

NBR

1

2

PCOR-A142-EP

O-ring, Rotor (AN142)

EPDM

1

2

PCOR-A142-FP

O-ring, Rotor (AN142)

FPM

1

2

PMOR-A142-KA

O-ring, Rotor (AN142)

Kalrez

1

2

PMOR-A142-PF

O-ring, Rotor (AN142)

Perfluoro

1

2

53

PCOR-A230-NB

O-ring, Rotor Case (AN230)

NBR

1

2

PCOR-A230-EP

O-ring, Rotor Case (AN230)

EPDM

1

2

PCOR-A230-FP

O-ring, Rotor Case (AN230)

FPM

1

2

PMOR-A230-KA

O-ring, Rotor Case (AN230)

Kalrez

1

2

PMOR-A230-PF

O-ring, Rotor Case (AN230)

Perfluoro

1

2

57

PMZL-CS3X-CS

Ceramic Coated Sleeve

CERAMIC/SUS304

1

2

62

PCOR-A042-NB

O-ring, Case, Double seal (AN042)

NBR

1

2

PCOR-A042-EP

O-ring, Case, Double seal (AN042)

EPDM

1

2

PCOR-A042-FP

O-ring, Case, Double seal (AN042)

FPM

1

2

PMOR-A042-KA

O-ring, Case, Double seal (AN042)

Kalrez

1

2

PMOR-A042-PF

O-ring, Case, Double seal (AN042)

Perfluoro

1

2

71

MMZL-DSB3-SS

Body, double O-ring Seal

SUS304

1

2

56

FLUSHED MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

43

PCWB-M06A-SS

Wrench Bolt, Lip Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A142-NB

O-ring, Rotor (AN142)

NBR

1

2

PCOR-A142-EP

O-ring, Rotor (AN142)

EPDM

1

2

PCOR-A142-FP

O-ring, Rotor (AN142)

FPM

1 2 PMOR-A142-KA

O-ring, Rotor (AN142)

Kalrez

1

2

PMOR-A142-PF

O-ring, Rotor (AN142)

Perfluoro

1

2

52

PMZL-SR3X-TC

Mech. Seal Ring

TC

2

4

PMZL-SR3X-SI

Mech. Seal Ring

SiC

2

4

PMZW-SR3B-TC

Seal Ring, Rubber Heli-lobe, ZW340

TC

2

4

PMZW-SR3B-SI

Seal Ring, Rubber Heli-lobe, ZW340

SiC

2

4

53

PCOR-A230-NB

O-ring, Rotor Case (AN230)

NBR

1

2

PCOR-A230-EP

O-ring, Rotor Case (AN230)

EPDM

1

2

PCOR-A230-FP

O-ring, Rotor Case (AN230)

FPM

1

2

PMOR-A230-KA

O-ring, Rotor Case (AN230)

Kalrez

1

2

PMOR-A230-PF

O-ring, Rotor Case (AN230)

Perfluoro

1

2

54

PMZL-SSB3-LP

Seal Base, Single Mech.

SUS304

1

2

62

PCOR-A042-NB

O-ring, Flushed Seal Case (AN042)

NBR

1

2

PCOR-A042-EP

O-ring, Flushed Seal Case (AN042)

EPDM

1

2

PCOR-A042-FP

O-ring, Flushed Seal Case (AN042)

FPM

1

2

PMOR-A042-KA

O-ring, Flushed Seal Case (AN042)

Kalrez

1

2

PMOR-A042-PF

O-ring, Flushed Seal Case (AN042)

Perfluoro

1

2

81

PMZL-CSF3-CE

Ceramic Sleeve, flushing

Ceramic

1

2

83

PMZL-LS3F-PF

Lip seal, flushing

PTFE

1

2

82

PCOR-A033-NB

O-ring, Ceramic Sleeve, Flushing (AN033)

NBR

1

2

PCOR-A033-EP

EPDM

1

2

PCOR-A033-FP

FPM

1

2

PMOR-A033-KA

Kalrez

1

2

PMOR-A033-PE

Perfluoro

1 2 84

MMZL-GD3B-SS

Gland, Flushing

SUS304

1

2

57

EXPLODED VIEW / ZL400

58

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

1

MMZL-GB4A-CS

Gearbox

FCD40

1

2

MMZL-GBB4-CS

Base , Gearbox

FCD40

1

3

PCWB-M14A-SS

Wrench Bolt , Base(M14x35L)

SUS304

1

4

MMZL-GBC4-CS

Cover , Gearbox

FCD40

1 1 5

PMZL-PT34-P3

Plug , Level , Drain PT 3/4''

PE

1

3

6

PCWB-M10D-CS

Wrench Bolt , Gearbox Cover(M10x90L)

SUS304

1

4

7

PCZL-KY4B-CS

Key , Shaft(14x9x67)

S45C

1

2

8

MMZL-SD4A-SS

Shaft , Drive, ZL440

SUS304

1

MMZL-SD4B-SS

Shaft, Drive, ZL450

SUS304

1 1 MMZL-SD4A-DP

Shaft , Drive, ZL440

DUPLEX

1

MMZL-SD4B-DP

Shaft, Drive, ZL450

DUPLEX

1

9

MMZL-SI4A-SS

Shaft , Idle, ZL440

SUS304

1

MMZL-SI4B-SS

Shaft, Idle, ZL450

SUS304

1

MMZL-SI4A-DP

Shaft , Idle, ZL440

DUPLEX

1

MMZL-SI4B-DP

Shaft, Idle, ZL450

DUPLEX

1

10

PCZL-KY4A-CS

Key, Gear(14x9x53)

S45C

1

2

11

PMZL-OS55-NB

Oil Seal , Cover (55x82x12t)

NBR

1

PMZL-OS55-FP

Oil Seal , Cover (55x82x12t)

FPM

1

12-1

PMZL-LW13-CS

Lock Washer, drive shaft

S45C

1

2

12-2

PMZL-LN13-CS

Lock Nut, drive shaft

S45C

1

2

12-3

PMZL-LW15-CS

Lock Washer, idle shaft

S45C

1 2 12-4

PMZL-LN15-CS

Lock Nut, idle shaft

S45C

2

4

13

PMZL-PT34-P1

Breather, Gearbox PT 3/4''

PE

1

14

PMZL-HG4X-CS

Hellical Gear

S45C

1

2

15

PMZL-PN2G-SS

Dowel, Gearbox (Φ8)

SUS304

1

2

16

MMZL-GS4X-CS

Spacer, Gear (Φ35x5L)

S45C

1

2

17

PMZL-BE13-CS

Bearing, Rear (#E32213J)

S45C

2

4

18

MMZL-BS4I-CS

Spacer, Bearing (inner)

S45C

2 4 18-1

MMZL-BS4O-CS

Spacer, Bearing (outer)

S45C

2

4

19

PCZL-IM14-SS

I-bolt / M14

SUS

1

2

20

PMZL-BE15-CS

Bearing , Front (#E32215J)

S45C

2

4

21

PCOR-A049-FP

O-ring , Oil Seal Gland (AN049)

FPM

1

2

22

PMZL-OS85-NB

Oil Seal , Gearbox (85x110x13t)

NBR

1 2 PMZL-OS85-FP

Oil Seal , Gearbox (85x110x13t)

FPM

1

2

23

PCWB-M12A-SS

Wrench Bolt , Oil Seal Gland (M12x25L)

SUS304

4

8

24

MMZL-GD4C-SS

Gland , Oil Seal

SUS304

1

2

25

PCPI-N3X8-SS

Pin , Double Seal

SUS304

2

4

26

PMZL-GG45-PA

Gasket

Paper

1

27

PMZL-M14P-PE

Plug (M14)

PE

1

8

28

MMZL-GBA4-SS

Vertical adaptor

SUS304

1 4 28-1

PCWB-C14X-CS

CM W-Bolt M14x40L

S45C

1

4

PCPD-ALL2-SS

Pad, Leg feet

SS+Rubber

1

4

MMZL-ET00-SS

Rotor bolt, Tool, Extraction

SUS304

1

All orders for repair parts must be contained the following;

1. Complete model number (located on nameplate).

2. Pump serial number (located on nameplate).

3. Description and part number from the parts list.

Below parts list for ZL400 model only. Please ask the ‘Parts list’ to our distributor or us separately for your further reference.

