JCM Taiko Series Operation And Maintenance Manual

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Taiko™ Series

Banknote Acceptor (PUB-7/11)

Operation and Maintenance Manual

(Revision 6)

P/N 960-100175R_Rev. 6 {EDP #200824}

Issue #4045-SME-01-06

Page 2

Taiko™ Series Banknote Acceptor

or or

E142330, Subscriber 857947001, Vol. 2

Issue #4045-SME-01-06

REVISION HISTORY

Rev №. Date Reason for Update Comment

A 7/12/10

12/14/11

28/17/11

3 4/09/12

4 3/25/13

5 6/20/14

6 5/1/16

Initial Version

Barcode Coupon Specification Added

Important corrections made to Tables in Section 2.

Added Waffletechnology Cleaning Card availability & Usage information in Section 2, corrected Part Number Information in Section 7 and added 2 Tables to Appendix A.

Added EBA Type Bezel in Section 7.

Updated Section 6 information and Part Number in Section 7.

Updated Part Number in Section 7 and Appendix A.

International Compliance

• RoHS Directives

• UL & c-UL Marks

• CE Mark

Electrical Current Symbol

Direct Current: indicates Direct Current values on product labels.

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.

™, ® and © are not always mentioned

Page 3

Taiko™ Series

Banknote Acceptor

Table of Contents

Page

1 GENERAL INFORMATION ................................................................................. 1-1

Description .................................................................................................................. 1-1

Taiko PUB-7/11 Unit .................................................................................................... 1-1

Model Descriptions .................................................................................................... 1-2

Precautions ................................................................................................................. 1-2

User Cautions ...........................................................................................................................1-2

Installation Cautions .............................................................................................................. 1-2

Mounting, Dismounting & Transportation ...............................................................................1-2

Preventive Maintenance ........................................................................................................ 1-2

Banknote Fitness Requirements ............................................................................................1-3

Primary Features ........................................................................................................ 1-3

Product Label .............................................................................................................. 1-4

Component Names ..................................................................................................... 1-5

Specifications ............................................................................................................. 1-6

Technical Specifications ...........................................................................................................1-6

Environmental Specifications ...................................................................................................1-6

Electrical Specifications ............................................................................................................1-7

Structural Specifications ...........................................................................................................1-7

System Configuration ................................................................................................ 1-7

Unit Dimensions ......................................................................................................... 1-8

Taiko PUB-7 Standard Bezel Unit Outside Dimensions ............................................................1-8

Taiko PUB-7/11 Unit Clearance Dimensions ..........................................................................1-8

Taiko PUB-11 Standard US Bezel Unit Outside Dimensions ....................................................1-9

Technical Contact Information ................................................................................ 1-10

Americas ................................................................................................................................1-10

JCM American .....................................................................................................................1-10

Europe, Middle East, Africa & Russia .................................................................................... 1-10

JCM Europe GmbH ............................................................................................................. 1-10

UK & Ireland ...........................................................................................................................1-10

JCM Europe (UK Office) ......................................................................................................1-10

Asia and Oceania ...................................................................................................................1-10

JCM Gold (HK) Ltd. .............................................................................................................1-10

Japan Cash Machine Co., LTD. (HQ) ..................................................................................1-10

2 INSTALLATION .................................................................................................. 2-1

Installation and Removal ........................................................................................... 2-1

Installing the PUB-7/11 Taiko Bezel ..........................................................................................2-1

Power Harness Wiring Procedure ............................................................................. 2-2

Clearing a Banknote Jam ........................................................................................... 2-2

Clearing an Upper Area Banknote Jam .................................................................................... 2-2

Clearing a Lower Area Banknote Jam ......................................................................................2-3

DIP Switch Configurations ........................................................................................ 2-3

Denomination Setting Mode .....................................................................................................2-4

Accept Setting Mode ..............................................................................................................2-4

Inhibit Setting Mode ...............................................................................................................2-4

LED Pattern Setting Mode ........................................................................................................2-4

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Taiko™ Series Banknote Acceptor

Table of Contents

Page

Defining Pattern 1 ................................................................................................................. 2-4

Defining Pattern 2 ................................................................................................................. 2-5

Encryption Code Initialization Setting Mode ............................................................................ 2-5

Error Codes & Conditions ......................................................................................... 2-5

Interface Connector Pin Assignments ..................................................................... 2-5

Cleaning Procedures ................................................................................................. 2-6

Sensor and Roller Cleaning Procedure ................................................................................... 2-6

Available Cleaning Card ............................................................................................ 2-6

Card Features .......................................................................................................................... 2-7

Directions For Use ................................................................................................................... 2-7

Operational Check ...................................................................................................... 2-7

Taiko Sensor and Roller Locations ........................................................................... 2-8

Standard Interface Circuit Schematics ..................................................................... 2-9

Standard Interface Circuit Schematics (Continued 1) ............................................................ 2-10

Standard Interface Circuit Schematics (Continued 2) .............................................................2-11

Standard Interface Circuit Schematics (Continued 3) ............................................................ 2-12

Standard Interface Circuit Schematics (Continued 4) ............................................................ 2-13

Operational Flowcharts ............................................................................................ 2-15

Operational Flowcharts (Continued) ...................................................................................... 2-16

3 COMMUNICATIONS ...........................................................................................3-1

Americas .................................................................................................................................. 3-1

JCM American ....................................................................................................................... 3-1

Europe, Middle East, Africa & Russia ...................................................................................... 3-1

JCM Europe GmbH ............................................................................................................... 3-1

UK & Ireland ............................................................................................................................ 3-1

JCM Europe (UK Office) ........................................................................................................ 3-1

Asia and Oceania .................................................................................................................... 3-1

JCM Gold (HK) Ltd. ............................................................................................................... 3-1

Japan Cash Machine Co., LTD. (HQ) .................................................................................... 3-1

4 DISASSEMBLY/REASSEMBLY .........................................................................4-1

Tool Requirements ..................................................................................................... 4-1

Bezel Guide Removal ................................................................................................. 4-1

CPU Circuit Board Removal ...................................................................................... 4-1

MAG Circuit Board Removal (PUB-11 Only) ............................................................ 4-2

Transport Drum Removal .......................................................................................... 4-2

Sensor Circuit Board Removal ................................................................................. 4-3

Encoder Board and Drive Motor Removal ............................................................... 4-4

Entrance and Exit Solenoid Removal ....................................................................... 4-4

5 WIRING DIAGRAMS ........................................................................................... 5-1

PUB-7 System Wiring Diagrams ............................................................................... 5-1

PUB-7 System Wiring Diagrams (Continued) .......................................................................... 5-2

PUB-11 System Wiring Diagrams .............................................................................. 5-3

PUB-11 System Wiring Diagrams (Continued) ........................................................................ 5-4

6 CALIBRATION AND TESTING ...........................................................................6-1

Workbench Tool Requirements ................................................................................. 6-1

Software Download Preparation .............................................................................................. 6-1

Software Downloading Procedure ............................................................................ 6-1

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Taiko™ Series Banknote Acceptor

Table of Contents

Page

PC Program Installation ...........................................................................................................6-1

Writing a New Serial Number .................................................................................... 6-2

Upgrading/Replacing Software .................................................................................................6-2

Programming Requirements ..................................................................................................6-2

Re-Programming Connection Procedure ................................................................................. 6-3

Serial Number Writer Application Use ......................................................................................6-3

Cloning Units .............................................................................................................. 6-3

Required Items .........................................................................................................................6-3

Cloning Procedures ...............................................................................................................6-4

Calibration Procedure ................................................................................................ 6-5

Calibration Description .............................................................................................................6-5

Calibration Tool Requirements .................................................................................................6-5

When to Calibrate .....................................................................................................................6-5

Initial Settings ...........................................................................................................................6-5

Performance Test Diagnostics .................................................................................. 6-6

DIP Switch Tests ....................................................................................................................6-6

7 EXPLODED VIEWS AND PARTS LISTS ........................................................... 7-1

Entire Taiko Unit Exploded View ............................................................................... 7-1

Primary Taiko PUB-7/11 Unit Parts List ....................................................................................7-2

PUB-7/11 Center Guide Unit Exploded View ............................................................................7-3

PUB-7/11 Center Guide Units Parts List ...................................................................................7-4

PUB-7/11 Upper Unit Exploded View .......................................................................................7-5

PUB-7/11 Upper Units Parts List ..............................................................................................7-6

PUB-7/11 Transport Unit Exploded View ..................................................................................7-8

PUB-7/11 Transport Units Parts List .........................................................................................7-9

PUB-7/11 Lower Unit Exploded View ..................................................................................... 7-11

PUB-7/11 Lower Units Parts List ............................................................................................7-12

PUB-7/11 Bottom Unit Exploded View ....................................................................................7-13

PUB-7/11 Bottom Units Parts List ...........................................................................................7-14

Taiko PUB-7/11 Bezel Unit Exploded View ............................................................. 7-15

Taiko PUB-7/11 Bezel Units Parts List ....................................................................................7-16

Taiko EBA Type Bezel Unit Exploded View ............................................................ 7-17

Taiko EBA Type Bezel Units Parts List ...................................................................................7-18

8 INDEX .................................................................................................................. 8-1

A TROUBLESHOOTING ........................................................................................A-1

Introduction .................................................................................................................A-1

Troubleshooting Overview ........................................................................................A-1

Fault Table Listings ....................................................................................................A-1

Error Codes and Conditions ......................................................................................A-4

Maintenance Equipment ............................................................................................A-5

Taiko Maintenance Equipment ................................................................................................ A-5

B GLOSSARY .........................................................................................................B-1

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Taiko™ Series Banknote Acceptor Table of Contents

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Taiko™ Series

Banknote Acceptor

List of Figures

Page

Figure 1-1 Taiko PUB-7/11 Unit ............................................................................. 1-1

Figure 1-2 Precautionary Symbols ......................................................................... 1-2

Figure 1-3 Unacceptable Banknotes ...................................................................... 1-3

Figure 1-4 Installation Simplicity ............................................................................ 1-3

Figure 1-5 Scan Frequency Capability ................................................................... 1-3

Figure 1-6 Taiko Anti-Pullback Feature .................................................................. 1-4

Figure 1-7 LED Pattern Selectable ........................................................................ 1-4

Figure 1-8 PUB-11 Top Panel Instruction Label .................................................... 1-4

Figure 1-9 PUB-7 Top Panel Instruction Label ...................................................... 1-4

Figure 1-10 Taiko PUB-7/11 Component Names .................................................... 1-5

Figure 1-11 Taiko PUB-7/11 System Configuration ................................................. 1-7

Figure 1-12 Taiko PUB-7 Complete Unit Outside Dimensions ................................ 1-8

Figure 1-13 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions ............. 1-8

Figure 1-14 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions ............ 1-9

Figure 2-1 Taiko Bezel Cut-Out Dimensions .......................................................... 2-1

Figure 2-2 Opening Taiko’s Upper Guide .............................................................. 2-1

Figure 2-3 Removing the Taiko Bezel .................................................................... 2-1

Figure 2-4 Installing the Taiko Bezel ...................................................................... 2-1

Figure 2-5 Mounting the Taiko Bezel ..................................................................... 2-2

Figure 2-6 Installing the Taiko Bezel ...................................................................... 2-2

Figure 2-7 Closing the Taiko Upper Guide ............................................................. 2-2

Figure 2-8 Attaching a Taiko Power Connector ..................................................... 2-2

Figure 2-9 Upper Area Banknote Jam Removal .................................................... 2-3

Figure 2-10 Lower Area Banknote Jam Removal .................................................... 2-3

Figure 2-11 Left Side DIP Switch Block Location ..................................................... 2-3

Figure 2-12 “Accept” Mode DIP Switch Settings ...................................................... 2-4

Figure 2-13 “Inhibit” Mode DIP Switch Settings ....................................................... 2-4

Figure 2-14 Define Pattern 1 DIP Switch Settings ................................................... 2-4

Figure 2-15 Define Pattern 2 DIP Switch Settings ................................................... 2-5

Figure 2-16 Encryption Mode DIP Switch Settings .................................................. 2-5

Figure 2-17 ID-003/MDB/ccTalk/Pulse Interface Connector .................................... 2-5

Figure 2-18 ID-001 Interface Connector .................................................................. 2-6

Figure 2-19 Sensor Cleaning ................................................................................... 2-6

Figure 2-20 JCM Waffletechnology Cleaning Card .................................................. 2-6

Figure 2-21 Taiko Sensor Cleaning Locations ......................................................... 2-8

Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram ..... 2-9

Figure 2-23 ccTalk Communications Interface Schematic Diagram ...................... 2-10

Figure 2-24 Pulse Communications Interface Schematic Diagram ........................ 2-11

Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram ......... 2-12

Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram ......... 2-13

Figure 2-27 Taiko Operational Flowchart (Part 1) .................................................. 2-15

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Taiko™ Series Banknote Acceptor

List of Figures

Page

Figure 2-28 Taiko Operational Flowchart (Part 2) .................................................. 2-16

Figure 2-29 Taiko Operational Flowchart (Part 3) .................................................. 2-16

Figure 4-1 Taiko Bezel Guide Removal .................................................................. 4-1

Figure 4-2 Taiko CPU Board Cover Removal ........................................................4-1

Figure 4-3 Taiko CPU Circuit Board Removal ........................................................4-1

Figure 4-4 Taiko MAG Circuit Board Removal ....................................................... 4-2

Figure 4-5 Taiko Side Mounting Screw Removal ................................................... 4-2

Figure 4-6 Upper Guide and Side Covers Removal ............................................... 4-2

Figure 4-7 Taiko Transport Drum Removal ............................................................ 4-2

Figure 4-8 Transport Drum End Cover Removal ....................................................4-3

Figure 4-9 Dual Feed Roller Assembly Removal ...................................................4-3

Figure 4-10 Transport Drum Separation ...................................................................4-3

Figure 4-11 Upper Center Guide Prism Removal ..................................................... 4-3

Figure 4-12 Upper Guide Sensor Board Removal .................................................... 4-3

Figure 4-13 Motor Drive Assembly Removal ............................................................ 4-4

Figure 4-14 Encoder Circuit Board Removal ............................................................4-4

Figure 4-15 Lower Guide Assembly Removal .......................................................... 4-4

Figure 4-16 Lower Guide Assembly Removal .......................................................... 4-4

Figure 4-17 Lower Guide Lever Removals ...............................................................4-5

Figure 4-18 Entrance & Exit Solenoid Removal ....................................................... 4-5

Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram ..........................................5-1

Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram ..........................................5-2

Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag) ....................... 5-3

Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag) ....................... 5-4

Figure 6-1 DIP Switch & Connector Locations ....................................................... 6-1

Figure 6-2 Taiko PC Download Program Screen ................................................... 6-1

Figure 6-3 Taiko Re-Programming Software Tool Connection Configuration ........ 6-2

Figure 6-4 JCM Serial Number Writer Screen ........................................................6-3

Figure 6-5 Taiko Clone Software Tool Connection Configuration .......................... 6-4

Figure 6-6 Removing Taiko from Bezel Mount ....................................................... 6-5

Figure 6-7 Adjustment DIP Switch Setting .............................................................6-5

Figure 6-8 Reference Paper Insertion ....................................................................6-5

Figure 6-9 Adjustment Complete Paper Ejection ...................................................6-5

Figure 7-1 Entire Taiko Unit Exploded View ...........................................................7-1

Figure 7-2 PUB-7/11 Center Guide Unit Exploded View ........................................ 7-3

Figure 7-3 PUB-7/11 Upper Unit Exploded View .................................................... 7-5

Figure 7-4 PUB-7/11 Transport Unit Exploded View .............................................. 7-8

Figure 7-5 PUB-7/11 Lower Unit Exploded View .................................................. 7-11

Figure 7-6 PUB-7/11 Bottom Unit Exploded View ................................................ 7-13

Figure 7-7 Taiko PUB-7/11 Bezel Unit Exploded View ......................................... 7-15

Figure 7-8 Taiko EBA Type Bezel Unit Exploded View ........................................7-17

Figure A-1 Additional Maintenance Equipment Requirements ...............................A-5

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vii

Taiko™ Series

Banknote Acceptor

List of Tables

Page

Table 1-1 Taiko PUB-7/11 Model Number Specifications ..................................... 1-2

Table 1-2 Taiko PUB-7/11 Technical Specifications ............................................. 1-6

Table 1-3 Taiko PUB-7/11 Environmental Specifications ..................................... 1-6

Table 1-4 Taiko PUB-7/11 Electrical Specifications .............................................. 1-7

Table 1-5 Taiko PUB-7/11 Structural Specifications ............................................. 1-7

Table 2-1 Power Connector Specifications ........................................................... 2-2

Table 2-2 Typical DIP Switch Settings .................................................................. 2-3

Table 2-3 Programming DIP Switch Settings ........................................................ 2-4

Table 2-4 Red LED Error Code Flash Definitions ................................................. 2-5

Table 2-5 Serial ID-003/MDB Interface Pin Assignments ..................................... 2-5

Table 2-6 ccTalk Interface Pin Assignments ......................................................... 2-5

Table 2-7 Pulse Interface Pin Assignments .......................................................... 2-5

Table 2-8 Parallel ID-001 Interface Pin Assignments ........................................... 2-6

Table 2-9 Taiko Sensor Type Cleaning Methods .................................................. 2-8

Table 6-1 Test Bench Interface Protocols ............................................................. 6-3

Table 6-2 Taiko TEST DIP Switch Settings .......................................................... 6-6

Table 6-3 Aging Test Error Codes ........................................................................ 6-6

Table 6-4 Solenoid Error Codes ........................................................................... 6-7

Table 6-5 LED Flash Error Codes ......................................................................... 6-7

Table 7-1 Primary Taiko PUB-7/11 Unit Parts List ................................................ 7-2

Table 7-2 PUB-7/11 Center Guide Units Parts List ............................................... 7-4

Table 7-3 PUB-7/11 Upper Units Parts List .......................................................... 7-6

Table 7-4 PUB-7/11 Transport Units Parts List ..................................................... 7-9

Table 7-5 PUB-7/11 Lower Units Parts List ........................................................ 7-12

Table 7-6 PUB-7/11 Bottom Units Parts List ....................................................... 7-14

Table 7-7 Taiko PUB-7/11 Bezel Units Parts List ............................................... 7-16

Table 7-8 Taiko EBA Type Bezel Units Parts List ............................................... 7-18

Table A-1 General Fault Conditions ...................................................................... A-1

Table A-2 Adjustment Fault Conditions .................................................................A-3

Table A-3 Communication Fault Conditions ..........................................................A-3

Table A-4 Taiko Usage Specifications (Part 1) .....................................................A-3

Table A-5 Taiko Usage Specifications (Part 2) .....................................................A-4

Table A-6 Red LED Error Code Flash Definitions .................................................A-4

Table A-7 Additional Maintenance Equipment Parts List ...................................... A-5

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Taiko™ Series Banknote Acceptor

viii

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1-1

Taiko™ Series

1 GENERAL INFORMATION

Figure 1-1 Taiko PUB-7/11 Unit

Taiko PUB-7/11 Unit

Figure 1-1 Taiko PUB-7/11 Unit

Banknote Acceptor

Section 1

Description

This section provides a general overview of the Taiko™ Series Banknote Acceptor (PUB-7/11) pictured in designed to help you navigate through this guide with ease and provides the following information:

• Taiko™ PUB-7/11 Unit

• Model Descriptions

• Precautions

• Primary Features

• Component Names

• Specifications

• System Configuration

• Unit Dimensions

• Technical Contact Information

Figure 1-1. This first section is

In order to make operation of this device easier and make navigation within this manual simpler, the following illustrations were used within the text:

• Safety Instructions, which need to be

observed in order to protect the operators and equipment, have been written in Bold text and

have been given the pictographs:

• Special Notes, which effect the use of the

Banknote Acceptor, have been written in italic text and have been given the pictograph:

• Steps, requiring the operator to perform

specific actions are given sequential numbers (1., 2., 3., etc).

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1-2

Section 1 Taiko™ Series Banknote Acceptor General Information

Figure 1-2 Precautionary Symbols

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

Model Descriptions

Table 1-1 lists the Product Model Number Descriptions.

Table 1-1 Taiko PUB-7/11 Model Number

Specifications

Model: PUB - * - *** - * - * - * - * - **

No (1) (2) (3) (4) (5) (6) (7)

Validation Method

(1)

7 = Optical/Transmissive/Reflection 11 = Optical/Transmissive/Reflection/Magnetic (MAG)

Country Code

(2)

Type - ISO 3116 based 3-digit codes

Bezel

0 = No Bezel 1 = Banknote Width Minimum = 67mm/Maximum = 82mm (Euro)

(3)

2 = Banknote Width Minimum = 75mm/Maximum = 82mm (British) 3 = Banknote Width Minimum = 70mm/Maximum = 82mm (China/Taiwan) 5 = Banknote Width Minimum = 66mm (US Dollar)

Optional Unit

0 = Without Optional Unit 1 = With Optional Interface Pin Assignment Conversion Adaptor Harness Unit (ccTalk Compatible)

2 = Parallel (ID-001) Interface Type (Upper Tray dedicated 16-Pin

(4)

Connector) 3 = Individual Specification 4 = 24V DC Specification 5 = Barcode Coupon Specification

CPU Board Type

0 = Standard

(5)

2 = Interface Pin Assignment (ccTalk Compatible) 3 = Parallel Interface

4 = 24V DC/12V DC

Optional Code

(6)

0 = Standard 1 = Individual Specification

Interface

X4 = ID-003 (Serial)/MDB/Pulse/ccTalk)

(7)

01 = ID-001 (Parallel) 03 = ID-003 (Serial) (For Barcode Specification) 62 = ID-062

*. 24V DC is only available when using the Optional 24V DC Version.

Precautions

The Figure 1-2 symbols are defined as follows:

1. (Type 1) Do not insert a torn, folded, or wet Banknote, as this action may cause a Banknote jam inside the unit.

2. (Type 2) Do not expose the unit to water. The unit contains several precision electronic devices which can be damaged if water or any liquid is sprayed or spilled into the unit.

3. (Type 3) Do not install the unit into a dusty environment. Dust may affect and degrade the sensor’s performance.

SER CAUTIONS

Careful measures are taken in this product to ensure its quality; however, the following cautions should be read and understood by all users in order to confirm safe operation.

Installation Cautions

The Installation Cautions are defined as follows:

1. Do not allow the Unit to endure or operate at a high temperature, in high humidity and/or in a dusty environment.

2. Do not use the Acceptor where temperature variations widely fluctuate.

3. Do not install the Unit into an area where excessive vibration, shock or chemical vapors are present.

4. This equipment is intended for indoor use only. Be sure that the Host Machine contains enough protection to avoid wet or dusty conditions when installing.

5. Avoid exposing the Unit to direct Sunlight and/or incandescent Lamp illumination having a Gradient Angle of 15 Degree or more, and an illumination index of 3,000 Lux or less.

6. Ensure that the Host Machine is designed for daily operational access such as maintenance and/or clearing a Banknote Jam.

7. Be sure to use in the specified power range and pin assignment. If not, the Unit may be damaged.

8. Be sure to connect the power harness connectors firmly, otherwise an input/output contact failure may occur.

9. Do not pull on the power harness to disconnect its connector or damage may occur.

10. Do not obstruct the Acceptor’s air holes in order to provide sufficient cooling to the Unit.

Mounting, Dismounting & Transportation

Methods for Mounting, Dismounting & Transporting the Unit are as follows:

1. Be sure to turn the Power OFF before mounting or removing the Unit from its permanent location. Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit.

2. When reassembling a disassembled Unit Section, ensure that each part is properly placed in its correct location.

3. Be sure to carry the Unit by both hands when transporting it. Holding the Unit by one hand may cause personal injury if the Unit accidently becomes disassembled and falls apart.

4. Be careful not to use excessive outside pressure on the Unit, or subject it to excessive vibration during transportation.

Preventive Maintenance

The Preventive Maintenance requirements are defined as follows:

1. Be sure the Power to the Unit is OFF before beginning a Maintenance Procedure. The equip ment produces improper operating signals while in maintenance mode that may cause personal injury.

2. Be sure to remove power to the Unit when opening the upper or lower lid. The active Roller may cause personal injury.

3. Be careful that foreign objects or dust do not enter the Unit when opening the Guide Area.

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1-3

General Information Taiko™ Series Banknote Acceptor Section 1

Caution: Do not use any Alcohol, thinner or citrus based products for cleaning any surfaces. The Lenses can become clouded by chemical effect that may cause acceptance errors.

Figure 1-3 Unacceptable Banknotes

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

Figure 1-3 Unacceptable Banknotes

Figure 1-4 Installation Simplicity

Figure 1-5 Scan Frequency Capability

4. When closing the Unit, ensure all service door locks click into place.

5. If the Validator section is dirty due to dust, foreign objects or other such debris adhering to it, the Banknote acceptance rate will degrade. Clean the Unit once a month to keep its performance stable.

6. Use a soft, lint-free cloth, Cotton swab or Compressed Air spray to clean dust and debris from the Banknote transportation path.

7. Perform cleaning and maintenance regularly when using the equipment in a place where excessive Automobile exhaust emission or Ciga rette Smoke may exist.

8. Be sure that the Guide or individual Unit Sections are properly placed in their correct location following a maintenance procedure.

9. Do not redesign or disassemble the Unit. Unauthorized use by inadequately trained personnel, or use outside the original manufacture’s intent for operation voids the warranty.

Banknote Fitness Requirements

1. The following Banknote types may not validate correctly, or can cause a Banknote jam and/or damage to the Unit’s Transport path. Banknotes exhibiting the conditions listed below and illus trated in Figure 1-3 should be avoided:

• Having perforated or torn areas

• Having excessive folds

• Wet or damp

• Having excessive wrinkles

• Worn condition

• Adhering foreign objects and/or oil.

Primary Features

The Taiko™ PUB-7/11 Series of Banknote Acceptors contains the following primary features:

• Installation and removal of a TAIKO Unit is very easy because of its clip-on design. Anyone can install a TAIKO Unit quickly.

• Data scanning frequency can be selected by setting DIP Switches. Scanning once or twice is selectable. The acceptance rate can be improved by setting it to scan twice.

• The JCM patented Anti-Pullback Mechanism provides powerful protection against Banknote stringing (fishing). The drum rotates every time a Banknote passes through the Unit, and tangles any foreign object attached to the Banknote such as string and/or tape around drum.

• One or five drum rotations is DIP Switch selectable. The greatest fishing protection is obtained by selecting the five rotation setting.

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1-4

Section 1 Taiko™ Series Banknote Acceptor General Information

Figure 1-6 Taiko Anti-Pullback Feature

Figure 1-7 LED Pattern Selectable

Figure 1-8 PUB-11 Top Panel Instruction

Label

Figure 1-8 PUB-11 Top Panel Instruction Label

Figure 1-9 PUB-7 Top Panel Instruction Label

Product Label

Figure 1-8 and Figure 1-9 illustrates the simple installation instructions contained on the Taiko™ top panel label.

• The LED pattern can be changed by DIP Switch settings depending on the user’s desire to use Pattern 1 or Pattern 2.

Page 15

1-5

General Information Taiko™ Series Banknote Acceptor Section 1

Figure 1-10 Taiko PUB-7/11 Component Names

a) Bezel b) Upper Guide c) Lower Guide Lid d) Lower Guide Locking Button e) LED Display Lens f) Banknote Insertion Slot g) Banknote Exit Slot

h) Interface Connector i) Maintenance Connector j) Upper Guide Open/Close Button k) Optional Interface Connector l) DIP Switch Block m) Bezel Installation Guide Pin

Front Rear

Top Bottom

Right Left

Component Names

Figure 1-10 illustrates the Taiko™ PUB-7/11 Component Names and Locations.

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1-6

Section 1 Taiko™ Series Banknote Acceptor General Information

Specifications

ECHNICAL SPECIFICATIONS

Hydrothermal Condition Table

Humidity [%RH]

Temperature [ºC]

Allowable

and Humidity Range

Operating Temperature

35ºC/85%

50ºC/40%

Table 1-2 Taiko PUB-7/11 Technical Specifications

†

Acceptance Rate*:

Banknote Types Accepted:

95% or greater

Note: The following banknote types are excluded:

a) Banknotes with excess or poor magnetism or unclear graphics b) Double (dual) Notes c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes d) Banknotes having folded corners or edges e) Banknotes having the wrong cut dimensions or printing displacement f) Returned Banknotes because of incorrect or failed insertion.

Long side: 120~160mm (4.72~6.3 in.) Short side: 62~82mm (2.44~3.23 in.)

Standard Specification

a) Read code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.)

Barcode Coupon‡:

Insertion Direction:

c) Wide Bar to Narrow Bar ratio = 3:1 d) Characters: 18 Characters e) Print Position: Middle (Divide a Coupon equally on the left, right, top and

bottom of the Coupon’s center)

f) Print Width: Wider than 10mm (0.39 in.)

Banknote: Four-way Barcode Coupon: Two-way (Barcode Surface Up)

Approximately 2 seconds (from Banknote insertion to denomination signal

Processing Speed**:

output) Approximately 3 seconds (from Banknote insertion to credit signal output)

Validation Method:

Diagnostic Indicators††:

PUB 7 = Optical (4 wavelength), Transmissive and Reflection PUB 11 = Optical (4 wavelength), Magnetic, Transmissive and Reflection

Front Panel Bezel LED, Full color illuminating (Gradation & Solid)

Escrow: 1 note Anti-stringing Mechanism: Pull-Back (PB) Unit (Anti-pullback system - JCM Patented)

Interface:

X4: ID-003 (Serial)/MDB/Pulse/ccTalk 01: Parallel (ID-001) 03: Serial (ID-003)

*. When security measures against counterfeiting are implemented, the software may not fulfill the specified acceptance rate level.

†. Refer to the Software Information Sheet related to the specific Country's software.

‡. Refer to the Barcode Coupon Specification.

**.Excluded Host communication time lag. (Power Supply: +12V DC, Temperature: 25ºC ±5ºC)

††.DIP Switch selectable.

NVIRONMENTAL SPECIFICATIONS

Table 1-3 Taiko PUB-7/11 Environmental Specifications

Operating Temperature: +5ºC to +50ºC (41ºF to 122ºF) Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) Relative Operating Humidity: 20% to 85% RH (non-condensed) Relative Storage Humidity: 20% to 85% RH (non-condensed)

Visible Light Sensitivity:

Installation: Indoors Only

Avoid contact with direct sunlight (Interior lighting must be incandescent with a

Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less)

Page 17

1-7

General Information Taiko™ Series Banknote Acceptor Section 1

Figure 1-11 Taiko PUB-7/11 System Configu- ration

Figure 1-11 Taiko PUB-7/11 System Configuration

Maintenance Connector

Interface

Connector

Communications

Harness

a) Taiko™ PUB-7/11 Unit b) PC (Windows 98SE/2000/XP) c) JCM Power Supply Unit (EDP# 116125)

d) Taiko™ Harness B (EDP# 116488: for old I/F) or

Taiko™ Harness B (EDP# 127527: for new I/F) e) Taiko™ Harness A (EDP# 121797) f) Host Machine (Gaming, Vending, etc.)

NOTE: The Communications Harness needs to be prepared by the Customer. Taiko™ Harness B (EDP# 127527: for new I/F) is included in the JCM Power Supply Unit.

LECTRICAL SPECIFICATIONS

Table 1-4 Taiko PUB-7/11 Electrical Specifications

Supply Voltage*:

12V DC ±5%/24V DC ±10%

†

Standard Specification

Standby = 0.1A [12V DC]/0.1A [24V DC] Operation = 0.5A [12V DC]/0.5A [24V DC] Maximum = Approximately 1.4A (Maximum of 300ms) [12V DC]/

Current Consumption‡:

Approximately 1.0A (Maximum of 300ms) [24V DC]

Barcode Specification

Standby = 0.1A [12V DC] Operation = 0.6A [12V DC]

Maximum = Approximately 1.6A (Maximum of 300ms) [12V DC]

*. 12V DC = 7-Pin, 24V DC = 9-Pin.

†. 24V DC is available only when the optional 24V DC Specification is used.

‡. Use the CLASS 2 Limited Power Source.

**.Motor Initializing or Motor Lock Up current consumption.

TRUCTURAL SPECIFICATIONS

Table 1-5 Taiko PUB-7/11 Structural Specifications

Weight: Approximately 0.6kg (1.3 lbs)

Mounting*:

Outside Dimensions:

Cash Box:

*. Allow 3.93 inches (100mm) above the Unit for opening the Lid and Bezel removal.

†. Cash Box must be 3.93 inches (100mm) or more in depth from the bottom of the TAIKO Unit, 7.87 inches (200mm) or more in depth from the Unit rear

and 3.93 inches (100mm) or more in width.

Horizontal (on door - non vibrating) See “Taiko PUB-7 Standard Bezel Unit Outside Dimensions” on page 1-8

of this Manual.

User prepared

†

System Configuration

Figure 1-11 illustrates a typical Taiko™ PUB-7/11 system configuration.

Page 18

1-8

Section 1 Taiko™ Series Banknote Acceptor General Information

Figure 1-12 Taiko PUB-7 Complete Unit Out- side Dimensions

Max. Banknote

Width 82

17.6

42.7

47.2 98

2mm - 6mm

4-M4

100

124

103

NOTE: All Dimensions are in Millimeters

Door Installation

Position

(Panel Thickness)

51 (Banknote Ejection Position)

A = 68 (Type 1: Minimum Width @ 67mm)

76 (Type 2: Minimum Width @ 75mm) 71 (Type 3: Minimum Width @ 70mm)

Right Side

Rear Side

Front Side

Top Side

Bottom Side

Figure 1-12 Taiko PUB-7 Complete Unit Outside Dimensions

Figure 1-13 Taiko PUB-7/11 Banknote Accep-

tor’s Clearance Dimensions

Overhead Space

3.93 inches (100mm) or more

Depth Behind Unit

7.87 inches

(200mm) or more

Width

3.93 inches (100mm)

or more

Depth Below Unit

3.93 inches

(100mm) or more

Banknote Ejection Slot Position

Cash Box

Figure 1-13 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions

Unit Dimensions

AIKO

PUB-7 S

Figure 1-12 illustrates the Taiko™ PUB-7 Type 1, Type 2 or Type 3 Standard Bezel Unit outside dimensions.

TANDARD BEZEL UNIT OUTSIDE DIMENSIONS

Taiko PUB-7/11 Unit Clearance Dimensions

Figure 1-13 illustrates the Taiko™ PUB-7/11 Unit’s open Acceptor clearance dimensions.

Page 19

1-9

General Information Taiko™ Series Banknote Acceptor Section 1

Figure 1-14 Taiko PUB-11 (US Dollar) Com- plete Unit Outside Dimensions

Acceptable Banknote

Width 66

25.4

38.3

125

103

2mm - 6mm

11.4

39.6

100

4-M4

NOTE: All Dimensions are in Millimeters

Door Installation

Position

(Panel Thickness)

51 (Banknote Ejection Position)

A = 68 (Type 1: Minimum Width @ 67mm)

76 (Type 2: Minimum Width @ 75mm) 71 (Type 3: Minimum Width @ 70mm)

Right Side

Rear Side

Front Side

Top Side

Bottom Side

Figure 1-14 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions

AIKO

PUB-11 S

TANDARD

US B

EZEL UNIT OUTSIDE DIMENSIONS

Figure 1-14 illustrates the Taiko™ PUB-11 Type 5 Standard US Bezel Unit outside dimensions.

Page 20

1-10

Section 1 Taiko™ Series Banknote Acceptor General Information

To obtain further Technical Information regarding the Taiko™ PUB-7/11 Device, please contact the closest office to your location listed below:

Technical Contact Information

Americas

JCM A

MERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

Europe, Middle East, Africa & Russia

JCM E

UROPE GMB

Phone: +49-211-530-645-60

Fax: +49-211-530-645-85

Mündelheimer Weg 60

D-40472 Düsseldorf Germany

E-mail: support@jcmglobal.eu

UK & Ireland

JCM E

UROPE

(UK O

FFICE

)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Asia and Oceania

JCM G

OLD

(HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiapactechsupport@jcmglobal.com

APAN CASH MACHINE CO

., LTD. (HQ)

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN

E-mail: Shohin@jcm-hq.co.jp

The JCM Website for all locations is: http://www.jcmglobal.com

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

E-mail: support@jcmglobal.eu

Page 21

2-1

Taiko™ Series

2 INSTALLATION

WARNING: Turn the equipment power OFF before removing or replacing any Taiko™ components!

Figure 2-1 Taiko Bezel Cut-Out Dimensions

(43mm)

Radius

Figure 2-2 Opening Taiko’s Upper Guide

Figure 2-3 Removing the Taiko Bezel

Figure 2-4 Installing the Taiko Bezel

WARNING: Tightening the Nuts with too much force can damage the Bezel. The necessary torque is 6.196 inch-lbs (0.7Nm).

Banknote Acceptor

Section 2

This section provides installation/operation instructions for the Taiko™ Series Banknote Acceptor (PUB-7/11). This section contains the following information:

• Installation and Removal

• Power Harness Wiring Procedure

• Clearing a Banknote Jam

Installation and Removal

Installing the PUB-7/11 Taiko Bezel

To install or remove a Taiko™ PUB-7/11 Unit Bezel in a door or wall perform the following steps:

1. Create the correct sized opening required to install the Taiko™ Bezel, using the Panel Cut-Out Dimensions shown in

2. Open the Upper Guide in the arrow direction shown in Guide Open/Close Buttons.

Figure 2-2 by pressing in on the Upper

Figure 2-1.

• DIP Switch Configurations

• Error Codes and Conditions

• Interface Connector Pin Assignments

• Cleaning Procedures

• Standard Interface Circuit Schematics

• Operational Flowcharts

6. Remove the two (2) Bezel Brackets and the two (2) Hexagonal Nuts from the Bezel.

7. Insert the Bezel into the previously cut-out area in the Door Front Panel as shown in Figure 2-4.

3. Hold the Taiko™ Unit by placing your hand under the Upper Guide (

4. Slightly press down on the Bezel and raise the

5. Slide the body up and back to detach it from the

rear Taiko™ Unit body (

Bezel section (

Figure 2-3 l).

Figure 2-3 j).

Figure 2-3 k).

8. Set the Bezel in the door hole and attach the two (2) Bezel Brackets to the back side of the Bezel using the two (2) Hexagonal Nuts previously removed (

Figure 2-5).

Page 22

2-2

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-5 Mounting the Taiko Bezel

Bezel Brackets

Hexagonal Nuts

Figure 2-6 Installing the Taiko Bezel

Figure 2-7 Closing the Taiko Upper Guide

Click

Caution: Ensure that the Taiko Unit body and Bezel are firmly installed and securely fixed to the door before closing the Upper Guide; When closing the Upper Guide, be careful not to get your finger caught under the lid when closing it.

NOTE: When removing a Taiko Unit, perform the previously described procedure in reverse.

Figure 2-8 Attaching a Taiko Power Connector

WARNING: When installing a Taiko Unit, or connecting its Harness Plug, be sure power to the harness is disconnected. The Taiko Unit is only designed to use a 12 or 24 Volt DC input. Any other power level can damage the Taiko Unit! If the power Harness itself is strongly pulled on, it may tear loose from its Connector’s Pins.

Power Harness Wiring Procedure

Before beginning to build a Power Interface Connector, ensure one of the two plug types listed

Table 2-1 are available.

Table 2-1 Power Connector Specifications

Connector

Ribbon Cable, AWG28

UL2651 or UL20012

Figure 2-8).

XG4M-1030-T

(Omron)

1.27mm Pitch Flat

9. Open the Upper Guide by pressing-in and holding down the Upper Guide Open/Close Buttons while lifting the Lid up (

Figure 2-6 j).

10. Insert the Bezel Installation Guide Pin into the Bezel Guide (

Figure 2-6 k).

11. Slide the Guide all the way in and push down on the Taiko™ Unit body (

Figure 2-6 l).

Part

Plug

Semi-Cover XG5X-0501 (Omron) N/A

Lock Lever 2 XG4Z-0002 (Omron) N/A

Applicable

Wire Size

Lock Lever Socket Ribbon Cable Socket

XG5M-1032-N

(Omron)

UL1061 WAG24

Once the Power Interface Connector Plug has been fastened to the Power/Signal Cable being used, perform the following steps:

1. Confirm that power is NOT supplied to the new Power Harness.

2. Insert the new Power Harness Socket into the right side Panel Interface Connector of the Taiko™ Unit Body (

12. Close the Upper Guide firmly until a locking Click is heard (

Figure 2-7).

3. Supply power and confirm that the Taiko™ Unit operates properly.

Clearing a Banknote Jam

Clearing an Upper Area Banknote Jam

When an upper area Banknote jam occurs, the Front Panel Red LED Display will begin flashing three (3) times with a pause between flash sets. Perform the following steps to clear a Banknote jam within the Taiko™ Unit’s Acceptor area:

1. Remove Power from the Taiko™ Unit.

Page 23

2-3

Installation Taiko™ Series Banknote Acceptor Section 2

Figure 2-9 Upper Area Banknote Jam Removal

Caution: When closing the Upper Guide, be careful not to get your finger caught under the Lid when closing it!

Figure 2-10 Lower Area Banknote Jam

Removal

Figure 2-10 Lower Area Banknote Jam Removal

NOTE: Re-install the Taiko Unit onto the Bezel by reversing the steps related to, and beginning from Figure 2-6 on page 2-2 of this Section.

Figure 2-11 Left Side DIP Switch Block Location

Left Side

DIP Switch Block

NOTE: DIP Switch settings may vary based on Software changes related to the specific Country using the Taiko Unit.

6 7 8 IF Setting

OFF OFF OFF ID-003 Serial

ON OFF OFF MDB

OFF ON OFF ccTalk (Non-Encrypted)

ON ON OFF

ccTalk (Encrypted)

*. If the encryption code is unclear, refer to the “Encryption Code Initializ ation

Setting Mode” on page 2-5 of this Section to initialize the Encryption Code.

--ON

Pulse

†

†. For detailed information conce rning Communication Settings, refer to the

individual Country’s Software Information Sheet.

2. Press-in on the Upper Guide Open/Close Buttons and open the Upper Guide in the direction indi

cated in Figure 2-9 j.

3. Remove the jammed Banknote as illustrated in Figure 2-9 k.

Clearing a Lower Area Banknote Jam

When a lower area Banknote jam occurs, the Front Panel Red LED Display will begin flashing four (4) times with a pause between flash sets. Perform the following steps to clear a Banknote jam within the Taiko™ Unit’s Transport area:

1. Remove Power from the Taiko™ Unit.

2. Remove the Taiko™ Unit body from the mounted Bezel Section (review removal instruction shown in

Figure 2-3 on page 2-1 of this Section).

3. Remove the Lower Lid by pressing in on the Lower Lid Lock Release Button (

4. Remove the jammed Banknote as illustrated in Figure 2-10 k.

Figure 2-10 j).

DIP Switch Configurations

The communication method and various Taiko™ Unit functions can be selected by using the Unit’s Left side set of DIP Switches (

Table 2-2 lists the various typical DIP Switch settings available for programing the Taiko™ Unit.

Table 2-2 Typical DIP Switch Settings

Switch

No.

3 Reserved Reserved

Double Scan Mode

Five (5) Drum Rotation

(Anti-Fishing Prevention)

Switch Position Setting

ON OFF

Test Mode 1

‡

Cycles

Refer to the specific Country’s Software

Figure 2-11).

†

Normal Scan Mode

Specifications

Normal Mode

Normal Operation

*. For details concerning the Test Mode, refer to “Performance Test

Diagnostics” on page 6-6 in Section 6.

†. The acceptance rate will be improved, but operation time will increase

if a Banknote is rejected.

‡. Anti-Fishing prevention will be improved, but operation time will

increase.

Page 24

2-4

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-12 “Accept” Mode DIP Switch Settings

Figure 2-13 “Inhibit” Mode DIP Switch Settings

NOTE: The Accept/Reject setting for a Banknote denomination can be confirmed by observing the Front Panel LED Color. After an initial operation is performed, the LED will flash a number of times equal to the total number of Banknote denominations processed. Blue indicates an ‘Accept’ setting and Red indicates a ‘Reject’ setting.

Figure 2-14 Define Pattern 1 DIP Switch Settings

Table 2-3 lists the various special DIP Switch settings available for programing the Taiko™ Unit.

Table 2-3 Programming DIP Switch Settings

Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

LED

Mode

Setting

Define

Pattern 1

Define

Pattern 2

ON OFF OFF OFF OFF ON OFF OFF

Inhibit

ON OFF OFF OFF OFF ON ON OFF

ON ON OFF OFF OFF OFF ON OFF

ON OFF ON OFF OFF OFF ON OFF

ON ON ON ON ON ON OFF OFF

ON OFF OFF OFF OFF OFF ON ON

ON ON OFF OFF OFF OFF OFF ON

“Software Downloading Procedure” on page 6-1 in

Denom.

Val ue

Setting

Mode

Pattern Setting

Mode

Encryption Code

Initialization Setting

Download Mode

Adjustment Mode

*. For details concerning Taiko™ Software Download and Adjustment

Modes, refer to Section 6 of this Service Manual.

Denomination Setting Mode

Perform the Accept/Inhibit setting function for the Banknote Denomination required based on the Software requirements of the Specific Country in which it is being used. The default settings are to accept all Denominations of the Specific Country.

CCEPT SETTING MODE

To establish an “Accept” setting function, perform the following steps:

NHIBIT SETTING MODE

To establish an “Inhibit” setting function, perform the following steps:

1. Remove Power from the Taiko™ Unit.

2. Set DIP Switch No.1, No. 6 and No.7 to ON (Figure 2-13).

3. Re-apply Power to the Taiko™ Unit.

4. After the Front Panel LED display flashes White, set DIP Switch No.1 to the OFF position to enter the Setting Mode.

5. Insert the Banknote Denomination to be inhibited into the Insertion Slot. The setting is registered if the Front Panel LED display flashes an Orange Color, and the inserted Banknote is returned.

6. Insert next Banknote Denomination to be inhibited until all required values have been processed.

The Banknote ‘Accept’ or ‘Inhibit’ programing operations are now complete.

1. Remove power from the Taiko™ Unit.

2. Set DIP Switch No.1 and No.6 to ON (See Figure 2-12 above).

3. Re-apply Power to the Taiko™ Unit.

4. After the Front Panel LED display flashes White, set DIP Switch No.1 to the

OFF position to enter

the Setting Mode.

5. Insert the Banknote Denomination to be accepted into the Insertion Slot. The setting registered is correct if the Front Panel LED Display flashes a light Blue Color, and the inserted Banknote is returned.

6. Insert the next Banknote Denomination to be accepted until all required values have been processed, set and accepted.

LED Pattern Setting Mode

The LED Color Pattern Type can be changed according to user preference. Select between Pat tern 1 or Pattern 2, the default setting is Pattern 1.

EFINING PATTERN

To define a “Pattern 1” (a flashing Color Sequence) operating function, perform the following steps:

1. Remove Power from the Taiko™ Unit.

2. Set DIP Switch No.1, No.2 and No.7 to ON (Figure 2-14).

3. Re-apply Power to the Taiko™ Unit.

4. Set DIP Switch No.1 to OFF to cause the LED Display Pattern to emulate “Pattern 1” when operating.

Page 25

2-5

Installation Taiko™ Series Banknote Acceptor Section 2

Figure 2-15 Define Pattern 2 DIP Switch Settings

Figure 2-16 Encryption Mode DIP Switch Settings

Figure 2-17 ID-003/MDB/ccTalk/Pulse Inter- face Connector

Figure 2-17 ID-003/MDB/ccTalk/Pulse

Interface Connector

Internal 10-Pin S10B-PADSS-1 (JST)

EFINING PATTERN

To define a “Pattern 2” (a fading Color Sequence) operating function, perform the following steps:

1. Remove Power from the Taiko™ Unit.

2. Set DIP Switch No.1, No.3 and No.7 to ON (Figure 2-15).

Interface Connector Pin Assignments

Table 2-5, Table 2 -6, Table 2-7 and Table 2-8 list the various Connector Pin Labels for adapting these available Communication Standards to the Unit.

3. Re-apply power to the Taiko™ Unit.

4. Set DIP Switch No.1 to OFF to cause the LED Display Pattern to emulate “Pattern 2” when operating.

Encryption Code Initialization Setting Mode

When the ccTalk Encrypted Communication Code is unknown, use the set the Encryption Code Initial ization DIP Switch setting to use the last 6 digits of the specific Taiko™ Serial Number, located on the back side of a Taiko™ Unit as the Encryption Code.

To set the “Encryption Mode” operating function, perform the following steps:

1. Remove Power from the Taiko™ Unit.

2. Set DIP Switch No.1 through No.6 to ON, and Switches No.7 and No.8 to

3. Re-apply Power to the Taiko™ Unit.

4. Set DIP Switch No.1 to OFF to initialize the Encryption Code setting.

The Taiko™ installation DIP Switch settings are now complete.

Error Codes & Conditions

Table 2-4 lists the Red Error Code flash sequence definitions displayed by the Taiko™ Front Panel LED indicator.

Table 2-4 Red LED Error Code Flash Definitions

Red Flashes Error Indicated

ROM Error

3 Banknote Jam inside Ejection Slot

4 Banknote remains inside the Transport Path

5 EEPROM Read/Write Error

6 Motor Error

8 Entrance Solenoid Error

9 Exit Solenoid Error

12 Sensor Operation with Abnormal Timing

OFF (Figure 2-16).

Table 2-5 Serial ID-003/MDB Interface Pin

Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

†. 24V DC is available only when the optional 24V DC Specification is

used.

