JCM TAIKO PUB-7/11 Operation And Maintenance Manual
Support: http://www.jcmglobal.com/en/contact/default.aspx Web-Site: http://www.jcmglobal.com
Taiko™ Series
Banknote Acceptor
(PUB-7/11)
Operation and Maintenance
Manual
(Revision 4)
P/N 960-100175R_Rev. 4 {EDP #200824}
Issue #4045-SME-01-04
© 2013, Japan CashMachine Co., Limited
Taiko™ Series Banknote Acceptor
or
or or
or
E142330, Subscriber 857947001, Vol. 2
Issue #4045-SME-01-04
REVISION HISTORY
Rev №. Date Reason for Update Comment
A 7/12/10
12/14/11
28/17/11
3 4/09/12
4 3/25/13
Initial Version
Barcode Coupon Specification Added
Important corrections made to Tables in Section 2.
Added Waffletechnology Cleaning Card availability & Useage
information in Section 2, corrected Part Number Information in
Section 7 and added 2 Tables to Appendix A.
Added EBA Type Bezel in Section 7.
International Compliance
• RoHS Directives
• UL & c-UL Marks
• CE Mark .
This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the Japan
Cash Machine, Co., Ltd., (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual
contains many copyrighted, patented, or properly registered equipment items manufactured by JCM, that are prohibited
and illegal to duplicate, replicate, or copy in whole, or in part, without the express
authorization by JCM with the following exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items
thereto without notice regarding the product or its related products.
JCM is a registered trademark of Japan CashMachine Co, Limited. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore,
in each case throughout this publication.
Copyright © 2013 By Japan CashMachine Co, Limited
™, ® and © are not always mentioned
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Taiko™ Series
Banknote Acceptor
Table of Contents
TOC
Page
1 GENERAL INFORMATION.................................................................................. 1-1
Description .................................................................................................................. 1-1
Taiko PUB-7/11 Unit .................................................................................................... 1-1
Model Descriptions .................................................................................................... 1-2
Precautions ................................................................................................................. 1-2
User Cautions ...........................................................................................................................1-2
Installation Cautions ..............................................................................................................1-2
Mounting, Dismounting & Transportation ...............................................................................1-2
Preventive Maintenance ........................................................................................................1-2
Banknote Fitness Requirements ............................................................................................1-3
Primary Features ........................................................................................................ 1-3
Product Label .............................................................................................................. 1-4
Component Names ..................................................................................................... 1-5
Specifications ............................................................................................................. 1-6
Technical Specifications ...........................................................................................................1-6
Environmental Specifications ...................................................................................................1-6
Electrical Specifications ............................................................................................................1-7
Structural Specifications ...........................................................................................................1-7
System Configuration ................................................................................................ 1-7
Unit Dimensions ......................................................................................................... 1-8
Taiko PUB-7 Standard Bezel Unit Outside Dimensions ............................................................1-8
Taiko PUB-7/11 Unit Clearance Dimensions ..........................................................................1-8
Taiko PUB-11 Standard US Bezel Unit Outside Dimensions ....................................................1-9
International Compliance ......................................................................................... 1-10
Technical Contact Information .................................................................................1-11
Americas & Oceania ...............................................................................................................1-11
JCM American ..................................................................................................................... 1-11
Europe, Africa, Russia & Middle East .................................................................................... 1-11
JCM Europe GmbH ............................................................................................................. 1-11
UK & Ireland ...........................................................................................................................1-11
JCM Europe (UK Office) ......................................................................................................1-11
Asia ........................................................................................................................................1-11
JCM Gold (HK) Ltd. .............................................................................................................1-11
Japan Cash Machine Co, Limited (HQ) ............................................................................... 1-11
2 INSTALLATION ................................................................................................... 2-1
Installation and Removal ........................................................................................... 2-1
Installing the PUB-7/11 Taiko Bezel ..........................................................................................2-1
Power Harness Wiring Procedure ............................................................................................ 2-2
Clearing a Banknote Jam ........................................................................................... 2-2
Clearing an Upper Area Banknote Jam ....................................................................................2-2
Clearing a Lower Area Banknote Jam ...................................................................................... 2-3
DIP Switch Configurations ........................................................................................ 2-3
Denomination Setting Mode ..................................................................................................... 2-4
Accept Setting Mode ..............................................................................................................2-4
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Taiko™ Series Banknote Acceptor
Table of Contents
Page
Inhibit Setting Mode .............................................................................................................. 2-4
LED Pattern Setting Mode .......................................................................................................2-4
Defining Pattern 1 ................................................................................................................. 2-4
Defining Pattern 2 ................................................................................................................. 2-4
Encryption Code Initialization Setting Mode ............................................................................ 2-5
Error Codes & Conditions ......................................................................................... 2-5
Interface Connector Pin
Assignments ............................................................................................................... 2-5
Cleaning Procedures ................................................................................................. 2-6
Sensor and Roller Cleaning Procedure ................................................................................... 2-6
Available Cleaning Card ............................................................................................ 2-6
Card Features .......................................................................................................................... 2-6
Directions For Use ................................................................................................................... 2-6
Taiko Sensor and Roller Locations ........................................................................... 2-7
Operational Check ...................................................................................................... 2-7
Standard Interface Circuit Schematics ..................................................................... 2-9
Standard Interface Circuit Schematics (Continued 1) ............................................................ 2-10
Standard Interface Circuit Schematics (Continued 2) .............................................................2-11
Standard Interface Circuit Schematics (Continued 3) ............................................................ 2-12
Standard Interface Circuit Schematics (Continued 4) ............................................................ 2-13
Operational Flowcharts ............................................................................................ 2-15
Operational Flowcharts (Continued) ...................................................................................... 2-16
3 COMMUNICATIONS ............................................................................................ 3-1
Americas & Oceania ................................................................................................................ 3-1
JCM American ....................................................................................................................... 3-1
Europe, Africa, Russia & Middle East ...................................................................................... 3-1
JCM Europe GmbH ............................................................................................................... 3-1
UK & Ireland ............................................................................................................................ 3-1
JCM Europe (UK Office) ........................................................................................................ 3-1
Asia .......................................................................................................................................... 3-1
JCM Gold (HK) Ltd. ............................................................................................................... 3-1
Japan Cash Machine Co, Limited (HQ) ................................................................................... 3-1
4 DISASSEMBLY/REASSEMBLY ..........................................................................4-1
Tool Requirements ..................................................................................................... 4-1
Primary Unit Disassembly ......................................................................................... 4-1
Bezel Guide Removal .............................................................................................................. 4-1
CPU Circuit Board Removal .................................................................................................... 4-1
MAG Board Removal (PUB-11 Only) ....................................................................................... 4-2
Sensor Circuit Board Removal ................................................................................................ 4-2
Transport Drum Disassembly .................................................................................................. 4-2
Encoder Board and Drive Motor Removal ............................................................................... 4-3
Entrance and Exit Solenoid Removal ...................................................................................... 4-4
5 WIRING DIAGRAMS ............................................................................................ 5-1
PUB-7 System Wiring Diagrams ............................................................................... 5-1
PUB-7 System Wiring Diagrams (Continued) .......................................................................... 5-2
PUB-11 System Wiring Diagrams .............................................................................. 5-3
PUB-11 System Wiring Diagrams (Continued) ........................................................................ 5-4
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Taiko™ Series Banknote Acceptor
Table of Contents
Page
6 CALIBRATION AND TESTING............................................................................ 6-1
Workbench Tool Requirements ................................................................................. 6-1
Software Download Preparation ...............................................................................................6-2
Software Downloading Procedure ............................................................................ 6-2
PC Program Installation ...........................................................................................................6-2
Palm Pilot Program Installation ................................................................................................6-2
Writing a New Serial Number .................................................................................... 6-3
Upgrading/Replacing Software .................................................................................................6-3
Programming Requirements ..................................................................................................6-3
Re-Programming Connection Procedure .................................................................................6-5
Serial Number Writer Application Use ......................................................................................6-5
Cloning Units .............................................................................................................. 6-5
Required Items .........................................................................................................................6-5
Cloning Procedures ...............................................................................................................6-5
Calibration Procedures .............................................................................................. 6-7
Calibration Description .............................................................................................................6-7
Calibration Tool Requirements .................................................................................................6-7
When to Calibrate .....................................................................................................................6-7
Initial Settings ...........................................................................................................................6-7
Performance Test Diagnostics .................................................................................. 6-7
DIP Switch Tests ....................................................................................................................6-8
No.1 Transport Motor Forward Rotation Test ...................................................................................... 6-8
No.2 Transport Motor Reverse Rotation Test...................................................................................... 6-8
No.3 Aging Test Procedure ................................................................................................................. 6-8
No.4 Solenoid Test Procedure............................................................................................................. 6-9
No.5 Acceptance Test Procedure........................................................................................................ 6-9
No.6 Entrance Flapper Test Procedure ............................................................................................... 6-9
No.7 Exit Flapper Test Procedure ....................................................................................................... 6-9
7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1
Entire Taiko Unit Exploded View ............................................................................... 7-1
Primary Taiko PUB-7/11 Unit Parts List ....................................................................................7-2
Complete Taiko Unit Exploded View ........................................................................................ 7-3
Complete Taiko PUB-7/11 Units Parts List ...............................................................................7-4
Taiko Bezel Unit Exploded View ................................................................................ 7-8
Taiko PUB-7/11 Bezel Units Parts List ......................................................................................7-9
Taiko EBA Type Bezel Unit Exploded View ............................................................ 7-10
Taiko EBA Type Bezel Units Parts List ...................................................................................7-11
8 INDEX................................................................................................................... 8-1
A TROUBLESHOOTING .........................................................................................A-1
Introduction .................................................................................................................A-1
Troubleshooting Overview ........................................................................................A-1
Fault Table Listings ....................................................................................................A-1
Error Codes and Conditions ......................................................................................A-4
B GLOSSARY..........................................................................................................B-1
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Taiko™ Series
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List of Figures
LOF
Figure 1-1 Taiko PUB-7/11 Unit .............................................................................. 1-1
Figure 1-2 Precautionary Symbols .......................................................................... 1-2
Figure 1-3 Unacceptable Banknotes ....................................................................... 1-3
Figure 1-4 Installation Simplicity.............................................................................. 1-3
Figure 1-5 Scan Frequency Capability .................................................................... 1-3
Figure 1-6 Taiko Anti-Pullback Feature ................................................................... 1-4
Figure 1-7 Palm Pilot Programmable ...................................................................... 1-4
Figure 1-8 LED Pattern Selectable.......................................................................... 1-4
Figure 1-9 PUB-11 Top Panel Instruction Label...................................................... 1-4
Figure 1-10 PUB-7 Top Panel Instruction Label........................................................ 1-4
Figure 1-11 Taiko PUB-7/11 Component Names...................................................... 1-5
Figure 1-12 Taiko PUB-7/11 System Configuration .................................................. 1-7
Figure 1-13 Taiko PUB-7 Complete Unit Outside Dimensions.................................. 1-8
Figure 1-14 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions .............. 1-8
Figure 1-15 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions............. 1-9
Figure 2-1 Taiko Bezel Cut-Out Dimensions........................................................... 2-1
Figure 2-2 Opening Taiko’s Upper Lid .................................................................... 2-1
Figure 2-3 Removing the Taiko Bezel ..................................................................... 2-1
Figure 2-4 Installing the Taiko Bezel ....................................................................... 2-1
Figure 2-5 Mounting the Taiko Bezel ...................................................................... 2-2
Figure 2-6 Installing the Taiko Bezel ....................................................................... 2-2
Figure 2-7 Closing the Taiko Upper Lid................................................................... 2-2
Figure 2-8 Attaching a Taiko Power Connector ...................................................... 2-2
Figure 2-9 Upper Area Banknote Jam Removal ..................................................... 2-3
Figure 2-10 Lower Area Banknote Jam Removal ..................................................... 2-3
Figure 2-11 Left Side DIP Switch Block Location...................................................... 2-3
Figure 2-12 “Accept’ Mode DIP Switch Settings ....................................................... 2-4
Figure 2-13 ‘Inhibit’ Mode DIP Switch Settings ......................................................... 2-4
Figure 2-14 Define Pattern 1 DIP Switch Settings .................................................... 2-4
Figure 2-15 Define Pattern 2 DIP Switch Settings .................................................... 2-4
Figure 2-16 Encryption Mode DIP Switch Settings ................................................... 2-5
Figure 2-17 ID-003/MDB/Pulse Interface Connector................................................. 2-5
Figure 2-18 ID-001 Interface Connector.................................................................... 2-5
Figure 2-19 Sensor Cleaning .................................................................................... 2-6
Figure 2-20 JCM Waffletechnology Cleaning Card................................................... 2-6
Figure 2-21 Taiko Sensor Cleaning Locations .......................................................... 2-7
Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram...... 2-9
Figure 2-23 ccTalk Communications Interface Schematic Diagram ....................... 2-10
Figure 2-24 Pulse Communications Interface Schematic Diagram......................... 2-11
Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram .......... 2-12
Page
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Taiko™ Series Banknote Acceptor
List of Figures
Page
Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram .......... 2-13
Figure 2-27 Taiko Operational Flowchart (Part 1) ................................................... 2-15
Figure 2-28 Taiko Operational Flowchart (Part 2) ................................................... 2-16
Figure 2-29 Taiko Operational Flowchart (Part 3) ................................................... 2-16
Figure 4-1 Taiko Bezel Guide Removal....................................................................4-1
Figure 4-2 Taiko CPU Board Cover Removal............................................................ 4-1
Figure 4-3 Taiko CPU Circuit Board Removal...........................................................4-1
Figure 4-4 Taiko MAG Circuit Board Disconnect.......................................................4-2
Figure 4-5 Taiko MAG Circuit Board Disconnect.......................................................4-2
Figure 4-6 Taiko Side Mounting Screw Removals..................................................... 4-2
Figure 4-7 Upper Lid and Side Covers Removal ....................................................... 4-2
Figure 4-8 Taiko Transport Drum Removal ...............................................................4-3
Figure 4-9 Right & Left Transport Drum End Cover Removal ...................................4-3
Figure 4-10 Dual Feed Roller Assembly Removal..................................................... 4-3
Figure 4-11 Transport Drum Separation....................................................................4-3
Figure 4-12 Upper Guide Prism Removal.................................................................. 4-3
Figure 4-13 Upper Guide Sensor Board Removal.....................................................4-3
Figure 4-14 Motor Drive Assembly Removal .............................................................4-4
Figure 4-15 Encoder Circuit Board Removal ............................................................. 4-4
Figure 4-16 Lower Guide Assembly Removal ...........................................................4-4
Figure 4-17 Lower Guide Assembly Cover Removal................................................. 4-4
Figure 4-18 Lower Guide Lever Removals ................................................................ 4-4
Figure 4-19 Entrance & Exit Solenoid Removal ........................................................4-5
Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram............................................ 5-1
Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram............................................ 5-2
Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag) ........................ 5-3
Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag) ........................ 5-4
Figure 6-1 Required PUB-7/11 PC Download Workbench Tool ..............................6-1
Figure 6-2 Required PUB-7/11 Palm Pilot Download Workbench Tool................... 6-1
Figure 6-3 Typical Tungsten Series Palm Pilot Handheld with JCM Software
Icons....................................................................................................... 6-2
Figure 6-4 Taiko DIP Switch & Port Location .......................................................... 6-2
Figure 6-5 Taiko PC Download Program Screen ....................................................6-2
Figure 6-6 Taiko Palm Conversion Screen.............................................................. 6-3
Figure 6-7 Taiko Palm Program Download Screen .................................................6-3
Figure 6-8 Taiko Re-Programming Software Tool Connection Configuration ......... 6-4
Figure 6-9 JCM Serial Number Writer Screen ......................................................... 6-5
Figure 6-10 Taiko Clone Software Tool Connection Configuration ...........................6-6
Figure 6-11 Removing Taiko from Bezel Mount ........................................................ 6-7
Figure 6-12 Adjustment DIP Switch Setting...............................................................6-7
Figure 6-13 Reference Paper Insertion .....................................................................6-7
Figure 6-14 Adjustment Complete Paper Ejection.....................................................6-7
Figure 7-1 Entire Taiko Unit Exploded View ............................................................ 7-1
Figure 7-2 Complete Taiko PUB-7/11 Unit Exploded View .....................................7-3
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Taiko™ Series Banknote Acceptor
List of Figures
Page
Figure 7-3 Taiko PUB-7/11 Bezel Unit Exploded View ..............................................7-8
Figure 7-4 Taiko PUB-7/11 Bezel Unit Exploded View ............................................7-10
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Taiko™ Series
Banknote Acceptor
List of Tables
Page
LOT
Table 1-1 Taiko PUB-7/11 Model Number Specifications........................................ 1-2
Table 1-2 Taiko PUB-7/11 Technical Specification.................................................. 1-6
Table 1-3 Taiko PUB-7/11 Environmental Specification .......................................... 1-6
Table 1-4 Taiko PUB-7/11 Electrical Specification................................................... 1-7
Table 1-5 Taiko PUB-7/11 Structural Specification.................................................. 1-7
Table 2-1 Power Connector Specifications .............................................................. 2-2
Table 2-2 Typical DIP Switch Settings ..................................................................... 2-3
Table 2-3 Programming DIP Switch Settings........................................................... 2-4
Table 2-4 Red LED Error Code Flash Definitions .................................................... 2-5
Table 2-5 Serial ID-003/MDB Interface Pin Assignments ........................................ 2-5
Table 2-6 ccTalk Interface Pin Assignments............................................................ 2-5
Table 2-7 Pulse Interface Pin Assignments ............................................................. 2-5
Table 2-8 Parallel ID-001 Interface Pin Assignments............................................... 2-6
Table 2-9 Taiko Sensor Type Cleaning Methods..................................................... 2-7
Table 6-1 Test Bench Interface Protocols................................................................ 6-4
Table 6-2 Taiko TEST DIP Switch Settings.............................................................. 6-8
Table 6-3 Aging Test Error Codes............................................................................ 6-8
Table 6-4 Solenoid Error Codes............................................................................... 6-9
Table 6-5 LED Flash Error Codes............................................................................ 6-9
Table 7-1 Primary Taiko PUB-7/11 Unit Parts List................................................... 7-2
Table 7-2 Complete Taiko PUB-7/11 Units Parts List .............................................. 7-4
Table 7-3 Taiko PUB-7/11 Bezel Units Parts List..................................................... 7-9
Table 7-4 Taiko EBA Type Bezel Units Parts List.................................................. 7-11
Table A-1 General Fault Conditions ......................................................................... A-1
Table A-2 Adjustment Fault Conditions .................................................................... A-3
Table A-3 Communication Fault Conditions .............................................................A-3
Table A-4 Taiko Usage Specifications (Part 1)......................................................... A-3
Table A-5 Taiko Usage Specifications (Part 2)......................................................... A-4
Table A-6 Red LED Error Code Flash Definitions .................................................... A-4
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1-1
Taiko™ Series
1 GENERAL INFORMATION
Taiko PUB-7/11 Unit
Figure 1-1 Taiko PUB-7/11 Unit
Banknote Acceptor
Section 1
Description
This section provides a general overview of the
Taiko™ Banknote Acceptor Series (PUB-7/11)
pictured in
designed to help you navigate through this guide
with ease and provides the following information:
• Taiko™ PUB-7/11 Unit
• Component Names
• Model Description
• Type Description
• Software Description
• Precautions
• Primary Features
• Specifications
• System Configuration
Figure 1-1. This first section is
• Unit Dimensions
• International Compliance
• Technical Contact Information.
In order to make operation of this device easier and
make navigation within this manual simpler, the
following illustrations were used within the text:
• Safety Instructions, which need to be
observed in order to protect the operators and
equipment, have been written in bold text and
have been given the pictographs:
• Special Notes, which effect the use of the
Banknote Acceptor, have been written in italic
text and have been given the pictograph:
• Steps, requiring the operator to perform
specific actions are given sequential numbers
(1., 2., 3., etc).
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1-2
Section 1 Taiko™ Series Banknote Acceptor General Information
Type 1 Type 2 Type 3
Figure 1-2 Precautionary Symbols
Model Descriptions
Table 1-1 lists the Product Model Number
Descriptions.
Table 1-1 Taiko PUB-7/11 Model Number
Specifications
Model: PUB - * - *** - * - * - * - * - **
o
N
No (1) (2) (3) (4) (5) (6) (7)
Validation Method
(1)
7 = Optical/Transmissive/Reflection
11 = Optical/Transmissive/Reflection/Magnetic (MAG)
Country Code
(2)
Type - ISO 3116 based 3-digit codes
Bezel
0 = No Bezel
1 = Banknote Width Minimum = 67mm/Maximum = 82mm (Euro)
(3)
2 = Banknote Width Minimum = 75mm/Maximum = 82mm (British)
3 = Banknote Width Minimum = 70mm/Maximum = 82mm (China/Taiwan)
5 = Banknote Width Minimum = 66mm (US Dollar)
Optional Unit
0 = Without Optional Unit
1 = With Optional Interface Pin Assignment Conversion Adaptor
Harness Unit (ccTalk Compatible)
2 = Parallel (ID-001) Interface Type (Upper Tray dedicated 16-Pin
(4)
Connector)
3 = Individual Specification
4 = 24V DC Specification
5 = Barcode Coupon Specification
CPU Board Type
0 = Standard
(5)
2 = Interface Pin Assignment (ccTalk Compatible)
3 = Parallel Interface
4 = 24V DC/12V DC
Optional Code
(6)
0 = Standard
1 = Individual Specification
Interface
X4 = ID-003 (Serial)/MDB/Pulse/ccTalk
(7)
01 = ID-001 (Parallel)
03 = ID-003 (Serial) (For Barcode Specification)
62 = ID-062
*. 24V DC is only available when using the Optional 24V DC Version.
*
Precautions
The Figure 1-2 symbols are defined as follows:
1. (Type 1) Do not insert a torn, folded, or wet
Banknote, as this action may cause a Banknote
jam inside the unit.
2. (Type 2) Do not expose the unit to water. The unit
contains several precision electronic devices
which can be damaged if water or any liquid is
sprayed or spilled into the unit.
3. (Type 3) Do not install the unit into a dusty
environment. Dust may affect and degrade the
sensor’s performance.
U
SER CAUTIONS
Careful measures are taken in this product to
ensure its quality; however, the following cautions
should be read and understood by all users in order
to confirm safe operation.
Installation Cautions
The Installation Cautions are defined as follows:
1. Do not allow the Unit to endure or operate at a
high temperature, in high humidity and/or in a
dusty environment.
2. Do not use the Acceptor where temperature variations widely fluctuate.
3. Do not install the Unit into an area where excessive vibration, shock or chemical vapors are present.
4. This equipment is intended for indoor use only.
Be sure that the Host Machine contains enough
protection to avoid wet or dusty conditions when
installing.
5. Avoid exposing the Unit to direct Sunlight and/or
incandescent Lamp illumination having a Gradi
ent Angle of 15 Degree or more, and an illumination index of 3,000 Lux or less.
6. Insure that the Host Machine is designed for
daily operational access such as maintenance
and/or cleaning a Banknote Jam.
7. Be sure to use in the specified power range and
pin assignment. If not, the Unit may be damaged.
8. Be sure to connect the power harness connectors
firmly, otherwise an incorrect input/output con
-
tact failure may occur.
9. Do not pull on the power harness to disconnect
its connector or damage may occur.
10. Do not obstruct the Acceptor’s air holes in order
to provide sufficient cooling to the Unit.
Mounting, Dismounting & Transportation
Methods for Mounting, Dismounting & Transporting the Unit are as follows:
1. Be sure to turn the Power OFF before mounting
or removing the Unit from its permanent loca
tion. Plugging or unplugging Connector Plugs
from their receptacles while the Power is ON
may cause damage to the Unit.
2. When reassembling a disassembled Unit Section,
ensure that each part is properly placed in its
correct location.
3. Be sure to carry the Unit by both hands when
transporting it. Holding the Unit by one hand
may cause personal injury if the Unit accidently
becomes disassembled and falls apart.
4. Be careful not to use excessive outside pressure
on the Unit, or subject it to excessive vibration
during transportation.
5. Do not throw or pound hard on the Unit.
Preventive Maintenance
The Preventive Maintenance requirements are
defined as follows:
1. Be sure the Power to the Unit is OFF before
beginning a Maintenance Procedure. The equip
ment produces improper operating signals while
in maintenance mode that may cause personal
injury.
2. Be sure to remove power to the Unit when opening the upper or lower lid. The active Roller may
cause personal injury.
-
-
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1-3
General Information Taiko™ Series Banknote Acceptor Section 1
Caution: Do not use any Alcohol,
thinner or citrus based products
for cleaning any surfaces. The
Lenses can become clouded by
chemical effect that may cause
acceptance errors.
Damaged Banknotes
Wrinkled Banknotes
Curled Banknotes
Folded or Partial Banknotes
Figure 1-3 Unacceptable Banknotes
Figure 1-4 Installation Simplicity
Figure 1-5 Scan Frequency Capability
3. Be careful that foreign objects or dust may
intrude the Unit when opening the Guide Area.
4. When closing the Unit, ensure all service door
locks click into place.
5. If the Validator section is dirty due to dust, foreign objects or other such debris adhering to it,
the Banknote acceptance rate will degrade.
Clean the Unit once a month to keep its performance stable.
6. Use a soft, lint-free cloth, Cotton swab or Compressed Air spray to clean dust and debris from
the Banknote transportation path.
7. Perform cleaning and maintenance regularly
when using the equipment in a place where
excessive Automobile exhaust emission or Ciga
rette Smoke may exist.
8. Be sure that the Guide or individual Unit Sections are properly placed in their correct location
following a maintenance procedure.
9. Do not redesign or disassemble the Unit. Unauthorized use by inadequately trained personnel,
or use outside the original manufacture’s intent
for operation voids the warranty.
Banknote Fitness Requirements
1. The following Banknote types may not validate
correctly, or can cause a Banknote jam and/or
damage to the Unit’s Transport path. Banknotes
exhibiting the conditions listed below and illus
trated in Figure 1-3 should be avoided:
• Having perforated or torn areas
• Having excessive folds
• Wet or damp
• Having excessive wrinkles
• Shabby/warn condition
• Adhering foreign objects and/or oil.
Primary Features
The Taiko™ PUB-7/11 Series of Banknote Acceptors contains the following primary features:
• Installation and removal of a TAIKO Unit is
-
-
very easy because of its clip-on style. Anyone
can install a TAIKO Unit quickly.
• Data scanning frequency can be selected by
setting DIP Switches. Scanning once or twice
is selectable. The acceptance rate can be
improved by setting it to scan twice.
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
• This JCM patented Anti-Pullback Mechanism
provides powerful protection against Banknote
stringing (fishing). The drum rotates every
time a Banknote passes through the Unit, and
tangles any foreign object attached to the
Banknote such as string and/or tape around
itself.
• One of five rotations is DIP Switch selectable.
The greatest fishing protection is obtained by
selecting the five rotation setting.
1-4
Section 1 Taiko™ Series Banknote Acceptor General Information
Figure 1-6 Taiko Anti-Pullback Feature
Figure 1-7 Palm Pilot Programmable
Figure 1-8 LED Pattern Selectable
Figure 1-9 PUB-11 Top Panel Instruction Label
Figure 1-10 PUB-7 Top Panel Instruction Label
Product Label
Figure 1-9 and Figure 1-10 illustrates the simple
installation instructions contained on the Taiko™
top panel label.
• The Taiko™ Unit can connect to a Palm Pilot®
(Tungsten C) hand held unit for ease of
programming. The required software program
can be downloaded from the Palm easily in the
field.
• The LED pattern can be changed by DIP
Switch settings depending on the user’s desire
to use Pattern 1 or Pattern 2.
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
1-5
General Information Taiko™ Series Banknote Acceptor Section 1
Figure 1-11 Taiko PUB-7/11 Component Names
a) Bezel
b) Upper Guide Lid
c) Lower Guide Lid
d) Lower Guide Locking Button
e) LED Display Lens
f) Banknote Insertion Slot
g) Banknote Exit Slot
h) Interface Connector
i) Maintenance Connector
j) Upper Lid Open/Close Button
k) Optional Interface Connector
l) DIP Switch Block
m)Bezel Installation Guide Pin
e
k
f
g
l
c
j
a
b
hi
d
m
Front Rear
Top Bottom
Right Left
Component Names
Figure 1-11 illustrates the Taiko™ PUB-7/11 Component Names and Locations.
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
1-6
Section 1 Taiko™ Series Banknote Acceptor General Information
Specifications
T
ECHNICAL SPECIFICATIONS
Hydrothermal Condition Table
Humidity [%RH]
Temperature [ºC]
Allowable
and Humidity Range
Operating
Temperature
35ºC/85%
50ºC/40%
Table 1-2 Taiko PUB-7/11 Technical Specification
†
Acceptance Rate*:
Banknote Types Accepted:
95% or greater
Note: The following banknote types are excluded:
a) Banknotes with excess or poor magnetism or unclear graphics
b) Double (dual) Notes
c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes
d) Banknotes having folded corners or edges
e) Banknotes having the wrong cut dimensions or printing displacement
f) Returned Banknotes because of incorrect or failed insertion.
Long side: 120~160mm (4.72~6.3 in.)
Short side: 62~82mm (2.44~3.23 in.)
Standard Specification
a) Read code interleaved: 2 of 5
b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.)
Barcode Coupon‡:
Insertion Direction:
c) Wide Bar to Narrow Bar ratio = 3:1
d) Characters: 18 Characters
e) Print Position: Middle (Divide a Coupon equally on the left, right, top and
bottom of the Coupon’s center)
f) Print Width: Wider than 10mm (0.39 in.)
Banknote: Four-way
Barcord Coupon: Two way (Barcode Surface Up)
Approximately 2 seconds (from Banknote insertion to denomination signal
Processing Speed**:
output)
Approximately 3 seconds (from Banknote insertion to credit signal output)
Validation Method:
Diagnostic Indicators††:
PUB 7 = Optical (4 wavelength), Transmissive and Reflection
PUB 11 = Optical (4 wavelength), Magnetic, Transmissive and Reflection
Front Panel Bezel LED, Full color illuminating (Gradation & Solid)
Escrow: 1 note
Anti-stringing Mechanism: Pull-Back (PB) Unit (Anti-pullback system - JCM Patented)
**
Interface:
X4: ID-003 (Serial)/MDB/Pulse/ccTalk
01: Parallel (ID-001)
03: Serial (ID-003)
*. When security measures against counterfeiting are implemented, the software may not fulfill the specified acceptance rate level.
†. Refer to the Software Information Sheet related to the specific Country's software.
‡. Refer to the Barcode Coupon Specification.
**.Excluded Host communication time lag. (Power Supply: +12V DC, Temperature: 25ºC ±5ºC)
††.DIP Switch selectable.
E
NVIRONMENTAL SPECIFICATIONS
Table 1-3 Taiko PUB-7/11 Environmental Specification
Operating Temperature: +5ºC to +50ºC (41ºF to 122ºF)
Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF)
Relative Operating Humidity: +20% to 85% RH (non-condensed)
Relative Storage Humidity: +20% to 85% RH (non-condensed)
Visible Light Sensitivity:
Installation: Indoors Only
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
Avoid contact with direct sunlight (Interior lighting must be incandescent with a
Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less)
1-7
General Information Taiko™ Series Banknote Acceptor Section 1
Figure 1-12 Taiko PUB-7/11 System Configuration
a
b
c
d
g
f
e
Maintenance Connector
Interface
Connector
Communications
NOTE: The Communications Harness
needs to be prepared by the Customer.
Harness
a) Taiko™ PUB-7/11 Unit
b) Palm Pilot Tungsten C
c) PC (Windows 98SE/2000/XP)
d) JCM Power Supply Unit (EDP# 116125, JAC Part# 501-000187RA)
e) Taiko™ Harness B (EDP# 116488, JAC Part# 400-100573RA)
f) Taiko™ Harness A (EDP# 121797, JAC Part# 400-100551RA)
g) Host Machine (Gaming, Vending, etc.)