59

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

1A

ZL440-GBXH-CW

Gearbox Ass'y - White, ZL440

FCD40

1

ZL440-GBXH-CS

Gearbox Ass'y - Silver, ZL440

FCD40

1

ZL450-GBXH-CW

Gearbox Ass'y - White, ZL450

FCD40

1

ZL450-GBXH-CS

Gearbox Ass'y - Silver, ZL450

FCD40

1

31

Rotor Case *

SUS316L

1

32

MMZL-FC4A-SS

Front Cover

SUS316L

1

33

PCZL-M20X-SS

Cap Nut(M20)

SUS304

1

4

34

PCOR-A278-NB

O-ring, Front Cover (AN278)

NBR

1

PCOR-A278-EP

O-ring, Front Cover (AN278)

EPDM

1

PCOR-A278-FP

O-ring, Front Cover (AN278)

FPM

1

PMOR-A278-KA

O-ring, Front Cover (AN278)

Kalrez

1

PMOR-A278-PF

O-ring, Front Cover (AN278)

Perfluoro

1

PMOR-A278-PT

O-ring, Front Cover (AN278)

Teflon capsule

1

35

MMZL-RB4X-SS

Rotor Bolt

SUS316L

1

2

36

PCZL-SRB4-SS

Spring Washer, Rotor Bolt

SUS304

1

2

37

PCOR-A228-NB

O-ring, Rotor Bolt (AN228)

NBR

1

2

PCOR-A228-EP

O-ring, Rotor Bolt (AN228)

EPDM

1

2

PCOR-A228-FP

O-ring, Rotor Bolt (AN228)

FPM

1

2

PMOR-A228-KA

O-ring, Rotor Bolt (AN228)

Kalrez

1

2

PMOR-A228-PF

O-ring, Rotor Bolt (AN228)

Perfluoro

1

2

38

Rotor *

SUS316L

1

2

39

PCPI-N3X8-SS

Seal Pin , Rotor

SUS304

3

6

40

PCPI-N3X8-SS

Seal pin, Case

SUS304

2

4

41

PMZL-PN4C-SS

Dowel, Rotor Case(Φ15)

SUS304

1

2

44

PMZL-M20A-SS

Stud Bolt, Case (M20x198L), ZL440

SUS304

1

4

PMZL-M20C-SS

Stud Bolt, Case (M20x223L), ZL450

SUS304

1

4

45

PMZL-SH4A-SS

Shim (0.05mm)

SUS304

1

2

PMZL-SH4B-SS

Shim (0.1mm)

SUS304

1

2

PMZL-SH4C-SS

Shim (0.2mm) for old type only

SUS304

1

2

46

PCHN-M10X-SS

Hex nut , Stud Bolt (M10,14mm)

SUS304

2

4

47

PMNP-PT18-SS

Nipple, Flush PT 1/8''

SUS304

1

2

48

PCZL-NA34-SS

Name Plate

SUS304

1

51

PCOR-A151-NB

O-ring, Rotor (AN151)

NBR

1

2

PCOR-A151-EP

O-ring, Rotor (AN151)

EPDM

1

2

PCOR-A151-FP

O-ring, Rotor (AN151)

FPM

1

2

PMOR-A151-KA

O-ring, Rotor (AN151)

Kalrez

1

2

PMOR-A151-PF

O-ring, Rotor (AN151)

Perfluoro

1

2

53

PCOR-A235-NB

O-ring, Rotor Case (AN235)

NBR

1

2

PCOR-A235-EP

O-ring, Rotor Case (AN235)

EPDM

1

2

PCOR-A235-FP

O-ring, Rotor Case (AN235)

FPM

1

2

PMOR-A235-KA

O-ring, Rotor Case (AN235)

Kalrez

1

2

PMOR-A235-PF

O-ring, Rotor Case (AN235)

Perfluoro

1

2

Note: 1. Please refer to appendix list for the parts with marked "*"

