JCM TAIKO Service Manual

Service Manual

Issue: 06/2008

4045-SME-000E

TAIKO Service Manual

Preface

Thank you for purchasing JCM’s TAIKO Bill Acceptor. Please be sure to read the following and any related documents thoroughly to understand the correct operation and features of this unit.

Note

1. It is forbidden to copy the contents of this manual, in whole or in part, except for the user’s personal use, without the express permission of Japan Cash Machine Co., Ltd.

2. The information provided in this manual is subject to change without notice.

3. This manual has been written with care and attention to detail; however, should you find any errors or omissions, please contact Japan Cash machine Co., Ltd. and inform them of you findings.

4. Please be aware that Japan Cash Machine shall not be held liable by the user for any damages, losses or third party claims arising from any uses of this product.

5. All Company/Manufacturer names used in this manual are the registered trademarks of those companies.

Precautions



 Machine Design



- We take all possible measures to ensure the quality of this unit. However, performance degradation or possible short or open circuit faults could occur at the end of a product’s life. Please ensure safety by sufficiently implementing a fail-safe design.

- Allow sufficient space around the unit to facilitate the collection of banknotes and cleaning of jams.



 Installation



- Do not use the acceptor outside of the operation temperature and humidity ranges specified in this guide.

- Do not use the acceptor in locations that will obstruct the acceptor’s air holes and cause the unit to become hot.

- Do not use the acceptor in locations with extreme temperature fluctuations.

- Do not use the acceptor in direct sunlight or incandescent lighting (3000 Lx or greater at a 15 degrees angle or less).

- Do not use or store the acceptor in locations with high levels of dust.

- The acceptor is for indoor use only; do not use it outside.

- Do not use the acceptor in locations where chemical vapor is present.

TAIKO Service Manual

- When using the acceptor in a location where the air is subject to the car exhaust emissions or cigarette smoke, be sure to clean and maintain the unit at regular intervals.



 Wiring



- When installing the TAIKO unit or connecting the wiring harness, make sure that the power harness from the power terminal.

- When connecting the wiring harness to the TAIKO unit, be sure to confirm the rated voltage and pin assignments. Failure to do so may result in damage to the unit.

- Be sure to connect the power harness properly. Failure to do so may result in incorrect input/output due to contact failure.

- Do not pull on the power harness with undue force, as that may cause the harness to break.



 Operation



Preface

- Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers. Failure to do so may result in your fingers becoming caught in the moving roller.

- Be careful not to get your finger caught when closing the upper cover.

- Do not modify the TAIKO unit. Doing so may damage the unit.

- Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit.

- Do not wipe the TAIKO unit, either outside or inside, with thinner or organic solvent.

- Do not allow moisture or liquid to enter the TAIKO unit.

- Do not store the acceptor outside of the specified storage temperature and humidity ranges.

- The following banknotes might be not accepted properly by the TAIKO unit or may cause a jam or damage to the unit. a. Banknotes with stain, wear, tears or excessive wrinkles, or that are wet or damp. b. Dog-eared or creased banknotes c. Banknotes with incorrect cut dimensions or printing displacement d. Banknotes with oil smear of oil or foreign objects



 Disposal



- Disposal of this unit should be accomplished in accordance with your country’s regulations for similar types of industrial waste.

Preface

TAIKO Service Manual

Product Configurations

TAIKO unit’s are configured as follows.

[Model] PUB-

A. V

alidation Method 7: Optical/Transparency/Reflection

B. Country Code ISO based 3-digit codes

C. Faceplate Type 0: Withdout faceplate

D. Optional Unit

* [Type] *** - * * * * - **

A B C D E F G

11: Optical/Transparency/Reflection/MAG

1: Acceptable Bill Width Max. 82mm/ Min. 67mm 2: Acceptable 3: Acceptable 5: Acceptable Bill Width 66mm

0: Without optional unit 1: With interface pin assignment conversion harness (ccTalk-compatible)

Bill Width Max.82mm/ Min. 75mm Bill Width Max.82mm/ Min. 70mm

2: ID-001 Interface Type (Upper tray for 16PIN connector)

3: Individual

E. Board Type 1: Standard

2: Interface pin assignment (ccT

3: Parallel Interface type

F. Operation Code 0: Standard

. Interface X4: SERIAL(ID-003)/MDB/PULSE/ccTalk

01 : ID-001 (parallel)

Example: PUB-7 EUR-1020-X4

Indicates the Type, Type 1 faceplate, Euro software, no optional unit, interface pin assignment (ccTalk-compatible) type board, standard operation code, and an Serial(ID-003)/ MDB/Pulse/ccTalk interface.

TAIKO model Bill Acceptor with Optical/Transparency Reflection

alk-compatible)

TAIKO Service Manual

Package Contents

The following items are contained within the TAIKO Package.

Preface



TAIKO unit



- This unit has been carefully packed, with special attention



Installation Guide



ID-001 I/F Harness



(3280-05-100) * Bandled Item for

TAIKO

Integration

Guide

Parallel Interface Specification

㪈

taken in regard to quality. However if you happen to find anything damaged of missing, please contact your local distributor immediately.

Preface

TAIKO Service Manual

CE Marking Note

DECLARATION OF CONFORMITY

MANUFACTURER

Name : JAPAN CASH MACHINE CO., LTD. Address : 3-15, 2-chome, Nishiwaki, Hirano-ku, Osaka, 547-0035 Japan Phone : +81-6-6703-8405 Fax : +81-6-6704-7843

DETAILS OF PRODUCT : BILL ACCEPTOR MODEL TYPES : PUB-7, PUB-11

THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF :

Electromagnetic Compatibility Directive 89/336/EEC

Amended by 92/31/EEC, 93/68/EEC

Low Voltage Directive 73/23/EEC

Amended by 93/68/EEC

and is supported by the following applicable standards EN61000-6-1 : 2001

EN61000-4-2 : 1995+A1 : 1998+A2 : 2001

EN61000-4-3 : 2002+A1 : 2002

EN61000-4-8 : 1993+A1 : 2001

EN61000-6-3 : 2001

EN55022 : 1994+A1 : 1995+A2 : 1997(ClassB)

EN60950-1 : 2001+A11 : 2004 First Edition

Authorized signatory on behalf of the responsible person

Name/Signature : Tatsuya Urata/

Date : December 1, 2006

Position : Director and executive officer, general manager manufacturing division

Germany Office

Address : Mundelheimer Weg 60, 40472 Dusseldorf, Germany

Phone : +49-211-530645-0

Fax : +49-211-530645-65

Tatsuya Urata

TAIKO Service Manual

RoHS Compliance

The TAIKO (PUB-7/PUB-11) is a RoHS Compliant products. The following six kind of hazardous substances restricted by RoHS are NOT contained in the TAIKO unit.

Restricted Hazardous Substances

- Plumbum

- Mercury

- Cadmium

- Chromium Hexavalent

- PBB

- PBDE

Preface

Documentation Conventions

The list below describes the documentation convertions used in this manual.

Icon/Mark Descriptions

This icon indecates important information or procedures that must be followed for correct and risk-free unit operation.

This icon indicates useful or recommended supplemental information.

1. 2….

See=>

* This indicates useful or important supplemental inforamation

This indicates steps in a procedure. Be sure to perform these steps in the order given.

This indicates related information to refer.

- All brand names and product names are trademarks or registered trademarks of their respective companies.

Preface

TAIKO Service Manual

Table of Contents

Preface

Preface ............................................................................................................................. 2

Note .................................................................................................................................. 2

Precautions...................................................................................................................... 2

Product Configurations ................................................................................................. 4

Package Contents ........................................................................................................... 5

CE Marking Note ........................................................................................................... 6

RoHS Compliance .......................................................................................................... 6

Documentation Conventions ......................................................................................... 6

Chapter 1 Introduction

1-1. Main Features.......................................................................................................1-2

1-2. Prior to Use ...........................................................................................................1-3

1-3.Component Names ................................................................................................1-4

1-4. System Configuration

..........................................................................................1-5

1-5. Operation Flowchart............................................................................................ 1-6

Chapter 2 Specifications

2-1. Specifications ........................................................................................................2-2

2-1-1. Basic Technical Specifications ......................................................................................... 2-2

2-1-2. Electrical Specifications ................................................................................................... 2-2

2-1-3. Environmental Specifications.......................................................................................... 2-2

2-1-4. Structural Specifications.................................................................................................. 2-3

2-2. Connector..............................................................................................................2-4

2-2-1. Interface Connector

X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification ................................................... 2-4

2-2-1-1. Interface Connector Pin Assignments

X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification .......................................... 2-4

2-2-2. Interface Connector

01: ID-001 (parallel) specification ................................................................................... 2-5

2-2-2-1. Interface Connector Pin Assignments

01: ID-001 (parallel) specification ........................................................................... 2-6

2-3. Interface Circuit ................................................................................................... 2-7

2-3-1. ccTalk Interface Circuit ................................................................................................... 2-7

2-3-2. ID-003 (serial)/ MDB Interface4 Circuit........................................................................ 2-8

2-3-3. Pulse Interface Circuit ..................................................................................................... 2-9

2-3-4. ID-001 (parallel) Interface4 Circuit.............................................................................. 2-10

TAIKO Service Manual

2-4. External Dimensions ..........................................................................................2-11

2-4-1. When installing the Type 1/ Type 2/ Type 3 faceplate with TAIKO unit................... 2-11

2-4-2. When installing the Type 5 faceplate with TAIKO unit ............................................. 2-12

2-5. DIP Switch Setting .............................................................................................2-13

2-5-1. Basic Settings

X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification ................................................. 2-14

2-5-2. Basic Settings

01 : ID-001 (parallel) specification ................................................................................. 2-14

2-6-3. Special Settings ............................................................................................................... 2-14

Chapter 3 Installation / Operation

3-1. Installation/Removal ............................................................................................ 3-2

3-2. Wiring.................................................................................................................... 3-5

3-2-1. Recommended Parts ........................................................................................................ 3-5

3-2-1-1. Reccomended Parts

X4: ID-003 (serial)/ MDB/ Pulse/ ccT 3-2-1-2. Reccomended Parts

01 : ID-001 (parallel) specification .......................................................................... 3-5

3-2-2. Wiring Procedur

e ............................................................................................................. 3-6

3-3. Clearing Bill JAM ................................................................................................3-7

alk specification .......................................... 3-5

Preface

Chapter 4 Download / Adjustment

4-1. Download .............................................................................................................. 4-2

4-1-1. Requirements .................................................................................................................... 4-2

4-1-2. Connecting Procecedure .................................................................................................. 4-3

4-1-3. Download Procedure........................................................................................................ 4-4

4-1-4. Writing Serial No.............................................................................................................. 4-5

4-2. Adjustment............................................................................................................4-6

4-2-1. Requirements .................................................................................................................... 4-6

4-2-2. Adjustment Procedure ..................................................................................................... 4-6

4-3. Palm....................................................................................................................... 4-8

4-3-1. Requirement...................................................................................................................... 4-8

4-3-2. Installing File Converter (PdbConvEN.exe) .................................................................. 4-8

4-3-3. Converting Software Program....................................................................................... 4-9

4-3-4. Download Procedure...................................................................................................... 4-10

4-4. Cloning ................................................................................................................ 4-11

4-4-1. Required Items ............................................................................................................... 4-11

4-4-2. Cloning Procedures ........................................................................................................ 4-11

Chapter 5 Trouble Shooting / Maintenance

5-1. Error Code............................................................................................................5-2

5-1-1. Error Code ........................................................................................................................ 5-2

Preface

TAIKO Service Manual

5-2. Trouble Shooting .................................................................................................. 5-2

5-2-1. General Troubles .............................................................................................................. 5-2

5-2-2. Adjustment Troubles ........................................................................................................ 5-4

5-2-3. Communication Troubles ................................................................................................ 5-5

5-3. Test Mode (Diagnostics) ....................................................................................... 5-6

5-3-1. DIP Switch Setting List .................................................................................................... 5-6

5-3-2. DIP Switch Test Procedure .............................................................................................. 5-6

5-3-3. Transport Motor Forward Rotation Test Procedure .................................................... 5-6

5-3-4. Transport Motor Reverse Rotation Test Procedure...................................................... 5-7

5-3-5. Aging Procedure ............................................................................................................... 5-7

5-3-6. Solenoid Test Procedure................................................................................................... 5-8

5-3-7. Accepting Test Procedure ................................................................................................ 5-8

5-3-8. Entrance Flapper Test Procedure ................................................................................... 5-9

5-3-9. Exit Flapper Test Procedure........................................................................................... 5-9

5-4. Cleaning .............................................................................................................. 5-10

5-5. Maintenance Tool List ....................................................................................... 5-11

5-6. Wiring Diagram .................................................................................................5-12

5-5-1. PUB-7 Wiring Diagram ................................................................................................. 5-12

5-5-2. PUB-11 Wiring Diagram................................................................................................ 5-13

5-7. Product Support .................................................................................................5-14

Chapter 6 Replacement

6-1. Replacement of Faceplate Guide ........................................................................6-2

6-2. Replacement of CPU Board ................................................................................6-3

6-3. Replacement of MAG Board............................................................................... 6-4

6-4. Replacement of Sensor Board .............................................................................6-5

6-5. Replacement of Encoder Board/Motor Unit...................................................... 6-9

6-6. Replacement of Solenoid ...................................................................................6-10

Chapter 7 Exploded View / Parts List

7-1. Entire Unit & Option ........................................................................................... 7-2

7-1-1. Entire Unit & Option Exploded View ............................................................................ 7-2

7-1-2. Entire Unit & Option Parts List ..................................................................................... 7-3

7-2. TAIKO (PUB-7/PUB-11) Unit ............................................................................. 7-4

7-2-1. TAIKO (PUB-7/PUB-11) Unit Exploded View .............................................................. 7-4

7-2-2. TAIKO (PUB-7/PUB-11) Unit Parts List ....................................................................... 7-5

7-3. Bezal Unit.............................................................................................................. 7-7

7-3-1. Bezel Unit Exploded View................................................................................................ 7-7

7-3-2. Bezel Unit Parts List......................................................................................................... 7-8

Bill Acceptor

Integration Guide

Table of Contents

1. Precautions .......................................................................................................................... 4

1-1. Machine Design ........................................................................................................... 4

1-2. Installation ................................................................................................................... 4

1-3. Wiring .......................................................................................................................... 4

1-4. Operation ..................................................................................................................... 4

1-5. Disposal ....................................................................................................................... 4

2. Package Contents ................................................................................................................ 5

3. Product Configurations .......................................................................................................5

4. CE Marking ......................................................................................................................... 6

5. RoHS Compliance ............................................................................................................... 7

6. Names of Parts .................................................................................................................... 7

7. Product Specifications ......................................................................................................... 8

7-1. General Specifications ................................................................................................. 8

7-1-1. Basic Specifications .......................................................................................... 8

7-1-2. Electrical Specifications .................................................................................... 8

7-1-3. Environmental Specifications ............................................................................ 8

7-1-4. Installation Specifications ................................................................................. 9

7-2. Connector ..................................................................................................................... 9

7-2-1. Interface Connector

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification .................................. 9

7-2-1-1.Interface Connector Pin Assignment

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification ................................ 10

7-2-2. Interface Connector

01:Parallel(ID-001) Specification ............................................................... 11

7-2-2-1. Interface Connector Pin Assignment

01:Parallel(ID-001) Specification ............................................................... 11

7-3. Interface Circuit ......................................................................................................... 12

7-3-1. ccTalk Interface Circuit ................................................................................... 12

7-3-2. Serial(ID-003)/MDB Interface Circuit ............................................................ 13

7-3-3. Pulse Interface Circuit ..................................................................................... 14

7-3-4. Parallel(ID-001) Interface Circuit .................................................................. 15

7-4. External Dimensions .................................................................................................. 16

7-4-1. External Dimensions when installing Type1/Type2/Type3 Faceplate ............. 16

7-4-2. External Dimensions when installing Type5 Faceplate ................................... 17

7-5. DIP Switch Settings ................................................................................................... 18

7-5-1. Basic Settings

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification ................................ 18

7-5-1-1. Denomination Setting Mode ....................................................................... 19

7-5-1-2. Encryption Code Initializing Setting Mode ................................................ 19

7-5-2. Basic Settings

01:Parallel(ID-001) Specification .............................................................. 20

7-5-3. LED Pattern Setting Mode ......................................................................... 20

Table of Contents

8. Installation/Removal .........................................................................................................21

9. Wiring ................................................................................................................................ 24

9-1. Recommended Parts .................................................................................................. 24

9-1-1. Recommended Parts X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification ....... 24

9-1-2. Recommended Parts 01:Parallel(ID-001) Specification ..................................... 24

9-2. Wiring Procedure ....................................................................................................... 25

10. Clearing a Banknote Jam ................................................................................................. 26

11. Error Codes...................................................................................................................... 27

12. Cleaning .......................................................................................................................... 27

13. Product Support ............................................................................................................... 28

1. Precautions

Thank you for purchasing JCM’s TAIKO Bill Acceptor. Please be sure to read the following and any related documents thoroughly to understand the correct operation and features of this unit.

1-1. Machine Design

- Allow sufficient space around the unit to facilitate the collection of banknotes and the clearing of jams.

1-2. Installation

- Do not use the acceptor outside of the operation temperature and humidity ranges specified in this guide.

- Do not use the acceptor in location that will obstruct the acceptor’s air holes and cause the unit to become hot.

- Do not us the acceptor in locations with extreme temperature fluctuations.

- Do not use the acceptor in direct sunlight or incandescent lighting (3000Lx or greater at a 15degree angle or less).

- Do not use or store the acceptor in location with high levels of dust.

- The acceptor is for indoor use only; do not use it outside.

- Do not use the acceptor in locations where chemical vapor is present.

- When using the acceptor in a location where the air is subject to the car exhaust emissions or cigarette smoke, be sure to clean and maintain the unit at regular intervals.

1-3. Wiring

- When installing the TAIKO unit or connecting the wiring harness, make sure that the power harness is unplugged from the power terminal to avoid unit damage.

- When connecting the wiring harness to TAIKO unit, be sure to confirm the rated voltage and pin assignments. Failure to do so may result in damage to the unit.

- Be sure to connect the power harness properly. Failure to do so may result in incorrect input/ output due to contact failure.

- Do not pull on the power harness with undue force, as that may cause the harness to break.

1-4. Operation

- Be sure to turn off the power to the TAIKO unit when opening the upper and lower lid. Failure to do so may result in your fingers becoming caught in the moving roller.

- Be careful not to get your finger caught when closing the upper lid.

- Do not modify the TAIKO unit. Doing so may damage the unit.

- Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit.

- Do not wipe the TAIKO unit, either outside or inside, with thinner or organic solvent.

- Do not allow moisture or liquid to enter the TAIKO unit.

- Do not store the acceptor outside of the specified storage temperature and humidity ranges.

- The following banknotes might be not accepted properly by TAIKO unit or may cause a jam or damage to the unit.

a. Banknotes with stains, wear, tears or excessive wrinkles, or that are wet or damp. b. Dog-eared or creased banknotes c. Banknotes with incorrect cut dimensions or printing displacement d. Banknotes with oil smears or foreign objects

1-5. Disposal

- Disposal of this unit should be accomplished in accordance with your country’s regulations for similar types of industrial waste.

2. Package Contents

The following items are contained within the TAIKO packaging.

 

 TAIKO unit

 

 * The item is packaged

for Parallel Interface

Specification only.

- This unit has been carefully packed, with special attention taken in re-

gard to quality. However if you happen to find anything damaged or

missing, please contact your local distributor immediately.

 

 Installation Guide

 

<This guide> (3280-05-100)

Installation

Guide

 

ID-001 I/F Harness

 

㪈

3. Product Configurations

TAIKO units are configured as follows.

[Model] PUB-* [Type] *** - * * * * - **

A B C D E F G

A.Validation Method 7: Optical/Transparency/Reflection

11: Optical/Transparency/Reflection/MAG B. Country Code ISO 3166 based 3-digit codes C. Faceplate Type 0: Without faceplate

1: Bill Width Min.68mm/Max.82mm 2: Bill Width Min.76mm/Max.82mm 3: Bill Width Min.70mm/Max.82mm 5: Bill Width 66mm

D. Optional Unit 0: Without optional unit

1: With interface pin assignment conversion adapter harness (ccTalk-compatible)

2:Parallel(ID-001) Interface Type (Upper Tray dedicated 16PIN

connecter)

3:Individual Specification

E. Board Type 1: Standard

2: Interface pin assignment (ccTalk compatible)

3:Parallel Interface Type

F. Operation Code 0: Standard

1:Individual Specification

G. Interface X4: Serial(ID-003)/MDB/Pulse/ccTalk

01:Parallel(ID-001)

Example: PUB-7 EUR-1020-X4

Indicates the TAIKO model with optical/transparency/reflection validation method, faceplate type 1, euro software, no optional unit, interface pin assignment (ccTalk compatible) type board, standard operation code and an Serial(ID-003)/MDB/Pulse/

ccTlak interface.

4. CE Marking

DECLARATION OF CONFORMITY

MANUFACTURER

Name : JAPAN CASH MACHINE CO., LTD. Address : 3-15, 2-chome, Nishiwaki, Hirano-ku, Osaka, 547-0035 Japan Phone : +81-6-6703-8405 Fax : +81-6-6704-7843

DETAILS OF PRODUCT : BILL ACCEPTOR MODEL TYPES : PUB-7, PUB-11

THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF :

Electromagnetic Compatibility Directive 89/336/EEC Amended by 92/31/EEC, 93/68/EEC Low Voltage Directive 73/23/EEC

Amended by 93/68/EEC and is supported by the following applicable standards EN61000-6-1 : 2001 EN61000-4-2 : 1995+A1 : 1998+A2 : 2001 EN61000-4-3 : 2002+A1 : 2002 EN61000-4-8 : 1993+A1 : 2001 EN61000-6-3 : 2001 EN55022 : 1994+A1 : 1995+A2 : 1997(ClassB) EN60950-1 : 2001+A11 : 2004 First Edition

Authorized signatory on behalf of the responsible person

Name/Signature: Tatsuya Urata/ Date : December 1, 2006 Position : Director and executive officer, general manager manufacturing division

Germany Office Address : Mundelheimer Weg 60, 40472 Dusseldorf, Germany Phone : +49-211-530645-0 Fax : +49-211-530645-65

Tatsuya Urata

5. RoHS Compliance

The TAIKO unit is a RoHS Compliant products. The following six kind of hazardous substances

fulfil the safety limit of the standard restricted by RoHS compliance.

Restricted Hazardous Substances

- Plumbum

- Mercury

- Cadmium

-Hexavalent Chromium

- PBB

- PBDE

6. Names of Parts

The name of parts for the TAIKO unit are as follows.

Top

Front

Right

Bottom

Rear

Left

A. Faceplate B. LED lamp

C. Upper lid D. Lower lid

E. Lower lid lock release button F. Bill insertion slot

G. Bill ejection slot H. Interface connector

I. Maintenance connector J. Faceplate installation guide pin

K. Upper lid open/close button L. Optional connector(No Optional Connector for

M. DIP switches Parallel(ID-001) Interface Specification.)

7. Product Specifications

7-1. General Specifications

7-1-1. Basic Specifications

Acceptable Banknote Size

Insertion Direction *1 4-way

Acceptance Rate *1 95% or higher

Validation Method

Anti-fishing Mechanism Lever and optical sensor combination

Interface

Escrow 1 banknote

LED

*1 May differ depending on the software for your country. For details, refer to the

Software Information Sheet. *2 Can be selected using the DIP switches. => 7-5-1.Refer to DIP switch settings. (No DIP switch settings for Parallel(ID-001) Interface Specification.)

7-1-2. Electrical Specifications

Power Supply Voltage 12V ±5% DC

Rated Power Consumption

7-1-3. Environmental Specifications

Operat ion T emperature *1 5oC t o 50oC

Storage Temperat ure -20

Operation Humidity *1 20%RH to 85%RH (No condensation)

Storage Humidity 20%RH to 85%RH (No condensation)

Li gh t Dist urban c e

Installation For indoor use only

*1 The overall operation temperature and humidity range is as follows.

(RH%)

100

Ambient temperature humidity range

0 5 10 15 20 25 30 35 40 45 50 55 60 (

Length: 120 mm to 160 mm Width: 62 mm to 82 mm

PUB-7: Optical/T ransparency/Reflection PUB-11: Opt ical/Transparency/Reflection/MAG

X4:Serial(ID-003)/MDB/Pulse/ccTalk *2 01:Parallel(ID-001)

LED lamp (upper portion of faceplate) Full-color lightning (gradation/solid)

Standby: Approx. 0.1 A Operation: Approx. 0.8 A Max.: Approx. 1.4 A (Max. 300 ms)

C t o 60oC

Avoid direct sunlight Interior lighting must be incandescent lamp Angle: 15 degrees or more Illumination: 3000Lx or less

35oC / 85RH%

C / 40RH%

7-1-4. Installation Specifications

Mounting *1 Door and Horizontal Mounting (No vibration)

Weight Approx. 0.6 kg

When inst alling Type 1/2/3 faceplate:

External Dimensions

124mm (W) x 88mm (H) x 145.2mm (D) When inst alling Type 5 faceplate: 124mm (W) x 88mm (H) x 143mm(D)

Cashbox *2 Supplied by t he customer

*1 Allow 100 mm above the unit to open the lid for removal of the unit from the

faceplate

*2 The cashbox must be 100 mm or more in depth from the bottom of the TAIKO

unit, 200 mm or more in depth from the rear of the unit and 100 mm or more in width. Both sides of the cashbox must be higher than the position of the bill ejection slot.

100 mm or more

Depth from rear of unit

200 mm or more

Width

Depth from bottom of unit

100 mm or more

Position of

bill ejection slo

Side

Cashbox

Rear

7-2. Connector

- If a relay board is attached to the TAIKO unit, do not attempt to re-

move it.

7-2-1. Interface Connector

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

The following diagram is the interface connector as viewed from the acceptor side or from a

relay board.

Box Type Plug

XG4C-1034 (Omron)

7-2-1-1. Interface Connector Pin Assignment

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

- The following pin assignment is for TAIKO units with a blue JCM logo

label. If the logo is black, the pin assignment may differ. For details,

contact JCM.

Blue

Black

 

 ccTalk Communication

 

Pin No. Signal Name I/O *1 Function

1 ccTalk+ IN/OUT ccTalk Send/Receive Line 2 NC - Not Connected 3 NC - Not Connected 4 NC - Not Connected 5 NC - Not Connected 6 NC - Not Connected 7 VCC - 12V DC Power Supply 8 VSS - Power Supply GND 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

 

 Serial(ID-003)/MDB Communication

 

Pin No. Signal Name I/O *1 Function

1 NC - Not Connected 2 NC - Not Connected 3 RXD4RXD+ 5 T XD6TXD+ 7 VCC - 12V DC Power Supply 8 VSS - P o wer Sup p ly GN D 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

Data Receive Line

(Active when current is applied) Data Send Line

OUT

(Active when current is applied)

 

 Pulse Communication

 

Pin No. Signal Name I/O *1 Function

1 NC - Not Connected 2 NC - Not Connected

5 VEND(-) 6VEND(+)

ENABLE/

DISABLE (-)

ENABLE/

DISABLE (+)

Enable/Disable Signal Input Line

(Enable when the current is applied. Disable when the current is NOT

Pulse Signal Outp ut Line

OUT

(Active when the current is applied.)

applied.)

7 VCC - 12V DC Power Supply 8 VSS - Power Supply GND 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

7-2-2. Interface Connector

01:Parallel(ID-001) Specification

The following diagram is the interface connector as viewed from the acceptor side or from a

relay board.

16PIN Connector

S16B-PADSS-1 (JST)

7-2-2-1.Interface Connector Pin Assignment

01:Parallel(ID-001) Specification









Pin No. Signal Name I/O *1 Function

1VCC-12V DC Power Supply 2VCC-12V DC Power Supply 3 VSS - Power Supply GND 4 NC - Not Connected 5 ACK ACK Receiv e Line 6 REJ REJ Receive L in e

7 INH INH Receive Line 8 VALID VALID Send Line 9 VEND1 VEND1 Send Line

10 VEND2 VEND2 Send Line

OUT

11 VEND3 VEND3 Send Line

12 NC - Not Connected

13 NC - Not Connected

1 4 BU SY BU SY Se n d L i n e

15 ABN ABN Send Line

OUT

16 STKF STKF Send Line

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

7-4. External Dimensions

7-4-1. External Dimensions when installing Type1/Type2/Type3 Faceplate

Unit:mm

A* 83

(Max. Bill Width 82)

Front Rear

* The length of A differs depending on the faceplate type. Type1: 68(Min. Bill Width 67) Type2: 76(Min. Bill Width 75) Type3: 71(Min. Bill Width 70)

124

103 (Door Installation Position)

2 to 6mm (Panel Thickness)

42.7 (Door Installation Position)

17.6

Top

Right Side

19 66

Bottom

100

(Bill Ejection Position)

9847.2

3.2

4-M4

7-4-2. External Dimensions when installing Type5 Faceplate

Unit:mm

125

103

(Door Installation Position)

Top

‚2㨪6mm(Panel Thickness)

38.3

(Door Installation Position)

25.4

(Acceptable Bill Width 66)

Front Rear

45 98

Right Side

11.4

39.6

Bottom

100

51(Bill Ejection Position)

7-5. DIP Switch Settings

The communication method and various functions of the TAIKO unit can be set with the DIP

switches on the left side of the unit.

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Left Side

7-5-1. Basic Settings X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

SW#

1 Test Mode * 1 Normal Mode

2 Double-Scan Mode *2 Normal Mode

4 Fiv e (5) drum cycle (fish ing p reventi on) *3 No rmal operat io n

678

OFF OFF OFF

ON OFF OFF

OFF O N OFF ccTalk (No t Encry pted)

ON ON O FF ccTalk (En crypted )

--ON Pulse *4

ON OFF

Refer to the Software Specification s

SW#

*1 For details about the TEST mode, refer to the TAIKO Service Manual. *2 The acceptance rate will be improved but operation time will be increased if a

banknote is rejected. *3 Fishing prevention will be improved but operation time will be increased. *4 For details on the Pulse I/F, refer to the Software Information Sheet.

Setting Item

Reserved

I/F Setting

ID-00 3

MDB

7-5-1-1. Denomination Setting Mode(Denomination Setting Mode is available for only

Serial(ID-003)/MDB/Pulse/ccTalk Specification Interface Specification. When using

Parallel(ID-001) Interface Specification, DIP switches should be used in order to configure

the accept/inhibit setting.(Ref. 7-5-2))

Perform the accept/Inhibit Setting of the banknote denomination based on the software for your

country. The default settings are to accept all denomination.

 

 Accept Setting

 

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To perform the accept setting, set DIP switch Nos.1 and 6 to ON and then turn on the power to the

TAIKO unit. After the LED flashes white, set DIP switch No.1 to OFF to enter the setting mode.

Insert the denomination of banknote that you want accepted into the insertion slot. The setting is

registered if the LED remains lit light blue and the banknote is returned. Insert the next denomina-

tion of banknote that you want to be accepted.



 Inhibit Setting



87654321

To perform the inhibit setting, set DIP switch Nos.1, 6 and 7 to ON and then turn on the power to the TAIKO unit. After the LED flashes white, set DIP Switch No.1 to OFF to enter the setting mode. Insert the denomination of banknote that you want inhibited into the insertion slot. The setting is registered if the LED remains lit orange and the banknote is returned. Insert the next

denomination of banknote that you want inhibited.

- The accept/inhibit setting for banknote denominations can be confirmed with the LED lamp. After the initial operation is performed, the LED will flash a number of times equal to the total number of banknote denominations. Blue indicates an accept setting and yellow means a inhibit setting. Example: If 5, 10 and 20 Euro notes are set to be accepted and 50

and 100 euro notes to be inhibited, the LED will flash the corresponding 5 times as follows: blue, blue, blue, yellow and yellow.

7-5-1-2. Encryption Code Initializing Setting Mode(This Mode is for only ccTalk

Specification.)

When using ccTalk Communication (Encryption) Mode and the encryption code is unknown, perform the Encryption Code Initializing Setting to initialize the Encryption Code to the last 6 digits of the TAIKO serial number.

87654321

Set DIP switch Nos. 1 to 6 to ON (Set DIP switch Nos. 7 and 8 to OFF) and then supply the power to the TAIKO unit. Set DIP switch No. 1 to OFF to initialize the encryption code.

7-5-2. Basic Settings 01:Parallel(ID-001) Specification

SW#

1 Test Mode * 1 Normal Mode

3 Double-Scan Mode *2 Normal Mode

4 Five (5) drum cycle (fishing prevention) *3 Normal operation

5 Inh ib it Settin g * 4 Accep t Set ti ng *4

6 Inh ib it Settin g * 4 Accep t Set ti ng *4 7 Inh ib it Settin g * 4 Accep t Set ti ng *4 8 Inh ib it Settin g * 4 Accep t Set ti ng *4

ON OFF

Escrow Mode No Escrow Mode

Setting Item

*1 For details about the TEST mode, refer to the TAIKO Service Manual. *2 The acceptance rate will be improved but operation time will be increased if a

banknote is rejected. *3 Fishing prevention will be improved but operation time will be increased. *4 For details of the accept/inhibit setting, refer to the Software Information Sheet.

7-5-3. LED Pattern Setting Mode

The LED pattern can be changed according to your preference. Select between pattern 1 and pattern 2. The default setting is pattern 1.



 Define Pattern 1



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Set DIP switch Nos.1, 2 and 7 to ON and then turn the power to the TAIKO unit. Set DIP switch No.1 to OFF to set the LED pattern to pattern 1.



 Define Pattern 2



87654321

Set DIP switch Nos.1, 3 and 7 to ON and then turn on the power to the TAIKO unit. Set DIP switch No.1 to OFF to set the LED pattern to pattern 2.

8. Installation/Removal

Perform the following procedure when installing the TAIKO unit.

1. Use the panel cutting dimensions given below and create the correct size of opening required for

installing the TAIKO unit to the door.

4-R3 (Max)

43 mm

2. Hold in the upper lid open/close buttons on both sides of the TAIKO unit and open the upper lid

in the direction of the arrow.

105 mm

Panel Thickness

2 mm to 6 mm

3. Grasp the TAIKO unit with your hand under the upper lid.

4. Press down slightly on the faceplate and raise up on the TAIKO unit. Slide the TAIKO unit up

and back to detach it from the faceplate.

5. Remove the faceplate brackets (2) and the hexagonal nuts (2) from the faceplate, then insert the

faceplate into the cutout from the front side of the door.

6. Fix the faceplate onto the door using the faceplate brackets (2) and the hexagonal nuts (2).

- Tightening the nuts with too much force can damage the faceplate.

The required torque is 0.7 Nm.

Faceplate brackets

Hexagonal nuts

7. Hold in the upper lid open/close buttons once again, open the upper lid, and grasp the TAIKO

unit with your hand under the upper lid.

8. Insert the faceplate installation guide pin into the faceplate guide, and slide the TAIKO unit all

the way into the guide and then push down, as indicated by the arrows.

9. Close the upper lid firmly until it clicks into place.

Clic

- Be careful not to get your finger caught when closing the upper lid.

- Confirm that the TAIKO unit and faceplate are installed securely to the

door.

- To remove the TAIKO unit, perform the procedure shown above in re-

verse order.

9. Wiring

Connect the power harness to the TAIKO unit.

- When installing the TAIKO unit or connecting the wiring the harness,

make sure that the power harness is unplugged from the power termi-

nal.

- The TAIKO unit is designed to use only 12V DC (

other power level can damage the unit.

- Do not pull on the power harness with undue force, as that may cause

the power socket to become disconnected.

9-1. Recommended Parts

9-1-1. Recommended Parts X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

We recommend the following parts for wiring.

+5%) input. Any

So c k e t

Rock Lever Socket XG5M-1032-N (Omron)

Socket for flat cable XG4M-1030-T (Omron)

Semi Cover XG5X-0501 (Omron) -

Rock Lever II XG4Z-0002 (Omron) -

1.27 mm pitch Flat Cable

Applicable Wires UL1061 AWG24

AWG28 UL2651/UL20012

9-1-2. Recommended Parts 01:Parallel(ID-001) Specification

For Parallel(ID-001) Interface Specification, "ID-001 I/F Harness (3280-05-100)"as on the

picture below.

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About Pin assignments, please refer 7-2-2-1. Interface Connector assignment ID-001(Parallel).

We recommend the following parts if the packaged Harness(3280-05-100) will not be used.

Housing PADP -16V-1-S (JST)

Terminal SPH-002T-P0.5L (JST)

Applicable Wires UL1007 AWG26

+ 74 hidden pages

JCM TAIKO Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual