JCM TAIKO Service Manual

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Page 1

Service Manual

Issue: 06/2008

4045-SME-000E

Page 2

TAIKO Service Manual

Preface

Thank you for purchasing JCM’s TAIKO Bill Acceptor. Please be sure to read the following and any related documents thoroughly to understand the correct operation and features of this unit.

Note

1. It is forbidden to copy the contents of this manual, in whole or in part, except for the user’s personal use, without the express permission of Japan Cash Machine Co., Ltd.

2. The information provided in this manual is subject to change without notice.

3. This manual has been written with care and attention to detail; however, should you find any errors or omissions, please contact Japan Cash machine Co., Ltd. and inform them of you findings.

4. Please be aware that Japan Cash Machine shall not be held liable by the user for any damages, losses or third party claims arising from any uses of this product.

5. All Company/Manufacturer names used in this manual are the registered trademarks of those companies.

Precautions



 Machine Design



- We take all possible measures to ensure the quality of this unit. However, performance degradation or possible short or open circuit faults could occur at the end of a product’s life. Please ensure safety by sufficiently implementing a fail-safe design.

- Allow sufficient space around the unit to facilitate the collection of banknotes and cleaning of jams.



 Installation



- Do not use the acceptor outside of the operation temperature and humidity ranges specified in this guide.

- Do not use the acceptor in locations that will obstruct the acceptor’s air holes and cause the unit to become hot.

- Do not use the acceptor in locations with extreme temperature fluctuations.

- Do not use the acceptor in direct sunlight or incandescent lighting (3000 Lx or greater at a 15 degrees angle or less).

- Do not use or store the acceptor in locations with high levels of dust.

- The acceptor is for indoor use only; do not use it outside.

- Do not use the acceptor in locations where chemical vapor is present.

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TAIKO Service Manual

- When using the acceptor in a location where the air is subject to the car exhaust emissions or cigarette smoke, be sure to clean and maintain the unit at regular intervals.



 Wiring



- When installing the TAIKO unit or connecting the wiring harness, make sure that the power harness from the power terminal.

- When connecting the wiring harness to the TAIKO unit, be sure to confirm the rated voltage and pin assignments. Failure to do so may result in damage to the unit.

- Be sure to connect the power harness properly. Failure to do so may result in incorrect input/output due to contact failure.

- Do not pull on the power harness with undue force, as that may cause the harness to break.



 Operation



Preface

- Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers. Failure to do so may result in your fingers becoming caught in the moving roller.

- Be careful not to get your finger caught when closing the upper cover.

- Do not modify the TAIKO unit. Doing so may damage the unit.

- Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit.

- Do not wipe the TAIKO unit, either outside or inside, with thinner or organic solvent.

- Do not allow moisture or liquid to enter the TAIKO unit.

- Do not store the acceptor outside of the specified storage temperature and humidity ranges.

- The following banknotes might be not accepted properly by the TAIKO unit or may cause a jam or damage to the unit. a. Banknotes with stain, wear, tears or excessive wrinkles, or that are wet or damp. b. Dog-eared or creased banknotes c. Banknotes with incorrect cut dimensions or printing displacement d. Banknotes with oil smear of oil or foreign objects



 Disposal



- Disposal of this unit should be accomplished in accordance with your country’s regulations for similar types of industrial waste.

Page 4

Preface

TAIKO Service Manual

Product Configurations

TAIKO unit’s are configured as follows.

[Model] PUB-

A. V

alidation Method 7: Optical/Transparency/Reflection

B. Country Code ISO based 3-digit codes

C. Faceplate Type 0: Withdout faceplate

D. Optional Unit

* [Type] *** - * * * * - **

A B C D E F G

11: Optical/Transparency/Reflection/MAG

1: Acceptable Bill Width Max. 82mm/ Min. 67mm 2: Acceptable 3: Acceptable 5: Acceptable Bill Width 66mm

0: Without optional unit 1: With interface pin assignment conversion harness (ccTalk-compatible)

Bill Width Max.82mm/ Min. 75mm Bill Width Max.82mm/ Min. 70mm

2: ID-001 Interface Type (Upper tray for 16PIN connector)

3: Individual

E. Board Type 1: Standard

2: Interface pin assignment (ccT

3: Parallel Interface type

F. Operation Code 0: Standard

. Interface X4: SERIAL(ID-003)/MDB/PULSE/ccTalk

01 : ID-001 (parallel)

Example: PUB-7 EUR-1020-X4

Indicates the Type, Type 1 faceplate, Euro software, no optional unit, interface pin assignment (ccTalk-compatible) type board, standard operation code, and an Serial(ID-003)/ MDB/Pulse/ccTalk interface.

TAIKO model Bill Acceptor with Optical/Transparency Reflection

alk-compatible)

Page 5

TAIKO Service Manual

Package Contents

The following items are contained within the TAIKO Package.

Preface



TAIKO unit



- This unit has been carefully packed, with special attention



Installation Guide



ID-001 I/F Harness



(3280-05-100) * Bandled Item for

TAIKO

Integration

Guide

Parallel Interface Specification

㪈

taken in regard to quality. However if you happen to find anything damaged of missing, please contact your local distributor immediately.

Page 6

Preface

TAIKO Service Manual

CE Marking Note

DECLARATION OF CONFORMITY

MANUFACTURER

Name : JAPAN CASH MACHINE CO., LTD. Address : 3-15, 2-chome, Nishiwaki, Hirano-ku, Osaka, 547-0035 Japan Phone : +81-6-6703-8405 Fax : +81-6-6704-7843

DETAILS OF PRODUCT : BILL ACCEPTOR MODEL TYPES : PUB-7, PUB-11

THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF :

Electromagnetic Compatibility Directive 89/336/EEC

Amended by 92/31/EEC, 93/68/EEC

Low Voltage Directive 73/23/EEC

Amended by 93/68/EEC

and is supported by the following applicable standards EN61000-6-1 : 2001

EN61000-4-2 : 1995+A1 : 1998+A2 : 2001

EN61000-4-3 : 2002+A1 : 2002

EN61000-4-8 : 1993+A1 : 2001

EN61000-6-3 : 2001

EN55022 : 1994+A1 : 1995+A2 : 1997(ClassB)

EN60950-1 : 2001+A11 : 2004 First Edition

Authorized signatory on behalf of the responsible person

Name/Signature : Tatsuya Urata/

Date : December 1, 2006

Position : Director and executive officer, general manager manufacturing division

Germany Office

Address : Mundelheimer Weg 60, 40472 Dusseldorf, Germany

Phone : +49-211-530645-0

Fax : +49-211-530645-65

Tatsuya Urata

Page 7

TAIKO Service Manual

RoHS Compliance

The TAIKO (PUB-7/PUB-11) is a RoHS Compliant products. The following six kind of hazardous substances restricted by RoHS are NOT contained in the TAIKO unit.

Restricted Hazardous Substances

- Plumbum

- Mercury

- Cadmium

- Chromium Hexavalent

- PBB

- PBDE

Preface

Documentation Conventions

The list below describes the documentation convertions used in this manual.

Icon/Mark Descriptions

This icon indecates important information or procedures that must be followed for correct and risk-free unit operation.

This icon indicates useful or recommended supplemental information.

1. 2….

See=>

* This indicates useful or important supplemental inforamation

This indicates steps in a procedure. Be sure to perform these steps in the order given.

This indicates related information to refer.

- All brand names and product names are trademarks or registered trademarks of their respective companies.

Page 8

Preface

TAIKO Service Manual

Table of Contents

Preface

Preface ............................................................................................................................. 2

Note .................................................................................................................................. 2

Precautions...................................................................................................................... 2

Product Configurations ................................................................................................. 4

Package Contents ........................................................................................................... 5

CE Marking Note ........................................................................................................... 6

RoHS Compliance .......................................................................................................... 6

Documentation Conventions ......................................................................................... 6

Chapter 1 Introduction

1-1. Main Features.......................................................................................................1-2

1-2. Prior to Use ...........................................................................................................1-3

1-3.Component Names ................................................................................................1-4

1-4. System Configuration

..........................................................................................1-5

1-5. Operation Flowchart............................................................................................ 1-6

Chapter 2 Specifications

2-1. Specifications ........................................................................................................2-2

2-1-1. Basic Technical Specifications ......................................................................................... 2-2

2-1-2. Electrical Specifications ................................................................................................... 2-2

2-1-3. Environmental Specifications.......................................................................................... 2-2

2-1-4. Structural Specifications.................................................................................................. 2-3

2-2. Connector..............................................................................................................2-4

2-2-1. Interface Connector

X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification ................................................... 2-4

2-2-1-1. Interface Connector Pin Assignments

X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification .......................................... 2-4

2-2-2. Interface Connector

01: ID-001 (parallel) specification ................................................................................... 2-5

2-2-2-1. Interface Connector Pin Assignments

01: ID-001 (parallel) specification ........................................................................... 2-6

2-3. Interface Circuit ................................................................................................... 2-7

2-3-1. ccTalk Interface Circuit ................................................................................................... 2-7

2-3-2. ID-003 (serial)/ MDB Interface4 Circuit........................................................................ 2-8

2-3-3. Pulse Interface Circuit ..................................................................................................... 2-9

2-3-4. ID-001 (parallel) Interface4 Circuit.............................................................................. 2-10

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TAIKO Service Manual

2-4. External Dimensions ..........................................................................................2-11

2-4-1. When installing the Type 1/ Type 2/ Type 3 faceplate with TAIKO unit................... 2-11

2-4-2. When installing the Type 5 faceplate with TAIKO unit ............................................. 2-12

2-5. DIP Switch Setting .............................................................................................2-13

2-5-1. Basic Settings

X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification ................................................. 2-14

2-5-2. Basic Settings

01 : ID-001 (parallel) specification ................................................................................. 2-14

2-6-3. Special Settings ............................................................................................................... 2-14

Chapter 3 Installation / Operation

3-1. Installation/Removal ............................................................................................ 3-2

3-2. Wiring.................................................................................................................... 3-5

3-2-1. Recommended Parts ........................................................................................................ 3-5

3-2-1-1. Reccomended Parts

X4: ID-003 (serial)/ MDB/ Pulse/ ccT 3-2-1-2. Reccomended Parts

01 : ID-001 (parallel) specification .......................................................................... 3-5

3-2-2. Wiring Procedur

e ............................................................................................................. 3-6

3-3. Clearing Bill JAM ................................................................................................3-7

alk specification .......................................... 3-5

Preface

Chapter 4 Download / Adjustment

4-1. Download .............................................................................................................. 4-2

4-1-1. Requirements .................................................................................................................... 4-2

4-1-2. Connecting Procecedure .................................................................................................. 4-3

4-1-3. Download Procedure........................................................................................................ 4-4

4-1-4. Writing Serial No.............................................................................................................. 4-5

4-2. Adjustment............................................................................................................4-6

4-2-1. Requirements .................................................................................................................... 4-6

4-2-2. Adjustment Procedure ..................................................................................................... 4-6

4-3. Palm....................................................................................................................... 4-8

4-3-1. Requirement...................................................................................................................... 4-8

4-3-2. Installing File Converter (PdbConvEN.exe) .................................................................. 4-8

4-3-3. Converting Software Program....................................................................................... 4-9

4-3-4. Download Procedure...................................................................................................... 4-10

4-4. Cloning ................................................................................................................ 4-11

4-4-1. Required Items ............................................................................................................... 4-11

4-4-2. Cloning Procedures ........................................................................................................ 4-11

Chapter 5 Trouble Shooting / Maintenance

5-1. Error Code............................................................................................................5-2

5-1-1. Error Code ........................................................................................................................ 5-2

Page 10

Preface

TAIKO Service Manual

5-2. Trouble Shooting .................................................................................................. 5-2

5-2-1. General Troubles .............................................................................................................. 5-2

5-2-2. Adjustment Troubles ........................................................................................................ 5-4

5-2-3. Communication Troubles ................................................................................................ 5-5

5-3. Test Mode (Diagnostics) ....................................................................................... 5-6

5-3-1. DIP Switch Setting List .................................................................................................... 5-6

5-3-2. DIP Switch Test Procedure .............................................................................................. 5-6

5-3-3. Transport Motor Forward Rotation Test Procedure .................................................... 5-6

5-3-4. Transport Motor Reverse Rotation Test Procedure...................................................... 5-7

5-3-5. Aging Procedure ............................................................................................................... 5-7

5-3-6. Solenoid Test Procedure................................................................................................... 5-8

5-3-7. Accepting Test Procedure ................................................................................................ 5-8

5-3-8. Entrance Flapper Test Procedure ................................................................................... 5-9

5-3-9. Exit Flapper Test Procedure........................................................................................... 5-9

5-4. Cleaning .............................................................................................................. 5-10

5-5. Maintenance Tool List ....................................................................................... 5-11

5-6. Wiring Diagram .................................................................................................5-12

5-5-1. PUB-7 Wiring Diagram ................................................................................................. 5-12

5-5-2. PUB-11 Wiring Diagram................................................................................................ 5-13

5-7. Product Support .................................................................................................5-14

Chapter 6 Replacement

6-1. Replacement of Faceplate Guide ........................................................................6-2

6-2. Replacement of CPU Board ................................................................................6-3

6-3. Replacement of MAG Board............................................................................... 6-4

6-4. Replacement of Sensor Board .............................................................................6-5

6-5. Replacement of Encoder Board/Motor Unit...................................................... 6-9

6-6. Replacement of Solenoid ...................................................................................6-10

Chapter 7 Exploded View / Parts List

7-1. Entire Unit & Option ........................................................................................... 7-2

7-1-1. Entire Unit & Option Exploded View ............................................................................ 7-2

7-1-2. Entire Unit & Option Parts List ..................................................................................... 7-3

7-2. TAIKO (PUB-7/PUB-11) Unit ............................................................................. 7-4

7-2-1. TAIKO (PUB-7/PUB-11) Unit Exploded View .............................................................. 7-4

7-2-2. TAIKO (PUB-7/PUB-11) Unit Parts List ....................................................................... 7-5

7-3. Bezal Unit.............................................................................................................. 7-7

7-3-1. Bezel Unit Exploded View................................................................................................ 7-7

7-3-2. Bezel Unit Parts List......................................................................................................... 7-8

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Bill Acceptor

Integration Guide

Page 12

Table of Contents

1. Precautions .......................................................................................................................... 4

1-1. Machine Design ........................................................................................................... 4

1-2. Installation ................................................................................................................... 4

1-3. Wiring .......................................................................................................................... 4

1-4. Operation ..................................................................................................................... 4

1-5. Disposal ....................................................................................................................... 4

2. Package Contents ................................................................................................................ 5

3. Product Configurations .......................................................................................................5

4. CE Marking ......................................................................................................................... 6

5. RoHS Compliance ............................................................................................................... 7

6. Names of Parts .................................................................................................................... 7

7. Product Specifications ......................................................................................................... 8

7-1. General Specifications ................................................................................................. 8

7-1-1. Basic Specifications .......................................................................................... 8

7-1-2. Electrical Specifications .................................................................................... 8

7-1-3. Environmental Specifications ............................................................................ 8

7-1-4. Installation Specifications ................................................................................. 9

7-2. Connector ..................................................................................................................... 9

7-2-1. Interface Connector

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification .................................. 9

7-2-1-1.Interface Connector Pin Assignment

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification ................................ 10

7-2-2. Interface Connector

01:Parallel(ID-001) Specification ............................................................... 11

7-2-2-1. Interface Connector Pin Assignment

01:Parallel(ID-001) Specification ............................................................... 11

7-3. Interface Circuit ......................................................................................................... 12

7-3-1. ccTalk Interface Circuit ................................................................................... 12

7-3-2. Serial(ID-003)/MDB Interface Circuit ............................................................ 13

7-3-3. Pulse Interface Circuit ..................................................................................... 14

7-3-4. Parallel(ID-001) Interface Circuit .................................................................. 15

7-4. External Dimensions .................................................................................................. 16

7-4-1. External Dimensions when installing Type1/Type2/Type3 Faceplate ............. 16

7-4-2. External Dimensions when installing Type5 Faceplate ................................... 17

7-5. DIP Switch Settings ................................................................................................... 18

7-5-1. Basic Settings

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification ................................ 18

7-5-1-1. Denomination Setting Mode ....................................................................... 19

7-5-1-2. Encryption Code Initializing Setting Mode ................................................ 19

7-5-2. Basic Settings

01:Parallel(ID-001) Specification .............................................................. 20

7-5-3. LED Pattern Setting Mode ......................................................................... 20

Page 13

Table of Contents

8. Installation/Removal .........................................................................................................21

9. Wiring ................................................................................................................................ 24

9-1. Recommended Parts .................................................................................................. 24

9-1-1. Recommended Parts X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification ....... 24

9-1-2. Recommended Parts 01:Parallel(ID-001) Specification ..................................... 24

9-2. Wiring Procedure ....................................................................................................... 25

10. Clearing a Banknote Jam ................................................................................................. 26

11. Error Codes...................................................................................................................... 27

12. Cleaning .......................................................................................................................... 27

13. Product Support ............................................................................................................... 28

Page 14

1. Precautions

Thank you for purchasing JCM’s TAIKO Bill Acceptor. Please be sure to read the following and any related documents thoroughly to understand the correct operation and features of this unit.

1-1. Machine Design

- Allow sufficient space around the unit to facilitate the collection of banknotes and the clearing of jams.

1-2. Installation

- Do not use the acceptor outside of the operation temperature and humidity ranges specified in this guide.

- Do not use the acceptor in location that will obstruct the acceptor’s air holes and cause the unit to become hot.

- Do not us the acceptor in locations with extreme temperature fluctuations.

- Do not use the acceptor in direct sunlight or incandescent lighting (3000Lx or greater at a 15degree angle or less).

- Do not use or store the acceptor in location with high levels of dust.

- The acceptor is for indoor use only; do not use it outside.

- Do not use the acceptor in locations where chemical vapor is present.

- When using the acceptor in a location where the air is subject to the car exhaust emissions or cigarette smoke, be sure to clean and maintain the unit at regular intervals.

1-3. Wiring

- When installing the TAIKO unit or connecting the wiring harness, make sure that the power harness is unplugged from the power terminal to avoid unit damage.

- When connecting the wiring harness to TAIKO unit, be sure to confirm the rated voltage and pin assignments. Failure to do so may result in damage to the unit.

- Be sure to connect the power harness properly. Failure to do so may result in incorrect input/ output due to contact failure.

- Do not pull on the power harness with undue force, as that may cause the harness to break.

1-4. Operation

- Be sure to turn off the power to the TAIKO unit when opening the upper and lower lid. Failure to do so may result in your fingers becoming caught in the moving roller.

- Be careful not to get your finger caught when closing the upper lid.

- Do not modify the TAIKO unit. Doing so may damage the unit.

- Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit.

- Do not wipe the TAIKO unit, either outside or inside, with thinner or organic solvent.

- Do not allow moisture or liquid to enter the TAIKO unit.

- Do not store the acceptor outside of the specified storage temperature and humidity ranges.

- The following banknotes might be not accepted properly by TAIKO unit or may cause a jam or damage to the unit.

a. Banknotes with stains, wear, tears or excessive wrinkles, or that are wet or damp. b. Dog-eared or creased banknotes c. Banknotes with incorrect cut dimensions or printing displacement d. Banknotes with oil smears or foreign objects

1-5. Disposal

- Disposal of this unit should be accomplished in accordance with your country’s regulations for similar types of industrial waste.

Page 15

2. Package Contents

The following items are contained within the TAIKO packaging.

 

 TAIKO unit

 

 * The item is packaged

for Parallel Interface

Specification only.

- This unit has been carefully packed, with special attention taken in re-

gard to quality. However if you happen to find anything damaged or

missing, please contact your local distributor immediately.

 

 Installation Guide

 

<This guide> (3280-05-100)

Installation

Guide

 

ID-001 I/F Harness

 

㪈

3. Product Configurations

TAIKO units are configured as follows.

[Model] PUB-* [Type] *** - * * * * - **

A B C D E F G

A.Validation Method 7: Optical/Transparency/Reflection

11: Optical/Transparency/Reflection/MAG B. Country Code ISO 3166 based 3-digit codes C. Faceplate Type 0: Without faceplate

1: Bill Width Min.68mm/Max.82mm 2: Bill Width Min.76mm/Max.82mm 3: Bill Width Min.70mm/Max.82mm 5: Bill Width 66mm

D. Optional Unit 0: Without optional unit

1: With interface pin assignment conversion adapter harness (ccTalk-compatible)

2:Parallel(ID-001) Interface Type (Upper Tray dedicated 16PIN

connecter)

3:Individual Specification

E. Board Type 1: Standard

2: Interface pin assignment (ccTalk compatible)

3:Parallel Interface Type

F. Operation Code 0: Standard

1:Individual Specification

G. Interface X4: Serial(ID-003)/MDB/Pulse/ccTalk

01:Parallel(ID-001)

Page 16

Example: PUB-7 EUR-1020-X4

Indicates the TAIKO model with optical/transparency/reflection validation method, faceplate type 1, euro software, no optional unit, interface pin assignment (ccTalk compatible) type board, standard operation code and an Serial(ID-003)/MDB/Pulse/

ccTlak interface.

4. CE Marking

DECLARATION OF CONFORMITY

MANUFACTURER

Name : JAPAN CASH MACHINE CO., LTD. Address : 3-15, 2-chome, Nishiwaki, Hirano-ku, Osaka, 547-0035 Japan Phone : +81-6-6703-8405 Fax : +81-6-6704-7843

DETAILS OF PRODUCT : BILL ACCEPTOR MODEL TYPES : PUB-7, PUB-11

THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF :

Electromagnetic Compatibility Directive 89/336/EEC Amended by 92/31/EEC, 93/68/EEC Low Voltage Directive 73/23/EEC

Amended by 93/68/EEC and is supported by the following applicable standards EN61000-6-1 : 2001 EN61000-4-2 : 1995+A1 : 1998+A2 : 2001 EN61000-4-3 : 2002+A1 : 2002 EN61000-4-8 : 1993+A1 : 2001 EN61000-6-3 : 2001 EN55022 : 1994+A1 : 1995+A2 : 1997(ClassB) EN60950-1 : 2001+A11 : 2004 First Edition

Authorized signatory on behalf of the responsible person

Name/Signature: Tatsuya Urata/ Date : December 1, 2006 Position : Director and executive officer, general manager manufacturing division

Germany Office Address : Mundelheimer Weg 60, 40472 Dusseldorf, Germany Phone : +49-211-530645-0 Fax : +49-211-530645-65

Tatsuya Urata

Page 17

5. RoHS Compliance

The TAIKO unit is a RoHS Compliant products. The following six kind of hazardous substances

fulfil the safety limit of the standard restricted by RoHS compliance.

Restricted Hazardous Substances

- Plumbum

- Mercury

- Cadmium

-Hexavalent Chromium

- PBB

- PBDE

6. Names of Parts

The name of parts for the TAIKO unit are as follows.

Top

Front

Right

Bottom

Rear

Left

A. Faceplate B. LED lamp

C. Upper lid D. Lower lid

E. Lower lid lock release button F. Bill insertion slot

G. Bill ejection slot H. Interface connector

I. Maintenance connector J. Faceplate installation guide pin

K. Upper lid open/close button L. Optional connector(No Optional Connector for

M. DIP switches Parallel(ID-001) Interface Specification.)

Page 18

7. Product Specifications

7-1. General Specifications

7-1-1. Basic Specifications

Acceptable Banknote Size

Insertion Direction *1 4-way

Acceptance Rate *1 95% or higher

Validation Method

Anti-fishing Mechanism Lever and optical sensor combination

Interface

Escrow 1 banknote

LED

*1 May differ depending on the software for your country. For details, refer to the

Software Information Sheet. *2 Can be selected using the DIP switches. => 7-5-1.Refer to DIP switch settings. (No DIP switch settings for Parallel(ID-001) Interface Specification.)

7-1-2. Electrical Specifications

Power Supply Voltage 12V ±5% DC

Rated Power Consumption

7-1-3. Environmental Specifications

Operat ion T emperature *1 5oC t o 50oC

Storage Temperat ure -20

Operation Humidity *1 20%RH to 85%RH (No condensation)

Storage Humidity 20%RH to 85%RH (No condensation)

Li gh t Dist urban c e

Installation For indoor use only

*1 The overall operation temperature and humidity range is as follows.

(RH%)

100

Ambient temperature humidity range

0 5 10 15 20 25 30 35 40 45 50 55 60 (

Length: 120 mm to 160 mm Width: 62 mm to 82 mm

PUB-7: Optical/T ransparency/Reflection PUB-11: Opt ical/Transparency/Reflection/MAG

X4:Serial(ID-003)/MDB/Pulse/ccTalk *2 01:Parallel(ID-001)

LED lamp (upper portion of faceplate) Full-color lightning (gradation/solid)

Standby: Approx. 0.1 A Operation: Approx. 0.8 A Max.: Approx. 1.4 A (Max. 300 ms)

C t o 60oC

Avoid direct sunlight Interior lighting must be incandescent lamp Angle: 15 degrees or more Illumination: 3000Lx or less

35oC / 85RH%

C / 40RH%

Page 19

7-1-4. Installation Specifications

Mounting *1 Door and Horizontal Mounting (No vibration)

Weight Approx. 0.6 kg

When inst alling Type 1/2/3 faceplate:

External Dimensions

124mm (W) x 88mm (H) x 145.2mm (D) When inst alling Type 5 faceplate: 124mm (W) x 88mm (H) x 143mm(D)

Cashbox *2 Supplied by t he customer

*1 Allow 100 mm above the unit to open the lid for removal of the unit from the

faceplate

*2 The cashbox must be 100 mm or more in depth from the bottom of the TAIKO

unit, 200 mm or more in depth from the rear of the unit and 100 mm or more in width. Both sides of the cashbox must be higher than the position of the bill ejection slot.

100 mm or more

Depth from rear of unit

200 mm or more

Width

Depth from bottom of unit

100 mm or more

Position of

bill ejection slo

Side

Cashbox

Rear

7-2. Connector

- If a relay board is attached to the TAIKO unit, do not attempt to re-

move it.

7-2-1. Interface Connector

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

The following diagram is the interface connector as viewed from the acceptor side or from a

relay board.

Box Type Plug

XG4C-1034 (Omron)

Page 20

7-2-1-1. Interface Connector Pin Assignment

X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

- The following pin assignment is for TAIKO units with a blue JCM logo

label. If the logo is black, the pin assignment may differ. For details,

contact JCM.

Blue

Black

 

 ccTalk Communication

 

Pin No. Signal Name I/O *1 Function

1 ccTalk+ IN/OUT ccTalk Send/Receive Line 2 NC - Not Connected 3 NC - Not Connected 4 NC - Not Connected 5 NC - Not Connected 6 NC - Not Connected 7 VCC - 12V DC Power Supply 8 VSS - Power Supply GND 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

 

 Serial(ID-003)/MDB Communication

 

Pin No. Signal Name I/O *1 Function

1 NC - Not Connected 2 NC - Not Connected 3 RXD4RXD+ 5 T XD6TXD+ 7 VCC - 12V DC Power Supply 8 VSS - P o wer Sup p ly GN D 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

Data Receive Line

(Active when current is applied) Data Send Line

OUT

(Active when current is applied)

Page 21

 

 Pulse Communication

 

Pin No. Signal Name I/O *1 Function

1 NC - Not Connected 2 NC - Not Connected

5 VEND(-) 6VEND(+)

ENABLE/

DISABLE (-)

ENABLE/

DISABLE (+)

Enable/Disable Signal Input Line

(Enable when the current is applied. Disable when the current is NOT

Pulse Signal Outp ut Line

OUT

(Active when the current is applied.)

applied.)

7 VCC - 12V DC Power Supply 8 VSS - Power Supply GND 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

7-2-2. Interface Connector

01:Parallel(ID-001) Specification

The following diagram is the interface connector as viewed from the acceptor side or from a

relay board.

16PIN Connector

S16B-PADSS-1 (JST)

7-2-2-1.Interface Connector Pin Assignment

01:Parallel(ID-001) Specification









Pin No. Signal Name I/O *1 Function

1VCC-12V DC Power Supply 2VCC-12V DC Power Supply 3 VSS - Power Supply GND 4 NC - Not Connected 5 ACK ACK Receiv e Line 6 REJ REJ Receive L in e

7 INH INH Receive Line 8 VALID VALID Send Line 9 VEND1 VEND1 Send Line

10 VEND2 VEND2 Send Line

OUT

11 VEND3 VEND3 Send Line

12 NC - Not Connected

13 NC - Not Connected

1 4 BU SY BU SY Se n d L i n e

15 ABN ABN Send Line

OUT

16 STKF STKF Send Line

*1 Conditions for the I/O (Input/Output) column are from the acceptor side.

Page 22

7-4. External Dimensions

7-4-1. External Dimensions when installing Type1/Type2/Type3 Faceplate

Unit:mm

A* 83

(Max. Bill Width 82)

Front Rear

* The length of A differs depending on the faceplate type. Type1: 68(Min. Bill Width 67) Type2: 76(Min. Bill Width 75) Type3: 71(Min. Bill Width 70)

124

103 (Door Installation Position)

2 to 6mm (Panel Thickness)

42.7 (Door Installation Position)

17.6

Top

Right Side

19 66

Bottom

100

(Bill Ejection Position)

9847.2

3.2

4-M4

Page 23

7-4-2. External Dimensions when installing Type5 Faceplate

Unit:mm

125

103

(Door Installation Position)

Top

‚2㨪6mm(Panel Thickness)

38.3

(Door Installation Position)

25.4

(Acceptable Bill Width 66)

Front Rear

45 98

Right Side

11.4

39.6

Bottom

100

51(Bill Ejection Position)

Page 24

7-5. DIP Switch Settings

The communication method and various functions of the TAIKO unit can be set with the DIP

switches on the left side of the unit.

87654321

Left Side

7-5-1. Basic Settings X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

SW#

1 Test Mode * 1 Normal Mode

2 Double-Scan Mode *2 Normal Mode

4 Fiv e (5) drum cycle (fish ing p reventi on) *3 No rmal operat io n

678

OFF OFF OFF

ON OFF OFF

OFF O N OFF ccTalk (No t Encry pted)

ON ON O FF ccTalk (En crypted )

--ON Pulse *4

ON OFF

Refer to the Software Specification s

SW#

*1 For details about the TEST mode, refer to the TAIKO Service Manual. *2 The acceptance rate will be improved but operation time will be increased if a

banknote is rejected. *3 Fishing prevention will be improved but operation time will be increased. *4 For details on the Pulse I/F, refer to the Software Information Sheet.

Setting Item

Reserved

I/F Setting

ID-00 3

MDB

Page 25

7-5-1-1. Denomination Setting Mode(Denomination Setting Mode is available for only

Serial(ID-003)/MDB/Pulse/ccTalk Specification Interface Specification. When using

Parallel(ID-001) Interface Specification, DIP switches should be used in order to configure

the accept/inhibit setting.(Ref. 7-5-2))

Perform the accept/Inhibit Setting of the banknote denomination based on the software for your

country. The default settings are to accept all denomination.