E
LECTRICAL SPECIFICATIONS
Table 1-4 Taiko PUB-7/11 Electrical Specification
Supply Voltage*:
12V DC ±5%/24V DC ±10%
†
Standard Specification
Standby = 0.1A [12V DC]/0.1A [24V DC]
Operation = 0.5A [12V DC]/0.5A [24V DC]
Maximum = Approximately 1.4A (Maximum of 300ms) [12V DC]/
Current Consumption‡:
Approximately 1.0A (Maximum of 300ms) [24V DC]
Barcode Specification
Standby = 0.1A [12V DC]
Operation = 0.6A [12V DC]
Maximum = Approximately 1.6A (Maximum of 300ms) [12V DC]
*. 12V DC = 7-Pin, 24V DC = 9-Pin.
†. 24V DC is available only when the optional 24V DC Specification is used.
‡. Use the CLASS2 Limited Power Source.
**.Motor Initializing or Motor Lock Up current consumption.
S
TRUCTURAL SPECIFICATIONS
**
Table 1-5 Taiko PUB-7/11 Structural Specification
Weight: Approximately 0.6kg (1.3 lbs)
Mounting*:
Outside Dimensions:
Cash Box:
*. Allow 3.93 inches (100mm) above the Unit for opening the Lid and Bezel removal.
†. Cash Box must be 3.93 inches (100mm) or more in depth from the bottom of the TAIKO Unit, 7.87 inches (200mm) or more in depth from the Unit rear
and 3.93 inches (100mm) or more in width.
Horizontal (on door - non vibrating)
See “Taiko PUB-7 Standard Bezel Unit Outside Dimensions” on page 1-8
of this Manual.
User prepared
†
System Configuration
Figure 1-12 illustrates a typical Taiko™ PUB-7/11 system configuration.
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
1-8
Section 1 Taiko™ Series Banknote Acceptor General Information
NOTE: All Dimension are in Millimeters
Door Installation
Position
(Panel Thickness)
51 (Banknote
Ejection Position)
A = 68 (Type 1: Minimum Width @ 67mm)
76 (Type 2: Minimum Width @ 75mm)
71 (Type 3: Minimum Width @ 70mm)
(Maximum Banknote Width 82)
Right Side
Rear Side
Front Side
Top Side
Bottom Side
Figure 1-13 Taiko PUB-7 Complete Unit Outside Dimensions
Overhead Space
3.93 inches
(100mm) or more
Depth Behind Unit
7.87 inches
(200mm) or more
Width
3.93 inches
(100mm)
or more
Depth Below Unit
3.93 inches
(100mm) or more
Banknote Ejection
Slot Position
Cash Box
Figure 1-14 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions
Unit Dimensions
T
AIKO
PUB-7 S
Figure 1-13 illustrates the Taiko™ PUB-7 Type 1, Type 2 or Type 3 Standard Bezel Unit outside dimensions.
TANDARD BEZEL UNIT OUTSIDE DIMENSIONS
Taiko PUB-7/11 Unit Clearance Dimensions
Figure 1-14 illustrates the Taiko™ PUB-7/11 Unit’s open Acceptor clearance dimensions.
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
1-9
General Information Taiko™ Series Banknote Acceptor Section 1
NOTE: All Dimension are in Millimeters
Door Installation
Position
(Panel Thickness)
51 (Banknote
Ejection Position)
A = 68 (Type 1: Minimum Width @ 67mm)
76 (Type 2: Minimum Width @ 75mm)
71 (Type 3: Minimum Width @ 70mm)
(Maximum Banknote Width 66)
Right Side
Rear Side
Front Side
Top Side
Bottom Side
Figure 1-15 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions
T
AIKO
PUB-11 S
TANDARD
US B
EZEL UNIT OUTSIDE DIMENSIONS
Figure 1-15 illustrates the Taiko™ PUB-11 Type 5 Standard US Bezel Unit outside dimensions.
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
1-10
Section 1 Taiko™ Series Banknote Acceptor General Information
or
or or
or
E142330, Subscriber 857947001, Vol. 2
International Compliance
• RoHS Directives
• UL & c-UL Marks
• CE Mark .
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
1-11
General Information Taiko™ Series Banknote Acceptor Section 1
To obtain further Technical Information regarding the Taiko™ PUB-7/11 Device, please contact the closest office to your location listed below:
Technical Contact Information
A
SIA
& O
A
MERICAS
JCM American
Phone: +1-702-651-0000
Fax: +1-702-644-5512
925 Pilot Road, Las Vegas, NV 89119
E-mail: support@jcmglobal.com
E
UROPE
, A
FRICA
, R
USSIA
& M
JCM Europe GmbH
Phone: +49-211-530-645-60
Fax: +49-211-530-645-65
Muendelheimer Weg 60
D-40472 Duesseldorf Germany
E-mail: support@jcmglobal.eu
UK & I
RELAND
JCM Europe (UK Office)
Phone: +44 (0) 190-837-7331
Fax: +44 (0) 190-837-7834
JCM Gold (HK) Ltd.
IDDLE EAST
Japan Cash Machine Co, Limited (HQ)
CEANIA
Phone: +852-2429-7187
Fax: +852-2929-7003
Unit 1-7, 3/F., Favor Industrial Centre
2-6 Kin Hong Street, Kwai Chung,
N.T. Hong Kong
E-mail: asiapactechsupport@jcmglobal.com
Phone: +81-6-6703-8400
Fax: +81-6-6707-0348
2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035
JAPAN
E-mail: Shohin@jcm-hq.co.jp
All of these Websites are available via:
http://www.jcmglobal.com
Unit B, Third Avenue
Denbigh West Business Park
Bletchley, Milton Keynes,
Buckinghamshire MK1 1DH, UK
E-mail: support@jcmglobal.eu
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
1-12
Section 1 Taiko™ Series Banknote Acceptor General Information
THIS PAGE INTENTIONALLY LEFT BLANK
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
2-1
Taiko™ Series
2 INSTALLATION
WARNING: Turn the equipment power OFF before removing or replacing any
Taiko™ components!
Figure 2-1 Taiko Bezel Cut-Out Dimensions
Figure 2-2 Opening Taiko’s Upper Lid
Figure 2-3 Removing the Taiko Bezel
Figure 2-4 Installing the Taiko Bezel
WARNING: Tightening the Nuts with too
much force can damage the Bezel. The
necessary torque is 0.513 foot-lbs
(0.7Nm).
Banknote Acceptor
Section 2
This section provides installation/operation
instructions for the Taiko™ Banknote Acceptor
Series (PUB-7/11). This section contains the
following information:
• Installation and Removal
• DIP Switch Configurations
Installation and Removal
Installing the PUB-7/11 Taiko Bezel
To install or remove a Taiko™ PUB-7/11 Unit
Bezel in a door or wall perform the following steps:
1. Create the correct sized opening required to
install the Taiko™ Bezel, using the Panel Cut-Out
Dimensions shown in
2. Open the Upper Lid in the arrow direction shown
in Figure 2-2 by pressing in on the Upper Lid
Open/Close Buttons.
Figure 2-1.
• Connector Pin Assignments
• Preventive Maintenance
• Clearing Banknote Jam
• Cleaning
• Interface Schematic
• Operational Flowchart..
6. Remove the two (2) Bezel Brackets and the two
(2) Hexagonal Nuts from the Bezel.
7. Insert the Bezel into the previously cut-out
area in the Door Front Panel as shown in
Figure 2-4.
3. Hold the Taiko™ Unit by placing your hand
under the Upper Lid (
4. Slightly press down on the Bezel and raise the
5. Slide the body back and up to detach it from the
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
rear Taiko™ Unit body (
Bezel section (
See Figure 2-3 ).
See Figure 2-3 ).
See Figure 2-3 ).
8. Set the Bezel in the door hole and attach the two
(2) Bezel Brackets to the back side of the Bezel
using the two (2) Hexagonal Nuts previously
removed (
See Figure 2-5).
2-2
Section 2 Taiko™ Series Banknote Acceptor Installation
Figure 2-5 Mounting the Taiko Bezel
Bezel Brackets
Hexagonal
Nuts
Figure 2-6 Installing the Taiko Bezel
Figure 2-7 Closing the Taiko Upper Lid
Click
Caution: Ensure that the Taiko Unit body
and Bezel are firmly installed and stably
fixed to the door before closing the
Upper Lid; When closing the Upper Lid,
be careful not to get your finger caught
under the lid when pressing it closed.
NOTE: When removing a Taiko Unit, perform the
reverse procedure as previously described.
NOTE: DIP Switch settings may vary based on
Software changes related to the specific Country
using the Taiko Unit.
Figure 2-8 Attaching a Taiko Power Connector
WARNING: When installing a Taiko Unit,
or connecting its Harness Plug, be sure
power to the harness is disconnected.
The Taiko Unit is only designed to use a
12 Volt DC input. Any other power level
can damage the Taiko Unit!
If the power Harness itself is strongly
pulled on, it may tear loose from its
Connector’s Pins.
Table 2-1 Power Connector Specifications
Connector
XG4M-1030-T
(Omron)
1.27mm Pitch Flat
Ribbon Cable, AWG28
UL2651 or UL20012
9. Open the Upper Lid by pressing-in and holding
down the Upper Lid Open/Close Buttons while
lifting the Lid up (
See Figure 2-6 ).
10. Insert the Bezel Installation Guide Pin into the
Bezel Guide (See Figure 2-6 ).
11. Slide the Guide all the way in and push down on
the Taiko™ Unit body (
See Figure 2-6 ).
Part
Plug
Semi-Cover XG5X-0501 (Omron) N/A
Lock Lever 2 XG4Z-0002 (Omron) N/A
Applicable
Wire Size
Lock Lever Socket Ribbon Cable Socket
XG5M-1032-N
(Omron)
UL1061 WAG24
Once the Power Interface Connector Plug has been
fastened to the Power/Signal Cable being used,
perform the following steps:
1. Confirm the power is NOT supplied to the new
Power Harness.
2. Insert the new Power Harness Socket into the
right side Panel Interface Connector of the
Taiko™ Unit Body (
See Figure 2-8).
12. Close the Upper Lid firmly until a locking Click
is heard (
Power Harness Wiring Procedure
Before beginning to build a Power Interface
Connector, ensure one of the two plug types listed
in
Table 2 -1 are available.
P/N 960-100175R_Rev. 4 {EDP #200824} © 2013, Japan CashMachine Co., Limited
See Figure 2-7).
3. Supply power and confirm that the Taiko™ Unit
operates properly.
Clearing a Banknote Jam
Clearing an Upper Area Banknote Jam
When an upper area Banknote jam occurs, the
Front Panel Red LED Display will begin blinking
three (3) time with a pause between blink sets.
Perform the following steps to clear a Banknote
jam within the Taiko™ Unit’s Acceptor area:
1. Remove Power from the Taiko™ Unit.
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