JCM TAIKO PUB-7/11 Operation And Maintenance Manual

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Taiko™ Series

Banknote Acceptor (PUB-7/11)

Operation and Maintenance



Manual

(Revision 4)

P/N 960-100175R_Rev. 4 {EDP #200824}

Issue #4045-SME-01-04

Page 2

Taiko™ Series Banknote Acceptor

or or

E142330, Subscriber 857947001, Vol. 2

Issue #4045-SME-01-04

REVISION HISTORY

Rev №. Date Reason for Update Comment

A 7/12/10

12/14/11

28/17/11

3 4/09/12

4 3/25/13

Initial Version

Barcode Coupon Specification Added

Important corrections made to Tables in Section 2.

Added Waffletechnology Cleaning Card availability & Useage  information in Section 2, corrected Part Number Information in  Section 7 and added 2 Tables to Appendix A.

Added EBA Type Bezel in Section 7.

International Compliance

• RoHS Directives

• UL & c-UL Marks

• CE Mark .

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the Japan Cash Machine, Co., Ltd., (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented, or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service  maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.  JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items  thereto without notice regarding the product or its related products.

JCM is a registered trademark of Japan CashMachine Co, Limited. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.

™, ® and © are not always mentioned

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Taiko™ Series

Banknote Acceptor

Table of Contents

TOC

Page

1 GENERAL INFORMATION.................................................................................. 1-1

Description .................................................................................................................. 1-1

Taiko PUB-7/11 Unit .................................................................................................... 1-1

Model Descriptions .................................................................................................... 1-2

Precautions ................................................................................................................. 1-2

User Cautions ...........................................................................................................................1-2

Installation Cautions ..............................................................................................................1-2

Mounting, Dismounting & Transportation ...............................................................................1-2

Preventive Maintenance ........................................................................................................1-2

Banknote Fitness Requirements ............................................................................................1-3

Primary Features ........................................................................................................ 1-3

Product Label .............................................................................................................. 1-4

Component Names ..................................................................................................... 1-5

Specifications ............................................................................................................. 1-6

Technical Specifications ...........................................................................................................1-6

Environmental Specifications ...................................................................................................1-6

Electrical Specifications ............................................................................................................1-7

Structural Specifications ...........................................................................................................1-7

System Configuration ................................................................................................ 1-7

Unit Dimensions ......................................................................................................... 1-8

Taiko PUB-7 Standard Bezel Unit Outside Dimensions ............................................................1-8

Taiko PUB-7/11 Unit Clearance Dimensions ..........................................................................1-8

Taiko PUB-11 Standard US Bezel Unit Outside Dimensions ....................................................1-9

International Compliance ......................................................................................... 1-10

Technical Contact Information .................................................................................1-11

Americas & Oceania ...............................................................................................................1-11

JCM American ..................................................................................................................... 1-11

Europe, Africa, Russia & Middle East .................................................................................... 1-11

JCM Europe GmbH ............................................................................................................. 1-11

UK & Ireland ...........................................................................................................................1-11

JCM Europe (UK Office) ......................................................................................................1-11

Asia ........................................................................................................................................1-11

JCM Gold (HK) Ltd. .............................................................................................................1-11

Japan Cash Machine Co, Limited (HQ) ............................................................................... 1-11

2 INSTALLATION ................................................................................................... 2-1

Installation and Removal ........................................................................................... 2-1

Installing the PUB-7/11 Taiko Bezel ..........................................................................................2-1

Power Harness Wiring Procedure ............................................................................................ 2-2

Clearing a Banknote Jam ........................................................................................... 2-2

Clearing an Upper Area Banknote Jam ....................................................................................2-2

Clearing a Lower Area Banknote Jam ...................................................................................... 2-3

DIP Switch Configurations ........................................................................................ 2-3

Denomination Setting Mode ..................................................................................................... 2-4

Accept Setting Mode ..............................................................................................................2-4

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Taiko™ Series Banknote Acceptor

Table of Contents

Page

Inhibit Setting Mode .............................................................................................................. 2-4

LED Pattern Setting Mode .......................................................................................................2-4

Defining Pattern 1 ................................................................................................................. 2-4

Defining Pattern 2 ................................................................................................................. 2-4

Encryption Code Initialization Setting Mode ............................................................................ 2-5

Error Codes & Conditions ......................................................................................... 2-5

Interface Connector Pin 

Assignments ............................................................................................................... 2-5

Cleaning Procedures ................................................................................................. 2-6

Sensor and Roller Cleaning Procedure ................................................................................... 2-6

Available Cleaning Card ............................................................................................ 2-6

Card Features .......................................................................................................................... 2-6

Directions For Use ................................................................................................................... 2-6

Taiko Sensor and Roller Locations ........................................................................... 2-7

Operational Check ...................................................................................................... 2-7

Standard Interface Circuit Schematics ..................................................................... 2-9

Standard Interface Circuit Schematics (Continued 1) ............................................................ 2-10

Standard Interface Circuit Schematics (Continued 2) .............................................................2-11

Standard Interface Circuit Schematics (Continued 3) ............................................................ 2-12

Standard Interface Circuit Schematics (Continued 4) ............................................................ 2-13

Operational Flowcharts ............................................................................................ 2-15

Operational Flowcharts (Continued) ...................................................................................... 2-16

3 COMMUNICATIONS ............................................................................................ 3-1

Americas & Oceania ................................................................................................................ 3-1

JCM American ....................................................................................................................... 3-1

Europe, Africa, Russia & Middle East ...................................................................................... 3-1

JCM Europe GmbH ............................................................................................................... 3-1

UK & Ireland ............................................................................................................................ 3-1

JCM Europe (UK Office) ........................................................................................................ 3-1

Asia .......................................................................................................................................... 3-1

JCM Gold (HK) Ltd. ............................................................................................................... 3-1

Japan Cash Machine Co, Limited (HQ) ................................................................................... 3-1

4 DISASSEMBLY/REASSEMBLY ..........................................................................4-1

Tool Requirements ..................................................................................................... 4-1

Primary Unit Disassembly ......................................................................................... 4-1

Bezel Guide Removal .............................................................................................................. 4-1

CPU Circuit Board Removal .................................................................................................... 4-1

MAG Board Removal (PUB-11 Only) ....................................................................................... 4-2

Sensor Circuit Board Removal ................................................................................................ 4-2

Transport Drum Disassembly .................................................................................................. 4-2

Encoder Board and Drive Motor Removal ............................................................................... 4-3

Entrance and Exit Solenoid Removal ...................................................................................... 4-4

5 WIRING DIAGRAMS ............................................................................................ 5-1

PUB-7 System Wiring Diagrams ............................................................................... 5-1

PUB-7 System Wiring Diagrams (Continued) .......................................................................... 5-2

PUB-11 System Wiring Diagrams .............................................................................. 5-3

PUB-11 System Wiring Diagrams (Continued) ........................................................................ 5-4

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Taiko™ Series Banknote Acceptor

Table of Contents

Page

6 CALIBRATION AND TESTING............................................................................ 6-1

Workbench Tool Requirements ................................................................................. 6-1

Software Download Preparation ...............................................................................................6-2

Software Downloading Procedure ............................................................................ 6-2

PC Program Installation ...........................................................................................................6-2

Palm Pilot Program Installation ................................................................................................6-2

Writing a New Serial Number .................................................................................... 6-3

Upgrading/Replacing Software .................................................................................................6-3

Programming Requirements ..................................................................................................6-3

Re-Programming Connection Procedure .................................................................................6-5

Serial Number Writer Application Use ......................................................................................6-5

Cloning Units .............................................................................................................. 6-5

Required Items .........................................................................................................................6-5

Cloning Procedures ...............................................................................................................6-5

Calibration Procedures .............................................................................................. 6-7

Calibration Description .............................................................................................................6-7

Calibration Tool Requirements .................................................................................................6-7

When to Calibrate .....................................................................................................................6-7

Initial Settings ...........................................................................................................................6-7

Performance Test Diagnostics .................................................................................. 6-7

DIP Switch Tests ....................................................................................................................6-8

No.1 Transport Motor Forward Rotation Test ...................................................................................... 6-8

No.2 Transport Motor Reverse Rotation Test...................................................................................... 6-8

No.3 Aging Test Procedure ................................................................................................................. 6-8

No.4 Solenoid Test Procedure............................................................................................................. 6-9

No.5 Acceptance Test Procedure........................................................................................................ 6-9

No.6 Entrance Flapper Test Procedure ............................................................................................... 6-9

No.7 Exit Flapper Test Procedure ....................................................................................................... 6-9

7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1

Entire Taiko Unit Exploded View ............................................................................... 7-1

Primary Taiko PUB-7/11 Unit Parts List ....................................................................................7-2

Complete Taiko Unit Exploded View ........................................................................................ 7-3

Complete Taiko PUB-7/11 Units Parts List ...............................................................................7-4

Taiko Bezel Unit Exploded View ................................................................................ 7-8

Taiko PUB-7/11 Bezel Units Parts List ......................................................................................7-9

Taiko EBA Type Bezel Unit Exploded View ............................................................ 7-10

Taiko EBA Type Bezel Units Parts List ...................................................................................7-11

8 INDEX................................................................................................................... 8-1

A TROUBLESHOOTING .........................................................................................A-1

Introduction .................................................................................................................A-1

Troubleshooting Overview ........................................................................................A-1

Fault Table Listings ....................................................................................................A-1

Error Codes and Conditions ......................................................................................A-4

B GLOSSARY..........................................................................................................B-1

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Taiko™ Series

Banknote Acceptor

List of Figures

LOF

Figure 1-1 Taiko PUB-7/11 Unit .............................................................................. 1-1

Figure 1-2 Precautionary Symbols .......................................................................... 1-2

Figure 1-3 Unacceptable Banknotes ....................................................................... 1-3

Figure 1-4 Installation Simplicity.............................................................................. 1-3

Figure 1-5 Scan Frequency Capability .................................................................... 1-3

Figure 1-6 Taiko Anti-Pullback Feature ................................................................... 1-4

Figure 1-7 Palm Pilot Programmable ...................................................................... 1-4

Figure 1-8 LED Pattern Selectable.......................................................................... 1-4

Figure 1-9 PUB-11 Top Panel Instruction Label...................................................... 1-4

Figure 1-10 PUB-7 Top Panel Instruction Label........................................................ 1-4

Figure 1-11 Taiko PUB-7/11 Component Names...................................................... 1-5

Figure 1-12 Taiko PUB-7/11 System Configuration .................................................. 1-7

Figure 1-13 Taiko PUB-7 Complete Unit Outside Dimensions.................................. 1-8

Figure 1-14 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions .............. 1-8

Figure 1-15 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions............. 1-9

Figure 2-1 Taiko Bezel Cut-Out Dimensions........................................................... 2-1

Figure 2-2 Opening Taiko’s Upper Lid .................................................................... 2-1

Figure 2-3 Removing the Taiko Bezel ..................................................................... 2-1

Figure 2-4 Installing the Taiko Bezel ....................................................................... 2-1

Figure 2-5 Mounting the Taiko Bezel ...................................................................... 2-2

Figure 2-6 Installing the Taiko Bezel ....................................................................... 2-2

Figure 2-7 Closing the Taiko Upper Lid................................................................... 2-2

Figure 2-8 Attaching a Taiko Power Connector ...................................................... 2-2

Figure 2-9 Upper Area Banknote Jam Removal ..................................................... 2-3

Figure 2-10 Lower Area Banknote Jam Removal ..................................................... 2-3

Figure 2-11 Left Side DIP Switch Block Location...................................................... 2-3

Figure 2-12 “Accept’ Mode DIP Switch Settings ....................................................... 2-4

Figure 2-13 ‘Inhibit’ Mode DIP Switch Settings ......................................................... 2-4

Figure 2-14 Define Pattern 1 DIP Switch Settings .................................................... 2-4

Figure 2-15 Define Pattern 2 DIP Switch Settings .................................................... 2-4

Figure 2-16 Encryption Mode DIP Switch Settings ................................................... 2-5

Figure 2-17 ID-003/MDB/Pulse Interface Connector................................................. 2-5

Figure 2-18 ID-001 Interface Connector.................................................................... 2-5

Figure 2-19 Sensor Cleaning .................................................................................... 2-6

Figure 2-20 JCM Waffletechnology Cleaning Card................................................... 2-6

Figure 2-21 Taiko Sensor Cleaning Locations .......................................................... 2-7

Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram...... 2-9

Figure 2-23 ccTalk Communications Interface Schematic Diagram ....................... 2-10

Figure 2-24 Pulse Communications Interface Schematic Diagram......................... 2-11

Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram .......... 2-12

Page

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Taiko™ Series Banknote Acceptor

List of Figures

Page

Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram .......... 2-13

Figure 2-27 Taiko Operational Flowchart (Part 1) ................................................... 2-15

Figure 2-28 Taiko Operational Flowchart (Part 2) ................................................... 2-16

Figure 2-29 Taiko Operational Flowchart (Part 3) ................................................... 2-16

Figure 4-1 Taiko Bezel Guide Removal....................................................................4-1

Figure 4-2 Taiko CPU Board Cover Removal............................................................ 4-1

Figure 4-3 Taiko CPU Circuit Board Removal...........................................................4-1

Figure 4-4 Taiko MAG Circuit Board Disconnect.......................................................4-2

Figure 4-5 Taiko MAG Circuit Board Disconnect.......................................................4-2

Figure 4-6 Taiko Side Mounting Screw Removals..................................................... 4-2

Figure 4-7 Upper Lid and Side Covers Removal ....................................................... 4-2

Figure 4-8 Taiko Transport Drum Removal ...............................................................4-3

Figure 4-9 Right & Left Transport Drum End Cover Removal ...................................4-3

Figure 4-10 Dual Feed Roller Assembly Removal..................................................... 4-3

Figure 4-11 Transport Drum Separation....................................................................4-3

Figure 4-12 Upper Guide Prism Removal.................................................................. 4-3

Figure 4-13 Upper Guide Sensor Board Removal.....................................................4-3

Figure 4-14 Motor Drive Assembly Removal .............................................................4-4

Figure 4-15 Encoder Circuit Board Removal ............................................................. 4-4

Figure 4-16 Lower Guide Assembly Removal ...........................................................4-4

Figure 4-17 Lower Guide Assembly Cover Removal................................................. 4-4

Figure 4-18 Lower Guide Lever Removals ................................................................ 4-4

Figure 4-19 Entrance & Exit Solenoid Removal ........................................................4-5

Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram............................................ 5-1

Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram............................................ 5-2

Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag) ........................ 5-3

Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag) ........................ 5-4

Figure 6-1 Required PUB-7/11 PC Download Workbench Tool ..............................6-1

Figure 6-2 Required PUB-7/11 Palm Pilot Download Workbench Tool................... 6-1

Figure 6-3 Typical Tungsten Series Palm Pilot Handheld with JCM Software 

Icons....................................................................................................... 6-2

Figure 6-4 Taiko DIP Switch & Port Location .......................................................... 6-2

Figure 6-5 Taiko PC Download Program Screen ....................................................6-2

Figure 6-6 Taiko Palm Conversion Screen.............................................................. 6-3

Figure 6-7 Taiko Palm Program Download Screen .................................................6-3

Figure 6-8 Taiko Re-Programming Software Tool Connection Configuration ......... 6-4

Figure 6-9 JCM Serial Number Writer Screen ......................................................... 6-5

Figure 6-10 Taiko Clone Software Tool Connection Configuration ...........................6-6

Figure 6-11 Removing Taiko from Bezel Mount ........................................................ 6-7

Figure 6-12 Adjustment DIP Switch Setting...............................................................6-7

Figure 6-13 Reference Paper Insertion .....................................................................6-7

Figure 6-14 Adjustment Complete Paper Ejection.....................................................6-7

Figure 7-1 Entire Taiko Unit Exploded View ............................................................ 7-1

Figure 7-2 Complete Taiko PUB-7/11 Unit Exploded View .....................................7-3

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Taiko™ Series Banknote Acceptor

List of Figures

Page

Figure 7-3 Taiko PUB-7/11 Bezel Unit Exploded View ..............................................7-8

Figure 7-4 Taiko PUB-7/11 Bezel Unit Exploded View ............................................7-10

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Taiko™ Series

Banknote Acceptor

List of Tables

Page

LOT

Table 1-1 Taiko PUB-7/11 Model Number Specifications........................................ 1-2

Table 1-2 Taiko PUB-7/11 Technical Specification.................................................. 1-6

Table 1-3 Taiko PUB-7/11 Environmental Specification .......................................... 1-6

Table 1-4 Taiko PUB-7/11 Electrical Specification................................................... 1-7

Table 1-5 Taiko PUB-7/11 Structural Specification.................................................. 1-7

Table 2-1 Power Connector Specifications .............................................................. 2-2

Table 2-2 Typical DIP Switch Settings ..................................................................... 2-3

Table 2-3 Programming DIP Switch Settings........................................................... 2-4

Table 2-4 Red LED Error Code Flash Definitions .................................................... 2-5

Table 2-5 Serial ID-003/MDB Interface Pin Assignments ........................................ 2-5

Table 2-6 ccTalk Interface Pin Assignments............................................................ 2-5

Table 2-7 Pulse Interface Pin Assignments ............................................................. 2-5

Table 2-8 Parallel ID-001 Interface Pin Assignments............................................... 2-6

Table 2-9 Taiko Sensor Type Cleaning Methods..................................................... 2-7

Table 6-1 Test Bench Interface Protocols................................................................ 6-4

Table 6-2 Taiko TEST DIP Switch Settings.............................................................. 6-8

Table 6-3 Aging Test Error Codes............................................................................ 6-8

Table 6-4 Solenoid Error Codes............................................................................... 6-9

Table 6-5 LED Flash Error Codes............................................................................ 6-9

Table 7-1 Primary Taiko PUB-7/11 Unit Parts List................................................... 7-2

Table 7-2 Complete Taiko PUB-7/11 Units Parts List .............................................. 7-4

Table 7-3 Taiko PUB-7/11 Bezel Units Parts List..................................................... 7-9

Table 7-4 Taiko EBA Type Bezel Units Parts List.................................................. 7-11

Table A-1 General Fault Conditions ......................................................................... A-1

Table A-2 Adjustment Fault Conditions .................................................................... A-3

Table A-3 Communication Fault Conditions .............................................................A-3

Table A-4 Taiko Usage Specifications (Part 1)......................................................... A-3

Table A-5 Taiko Usage Specifications (Part 2)......................................................... A-4

Table A-6 Red LED Error Code Flash Definitions .................................................... A-4

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1-1

Taiko™ Series

1 GENERAL INFORMATION

Taiko PUB-7/11 Unit

Figure 1-1 Taiko PUB-7/11 Unit

Banknote Acceptor

Section 1

Description

This section provides a general overview of the Taiko™ Banknote Acceptor Series (PUB-7/11) pictured in designed to help you navigate through this guide with ease and provides the following information:

• Taiko™ PUB-7/11 Unit

• Component Names

• Model Description

• Type Description

• Software Description

• Precautions

• Primary Features

• Specifications

• System Configuration

Figure 1-1. This first section is

• Unit Dimensions

• International Compliance

• Technical Contact Information.

In order to make operation of this device easier and make navigation within this manual simpler, the following illustrations were used within the text:

• Safety Instructions, which need to be

observed in order to protect the operators and equipment, have been written in bold text and

have been given the pictographs:

• Special Notes, which effect the use of the

Banknote Acceptor, have been written in italic text and have been given the pictograph:

• Steps, requiring the operator to perform

specific actions are given sequential numbers (1., 2., 3., etc).

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1-2

Section 1 Taiko™ Series Banknote Acceptor General Information

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

Model Descriptions

Table 1-1 lists the Product Model Number Descriptions.

Table 1-1 Taiko PUB-7/11 Model Number

Specifications

Model: PUB - * - *** - * - * - * - * - **

No (1) (2) (3) (4) (5) (6) (7)

Validation Method

(1)

7 = Optical/Transmissive/Reflection 11 = Optical/Transmissive/Reflection/Magnetic (MAG)

Country Code

(2)

Type - ISO 3116 based 3-digit codes

Bezel

0 = No Bezel 1 = Banknote Width Minimum = 67mm/Maximum = 82mm (Euro)

(3)

2 = Banknote Width Minimum = 75mm/Maximum = 82mm (British) 3 = Banknote Width Minimum = 70mm/Maximum = 82mm (China/Taiwan) 5 = Banknote Width Minimum = 66mm (US Dollar)

Optional Unit

0 = Without Optional Unit 1 = With Optional Interface Pin Assignment Conversion Adaptor Harness Unit (ccTalk Compatible)

2 = Parallel (ID-001) Interface Type (Upper Tray dedicated 16-Pin 

(4)

Connector) 3 = Individual Specification 4 = 24V DC Specification 5 = Barcode Coupon Specification

CPU Board Type

0 = Standard

(5)

2 = Interface Pin Assignment (ccTalk Compatible) 3 = Parallel Interface

4 = 24V DC/12V DC

Optional Code

(6)

0 = Standard 1 = Individual Specification

Interface

X4 = ID-003 (Serial)/MDB/Pulse/ccTalk

(7)

01 = ID-001 (Parallel) 03 = ID-003 (Serial) (For Barcode Specification) 62 = ID-062

*. 24V DC is only available when using the Optional 24V DC Version.

Precautions

The Figure 1-2 symbols are defined as follows:

1. (Type 1) Do not insert a torn, folded, or wet Banknote, as this action may cause a Banknote jam inside the unit.

2. (Type 2) Do not expose the unit to water. The unit contains several precision electronic devices which can be damaged if water or any liquid is sprayed or spilled into the unit.

3. (Type 3) Do not install the unit into a dusty  environment. Dust may affect and degrade the sensor’s performance.

SER CAUTIONS

Careful measures are taken in this product to ensure its quality; however, the following cautions should be read and understood by all users in order to confirm safe operation.

Installation Cautions

The Installation Cautions are defined as follows:

1. Do not allow the Unit to endure or operate at a high temperature, in high humidity and/or in a dusty environment.

2. Do not use the Acceptor where temperature variations widely fluctuate.

3. Do not install the Unit into an area where excessive vibration, shock or chemical vapors are present.

4. This equipment is intended for indoor use only. Be sure that the Host Machine contains enough protection to avoid wet or dusty conditions when installing.

5. Avoid exposing the Unit to direct Sunlight and/or incandescent Lamp illumination having a Gradi ent Angle of 15 Degree or more, and an illumination index of 3,000 Lux or less.

6. Insure that the Host Machine is designed for daily operational access such as maintenance and/or cleaning a Banknote Jam.

7. Be sure to use in the specified power range and pin assignment. If not, the Unit may be damaged.

8. Be sure to connect the power harness connectors firmly, otherwise an incorrect input/output con

tact failure may occur.

9. Do not pull on the power harness to disconnect its connector or damage may occur.

10. Do not obstruct the Acceptor’s air holes in order to provide sufficient cooling to the Unit.

Mounting, Dismounting & Transportation

Methods for Mounting, Dismounting & Transporting the Unit are as follows:

1. Be sure to turn the Power OFF before mounting or removing the Unit from its permanent loca

tion. Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit.

2. When reassembling a disassembled Unit Section, ensure that each part is properly placed in its  correct location.

3. Be sure to carry the Unit by both hands when transporting it. Holding the Unit by one hand may cause personal injury if the Unit accidently becomes disassembled and falls apart.

4. Be careful not to use excessive outside pressure on the Unit, or subject it to excessive vibration during transportation.

5. Do not throw or pound hard on the Unit.

Preventive Maintenance

The Preventive Maintenance requirements are defined as follows:

1. Be sure the Power to the Unit is OFF before beginning a Maintenance Procedure. The equip ment produces improper operating signals while in maintenance mode that may cause personal injury.

2. Be sure to remove power to the Unit when opening the upper or lower lid. The active Roller may cause personal injury.

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1-3

General Information Taiko™ Series Banknote Acceptor Section 1

Caution: Do not use any Alcohol, thinner or citrus based products for cleaning any surfaces. The Lenses can become clouded by chemical effect that may cause acceptance errors.

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

Figure 1-3 Unacceptable Banknotes

Figure 1-4 Installation Simplicity

Figure 1-5 Scan Frequency Capability

3. Be careful that foreign objects or dust may intrude the Unit when opening the Guide Area.

4. When closing the Unit, ensure all service door locks click into place.

5. If the Validator section is dirty due to dust, foreign objects or other such debris adhering to it, the Banknote acceptance rate will degrade. Clean the Unit once a month to keep its performance stable.

6. Use a soft, lint-free cloth, Cotton swab or Compressed Air spray to clean dust and debris from the Banknote transportation path.

7. Perform cleaning and maintenance regularly when using the equipment in a place where excessive Automobile exhaust emission or Ciga rette Smoke may exist.

8. Be sure that the Guide or individual Unit Sections are properly placed in their correct location following a maintenance procedure.

9. Do not redesign or disassemble the Unit. Unauthorized use by inadequately trained personnel, or use outside the original manufacture’s intent for operation voids the warranty.

Banknote Fitness Requirements

1. The following Banknote types may not validate correctly, or can cause a Banknote jam and/or damage to the Unit’s Transport path. Banknotes exhibiting the conditions listed below and illus trated in Figure 1-3 should be avoided:

• Having perforated or torn areas

• Having excessive folds

• Wet or damp

• Having excessive wrinkles

• Shabby/warn condition

• Adhering foreign objects and/or oil.

Primary Features

The Taiko™ PUB-7/11 Series of Banknote Acceptors contains the following primary features:

• Installation and removal of a TAIKO Unit is



very easy because of its clip-on style. Anyone can install a TAIKO Unit quickly.

• Data scanning frequency can be selected by setting DIP Switches. Scanning once or twice is selectable. The acceptance rate can be improved by setting it to scan twice.

• This JCM patented Anti-Pullback Mechanism provides powerful protection against Banknote stringing (fishing). The drum rotates every time a Banknote passes through the Unit, and tangles any foreign object attached to the Banknote such as string and/or tape around itself.

• One of five rotations is DIP Switch selectable. The greatest fishing protection is obtained by selecting the five rotation setting.

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1-4

Section 1 Taiko™ Series Banknote Acceptor General Information

Figure 1-6 Taiko Anti-Pullback Feature

Figure 1-7 Palm Pilot Programmable

Figure 1-8 LED Pattern Selectable

Figure 1-9 PUB-11 Top Panel Instruction Label

Figure 1-10 PUB-7 Top Panel Instruction Label

Product Label

Figure 1-9 and Figure 1-10 illustrates the simple installation instructions contained on the Taiko™ top panel label.

• The Taiko™ Unit can connect to a Palm Pilot® (Tungsten C) hand held unit for ease of programming. The required software program can be downloaded from the Palm easily in the field.

• The LED pattern can be changed by DIP Switch settings depending on the user’s desire to use Pattern 1 or Pattern 2.

Page 17

1-5

General Information Taiko™ Series Banknote Acceptor Section 1

Figure 1-11 Taiko PUB-7/11 Component Names

a) Bezel b) Upper Guide Lid c) Lower Guide Lid d) Lower Guide Locking Button e) LED Display Lens f) Banknote Insertion Slot g) Banknote Exit Slot

h) Interface Connector i) Maintenance Connector j) Upper Lid Open/Close Button k) Optional Interface Connector l) DIP Switch Block m)Bezel Installation Guide Pin

Front Rear

Top Bottom

Right Left

Component Names

Figure 1-11 illustrates the Taiko™ PUB-7/11 Component Names and Locations.

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1-6

Section 1 Taiko™ Series Banknote Acceptor General Information

Specifications

ECHNICAL SPECIFICATIONS

Hydrothermal Condition Table

Humidity [%RH]

Temperature [ºC]

Allowable

and Humidity Range

Operating Temperature

35ºC/85%

50ºC/40%

Table 1-2 Taiko PUB-7/11 Technical Specification

†

Acceptance Rate*:

Banknote Types Accepted:

95% or greater

Note: The following banknote types are excluded:

a) Banknotes with excess or poor magnetism or unclear graphics b) Double (dual) Notes c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes d) Banknotes having folded corners or edges e) Banknotes having the wrong cut dimensions or printing displacement f) Returned Banknotes because of incorrect or failed insertion.

Long side: 120~160mm (4.72~6.3 in.) Short side: 62~82mm (2.44~3.23 in.)

Standard Specification

a) Read code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.)

Barcode Coupon‡:

Insertion Direction:

c) Wide Bar to Narrow Bar ratio = 3:1 d) Characters: 18 Characters e) Print Position: Middle (Divide a Coupon equally on the left, right, top and

bottom of the Coupon’s center)

f) Print Width: Wider than 10mm (0.39 in.)

Banknote: Four-way Barcord Coupon: Two way (Barcode Surface Up)

Approximately 2 seconds (from Banknote insertion to denomination signal

Processing Speed**:

output)



Approximately 3 seconds (from Banknote insertion to credit signal output)

Validation Method:

Diagnostic Indicators††:

PUB 7 = Optical (4 wavelength), Transmissive and Reflection PUB 11 = Optical (4 wavelength), Magnetic, Transmissive and Reflection

Front Panel Bezel LED, Full color illuminating (Gradation & Solid)

Escrow: 1 note Anti-stringing Mechanism: Pull-Back (PB) Unit (Anti-pullback system - JCM Patented)

**

Interface:

X4: ID-003 (Serial)/MDB/Pulse/ccTalk 01: Parallel (ID-001) 03: Serial (ID-003)

*. When security measures against counterfeiting are implemented, the software may not fulfill the specified acceptance rate level.

†. Refer to the Software Information Sheet related to the specific Country's software.

‡. Refer to the Barcode Coupon Specification.

**.Excluded Host communication time lag. (Power Supply: +12V DC, Temperature: 25ºC ±5ºC)

††.DIP Switch selectable.

NVIRONMENTAL SPECIFICATIONS

Table 1-3 Taiko PUB-7/11 Environmental Specification

Operating Temperature: +5ºC to +50ºC (41ºF to 122ºF) Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) Relative Operating Humidity: +20% to 85% RH (non-condensed) Relative Storage Humidity: +20% to 85% RH (non-condensed)

Visible Light Sensitivity:

Installation: Indoors Only

Avoid contact with direct sunlight (Interior lighting must be incandescent with a 

Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less)

Page 19

1-7

General Information Taiko™ Series Banknote Acceptor Section 1

Figure 1-12 Taiko PUB-7/11 System Configuration

Maintenance Connector

Interface

Connector

Communications

NOTE: The Communications Harness needs to be prepared by the Customer.

Harness

a) Taiko™ PUB-7/11 Unit b) Palm Pilot Tungsten C c) PC (Windows 98SE/2000/XP) d) JCM Power Supply Unit (EDP# 116125, JAC Part# 501-000187RA) e) Taiko™ Harness B (EDP# 116488, JAC Part# 400-100573RA) f) Taiko™ Harness A (EDP# 121797, JAC Part# 400-100551RA) g) Host Machine (Gaming, Vending, etc.)

LECTRICAL SPECIFICATIONS

Table 1-4 Taiko PUB-7/11 Electrical Specification

Supply Voltage*:

12V DC ±5%/24V DC ±10%

†

Standard Specification

Standby = 0.1A [12V DC]/0.1A [24V DC] Operation = 0.5A [12V DC]/0.5A [24V DC] Maximum = Approximately 1.4A (Maximum of 300ms) [12V DC]/

Current Consumption‡:

Approximately 1.0A (Maximum of 300ms) [24V DC]

Barcode Specification

Standby = 0.1A [12V DC] Operation = 0.6A [12V DC]

Maximum = Approximately 1.6A (Maximum of 300ms) [12V DC]

*. 12V DC = 7-Pin, 24V DC = 9-Pin.

†. 24V DC is available only when the optional 24V DC Specification is used.

‡. Use the CLASS2 Limited Power Source.

**.Motor Initializing or Motor Lock Up current consumption.

TRUCTURAL SPECIFICATIONS

Table 1-5 Taiko PUB-7/11 Structural Specification

Weight: Approximately 0.6kg (1.3 lbs)

Mounting*:

Outside Dimensions:

Cash Box:

*. Allow 3.93 inches (100mm) above the Unit for opening the Lid and Bezel removal.

†. Cash Box must be 3.93 inches (100mm) or more in depth from the bottom of the TAIKO Unit, 7.87 inches (200mm) or more in depth from the Unit rear

and 3.93 inches (100mm) or more in width.

Horizontal (on door - non vibrating) See “Taiko PUB-7 Standard Bezel Unit Outside Dimensions” on page 1-8

of this Manual.

User prepared

†

System Configuration

Figure 1-12 illustrates a typical Taiko™ PUB-7/11 system configuration.

Page 20

1-8

Section 1 Taiko™ Series Banknote Acceptor General Information

NOTE: All Dimension are in Millimeters

Door Installation

Position

(Panel Thickness)

51 (Banknote Ejection Position)

A = 68 (Type 1: Minimum Width @ 67mm)

76 (Type 2: Minimum Width @ 75mm) 71 (Type 3: Minimum Width @ 70mm)

(Maximum Banknote Width 82)

Right Side

Rear Side

Front Side

Top Side

Bottom Side

Figure 1-13 Taiko PUB-7 Complete Unit Outside Dimensions

Overhead Space

3.93 inches (100mm) or more

Depth Behind Unit

7.87 inches

(200mm) or more

Width

3.93 inches (100mm)

or more

Depth Below Unit

3.93 inches

(100mm) or more

Banknote Ejection Slot Position

Cash Box

Figure 1-14 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions

Unit Dimensions

AIKO

PUB-7 S

Figure 1-13 illustrates the Taiko™ PUB-7 Type 1, Type 2 or Type 3 Standard Bezel Unit outside dimensions.

TANDARD BEZEL UNIT OUTSIDE DIMENSIONS

Taiko PUB-7/11 Unit Clearance Dimensions

Figure 1-14 illustrates the Taiko™ PUB-7/11 Unit’s open Acceptor clearance dimensions.

Page 21

1-9

General Information Taiko™ Series Banknote Acceptor Section 1

NOTE: All Dimension are in Millimeters

Door Installation

Position

(Panel Thickness)

51 (Banknote Ejection Position)

A = 68 (Type 1: Minimum Width @ 67mm)

76 (Type 2: Minimum Width @ 75mm) 71 (Type 3: Minimum Width @ 70mm)

(Maximum Banknote Width 66)

Right Side

Rear Side

Front Side

Top Side

Bottom Side

Figure 1-15 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions

AIKO

PUB-11 S

TANDARD

US B

EZEL UNIT OUTSIDE DIMENSIONS

Figure 1-15 illustrates the Taiko™ PUB-11 Type 5 Standard US Bezel Unit outside dimensions.

Page 22

1-10

Section 1 Taiko™ Series Banknote Acceptor General Information

or or

E142330, Subscriber 857947001, Vol. 2

International Compliance

• RoHS Directives

• UL & c-UL Marks

• CE Mark .

Page 23

1-11

General Information Taiko™ Series Banknote Acceptor Section 1

To obtain further Technical Information regarding the Taiko™ PUB-7/11 Device, please contact the closest office to your location listed below:

Technical Contact Information

SIA

& O

MERICAS

JCM American

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

UROPE

, A

FRICA

, R

USSIA

& M

JCM Europe GmbH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Muendelheimer Weg 60

D-40472 Duesseldorf Germany

E-mail: support@jcmglobal.eu

UK & I

RELAND

JCM Europe (UK Office)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

JCM Gold (HK) Ltd.

IDDLE EAST

Japan Cash Machine Co, Limited (HQ)

CEANIA

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiapactechsupport@jcmglobal.com

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN

E-mail: Shohin@jcm-hq.co.jp

All of these Websites are available via: http://www.jcmglobal.com

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

E-mail: support@jcmglobal.eu

Page 24

1-12

Section 1 Taiko™ Series Banknote Acceptor General Information

THIS PAGE INTENTIONALLY LEFT BLANK

Page 25

2-1

Taiko™ Series

2 INSTALLATION

WARNING: Turn the equipment power OFF before removing or replacing any Taiko™ components!

Figure 2-1 Taiko Bezel Cut-Out Dimensions

Figure 2-2 Opening Taiko’s Upper Lid

Figure 2-3 Removing the Taiko Bezel







Figure 2-4 Installing the Taiko Bezel

WARNING: Tightening the Nuts with too much force can damage the Bezel. The necessary torque is 0.513 foot-lbs (0.7Nm).

Banknote Acceptor

Section 2

This section provides installation/operation  instructions for the Taiko™ Banknote Acceptor Series (PUB-7/11). This section contains the



following information:

• Installation and Removal

• DIP Switch Configurations

Installation and Removal

Installing the PUB-7/11 Taiko Bezel

To install or remove a Taiko™ PUB-7/11 Unit Bezel in a door or wall perform the following steps:

1. Create the correct sized opening required to install the Taiko™ Bezel, using the Panel Cut-Out Dimensions shown in

2. Open the Upper Lid in the arrow direction shown in Figure 2-2 by pressing in on the Upper Lid Open/Close Buttons.

Figure 2-1.

• Connector Pin Assignments

• Preventive Maintenance

• Clearing Banknote Jam

• Cleaning

• Interface Schematic

• Operational Flowchart..

6. Remove the two (2) Bezel Brackets and the two (2) Hexagonal Nuts from the Bezel.

7. Insert the Bezel into the previously cut-out area in the Door Front Panel as shown in  Figure 2-4.

3. Hold the Taiko™ Unit by placing your hand under the Upper Lid (

4. Slightly press down on the Bezel and raise the

5. Slide the body back and up to detach it from the

rear Taiko™ Unit body (

Bezel section (

See Figure 2-3 ).

See Figure 2-3 ).

See Figure 2-3 ).

8. Set the Bezel in the door hole and attach the two (2) Bezel Brackets to the back side of the Bezel using the two (2) Hexagonal Nuts previously removed (

See Figure 2-5).

Page 26

2-2

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-5 Mounting the Taiko Bezel

Bezel Brackets

Hexagonal Nuts

Figure 2-6 Installing the Taiko Bezel







Figure 2-7 Closing the Taiko Upper Lid

Click

Caution: Ensure that the Taiko Unit body and Bezel are firmly installed and stably fixed to the door before closing the Upper Lid; When closing the Upper Lid, be careful not to get your finger caught under the lid when pressing it closed.

NOTE: When removing a Taiko Unit, perform the reverse procedure as previously described.

NOTE: DIP Switch settings may vary based on Software changes related to the specific Country using the Taiko Unit.

Figure 2-8 Attaching a Taiko Power Connector

WARNING: When installing a Taiko Unit, or connecting its Harness Plug, be sure power to the harness is disconnected. The Taiko Unit is only designed to use a 12 Volt DC input. Any other power level can damage the Taiko Unit! If the power Harness itself is strongly pulled on, it may tear loose from its Connector’s Pins.

Table 2-1 Power Connector Specifications

Connector

XG4M-1030-T

(Omron)

1.27mm Pitch Flat

Ribbon Cable, AWG28

UL2651 or UL20012



9. Open the Upper Lid by pressing-in and holding down the Upper Lid Open/Close Buttons while lifting the Lid up (

See Figure 2-6 ).

10. Insert the Bezel Installation Guide Pin into the Bezel Guide (See Figure 2-6 ).

11. Slide the Guide all the way in and push down on the Taiko™ Unit body (

See Figure 2-6 ).

Part

Plug

Semi-Cover XG5X-0501 (Omron) N/A

Lock Lever 2 XG4Z-0002 (Omron) N/A

Applicable

Wire Size

Lock Lever Socket Ribbon Cable Socket

XG5M-1032-N

(Omron)

UL1061 WAG24

Once the Power Interface Connector Plug has been fastened to the Power/Signal Cable being used, perform the following steps:

1. Confirm the power is NOT supplied to the new Power Harness.

2. Insert the new Power Harness Socket into the right side Panel Interface Connector of the Taiko™ Unit Body (

See Figure 2-8).

12. Close the Upper Lid firmly until a locking Click is heard (

Power Harness Wiring Procedure

Before beginning to build a Power Interface  Connector, ensure one of the two plug types listed in

Table 2 -1 are available.

See Figure 2-7).

3. Supply power and confirm that the Taiko™ Unit operates properly.

Clearing a Banknote Jam

Clearing an Upper Area Banknote Jam

When an upper area Banknote jam occurs, the Front Panel Red LED Display will begin blinking three (3) time with a pause between blink sets. Perform the following steps to clear a Banknote jam within the Taiko™ Unit’s Acceptor area:

1. Remove Power from the Taiko™ Unit.



Page 27

2-3

Installation Taiko™ Series Banknote Acceptor Section 2

Figure 2-9 Upper Area Banknote Jam Removal





Caution: When closing the Upper Lid, be careful not to get your finger caught under the Lid when closing it!

Figure 2-10 Lower Area Banknote Jam Removal





NOTE: Re-install the Taiko Unit onto the Bezel by reversing the steps related to, and beginning from Figure 2-6 on page 2-2 of this Section.

Figure 2-11 Left Side DIP Switch Block Location

Left Side

DIP Switch Block

6 7 8 IF Setting

OFF OFF OFF ID-003 Serial

ON OFF OFF MDB

OFF ON OFF ccTalk (Non-Encrypted)

ON ON OFF

ccTalk (Encrypted)

*. If the encryption code is unclear, refer to the “Encryption Code Initia lization

Setting Mode” on page 2-5 of this Section to initialize the Encryption Code.

--ON

Pulse

†

†. For detailed i nformation concerning Communication Settings, refer to the

individual Country’s Software Information Sheet.

2. Press-in on the Upper Lid Open/Close Buttons and open the Upper Lid in the direction indicated in

Figure 2-9 .

3. Remove the jammed Banknote as illustrated in Figure 2-9 .

Clearing a Lower Area Banknote Jam

When a lower area Banknote jam occurs, the Front Panel Red LED Display will begin blinking four (4) times with a pause between blink sets. Perform the following steps to clear a Banknote jam within the Taiko™ Unit’s Transport area:

1. Remove Power from the Taiko™ Unit.

2. Remove the Taiko™ Unit body from the mounted Bezel Section (review removal instruction shown in

Figure 2-3 on page 2-1 of this Section).

3. Remove the Lower Lid by pressing-in on the Lower Lid Lock Release Button (See Figure 2-10 ).

4. Remove the jammed Banknote as illustrated in See Figure 2-10 .



DIP Switch Configurations

The communication method and various Taiko™ Unit functions can be selected by using the Unit’s Left side set of DIP Switches (

Table 2 -2 lists the various typical DIP Switch settings available for programing the Taiko™ Unit.

Table 2-2 Typical DIP Switch Settings

Switch

No.

3 Reserved Reserved

Double Scan Mode

Five (5) Drum Rotation

(Anti-Fishing Prevention)

Switch Position Setting

ON OFF

Test Mode 1

‡

Cycles

Refer to the specific Country’s Software

See Figure 2-11).

†

Normal Scan Mode

Normal Operation

Specifications

Normal Mode

*. For details concerning the Test Mode, refer to “Performance Test

Diagnostics” on page 6-7 in Section 6.

†. The acceptance rate will be improved, but operation time will be

increased if a Banknote (note) is rejected.

‡. Anti-Fishing prevention will be improved, but operation time will

increase.

Table 2 -3 lists the various special DIP Switch  settings available for programing the Taiko™ Unit.

Page 28

2-4

Section 2 Taiko™ Series Banknote Acceptor Installation

Figure 2-12 “Accept’ Mode DIP Switch Settings

Figure 2-13 ‘Inhibit’ Mode DIP Switch Settings

NOTE: The Accept/Reject setting for a Banknote denomination can be confirmed by observing the Front Panel LED Color. After an initial operation is performed, the LED will flash a number of times equal to the total number of Banknote denominations processed. Blue indicates an ‘Accept’ setting and Red indicates a ‘Reject’ setting.

Figure 2-14 Define Pattern 1 DIP Switch Settings

Figure 2-15 Define Pattern 2 DIP Switch Settings

Table 2-3 Programming DIP Switch Settings

Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

LED

Pattern 1

Pattern 2

Mode

Setting

Inhibit

Setting

Define

ON OFF OFF OFF OFF ON OFF OFF

ON OFF OFF OFF OFF ON ON OFF

ON ON OFF OFF OFF OFF ON OFF

ON OFF ON OFF OFF OFF ON OFF

ON ON ON ON ON ON OFF OFF

ON OFF OFF OFF OFF OFF ON ON

ON ON OFF OFF OFF OFF OFF ON

“Software Downloading Procedure” on page 6-2 in

Denom.

Val ue

Setting

Mode

Pattern Setting

Mode

Encryption Code

Initialization Setting

Download Mode

Adjustment Mode

*. For details concerning Taiko™ Software Download and Adjustment

Modes, refer to Section 6 of this Service Manual.

Denomination Setting Mode

Perform the Accept/Inhibit setting function for the Banknote Denomination required based on the Software requirements of the Specific Country in which it is being used. The default settings are to accept all Denominations of the Specific Country.

CCEPT SETTING MODE

To establish an “Accept” setting function, perform the following steps:

2. Set DIP Switch No.1, No. 6 and No.7 to ON (

See Figure 2-13).

3. Re-apply Power to the Taiko™ Unit.

4. After the Front Panel LED display flashes White, set DIP Switch No.1 to the OFF position to enter the Setting Mode.

5. Insert the Banknote Denomination to be inhibited into the Insertion Slot. The setting is registered if the Front Panel LED display remains lit an

Orange Color, and the inserted Banknote is

returned.

6. Insert next Banknote Denomination to be inhibited until all required values have been processed.

The Banknote ‘Accept’ or ‘Inhibit’ programing operations are now complete.

LED Pattern Setting Mode

The LED Color Pattern Type can be changed according to user preference. Select between Pat tern 1 or Pattern 2. The default setting is Pattern 1.

EFINING PATTERN

To define a “Pattern 1” (a flashing Color Sequence) operating function, perform the following steps:

1. Remove Power from the Taiko™ Unit.

2. Set DIP Switch No.1, No.2 and No.7 to ON (

See Figure 2-14).

1. Remove power from the Taiko™ Unit.

2. Set DIP Switch No.1 and No.5 to ON (See Figure 2-12 above).

3. Re-apply Power to the Taiko™ Unit.

4. After the Front Panel LED display flashes White, set DIP Switch No.1 to the

OFF position to enter

the Setting Mode.

5. Insert the Banknote Denomination to be accepted into the Insertion Slot. The setting registered is correct if the Front Panel LED Display remains lit a light Blue Color, and the inserted Banknote is returned.

6. Insert the next Banknote Denomination to be accepted until all required values have been processed, set and accepted.

NHIBIT SETTING MODE

To establish an “Inhibit” setting function, perform the following steps:

1. Remove Power from the Taiko™ Unit.

3. Re-apply Power to the Taiko™ Unit.

4. Set DIP Switch No.1 to OFF to cause the LED Display Pattern to emulate “Pattern 1” when operating.

EFINING PATTERN

To define a “Pattern 2” (a fading Color Sequence) operating function, perform the following steps:



1. Remove Power from the Taiko™ Unit.

2. Set DIP Switch No.1, No.3 and No.7 to ON (

See Figure 2-15).

3. Re-apply power to the Taiko™ Unit.

4. Set DIP Switch No.1 to OFF to cause the LED Display Pattern to emulate “Pattern 2” when operating.

Page 29

2-5

Installation Taiko™ Series Banknote Acceptor Section 2

Figure 2-16 Encryption Mode DIP Switch Settings

Figure 2-17 ID-003/MDB/Pulse Interface

Connector

Internal 10-Pin S10B-PADSS-1 (JST)

Figure 2-18 ID-001 Interface Connector

Internal 16-Pin S16B-PADSS-1 (JST)

Encryption Code Initialization Setting Mode

When using the ccTalk Communication Mode (e.g., The Encryption Mode) and the Encryption Code is unknown, set the Encryption Code Initialization Setting to start the Encryption Code in order to identify the last 6 Digits of the specific Taiko™ Serial Number located on the back side of a Taiko™ Unit.

To set the “Encryption Mode” operating function, perform the following steps:

1. Remove Power from the Taiko™ Unit.

2. Set DIP Switch No.1 through No.6 to ON, and Switches No.7 and No.8 to

OFF (See Figure 2-

16).

3. Re-apply Power to the Taiko™ Unit.

4. Set DIP Switch No.1 to OFF to initialize the Encryption Code setting.

The Taiko™ installation DIP Switch settings are now complete.

Error Codes & Conditions

Table 2 -4 lists the Red Error Code flash sequence definitions displayed by the Taiko™ Front Panel LED indicator.

Table 2-4 Red LED Error Code Flash Definitions

Red

Flashes

ROM Error

3 Banknote Jam inside Ejection Slot

4 Banknote remains inside on the Transport Path

5 EEPROM Read/Write Error

6 Motor Error

8 Entrance Solenoid Error

9 Exit Solenoid Error

12 Sensor Operation with Abnormal Timing

Interface Connector Pin

Error Indicated



Assignments

Table 2 -5, Table 2-6, Table 2-7 and Table 2-8 list the various Connector Pin Labels for adapting these available Communication Standards to the Unit.

Table 2-5 Serial ID-003/MDB Interface Pin

Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

†. 24V DC is available only when the optional 24V DC Specification is

used.

Signal

Name

1 NC - No Connection

2 NC - No Connection

3 RXD-

4 RXD+

5 TXD-

6 TXD+

7 Vcc - +12V DC Power (7-Pin)

8 Vss - Power Ground

9 Vcc -

10 NC - No Connection

I/O

Data Receive Line

(Active when current is present)

Data Send Line

OUT

(Active when current is present)

+24V DC Power (9-Pin)

Function

†

Table 2-6 ccTalk Interface Pin Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

†. 24V DC is available only when the optional 24V DC Specification is

used.

Signal

Name

1 ccTalk IN/OUT ccTalk Send/Receive Line

2 ccTalk - ccTalk GND Line

3 NC - No Connection

4 NC - No Connection

5 NC - No Connection

6 NC - No Connection

7 Vcc - +12V DC Power (7-Pin)

8 Vss - Power Ground

9 Vcc -

10 NC - No Connection

I/O

+24V DC Power (9-Pin)

Function

†

Table 2-7 Pulse Interface Pin Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

†. 24V DC is available only when the optional 24V DC Specification is

used.

Signal

Name

2 NC - No Connection

5 Vend (-)

6 Vend (+)

7 Vcc - +12V DC Power (7-Pin)

8 Vss - Power Ground

9 Vcc -

10 NC - No Connection

Enable/

Disable (-)

Enable/

Disable (+)

I/O

No Connection

Enable/Disable Signal Input Line

(Enabled when current is present) (Disabled when current is present)

No Connection

Pulse Signal Output Line

OUT

(Active when current is present)

+24V DC Power (9-Pin)

Function

†

Page 30

2-6

Section 2 Taiko™ Series Banknote Acceptor Installation

Caution: Do not use Alcohol, thinner or citrus based products for cleaning any surfaces. The Lenses can become clouded by chemical effect that may cause acceptance errors.

Figure 2-19 Sensor Cleaning

Lens

Roller

Lint-free Cloth Cotton Swab Air

Before

Cleaning

After

Cleaning

Belt

Figure 2-20 JCM Waffletechnology Cleaning Card

New Cleaning Card

Cleaning Card Pouch

Table 2-8 Parallel ID-001 Interface Pin

Assignments

Pin No.

*. I/O (Input/Output) is the function viewed from the Banknote Acceptor

Side.

Signal

Name

1 Vcc - +12V DC Power

2 Vss - +12V DC Power Ground

3 Vss - Power Supply Ground

4 NC - No Connection

5 ACK

6 REJ REJect Signal Receive Line

7 INH INHibit Signal Receive Line

8 VAL ID

9 VEND1 VEND1 Valid Send Signal Line

10 VEND2 VEND2 Valid Send Signal Line

11 VEND3 VEND3 Valid Send Signal Line

12 NC - No Connection

13 NC - No Connection

14 BUSY

15 ABN ABortNote Signal Line

16 STKF STacKerFull Signal Line

I/O

ACKnowledge Signal Receive Line

Vend VALID Send Signal Line

OUT

BUSY Signal Send Line

OUT

Function

Cleaning Procedures

To clean the Taiko™ Unit, gently rub the Sensors and Rollers clean using a dry, soft, lint-free cloth ONLY. Do not use any Alcohol, solvents, Citrus based  products or scouring agents that may cause damage to the Validation Section Sensors and/or Rollers.

Sensor and Roller Cleaning Procedure

To clean the Taiko™ Unit, proceed as follows:



1. Turn the Taiko™ Unit and Host Machine’s Power 

Supply’s OFF.

2. Open the Taiko™ Upper Guide Lid.

3. Clean the appropriate path and Lens of each 

Sensor (See Figure 2-21 areas “a” through “k” and the corresponding descriptions listed in Table 2-9 to locate each Sensor that require cleaning).

Available Cleaning Card

A JCM Waffletechnology Bill Validator Cleaning Card is now available (JCM Part No. 501-000252R, Manufacturer’s Part No. KWJCM-B5B15M). The Cleaning Card is designed to be used as a supple mental part of a Preventive Maintenance program to help in reducing dirt and Paper dust build-up within a Unit. This will optimize performance between regular Preventive Maintenance intervals. This is the only cleaning card authorized for use on the Taiko (PUB-7/11) Validator (

See Figure 2-20).

Card Features

• A unique Waffletechnology design that hugs all

surfaces to insure complete surface cleaning

• Specially designed scrubber patterns insure

that belts and O-ring Rollers are cleaned and lubricated to prevent them from drying out.

Directions For Use

1. Remove Cleaning Card from pouch and insert it into the Banknote Validator.

2. The Cleaning Card will be accepted and then automatically returned.

3. Dispose of used Card in an environmentally safe manner.

For more information and a list of Authorized Waffletechnology Distributers visit:

http://www.jcmwaffletechnology.com.

Page 31

2-7

Installation Taiko™ Series Banknote Acceptor Section 2

Taiko Sensor and Roller Locations

Figure 2-21 illustrated the various Taiko Sensor cleaning locations, and Table 2-9 respectively lists the Taiko Sensor Type Cleaning Methods.

Figure 2-21 Taiko Sensor Cleaning Locations

Dummy Head

Magnetic Head Roller

Table 2-9 Taiko Sensor Type Cleaning Methods

Sym. Sensor Type Cleaning Method

a b Validation Sensor c Entrance Flapper Sensor d Entrance Sensor e Side Sensor Prism

f Upper Transport Sensor g Entrance Sensor Prism h Bend Lever Sensor

i Upper Transport Sensor Prism

j Lower Transport Sensor k Lower Transport Sensor Prism

*. Wipe and clean all of the Rollers and Green Belts shown in Figure 2-21 using a soft lint-free Cloth.

Side Sensor

Operational Check

Once the Taiko™ Unit is installed, perform the  following steps to ensure the Taiko™ Unit is in its normal Operational Mode:

Wipe clean using a lint free cloth or blow clean using Compressed Air.

1. Remove Power and perform Test No.5 “Acceptance Test Procedure” on page 6-9 of Section 6 in this Service Manual.

2. Return the DIP Switches to their pre-Test Operational Mode positions, and re-apply Power to the Taiko™ Unit.

Page 32

2-8

Section 2 Taiko™ Series Banknote Acceptor Installation

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Page 33

2-9

CONTROLLER SIDE

PUB-7/11 SIDE

*1 Connector Input Pin depends on service voltage.

(12V DC = 7-Pin, 24V DC = 9-Pin)

24V DC is available only when the optional 24V DC

Specification is used.

Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram

Standard Interface Circuit Schematics

Figure 2-22 illustrates the Taiko™ Serial ID-003/MDB Communications Interface Schematic Diagram

Installation Taiko™ Series Banknote Acceptor Section 2

Page 34

2-10

CONTROLLER SIDE

PUB-7/11 SIDE

*1 Connector Input Pin depends on service voltage.

(12V DC = 7-Pin, 24V DC = 9-Pin)

24V DC is available only when the optional 24V DC

Specification is used.

Figure 2-23 ccTalk Communications Interface Schematic Diagram

Section 2 Taiko™ Series Banknote Acceptor Installation

Standard Interface Circuit Schematics (Continued 1)

Figure 2-23 illustrates the Taiko™ ccTalk Communications Interface Schematic Diagram

Page 35

2-11

CONTROLLER SIDE

PUB-7/11 SIDE

*1 Connector Input Pin depends on service voltage.

(12V DC = 7-Pin, 24V DC = 9-Pin)

24V DC is available only when the optional 24V DC

Specification is used.

Figure 2-24 Pulse Communications Interface Schematic Diagram

Standard Interface Circuit Schematics (Continued 2)

Figure 2-24 illustrates the Taiko™ Pulse Communications LED Schematic Diagram.

Installation Taiko™ Series Banknote Acceptor Section 2

Page 36

2-12

CONTROLLER SIDE

PUB-7/11 SIDE

Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram

Section 2 Taiko™ Series Banknote Acceptor Installation

Standard Interface Circuit Schematics (Continued 3)

Figure 2-25 illustrates the Taiko™ Parallel ID-001 Communications Interface Schematic Diagram.

Page 37

2-13

CONTROLLER SIDE

PUB-7/11 SIDE

Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram

Standard Interface Circuit Schematics (Continued 4)

Figure 2-26 illustrates the Taiko Parallel ID-062 Communications Interface Schematic Diagram.

Installation Taiko™ Series Banknote Acceptor Section 2

Page 38

2-14

Taiko™ Series Banknote Acceptor

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Page 39

2-15

Installation Taiko™ Series Banknote Acceptor Section 2

a) Initializing

b) Stand-by

c) Is the Banknote accepted?

e) External LED lights

f) Is the Banknote inserted?

g) Transport the Banknote (Scanning Banknote Data)

h) Stop Feeding

i) Is the Banknote authentic?

j) Is the Banknote accepted?

A) To “Part 2” Figure 2-28

k) Has the Denomination Signal sent?

B) Return from Figure 2-28

Apply Power to the Unit.

d) External LED distinguish

A) To “Part 3” Figure 2-29

Figure 2-27 Taiko Operational Flowchart (Part 1)

Operational Flowcharts

Figure 2-27 depicts part one of a typical Taiko™ Initialization Banknote acceptance flow process.

Page 40

2-16

Section 2 Taiko™ Series Banknote Acceptor Installation

a) Transport the Banknote out (Carry the Banknote to the Cash Box)

b) Has the Banknote transported?

c) Retried carrying the Banknote out

d) Has the Banknote transported?

B) To “Part 1” (See Figure 2-27)

g) Stop Operation

A) From “Part 1” (See Figure 2-27)

e) Output the VEND Signal

f) Proceed Completed

h) The Red LED flashes

Figure 2-28 Taiko Operational Flowchart (Part 2)

Figure 2-29 Taiko Operational Flowchart (Part 3)

a) Reject the Banknote

b) Has the Banknote rejected?

c) Retried rejecting the Banknote

d) Has the Banknote rejected

B) To “Part 1” (See Figure 2-27)

g) Stop Operation

A) From “Part 2” (See Figure 2-27)

h) The Red LED flashes

Operational Flowcharts (Continued)

Figure 2-28 depicts part two of a typical Taiko™ Banknote acceptance flow process.

Figure 2-29 depicts part three of a typical Taiko™ Banknote acceptance flow process.

Page 41

3-1

Taiko™ Series

Banknote Acceptor

Section 3

3 COMMUNICATIONS

This section was intentionally left out due to a Non-Disclosure Agreement requirement.

If this information is required, please contact the closest office location listed below:

Americas

JCM A

MERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

Europe, Africa, Russia & Middle East

JCM E

UROPE GMB

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Muendelheimer Weg 60

D-40472 Duesseldorf Germany

E-mail: support@jcmglobal.eu

UK & Ireland

JCM E

UROPE

(UK O

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

FFICE

)

Asia & Oceania

JCM G

OLD

(HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiapactechsupport@jcmglobal.com

Japan Cash Machine Co, Limited (HQ)

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN

E-mail: Shohin@jcm-hq.co.jp

All of these Websites are available via: http://www.jcmglobal.com

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

E-mail: support@jcmglobal.eu

Page 42

3-2

Section 3 Banknote Acceptor Communications

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Page 43

4-1

Taiko™ Series

4 DISASSEMBLY/REASSEMBLY

Figure 4-1 Taiko Bezel Guide Removal

WARNING: Tightening the nuts with too much force can damage the Bezel. The necessary torque is 0.513 foot-lbs (0.7Nm).

Figure 4-2 Taiko CPU Board Cover Removal

Figure 4-3 Taiko CPU Circuit Board Removal

Banknote Acceptor

Section 4

This section provides disassembly and reassembly instructions for the Taiko Acceptor Series. This section contains the follow ing information:

™ PUB-7/11 Banknote

• Tool Requirements

• Primary Unit Disassembly

• Acceptor Unit Disassembly

• Transport Unit Disassembly

• Cash Box Disassembly.

Tool Requirements

The following tools will be required to perform  disassembly and reassembly:

• #1 & #2 Phillips Screw Driver

• Medium Flatblade Screw Driver

• Set of Jewelers Phillips Screw Driver

• E-Clip (E-Ring) Pliers

• Needle Nose Pliers.

Primary Unit Disassembly

The following instructions are provided to perform an initial disassembly of the Taiko™ Banknote Acceptor’s primary components.

Bezel Guide Removal

To remove the Bezel Guide, proceed as follows:

1. Remove the two (2) Bezel Mounting Screws (

See Figure 4-1 a 1 & a 2) located behind the

Bezel Guide (See Figure 4-1 b).

2. Separate the Bezel Guide from its Front Bezel Section (

See Figure 4-1 c).

CPU Circuit Board Removal

To remove the CPU Circuit Board, proceed as  follows:

1. Insert a medium size Flatblade Screwdriver into the gap located on the left or right side area of the Upper Lid Cover ( gently lift the Cover up and off the Assembly.

2. Unplug the four (4) Harness Connectors from the CPU Circuit Board (

3. Remove the two (2) Self-tapping Circuit Board Mounting Screws (

retaining the Board in place.

4. Remove the Harness Connector (See Figure 4-3 c) located under the CPU Circuit Board (

See Figure 4-3 d) and lift the CPU Circuit Board up and off the Assembly in the direction indicated by the Large Arrow in

5. Reverse Steps 1 to 4 when replacing the CPU  Circuit Board.

See Figure 4-2 a & b), and 

See Figure 4-3 a 1 to a 4).

See Figure 4-3 b 1 & b 2)

Figure 4-3.

3. Insert the new Bezel Guide into the exciting Bezel and replace and tighten the two (2) mount ing screws that bind the Bezel to the Bezel Guide.

Page 44

4-2

Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly

Figure 4-4 Taiko MAG Circuit Board Disconnect

Figure 4-5 Taiko MAG Circuit Board Disconnect

Figure 4-6 Taiko Side Mounting Screw Removals

Figure 4-7 Upper Lid and Side Covers Removal

MAG Board Removal (PUB-11 Only)

The MAG Circuit Board is mounted in a PUB-11 Unit only below the CPU Circuit Board. To remove the MAG Circuit Board, proceed as  follows:

1. Remove the Harness Connector and remove the CPU Circuit Board as previously described dur ing “CPU Circuit Board Removal” on page 4-1 of this Section.

2. Remove the two (2) Circuit Board Mounting Screws (See Figure 4-4 a1 & a2) from the MAG

Circuit Board (See Figure 4-4 b).

3. Remove the MAG Circuit Board’s associated short interboard Harness Connector ( 4-4 c).



See Figure

3. Remove the Upper Lid (See Figure 4-7 a) and left and right Side Covers (See Figure 4-7 b1 & b2)

off of the Assembly.

4. Unplug the two (2) Harness Connectors (See Figure 4-7 c1 & c2) from both the left and

right sides of the Sensor Circuit Board Assembly.

5. Reverse Steps 1 to 4 when replacing the Sensor Circuit Board.

4. Remove the MAG Circuit Board from the Assembly (See Figure 4-5 a).

Transport Drum Disassembly

To remove the Transport Drum and/or Feed Roller Assemblies, proceed as follows:

1. Remove the CPU Circuit Board as previously described during on page 4-1 of this Section, and perform the procedure for “MAG Board Removal (PUB-11 Only)” on page 4-2 of this Section first if the Unit is also a Taiko™ PUB-11.

Sensor Circuit Board Removal

To remove the Sensor Circuit Board, proceed as follows:

1. Remove the CPU Circuit Board as previously

2. Remove the two (2) Side Panel Mounting Screws

described during “CPU Circuit Board Removal” on page 4-1 of this Section.

from the both the left and right side of the Taiko™ Unit (

See Figure 4-6 a1 & a2).

2. Remove the Transport Drum (See Figure 4-8 a) Unit from the Lower Base Assembly (See Figure 4-8 b).

3. Remove the six (6) Transport Drum End Cover Mounting Screws (

from the right and left end of the Transport Drum Unit (

See Figure 4-9 b).

4. Separate the Center Guide (See Figure 4-9 c1 & c6) from the two ends the direction indicated by the Large Arrows in

“CPU Circuit Board Removal”

See Figure 4-9 a1 through a6)

Figure 4-9.

Page 45

4-3

Disassembly/Reassembly Taiko™ Series Banknote Acceptor Section 4

Figure 4-8 Taiko Transport Drum Removal

Right End

Left End

Figure 4-9 Right & Left Transport Drum End

Cover Removal

Figure 4-10 Dual Feed Roller Assembly Removal

Figure 4-11 Transport Drum Separation

Figure 4-12 Upper Guide Prism Removal

Figure 4-13 Upper Guide Sensor Board Removal

9. Remove the single (1) Prism Mounting Screw (See Figure 4-12 a) and remove the Prism (See Figure 4-12 b) from the Upper Center Guide Assembly (See Figure 4-12 c).

5. Remove the Feed Roller Assembly (See Figure 410 a1 & a2) from both ends of the Center Drum

Unit Assembly (See Figure 4-10 b).

6. Remove the three (3) Washers (See Figure 4-10 c1 through c6) from each end of the Center Drum

Unit Assembly.

See Figure 4-11 b), and

7. Insert a small Flatblade Screwdriver or equivalent into the encircled area shown in

8. Twist and pry the upper portion of the Center Guide Section up ( remove it from the Lower Center Guide Section (

See Figure 4-11 c).

Figure 4-11a.

10. Remove the two (2) Sensor Circuit Board Mounting Screws (See Figure 4-13 a1 & a2).

11. Slide the loose Sensor Circuit Board (See Figure 4-13 b) out through the side opening slit provided to remove it from the Upper Center Guide Assembly (

See Figure 4-13 c).

Encoder Board and Drive Motor Removal

To remove the Transport Drum Encoder Circuit Board and/or Drive Motor Unit, proceed as follows:

1. Remove the CPU Circuit Board as previously described during on page 4-1 of this Section; preform the procedure for “MAG Board Removal (PUB-11 Only)” on page 4-2 of this Section, and disassemble the Transport Drum as described in the Section titled “Transport Drum Disassembly” on page 4-2 of this Section. However, Steps 9, 10 and 11 of this last procedure may be omitted.

“CPU Circuit Board Removal”



Page 46

4-4

Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly

Figure 4-14 Motor Drive Assembly Removal

Figure 4-15 Encoder Circuit Board Removal

Figure 4-16 Lower Guide Assembly Removal

Figure 4-17 Lower Guide Assembly Cover

Removal

Figure 4-18 Lower Guide Lever Removals

2. Remove the single (1) Motor Drive Assembly mounting screw ( Lower Center Guide (See Figure 4-14 b).

3. Remove the Motor Drive Assembly (See Figure 4-14 c) from the Lower Center Guide Section.

4. Remove the single (1) Encoder Circuit Board Mounting Screw ( the Encoder Circuit Board (See Figure 4-15 b) from the Drive Motor Assembly (See Figure 4-15 c).

See Figure 4-14 a) from the

See Figure 4-15 a) and remove

Entrance and Exit Solenoid Removal

To remove the Transport Entrance and Exit Solenoid Unit, proceed as follows:

2. Remove the two (2) Lower Guide Mounting Screws from the Lower Base Assembly (

See Figure 4-16 a1 & a2).

3. Remove the Lower Guide Assembly (See Figure 4-16 b).

4. Turn the Lower Base Assembly upside-down and remove the Lower Lid by pressing in on the four (4) Lower Lid Open/Close Release Tabs (

See Figure 4-17 a1 through a4) with a Flatblade

Screwdriver, and pry the lid up and off the Assembly (

“CPU Circuit Board Removal”

See Figure 4-17 b).

5. Next, remove the two (2) Guide Levers (See Figure 4-18 a1 & a2) from the Lower Base

Assembly (See Figure 4-18 b).

6. Remove the two (2) Solenoid mounting screws

See Figure 4-19 a1 & a2) and then remove the

( Entrance and Exit Solenoids (See Figure 4-19 b & c).

Page 47

4-5

Disassembly/Reassembly Taiko™ Series Banknote Acceptor Section 4

Figure 4-19 Entrance & Exit Solenoid Removal

The Taiko™ Disassembly Procedure is now complete. Reverse all or part of the preceding instructions to reassemble any of the components described during this disassembly procedure.

Page 48

4-6

Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly

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Page 49

5-1

Taiko™ Series

5 WIRING DIAGRAMS

PUB-7 System Wiring Diagrams

Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram

Banknote Acceptor

Section 5

This Section provides the Taiko™ Banknote Acceptor Series (PUB-7/11) Wiring Diagrams and interconnect information for the following items:

• PUB-7 System Wiring Diagrams

• PUB-11 System Wiring Diagrams.

Page 50

5-2

Section 5 Taiko™ Series Banknote Acceptor Wiring Diagrams

PUB-7 System Wiring Diagrams (Continued)

Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram

Page 51

5-3

Wiring Diagrams Taiko™ Series Banknote Acceptor Section 5

PUB-11 System Wiring Diagrams

Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag)

Page 52

5-4

Section 5 Taiko™ Series Banknote Acceptor Wiring Diagrams

PUB-11 System Wiring Diagrams (Continued)

Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag)

Page 53

6-1

Taiko™ Series

6 CALIBRATION AND TESTING

NOTE: Refer to the Palm Pilot® or the VM-450 User’s Manual for performing Hot Sync operations and program installation instructions.

Figure 6-1 Required PUB-7/11 PC Download Workbench Tool

To AC Power

To Interface Connector

To Maintenance Connector

10-Pin Interface

Connector

4-Pin Interface

Connector

To PC Serial Port

a) Taiko™ (PUB-7/11) b) JCM VM-30 Power Supply c) Taiko™ Harness A

d) Taiko™ Harness B e) PC (OS: Windows

98SE/2000/XP)

Figure 6-2 Required PUB-7/11 Palm Pilot Download Workbench Tool

To Interface Connector

To Maintenance Connector

10-Pin Interface

Connector

4-Pin Interface

Connector

a) Taiko™ (PUB-7/11) b) Taiko™ Harness A

c) Taiko™ Harness B d) Palm Pilot Handheld (

Tungsten

Series C

)

Banknote Acceptor

Section 6

This section provides Flash EPROM Memory Download Programming using a PC or Palm Pilot

PDA to perform Calibration and Performance Test ing for the Taiko™ Banknote Acceptor (PUB-7/11) Series. This section contains the following information:

• Workbench Tool Requirement

• Software Download Preparation

• PC Software Downloading Procedure

• Palm Pilot

Software Downloading Procedure

• Programming Instructions

• Calibration Procedure

• Performance Tests.

Workbench Tool Requirements

• JCM Taiko™ Banknote Acceptor (PUB-7 or

PUB-11)

• JCM External JCM Power Supply (JAC# 501-

000187RA, EDP# 116125) or equivalent

• Taiko™ Harness “A” (JAC# 400-100551RA,

EDP# 121797)

EDP# 116488)

• VM-450 Harness (JAC# 400-100643RA,

EDP# 739571)

• External VM-450 Supply Unit (JAC# 501-

• Taiko™ Harness “B” (JAC# 400-100573RA,

000026RA, EDP# 059307)

• KS-070 Reference Paper (JAC# 501-

000200RA, EDP# 1199581), or KS-088 (JAC# 501-000256R, EDP# 197917)

• PC containing a free COM Port (OS:

Windows

• A Palm Pilot

Series C Version (

2000/XP)

Handheld PDA - Tungsten

Figure 6-3 showing JCM

Software a, b & c Hot Sync Cradle or Cable)

• The latest Taiko™ Download Program CD

(obtainable from your JCM Sales Representative for your particular Country’s Currency).

Page 54

6-2

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

Figure 6-3 Typical Tungsten Series Palm Pilot

Handheld with JCM Software Icons

a) Palm Flash Program b) PalmA66US Program

c) PSP-02 Program

WARNING: Make sure the External Power Supply is OFF when connecting the Harnesses to the Taiko™ PUB-7/11. Failure to do so may cause electrical shock and/or permanent damage to the equipment.

Figure 6-4 Taiko DIP Switch & Port Location

DIP Switch Block

Interface

Connector

Maintenance

Connector

Optional

Connector

Figure 6-5 Taiko PC Download Program Screen

Software Downloading Procedure

PC Program Installation

The following PC initialization functions are required prior to downloading software:

1. Create and name a new PUB Folder on your PC.

2. Decompress the Palm Pilot® Programing .ZIP File and save the expanded file program contents in the PUB file Folder just created.

3. Open the Folder and Double Mouse-click on “Ver.1.20.exe” of the expanded PUB-7/11 PC Download Program. The Download Program Ver.1.20 Screen shown in

Figure 6-5 will appear.

Software Download Preparation

The following instructions describe how to decompress and store a downloaded program onto a PC for eventual installation into the Taiko™ Banknote Acceptor:

1. Refer to Figure 6-1 interconnection diagram to properly connect the power supply, various cables and wiring Harnesses to the PUB-7/11.

2. Figure 6-4 illustrates the Taiko’s external Ports, DIP Switch Block locations and its initial Switch settings. To prepare the PUB-7/11 for a software download, set the DIP Switches as follows:

– Set DIP Switch No.1, 7 and 8 to ‘ON’ – Set DIP Switches No.2 through 6 ‘OFF’.

3. Supply power to the PUB-7/11. The Green Front Panel Indicator LED will begin flashing approxi mately once every second.

4. Mouse-click on the BROWSE Screen Button (See Figure 6-5 a) and select the desired Software Program required for installation (i.e., example =

Pll.10801.usa2).

5. Select an available PC COM Port Number from the “

Port” pull-down Menu (See Figure 6-5 b).

6. Confirm that a Baud Rate of 38400 is selected; if not, set the Baud Rate to 38400 from the “

” pull-down Menu (See Figure 6-5 c).

rate

7. Mouse-click on the large [Start Download] Screen Button (See Figure 6-5 d) to begin downloading the selected Software File.

8. When downloading is complete, the Taiko™ Front Panel LED will turn a Blue Color.

9. Turn the Taiko™ power ‘OFF’, and remove the  programing connections from the Taiko™ Unit.

Palm Pilot Program Installation

The following Palm Pilot® PDA initialization functions are required prior to downloading Software:

1. Create and name a new PUB Folder on your PC.

2. Decompress the Palm Pilot® Programing .ZIP

File and save the following expanded file program contains in the Folder just created:

a) “PdbConvEN.exe” b) “ID-003DWN.exe”

3. Prepare the Conversion Program as follows:

a) Open the folder created during Step 1 and

Double Mouse-click on File Converter program “

PdbConvEN.exe”.

b) Save the Files created in the previously

created File Folder (i.e., “ “

SETUP.LST” and “PdbConv.CAB”).

Setup.exe”,

c) Double Mouse-click on the “Setup.exe” File

to start to the program installation procedure.

Baud-



Page 55

6-3

Calibration and Testing Taiko™ Series Banknote Acceptor Section 6

Figure 6-6 Taiko Palm Conversion Screen

NOTE: The following two (2) files will need to be transferred into the Palm Pilot

memory first.

NOTE: Refer to the Palm Pilot® Manual for instruction on loading a .pcr and .pdb file into the particular handset being used.

Figure 6-7 Taiko Palm Program Download Screen

d) Follow the instructions shown on the Screen

to complete the installation.

e) A PdbConv.exe Icon will be created on the PC

desktop Screen.

4. Convert the Taiko™ Software Data File to begin  running the “Pdb” format as follows:

d) Tap on the On the Palm Pilot

DWN-03 Icon. The Program Download Screen shown in Figure 6-7 will then appear.

start-up screen

a) Double Mouse-click on the PdbConv.exe Icon

to start the ‘ 6-6

PdbConv Ver. 2.0.1 Screen will appear.

b) Mouse-click on the Download File Tab

(See Figure 6-6 a) to select the conversion option required for your particular system requirements.

c) Mouse-click on the appropriate Screen Button

to select the file you want converted. Confirm that the File name listed in the download

Filename: Field is correct (See Figure 6-6 c),

and Mouse-click on the “… (See Figure 6-6 b) to Select the file you want to convert. The file name will be similar to “

p11_10621a.usa”.

d) Mouse-click on the Convert PDB Screen

Button (See Figure 6-6 d) to begin the conversion process.

e) When the Cyclic Redundancy Check Sum

(CRC) is displayed (See Figure 6-7 a), the conversion is complete.

f) Click the Finish Screen Button (See Figure 6-6

e) to close the ‘PdbConv.exe’ application.

5. Transfer the newly created Files to the Palm

Pilot

handheld as follows:

a) “ID003DWN.prc” and the b) .pdb file previously created during Step 4d.

PdbConvEN’ Program. The Figure

” Screen Button

7. Tap on area ? shown in Figure 6-7 and the Soft-

ware Version information currently installed in the Taiko™ Unit will appear.

8. Tap on area ? and select the desired Software

Version to be downloaded.

9. Tap on the send Screen Button to begin downloading if the Yellow LED is lit steady (ON).

10. When downloading is complete, the Screen will automatically return to the Screen previously shown.

Writing a New Serial Number

Upgrading/Replacing Software

The initial software downloading procedure has been described previously in the loading Procedure" on page 6-2 of this Section. However, when the Taiko™ Software has been upgraded or the Taiko™ Unit’s CPU Board has been replaced, new software must be downloaded to the Taiko™ Unit.

When downloading software files from a Palm

handheld PDA, please refer to the proce-

Pilot dures outlined in "Palm Pilot Program Installation" on page 6-2 of this Section.

ROGRAMMING REQUIREMENTS

When downloading new software, the following items will be required:

• PC (OS: Windows

98 SE/2000/XP)

• JCM Taiko™ Banknote Acceptor (PUB-7 or

PUB-11)

"Software Down-

• Downloader Application (Download Program

Ver.1.21.exe)

• Software Program (Ex. P07X3102.G_S)

6. Download files into the Taiko™ unit as follows:

a) Refer to Figure 6-2 on page 6-1 to properly

connect the Palm Pilot

b) Turn DIP Switches #1, #7 and #8 to ‘ON’. c) Supply power to the Taiko™ Unit. The Green

Front Panel Bezel light will begin to flash.

to the Taiko™ Unit.

• JCM External Power Supply (JAC# 501-

000187RA, EDP# 116125) or equivalent.

• Taiko™ Harness “A” (JAC# 400-100551RA,

EDP# 121797)

• VM-450 Harness (JAC# 400-100643RA,

EDP# 739571).

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6-4

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

NOTE: Use a Test Bench and a Harness instead of an external Power Supply. A Test Bench and a Harness are to be dedicated by each individual Country’s User Protocol Specification requirements as defined in Table 6-1.

Figure 6-8 Taiko Re-Programming Software Tool Connection Configuration

To Serial Port

Maintenance Connector (4-Pin)

Interface Connector (10-Pin)

To Mas t er

Maintenance

Connector

To Interface

Connector

To Interface

Connector

To AC Power

ID-001

Interface

Connector

ID-003

ccTalk/Hll

Connector

To AC Po w e r

To Interface

Connector

a) Taiko™ Unit b) PC (OS: Windows

98SE/2000/XP)

c) VM-450 Supply Unit

(EDP# 059307, JAC# 501-000026RA)

d) JCM Power Supply Unit

(EDP# 116125, JAC# 501-000187RA or JCME G00176 & G00205) or Equivalent

e) Host Machine

f) Taiko™ Harness “B”

(EDP# 116488, JAC# 400-100573RA or JCME G00172)

g) VM-450 Supply Unit

(EDP# 739571, JAC# 400-100843RA)

h) Taiko™ Harness “A”

(EDP# 127527, JAC# 400-100551RA or JCME G00183 for ID-003 & G00182 for ID-0E3)

i) Host Machine Harness (User prepared).

NOTE: When a Taiko™ Unit is installed into a Host Machine, the Power Supply Unit, Taiko™ Harness “A” and the VM-450 Connection Harness are not required.

Table 6-1 Test Bench Interface Protocols

Interface Protocol

ID-003-MDB/ Pulse/ccTalk

†

ID-001

*. Use JCM Power Supply Unit (EDP# 116125, JAC# 501-000187RA)

or equivalent. Or use Taiko™ Harness “A” (EDP# 127527, JAC# 400100551RA or JCME G00183 for ID-003 & G00182 for ID-0E3).

†. Use JCM Power Supply Unit (EDP# 059307, JAC# 400-100643RA)

or equivalent VM-450 Harness (EDP# 139571, JAC# 400100643RA).

Operating

Label

X3 Black Yes

01 White No

Interface

Connector

Optional

Connector

Page 57

6-5

Calibration and Testing Taiko™ Series Banknote Acceptor Section 6

Figure 6-9 JCM Serial Number Writer Screen

New Serial Number

Current Serial Number

NOTE: When the CPU Circuit Board is new, nothing will be displayed in the Text Box.

NOTE: When writing a Serial Number into Taiko™ Memory using SerialNo.exe, the new Serial Number will be used as the new Encryption Code Number.

NOTE: When the Taiko™ Unit is connected to the Host Machine, the Power Supply Unit and Taiko™ Harness “A” are not required.

Re-Programming Connection Procedure

When re-programming a Taiko™ Unit the following DIP Switch settings and cable connections are required:

1. On the DIP Switch Block located on the right side of the Taiko™ Unit, set DIP Switches No.1, 7 and 8 to

2. Connect the PC, Harness and Power Supply Unit cables to the Taiko™ Unit as shown in on page 6-1 of this Section. Ensure that the Taiko™ Unit is connected to the PC using a Taiko™ Harness “B” to ensure the proper connection is made to the Taiko™ Unit.

3. Turn the Taiko™ Unit power ON.

4. Check that the Front Panel Taiko™ LED flashes White.

5. Set DIP Switch No.1 to OFF.

6. Check that the Taiko™ LED is extinguished.

ON.

Figure 6-1

Serial Number Writer Application Use

When replacing a Taiko™ CPU Circuit Board, perform the following steps to write a new Serial Number onto it:

1. Refer to the previous "Software Downloading Procedure" on page 6-2 of this Section to properly perform a PC Software Download, and to Figure 6-8 on page 6-4 to identify the tools, harness connections and DIP Switch Settings required to transfer Software to the Taiko™ Unit. When downloading Software Files from a Palm

handheld PDA, refer to the related proce-

Pilot dures outlined in "Palm Pilot Program Installation" on page 6-2 of this Section.

2. Double Mouse-Click on SerialNo.exe in the Folder created in Step One (1) of Installation" on page 6-2, and then the following window will appear.

"PC Program

digit of the Serial Number into the Text Box (e.g.,

438058).

5. Mouse-click on the Write Serial Number Screen Button ( Serial Number into the Taiko™ Memory.

6. When Serial Number writing is complete, the Taiko™ LED will flash a Blue Color.

7. Mouse-click on the Exit Screen Button (

See Figure 6-9 c) to begin writing a new

See Figure 6-9 d) to close the Screen.

Cloning Units

Use the Clone Harness, to copy Software from a Master Taiko™ Unit to any Slave Taiko™ Unit. Perform this procedure as often as necessary to copy Software to all available Taiko™ Units.

Required Items

When cloning Taiko™ Units, the following items are required:

• a Taiko™ Unit containing the installed feature

Application Software (Master)

• the Taiko™ Unit requiring a copy of the

Application Software (Slave)



• Clone Harness (EDP# 124528, JAC# 400-

100569RA)

• External JCM Power Supply (EDP# 116125,

JAC# 501-000187RA or JCME G00205 UAC)

• Taiko™ Harness “A” (EDP# 121797, JAC#

400-100551RA)

• ID-003/MDB/Pulse/ccTalk Software

• VM-450 Harness (EDP# 739571, JAC# 400-

100643RA) for ID-001 use only

• VM-450 Harness (EDP# 739571, JAC# 400-

100643RA) for ID-001 use only.

Refer to the applicable Software Information Sheet to obtain the required cloning features Software.

3. Mouse-Click on the Read Serial Number Screen Button ( Serial Number will be displayed in the Text Box next to the Button.

4. Enter a new 6-digit Serial Number in the input

Text Box next to the Write Serial Number Screen Button ( Serial Number is 03050438058, enter the last 6-

See Figure 6-9 a) and the current Unit’s

See Figure 6-9 b). Example: If the Unit’s

LONING PROCEDURES

Perform the following steps to Clone a Taiko™ Unit:

1. Connect the Master Taiko™ Unit, the Slave Taiko™ Unit, the Power Supply Unit and the Harnesses as illustrated in

2. Set Master Taiko™ Unit DIP Switches #1, 2,7 and 8 to ‘

3. Set the Slave Taiko™ Unit DIP Switches #1, 7 and 8 to ‘

4. Confirm that the White LED on the Master Taiko™ Unit is flashing, and that the Green LED on the Slave Taiko™ Unit is also flashing.

ON’.

Figure 6-10.

Page 58

6-6

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

Figure 6-10 Taiko Clone Software Tool Connection Configuration

To Slav e

Maintenance Connector (4-Pin)

Interface Connector (10-Pin)

To Mas t er

Maintenance

Connector

To Interface

Connector

To AC Power

ID-001

Interface

Connector

ID-003

ccTalk/Hll

Connector

To AC Power

a) Master Taiko™ Unit b) Slave Taiko™ Unit c) VM-450 Supply Unit

(EDP# 059307, JAC# 501-000026RA)

d) JCM Power Supply Unit

(EDP# 116125, JAC# 501-000187RA or JCME G00176 & G00205) or Equivalent

e) Host Machine

f) Clone Harness 

(EDP# 124528, JAC# 400-100569RA)

g) Taiko™ Harness “B”

(EDP# 116488, JAC# 400-100573RA or JCME G00172)

h) Taiko™ Harness “A”

(EDP# 127527, JAC# 400-100551RA or JCME G00183 for ID-003 & G00182 for ID-0E3)

i) Host Machine Harness (User prepared)

Maintenance

Connector

Maintenance

Connector

To Interface

Connector

To Interface

Connector

5. Set Master Taiko™ Unit DIP Switch #1 ‘OFF’ to begin the cloning process.

6. When cloning begins, the Master Taiko™ Unit’s Front Panel LED will be a Pink Color, and the Slave Taiko™ Unit LED will be a Yellow Color.

7. When the Slave Taiko™ Unit’s Front Panel LED lights Blue (or flashes Green), the cloning process is complete (after approximately 15 minutes).

8. Set the Master Taiko™ Unit’s DIP Switch #1 to ‘

ON’ to end the cloning process.

9. When creating another Taiko™ Unit Clone, turn the power to all of the Units OFF and re-connect the next Slave Taiko™ Unit in place of the previ ously cloned Unit; then re-perform this procedure from Step 2 again.

Page 59

6-7

Calibration and Testing Taiko™ Series Banknote Acceptor Section 6

NOTE: This task should only be accomplished at a Workbench.

Figure 6-11 Removing Taiko from Bezel Mount

Figure 6-12 Adjustment DIP Switch Setting

Figure 6-13 Reference Paper Insertion

KS-070 or KS-088

Figure 6-14 Adjustment Complete Paper Ejection

WARNING: If the adjustments and/or EEPROM Data writing procedures are not successfully completed, the Red LED will light! In this case, start the procedure over again from the very beginning.

Calibration Procedures

Calibration Description

Calibration sets a starting reference point for all Optical and Magnetic Sensors within the Taiko™ Unit.

Calibration Tool Requirements

The following equipment and tools are required to perform Taiko™ Workbench calibration:

• JCM Taiko™ Banknote Acceptor (PUB-7 or

PUB-11)

• JCM External Power Supply (EDP# 116125,

JAC# 501-000187RA) or equivalent

• KS-070 Reference Paper (EDP# 1199581,

JAC# 501-000200RA)

• KS-088 Reference Paper (EDP#, JAC# 501-

100256R).

When to Calibrate

– After new software has been downloaded – After a Banknote Acceptor component has

been disassembled/reassembled for repair

– After the CPU and/or Sensor Circuit Board

has been replaced.

6. Insert the KS-070 Reference Paper into the Taiko™ Unit ( of the Barcode Coupon Specification Unit is also required, insert the KS-088 Reference Paper. When the Rollers begin to rotate, continue insert ing the Reference Paper all the way into the Unit (

See Figure 6-13 b).

7. When the Reference Paper reaches the inner limit, the Front Panel LED will flash a Green Color.

8. Turn DIP Switch No.8 ‘OFF’ to begin the Calibration Procedure.

9. Confirm that the Front Panel Ye llo w LED is lit, indicating a Sensor Adjustment is occurring.

10. When the Paper adjustment is complete, the  Reference Paper will exit out of the Taiko™ Unit automatically (

See Figure 6-13 a). If calibration

See Figure 6-14).

Initial Settings

1. Make sure power is not supplied to the Taiko™ Unit intended for calibration, and remove it from its Bezel mounting (

2. Connect an External Power Supply per the Figure 6-1 illustration.

3. Set Right Side Panel DIP Switches No. 1, 2 and 8

ON (See Figure 6-12), and apply AC power to the

External DC Power Supply Unit.

4. Confirm that the Front Panel LED is flashing a

White Light.

5. Set DIP Switch No.1 to ‘OFF’ and confirm that the Green Front Panel LED is lit (ON).

See Figure 6-11).

11. Remove the KS-070 or KS-088 Reference Paper. The Front Panel LED will flash Green.

12. Turn DIP Switch No.8 ‘ON’ to begin the NonPaper Calibration Procedure.

13. When the Non-Paper Adjustment and EEPROM data writing procedures are complete, confirm that the Front Panel LED is lit a Blue Color.

Performance Test Diagnostics

The Taiko™ Unit is equipped with various diagnostic features to aid in repair and maintenance. This portion describes the test procedure required for each function using specific DIP Switch set tings to identify the cause of a suspect failure condition.

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6-8

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

WARNING: If the Red LED lights, the DIP Switch Block is faulty.

In order to identify a failure condition’s cause, the Taiko™ Unit has to be in the TEST Mode.

The various Taiko™ Tests available and their related DIP Switch settings are listed in

Table 6-2 Taiko TEST DIP Switch Settings

Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

DIP Switch Test ON ON ON ON ON ON ON ON

Transport Motor

Forward

Rotation Test

Transport Motor

Reverse

Rotation Test

Aging Test ON

Solenoid Test ON

Acceptance

Te st

Entrance

Flapper Test

Exit Flapper

Te st

DIP S

WITCH TESTS

OFF OFF OFF OFF OFF OFF OFF

ON OFF OFF OFF OFF OFF OFF

ON OFF ON OFF OFF OFF OFF

ON ON ON OFF OFF OFF OFF

OFF OFF OFF ON OFF OFF OFF

OFF OFF ON ON OFF OFF OFF

ON OFF ON ON OFF OFF OFF

Table 6 -2.

Prior to entering the Test Mode, perform the  following steps to test the DIP Switch Functions:

1. Set all DIP Switches to their ON position and  supply Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Front Panel LED will light a steady Yellow Color.

3. Set DIP Switches No. 1, 5 and 7 to OFF, and  verify that the Front Panel LED lights Green.

4. Now, set DIP Switches No. 2, 4, 6 and 8 to OFF, and verify that the Front Panel LED lights Blue.

No.1 Transport Motor Forward Rotation Test

This Test detects the Taiko™ Units forward Motor speed rotational rate. Confirm that the Motor oper ates smoothly without emitting abnormal noise.

1. Set DIP Switch No.1 to ON and supply power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Transport Motor will rotate in a forward direction. The Blue Front Panel LED will flash, and despite the number of flashes, the Test is complete when no error is detected.

No.2 Transport Motor Reverse Rotation Test

This Test detects the Taiko™ Unit’s reverse Motor speed rotational rate. Confirm that the Motor oper ates smoothly without emitting abnormal noise.

1. Set DIP Switch No.1 and No.2 ON and supply power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Transport Motor will rotate in a reverse direction. The Blue Front Panel LED will flash, and despite the number of flashes, the Test is complete when no error is detected.

No.3 Aging Test Procedure

This Test detects component aging within the Taiko™ Unit. Proceed as follows to perform the Aging Test:

1. Set DIP Switches No. 1, 2 and 4 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin repeating the following operation continuously:

– The Motor rotates forward, then – The Motor rotates in reverse.

A Blue Front Panel Color indicates proper operation.

If a Sensor error occurs during an Aging Test, the Taiko™ will stop operating. The Sensor exhibiting the error can be determined by counting the number of Red LED flashes and comparing the count to the list in the first part of Table 6-3.

Table 6-3 Aging Test Error Codes

Flash No.

& Color

1 Right Entrance Sensor

2 Left Entrance Sensor

3 Upper Transit Sensor

4 Lower Transit Sensor

5 Entrance Solenoid Sensor

6 Exit Solenoid Sensor

7 VEND Lever Sensor

8 Encoder Sensor

1 Right IR Transmissive (Upper to Lower)

2 Left IR Transmissive (Upper to Lower)

3 Right Red Transmissive (Upper to Lower)

4 Left Red Transmissive (Upper to Lower)

5 Right NIR Transmissive (Upper to Lower)

6 Left NIR Transmissive (Upper to Lower)

7 Right Blue Transmissive (Upper to Lower)

8 Left Blue Transmissive (Upper to Lower)

1 Right IR Transmissive (Upper to Lower)

2 Left IR Transmissive (Upper to Lower)

Sensor Location

Page 61

6-9

Calibration and Testing Taiko™ Series Banknote Acceptor Section 6

WARNING: If the Red LED lights, the DIP Switch Block is faulty.

Table 6-3 Aging Test Error Codes (Cont.)

Flash No.

& Color

3 Right Red Transmissive (Upper to Lower)

4 Left Red Transmissive (Upper to Lower)

5 Right NIR Transmissive (Upper to Lower)

6 Left NIR Transmissive (Upper to Lower)

7 Right Blue Transmissive (Upper to Lower)

8 Left Blue Transmissive (Upper to Lower)

Sensor Location

No.4 Solenoid Test Procedure

The Solenoid Test detects the Solenoid’s normal operating condition. Proceed as follows to perform a Solenoid Test:

1. Set DIP Switch No. 1, 2, 3 and 4 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin the following test operation:

– The Entrance Flapper will operate ON &

OFF, then

– The Exit Flapper operates ON & OFF.

The Front Panel LED will light Blue indicating the Test is complete and no error was detected.

Table 6-4 Solenoid Error Codes

Table 6-5 LED Flash Error Codes (Cont.)

Red Flashes Error Indicated

6 Motor Error

8 Entrance Solenoid Error

9 Exit Solenoid Error

12 Sensor Operating with Abnormal Timing

1 Slanted Banknote Insertion Rejection

4 X-Rate Error

5 Banknote Transportation Error

7 Pattern Error

8 Photo Level Error

9 Inhibit Setting Value Rejection

13 Banknote Length Error

14 IR/Red Error

15 Counterfeit Currency Rejection

No.6 Entrance Flapper Test Procedure

The Entrance Flapper Test detects proper Entrance Flapper operation. Proceed as follows to perform an Entrance Flapper Test:

1. Set DIP Switches No. 1, 4 and 5 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin repeating the Entrance Flapper open and close testing opera tion.  The Blue Front Panel LED will light indicating the Test is complete and no error was detected.

Red Flashes Error Indicated

1 Entrance Solenoid not Energizing

3 Exit Solenoid not Energizing

4 Exit Solenoid Energizing, but does not Release

Entrance Solenoid Energizing, but does not release

No.5 Acceptance Test Procedure

The Acceptance Test detects the proper presence of inserted Banknotes. Proceed as follows to perform an Acceptance Test:

1. Set DIP Switch No.1 and No.5 ON and supply the Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test.

3. Insert a Banknote into the Taiko™ Unit. If the Banknote is returned the Red LED will flash a specific number of times indicating the return error condition. and the related error condition.

Table 6-5 LED Flash Error Codes

Red Flashes Error Indicated

2 ROM Error

3 Banknote Jam inside Acceptor

4 Banknote Remaining in the Transport Path

5 Adjustment Error

Table 6-5 lists the flash counts

No.7 Exit Flapper Test Procedure

The Exit Flapper Test detects proper Exit Flapper operation. Proceed as follows to perform an Exit Flapper Test:

1. Set DIP Switches No. 1, 2, 4 and 5 ON and supply Power to the Taiko™ Unit.

2. Set DIP Switch No.1 to OFF to begin the Test. The Taiko™ Unit will begin repeating the Exit Flapper open and close testing operation. The Blue Front Panel LED will light indicating the Test is complete and no error was detected.



Page 62

6-10

Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing

THIS PAGE INTENTIONALLY LEFT BLANK

Page 63

7-1

Taiko™ Series

7 EXPLODED VIEWS AND PARTS LISTS

Entire Taiko Unit Exploded View

Figure 7-1 Entire Taiko Unit Exploded View

Banknote Acceptor

Section 7

This section provides product exploded views and parts lists for the Taiko

(PUB-7/11 lowing information.

) Series. This section contains the fol-

™ Banknote Acceptor

• Primary Taiko Unit Exploded View

• Complete Taiko Unit Exploded View

• Taiko Bezel Unit Exploded View.

Page 64

7-2

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Primary Taiko PUB-7/11 Unit Parts List

Table 7-1 Primary Taiko PUB-7/11 Unit Parts List

Ref No. EDP No. JAC Part No. Description Remark

-- --

-- -- PUB-11 Unit

PUB-7 Unit

2-- --PUB-7 Bezel

3-- --PUB-11 Bezel

116488 400-100573RA

TAIKO Harness B (Option)

G00172 ← Order JCMEu # Download Dongle

5a 116125 501-000187RA JCM Power Supply Unit (Option)

5b G00205 ← Order JCMEu # UAC Power Supply

5c G00176 ← Order JCMEu # MIB 232 Power Supply

127527 400-100551RA

G00183 ← Order JCMEu # Harness (for UAC or MIB 232 PSU)

TAIKO Harness A (Option)

G00182 ← Order JCMEu # Harness (for ccTalk)

7 124528 400-100589RA Clone Harness (Option)

8 119581 501-100200RA KS-070 Calibration Paper

9 197917 501-100256R KS-088 Calibration Paper

(See Figure 7-2 for individual parts)

(See Figure 7-3 for individual piece parts)

Assembly for loading Software from a PC or Palm Pilot

For connecting PUB-7/11 Unit to Power Supply Unit

For Cloning Units

For Calibrating Units

For Calibrating PUB-7-11 Units that contain Barcode Coupon reading capabilities.

Page 65

7-3

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Figure 7-2 Complete Taiko PUB-7/11 Unit Exploded View

Complete Taiko Unit Exploded View

Page 66

7-4

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Complete Taiko PUB-7/11 Units Parts List

Table 7-2 Complete Taiko PUB-7/11 Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

1 115543 451-100102RA Entrance Solenoid 1

2 115544 451-100103RA

3 114977 400-100558RA

4 114978 400-100559RA

5 114980 400-100560RA

6 115484 250-100549RA

7 115485 250-100550RA

8 115486 250-100551RA

9 115487 250-100552RA

10 115488 250-100553RA Lower Guide Lock Spring 4

11 115511 250-100554RA

13 110923 900-100987RA

14 110914 900-100988RA

15 110915 900-100989RA

16 120664 550-100646RA

17 110924 900-100990RA

18 110925 900-100991RA

19 115509 250-100555RA

20 115510 250-100556RA

21 115491

23 115493

200-200285R Solenoid Bracket (B) 1

200-200287R Solenoid Bracket 1

24 110865 900-100992RA

25 110866 900-100993RA

26 110867 900-100994RA

27 110868 900-100995RA

28 110869 900-100996RA

29 110870 900-100997RA

30 110871 900-100998RA

31 110872 900-200136RA Upper Guide Cover 1

32 110873 900-101000RA

33 110874 900-101001RA

34 110875 900-101002RA

35 110876 900-101003RA

36 110877 900-101004RA

37 110878 900-101005RA

38 110879 550-100613RA

39 110880 900-101006RA

40 110881

200-200288R Lever Bushing (A) 2

42 110885 550-100614RA

Exit Solenoid 1

Relay Harness (14P) 1

PI Harness (3P) 1

Relay Harness 2 (4P) 1

Pinch Roller Spring (A) 8

Pinch Roller Spring (B) 8

Solenoid Spring 2

Magnetic Roller Spring 2

Lock Spring 2

Worm Gear 1

Idle Gear 1

Gear Guide 6

Feed Roller Assy. 2

Worm Gear Wheel 1

Drive Gear 2

Shutter Sensor Spring 1

Shutter Spring 1

Gear Box B 1

Gear Box A 1

Center Guide A 1

Center Guide B 1

Center Guide Right 1

Center Guide Left 1

Upper Guide 1

Side Cover Left 1

Side Cover Right 1

Guide Lever A 1

Guide Lever B 1

Center Guide C 1

Rear Guide 1

Drive Pulley 2

Pinch Roller 14

Dummy Head 1

Used in PUB-11 Only

For use only in NONParallel Interfaced Units (See Table A-4 & Table A5 on page A-4 of Appendix A in this Service Manual)

Used only in PUB-7 WITHOUT Barcode Sensor capability

Page 67

7-5

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Table 7-2 Complete Taiko PUB-7/11 Units Parts List (Continued)

Ref No. EDP No. JAC Part No. Description Qty Remark

44 110889 900-101008RA Lower Guide Cover 1

45 110890 250-100557RA

46 110892 900-101009RA

47 127512 900-101045RA

48 110894 200-200290RA

49 110895 200-200379RA

50 110896 200-200380RA

52 110898 200-200293RA

53 131655 550-100615RA

54 110900 900-200137RA Harness Cover 2

55 110903 900-101011RA

56 110904 900-101024RA Magnetic Head Roller 1

57 110906 900-101025RA Lower Base 1

58 110907 900-101012RA

59 110908 900-101013RA

60 110909 900-101014RA

61 110910 900-101015RA

62 110911 900-101016RA

64 110955 200-200381RA

65 115494 550-100615RA

66 115495 200-200294RA

67 115496 900-101017RA

68 115497 900-101018RA

69 115498 900-101019RA

70 115499 900-101020RA

71 115500 900-101021RA

72 115501 200-200295RA

73 097342 200-200296RA

74 115502 900-101022RA

75 115503 900-101023RA

77 115507 200-200297RA

78 115490 200-200298RA

79 115505 200-200299RA

80 115956 200-200300RA

81 115489 200-200301RA

82 115508 250-100558RA

Spring Guide 2

Lower Guide 1

Idle Slider 2

Clamp B 2

Lever Link Left 1

Lever Link Right 1

Lower Guide Lock 2

Magnetic Head Holder 1

Spring Stopper 1

Prism (A) 1

Prism (B) 1

Prism (C) 2

Right Guide 1

Prism (D) 2

Sensor Lever 1

Drive Pulley (F) 2

Shutter Sensor lever 1

Exit Prism (A) 2

Exit Prism (B) Left 1

Exit Prism (B) Right 1

Guide Lever Link Right 1

Guide Lever Link Left 1

Lever Bushing (B) 2

Locking Lever 2

Reject Roller (F) 2

Reject Roller 2

Solenoid Shaft 2

Pinch Roller Shaft 4

Pinch Roller Shaft (B) 2

Sensor Lever Shaft 1

Drive Gear Shaft 1

Sensor Lever Spring 1

Used only in PUB-7 Units NOT containing a Barcode Sensor or operating at 12/ 24Volts

Used only in PUB-7/11 Units NOT containing a Barcode Sensor. (See Table A-4 & Table A5 on page A-4 of Appendix A in this Service Manual)

Page 68

7-6

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Table 7-2 Complete Taiko PUB-7/11 Units Parts List (Continued)

Ref No. EDP No. JAC Part No. Description Qty Remark

Used in PUB EDP 

109360 300-100422RA CPU Board, Pub-7, TWN/GBR/SCO 1

137778 300-500011RA CPU Board, Pub -7/11, USA 1

CPU Board, Pub -7/11, USA, W/O D19 Poly Vinyl Slider (OEM for ICA)

148060 300-000007R

136375 300-000008R CPU Board, Pub-7, ID001/004 EUR 1

189025 300-000009R CPU Board, Pub-7, 12V/24V EUR 1

85 137777 300-500020RA Sensor Board 1

86 114831 300-100426RA

88 082040 186-261006RA

89 003705

100-100029R Ø2 E-Ring Ø2 4

90 090776 200-200302RA

Interrupter Board 1

2.6x6 Phillips, Self Tightening, Pan Head Screw

Ø2x14 Parallel Pin

91 006022 171-200040RA M2x4 Flat Head Screw 2

92 072361 200-200303RA

93 062887 186-200010RA

94 104019 200-200304RA

95 006026

142-306005 3x6x0.5 Flat Washer 1

97 057260 186-265000RA

99 116015 900-026508RA

100 107111 189-100310RA

101 092229 171-300008RA

102 109658 200-200305RA

105 006244 171-200103RA

106 003704 100-100042RA

107 116909 189-261000RA

108 115545 550-100647RA

109 127557 200-200306RA

110 127555 200-200307RA

114 127512 200-200385RA

115 127511 250-100617RA

Ø3x10 Parallel Pin 1

M2x10 Phillips Self Tightening Pan Head Screw

Ø1.6x8 Parallel Pin 3

M2.6x5 Phillips Self Tightening Pan Head Screw

Ø2x6.5x0.8 Polly Vinyl Slider 6

M3x10 Phillips Self Tightening Binding Screw

M3x8 Phillips Self Tightening Flat Head Screw

M3x16 Parallel Pin 4

M2x3 Pan Head Screw 4

Ø1.5 E-Ring 4

M2.6x10 Phillips Self Tightening Pan Head Screw

Transport Motor Assy. 1

Bezel Installation Plate Right 1

Bezel Installation Plate Left 1

Idle Slider 2

Idle Roller Spring 2

116 127519 550-100618RA Drive Pulley Assembly 2

117 127518 550-100619RA Drive Pulley (F) Assembly 2

122 127513 200-200307RA Clamp (A-N) 2

#121383 Only (for use in early PUB-7 Versions only)

Used in Standard PUB  7-11 Units for all Countries

Used in PUB EDP  #148061 Only (e.g., Diode

D19 was removed)

Used in PUB EDP  #139238 Only (for ID-001/ 044 Parallel Interface for all Countries)

Used in PUB EDP  #189306 & #195059 Only (for 12/24Volt Units only)

For PUB-7-11 Units containing a Barcode

Sensor

For Standard PUB-7-11 Units without a Barcode

Sensor

For use with Items 38 & 75 on page 7-4 of this Section

For use with Items 65 & 74 on page 7-5 of this Section

Page 69

7-7

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Table 7-2 Complete Taiko PUB-7/11 Units Parts List (Continued)

Ref No. EDP No. JAC Part No. Description Qty Remark

130880 300-200130RA

189072 300-000010R

123

189071 ← Order by EDP #

Magnetic (MAG) Sensor Board 1

VC/MS Conversion Sensor Board  (no MAG Sensor)

VC/MS Conversion Sesor Board  (with MAG Sensor)

195055 300-000011R Barcode Sensor Board (no MAG Sensor) 1

124 074666 200-200382RA 3x15 Parallel Pin 1

125 131072 400-100590RA

MAG Sensor Relay Harness 1

126 003707 100-100043R Ø3 E-Ring 3

127 189305 ← Order by EDP #

Power Relay Harness 1

For use only in PUB-11 NOT operating at 12/24V

For use with PUB-7 when

operating at 12/24V

For use only in PUB-11

operating at 12/24V

For use with PUB-11 with Barcode Sensor capability

For PUB-11 Only

Page 70

7-8

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Figure 7-3 Taiko PUB-7/11 Bezel Unit Exploded View

Taiko Bezel Unit Exploded View

Page 71

7-9

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Taiko PUB-7/11 Bezel Units Parts List

Table 7-3 Taiko PUB-7/11 Bezel Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

201 110884 200-200384RA Bezel 1

Type 1

Type 2

Type 3

Type 5

Intended for OEM Development

202

110897 900-100981RA

118069 900-100983RA

PUB-7 Bezel Guide for EURO (68mm) 1

PUB-7 Bezel Guide for GBR/SCO (76mm)

121519 900-100984RA PUB-7 Bezel Guide (71mm) 1

20 3 131111 900-200135RA PUB-11 US Bezel Guide (67mm) 1

204 131108 900-100976RA US Bezel A (67mm) 1

205 131109 900-100977RA

206 115492 200-200383RA

207 127556 200-200308RA

208 116908 140-031033RA

209 116910 189-000410RA

210 080908 181-000036RA

211 006037

212 143685

213 143686

186-400015R 3x12 Pan Head with Sems Screw 2

200-000339R Bezel Plate Assy 1

200-000340R Bezel Hook 1

143147 902-100492RA

214

201847 ← Order by EDP #

US Bezel B (37mm) 1

Bezel Bracket 2

Bezel mounting Hook 1

Hexagonal Nut M4 2

M4x10 P Phillips Self Tightening Binding Screw

3x6 Phillips Self Tightening Binding Screw

Bezel (V) 1

215 005332 175-330005 M3x5 Flat Head Screw 2

216 107111 189-100310RA

M3x10 Phillips Self Tightening Binding Screw

Page 72

7-10

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

Figure 7-4 Taiko EBA Type Bezel Unit Exploded View

Taiko EBA Type Bezel Unit Exploded View

Page 73

7-11

Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7

Taiko EBA Type Bezel Units Parts List

Table 7-4 Taiko EBA Type Bezel Units Parts List

Ref No. EDP No. JAC Part No. Description Qty Remark

301 127556 Face Fix Hook 1

302 187815

303 187817

187819

304

187822

187824 Guide 76 L 1

187821

305

187823

187825 Guide 76 R 1

306 149635 M3x4 Flat Small Head Screw 2

307 001767

308 131154

EBA Type Bezel A 1

EBA Type Bezel B 1

Guide 68 L 1

Guide 71 L 1

Guide 68 R 1

Guide 71 R 1

M3x5 Screw with Washer (Small) 2

2x4 Phillips, Self Tightening, Flat Screw 4

Width 71

Width 76

Width 71

Width 76

Page 74

7-12

Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists

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Page 75

Taiko™ Series

8-1

Banknote Acceptor

8 INDEX

Banknote Acceptor

general information describing a… 1-1

Calibration

procedures for… 6-7

Cautions

special boxed areas providing important safety information… 1-3

Cleaning

methods of, and equipment required for… 2-6

Cloning

procedures for… 6-5

Communications

criteria regarding receipt of… 3-1

Contact Information

Address and Telephone Numbers for… 1-11

Dimensions

entire unit clearance

illustrated drawing for… 1-8; 1-9

DIP Switch Configurations

setting for… 2-3

Disassembly/Reassembly

instructions for… 4-1

Download and Installation

Workbench Tool Requirements for… 6-1

Driver Installation

Instructions for performing… 6-2

Exploded View

illustrations of… 7-1

External Power Supply

Part No. for… 6-3

Flowchart

Operational

symbol language describing flow functions… 2-15; 2-16

Installation

steps required for… 2-1

Jam

Banknote

clearing… 2-2

Section 8

Navigation

within manual

procedure for… 1-1

Palm Pilot Handheld

types & software requirements… 6-2

Performance Test

instruction for… 6-7

Precautionary Symbols

types of… 1-2

Primary Features

Taiko Series… 1-3

Reference Paper

Part No. for… 6-7

Safety

pictographs indicating

1 to 3 symbols inside boxed area… 1-1

Special Notes

italic text highlights

finger points to… 1-1

Specifications

electrical… 1-7 environmental… 1-6 model number… 1-2 structural… 1-7 technical… 1-6

Steps

sequential numbering of… 1-1

Symbols

Precautionary

definitions of… 1-2

System Wiring Diagram

Schematic diagram of… 5-1; 5-2; 5-3; 5-4

Taiko PUB-7/11 Unit

photo of a… 1-1

Tool Requirements

workbench… 6-1

Troubleshooting

Instructions for… A-1

Wiring Diagram

system & individual primary part… 5-1

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8-2

Taiko™ Series Banknote Acceptor Index Index

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A-1

Taiko™ Series

A TROUBLESHOOTING

Banknote Acceptor

Appendix A

This section provides Troubleshooting instructions for the Taiko Series. This section contains the following infor

™ Banknote Acceptor (PUB-7/11)

mation:

• Introduction

• Troubleshooting Overview

• Fault Table Listings

• Usage Specifications

• Error Codes and Conditions.

Introduction

Most Banknote Validator failures are due to minor causes. Before replacing any parts, make sure that all assembly and Circuit Board Connectors are properly fitted and the Harnesses are properly con nected.

Faulty Banknote acceptance by the Validator portion of the Unit is often caused when dust or Iron powder adheres to the Identification Sensor, Mag netic Sensor or Transport Belt. Clean the Acceptor section first, then observe the operating state of the Validator in detail when re-initializing power. This observation is important in locating any failure

Table A -1 General Fault Conditions

causes and the possible fault area. If the Validator Head has to be repaired by disassembling it, always re-calibrate the Sensors following a repair.

Perform all repairs by referring to Calibration and Testing in Section 6 of this manual, and Disassem bly/Reassembly in Section 4 of this manual.

Troubleshooting Overview

This product allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom, and survey the cause(s) of any failure occurrences during the process.

After determining the cause of the failure, execute the Performance Test, perform a Sensor re-adjust ment and then repair the Unit by replacing any

appropriate parts deemed necessary.

Fault Table Listings

Table A -1 through Tabl e A-3 each list the various possible Taiko fault conditions that can occur and the necessary actions required to correct them. Table A -6 lists the Red LED Color Flash Error Code that may occur during normal and dynamic testing operations.

Symptoms/Error

Messages

Banknote Acceptor is

not working

(does not accept any

Banknotes).

Possible Fault Causes Corrective Action Required

Power is not supplied to the

CPU and/or Sensor Board

The Entrance Sensor is not

working or there is a foreign

Acceptor

Incorrect Connection

Correct Software is not

downloaded

Failure

object lodged within the

entrance area

Verify that the specified Voltage and Ground Connections are supplied to appropriate Pins of the Interface Connector.

Verify that all Harnesses and Connectors are properly fitted. Verify if any Connector Pins are bent, missing, or broken. Verify if the specified Voltage is being supplied to the appropriate Pin (See "Power Harness Wiring Procedure” on page 2-2 of Section 2 in this Service Manual).

Download the appropriate Software to the Taiko Unit (See "Software Downloading Procedure” on page 6-2 of Section 6 in this Service Manual).

Perform the Acceptance Test (See "Performance Test Diagnostics” on page 6-7 of Section 6 in this Service Manual). If the Acceptance Test result is unacceptable, replace the CPU and/or Sensor Circuit Board (See "CPU Circuit Board Removal"and "Sensor Circuit Board Removal” on page 4-2 of Section 4 in this Service Manual). Once the CPU/Sensor Board is replaced, perform a complete Calibration Procedure (See the "Calibration Procedures” on page 6-7 of Section 6 in this Service Manual).

Remove ANY foreign objects in the Transport Path and clean the Entrance Sensor (See "Cleaning Procedures” on page 2-6 in Section 2 of this Service Manual). Perform the Aging Test (See No.3 "Aging Test Procedure” on page 6-8 in Section 6 of this Service Manual). If any Sensor error is detected, replace the CPU/Sensor Board (See "CPU Circuit Board Removal"in Section 4 of this Service Manual).

Page 78

A-2

Appendix A Taiko™ Series Banknote Acceptor TroubleShooting

Table A -1 General Fault Conditions (Continued)

Symptoms/Error

Messages

Banknote jams occur

often.

(Continued)

Banknote jams occur

often.

Acceptance rates is

All Banknotes being

low

returned

Motor rotates a few

times and stops

Can not enter the

TEST mode.

Possible Fault Causes Corrective Action Required

Clean the Feed or Pinch Roller (See "Cleaning Procedures” on page 2-6

A Feed or Pinch Roller is

soiled or broken

The Feed or Pinch Roller

Spring is missing or loose

A foreign object exists on the

Transport Path

Incorrect Bezel width for Banknote being inserted

The Banknote width is 83mm

or larger or 62mm or smaller

(Out of Taiko Design

Specification)

Rollers, Belts and Lenses are

soiled with dirt

Sensors need adjustment

Taiko unit has not been

adjusted following

disassembly

The Software revision is out of

The Software program for the

Banknote inserted is not

The Loaded Software does not

match the currency being

DIP Switch Settings are wrong

The Host Command is set to

A CPU/Sensor failure has

Sensors needs to be cleaned

CPU Circuit Board failure

DIP Switch Settings are wrong

date

supported

validated

“inhibit” Mode

occurred

and readjusted

A DIP Switch is

suspect as broken

CPU Board failure.

in Section 2 of this Service Manual). If any roller corruption is found, replace the defective Roller; then perform the "Sensor Circuit Board Removal” on page 4-2 of Section 4 in this Service Manual.

Examine the Feed and/or Pinch Roller Spring’s condition and replace it as required if damage or fatigue is noted.

Remove ANY foreign object(s) found on the Transport Path and clean the path (See "Clearing a Banknote Jam” on page 2-2 of Section 2 in this Service Manual).

Change the Bezel Guide to represent the correct Banknote width specification (See "Installing the PUB-7/11 Taiko Bezel” on page 2-1 of Section 2 in this Service Manual).

Use only the acceptable Banknote width ("Technical Specifications” on page 1-6 of Section 1 in this Service Manual).

Clean the Rollers, Belts and Lenses ("Cleaning Procedures” on page 2-6 in Section 2 of this Service Manual, and perform the "Calibration Procedures” on page 6-7 in Section 6 of this Service Manual).

Adjust the Taiko Unit Sensors (See "Cleaning Procedures” on page 2-6 in Section 2 of this Manual and perform the "Calibration Procedures” on page 6-7 of Section 6 in this Service Manual).

Readjust the Taiko Unit (See "Cleaning Procedures” on page 2-6 in Section 2 of this Service Manual and perform the "Calibration Procedures” on page 6-7 in Section 6 of this Service Manual).

Download and install the latest Software Program (See "Software Downloading Procedure” on page 6-2 in Section 6 of this Service Manual).

Verify if the denomination’s value issued year is appropriate for that specified in the specific Country’s Software Information Sheet (See Table 1-2, “Taiko PUB-7/11 Technical Specification,” on page 1-6 of Section 1 in this Service Manual).

Download the appropriate Software program to the Taiko Unit (See "Software Downloading Procedure” on page 6-2 in Section 6 of this Service Manual).

Reset the Acceptance DIP Switch settings correctly and reapply power to the Unit (See "DIP Switch Configurations” on page 2-3 in Section 2 of this Service Manual).

Reset the Host Command to the “Accept” Mode.

Replace the CPU and/or Sensor Circuit Board (See "CPU Circuit Board Removal" and "Sensor Circuit Board Removal” on page 4-2 of Section 4 in this Service Manual). Once the CPU/Sensor Board is replace, perform a complete Calibration Procedure (See "Calibration Procedures” on page 6-7 in Section 6 of this Service Manual).

Readjust the Taiko Unit Sensors (See "Cleaning Procedures” on page 26 in Section 2 of this Service Manual and perform the "Calibration Procedures” on page 6-7 in Section 6 of this Service Manual).

Replace the CPU Circuit Board (See "CPU Circuit Board Removal" procedure on page 4-1 of Section 4 in this Service Manual).

Reset the Acceptance DIP Switch settings correctly and reapply power to the Unit (See "DIP Switch Configurations” on page 2-3 in Section 2 of this Service Manual).

Perform the "DIP Switch Tests” on page 6-8 of Section 6 in this Service Manual. If the DIP Switch Test result is good, replace the CPU Circuit Board (See "CPU Circuit Board Removal" procedure in Section 4 of this Service Manual). Once the CPU Circuit Board is replace, perform a complete Calibration Procedure (See "Calibration Procedures” on page 6-7 in Section 6 of this Service Manual).

Replace the CPU Circuit Board (See "CPU Circuit Board Removal" procedure in Section 4 of this Service Manual). Once the CPU Circuit Board is replaced, perform a complete Calibration Procedure (See "Calibration Procedures” on page 6-7 in Section 6 of this Service Manual).

Page 79

A-3

TroubleShooting Taiko™ Series Banknote Acceptor Appendix A

Symptoms/Error

Messages

Adjustment Error

Symptoms/Error

Messages

Cannot

communicate with the

Host Machine.

Tab le A-2 Adjustment Fault Conditions

Possible Fault Causes Corrective Action Required

Wrong Reference Paper being

CPU and/or Sensor Board

used

Failure

Use the correct KS-070 or KS-88 specified Reference Paper for calibrating the Taiko Unit.

Table A -3 Communication Fault Conditions

Possible Fault Causes Corrective Action Required

DIP Switch settings are

incorrect

Connectors are off

or loosely fitted

Damaged Connector Pin(s)

CPU and/or Sensor Board is

corrupted

Incorrect Interface

Set all DIP Switches to OFF and re-apply power to the Taiko Unit.

Firmly re-seat all of the Communication Connectors.

Check for any bent, missing or damaged Pins in the Connector Plugs and mating Receptacles. Straighten or replace Pins or the entire Connector.

Verify that the correct interface between the Host Machine and the Banknote Acceptor is being used. If wrong, reset the Interface DIP Switches accordingly ((See "DIP Switch Configurations” on page 2-3 in Section 2 of this Service Manual).

Function

Model

PUB-7

PUB-11

Table A -4 Taiko Usage Specifications (Part 1)

EDP No. →

Assignment

Early

Versio n.

Standard Serial 12V - -

Standard Serial 12V Available -

Standard Serial 12V - Available

Standard Parallel 12V - -

Standard Serial 12V/24V - -

Standard Serial 12V - -

Standard Serial 12V - Available

Standard Parallel 12V - -

Standard Serial 12V/24V - -

Interface

Serial 12V - -

Input

Power

Source

Barcode

Sensor

ICA

(OEM)

110871 139230 131655 110904 196601

Upper Guide

Parallel

Mag

Head

Holder

Mag

Head

Roller

Barcode

Sensor

Block

O X O O X

O X X X O O X O O X

X O O O X

O X X O X

X O X O X

O X X O X

Page 80

A-4

Appendix A Taiko™ Series Banknote Acceptor TroubleShooting

Table A -5 Taiko Usage Specifications (Part 2)

EDP No. →

Function

Model

109360 137778 148060 136375 189025 900776 130880 189072 189071 195055 131072 189305

CPU

Board

Early

Assign-

ment

CPU

Board

CPU

Board

for ICA

CPU

Board

for

Parallel

I/F

CPU

Board

for

12V/

24V

O X X X X

X O X X X

PUB-7

X O X X X X X O X X

X X X O X

X X X X O

XOXXX

PUB-11

XXOXX

XXXOX

XXXXO

Error Codes and Conditions

Table A -6 lists the Red Error Code flash sequence definitions displayed by the Taiko Front Panel LED Indicator.

Table A -6 Red LED Error Code Flash Definitions

Ø2x14

Parallel

Qty. 2

Qty. 1

Qty. 2

MAG

Board

VC/MS

Board

MAG)

(No

VC/MS

Board

(With

MAG)

Barcode

Sensor

Board

MAG

Relay

Harness

Power

Relay

Harness

X X X X X X

X X X O X X X X X X X X

X X X X X X

X O X X X O

OXX X OX

XXOXXO

Red

Flashes

Error Indicated

2 ROM Error 3 Banknote Jam inside Ejection Slot 4 Banknote remains inside Transport Path 5 EEPROM Read/Write Error 6 Motor Error 8 Entrance Solenoid Error 9 Exit Solenoid Error

12 Sensor operation at an abnormal timing

Page 81

B-1

Taiko™ Series

Banknote Acceptor

Appendix B

BGLOSSARY

1 Acceptor – a term used in Communications Section 3 referencing functions sent to, and received from the Banknote Acceptor by Software commands … See Page 1-1

2 Anti-stringing Mechanism – a method of preventing Banknotes from being illegally  removed from a validator using a string or wire to retrieve it  once it has been accepted by the Unit … See Page 1-6

3 Bezel – The Banknote input Bezel portion of a Taiko PUB-7/11 Unit … See Page 2-1

4 DIP Switch – acronym for a Dual In-line Package Switch - a Printed Circuit Board mountable  two-position Slide Switch Package containing up to 16 individual ON/OFF  throw Switches … See Page 2-3

5 E-Clip – a semicircular clip designed to fit into a shaft groove to retain a component in  place … See Page 4-1

6 EEPROM – acronym for Erasable Programmable Read Only Memory … See Page 6-7

7 Flash Memory – electronically programmable memory integrated circuits that can be reused  without requiring special erasure procedures … See Page 6-1

8 Identification Sensor – optical sensors used for reading images on Banknotes for comparison  to recorded known image information … See Page A-1

9 Interface – also abbreviated as I/F. Signifies and identifies the Circuitry and/or Protocol for a  specific communications standard … See Page 2-5

10 MAG Board – a PUB-11 Circuit Board specifically designed to detect Magnetic Ink resident  on specific Country’s Banknotes … See Page 4-2

11 Magnetic Sensor – a Sensor used to detect the Magnetic Ink present on certain Country’s  Banknote denominations … See Page A-1

12 MDB – acronym for Machine Data Bus … See Page 2-5

Page 82

B-2

Appendix B Taiko™ Series Banknote Acceptor P

13 Pictograph – small internationally recognized safety and attentions Symbols placed to the left  of Notes, Cautions and Warnings throughout this Manual … See Page 1-1

14 PUB-7/11 – abbreviation for PUBlic House-Type/Type. Names for the original Taiko™ Beta  Test Site … See Page 1-1

15 Setting Mode – various selectable Modes available for setting specific operational conditions  in the Taiko PUB-7/11 Unit … See Page 2-4

Page 83

Taiko™ Series Banknote Acceptor

Page 84

Taiko™ Series Banknote Acceptor

Support: http://www.jcmglobal.com/en/contact/default.aspx Web-Site: http://www.jcmglobal.com

JCM TAIKO PUB-7/11 Operation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

International Compliance

1 GENERAL INFORMATION

Figure 1-1 Taiko PUB-7/11 Unit

Description

Figure 1-2 Precautionary Symbols

Model Descriptions

Precautions

Installation Cautions

Mounting, Dismounting & Transportation

Preventive Maintenance

Figure 1-3 Unacceptable Banknotes

Figure 1-4 Installation Simplicity

Figure 1-5 Scan Frequency Capability

Banknote Fitness Requirements

Primary Features

Figure 1-6 Taiko Anti-Pullback Feature

Figure 1-7 Palm Pilot Programmable

Figure 1-8 LED Pattern Selectable

Figure 1-9 PUB-11 Top Panel Instruction Label

Figure 1-10 PUB-7 Top Panel Instruction Label

Product Label

Figure 1-11 Taiko PUB-7/11 Component Names

Component Names

Specifications

Table 1-2 Taiko PUB-7/11 Technical Specification

Table 1-3 Taiko PUB-7/11 Environmental Specification

Figure 1-12 Taiko PUB-7/11 System Configuration

Table 1-4 Taiko PUB-7/11 Electrical Specification

Table 1-5 Taiko PUB-7/11 Structural Specification

System Configuration

Figure 1-13 Taiko PUB-7 Complete Unit Outside Dimensions

Figure 1-14 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions

Unit Dimensions

Taiko PUB-7/11 Unit Clearance Dimensions

Figure 1-15 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions

International Compliance

Technical Contact Information

JCM American

JCM Europe GmbH

JCM Europe (UK Office)

JCM Gold (HK) Ltd.

Japan Cash Machine Co, Limited (HQ)

2 INSTALLATION

Figure 2-1 Taiko Bezel Cut-Out Dimensions

Figure 2-2 Opening Taiko’s Upper Lid

Figure 2-3 Removing the Taiko Bezel

Figure 2-4 Installing the Taiko Bezel

Installation and Removal

Installing the PUB-7/11 Taiko Bezel

Figure 2-5 Mounting the Taiko Bezel

Figure 2-6 Installing the Taiko Bezel

Figure 2-7 Closing the Taiko Upper Lid

Figure 2-8 Attaching a Taiko Power Connector

Table 2-1 Power Connector Specifications

Power Harness Wiring Procedure

Clearing a Banknote Jam

Clearing an Upper Area Banknote Jam

Figure 2-9 Upper Area Banknote Jam Removal

Figure 2-10 Lower Area Banknote Jam Removal

Figure 2-11 Left Side DIP Switch Block Location

Clearing a Lower Area Banknote Jam

DIP Switch Configurations

Table 2-2 Typical DIP Switch Settings

Figure 2-12 “Accept’ Mode DIP Switch Settings

Figure 2-13 ‘Inhibit’ Mode DIP Switch Settings

Figure 2-14 Define Pattern 1 DIP Switch Settings

Figure 2-15 Define Pattern 2 DIP Switch Settings

Table 2-3 Programming DIP Switch Settings

Denomination Setting Mode

LED Pattern Setting Mode

Figure 2-16 Encryption Mode DIP Switch Settings

Figure 2-17 ID-003/MDB/Pulse Interface Connector

Figure 2-18 ID-001 Interface Connector

Encryption Code Initialization Setting Mode

Error Codes & Conditions

Table 2-4 Red LED Error Code Flash Definitions

Figure 2-17 ID-003/MDB/Pulse Interface

Connector

Figure 4-9 Right & Left Transport Drum End

Cover Removal

Figure 4-17 Lower Guide Assembly Cover

Removal