Signal Name

1 NC - No Connection

2 NC - No Connection

3 RXD-

4 RXD+

5 TXD-

6 TXD+

7 Vcc - +12V DC Power (7-Pin)

8 Vss - Power Ground

9 Vcc -

10 NC - No Connection

I/O

Data Receive Line

(Active when current is present)

Data Send Line

OUT

(Active when current is present)

+24V DC Power (9-Pin)

Function

†

Table 2-6 ccTalk Interface Pin Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

†. 24V DC is available only when the optional 24V DC Specification is

used.

Signal Name

1 ccTalk IN/OUT ccTalk Send/Receive Line

2 ccTalk - ccTalk GND Line

3 NC - No Connection

4 NC - No Connection

5 NC - No Connection

6 NC - No Connection

7 Vcc - +12V DC Power (7-Pin)

8 Vss - Power Ground

9 Vcc -

10 NC - No Connection

I/O

+24V DC Power (9-Pin)

Function

†

Table 2-7 Pulse Interface Pin Assignments

Pin No.

Signal Name

2 NC - No Connection

5 Vend (-)

6 Vend (+)

7 Vcc - +12V DC Power (7-Pin)

Enable/

Disable (-)

Enable/

Disable (+)

I/O

No Connection

Enable/Disable Signal Input Line

(Enabled when current is present) (Disabled when current is NOT present)

No Connection

Pulse Signal Output Line

OUT

(Active when current is present)

Function

Page 26

2-6

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-18 ID-001 Interface Connector

Internal 16-Pin S16B-PADSS-1 (JST)

Caution: Do not use Alcohol, thinner or citrus based products for cleaning any surfaces. The Lenses can become clouded by chemical effect that may cause acceptance errors.

Figure 2-19 Sensor Cleaning

Lens

Roller

Lint-free Cloth Cotton Swab Air

Before

Cleaning

After

Cleaning

Belt

Table 2-7 Pulse Interface Pin Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

†. 24V DC is available only when the optional 24V DC Specification is

used.

Signal

Name

8 Vss - Power Ground

9 Vcc -

10 NC - No Connection

I/O

+24V DC Power (9-Pin)

Function

†

Table 2-8 Parallel ID-001 Interface Pin

Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

Signal

Name

1 Vcc - +12V DC Power

2 Vss - +12V DC Power Ground

3 Vss - Power Supply Ground

4 NC - No Connection

5 ACK

6 REJ REJect Signal Receive Line

7 INH INHibit Signal Receive Line

8 VAL ID

9 VEND1 VEND1 Valid Send Signal Line

10 VEND2 VEND2 Valid Send Signal Line

11 VEND3 VEND3 Valid Send Signal Line

12 NC - No Connection

13 NC - No Connection

14 BUSY

15 ABN ABortNote Signal Line

16 STKF STacKerFull Signal Line

I/O

ACKnowledge Signal Receive Line

Vend VALID Send Signal Line

OUT

BUSY Signal Send Line

OUT

Function

Cleaning Procedures

To clean the Taiko™ Unit, gently rub the Sensors and Rollers clean using a dry, soft, lint-free cloth ONLY. Do not use any Alcohol, solvents, Citrus based products or scouring agents that may cause damage to the Validation Section Sensors and/or Rollers.

Sensor and Roller Cleaning Procedure

To clean the Taiko™ Unit, proceed as follows:

1. Turn the Taiko™ Unit and Host Machine’s Power

OFF.

2. Open the Taiko™ Upper Guide.

3. Clean the appropriate path and Lens of each

Sensor (See Figure 2-21 areas “a” through “k” and the corresponding descriptions listed in Tabl e 2-9 to locate each Sensor that requires cleaning).

Page 27

2-7

Installation Taiko™ Series Banknote Acceptor Section 2

Figure 2-20 JCM Waffletechnology Cleaning Card

New Cleaning Card

Cleaning Card Pouch

Available Cleaning Card

A JCM Waffletechnology Bill Validator Cleaning Card is now available (JCM Part No. 501-100252R, Manufacturer’s Part No. KWJCM-B5B15M). The Cleaning Card is designed to be used as a supple mental part of a Preventive Maintenance program to help in reducing dirt and Paper dust build-up within a Unit. This will optimize performance between regular Preventive Maintenance intervals. This is the only cleaning card authorized for use on the Taiko (PUB-7/11) Validator (

Figure 2-20).

Card Features

• A unique Waffletechnology design that hugs all

surfaces to insure complete surface cleaning

• Specially designed scrubber patterns insure

that belts and O-ring Rollers are cleaned and lubricated to prevent them from drying out.

Directions For Use

1. Remove Cleaning Card from pouch and insert it into the Banknote Validator.

2. The Cleaning Card will be accepted and then automatically returned.

3. Dispose of used Card in an environmentally safe manner.

For more information and a list of Authorized Waffletechnology Distributers visit:

http://www.jcmwaffletechnology.com.

Operational Check

Once the Taiko™ Unit is installed, perform the following steps to ensure the Taiko™ Unit is in its normal Operational Mode:

1. Remove Power and perform Test No.5 “Acceptance Test Procedure” on page 6-7 of Section 6 in this Service Manual. Return the DIP Switches to their pre-Test Operational Mode positions, and reapply Power to the Taiko™ Unit.

Page 28

2-8

Section 2 Taiko™ Series Banknote Acceptor Installation

Taiko Sensor and Roller Locations

Figure 2-21 illustrates the various Taiko Sensor cleaning locations, and Table 2-9 respectively lists the Taiko Sensor Type Cleaning Methods.

Figure 2-21 Taiko Sensor Cleaning Locations

Dummy Head

Magnetic Head Roller

THIS PAGE INTENTIONALLY LEFT BLANK

Table 2-9 Taiko Sensor Type Cleaning Methods

Sym. Sensor Type Cleaning Method

Side Sensor b Validation Sensor c Entrance Flapper Sensor d Entrance Sensor e Side Sensor Prism

f Upper Transport Sensor g Entrance Sensor Prism h Bend Lever Sensor

i Upper Transport Sensor Prism

j Lower Transport Sensor k Lower Transport Sensor Prism

*. Wipe and clean all of the Rollers and Belts (illustrated in a green color) shown in Figure 2-21 using a soft lint-free Cloth.

†. Use only non-flammable compressed air.

Wipe clean using a lint free cloth or blow clean using Compressed Air.

* †

Page 29

2-9

Figure 2-22 Serial ID-003/MDB Communica-

tions Interface Schematic Diagram

12V DC

12V±5%

GND8

CN1

GND

Reserve

R10

1K 1/4W

Reserve

RXD -

TXD -

TXD +

RXD +

MDB/ID003

1K 1/4W

24V±10%

R15

22K

D5V

R24

D5V

PW12V

PWGND

IC1D

SN74LV 14A

PC2

PS2811

PC1

PS2811

100pF

IC1C

SN74LV 14A

TR 2B

UMH9N

D21

1SS400

D19

1SS400

DGND

12V DC

12V±5%

GND

Reserve

RXD -

TXD -

TXD +4

RXD +

MDB/ID003

5V DC

IC1A

HC14

GND

IC1B

HC14

12V DC

2SK1580

GND

IC1C

HC14

TYP = 10mA

(5mA - 15mA)

TYP=10mA

10 Reserve

Reserve

52uS

104uS

* At leaset 5mA is necessary.

Power

24V DC

24V±10%

[Sampling]

pulse

CONTROLLER SIDE

PUB-7/11 SIDE

*1 Connector Input Pin depends on service voltage.

(12V DC = Pin 7, 24V DC = Pin 9)

24V DC is available only when the optional 24V DC

Specification is used.

Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram

Installation Taiko™ Series Banknote Acceptor Section 2

Standard Interface Circuit Schematics

Figure 2-22 illustrates the Taiko™ Serial ID-003/MDB Communications Interface Schematic Diagram

Page 30

2-10

Figure 2-23 ccTalk Communications Interface

Schematic Diagram

DC12V

12V±5%

GND/ccTalk

CN1

GND

D5V

PW12V

R12

22K

D5V

R14

22K

D5V

ccTalk

Reserve

24V±10%9

D17

RB520S-30

D18

1SS400

10K

IC1B

SN74LV

GND

DC12V

12V±5%

GND/ccTalk

GND

ccTalk

DC5V DC12V

22K

DC5V

22K

DC5V

RB520S-30

1SS400

10K

GND

2SC2712Y

1SS400

IC1D

HC14

10K

47K

D20

ISS400

10 Reserve

Power

DC24V

24V±10%

GND

*1*1*1 *1

TR 1B

UMH9N

CONTROLLER SIDE

PUB-7/11 SIDE

*1 Connector Input Pin depends on service voltage.

(12V DC = Pin 7, 24V DC = Pin 9)

24V DC is available only when the optional 24V DC

Specification is used.

Figure 2-23 ccTalk Communications Interface Schematic Diagram

Standard Interface Circuit Schematics (Continued 1)

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-23 illustrates the Taiko™ ccTalk Communications Interface Schematic Diagram

Page 31

2-11

Figure 2-24 Pulse Communications Interface

Schematic Diagram

12V DC

12V±5%

GND8

CN1

GND

Reserve

R10

1K 1/4W

RXD -

TXD -5

TXD +

RXD +

1K 1/4W

24V±10%

PULSE

R15

22K

D5V

R24

D5V

PW12V

PWGND

9 8

IC1D

SN74LV14A

PC2

PS2811

PC1

PS2811

100pF

IC1C

TR 2B

UMH9N

D21

1SS400

D19

1SS400

DGND

12V DC

12V±5%

GND

RXD -

TXD -

TXD +4

RXD +

PULSE

5V DC

IC1A

HC14

GND

IC1B

HC14

12V DC

2SK1580

GND

5 6

IC1C

HC14

TYP = 10mA

(5mA - 15mA)

TYP=10mA

10 Reserve

Reserve

* At leaset 5mA is necessary.

FET=ON

(FET=ON ENABLE)

(FET=OFF DISABLE)

Reserve

24V DC

24V±10%

MDB / ID003

*1 *1

SN74LV14A

CONTROLLER SIDE

PUB-7/11 SIDE

*1 Connector Input Pin depends on service voltage.

(12V DC = Pin 7, 24V DC = Pin 9)

24V DC is available only when the optional 24V DC

Specification is used.

Figure 2-24 Pulse Communications Interface Schematic Diagram

Installation Taiko™ Series Banknote Acceptor Section 2

Standard Interface Circuit Schematics (Continued 2)

Figure 2-24 illustrates the Taiko™ Pulse Communications LED Schematic Diagram.

Page 32

2-12

Figure 2-25 Parallel ID-001 Communications

Interface Schematic Diagram

12V DC

GND

12V ±5%

3GND

ACK

REJ

INH

VALID

VEND1

VEND2

VEND3

I/F Driver

VOL: Max. 0.8V

TD62382AF

VCC

VCC: 5-30V

4.7K

I: 1mA - 30mA

I/F Driver

TD62382AF

VCC

VCC: 5-30V

4.7K

I: 1mA - 30mA

I/F Driver

TD62382AF

10K

VCC

BUSY

ABN

STKF

12V ±5%

GND

ACK

REJ

INH

VALID

VEND1

VEND2

VEND3

BUSY

ABN

STKF

RESERVE4

RESERVE12

RESERVE13

CN1

12V DC

GND

4.7K

D5V

DGND

UMZ6.8EN

ZD1

C30

1000pF

C32

1000pF

DGND

C31

1000pF

C33

1000pF

DGND

SN74LVC3G14

R14

D3.3V

IC1B

IC5B

IC5A

R13

R15

R16

R28

22K

R29

22K

SN74LV14A

1C1A

D5V

R22

22K

R23

22K

TR3A

UMH9N 61

TR1A

UMH3N

TR1B

UMH3N

TR2A

UMH3N

TR2B

UMH3N

DGND

DGND DGND

DGND

TR4A

UMH3N

TR4B

UMH3N

TR5A

UMH3N

TR5B

UMH3N

DGND

DGNDDGND

CONTROLLER SIDE

PUB-7/11 SIDE

Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram

Standard Interface Circuit Schematics (Continued 3)

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-25 illustrates the Taiko™ Parallel ID-001 Communications Interface Schematic Diagram.

Page 33

2-13

Figure 2-26 Parallel ID-062 Communications

Interface Schematic Diagram

12V DC

12V±5%

GND

CN1

GND

R10

1K 1/4W

RXD -

TXD -

TXD +

RXD +

1K 1/4W

R15

22K

D5V

R24

470

D5V

12V DC

GND

9 8

IC1D

SN74LV14A

PC2

PS2811(K)

PC1

PS2811(K)

100pF

IC1C

SN74LV14A

354

TR2B

UMH9N

D21

1SS400

D19

1SS400

DGND

12V DC

12V±5%

GND

RXD -

TXD -

TXD +

RXD +

VDD

2SK1580

GND

12V DC

POWER

evreserevreser

reserve

N C

GND

VCC

TYP = 10mA

VCC = +12V

TYP = 10mA

VDD = +5V or +12V

CONTROLLER SIDE

PUB-7/11 SIDE

Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram

Installation Taiko™ Series Banknote Acceptor Section 2

Standard Interface Circuit Schematics (Continued 4)

Figure 2-26 illustrates the Taiko Parallel ID-062 Communications Interface Schematic Diagram.

Page 34

2-14

Taiko™ Series Banknote Acceptor

THIS PAGE INTENTIONALLY LEFT BLANK

Page 35

2-15

Installation Taiko™ Series Banknote Acceptor Section 2

Figure 2-27 Taiko Operational Flowchart (Part

a) Initializing

b) Stand-by

c) Is the Banknote accepted?

e) External LED lights

f) Is the Banknote inserted?

g) Transport the Banknote (Scanning Banknote Data)

h) Stop Feeding

i) Is the Banknote authentic?

j) Is the Banknote accepted?

A) To “Part 2” Figure 2-28

k) Has the Denomination Signal sent?

B) Return from Figure 2-28 or Figure 2-29

Apply Power to the Unit.

d) External LED distinguish

C) To “Part 3” Figure 2-29

Power ON

Yes

Figure 2-27 Taiko Operational Flowchart (Part 1)

Operational Flowcharts

Figure 2-27 depicts part one of a typical Taiko™ Initialization Banknote acceptance flow process.

Page 36

2-16

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-28 Taiko Operational Flowchart (Part

a) Transport the Banknote out (Carry the Banknote to the Cash Box)

b) Has the Banknote transported?

c) Retried carrying the Banknote out

d) Has the Banknote transported?

B) To “Part 1” (Figure 2-27)

g) Stop Operation

A) From “Part 1” (Figure 2-27)

e) Output the VEND Signal

f) Proceed Completed

h) The Red LED flashes

Yes

Figure 2-28 Taiko Operational Flowchart (Part 2)

Figure 2-29 Taiko Operational Flowchart (Part

Figure 2-29 Taiko Operational Flowchart (Part 3)

a) Reject the Banknote

b) Has the Banknote rejected?

c) Retried rejecting the Banknote

d) Has the Banknote rejected

B) To “Part 1” (Figure 2-27)

g) Stop Operation

A) From “Part 2” (Figure 2-27)

h) The Red LED flashes

Yes

Operational Flowcharts (Continued)

Figure 2-28 depicts part two of a typical Taiko™ Banknote acceptance flow process.

Figure 2-29 depicts part three of a typical Taiko™ Banknote acceptance flow process.

Page 37

3-1

Taiko™ Series

Banknote Acceptor

Section 3

3 COMMUNICATIONS

This section was intentionally left out due to a Non-Disclosure Agreement requirement.

If this information is required, please contact the closest office location listed below:

Americas

JCM A

MERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

Europe, Middle East, Africa & Russia

JCM E

UROPE GMB

Phone: +49-211-530-645-60

Fax: +49-211-530-645-85

Mündelheimer Weg 60

D-40472 Düsseldorf Germany

E-mail: support@jcmglobal.eu

UK & Ireland

JCM E

UROPE

(UK O

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

FFICE

)

Asia and Oceania

JCM G

OLD

(HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiapactechsupport@jcmglobal.com

APAN CASH MACHINE CO

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN

E-mail: Shohin@jcm-hq.co.jp

The JCM Website for all locations is: http://www.jcmglobal.com

., LTD. (HQ)

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

E-mail: support@jcmglobal.eu

Page 38

3-2

Section 3 Banknote Acceptor Communications

THIS PAGE INTENTIONALLY LEFT BLANK

Page 39

4-1

Taiko™ Series

4 DISASSEMBLY/REASSEMBLY

Figure 4-1 Taiko Bezel Guide Removal

NOTE: Insert the new Bezel Guide into the Bezel, replace and tighten the two (2) mounting screws that secure the Bezel to the Bezel Guide.

WARNING: Tightening the screws with too much force can damage the Bezel. The necessary torque is 6.196 inch-lbs (0.7Nm).

Figure 4-2 Taiko CPU Board Cover Removal

NOTE: If the Unit is the PUB-11, unplug the single (1) MAG Sensor Relay Harness (Figure 4-3 d).

Figure 4-3 Taiko CPU Circuit Board Removal

Banknote Acceptor

Section 4

This section provides disassembly and reassembly instructions for the Taiko PUB-7/11 Banknote Acceptor Series. This section contains the follow ing information:

• Tool Requirements

• Bezel Guide Removal

• CPU Circuit Board Removal

• MAG Circuit Board Removal (PUB-11)

• Transport Drum Removal

• Sensor Circuit Board Removal

• Encoder Board and Drive Motor Removal

• Entrance and Exit Solenoid Removal

Tool Requirements

The following tools will be required to perform disassembly and reassembly:

• #1 & #2 Phillips Screw Drivers

• Medium Flat Blade Screw Driver

• E-Ring Holder

• Needle Nose Pliers

Bezel Guide Removal

To remove the Bezel Guide, proceed as follows:

1. Remove two (2) mounting screws (Figure 4-1 a1 & a2) located behind the Bezel Guide.

2. Separate the Bezel Guide (Figure 4-1 b) from the Front Bezel (Figure 4-1 c).

CPU Circuit Board Removal

To remove the CPU Circuit Board, proceed as follows:

1. Insert a medium size Flat blade Screw Driver into the gap located on the left or right side area ( ure 4-2 a1 & a2) of the Upper Guide Cover (Fig-

ure 4-2 b), and lift the Upper Guide Cover up and off the Unit.

2. Unplug the four (4) Harness Connectors (Figure 4-3 a1 to a4) from the CPU Circuit Board (Figure

4-3 b).

Fig-

3. Remove the two (2) Mounting Screws (Figure 4-3

c1 & c2) retaining the CPU Circuit Board in place.

4. Lift the CPU Circuit Board up and off the Unit.

Page 40

4-2

Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly

Figure 4-4 Taiko MAG Circuit Board Removal

Figure 4-5 Taiko Side Mounting Screw

Removal

Figure 4-5 Taiko Side Mounting Screw Removal

NOTE: Be careful that the two (2) Shafts, four (4) Pinch Rollers and four (4) Springs are not lost when removing the Upper Center Guide Assembly.

Figure 4-6 Upper Guide and Side Covers Removal

Figure 4-7 Taiko Transport Drum Removal

MAG Circuit Board Removal (PUB-11 Only)

The MAG Circuit Board is mounted in the PUB-11 Unit only. To remove the MAG Circuit Board, pro ceed as follows:

1. Remove the two (2) Mounting Screws (Figure 4-4

a1 & a2) retaining the MAG Circuit Board (Figure

4-4 b) to the Unit.

2. Remove the MAG Circuit Board from the Unit.

3. Remove the single (1) MAG Sensor Relay Harness (Figure 4-4 c).

2. Remove the Upper Guide Assembly (Figure 4-6

a), and remove the left and right Side Covers

(

Figure 4-6 b1 & b2) from the Unit.

3. Unplug the two (2) Relay Harnesses (Figure 4-6

c1 & c2) from the Upper Guide Assembly.

4. Remove the Harness Cover (Figure 4-6 d) from the right Side Cover and separate the Center Guide Unit from the Unit.

Transport Drum Removal

To remove the Transport Drum, proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 4-5

a1 & a2) from the left and right sides of the Unit.

5. Remove the Transport Drum (Figure 4-7 a) from the Unit.

Page 41

4-3

Disassembly/Reassembly Taiko™ Series Banknote Acceptor Section 4

Figure 4-8 Transport Drum End Cover Removal

Right End

Left End

Figure 4-8 Transport Drum End Cover Removal

Figure 4-9 Dual Feed Roller Assembly

Removal

1-3

4-6

Figure 4-9 Dual Feed Roller Assembly Removal

NOTE: Be careful that the six (6) Washers (Figure 4-9 d

to d6) and

the six (6) Gears (Figure 4-9 e

) are not lost when removing the

Feed Roller Assemblies.

Figure 4-10 Transport Drum Separation

Figure 4-11 Upper Center Guide Prism

Removal

Figure 4-11 Upper Center Guide Prism Removal

Figure 4-12 Upper Guide Sensor Board

Removal

Figure 4-12 Upper Guide Sensor Board Removal

Sensor Circuit Board Removal

To remove the Sensor Circuit Board, proceed as follows:

1. Remove the six (6) Mounting Screws (Figure 4-8

a1 to a6) retaining the right and left Transport

Drum End Covers (

2. Remove the right and left Transport Drum End Covers from the Transport Drum (

b2).

Figure 4-8 b1 & b2).

Figure 4-8 b1 &

6. Unplug the Relay Harness connected between the upper and lower Center Guide.

7. Remove the single (1) Mounting Screw (Figure 411 a) retaining the Prism (Figure 4-11 b) on the Upper Center Guide (Figure 4-11 c), and remove the Prism from the Upper Center Guide.

3. Remove the right and left Feed Roller Assemblies (

Figure 4-9 a1 & a2) from the Center Drum Unit

Assembly (Figure 4-9 b).

4. Insert a small Flat Blade Screw Driver into the

encircled area shown in

5. Twist and pry the upper portion of the Center Guide up, to separate the upper and the lower Center Guides (

Figure 4-10 b & c).

Figure 4-10a.

8. Remove the two (2) Mounting Screws (Figure 412 a1 & a2) retaining the Sensor Circuit Board

(Figure 4-12 b).

9. Slide the Sensor Circuit Board out through the side opening slit provided and remove the Sensor Circuit Board from the Upper Center Guide ( ure 4-12 c).

Fig-

Page 42

4-4

Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly

Figure 4-13 Motor Drive Assembly Removal

Figure 4-14 Encoder Circuit Board Removal

Figure 4-15 Lower Guide Assembly Removal

Figure 4-16 Lower Guide Assembly Removal

NOTE: Be careful that the two (2) bushings (Figure 4-16 c

& c2)

located on the left and right sides of the Rear Guide Assembly are not lost when removing the assembly.

Encoder Board and Drive Motor Removal

To remove the Transport Drum Encoder Circuit Board and Drive Motor Assembly, proceed as fol lows:

1. Remove the single (1) Mounting Screw (Figure 413 a) from the Lower Center Guide (Figure 4-13

b).

2. Remove the Motor Drive Assembly (Figure 4-13

c) from the Lower Center Guide.

3. Remove the single (1) Mounting Screw (Figure 414 a) retaining the Encoder Circuit Board (Figure 4-14 b), and take the Encoder Circuit Board off the Motor Drive Assembly (Figure 4-14 c).

Entrance and Exit Solenoid Removal

To remove the Transport Entrance and Exit Solenoid Units, proceed as follows:

1. Remove the Lower Guide Assembly (Figure 4-15

a) by pressing the Lower Guide Locks (Figure 4-

15 b1 & b2) in the direction indicated by the small arrows.

2. Remove the two (2) Mounting Screws (Figure 416 a1 & a2) from the Unit and remove the Rear

Guide Assembly (Figure 4-16 b).

Page 43

4-5

Disassembly/Reassembly Taiko™ Series Banknote Acceptor Section 4

Figure 4-17 Lower Guide Lever Removals

NOTE: Be careful that the two (2) Springs (Figure 4-17 b

& b2) are

not lost when removing the Guide Levers.

Figure 4-18 Entrance & Exit Solenoid Removal

3. Remove the two (2) Guide Levers (Figure 4-17 a1 & a2) from the Unit.

4. Remove the two (2) Mounting Screws (Figure 418 a1 & a2) retaining each Entrance and Exit

Solenoid (Figure 4-18 b & c).

5. Remove the Entrance Solenoid and the Exit Solenoid.

This procedure completes the Pub-7/11 Unit disassembly.

Reverse all or part of the preceding instructions to reassemble any of the components described during this disassembly procedure.

Page 44

4-6

Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly

THIS PAGE INTENTIONALLY LEFT BLANK

Page 45

5-1

Taiko™ Series

5 WIRING DIAGRAMS

Figure 5-1 PUB-7 12 Volt DC System Wiring

Diagram

PUB-7 System Wiring Diagrams

Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram

Banknote Acceptor

Section 5

This Section provides the Taiko™ Banknote Acceptor Series (PUB-7/11) Wiring Diagrams and interconnect information for the following items:

• PUB-7 System Wiring Diagrams

• PUB-11 System Wiring Diagrams.

Page 46

5-2

Section 5 Taiko™ Series Banknote Acceptor Wiring Diagrams

Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram

PUB-7 System Wiring Diagrams (Continued)

Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram

Page 47

5-3

Wiring Diagrams Taiko™ Series Banknote Acceptor Section 5

Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag)

PUB-11 System Wiring Diagrams

Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag)

Page 48

5-4

Section 5 Taiko™ Series Banknote Acceptor Wiring Diagrams

Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag)

PUB-11 System Wiring Diagrams (Continued)

Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag)

Page 49

6-1

Taiko™ Series

6 CALIBRATION AND TESTING

NOTE: See Figure A-1 on page A-5 to identify each maintenance part number to order.

WARNING: Make sure the External Power Supply is OFF when connecting the Harnesses to the Taiko™ PUB-7/11. Failure to do so may cause electrical shock and/or permanent damage to the equipment.

Figure 6-1 DIP Switch & Connector Locations

DIP Switch Block

Interface

Connector

Maintenance

Connector

Optional

Connector

Figure 6-2 Taiko PC Download Program Screen

Banknote Acceptor

Section 6

This section provides Calibration and Performance Testing instructions for the Taiko Banknote Acceptor (PUB-7/11). This section

™ Series

contains the following information:

• Workbench Tool Requirements

• Software Download Preparation

• Software Downloading Procedure

• Calibration Procedure

• Performance Test Diagnostics

Workbench Tool Requirements

The following workbench tools are required;

• Taiko Unit (PUB-7/11)

• JCM Power Supply

• Taiko Harness A

• Taiko Harness B

• VM-450 Harness (for ID-001)

• VM-450 Unit (for ID-001)

• KS-070 Reference Paper (without Bar Code Reader)

• KS-088 Reference Paper (with Bar Code Reader)

• PC (Windows

• Taiko Download Program CD

2000/XP)

– Set DIP Switch No.1, 7 and 8 to ‘ON’ – Set DIP Switches No.2 through 6 ‘OFF’.

3. Supply power to the PUB-7/11. The Green Front Panel Indicator LED will begin flashing approxi mately once every second.

Software Downloading Procedure

PC Program Installation

The following PC initialization functions are required prior to downloading software:

1. Create and name a new PUB Folder on your PC.

2. Extract the PC Program ZIP File and save the expanded file program contents in the PUB file Folder just created.

3. Open the Folder and Double Mouse-click on “Ver.1.20.exe” of the expanded PUB-7/11 PC Download Program. The Download Program Ver.1.20 Screen shown in

Figure 6-2 will appear.

Software Download Preparation

The following instructions describe how to decompress and store a downloaded program onto a PC for eventual installation into the Taiko™ Banknote Acceptor:

1. Refer to Figure 6-3 interconnection diagram to properly connect the power supply, various

cables and wiring Harnesses to the PUB-7/11.

2. Figure 6-1 illustrates the Taiko’s external connectors, DIP Switch Block locations and its initial Switch settings. To prepare the PUB-7/11 for a software download, set the DIP Switches as fol lows:

4. Mouse-click on the ”BROWSE” Screen Button (

Figure 6-2 a) and select the desired Software

Program required for installation (i.e., example =

Pll.10801.usa2).

5. Select an available PC COM Port Number from the “Port” pull-down Menu (Figure 6-2 b).

6. Confirm that a Baud Rate of 38400 is selected; if not, set the Baud Rate to 38400 from the “Baud-

rate

” pull-down Menu (Figure 6-2 c).

Page 50

6-2

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

NOTE: See Figure A-1 on page A-5 to identify each maintenance part number to order.

NOTE: Use a Test Bench and a Harness instead of an external Power Supply. A Test Bench and a Harness are to be dedicated by each individual Country’s User Protocol Specification requirements.

Figure 6-3 Taiko Re-Programming Software Tool Connection Configuration

To Serial Port

Maintenance Connector (4-Pin)

Interface Connector (10-Pin)

To Master

Maintenance

Connector

To Interface

Connector

To Interface

Connector

To AC Power

ID-001

Interface

Connector

ID-003

ccTalk/Hll

Connector

To AC Power

To Interface

Connector

a) Taiko™ Unit b) PC (OS: Windows® 2000/XP)

c) VM-450 Supply Unit d) JCM Power Supply Unit or Equivalent e) Host Machine

f) Taiko™ Harness B g) VM-450 Harness h) Taiko™ Harness A i) Host Machine Harness (User prepared).

7. Mouse-click on the large “Start Download” Screen Button ( ing the selected Software File.

8. When downloading is complete, the Taiko™ Front Panel LED will turn a Blue Color.

9. Turn the Taiko™ power ‘OFF’, and remove the programing connections from the Taiko™ Unit.

Figure 6-2 d) to begin download-

Writing a New Serial Number

Upgrading/Replacing Software

The initial software downloading procedure has been described previously in the loading Procedure" on page 6-1 of this Section. However, when the Taiko™ Software has been upgraded or the Taiko™ Unit’s CPU Board has been replaced, new software must be downloaded to the Taiko™ Unit.

ROGRAMMING REQUIREMENTS

When downloading new software, the items listed below are required.

"Software Down-

• Taiko Unit (PUB-7/11)

• JCM Power Supply

• Taiko Harness A

• Taiko Harness B

• VM-450 Harness (for ID-001)

• VM-450 Unit (for ID-001)

• Download Application

• KS-088 Reference Paper (with Bar Code Reader)

• Software Program

Page 51

6-3

Calibration and Testing Taiko™ Series Banknote Acceptor Section 6

NOTE: When a Taiko™ Unit is installed into a Host Machine, the Power Supply Unit, Taiko™ Harness “A” and the VM-450 Connection Harness are not required.

Figure 6-4 JCM Serial Number Writer Screen

New Serial Number

Current Serial Number

NOTE: When the CPU Circuit Board is new, nothing will be displayed in the Text Box.

NOTE: When writing a Serial Number into Taiko™ Memory using SerialNo.exe, the new Serial Number will be used as the new Encryption Code Number.

Table 6-1 Test Bench Interface Protocols

Interface Protocol

ID-003-MDB/ Pulse/ccTalk

†

ID-001

*. Use JCM Power Supply Unit or equivalent. Or use Taiko™ Harness

“A” (EDP# 127527or JCME G00183 for ID-003 & G00182 for ID-0E3).

†. Use JCM Power Supply Unit or equivalent VM-450 Harness.

Operating

Label

X3 Black Yes

01 White No

Re-Programming Connection Procedure

When re-programming a Taiko™ Unit the following DIP Switch settings and cable connections are required:

1. On the DIP Switch Block located on the right side of the Taiko™ Unit, set DIP Switches No.1, 7 and 8 to

2. Connect the PC, Harness and Power Supply Unit cables to the Taiko™ Unit as shown in Figure 6-1 on page 6-1 of this Section. Ensure that the Taiko™ Unit is connected to the PC using a Taiko™ Harness “B” to ensure the proper connection is made to the Taiko™ Unit.

3. Turn the Taiko™ Unit power ON.

4. Check that the Front Panel Taiko™ LED flashes White.

5. Set DIP Switch No.1 to OFF.

6. Check that the Taiko™ LED is extinguished.

ON.

Serial Number Writer Application Use

When replacing a Taiko™ CPU Circuit Board, perform the following steps to write a new Serial Number onto it:

1. Refer to the previous "Software Downloading Procedure" on page 6-1 of this Section to properly perform a PC Software Download, and to Figure 6-1 on page 6-1/Figure 6-3 on page 6-2 to identify the tools, harness connections and DIP Switch Settings required to transfer Software to the Taiko™ Unit.

2. Double Mouse-Click on SerialNo.exe in the Folder created in Step One (1) of "PC Program

Interface

Connector

Optional

Connector

Installation" on page 6-1, and then the following window will appear.

3. Mouse-Click on the Read Serial Number Screen Button (

Figure 6-4 a) and the current Unit’s Serial Number will be displayed in the Text Box next to the Button.

4. Enter a new 6-digit Serial Number in the input Text Box next to the

Write Serial Number Screen

Button (Figure 6-4 b). Example: If the Unit’s Serial Number is 03050438058, enter the last 6 digits of the Serial Number into the Text Box (e.g., 438058).

5. Mouse-click on the Write Serial Number Screen Button (Figure 6-4 c) to begin writing a new Serial Number into the Taiko™ Memory.

6. When Serial Number writing is complete, the Taiko™ LED will flash a Blue Color.

7. Mouse-click on the Exit Screen Button (Figure 6- 4 d) to close the Screen.

Cloning Units

Use the Clone Harness, to copy Software from a Master Taiko™ Unit to any Slave Taiko™ Unit. Perform this procedure as often as necessary to copy Software to all available Taiko™ Units.

Required Items

When cloning Taiko™ Units, the items listed below are required;

• Taiko Unit (PUB-7/11) - Master

• Taiko Unit (PUB-7/11) - Slave

• JCM Power Supply

• Taiko Harness A

• Clone Harness

• ID-003/MDB-Pulse/ccTalk Software

• VM-450 Unit (for ID-001)

• VM-450 Harness (for ID-001)

Page 52

6-4

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

NOTE: See Figure A-1 on page A-5 to identify each maintenance part number to order.

NOTE: When the Taiko™ Unit is connected to the Host Machine, the Power Supply Unit and Taiko™ Harness “A” are not required.

Figure 6-5 Taiko Clone Software Tool Con- nection Configuration

Figure 6-5 Taiko Clone Software Tool Connection Configuration

To Slave

Maintenance Connector (4-Pin)

Interface Connector (10-Pin)

To Master

Maintenance

Connector

To Interface

Connector

To AC Power

ID-001

Interface

Connector

ID-003

ccTalk/Hll

Connector

To AC Power

a) Master Taiko™ Unit b) Slave Taiko™ Unit c) VM-450 Supply Unit d) JCM Power Supply Unit or Equivalent e) Host Machine

f) Clone Harness g) VM-450 Harness h) Taiko™ Harness “A” i) Host Machine Harness (User prepared)

Maintenance

Connector

Maintenance

Connector

To Interface

Connector

To Interface

Connector

4. Confirm that the White LED on the Master Taiko™ Unit is flashing, and that the Green LED on the Slave Taiko™ Unit is also flashing.

5. Set Master Taiko™ Unit DIP Switch #1 ‘OFF’ to

Refer to the applicable Software Information Sheet to obtain the required cloning features Software.

LONING PROCEDURES

Perform the steps to Clone a Taiko™ Unit:

1. Connect the Master Taiko™ Unit, the Slave Taiko™ Unit, the Power Supply Unit and the Harnesses as illustrated in

2. Set Master Taiko™ Unit DIP Switches #1, 2,7 and 8 to ‘

3. Set the Slave Taiko™ Unit DIP Switches #1, 7 and 8 to ‘

ON’.

Figure 6-5.

begin the cloning process.

6. When cloning begins, the Master Taiko™ Unit’s Front Panel LED will be a Pink Color, and the Slave Taiko™ Unit LED will be a Yellow Color.

7. When the Slave Taiko™ Unit’s Front Panel LED lights Blue (or flashes Green), the cloning process is complete (after approximately 15 minutes).

8. Set the Master Taiko™ Unit’s DIP Switch #1 to ‘

ON’ to end the cloning process.

9. When creating another Taiko™ Unit Clone, turn the power to all of the Units OFF and re-connect the next Slave Taiko™ Unit in place of the previ ously cloned Unit; then re-perform this procedure from Step 2 again.

Page 53

6-5

Calibration and Testing Taiko™ Series Banknote Acceptor Section 6

NOTE: This task should only be accomplished at a Workbench.

NOTE: See Figure A-1 on page A-5 to identify each maintenance part number to order.

Figure 6-6 Removing Taiko from Bezel Mount

Figure 6-7 Adjustment DIP Switch Setting

Figure 6-8 Reference Paper Insertion

KS-070 or KS-088

Figure 6-9 Adjustment Complete Paper Ejec- tion

Figure 6-9 Adjustment Complete Paper Ejection

WARNING: If the adjustments and/or EEPROM Data writing procedures are not successfully completed, the Red LED will light! In this case, start the procedure over again from the very beginning.

Calibration Procedure

Calibration Description

Calibration sets a starting reference point for all Optical and Magnetic Sensors within the Taiko™ Unit.

Calibration Tool Requirements

The equipment and tools listed below are required to perform Taiko™ Workbench calibration.

• Taiko Unit (PUB-7/11)

• JCM Power Supply

• Taiko Harness A

• Download Application

• KS-088 Reference Paper (with Bar Code Reader)

When to Calibrate

– After new software has been downloaded – After a Banknote Acceptor component has

been disassembled/reassembled for repair

– After the CPU and/or Sensor Circuit Board

has been replaced.

5. Set DIP Switch No.1 to ‘OFF’ and confirm that the Green Front Panel LED is lit (ON).

6. Insert the KS-070 Reference Paper into the Taiko™ Unit ( the Barcode Coupon Specification Unit is required, insert the KS-088 Reference Paper. When the Rollers begin to rotate, continue insert ing the Reference Paper all the way into the Unit (Figure 6-8 b).

7. When the Reference Paper reaches the inner limit, the Front Panel LED will flash a Green Color.

8. Turn DIP Switch No.8 ‘OFF’ to begin the Calibration Procedure.

9. Confirm that the Front Panel Ye ll ow LED is lit, indicating a Sensor Adjustment is occurring.

10. When the Paper adjustment is complete, the Reference Paper will exit out of the Taiko™ Unit automatically (

Figure 6-8 a), or if calibration of

Figure 6-9).

Initial Settings

1. Make sure power is not supplied to the Taiko™ Unit intended for calibration, and remove it from its Bezel mounting (

2. Connect an External Power Supply. (Figure 6-3 and Figure 6-5).

3. Set Right Side Panel DIP Switches No. 1, 2 and 8

ON (Figure 6-7), and apply AC power to the

External DC Power Supply Unit.

4. Confirm that the Front Panel LED is flashing a

White Light.

Figure 6-6).

11. Remove the KS-070 or KS-088 Reference Paper. The Front Panel LED will flash Green.

12. Turn DIP Switch No.8 ‘ON’ to begin the NonPaper Calibration Procedure.

13. When the Non-Paper Adjustment and EEPROM data writing procedures are complete, confirm that the Front Panel LED is lit a Blue Color.

Page 54

6-6

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

WARNING: If the Red LED lights, the DIP Switch Block is faulty.

WARNING: If the Red LED lights, the Transport Motor is faulty.

Performance Test Diagnostics

The Taiko™ Unit is equipped with various diagnostic features to aid in repair and maintenance. This section describes the test procedure required for each function using specific DIP Switch set tings to identify the cause of a suspect failure condition.

In order to identify a failure condition’s cause, the Taiko™ Unit has to be in the TEST Mode.

The various Taiko™ Tests available and their related DIP Switch settings are listed in

Table 6-2 Taiko TEST DIP Switch Settings

Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

DIP Switch Test ON ON ON ON ON ON ON ON

Transport Motor

Forward

Rotation Test

Transport Motor

Reverse

Rotation Test

Aging Test ON

Solenoid Test ON

Acceptance

Te st

Entrance

Flapper Test

Exit Flapper

Te st

DIP S

WITCH TESTS

OFF OFF OFF OFF OFF OFF OFF

ON OFF OFF OFF OFF OFF OFF

ON OFF ON OFF OFF OFF OFF

ON ON ON OFF OFF OFF OFF

OFF OFF OFF ON OFF OFF OFF

OFF OFF ON ON OFF OFF OFF

ON OFF ON ON OFF OFF OFF

Prior to entering the Test Mode, perform the following steps to test the DIP Switch Functions:

1. Set all DIP Switches to their ON position and supply Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Front Panel LED will light a steady Yellow Color.

3. Set DIP Switches No. 1, 5 and 7 to OFF, and verify that the Front Panel LED lights Green.

4. Now, set DIP Switches No. 2, 4, 6 and 8 to OFF, and verify that the Front Panel LED lights Blue.

No.1 Transport Motor Forward Rotation Test

This Test detects the Taiko™ Units forward Motor speed rotational rate. Confirm that the Motor oper ates smoothly without emitting abnormal noise.

1. Set DIP Switch No.1 to ON and supply power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Transport Motor will rotate in a forward direction. The Blue Front Panel LED will flash,

Table 6-2.

and despite the number of flashes, the Test is complete when no error is detected.

No.2 Transport Motor Reverse Rotation Test

This Test detects the Taiko™ Unit’s reverse Motor speed rotational rate. Confirm that the Motor oper ates smoothly without emitting abnormal noise.

1. Set DIP Switch No.1 and No.2 ON and supply power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Transport Motor will rotate in a reverse direction. The Blue Front Panel LED will flash, and despite the number of flashes, the Test is complete when no error is detected.

No.3 Aging Test Procedure

This Test detects component aging within the Taiko™ Unit. Proceed as follows to perform the Aging Test:

1. Set DIP Switches No. 1, 2 and 4 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin repeating the fol lowing operation continuously:

– The Motor rotates forward, then – The Motor rotates in reverse.

A Blue Front Panel Color indicates proper operation.

If a Sensor error occurs during an Aging Test, the Taiko™ will stop operating. The Sensor exhibiting the error can be determined by counting the number of LED flashes and comparing the count to the list in the first part of Table 6-3.

Table 6-3 Aging Test Error Codes

Flash No.

& Color

1 Right Entrance Sensor

2 Left Entrance Sensor

3 Upper Transit Sensor

4 Lower Transit Sensor

5 Entrance Solenoid Sensor

6 Exit Solenoid Sensor

7 VEND Lever Sensor

8 Encoder Sensor

1 Right IR Transmissive (Lower to Upper)

2 Left IR Transmissive (Lower to Upper)

3 Right Red Transmissive (Lower to Upper)

4 Left Red Transmissive (Lower to Upper)

5 Right NIR Transmissive (Lower to Upper)

Sensor Location

Page 55

6-7

Calibration and Testing Taiko™ Series Banknote Acceptor Section 6

WARNING: If the Red LED lights, the Solenoid is faulty.

WARNING: If the Red LED lights, the Entrance Flapper is faulty.

WARNING: If the Red LED lights, the Exit Flapper is faulty.

Table 6-3 Aging Test Error Codes (Cont.)

Flash No.

& Color

6 Left NIR Transmissive (Lower to Upper)

7 Right Blue Transmissive (Lower to Upper)

8 Left Blue Transmissive (Lower to Upper)

1 Right IR Transmissive (Upper to Lower)

2 Left IR Transmissive (Upper to Lower)

3 Right Red Transmissive (Upper to Lower)

4 Left Red Transmissive (Upper to Lower)

5 Right NIR Transmissive (Upper to Lower)

6 Left NIR Transmissive (Upper to Lower)

7 Right Blue Transmissive (Upper to Lower)

8 Left Blue Transmissive (Upper to Lower)

Sensor Location

No.4 Solenoid Test Procedure

The Solenoid Test detects the Solenoid’s normal operating condition. Proceed as follows to perform a Solenoid Test:

1. Set DIP Switch No. 1, 2, 3 and 4 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin the following test operation:

– The Entrance Flapper will operate ON &

OFF, then

– The Exit Flapper operates ON & OFF.

The Front Panel LED will light Blue indicating the Test is complete and no error was detected.

Table 6-4 Solenoid Error Codes

Red Flashes Error Indicated

1 Entrance Solenoid not Energizing

3 Exit Solenoid not Energizing

4 Exit Solenoid Energizing, but does not Release

Entrance Solenoid Energizing, but does not release

No.5 Acceptance Test Procedure

The Acceptance Test detects the proper presence of inserted Banknotes. Proceed as follows to perform an Acceptance Test:

1. Set DIP Switch No.1 and No.5 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test.

3. Insert a Banknote into the Taiko™ Unit. If the Banknote is returned the Red or Yellow LED will flash a specific number of times indicating the

return error condition.

Table 6-5 lists the flash

counts and the related error condition.

Table 6-5 LED Flash Error Codes

Red Flashes Error Indicated

2ROM Error

3 Banknote Jam inside Acceptor

4 Banknote Remaining in the Transport Path

5 Adjustment Error

6 Motor Error

8 Entrance Solenoid Error

9 Exit Solenoid Error

12 Sensor Operating with Abnormal Timing

1 Slanted Banknote Insertion Rejection

4 X-Rate Error

5 Banknote Transportation Error

7 Pattern Error

8 Photo Level Error

9 Inhibit Setting Value Rejection

13 Banknote Length Error

14 IR/Red Error

15 Counterfeit Currency Rejection

No.6 Entrance Flapper Test Procedure

The Entrance Flapper Test detects proper Entrance Flapper operation. Proceed as follows to perform an Entrance Flapper Test:

1. Set DIP Switches No. 1, 4 and 5 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin repeating the Entrance Flapper open and close testing opera

tion. The Blue Front Panel LED will light indicating the Test is complete and no error was detected.

No.7 Exit Flapper Test Procedure

The Exit Flapper Test detects proper Exit Flapper operation. Proceed as follows to perform an Exit Flapper Test:

1. Set DIP Switches No. 1, 2, 4 and 5 ON and supply Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin repeating the Exit Flapper open and close testing operation. The Blue Front Panel LED will light indicating the Test is complete and no error was detected.

Page 56

6-8

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

THIS PAGE INTENTIONALLY LEFT BLANK

Page 57

7-1

Taiko™ Series

7 EXPLODED VIEWS AND PARTS LISTS

NOTE: Parts may be changed for improvement without notice.

Figure 7-1 Entire Taiko Unit Exploded View

Entire Taiko Unit Exploded View

Figure 7-1 Entire Taiko Unit Exploded View

Banknote Acceptor

Section 7

This section provides product exploded views and parts lists for the Taiko

(PUB-7/11 information.

). This section contains the following

™ Series Banknote Acceptor

• Entire Taiko Unit Exploded View

• PUB-7/11 Center Guide Unit Exploded View

• PUB-7/11 Upper Unit Exploded View

• PUB-7/11 Transport Unit Exploded View

• PUB-7/11 Lower Unit Exploded View

• PUB-7/11 Bottom Unit Exploded View

• Taiko PUB-7/11 Bezel Unit Exploded View

• EBA Type Bezel Exploded View

Page 58

7-2

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Primary Taiko PUB-7/11 Unit Parts List

Table 7-1 Primary Taiko PUB-7/11 Unit Parts List

Ref No. EDP No. JAC Part No. Description Remark

-- --

PUB-7 Unit

-- -- PUB-11 Unit

2-- --PUB-7 Bezel

3-- --PUB-11 Bezel

4 116488 400-100573RA TAIKO Harness B (Option)

5a 116125 501-000187RA JCM Power Supply Unit (Option)

5b G00205 ← Order JCMEu # UAC Power Supply

5c G00176 ← Order JCMEu # MIB 232 Power Supply

127527 400-100551RA

G00183 ← Order JCMEu # Harness (for UAC or MIB 232 PSU)

TAIKO Harness A (Option)

G00182 ← Order JCMEu # Harness (for ccTalk)

7 124528 400-100589RA Clone Harness (Option)

8 119581 501-000186RA KS-070 Calibration Paper

9 197917 501-100256R KS-088 Calibration Paper

(See See Figure 7-2 for individual parts)

(See Figure 7-7 for individual piece parts)

Assembly for loading Software from a PC

For connecting PUB-7/11 Unit to Power Supply Unit

For Cloning Units

For Calibrating Units

For Calibrating PUB-7-11 Units that contain Barcode Coupon reading capabilities.

Page 59

7-3

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Figure 7-2 PUB-7/11 Center Guide Unit Exploded View

105

108

103

106

101

106

104

108

105

102

Drum Unit Assembly

Upper Unit Assembly

Lower Unit Assembly

Bottom Unit Assembly

107

Figure 7-2 PUB-7/11 Center Guide Unit Exploded View

PUB-7/11 Center Guide Unit Exploded View

Page 60

7-4

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

PUB-7/11 Center Guide Units Parts List

Table 7-2 PUB-7/11 Center Guide Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

101 114977 400-100558RA Relay Harness (14P) 1

102 114980 400-100560RA

103 110873 900-101000RA

104 110874 900-101001RA

105 110900 900-200137RA

106 115496 900-101017RA

107 057260 186-265000RA

108 107111 189-100310RA

Relay Harness 2 (4P) 1

Side Cover Left 1

Side Cover Right 1

Harness Cover 2

Exit Prism (A) 2

M2.6x5 Phillips Self Tapping Pan Head Screw

M3x10 Phillips Self Tapping Binding Screw

Page 61

7-5

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Figure 7-3 PUB-7/11 Upper Unit Exploded View

206

226

222

203

226

217

216

223

209

207

201

219

207

202

207

220

213

205

214

204

228

202

218

208

210

226

215

225

224

226

217

207

201

221

227

211

212

201

Figure 7-3 PUB-7/11 Upper Unit Exploded View

PUB-7/11 Upper Unit Exploded View

Page 62

7-6

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

PUB-7/11 Upper Units Parts List

Table 7-3 PUB-7/11 Upper Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

201 115484 250-100549RA Pinch Roller Spring (A) 4

202 115485 250-100550RA Pinch Roller Spring (B) 4

203 115511 250-100554RA Lock Spring 2

204 115509 250-100555RA Shutter Sensor Spring 1

For use only in NONParallel Interfaced

205 110871 900-100998RA Upper Guide 1

206 110872 900-200136RA Upper Guide Cover 1

207 110880 900-101006RA Pinch Roller 8

208 110885 550-100614RA Dummy Head 1

209 110890 250-100557RA Spring Guide 2

210 131655 550-100615RA Magnetic Head Holder 1

211 110909 900-101014RA Prism (C) 1

212 110910 900-101015RA Right Guide 1

213 110955 200-200381RA Sensor Lever 1

214 115495 200-200294RA Shutter Sensor lever 1

215 115497 900-101018RA Exit Prism (B) Left 1

216 115498 900-101019RA Exit Prism (B) Right 1

217 097342 200-200296RA Locking Lever 2

218 115490 200-200298RA Pinch Roller Shaft 2

219 115505 200-200299RA Pinch Roller Shaft (B) 2

220 115508 250-100558RA Sensor Lever Spring 1

221 115956 200-200300RA Sensor Lever Shaft 1

300-100422RA

300-500011RA CPU Board, Pub -7/11, USA 1

222 239656

300-000007R

300-000009R CPU Board, Pub-7, 12V/24V EUR 1

CPU Board, Pub-7, TWN/GBR/SCO 1

CPU Board, Pub -7/11, USA, W/O D19 Poly Vinyl Slider (OEM for ICA)

Units (See Table A-4 & Table A - 5 on page A-4 of Appendix A in this Service Manual)

Used only in PUB-7 WITHOUT Barcode Sensor capability

Used only in PUB-7 Units NOT containing a Barcode Sensor or operating at 12/ 24Volts

Used in PUB EDP

#121383 Only (for use in early PUB-7 Versions only)

Used in Standard PUB

7-11 Units for all Countries

Used in PUB EDP

#148061 Only (e.g.,

Diode D19 was removed)

Used in PUB EDP

#189306 & #195059 Only (for 12/24Volt Units only)

Page 63

7-7

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Table 7-3 PUB-7/11 Upper Units Parts List (Continued)

Ref No. EDP No. JAC Part No. Description Qty Remark

Used in PUB EDP

222 239657 300-000008R CPU Board, Pub-7, ID001/044 EUR 1

130880 300-200130RA Magnetic (MAG) Sensor Board 1

189072 300-000010R

223

189071 ← Order by EDP #

195055 300-000011R Barcode Sensor Board (no MAG Sensor) 1

224 189305 ← Order by EDP # Power Relay Harness 1

225 131072 400-100590RA MAG Sensor Relay Harness 1 For PUB-11 Only

226 082040 186-261006RA

227 003705 100-100029R Ø2 E-Ring Ø2 4

228 090776 200-200302RA Ø2x14 Parallel Pin 1

VC/MS Conversion Sensor Board

(no MAG Sensor)

VC/MS Conversion Sensor Board

(with MAG Sensor)

2.6x6 Phillips, Self Tapping, Pan Head Screw

#139238 Only (for ID-001/044 Parallel Interface for all Countries)

For use only in PUB11 NOT operating at 12/24V

For use with PUB-7

when operating at 12/24V

For use only in PUB-

11 operating at 12/ 24V

For use with only PUB-7 operating at 12V with Barcode Sensor capability

Page 64

7-8

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Figure 7-4 PUB-7/11 Transport Unit Exploded View

325

327

312

339

308

331

301

334

326

331

318

328

319

321

327

310

302

340

329

303

304

330

338

333

307

332

339

327

320

313

305

335

306

314

305

335

305

335

327

323

316

322

327

335

305

335

305

335

305

306

315

336

337

323

317

336

337

324

308

309

311

Figure 7-4 PUB-7/11 Transport Unit Exploded View

PUB-7/11 Transport Unit Exploded View

Page 65

7-9

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

PUB-7/11 Transport Units Parts List

Table 7-4 PUB-7/11 Transport Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

301 114978 400-100559RA PI Harness (3P) 1

302 115487 250-100552RA Magnetic Roller Spring 2 Used in PUB-11 Only

303 110923 900-100987RA Worm Gear 1

304 110914 900-100988RA Idle Gear 1

305 110915 900-100989RA Gear Guide 6

306 120664 550-100646RA Feed Roller Assy. 2

307 242446 900-100990RA Worm Gear Wheel 1

308 110925 900-100991RA Drive Gear 2

309 115510 250-100556RA Shutter Spring 1

310 239098 900-100992RA Gear Box B 1

311 110866 900-100993RA Gear Box A 1

312 230491 900-100994RA Center Guide A 1

313 239099 900-100995RA Center Guide B 1

314 230492 900-100996RA Center Guide Right 1

315 230493 900-100997RA Center Guide Left 1

316 230494 900-101002RA Guide Lever A 1

317 110877 900-101004RA Center Guide C 1

318 110903 900-101011RA Spring Stopper 1

Used only in PUB-7/ 11 Units NOT

319 110904 900-101024RA Magnetic Head Roller 1

320 110907 900-101012RA Prism (A) 1

321 110908 900-101013RA Prism (B) 1

322 110911 900-101016RA Prism (D) 2

323 115501 200-200295RA Lever Bushing (B) 2

324 115489 200-200301RA Drive Gear Shaft 1

325 239658 300-500020RA Sensor Board 1

326 114831 300-100426RA Interrupter Board 1

327 082040 186-261006RA

328 090776 200-200302RA Ø2x14 Parallel Pin 1

329 006022 171-200040RA M2x4 Flat Head Screw 2

330 072361 200-200303RA Ø3x10 Parallel Pin 1

331 062887 186-200010RA

332 104019 200-200304RA Ø1.6x8 Parallel Pin 3

333 006026 142-306005 3x6x0.5 Flat Washer 1

334 057260 186-265000RA

335 116015 900-026508RA Ø2x6.5x0.8 Polly Vinyl Slider 6

2.6x6 Phillips, Self Tapping, Pan Head Screw

M2x10 Phillips Self Tapping Pan Head Screw

M2.6x5 Phillips Self Tapping Pan Head Screw

containing a Barcode Sensor. (See A-4 & Table A - 5 on page A-4 of Appendix A in this Service Manual)

Table

Page 66

7-10

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Table 7-4 PUB-7/11 Transport Units Parts List (Continued)

Ref No. EDP No. JAC Part No. Description Qty Remark

336 107111 189-100310RA

337 092229 171-300008RA

338 074666 200-200382RA 3x15 Parallel Pin 1

339 003707 100-100043R Ø3 E-Ring 3

340 239655 550-100647RA Transport Motor Assy. 1

M3x10 Phillips Self Tapping Binding Screw

M3x8 Phillips Self Tapping Flat Head Screw

Page 67

7-11

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Figure 7-5 PUB-7/11 Lower Unit Exploded View

407

429

409

421

408

411

417

420

425

412

426

416

428

402

405

430

432

404

431

415

422

414

431

423

432

431

419

422

418

432

424

406

401

403

410

429

413

420

417

411

421

409

433

434

427

Figure 7-5 PUB-7/11 Lower Unit Exploded View

PUB-7/11 Lower Unit Exploded View

Page 68

7-12

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

PUB-7/11 Lower Units Parts List

Table 7-5 PUB-7/11 Lower Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

401 115543 451-100102RA Entrance Solenoid 1

402 240087 451-100103RA Exit Solenoid 1

403 115485 250-100550RA Pinch Roller Spring (B) 4

404 115486 250-100551RA Solenoid Spring 2

405 131105 200-200285R Solenoid Bracket (B) 1

406 131103 200-200287R Solenoid Bracket 1

407 110876 900-101003RA Guide Lever B 1

408 110878 900-101005RA Rear Guide 1

409 110879 550-100613RA Drive Pulley 2

410 110880 900-101006RA Pinch Roller 2

411 110881 200-200288R Lever Bushing (A) 2

412 127512 900-101045RA Idle Slider 2

413 110894 200-200290RA Clamp B 2

414 110895 200-200379RA Lever Link Left 1

415 110896 200-200380RA Lever Link Right 1

416 110906 900-101025RA Lower Base 1

417 115494 550-100615RA Drive Pulley (F) 2

418 115499 900-101020RA Guide Lever Link Right 1

419 115500 900-101021RA Guide Lever Link Left 1

420 115502 900-101022RA Reject Roller (F) 2

421 115503 900-101023RA Reject Roller 2

422 115507 200-200297RA Solenoid Shaft 2

423 127557 200-200306RA Bezel Installation Plate Right 1

424 127555 200-200307RA Bezel Installation Plate Left 1

425 127512 200-200385RA Idle Slider 2

426 127511 250-100617RA Idle Roller Spring 2

427 127513 200-200307RA Clamp (A-N) 2

428 082040 186-261006RA

429 109658 200-200305RA M3x16 Parallel Pin 4

430 006244 171-200103RA M2x3 Pan Head Screw 4

431 003704 100-100042RA Ø1.5 E-Ring 4

432 116909 189-261000RA

433 127519 550-100618RA Drive Pulley Assembly 2

434 127518 550-100619RA Drive Pulley (F) Assembly 2

2.6x6 Phillips, Self Tapping, Pan Head Screw

M2.6x10 Phillips Self Tapping Pan Head Screw

For use with Items 409 & 421 on page 7-12 of this Section

For use with Items 417 & 420 on page 7-12 of this Section

Page 69

7-13

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Figure 7-6 PUB-7/11 Bottom Unit Exploded View

507

505

503

508

501

506

502

509

501

502

506

503

508

504

Figure 7-6 PUB-7/11 Bottom Unit Exploded View

PUB-7/11 Bottom Unit Exploded View

Page 70

7-14

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

PUB-7/11 Bottom Units Parts List

Table 7-6 PUB-7/11 Bottom Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

501 115484 250-100549RA Pinch Roller Spring (A) 4

502 115488 250-100553RA Lower Guide Lock Spring 4

503 110880 900-101006RA Pinch Roller 4

504 110889 900-101008RA Lower Guide Cover 1

505 110892 900-101009RA Lower Guide 1

506 110898 200-200293RA Lower Guide Lock 2

507 110909 900-101014RA Prism (C) 1

508 115490 200-200298RA Pinch Roller Shaft 2

509 057260 186-265000RA

M2.6x5 Phillips Self Tapping Pan Head Screw

Page 71

7-15

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Figure 7-7 Taiko PUB-7/11 Bezel Unit Exploded View

Lower Base

607

602

601

606

608

607

611

606

608

610

603

610

604

608

605

609

611

609

612

613

614

615

616

Figure 7-7 Taiko PUB-7/11 Bezel Unit Exploded View

Taiko PUB-7/11 Bezel Unit Exploded View

Page 72

7-16

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Taiko PUB-7/11 Bezel Units Parts List

Table 7-7 Taiko PUB-7/11 Bezel Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

601 110884 200-200384RA Bezel 1

Type 1

Type 2

Type 3

Type 5

Intended for OEM Development

602

110897 900-100981RA

118069 900-100983RA

PUB-7 Bezel Guide for EURO (68mm) 1

PUB-7 Bezel Guide for GBR/SCO (76mm)

121519 900-100984RA PUB-7 Bezel Guide (71mm) 1

60 3 131111 900-200135RA PUB-11 US Bezel Guide (67mm) 1

604 131108 900-100976RA US Bezel A (67mm) 1

605 131109 900-100977RA

606 115492 200-200383RA

607 127556 200-200308RA

608 116908 140-031033RA

609 116910 189-000410RA

610 080908 181-000036RA

611 006037

612 143685

613 143686

186-400015R 3x12 Pan Head with Sems Screw 2

200-000339R Bezel Plate Assy 1

200-000340R Bezel Hook 1

143147 902-100492RA

614

201847 ← Order by EDP #

US Bezel B (37mm) 1

Bezel Bracket 2

Bezel mounting Hook 1

Hexagonal Nut M4 2

M4x10 P Phillips Self Tapping Binding Screw

3x6 Phillips Self Tapping Binding Screw 2

Bezel (V) 1

615 005332 175-330005 M3x5 Flat Head Screw 2

616 107111 189-100310RA

M3x10 Phillips Self Tapping Binding Screw

Page 73

7-17

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Figure 7-8 Taiko EBA Type Bezel Unit Exploded View

704

705

707

706

708

702

703

701

PUB-7/11 Unit

Figure 7-8 Taiko EBA Type Bezel Unit Exploded View

Taiko EBA Type Bezel Unit Exploded View

Page 74

7-18

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Taiko EBA Type Bezel Units Parts List

Table 7-8 Taiko EBA Type Bezel Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

701 127556 Face Fix Hook 1

702 187815

703 187817

187819

704

187822

187824 Guide 76 L 1

187821

705

187823

187825 Guide 76 R 1

706 149635 M3x4 Flat Small Head Screw 2

707 001767

708 131154

EBA Type Bezel A 1

EBA Type Bezel B 1

Guide 68 L 1

Guide 71 L 1

Guide 68 R 1

Guide 71 R 1

M3x5 Screw with Washer (Small) 2

2x4 Phillips, Self Tapping, Flat Screw 4

Width 71

Width 76

Width 71

Width 76

Page 75

Taiko™ Series

8-1

8 INDEX

Banknote Acceptor

Section 8

Banknote Acceptor

general information describing a ...1-1

Calibration

procedures for ...6-5

Cautions

special boxed areas providing important safety information

...1-3

Cleaning

methods of, and equipment required for ...2-6

Cloning

procedures for ...6-3

Communications

criteria regarding receipt of ...3-1

Contact Information

Address and Telephone Numbers for ...1-10

Dimensions

entire unit clearance

illustrated drawing for ...1-8, 1-9

DIP Switch Configurations

setting for ...2-3

Download and Installation

Workbench Tool Requirements for ...6-1

Driver Installation

Instructions for performing ...6-1

Exploded View

illustrations of ...7-1

Flowchart

Operational

symbol language describing flow functions ...2-15, 2-

Installation

steps required for ...2-1

Jam

Banknote

clearing ...2-2

Navigation

within manual

procedure for ...1-1

Performance Test

instruction for ...6-6

Precautionary Symbols

types of ...1-2

Primary Features

Taiko Series ...1-3

Safety

pictographs indicating

1 to 3 symbols inside boxed area ...1-1

Special Notes

italic text highlights

finger points to ...1-1

Specifications

electrical ...1-7 environmental ...1-6 model number ...1-2 structural ...1-7 technical ...1-6

Steps

sequential numbering of ...1-1

Symbols

Precautionary

definitions of ...1-2

System Wiring Diagram

Schematic diagram of ...5-1, 5-2, 5-3, 5-4

Taiko PUB-7/11 Unit

photo of a ...1-1

Tool Requirements

workbench ...6-1

Troubleshooting

Instructions for ...A-1

Wiring Diagram

system & individual primary part ...5-1

Page 76

8-2

Taiko™ Series Banknote Acceptor INDEX

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Page 77

A-1

Taiko™ Series

A TROUBLESHOOTING

Banknote Acceptor

Appendix A

This section provides Troubleshooting instructions for the Taiko

™ Banknote Acceptor (PUB-7/11)

Series. This section contains the following information:

• Introduction

• Troubleshooting Overview

• Fault Table Listings

• Usage Specifications

• Error Codes and Conditions.

Introduction

Most Banknote Validator failures are due to minor causes. Before replacing any parts, make sure that all assembly and Circuit Board Connectors are properly fitted and the Harnesses are properly con nected.

Faulty Banknote acceptance by the Validator portion of the Unit is often caused when dust or Iron powder adheres to the Identification Sensor, Magnetic Sensor or Transport Belt. Clean the Acceptor section first, then observe the operating state of the Validator in detail when re-initializing power. This observation is important in locating any failure

Table A- 1 General Fault Conditions

causes and the possible fault area. If the Validator Head has to be repaired by disassembling it, always re-calibrate the Sensors following a repair.

Perform all repairs by referring to Calibration and Testing in Section 6 of this manual, and Disassembly/Reassembly in Section 4 of this manual.

Troubleshooting Overview

This product allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom, and survey the cause(s) of any failure occurrences during the process.

After determining the cause of the failure, execute the Performance Test, perform a Sensor re-adjustment and then repair the Unit by replacing any appropriate parts deemed necessary.

Fault Table Listings

Table A-1 through Tab le A -3 each lists the various possible Taiko fault conditions that can occur and the necessary actions required to correct them. Table A-6 lists the Red LED Color Flash Error Code that may occur during normal and dynamic testing operations.

Symptoms/Error

Messages

Banknote Acceptor is

not working

(does not accept any

Banknotes).

Possible Fault Causes Corrective Action Required

Power is not supplied to the

CPU and/or Sensor Board

The Entrance Sensor is not

working or there is a foreign

Acceptor

Incorrect Connection

Correct Software is not

downloaded

Failure

object lodged within the

entrance area

Verify that the specified Voltage and Ground Connections are supplied to appropriate Pins of the Interface Connector.

Verify that all Harnesses and Connectors are properly fitted. Verify if any Connector Pins are bent, missing, or broken. Verify if the specified Voltage is being supplied to the appropriate Pin (See "Power Harness Wiring Procedure” on page 2-2 of Section 2 in this Service Manual).

Download the appropriate Software to the Taiko Unit (See "Software Downloading Procedure” on page 6-1 of Section 6 in this Service Manual).

Perform the Acceptance Test (See "Performance Test Diagnostics” on page 6-6 of Section 6 in this Service Manual). If the Acceptance Test result is unacceptable, replace the CPU and/or Sensor Circuit Board (See "CPU Circuit Board Removal"and "Sensor Circuit Board Removal” on page 4-3 of Section 4 in this Service Manual). Once the CPU/Sensor Board is replaced, perform a complete Calibration Procedure (See the "Calibration Procedure” on page 6-5 of Section 6 in this Service Manual).

Remove ANY foreign objects in the Transport Path and clean the Entrance Sensor (See "Cleaning Procedures” on page 2-6 in Section 2 of this Service Manual). Perform the Aging Test (See No.3 "Aging Test Procedure” on page 6-6 in Section 6 of this Service Manual). If any Sensor error is detected, replace the CPU/Sensor Board (See "CPU Circuit Board Removal" in Section 4 of this Service Manual).

Page 78

A-2

Appendix A Taiko™ Series Banknote Acceptor TroubleShooting

Table A-1 General Fault Conditions (Continued)

Symptoms/Error

Messages

Banknote jams occur

often

Acceptance rate is

low

All Banknotes being

returned

Motor rotates a few

times and stops

Can not enter the

TEST mode.

Possible Fault Causes Corrective Action Required

Clean the Feed or Pinch Roller (See "Cleaning Procedures” on page 2-6

A Feed or Pinch Roller is

soiled or broken

The Feed or Pinch Roller

Spring is missing or loose

A foreign object exists on the

Transport Path

Incorrect Bezel width for Banknote being inserted

The Banknote width is 83mm

or larger or 62mm or smaller

(Out of Taiko Design

Specification)

Rollers, Belts and Lenses are

soiled with dirt

Sensors need adjustment

Taiko unit has not been

adjusted following

disassembly

The Software revision is out of

The Software program for the

Banknote inserted is not

The Loaded Software does not

match the currency being

DIP Switch Settings are wrong

The Host Command is set to

A CPU/Sensor failure has

Sensors needs to be cleaned

CPU Circuit Board failure

DIP Switch Settings are wrong

date

supported

validated

“inhibit” Mode

occurred

and readjusted

A DIP Switch is

suspect as broken

CPU Board failure.

in Section 2 of this Service Manual). If any roller damage is found, replace the defective Roller; then perform the "Sensor Circuit Board Removal” on page 4-3 of Section 4 in this Service Manual.

Examine the Feed and/or Pinch Roller Spring’s condition and replace it as required if damage or fatigue is noted.

Remove ANY foreign object(s) found on the Transport Path and clean the path (See "Clearing a Banknote Jam” on page 2-2 of Section 2 in this Service Manual).

Change the Bezel Guide to represent the correct Banknote width specification (See "Installing the PUB-7/11 Taiko Bezel” on page 2-1 of Section 2 in this Service Manual).

Use only the acceptable Banknote width ("Technical Specifications” on page 1-6 of Section 1 in this Service Manual).

Clean the Rollers, Belts and Lenses ("Cleaning Procedures” on page 2-6 in Section 2 of this Service Manual, and perform the "Calibration Procedure” on page 6-5 in Section 6 of this Service Manual).

Adjust the Taiko Unit Sensors (See "Cleaning Procedures” on page 2-6 in Section 2 of this Manual and perform the "Calibration Procedure” on page 6-5 of Section 6 in this Service Manual).

Readjust the Taiko Unit (See "Cleaning Procedures” on page 2-6 in Section 2 of this Service Manual and perform the "Calibration Procedure” on page 6-5 in Section 6 of this Service Manual).

Download and install the latest Software Program (See "Software Downloading Procedure” on page 6-1 in Section 6 of this Service Manual).

Verify if the denomination’s value issued year is appropriate for that specified in the specific Country’s Software Information Sheet (See Table 1-2, “Taiko PUB-7/11 Technical Specifications,” on page 1-6 of Section 1 in this Service Manual).

Download the appropriate Software program to the Taiko Unit (See "Software Downloading Procedure” on page 6-1 in Section 6 of this Service Manual).

Reset the Acceptance DIP Switch settings correctly and reapply power to the Unit (See "DIP Switch Configurations” on page 2-3 in Section 2 of this Service Manual).

Reset the Host Command to the “Accept” Mode.

Replace the CPU and/or Sensor Circuit Board (See "CPU Circuit Board Removal" and "Sensor Circuit Board Removal” on page 4-3 of Section 4 in this Service Manual). Once the CPU/Sensor Board is replaced, perform a complete Calibration Procedure (See "Calibration Procedure” on page 6-5 in Section 6 of this Service Manual).

Readjust the Taiko Unit Sensors (See "Cleaning Procedures” on page 26 in Section 2 of this Service Manual and perform the "Calibration Procedure” on page 6-5 in Section 6 of this Service Manual).

Replace the CPU Circuit Board (See "CPU Circuit Board Removal" procedure on page 4-1 of Section 4 in this Service Manual).

Reset the Acceptance DIP Switch settings correctly and reapply power to the Unit (See "DIP Switch Configurations” on page 2-3 in Section 2 of this Service Manual).

Perform the "DIP Switch Tests” on page 6-6 of Section 6 in this Service Manual. If the DIP Switch Test result is good, replace the CPU Circuit Board (See "CPU Circuit Board Removal" procedure in Section 4 of this Service Manual). Once the CPU Circuit Board is replaced, perform a complete Calibration Procedure (See "Calibration Procedure” on page 65 in Section 6 of this Service Manual).

Replace the CPU Circuit Board (See "CPU Circuit Board Removal" procedure in Section 4 of this Service Manual). Once the CPU Circuit Board is replaced, perform a complete Calibration Procedure (See "Calibration Procedure” on page 6-5 in Section 6 of this Service Manual).

Page 79

A-3

TroubleShooting Taiko™ Series Banknote Acceptor Appendix A

Function

Model

Tab le A -2 Adjustment Fault Conditions

Symptoms/Error

Messages

Adjustment Error

Symptoms/Error

Messages

Cannot

communicate with the

Host Machine.

Possible Fault Causes Corrective Action Required

Wrong Reference Paper being

CPU and/or Sensor Board

used

Failure

Use the correct KS-070 or KS-88 specified Reference Paper for calibrating the Taiko Unit.

Table A-3 Communication Fault Conditions

Possible Fault Causes Corrective Action Required

DIP Switch settings are

incorrect

Connectors are off

or loosely fitted

Damaged Connector Pin(s)

CPU and/or Sensor Board is

corrupted

Incorrect Interface

Set all DIP Switches to OFF and re-apply power to the Taiko Unit.

Firmly re-seat all of the Communication Connectors.

Check for any bent, missing or damaged Pins in the Connector Plugs and mating Receptacles. Straighten or replace Pins or the entire Connector.

Verify that the correct interface between the Host Machine and the Banknote Acceptor is being used. If wrong, reset the Interface DIP Switches accordingly ((See "DIP Switch Configurations” on page 2-3 in Section 2 of this Service Manual).

Table A-4 Taiko Usage Specification (Part 1)

PUB-7

PUB-11

110871 139230 131655 110904 196601

Upper Guide

Parallel

MAG

Head

Holder

MAG Head

Roller

Barcode

Sensor

Block

Assignment

Interface

Input

Power

Source

EDP No. →

Barcode

Sensor

ICA

(OEM)

Early Version Serial 12V - - O X O O X

Standard Serial 12V - - O X O O X Standard Serial 12V Available - O X X X O Standard Serial 12V - Available O X O O X Standard Parallel 12V - - X O O O X Standard Serial 12V/24V - - O X X O X Standard Serial 12V - - O X X O X Standard Serial 12V - - O X X O X Standard Serial 12V - Available O X X O X Standard Parallel 12V - - X O X O X Standard Serial 12V/24V - - O X X O X

Page 80

A-4

Appendix A Taiko™ Series Banknote Acceptor TroubleShooting

Function

Model

Table A-5 Taiko Usage Specification (Part 2)

EDP No.

→

CPU

Board

Early

Assign

ment

239656 239657 900776 130880 189072 189071 195055 131072 189305

CPU

Board

CPU

Board

for ICA

CPU

Board

for

12V/

24V

CPU

Board

for

Parallel

I/F

OXXXXQty.2XXXXXX

PUB-7

XXXQty.2XXXXXX

XXXQty.1XXXOXX

XXQty.2XXXXXX XXXXOQty.2XXXXXX XXXOXQty.2XOXXXO

PUB-11

XXXXXQty.2OXXXOX

XXXQty.2OXXXOX

XXOXOQty.2OXXXOX XXX

XQty.2X X O X X O

Error Codes and Conditions

Table A-6 lists the Red Error Code flash sequence definitions displayed by the Taiko Front Panel LED Indicator.

Table A- 6 Red LED Error Code Flash Definitions

Ø2x14

Parallel

MAG

Board

VC/MS

Board

(No

MAG)

VC/MS

Board

(With

MAG)

Barcode

Sensor

Board

MAG

Relay

Harness

Power

Relay

Harness

Red

Flashes

Error Indicated

2 ROM Error 3 Banknote Jam inside Ejection Slot 4 Banknote remains inside Transport Path 5 EEPROM Read/Write Error 6 Motor Error 8 Entrance Solenoid Error 9 Exit Solenoid Error

12 Sensor operation at an abnormal timing

Page 81

A-5

TroubleShooting Taiko™ Series Banknote Acceptor Appendix A

Figure A-1 Additional Maintenance Equip- ment Requirements

Taiko Maintenance Equipment

Figure A-1 Additional Maintenance Equipment Requirements

To Serial Port

Maintenance Connector (4-Pin)

Interface Connector (10-Pin)

To Master

Maintenance

Connector

To Interface

Connector

To Interface

Connector

To AC Power

ID-001

Interface

Connector

ID-003

ccTalk/Hll

Connector

To AC Power

To Interface

Connector

Unit

To Slave

Slave

Maintenance

Connector

Maintenance

Connector

Host

Maintenance Equipment

This portion provides product information for the Taiko™ Maintenance Equipment.

Ltr.

c 116488 400-100573RA Taiko Harness B 1

d 139571 400-100843RA VM-450 Harness 1 For ID-001

e 059307 501-000026R VM-450 Unit 1 For ID-001

f 199581 501-000186RA KS-070 Reference Paper 1 For ID-001

g 197917 501-100256R KS-088 Reference Paper 1

h 124528 400-100589RA Clone Harness 1

*. A Product EDP Number that begins with a “G” is a Product developed by JCM-E Germany.

EDP No.

116125 501-000187RA

G00176 1

G00205 701-100104R 1

127527 400-100551RA

G00183 1 For ID-003

G00182 1 For ID-0E3

Table A- 7 Additional Maintenance Equipment Parts List

JAC No. Description Qty. Remark

Or VM-30, UAC and

equivalent

Included in JCM

Power Supply

JCM Power Supply

Taiko Harness A

Page 82

A-6

Appendix A Taiko™ Series Banknote Acceptor TroubleShooting

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Page 83

B-1

Taiko™ Series

Banknote Acceptor

Appendix B

B GLOSSARY

1 Acceptor

a term used to identify a number of devices used to validate and accept Banknotes, then communicate the acceptance results to a host machine ...1-1

2 Anti-stringing Mechanism

a method of preventing Banknotes from being illegally removed from a validator using a string or wire to retrieve it once it has been accepted by the Unit ...1-6

3 Bezel

The Banknote input portion of a Taiko PUB-7/11 Unit ...2-1

4 DIP Switch

acronym for a Dual In-line Package Switch - a Printed Circuit Board mountable twoposition Slide Switch Package containing up to 16 individual ON/OFF throw Switches ...2-3

5 EEPROM

acronym for Electrically Erasable Programmable Read-Only Memory ...6-5

6 Identification Sensor

optical sensors used for reading images on Banknotes for comparison to recorded known image information ...A-1

7 Interface

also abbreviated as I/F. Signifies and identifies the Circuitry and/or Protocol for a specific communications standard ...2-5

Page 84

B-2

Appendix B Taiko™ Series Banknote Acceptor M

8 Magnetic Sensor

a Sensor used to detect the Magnetic Ink present on certain Country’s Banknote denominations ...A-1

9 Pictograph

small internationally recognized safety and attentions Symbols placed to the left of Notes, Cautions and Warnings throughout this Manual ...1-1

10 PUB-7/11

abbreviation for PUBlic House-Type/Type. Named for the original Taiko™ Beta Test Site ...1-1

11 Setting Mode

various selectable Modes available for setting specific operational conditions in the Taiko PUB-7/11 Unit ...2-4

Page 85

Taiko™ Series Banknote Acceptor

Page 86

Taiko™ Series Banknote Acceptor

Issue #4045-SME-01-06

JCM Taiko Series Operation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 GENERAL INFORMATION

Figure 1-1 Taiko PUB-7/11 Unit

Description

Figure 1-2 Precautionary Symbols

Model Descriptions

Precautions

Installation Cautions

Mounting, Dismounting & Transportation

Preventive Maintenance

Figure 1-3 Unacceptable Banknotes

Figure 1-4 Installation Simplicity

Figure 1-5 Scan Frequency Capability

Banknote Fitness Requirements

Primary Features

Figure 1-6 Taiko Anti-Pullback Feature

Figure 1-7 LED Pattern Selectable

Figure 1-8 PUB-11 Top Panel Instruction Label

Figure 1-9 PUB-7 Top Panel Instruction Label

Product Label

Figure 1-10 Taiko PUB-7/11 Component Names

Component Names

Specifications

Table 1-2 Taiko PUB-7/11 Technical Specifications

Table 1-3 Taiko PUB-7/11 Environmental Specifications

Figure 1-11 Taiko PUB-7/11 System Configuration

Table 1-4 Taiko PUB-7/11 Electrical Specifications

Table 1-5 Taiko PUB-7/11 Structural Specifications

System Configuration

Figure 1-12 Taiko PUB-7 Complete Unit Outside Dimensions

Figure 1-13 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions

Unit Dimensions

Taiko PUB-7/11 Unit Clearance Dimensions

Figure 1-14 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions

Technical Contact Information

Americas

Europe, Middle East, Africa & Russia

UK & Ireland

Asia and Oceania

2 INSTALLATION

Figure 2-1 Taiko Bezel Cut-Out Dimensions

Figure 2-2 Opening Taiko’s Upper Guide

Figure 2-3 Removing the Taiko Bezel

Figure 2-4 Installing the Taiko Bezel

Installation and Removal

Installing the PUB-7/11 Taiko Bezel

Figure 2-5 Mounting the Taiko Bezel

Figure 2-6 Installing the Taiko Bezel

Figure 2-7 Closing the Taiko Upper Guide

Figure 2-8 Attaching a Taiko Power Connector

Power Harness Wiring Procedure

Table 2-1 Power Connector Specifications

Clearing a Banknote Jam

Clearing an Upper Area Banknote Jam

Figure 2-9 Upper Area Banknote Jam Removal

Figure 2-10 Lower Area Banknote Jam Removal

Figure 2-11 Left Side DIP Switch Block Location

Clearing a Lower Area Banknote Jam

DIP Switch Configurations

Table 2-2 Typical DIP Switch Settings

Figure 2-12 “Accept” Mode DIP Switch Settings

Figure 2-13 “Inhibit” Mode DIP Switch Settings

Figure 2-14 Define Pattern 1 DIP Switch Settings

Table 2-3 Programming DIP Switch Settings

Denomination Setting Mode

LED Pattern Setting Mode

Figure 2-15 Define Pattern 2 DIP Switch Settings

Figure 2-16 Encryption Mode DIP Switch Settings

Interface Connector Pin Assignments

Encryption Code Initialization Setting Mode

Error Codes & Conditions

Table 2-4 Red LED Error Code Flash Definitions

Table 2-6 ccTalk Interface Pin Assignments

Table 2-7 Pulse Interface Pin Assignments

Figure 2-18 ID-001 Interface Connector

Figure 2-19 Sensor Cleaning

Cleaning Procedures