60

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

31

MMZL-440D-SS

Rotor Case-4"DIN11851, ZL440

SUS316L

1

MMZL-440F-SS

Rotor Case-4"DIN2633(FLANGE), ZL440

SUS316L

1

MMZL-440S-SS

Rotor Case-4"DS722.1, ZL440

SUS316L

1

MMZL-440I-SS

Rotor Case-4"ISO MALE(IDF), ZL440

SUS316L

1

MMZL-440R-SS

Rotor Case-4"RJT, ZL440

SUS316L

1

MMZL-440M-SS

Rotor Case-4"SMS, ZL440

SUS316L

1

MMZL-440C-SS

Rotor Case-4"TRI-CLAMP, ZL440

SUS316L

1

MMZL-450D-SS

Rotor Case-4"DIN11851, ZL450

SUS316L

1

MMZL-450F-SS

Rotor Case-4"DIN2633(FLANGE), ZL450

SUS316L

1

MMZL-450S-SS

Rotor Case-4"DS722.1, ZL450

SUS316L

1

MMZL-450I-SS

Rotor Case-4"ISO MALE(IDF), ZL450

SUS316L

1

MMZL-450R-SS

Rotor Case-4"RJT, ZL450

SUS316L

1

MMZL-450M-SS

Rotor Case-4"SMS, ZL450

SUS316L

1

MMZL-450C-SS

Rotor Case-4"TRI-CLAMP, ZL450

SUS316L

1

MMZL-450K-SS

Rotor Case-5"FLANGE, ZL450

SUS316L

1

38

MMZL-SW4C-SS

Rotor, Single-Wing, ZL440

SUS316L

1

2

MMZL-BW4A-SS

Rotor, Bi-Wing, ZL440

SUS316L

1

2

MMZL-BW4C-SS

Rotor, Bi-Wing, high temp clearance, ZL440

SUS316L

1

2

MMZL-BL4A-SS

Rotor, Bi-Lobe, ZL440

SUS316L

1

2

MMZL-TL4A-SS

Rotor, Tri-Lobe, ZL440

SUS316L

1

2

MMZL-TL4C-SS

Rotor, Tri-Lobe, high temp clearance, ZL440

SUS316L

1

2

MMZL-HL4A-SS

Rotor, Heli-Lobe, ZL440

SUS316L

1

2

MMZL-HL4C-SS

Rotor, Heli-Lobe, high temp clearance, ZL440

SUS316L

1

2

MMZL-SW4B-SS

Rotor, Single-Wing, ZL450

SUS316L

1

2

MMZL-BW4B-SS

Rotor, Bi-Wing, ZL450

SUS316L

1

2

MMZL-BW4D-SS

Rotor, Bi-Wing, high temp clearance, ZL450

SUS316L

1

2

MMZL-BL4B-SS

Rotor, Bi-Lobe, ZL450

SUS316L

1

2

MMZL-TL4B-SS

Rotor, Tri-Lobe, ZL450

SUS316L

1

2

MMZL-TL4D-SS

Rotor, Tri-Lobe, high temp clearance, ZL450

SUS316L

1

2

MMZL-HL4B-SS

Rotor, Heli-Lobe, ZL450

SUS316L

1

2

MMZL-HL4D-SS

Rotor, Heli-Lobe, high temp clearance, ZL450

SUS316L

1

2

Note: All of standard rotor case doesn't have tap holes for flushing and jackets

61

SINGLE MECHANICAL SEAL & TRIPLE LIP SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, M/Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, M/Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A151-NB

O-ring, Rotor (AN151)

NBR

1

2

PCOR-A151-EP

O-ring, Rotor (AN151)

EPDM

1

2

PCOR-A151-FP

O-ring, Rotor (AN151)

FPM

1

2

PMOR-A151-KA

O-ring, Rotor (AN151)

Kalrez

1

2

PMOR-A151-PF

O-ring, Rotor (AN151)

Perfluoro

1

2

52

PMZL-SR4X-TC

Seal Ring

TC

2

4

PMZL-SR4X-SI

Seal Ring

SiC

2

4

53

PCOR-A235-NB

O-ring, Rotor Case (AN235)

NBR

1

2

PCOR-A235-EP

O-ring, Rotor Case (AN235)

EPDM

1

2

PCOR-A235-FP

O-ring, Rotor Case (AN235)

FPM

1

2

PMOR-A235-KA

O-ring, Rotor Case (AN235)

Kalrez

1

2

PMOR-A235-PF

O-ring, Rotor Case (AN235)

Perfluoro

1

2

54

PMZL-SSB4-LP

Single Seal Body, Case

SUS304

1

2

PMZL-SSB4-HP

Single Seal Body, Case, High pressure

SUS304

1

2

55

MMZL-LS4T-PF

Triple Lip Seal, Product

PTFE+Glass

1

2

56

PMZL-GD4A-SS

Lip Seal Cover

SUS304

1

2

57

PMZL-CS4X-CS

Ceramic Coated Sleeve, Product

CERAMIC/SUS304

1

2

Single Mech. Seal

Triple Lip Seal

62

DOUBLE MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

51

PCOR-A151-NB

O-ring, Rotor (AN151)

NBR

1

2

PCOR-A151-EP

O-ring, Rotor (AN151)

EPDM

1

2

PCOR-A151-FP

O-ring, Rotor (AN151)

FPM

1

2

PMOR-A151-KA

O-ring, Rotor (AN151)

Kalrez

1

2

PMOR-A151-PF

O-ring, Rotor (AN151)

Perfluoro

1

2

52

PMZL-SR4X-TC

Seal Ring

TC

2

4

PMZL-SR4X-SI

Seal Ring

SiC

2

4

53

PCOR-A235-NB

O-ring, Rotor Case (AN235)

NBR

1

2

PCOR-A235-EP

O-ring, Rotor Case (AN235)

EPDM

1

2

PCOR-A235-FP

O-ring, Rotor Case (AN235)

FPM

1

2

PMOR-A235-KA

O-ring, Rotor Case (AN235)

Kalrez

1

2

PMOR-A235-PF

O-ring, Rotor Case (AN235)

Perfluoro

1

2

61

PMZL-DSB4-TC

Double Seal Body, Case

TC/SUS304

1

2

PMZL-DSB4-SI

Double Seal Body, Case

SiC/SUS304

1

2

PMZL-DSB4-HT

Double Seal Body, Case, High pressure

TC/SUS304

1

2

PMZL-DSB4-HS

Double Seal Body, Case, High pressure

SiC/SUS304

1

2

62

PCOR-A045-NB

O-ring, Case, Double seal (AN045)

NBR

1

2

PCOR-A045-EP

O-ring, Case, Double seal (AN045)

EPDM

1

2

PCOR-A045-FP

O-ring, Case, Double seal (AN045)

FPM

1 2 PMOR-A045-KA

O-ring, Case, Double seal (AN045)

Kalrez

1

2

PMOR-A045-PF

O-ring, Case, Double seal (AN045)

Perfluoro

1

2

63

PMZL-DRR4-CA

Rotation part, Double Seal, Shaft

Carbon/SUS304

1

2

PMZL-DRR4-TC

Rotation part, Double Seal, Shaft

TC/SUS304

1

2

PMZL-DRR4-SI

Rotation part, Double Seal, Shaft

SiC/SUS304

1

2

64

PCOR-A038-NB

O-ring,Shaft, Double Seal (AN038)

NBR

1

2

PCOR-A038-EP

O-ring,Shaft, Double Seal (AN038)

EPDM

1

2

PCOR-A038-FP

O-ring,Shaft, Double Seal (AN038)

FPM

1

2

PMOR-A038-KA

O-ring,Shaft, Double Seal (AN038)

Kalrez

1

2

PMOR-A038-PE

O-ring Shaft, Double Seal (AN038)

Perfluoro

1

2

63

O-RING SEAL & DOUBLE O-RING SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

42

PCFW-P06X-SS

Flat Washer, Seal Gland (Φ6)

SUS304

2

4

43

PCWB-M06A-SS

Wrench Bolt, Gland (M6x10L)

SUS304

2

4

51

PCOR-A151-NB

O-ring, Rotor (AN151)

NBR

1

2

PCOR-A151-EP

O-ring, Rotor (AN151)

EPDM

1

2

PCOR-A151-FP

O-ring, Rotor (AN151)

FPM

1

2

PMOR-A151-KA

O-ring, Rotor (AN151)

Kalrez

1

2

PMOR-A151-PF

O-ring, Rotor (AN151)

Perfluoro

1

2

53

PCOR-A235-NB

O-ring, Rotor Case (AN235)

NBR

1

2

PCOR-A235-EP

O-ring, Rotor Case (AN235)

EPDM

1

2

PCOR-A235-FP

O-ring, Rotor Case (AN235)

FPM

1

2

PMOR-A235-KA

O-ring, Rotor Case (AN235)

Kalrez

1

2

PMOR-A235-PF

O-ring, Rotor Case (AN235)

Perfluoro

1

2

57

PMZL-CS4X-CS

Ceramic Coated Sleeve

CERAMIC/SUS304

1

2

62

PCOR-A045-NB

O-ring, Case, Double Seal (AN045)

NBR

1

2

PCOR-A045-EP

O-ring, Case, Double Seal (AN045)

EPDM

1

2

PCOR-A045-FP

O-ring, Case, Double Seal (AN045)

FPM

1

2

PMOR-A045-KA

O-ring, Case, Double Seal (AN045)

Kalrez

1

2

PMOR-A045-PF

O-ring, Case, Double Seal (AN045)

Perfluoro

1

2

71

MMZL-DSB4-SS

Body, double O-ring Seal

SUS304

1

2

O-ring Seal

Double O-ring Seal

64

FLUSHED MECHANICAL SEAL

ITEM

PART NO.

Description

Material

Q'ty

Per

Ass'y

Per

Pump

43

PCWB-M06A-SS

Wrench Bolt , Lip Seal Gland (M6x10L)

SUS304

2

4

51

PCOR-A151-NB

O-ring , Rotor (AN151)

NBR

1

2

PCOR-A151-EP

O-ring , Rotor (AN151)

EPDM

1

2

PCOR-A151-FP

O-ring , Rotor (AN151)

FPM

1

2

PMOR-A151-KA

O-ring, Rotor (AN151)

Kalrez

1

2

PMOR-A151-PF

O-ring , Rotor (AN151)

Perfluoro

1

2

52

PMZL-SR4X-TC

Seal Ring

TC

2

4

PMZL-SR4X-SI

Seal Ring

SiC

2

4

53

PCOR-A235-NB

O-ring , Rotor Case (AN235)

NBR

1

2

PCOR-A235-EP

O-ring , Rotor Case (AN235)

EPDM

1

2

PCOR-A235-FP

O-ring , Rotor Case (AN235)

FPM

1

2

PMOR-A235-KA

O-ring, Rotor Case (AN235)

Kalrez

1

2

PMOR-A235-PF

O-ring , Rotor Case (AN235)

Perfluoro

1 2 54

PMZL-SSB4-LP

Seal Base, Single Mech.

SUS304

2

4

62

PCOR-A045-NB

O-ring, Flushed Seal, Case (AN045)

NBR

1

2

PCOR-A045-EP

O-ring, Flushed Seal, Case (AN045)

EPDM

1

2

PCOR-A045-FP

O-ring, Flushed Seal, Case (AN045)

FPM

1

2

PMOR-A045-KA

O-ring, Flushed Seal, Case (AN045)

Kalrez

1 2 PMOR-A045-PF

O-ring, Flushed Seal, Case (AN045)

Perfluoro

1

2

81

PMZL-CSF4-CE

Ceramic Sleeve , flushing

Ceramic

1

2

82

PCOR-A038-NB

O-ring . Ceramic Sleeve, Flushing (AN038)

NBR

1

2

PCOR-A038-EP

EPDM

1

2

PCOR-A038-FP

FPM

1

2

PMOR-A038-KA

Kalrez

1

2

PMOR-A038-PE

Perfluoro

1 2 83

PMZL-LS4F-PF

Lip seal , flushing

PTFE

1

4

84

MMZL-GD4B-SS

Gland , Lip Seal , flushing

SUS304

1

2

65

All technical information and its contents contained in this manual is subject to change without prior notice and does not represent a commitment on the part of JEC Ltd. Any part of this manual may NOT be reproduced, copied, duplicated or transmitted in any form or by any means, electronic or mechanical, photocopying, recording, for any purpose, without any consent or expressed permission of JEC Ltd.

JEC LTD.

15-26, Beodeul-ro, Paltan-myun, Hwaseong-si, Gyeonggi-

do, 18578, Rep. of Korea

Tel: +82 31 355 0316 Fax: +82 31 355 0319

E-mail: jec@jecpump.com

Website: www.jecpump.com

Ver. JRZLM-1909

JEC Pumps JRZL Series, ZL100, ZL400, ZL500, ZL200 Operating & Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual