JCM Taiko Series Operation And Maintenance Manual
Web site: http://www.jcmglobal.com
Taiko™ Series
Banknote Acceptor
(PUB-7/11)
Operation and Maintenance
Manual
(Revision 6)
P/N 960-100175R_Rev. 6 {EDP #200824}
Issue #4045-SME-01-06
© 2016, JAPAN CASH MACHINE CO., LTD.
Taiko™ Series Banknote Acceptor
or
or or
or
E142330, Subscriber 857947001, Vol. 2
Issue #4045-SME-01-06
REVISION HISTORY
Rev №. Date Reason for Update Comment
A 7/12/10
12/14/11
28/17/11
3 4/09/12
4 3/25/13
5 6/20/14
6 5/1/16
Initial Version
Barcode Coupon Specification Added
Important corrections made to Tables in Section 2.
Added Waffletechnology Cleaning Card availability & Usage
information in Section 2, corrected Part Number Information in
Section 7 and added 2 Tables to Appendix A.
Added EBA Type Bezel in Section 7.
Updated Section 6 information and Part Number in Section 7.
Updated Part Number in Section 7 and Appendix A.
International Compliance
• RoHS Directives
• UL & c-UL Marks
• CE Mark
Electrical Current Symbol
Direct Current: indicates Direct Current values on product labels.
Copyright © 2016 By JAPAN CASH MACHINE CO., LTD.
This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN
CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual
contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited
and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following
exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items
thereto without notice regarding the product or its related products.
JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore,
in each case throughout this publication.
™, ® and © are not always mentioned
i
Taiko™ Series
Banknote Acceptor
Table of Contents
Page
1 GENERAL INFORMATION ................................................................................. 1-1
Description .................................................................................................................. 1-1
Taiko PUB-7/11 Unit .................................................................................................... 1-1
Model Descriptions .................................................................................................... 1-2
Precautions ................................................................................................................. 1-2
User Cautions ...........................................................................................................................1-2
Installation Cautions .............................................................................................................. 1-2
Mounting, Dismounting & Transportation ...............................................................................1-2
Preventive Maintenance ........................................................................................................ 1-2
Banknote Fitness Requirements ............................................................................................1-3
Primary Features ........................................................................................................ 1-3
Product Label .............................................................................................................. 1-4
Component Names ..................................................................................................... 1-5
Specifications ............................................................................................................. 1-6
Technical Specifications ...........................................................................................................1-6
Environmental Specifications ...................................................................................................1-6
Electrical Specifications ............................................................................................................1-7
Structural Specifications ...........................................................................................................1-7
System Configuration ................................................................................................ 1-7
Unit Dimensions ......................................................................................................... 1-8
Taiko PUB-7 Standard Bezel Unit Outside Dimensions ............................................................1-8
Taiko PUB-7/11 Unit Clearance Dimensions ..........................................................................1-8
Taiko PUB-11 Standard US Bezel Unit Outside Dimensions ....................................................1-9
Technical Contact Information ................................................................................ 1-10
Americas ................................................................................................................................1-10
JCM American .....................................................................................................................1-10
Europe, Middle East, Africa & Russia .................................................................................... 1-10
JCM Europe GmbH ............................................................................................................. 1-10
UK & Ireland ...........................................................................................................................1-10
JCM Europe (UK Office) ......................................................................................................1-10
Asia and Oceania ...................................................................................................................1-10
JCM Gold (HK) Ltd. .............................................................................................................1-10
Japan Cash Machine Co., LTD. (HQ) ..................................................................................1-10
2 INSTALLATION .................................................................................................. 2-1
Installation and Removal ........................................................................................... 2-1
Installing the PUB-7/11 Taiko Bezel ..........................................................................................2-1
Power Harness Wiring Procedure ............................................................................. 2-2
Clearing a Banknote Jam ........................................................................................... 2-2
Clearing an Upper Area Banknote Jam .................................................................................... 2-2
Clearing a Lower Area Banknote Jam ......................................................................................2-3
DIP Switch Configurations ........................................................................................ 2-3
Denomination Setting Mode .....................................................................................................2-4
Accept Setting Mode ..............................................................................................................2-4
Inhibit Setting Mode ...............................................................................................................2-4
LED Pattern Setting Mode ........................................................................................................2-4
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Taiko™ Series Banknote Acceptor
Table of Contents
Page
Defining Pattern 1 ................................................................................................................. 2-4
Defining Pattern 2 ................................................................................................................. 2-5
Encryption Code Initialization Setting Mode ............................................................................ 2-5
Error Codes & Conditions ......................................................................................... 2-5
Interface Connector Pin Assignments ..................................................................... 2-5
Cleaning Procedures ................................................................................................. 2-6
Sensor and Roller Cleaning Procedure ................................................................................... 2-6
Available Cleaning Card ............................................................................................ 2-6
Card Features .......................................................................................................................... 2-7
Directions For Use ................................................................................................................... 2-7
Operational Check ...................................................................................................... 2-7
Taiko Sensor and Roller Locations ........................................................................... 2-8
Standard Interface Circuit Schematics ..................................................................... 2-9
Standard Interface Circuit Schematics (Continued 1) ............................................................ 2-10
Standard Interface Circuit Schematics (Continued 2) .............................................................2-11
Standard Interface Circuit Schematics (Continued 3) ............................................................ 2-12
Standard Interface Circuit Schematics (Continued 4) ............................................................ 2-13
Operational Flowcharts ............................................................................................ 2-15
Operational Flowcharts (Continued) ...................................................................................... 2-16
3 COMMUNICATIONS ...........................................................................................3-1
Americas .................................................................................................................................. 3-1
JCM American ....................................................................................................................... 3-1
Europe, Middle East, Africa & Russia ...................................................................................... 3-1
JCM Europe GmbH ............................................................................................................... 3-1
UK & Ireland ............................................................................................................................ 3-1
JCM Europe (UK Office) ........................................................................................................ 3-1
Asia and Oceania .................................................................................................................... 3-1
JCM Gold (HK) Ltd. ............................................................................................................... 3-1
Japan Cash Machine Co., LTD. (HQ) .................................................................................... 3-1
4 DISASSEMBLY/REASSEMBLY .........................................................................4-1
Tool Requirements ..................................................................................................... 4-1
Bezel Guide Removal ................................................................................................. 4-1
CPU Circuit Board Removal ...................................................................................... 4-1
MAG Circuit Board Removal (PUB-11 Only) ............................................................ 4-2
Transport Drum Removal .......................................................................................... 4-2
Sensor Circuit Board Removal ................................................................................. 4-3
Encoder Board and Drive Motor Removal ............................................................... 4-4
Entrance and Exit Solenoid Removal ....................................................................... 4-4
5 WIRING DIAGRAMS ........................................................................................... 5-1
PUB-7 System Wiring Diagrams ............................................................................... 5-1
PUB-7 System Wiring Diagrams (Continued) .......................................................................... 5-2
PUB-11 System Wiring Diagrams .............................................................................. 5-3
PUB-11 System Wiring Diagrams (Continued) ........................................................................ 5-4
6 CALIBRATION AND TESTING ...........................................................................6-1
Workbench Tool Requirements ................................................................................. 6-1
Software Download Preparation .............................................................................................. 6-1
Software Downloading Procedure ............................................................................ 6-1
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Taiko™ Series Banknote Acceptor
Table of Contents
Page
PC Program Installation ...........................................................................................................6-1
Writing a New Serial Number .................................................................................... 6-2
Upgrading/Replacing Software .................................................................................................6-2
Programming Requirements ..................................................................................................6-2
Re-Programming Connection Procedure ................................................................................. 6-3
Serial Number Writer Application Use ......................................................................................6-3
Cloning Units .............................................................................................................. 6-3
Required Items .........................................................................................................................6-3
Cloning Procedures ...............................................................................................................6-4
Calibration Procedure ................................................................................................ 6-5
Calibration Description .............................................................................................................6-5
Calibration Tool Requirements .................................................................................................6-5
When to Calibrate .....................................................................................................................6-5
Initial Settings ...........................................................................................................................6-5
Performance Test Diagnostics .................................................................................. 6-6
DIP Switch Tests ....................................................................................................................6-6
7 EXPLODED VIEWS AND PARTS LISTS ........................................................... 7-1
Entire Taiko Unit Exploded View ............................................................................... 7-1
Primary Taiko PUB-7/11 Unit Parts List ....................................................................................7-2
PUB-7/11 Center Guide Unit Exploded View ............................................................................7-3
PUB-7/11 Center Guide Units Parts List ...................................................................................7-4
PUB-7/11 Upper Unit Exploded View .......................................................................................7-5
PUB-7/11 Upper Units Parts List ..............................................................................................7-6
PUB-7/11 Transport Unit Exploded View ..................................................................................7-8
PUB-7/11 Transport Units Parts List .........................................................................................7-9
PUB-7/11 Lower Unit Exploded View ..................................................................................... 7-11
PUB-7/11 Lower Units Parts List ............................................................................................7-12
PUB-7/11 Bottom Unit Exploded View ....................................................................................7-13
PUB-7/11 Bottom Units Parts List ...........................................................................................7-14
Taiko PUB-7/11 Bezel Unit Exploded View ............................................................. 7-15
Taiko PUB-7/11 Bezel Units Parts List ....................................................................................7-16
Taiko EBA Type Bezel Unit Exploded View ............................................................ 7-17
Taiko EBA Type Bezel Units Parts List ...................................................................................7-18
8 INDEX .................................................................................................................. 8-1
A TROUBLESHOOTING ........................................................................................A-1
Introduction .................................................................................................................A-1
Troubleshooting Overview ........................................................................................A-1
Fault Table Listings ....................................................................................................A-1
Error Codes and Conditions ......................................................................................A-4
Maintenance Equipment ............................................................................................A-5
Taiko Maintenance Equipment ................................................................................................ A-5
B GLOSSARY .........................................................................................................B-1
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Taiko™ Series Banknote Acceptor Table of Contents
iv
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Taiko™ Series
Banknote Acceptor
List of Figures
Page
Figure 1-1 Taiko PUB-7/11 Unit ............................................................................. 1-1
Figure 1-2 Precautionary Symbols ......................................................................... 1-2
Figure 1-3 Unacceptable Banknotes ...................................................................... 1-3
Figure 1-4 Installation Simplicity ............................................................................ 1-3
Figure 1-5 Scan Frequency Capability ................................................................... 1-3
Figure 1-6 Taiko Anti-Pullback Feature .................................................................. 1-4
Figure 1-7 LED Pattern Selectable ........................................................................ 1-4
Figure 1-8 PUB-11 Top Panel Instruction Label .................................................... 1-4
Figure 1-9 PUB-7 Top Panel Instruction Label ...................................................... 1-4
Figure 1-10 Taiko PUB-7/11 Component Names .................................................... 1-5
Figure 1-11 Taiko PUB-7/11 System Configuration ................................................. 1-7
Figure 1-12 Taiko PUB-7 Complete Unit Outside Dimensions ................................ 1-8
Figure 1-13 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions ............. 1-8
Figure 1-14 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions ............ 1-9
Figure 2-1 Taiko Bezel Cut-Out Dimensions .......................................................... 2-1
Figure 2-2 Opening Taiko’s Upper Guide .............................................................. 2-1
Figure 2-3 Removing the Taiko Bezel .................................................................... 2-1
Figure 2-4 Installing the Taiko Bezel ...................................................................... 2-1
Figure 2-5 Mounting the Taiko Bezel ..................................................................... 2-2
Figure 2-6 Installing the Taiko Bezel ...................................................................... 2-2
Figure 2-7 Closing the Taiko Upper Guide ............................................................. 2-2
Figure 2-8 Attaching a Taiko Power Connector ..................................................... 2-2
Figure 2-9 Upper Area Banknote Jam Removal .................................................... 2-3
Figure 2-10 Lower Area Banknote Jam Removal .................................................... 2-3
Figure 2-11 Left Side DIP Switch Block Location ..................................................... 2-3
Figure 2-12 “Accept” Mode DIP Switch Settings ...................................................... 2-4
Figure 2-13 “Inhibit” Mode DIP Switch Settings ....................................................... 2-4
Figure 2-14 Define Pattern 1 DIP Switch Settings ................................................... 2-4
Figure 2-15 Define Pattern 2 DIP Switch Settings ................................................... 2-5
Figure 2-16 Encryption Mode DIP Switch Settings .................................................. 2-5
Figure 2-17 ID-003/MDB/ccTalk/Pulse Interface Connector .................................... 2-5
Figure 2-18 ID-001 Interface Connector .................................................................. 2-6
Figure 2-19 Sensor Cleaning ................................................................................... 2-6
Figure 2-20 JCM Waffletechnology Cleaning Card .................................................. 2-6
Figure 2-21 Taiko Sensor Cleaning Locations ......................................................... 2-8
Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram ..... 2-9
Figure 2-23 ccTalk Communications Interface Schematic Diagram ...................... 2-10
Figure 2-24 Pulse Communications Interface Schematic Diagram ........................ 2-11
Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram ......... 2-12
Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram ......... 2-13
Figure 2-27 Taiko Operational Flowchart (Part 1) .................................................. 2-15
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
vi
Taiko™ Series Banknote Acceptor
List of Figures
Page
Figure 2-28 Taiko Operational Flowchart (Part 2) .................................................. 2-16
Figure 2-29 Taiko Operational Flowchart (Part 3) .................................................. 2-16
Figure 4-1 Taiko Bezel Guide Removal .................................................................. 4-1
Figure 4-2 Taiko CPU Board Cover Removal ........................................................4-1
Figure 4-3 Taiko CPU Circuit Board Removal ........................................................4-1
Figure 4-4 Taiko MAG Circuit Board Removal ....................................................... 4-2
Figure 4-5 Taiko Side Mounting Screw Removal ................................................... 4-2
Figure 4-6 Upper Guide and Side Covers Removal ............................................... 4-2
Figure 4-7 Taiko Transport Drum Removal ............................................................ 4-2
Figure 4-8 Transport Drum End Cover Removal ....................................................4-3
Figure 4-9 Dual Feed Roller Assembly Removal ...................................................4-3
Figure 4-10 Transport Drum Separation ...................................................................4-3
Figure 4-11 Upper Center Guide Prism Removal ..................................................... 4-3
Figure 4-12 Upper Guide Sensor Board Removal .................................................... 4-3
Figure 4-13 Motor Drive Assembly Removal ............................................................ 4-4
Figure 4-14 Encoder Circuit Board Removal ............................................................4-4
Figure 4-15 Lower Guide Assembly Removal .......................................................... 4-4
Figure 4-16 Lower Guide Assembly Removal .......................................................... 4-4
Figure 4-17 Lower Guide Lever Removals ...............................................................4-5
Figure 4-18 Entrance & Exit Solenoid Removal ....................................................... 4-5
Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram ..........................................5-1
Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram ..........................................5-2
Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag) ....................... 5-3
Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag) ....................... 5-4
Figure 6-1 DIP Switch & Connector Locations ....................................................... 6-1
Figure 6-2 Taiko PC Download Program Screen ................................................... 6-1
Figure 6-3 Taiko Re-Programming Software Tool Connection Configuration ........ 6-2
Figure 6-4 JCM Serial Number Writer Screen ........................................................6-3
Figure 6-5 Taiko Clone Software Tool Connection Configuration .......................... 6-4
Figure 6-6 Removing Taiko from Bezel Mount ....................................................... 6-5
Figure 6-7 Adjustment DIP Switch Setting .............................................................6-5
Figure 6-8 Reference Paper Insertion ....................................................................6-5
Figure 6-9 Adjustment Complete Paper Ejection ...................................................6-5
Figure 7-1 Entire Taiko Unit Exploded View ...........................................................7-1
Figure 7-2 PUB-7/11 Center Guide Unit Exploded View ........................................ 7-3
Figure 7-3 PUB-7/11 Upper Unit Exploded View .................................................... 7-5
Figure 7-4 PUB-7/11 Transport Unit Exploded View .............................................. 7-8
Figure 7-5 PUB-7/11 Lower Unit Exploded View .................................................. 7-11
Figure 7-6 PUB-7/11 Bottom Unit Exploded View ................................................ 7-13
Figure 7-7 Taiko PUB-7/11 Bezel Unit Exploded View ......................................... 7-15
Figure 7-8 Taiko EBA Type Bezel Unit Exploded View ........................................7-17
Figure A-1 Additional Maintenance Equipment Requirements ...............................A-5
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
vii
Taiko™ Series
Banknote Acceptor
List of Tables
Page
Table 1-1 Taiko PUB-7/11 Model Number Specifications ..................................... 1-2
Table 1-2 Taiko PUB-7/11 Technical Specifications ............................................. 1-6
Table 1-3 Taiko PUB-7/11 Environmental Specifications ..................................... 1-6
Table 1-4 Taiko PUB-7/11 Electrical Specifications .............................................. 1-7
Table 1-5 Taiko PUB-7/11 Structural Specifications ............................................. 1-7
Table 2-1 Power Connector Specifications ........................................................... 2-2
Table 2-2 Typical DIP Switch Settings .................................................................. 2-3
Table 2-3 Programming DIP Switch Settings ........................................................ 2-4
Table 2-4 Red LED Error Code Flash Definitions ................................................. 2-5
Table 2-5 Serial ID-003/MDB Interface Pin Assignments ..................................... 2-5
Table 2-6 ccTalk Interface Pin Assignments ......................................................... 2-5
Table 2-7 Pulse Interface Pin Assignments .......................................................... 2-5
Table 2-8 Parallel ID-001 Interface Pin Assignments ........................................... 2-6
Table 2-9 Taiko Sensor Type Cleaning Methods .................................................. 2-8
Table 6-1 Test Bench Interface Protocols ............................................................. 6-3
Table 6-2 Taiko TEST DIP Switch Settings .......................................................... 6-6
Table 6-3 Aging Test Error Codes ........................................................................ 6-6
Table 6-4 Solenoid Error Codes ........................................................................... 6-7
Table 6-5 LED Flash Error Codes ......................................................................... 6-7
Table 7-1 Primary Taiko PUB-7/11 Unit Parts List ................................................ 7-2
Table 7-2 PUB-7/11 Center Guide Units Parts List ............................................... 7-4
Table 7-3 PUB-7/11 Upper Units Parts List .......................................................... 7-6
Table 7-4 PUB-7/11 Transport Units Parts List ..................................................... 7-9
Table 7-5 PUB-7/11 Lower Units Parts List ........................................................ 7-12
Table 7-6 PUB-7/11 Bottom Units Parts List ....................................................... 7-14
Table 7-7 Taiko PUB-7/11 Bezel Units Parts List ............................................... 7-16
Table 7-8 Taiko EBA Type Bezel Units Parts List ............................................... 7-18
Table A-1 General Fault Conditions ...................................................................... A-1
Table A-2 Adjustment Fault Conditions .................................................................A-3
Table A-3 Communication Fault Conditions ..........................................................A-3
Table A-4 Taiko Usage Specifications (Part 1) .....................................................A-3
Table A-5 Taiko Usage Specifications (Part 2) .....................................................A-4
Table A-6 Red LED Error Code Flash Definitions .................................................A-4
Table A-7 Additional Maintenance Equipment Parts List ...................................... A-5
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Taiko™ Series Banknote Acceptor
viii
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-1
Taiko™ Series
1 GENERAL INFORMATION
Figure 1-1 Taiko PUB-7/11 Unit
Taiko PUB-7/11 Unit
Figure 1-1 Taiko PUB-7/11 Unit
Banknote Acceptor
Section 1
Description
This section provides a general overview of the
Taiko™ Series Banknote Acceptor (PUB-7/11)
pictured in
designed to help you navigate through this guide
with ease and provides the following information:
• Taiko™ PUB-7/11 Unit
• Model Descriptions
• Precautions
• Primary Features
• Component Names
• Specifications
• System Configuration
• Unit Dimensions
• Technical Contact Information
Figure 1-1. This first section is
In order to make operation of this device easier and
make navigation within this manual simpler, the
following illustrations were used within the text:
• Safety Instructions, which need to be
observed in order to protect the operators and
equipment, have been written in Bold text and
have been given the pictographs:
• Special Notes, which effect the use of the
Banknote Acceptor, have been written in italic
text and have been given the pictograph:
• Steps, requiring the operator to perform
specific actions are given sequential numbers
(1., 2., 3., etc).
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-2
Section 1 Taiko™ Series Banknote Acceptor General Information
Figure 1-2 Precautionary Symbols
Type 1 Type 2 Type 3
Figure 1-2 Precautionary Symbols
Model Descriptions
Table 1-1 lists the Product Model Number
Descriptions.
Table 1-1 Taiko PUB-7/11 Model Number
Specifications
Model: PUB - * - *** - * - * - * - * - **
o
N
No (1) (2) (3) (4) (5) (6) (7)
Validation Method
(1)
7 = Optical/Transmissive/Reflection
11 = Optical/Transmissive/Reflection/Magnetic (MAG)
Country Code
(2)
Type - ISO 3116 based 3-digit codes
Bezel
0 = No Bezel
1 = Banknote Width Minimum = 67mm/Maximum = 82mm (Euro)
(3)
2 = Banknote Width Minimum = 75mm/Maximum = 82mm (British)
3 = Banknote Width Minimum = 70mm/Maximum = 82mm (China/Taiwan)
5 = Banknote Width Minimum = 66mm (US Dollar)
Optional Unit
0 = Without Optional Unit
1 = With Optional Interface Pin Assignment Conversion Adaptor
Harness Unit (ccTalk Compatible)
2 = Parallel (ID-001) Interface Type (Upper Tray dedicated 16-Pin
(4)
Connector)
3 = Individual Specification
4 = 24V DC Specification
5 = Barcode Coupon Specification
CPU Board Type
0 = Standard
(5)
2 = Interface Pin Assignment (ccTalk Compatible)
3 = Parallel Interface
4 = 24V DC/12V DC
Optional Code
(6)
0 = Standard
1 = Individual Specification
Interface
X4 = ID-003 (Serial)/MDB/Pulse/ccTalk)
(7)
01 = ID-001 (Parallel)
03 = ID-003 (Serial) (For Barcode Specification)
62 = ID-062
*. 24V DC is only available when using the Optional 24V DC Version.
*
Precautions
The Figure 1-2 symbols are defined as follows:
1. (Type 1) Do not insert a torn, folded, or wet
Banknote, as this action may cause a Banknote
jam inside the unit.
2. (Type 2) Do not expose the unit to water. The unit
contains several precision electronic devices
which can be damaged if water or any liquid is
sprayed or spilled into the unit.
3. (Type 3) Do not install the unit into a dusty
environment. Dust may affect and degrade the
sensor’s performance.
U
SER CAUTIONS
Careful measures are taken in this product to
ensure its quality; however, the following cautions
should be read and understood by all users in order
to confirm safe operation.
Installation Cautions
The Installation Cautions are defined as follows:
1. Do not allow the Unit to endure or operate at a
high temperature, in high humidity and/or in a
dusty environment.
2. Do not use the Acceptor where temperature variations widely fluctuate.
3. Do not install the Unit into an area where excessive vibration, shock or chemical vapors are present.
4. This equipment is intended for indoor use only.
Be sure that the Host Machine contains enough
protection to avoid wet or dusty conditions when
installing.
5. Avoid exposing the Unit to direct Sunlight and/or
incandescent Lamp illumination having a Gradient Angle of 15 Degree or more, and an illumination index of 3,000 Lux or less.
6. Ensure that the Host Machine is designed for
daily operational access such as maintenance
and/or clearing a Banknote Jam.
7. Be sure to use in the specified power range and
pin assignment. If not, the Unit may be damaged.
8. Be sure to connect the power harness connectors
firmly, otherwise an input/output contact failure
may occur.
9. Do not pull on the power harness to disconnect
its connector or damage may occur.
10. Do not obstruct the Acceptor’s air holes in order
to provide sufficient cooling to the Unit.
Mounting, Dismounting & Transportation
Methods for Mounting, Dismounting & Transporting the Unit are as follows:
1. Be sure to turn the Power OFF before mounting
or removing the Unit from its permanent location. Plugging or unplugging Connector Plugs
from their receptacles while the Power is ON
may cause damage to the Unit.
2. When reassembling a disassembled Unit Section,
ensure that each part is properly placed in its
correct location.
3. Be sure to carry the Unit by both hands when
transporting it. Holding the Unit by one hand
may cause personal injury if the Unit accidently
becomes disassembled and falls apart.
4. Be careful not to use excessive outside pressure
on the Unit, or subject it to excessive vibration
during transportation.
Preventive Maintenance
The Preventive Maintenance requirements are
defined as follows:
1. Be sure the Power to the Unit is OFF before
beginning a Maintenance Procedure. The equip
ment produces improper operating signals while
in maintenance mode that may cause personal
injury.
2. Be sure to remove power to the Unit when opening the upper or lower lid. The active Roller may
cause personal injury.
3. Be careful that foreign objects or dust do not
enter the Unit when opening the Guide Area.
-
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-3
General Information Taiko™ Series Banknote Acceptor Section 1
Caution: Do not use any Alcohol,
thinner or citrus based products
for cleaning any surfaces. The
Lenses can become clouded by
chemical effect that may cause
acceptance errors.
Figure 1-3 Unacceptable Banknotes
Damaged Banknotes
Wrinkled Banknotes
Curled Banknotes
Folded or Partial Banknotes
Figure 1-3 Unacceptable Banknotes
Figure 1-4 Installation Simplicity
Figure 1-4 Installation Simplicity
Figure 1-5 Scan Frequency Capability
Figure 1-5 Scan Frequency Capability
4. When closing the Unit, ensure all service door
locks click into place.
5. If the Validator section is dirty due to dust, foreign objects or other such debris adhering to it,
the Banknote acceptance rate will degrade.
Clean the Unit once a month to keep its performance stable.
6. Use a soft, lint-free cloth, Cotton swab or Compressed Air spray to clean dust and debris from
the Banknote transportation path.
7. Perform cleaning and maintenance regularly
when using the equipment in a place where
excessive Automobile exhaust emission or Ciga
rette Smoke may exist.
8. Be sure that the Guide or individual Unit Sections are properly placed in their correct location
following a maintenance procedure.
9. Do not redesign or disassemble the Unit. Unauthorized use by inadequately trained personnel,
or use outside the original manufacture’s intent
for operation voids the warranty.
Banknote Fitness Requirements
1. The following Banknote types may not validate
correctly, or can cause a Banknote jam and/or
damage to the Unit’s Transport path. Banknotes
exhibiting the conditions listed below and illus
trated in Figure 1-3 should be avoided:
• Having perforated or torn areas
• Having excessive folds
• Wet or damp
• Having excessive wrinkles
• Worn condition
• Adhering foreign objects and/or oil.
Primary Features
The Taiko™ PUB-7/11 Series of Banknote Acceptors contains the following primary features:
• Installation and removal of a TAIKO Unit is
very easy because of its clip-on design.
Anyone can install a TAIKO Unit quickly.
-
• Data scanning frequency can be selected by
setting DIP Switches. Scanning once or twice
is selectable. The acceptance rate can be
improved by setting it to scan twice.
-
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
• The JCM patented Anti-Pullback Mechanism
provides powerful protection against Banknote
stringing (fishing). The drum rotates every
time a Banknote passes through the Unit, and
tangles any foreign object attached to the
Banknote such as string and/or tape around
drum.
• One or five drum rotations is DIP Switch
selectable. The greatest fishing protection is
obtained by selecting the five rotation setting.
1-4
Section 1 Taiko™ Series Banknote Acceptor General Information
Figure 1-6 Taiko Anti-Pullback Feature
Figure 1-6 Taiko Anti-Pullback Feature
Figure 1-7 LED Pattern Selectable
Figure 1-7 LED Pattern Selectable
Figure 1-8 PUB-11 Top Panel Instruction
Label
Figure 1-8 PUB-11 Top Panel Instruction Label
Figure 1-9 PUB-7 Top Panel Instruction Label
Figure 1-9 PUB-7 Top Panel Instruction Label
Product Label
Figure 1-8 and Figure 1-9 illustrates the simple
installation instructions contained on the Taiko™
top panel label.
• The LED pattern can be changed by DIP
Switch settings depending on the user’s desire
to use Pattern 1 or Pattern 2.
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-5
General Information Taiko™ Series Banknote Acceptor Section 1
Figure 1-10 Taiko PUB-7/11 Component
Names
Figure 1-10 Taiko PUB-7/11 Component Names
a) Bezel
b) Upper Guide
c) Lower Guide Lid
d) Lower Guide Locking Button
e) LED Display Lens
f) Banknote Insertion Slot
g) Banknote Exit Slot
h) Interface Connector
i) Maintenance Connector
j) Upper Guide Open/Close Button
k) Optional Interface Connector
l) DIP Switch Block
m) Bezel Installation Guide Pin
e
k
f
g
l
c
j
a
b
hi
d
m
Front Rear
Top Bottom
Right Left
Component Names
Figure 1-10 illustrates the Taiko™ PUB-7/11 Component Names and Locations.
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-6
Section 1 Taiko™ Series Banknote Acceptor General Information
Specifications
T
ECHNICAL SPECIFICATIONS
Hydrothermal Condition Table
Humidity [%RH]
Temperature [ºC]
Allowable
and Humidity Range
Operating
Temperature
35ºC/85%
50ºC/40%
Table 1-2 Taiko PUB-7/11 Technical Specifications
†
Acceptance Rate*:
Banknote Types Accepted:
95% or greater
Note: The following banknote types are excluded:
a) Banknotes with excess or poor magnetism or unclear graphics
b) Double (dual) Notes
c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes
d) Banknotes having folded corners or edges
e) Banknotes having the wrong cut dimensions or printing displacement
f) Returned Banknotes because of incorrect or failed insertion.
Long side: 120~160mm (4.72~6.3 in.)
Short side: 62~82mm (2.44~3.23 in.)
Standard Specification
a) Read code interleaved: 2 of 5
b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.)
Barcode Coupon‡:
Insertion Direction:
c) Wide Bar to Narrow Bar ratio = 3:1
d) Characters: 18 Characters
e) Print Position: Middle (Divide a Coupon equally on the left, right, top and
bottom of the Coupon’s center)
f) Print Width: Wider than 10mm (0.39 in.)
Banknote: Four-way
Barcode Coupon: Two-way (Barcode Surface Up)
Approximately 2 seconds (from Banknote insertion to denomination signal
Processing Speed**:
output)
Approximately 3 seconds (from Banknote insertion to credit signal output)
Validation Method:
Diagnostic Indicators††:
PUB 7 = Optical (4 wavelength), Transmissive and Reflection
PUB 11 = Optical (4 wavelength), Magnetic, Transmissive and Reflection
Front Panel Bezel LED, Full color illuminating (Gradation & Solid)
Escrow: 1 note
Anti-stringing Mechanism: Pull-Back (PB) Unit (Anti-pullback system - JCM Patented)
Interface:
X4: ID-003 (Serial)/MDB/Pulse/ccTalk
01: Parallel (ID-001)
03: Serial (ID-003)
*. When security measures against counterfeiting are implemented, the software may not fulfill the specified acceptance rate level.
†. Refer to the Software Information Sheet related to the specific Country's software.
‡. Refer to the Barcode Coupon Specification.
**.Excluded Host communication time lag. (Power Supply: +12V DC, Temperature: 25ºC ±5ºC)
††.DIP Switch selectable.
E
NVIRONMENTAL SPECIFICATIONS
Table 1-3 Taiko PUB-7/11 Environmental Specifications
Operating Temperature: +5ºC to +50ºC (41ºF to 122ºF)
Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF)
Relative Operating Humidity: 20% to 85% RH (non-condensed)
Relative Storage Humidity: 20% to 85% RH (non-condensed)
Visible Light Sensitivity:
Installation: Indoors Only
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
Avoid contact with direct sunlight (Interior lighting must be incandescent with a
Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less)
1-7
General Information Taiko™ Series Banknote Acceptor Section 1
Figure 1-11 Taiko PUB-7/11 System Configu-
ration
Figure 1-11 Taiko PUB-7/11 System Configuration
a
b
c
f
e
d
Maintenance Connector
Interface
Connector
Communications
Harness
a) Taiko™ PUB-7/11 Unit
b) PC (Windows 98SE/2000/XP)
c) JCM Power Supply Unit (EDP# 116125)
d) Taiko™ Harness B (EDP# 116488: for old I/F) or
Taiko™ Harness B (EDP# 127527: for new I/F)
e) Taiko™ Harness A (EDP# 121797)
f) Host Machine (Gaming, Vending, etc.)
NOTE: The Communications Harness needs to be prepared by the Customer.
Taiko™ Harness B (EDP# 127527: for new I/F) is included in the JCM Power Supply Unit.
E
LECTRICAL SPECIFICATIONS
Table 1-4 Taiko PUB-7/11 Electrical Specifications
Supply Voltage*:
12V DC ±5%/24V DC ±10%
†
Standard Specification
Standby = 0.1A [12V DC]/0.1A [24V DC]
Operation = 0.5A [12V DC]/0.5A [24V DC]
Maximum = Approximately 1.4A (Maximum of 300ms) [12V DC]/
Current Consumption‡:
Approximately 1.0A (Maximum of 300ms) [24V DC]
Barcode Specification
Standby = 0.1A [12V DC]
Operation = 0.6A [12V DC]
Maximum = Approximately 1.6A (Maximum of 300ms) [12V DC]
*. 12V DC = 7-Pin, 24V DC = 9-Pin.
†. 24V DC is available only when the optional 24V DC Specification is used.
‡. Use the CLASS 2 Limited Power Source.
**.Motor Initializing or Motor Lock Up current consumption.
S
TRUCTURAL SPECIFICATIONS
**
Table 1-5 Taiko PUB-7/11 Structural Specifications
Weight: Approximately 0.6kg (1.3 lbs)
Mounting*:
Outside Dimensions:
Cash Box:
*. Allow 3.93 inches (100mm) above the Unit for opening the Lid and Bezel removal.
†. Cash Box must be 3.93 inches (100mm) or more in depth from the bottom of the TAIKO Unit, 7.87 inches (200mm) or more in depth from the Unit rear
and 3.93 inches (100mm) or more in width.
Horizontal (on door - non vibrating)
See “Taiko PUB-7 Standard Bezel Unit Outside Dimensions” on page 1-8
of this Manual.
User prepared
†
System Configuration
Figure 1-11 illustrates a typical Taiko™ PUB-7/11 system configuration.
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-8
Section 1 Taiko™ Series Banknote Acceptor General Information
Figure 1-12 Taiko PUB-7 Complete Unit Out-
side Dimensions
A
83
Max. Banknote
Width 82
17.6
42.7
18
47.2 98
2mm - 6mm
88
51
3
66
4-M4
19
50
100
124
103
NOTE: All Dimensions are in Millimeters
Door Installation
Position
(Panel Thickness)
51 (Banknote
Ejection Position)
A = 68 (Type 1: Minimum Width @ 67mm)
76 (Type 2: Minimum Width @ 75mm)
71 (Type 3: Minimum Width @ 70mm)
Right Side
Rear Side
Front Side
Top Side
Bottom Side
Figure 1-12 Taiko PUB-7 Complete Unit Outside Dimensions
Figure 1-13 Taiko PUB-7/11 Banknote Accep-
tor’s Clearance Dimensions
Overhead Space
3.93 inches
(100mm) or more
Depth Behind Unit
7.87 inches
(200mm) or more
Width
3.93 inches
(100mm)
or more
Depth Below Unit
3.93 inches
(100mm) or more
Banknote Ejection
Slot Position
Cash Box
Figure 1-13 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions
Unit Dimensions
T
AIKO
PUB-7 S
Figure 1-12 illustrates the Taiko™ PUB-7 Type 1, Type 2 or Type 3 Standard Bezel Unit outside dimensions.
TANDARD BEZEL UNIT OUTSIDE DIMENSIONS
Taiko PUB-7/11 Unit Clearance Dimensions
Figure 1-13 illustrates the Taiko™ PUB-7/11 Unit’s open Acceptor clearance dimensions.
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-9
General Information Taiko™ Series Banknote Acceptor Section 1
Figure 1-14 Taiko PUB-11 (US Dollar) Com-
plete Unit Outside Dimensions
67
Acceptable Banknote
Width 66
25.4
38.3
125
103
2mm - 6mm
45
98
11.4
39.6
30
88
3
51
100
4-M4
NOTE: All Dimensions are in Millimeters
Door Installation
Position
(Panel Thickness)
51 (Banknote
Ejection Position)
A = 68 (Type 1: Minimum Width @ 67mm)
76 (Type 2: Minimum Width @ 75mm)
71 (Type 3: Minimum Width @ 70mm)
Right Side
Rear Side
Front Side
Top Side
Bottom Side
Figure 1-14 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions
T
AIKO
PUB-11 S
TANDARD
US B
EZEL UNIT OUTSIDE DIMENSIONS
Figure 1-14 illustrates the Taiko™ PUB-11 Type 5 Standard US Bezel Unit outside dimensions.
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
1-10
Section 1 Taiko™ Series Banknote Acceptor General Information
To obtain further Technical Information regarding the Taiko™ PUB-7/11 Device, please contact the closest office to your location listed below:
Technical Contact Information
Americas
JCM A
MERICAN
Phone: +1-702-651-0000
Fax: +1-702-644-5512
925 Pilot Road, Las Vegas, NV 89119
E-mail: support@jcmglobal.com
Europe, Middle East, Africa & Russia
JCM E
UROPE GMB
H
Phone: +49-211-530-645-60
Fax: +49-211-530-645-85
Mündelheimer Weg 60
D-40472 Düsseldorf Germany
E-mail: support@jcmglobal.eu
UK & Ireland
JCM E
UROPE
(UK O
FFICE
)
Phone: +44 (0) 190-837-7331
Fax: +44 (0) 190-837-7834
Unit B, Third Avenue
Denbigh West Business Park
Asia and Oceania
JCM G
J
OLD
(HK) LTD.
Phone: +852-2429-7187
Fax: +852-2929-7003
Unit 1-7, 3/F., Favor Industrial Centre
2-6 Kin Hong Street, Kwai Chung,
N.T. Hong Kong
E-mail: asiapactechsupport@jcmglobal.com
APAN CASH MACHINE CO
., LTD. (HQ)
Phone: +81-6-6703-8400
Fax: +81-6-6707-0348
2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035
JAPAN
E-mail: Shohin@jcm-hq.co.jp
The JCM Website for all locations is:
http://www.jcmglobal.com
Bletchley, Milton Keynes,
Buckinghamshire MK1 1DH, UK
E-mail: support@jcmglobal.eu
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
2-1
Taiko™ Series
2 INSTALLATION
WARNING: Turn the equipment power OFF before removing or replacing any
Taiko™ components!
Figure 2-1 Taiko Bezel Cut-Out Dimensions
Figure 2-1 Taiko Bezel Cut-Out Dimensions
(43mm)
Radius
Figure 2-2 Opening Taiko’s Upper Guide
Figure 2-2 Opening Taiko’s Upper Guide
Figure 2-3 Removing the Taiko Bezel
Figure 2-3 Removing the Taiko Bezel
j
k
l
Figure 2-4 Installing the Taiko Bezel
Figure 2-4 Installing the Taiko Bezel
WARNING: Tightening the Nuts with too
much force can damage the Bezel. The
necessary torque is 6.196 inch-lbs
(0.7Nm).
Banknote Acceptor
Section 2
This section provides installation/operation
instructions for the Taiko™ Series Banknote Acceptor (PUB-7/11). This section contains the
following information:
• Installation and Removal
• Power Harness Wiring Procedure
• Clearing a Banknote Jam
Installation and Removal
Installing the PUB-7/11 Taiko Bezel
To install or remove a Taiko™ PUB-7/11 Unit
Bezel in a door or wall perform the following steps:
1. Create the correct sized opening required to
install the Taiko™ Bezel, using the Panel Cut-Out
Dimensions shown in
2. Open the Upper Guide in the arrow direction
shown in
Guide Open/Close Buttons.
Figure 2-2 by pressing in on the Upper
Figure 2-1.
• DIP Switch Configurations
• Error Codes and Conditions
• Interface Connector Pin Assignments
• Cleaning Procedures
• Standard Interface Circuit Schematics
• Operational Flowcharts
6. Remove the two (2) Bezel Brackets and the two
(2) Hexagonal Nuts from the Bezel.
7. Insert the Bezel into the previously cut-out
area in the Door Front Panel as shown in
Figure 2-4.
3. Hold the Taiko™ Unit by placing your hand
under the Upper Guide (
4. Slightly press down on the Bezel and raise the
5. Slide the body up and back to detach it from the
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
rear Taiko™ Unit body (
Bezel section (
Figure 2-3 l).
Figure 2-3 j).
Figure 2-3 k).
8. Set the Bezel in the door hole and attach the two
(2) Bezel Brackets to the back side of the Bezel
using the two (2) Hexagonal Nuts previously
removed (
Figure 2-5).
2-2
Section 2 Taiko™ Series Banknote Acceptor Installation
Figure 2-5 Mounting the Taiko Bezel
Figure 2-5 Mounting the Taiko Bezel
Bezel Brackets
Hexagonal
Nuts
Figure 2-6 Installing the Taiko Bezel
Figure 2-6 Installing the Taiko Bezel
j
k
l
PIN
Figure 2-7 Closing the Taiko Upper Guide
Figure 2-7 Closing the Taiko Upper Guide
Click
Caution: Ensure that the Taiko Unit body
and Bezel are firmly installed and
securely fixed to the door before closing
the Upper Guide; When closing the
Upper Guide, be careful not to get your
finger caught under the lid when closing
it.
NOTE: When removing a Taiko Unit, perform the
previously described procedure in reverse.
Figure 2-8 Attaching a Taiko Power
Connector
Figure 2-8 Attaching a Taiko Power Connector
WARNING: When installing a Taiko Unit,
or connecting its Harness Plug, be sure
power to the harness is disconnected.
The Taiko Unit is only designed to use a
12 or 24 Volt DC input. Any other power
level can damage the Taiko Unit!
If the power Harness itself is strongly
pulled on, it may tear loose from its
Connector’s Pins.
Power Harness Wiring Procedure
Before beginning to build a Power Interface
Connector, ensure one of the two plug types listed
Table 2-1 are available.
in
Table 2-1 Power Connector Specifications
Connector
Ribbon Cable, AWG28
UL2651 or UL20012
Figure 2-8).
XG4M-1030-T
(Omron)
1.27mm Pitch Flat
9. Open the Upper Guide by pressing-in and holding
down the Upper Guide Open/Close Buttons while
lifting the Lid up (
Figure 2-6 j).
10. Insert the Bezel Installation Guide Pin into the
Bezel Guide (
Figure 2-6 k).
11. Slide the Guide all the way in and push down on
the Taiko™ Unit body (
Figure 2-6 l).
Part
Plug
Semi-Cover XG5X-0501 (Omron) N/A
Lock Lever 2 XG4Z-0002 (Omron) N/A
Applicable
Wire Size
Lock Lever Socket Ribbon Cable Socket
XG5M-1032-N
(Omron)
UL1061 WAG24
Once the Power Interface Connector Plug has been
fastened to the Power/Signal Cable being used,
perform the following steps:
1. Confirm that power is NOT supplied to the new
Power Harness.
2. Insert the new Power Harness Socket into the
right side Panel Interface Connector of the
Taiko™ Unit Body (
12. Close the Upper Guide firmly until a locking
Click is heard (
Figure 2-7).
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
3. Supply power and confirm that the Taiko™ Unit
operates properly.
Clearing a Banknote Jam
Clearing an Upper Area Banknote Jam
When an upper area Banknote jam occurs, the
Front Panel Red LED Display will begin flashing
three (3) times with a pause between flash sets.
Perform the following steps to clear a Banknote
jam within the Taiko™ Unit’s Acceptor area:
1. Remove Power from the Taiko™ Unit.
2-3
Installation Taiko™ Series Banknote Acceptor Section 2
Figure 2-9 Upper Area Banknote Jam
Removal
Figure 2-9 Upper Area Banknote Jam Removal
j
k
Caution: When closing the Upper
Guide, be careful not to get your finger
caught under the Lid when closing it!
Figure 2-10 Lower Area Banknote Jam
Removal
Figure 2-10 Lower Area Banknote Jam Removal
j
k
NOTE: Re-install the Taiko Unit onto the Bezel
by reversing the steps related to, and beginning
from Figure 2-6 on page 2-2 of this Section.
Figure 2-11 Left Side DIP Switch Block
Location
Figure 2-11 Left Side DIP Switch Block Location
Left Side
ON
DIP Switch Block
NOTE: DIP Switch settings may vary based on
Software changes related to the specific Country
using the Taiko Unit.
ON
6 7 8 IF Setting
OFF OFF OFF ID-003 Serial
ON OFF OFF MDB
OFF ON OFF ccTalk (Non-Encrypted)
ON ON OFF
ccTalk (Encrypted)
*
*. If the encryption code is unclear, refer to the “Encryption Code Initializ ation
Setting Mode” on page 2-5 of this Section to initialize the Encryption Code.
--ON
Pulse
†
†. For detailed information conce rning Communication Settings, refer to the
individual Country’s Software Information Sheet.
2. Press-in on the Upper Guide Open/Close Buttons
and open the Upper Guide in the direction indi
-
cated in Figure 2-9 j.
3. Remove the jammed Banknote as illustrated in
Figure 2-9 k.
Clearing a Lower Area Banknote Jam
When a lower area Banknote jam occurs, the Front
Panel Red LED Display will begin flashing four (4)
times with a pause between flash sets.
Perform the following steps to clear a Banknote
jam within the Taiko™ Unit’s Transport area:
1. Remove Power from the Taiko™ Unit.
2. Remove the Taiko™ Unit body from the mounted
Bezel Section (review removal instruction shown
in
Figure 2-3 on page 2-1 of this Section).
3. Remove the Lower Lid by pressing in on the
Lower Lid Lock Release Button (
4. Remove the jammed Banknote as illustrated in
Figure 2-10 k.
Figure 2-10 j).
DIP Switch Configurations
The communication method and various Taiko™
Unit functions can be selected by using the Unit’s
Left side set of DIP Switches (
Table 2-2 lists the various typical DIP Switch settings available for programing the Taiko™ Unit.
Table 2-2 Typical DIP Switch Settings
Switch
No.
1
2
3 Reserved Reserved
4
5
Double Scan Mode
Five (5) Drum Rotation
(Anti-Fishing Prevention)
Switch Position Setting
ON OFF
Test Mode 1
‡
Cycles
Refer to the specific Country’s Software
Figure 2-11).
*
†
Normal Scan Mode
Specifications
Normal Mode
Normal Operation
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
6
7
8
*. For details concerning the Test Mode, refer to “Performance Test
Diagnostics” on page 6-6 in Section 6.
†. The acceptance rate will be improved, but operation time will increase
if a Banknote is rejected.
‡. Anti-Fishing prevention will be improved, but operation time will
increase.
2-4
Section 2 Taiko™ Series Banknote Acceptor Installation
ON
Figure 2-12 “Accept” Mode DIP Switch
Settings
Figure 2-12 “Accept” Mode DIP Switch Settings
ON
Figure 2-13 “Inhibit” Mode DIP Switch
Settings
Figure 2-13 “Inhibit” Mode DIP Switch Settings
ON
NOTE: The Accept/Reject setting for a Banknote
denomination can be confirmed by observing the
Front Panel LED Color. After an initial operation
is performed, the LED will flash a number of
times equal to the total number of Banknote
denominations processed. Blue indicates an
‘Accept’ setting and Red indicates a ‘Reject’
setting.
Figure 2-14 Define Pattern 1 DIP Switch
Settings
Figure 2-14 Define Pattern 1 DIP Switch Settings
ON
Table 2-3 lists the various special DIP Switch
settings available for programing the Taiko™ Unit.
Table 2-3 Programming DIP Switch Settings
Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
LED
Mode
Accept
Setting
Setting
Define
Pattern 1
Define
Pattern 2
ON OFF OFF OFF OFF ON OFF OFF
Inhibit
ON OFF OFF OFF OFF ON ON OFF
ON ON OFF OFF OFF OFF ON OFF
ON OFF ON OFF OFF OFF ON OFF
ON ON ON ON ON ON OFF OFF
*
ON OFF OFF OFF OFF OFF ON ON
*
ON ON OFF OFF OFF OFF OFF ON
“Software Downloading Procedure” on page 6-1 in
Denom.
Val ue
Setting
Mode
Pattern
Setting
Mode
Encryption Code
Initialization Setting
Download Mode
Adjustment Mode
*. For details concerning Taiko™ Software Download and Adjustment
Modes, refer to
Section 6 of this Service Manual.
Denomination Setting Mode
Perform the Accept/Inhibit setting function for the
Banknote Denomination required based on the
Software requirements of the Specific Country in
which it is being used. The default settings are to
accept all Denominations of the Specific Country.
A
CCEPT SETTING MODE
To establish an “Accept” setting function, perform
the following steps:
I
NHIBIT SETTING MODE
To establish an “Inhibit” setting function, perform
the following steps:
1. Remove Power from the Taiko™ Unit.
2. Set DIP Switch No.1, No. 6 and No.7 to ON (Figure 2-13).
3. Re-apply Power to the Taiko™ Unit.
4. After the Front Panel LED display flashes White,
set DIP Switch No.1 to the OFF position to enter
the Setting Mode.
5. Insert the Banknote Denomination to be inhibited
into the Insertion Slot. The setting is registered if
the Front Panel LED display flashes an Orange
Color, and the inserted Banknote is returned.
6. Insert next Banknote Denomination to be inhibited until all required values have been processed.
The Banknote ‘Accept’ or ‘Inhibit’ programing
operations are now complete.
1. Remove power from the Taiko™ Unit.
2. Set DIP Switch No.1 and No.6 to ON (See Figure
2-12 above).
3. Re-apply Power to the Taiko™ Unit.
4. After the Front Panel LED display flashes White,
set DIP Switch No.1 to the
OFF position to enter
the Setting Mode.
5. Insert the Banknote Denomination to be accepted
into the Insertion Slot. The setting registered is
correct if the Front Panel LED Display flashes a
light Blue Color, and the inserted Banknote is
returned.
6. Insert the next Banknote Denomination to be
accepted until all required values have been
processed, set and accepted.
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
LED Pattern Setting Mode
The LED Color Pattern Type can be changed
according to user preference. Select between Pat
tern 1 or Pattern 2, the default setting is Pattern 1.
D
EFINING PATTERN
1
To define a “Pattern 1” (a flashing Color Sequence)
operating function, perform the following steps:
1. Remove Power from the Taiko™ Unit.
2. Set DIP Switch No.1, No.2 and No.7 to ON (Figure 2-14).
3. Re-apply Power to the Taiko™ Unit.
4. Set DIP Switch No.1 to OFF to cause the LED
Display Pattern to emulate “Pattern 1” when
operating.
-
2-5
Installation Taiko™ Series Banknote Acceptor Section 2
Figure 2-15 Define Pattern 2 DIP Switch
Settings
Figure 2-15 Define Pattern 2 DIP Switch Settings
ON
Figure 2-16 Encryption Mode DIP Switch
Settings
Figure 2-16 Encryption Mode DIP Switch Settings
ON
Figure 2-17 ID-003/MDB/ccTalk/Pulse Inter-
face Connector
Figure 2-17 ID-003/MDB/ccTalk/Pulse
Interface Connector
Internal 10-Pin S10B-PADSS-1 (JST)
D
EFINING PATTERN
To define a “Pattern 2” (a fading Color Sequence)
operating function, perform the following steps:
1. Remove Power from the Taiko™ Unit.
2. Set DIP Switch No.1, No.3 and No.7 to ON (Figure 2-15).
2
Interface Connector Pin Assignments
Table 2-5, Table 2 -6, Table 2-7 and Table 2-8 list
the various Connector Pin Labels for adapting these
available Communication Standards to the Unit.
3. Re-apply power to the Taiko™ Unit.
4. Set DIP Switch No.1 to OFF to cause the LED
Display Pattern to emulate “Pattern 2” when
operating.
Encryption Code Initialization Setting Mode
When the ccTalk Encrypted Communication Code
is unknown, use the set the Encryption Code Initial
ization DIP Switch setting to use the last 6 digits of
the specific Taiko™ Serial Number, located on the
back side of a Taiko™ Unit as the Encryption
Code.
To set the “Encryption Mode” operating function,
perform the following steps:
1. Remove Power from the Taiko™ Unit.
2. Set DIP Switch No.1 through No.6 to ON, and
Switches No.7 and No.8 to
3. Re-apply Power to the Taiko™ Unit.
4. Set DIP Switch No.1 to OFF to initialize the
Encryption Code setting.
The Taiko™ installation DIP Switch settings are
now complete.
Error Codes & Conditions
Table 2-4 lists the Red Error Code flash sequence
definitions displayed by the Taiko™ Front Panel
LED indicator.
Table 2-4 Red LED Error Code Flash Definitions
Red Flashes Error Indicated
2
ROM Error
3 Banknote Jam inside Ejection Slot
4 Banknote remains inside the Transport Path
5 EEPROM Read/Write Error
6 Motor Error
8 Entrance Solenoid Error
9 Exit Solenoid Error
12 Sensor Operation with Abnormal Timing
OFF (Figure 2-16).
Table 2-5 Serial ID-003/MDB Interface Pin
Assignments
Pin No.
-
*. I/O (Input/Output) is the function viewed from the Banknote Acceptor
Side.
†. 24V DC is available only when the optional 24V DC Specification is
used.
Signal
Name
1 NC - No Connection
2 NC - No Connection
3 RXD-
4 RXD+
5 TXD-
6 TXD+
7 Vcc - +12V DC Power (7-Pin)
8 Vss - Power Ground
9 Vcc -
10 NC - No Connection
*
I/O
Data Receive Line
IN
(Active when current is present)
Data Send Line
OUT
(Active when current is present)
+24V DC Power (9-Pin)
Function
†
Table 2-6 ccTalk Interface Pin Assignments
Pin No.
*. I/O (Input/Output) is the function viewed from the Banknote Acceptor
Side.
†. 24V DC is available only when the optional 24V DC Specification is
used.
Signal
Name
1 ccTalk IN/OUT ccTalk Send/Receive Line
2 ccTalk - ccTalk GND Line
3 NC - No Connection
4 NC - No Connection
5 NC - No Connection
6 NC - No Connection
7 Vcc - +12V DC Power (7-Pin)
8 Vss - Power Ground
9 Vcc -
10 NC - No Connection
*
I/O
+24V DC Power (9-Pin)
Function
†
Table 2-7 Pulse Interface Pin Assignments
Pin No.
Signal
Name
1
2 NC - No Connection
3
4
5 Vend (-)
6 Vend (+)
7 Vcc - +12V DC Power (7-Pin)
NC
Enable/
Disable (-)
Enable/
Disable (+)
*
I/O
-
No Connection
Enable/Disable Signal Input Line
IN
(Enabled when current is present)
(Disabled when current is NOT present)
No Connection
Pulse Signal Output Line
OUT
(Active when current is present)
Function
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
2-6
Section 2 Taiko™ Series Banknote Acceptor Installation
Figure 2-18 ID-001 Interface Connector
Figure 2-18 ID-001 Interface Connector
Internal 16-Pin S16B-PADSS-1 (JST)
Caution: Do not use Alcohol, thinner or
citrus based products for cleaning any
surfaces. The Lenses can become
clouded by chemical effect that may
cause acceptance errors.
Figure 2-19 Sensor Cleaning
Figure 2-19 Sensor Cleaning
Lens
Roller
Lint-free Cloth Cotton Swab Air
Before
Cleaning
After
Cleaning
Belt
Table 2-7 Pulse Interface Pin Assignments
Pin No.
*. I/O (Input/Output) is the function viewed from the Banknote Acceptor
Side.
†. 24V DC is available only when the optional 24V DC Specification is
used.
Signal
Name
8 Vss - Power Ground
9 Vcc -
10 NC - No Connection
*
I/O
+24V DC Power (9-Pin)
Function
†
Table 2-8 Parallel ID-001 Interface Pin
Assignments
Pin No.
*. I/O (Input/Output) is the function viewed from the Banknote Acceptor
Side.
Signal
Name
1 Vcc - +12V DC Power
2 Vss - +12V DC Power Ground
3 Vss - Power Supply Ground
4 NC - No Connection
5 ACK
6 REJ REJect Signal Receive Line
7 INH INHibit Signal Receive Line
8 VAL ID
9 VEND1 VEND1 Valid Send Signal Line
10 VEND2 VEND2 Valid Send Signal Line
11 VEND3 VEND3 Valid Send Signal Line
12 NC - No Connection
13 NC - No Connection
14 BUSY
15 ABN ABortNote Signal Line
16 STKF STacKerFull Signal Line
*
I/O
ACKnowledge Signal Receive Line
IN
Vend VALID Send Signal Line
OUT
BUSY Signal Send Line
OUT
Function
Cleaning Procedures
To clean the Taiko™ Unit, gently rub the Sensors
and Rollers clean using a dry, soft, lint-free cloth
ONLY.
Do not use any Alcohol, solvents, Citrus based
products or scouring agents that may cause damage
to the Validation Section Sensors and/or Rollers.
Sensor and Roller Cleaning Procedure
To clean the Taiko™ Unit, proceed as follows:
1. Turn the Taiko™ Unit and Host Machine’s Power
OFF.
2. Open the Taiko™ Upper Guide.
3. Clean the appropriate path and Lens of each
Sensor (See Figure 2-21 areas “a” through “k”
and the corresponding descriptions listed in Tabl e
2-9 to locate each Sensor that requires cleaning).
P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
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