 

 Accept Setting

 

87654321

To perform the accept setting, set DIP switch Nos.1 and 6 to ON and then turn on the power to the

TAIKO unit. After the LED flashes white, set DIP switch No.1 to OFF to enter the setting mode.

Insert the denomination of banknote that you want accepted into the insertion slot. The setting is

registered if the LED remains lit light blue and the banknote is returned. Insert the next denomina-

tion of banknote that you want to be accepted.



 Inhibit Setting



87654321

To perform the inhibit setting, set DIP switch Nos.1, 6 and 7 to ON and then turn on the power to the TAIKO unit. After the LED flashes white, set DIP Switch No.1 to OFF to enter the setting mode. Insert the denomination of banknote that you want inhibited into the insertion slot. The setting is registered if the LED remains lit orange and the banknote is returned. Insert the next

denomination of banknote that you want inhibited.

- The accept/inhibit setting for banknote denominations can be confirmed with the LED lamp. After the initial operation is performed, the LED will flash a number of times equal to the total number of banknote denominations. Blue indicates an accept setting and yellow means a inhibit setting. Example: If 5, 10 and 20 Euro notes are set to be accepted and 50

and 100 euro notes to be inhibited, the LED will flash the corresponding 5 times as follows: blue, blue, blue, yellow and yellow.

7-5-1-2. Encryption Code Initializing Setting Mode(This Mode is for only ccTalk

Specification.)

When using ccTalk Communication (Encryption) Mode and the encryption code is unknown, perform the Encryption Code Initializing Setting to initialize the Encryption Code to the last 6 digits of the TAIKO serial number.

87654321

Set DIP switch Nos. 1 to 6 to ON (Set DIP switch Nos. 7 and 8 to OFF) and then supply the power to the TAIKO unit. Set DIP switch No. 1 to OFF to initialize the encryption code.

Page 26

7-5-2. Basic Settings 01:Parallel(ID-001) Specification

SW#

1 Test Mode * 1 Normal Mode

3 Double-Scan Mode *2 Normal Mode

4 Five (5) drum cycle (fishing prevention) *3 Normal operation

5 Inh ib it Settin g * 4 Accep t Set ti ng *4

6 Inh ib it Settin g * 4 Accep t Set ti ng *4 7 Inh ib it Settin g * 4 Accep t Set ti ng *4 8 Inh ib it Settin g * 4 Accep t Set ti ng *4

ON OFF

Escrow Mode No Escrow Mode

Setting Item

*1 For details about the TEST mode, refer to the TAIKO Service Manual. *2 The acceptance rate will be improved but operation time will be increased if a

banknote is rejected. *3 Fishing prevention will be improved but operation time will be increased. *4 For details of the accept/inhibit setting, refer to the Software Information Sheet.

7-5-3. LED Pattern Setting Mode

The LED pattern can be changed according to your preference. Select between pattern 1 and pattern 2. The default setting is pattern 1.



 Define Pattern 1



87654321

Set DIP switch Nos.1, 2 and 7 to ON and then turn the power to the TAIKO unit. Set DIP switch No.1 to OFF to set the LED pattern to pattern 1.



 Define Pattern 2



87654321

Set DIP switch Nos.1, 3 and 7 to ON and then turn on the power to the TAIKO unit. Set DIP switch No.1 to OFF to set the LED pattern to pattern 2.

Page 27

8. Installation/Removal

Perform the following procedure when installing the TAIKO unit.

1. Use the panel cutting dimensions given below and create the correct size of opening required for

installing the TAIKO unit to the door.

4-R3 (Max)

43 mm

2. Hold in the upper lid open/close buttons on both sides of the TAIKO unit and open the upper lid

in the direction of the arrow.

105 mm

Panel Thickness

2 mm to 6 mm

3. Grasp the TAIKO unit with your hand under the upper lid.

4. Press down slightly on the faceplate and raise up on the TAIKO unit. Slide the TAIKO unit up

and back to detach it from the faceplate.

Page 28

5. Remove the faceplate brackets (2) and the hexagonal nuts (2) from the faceplate, then insert the

faceplate into the cutout from the front side of the door.

6. Fix the faceplate onto the door using the faceplate brackets (2) and the hexagonal nuts (2).

- Tightening the nuts with too much force can damage the faceplate.

The required torque is 0.7 Nm.

Faceplate brackets

Hexagonal nuts

7. Hold in the upper lid open/close buttons once again, open the upper lid, and grasp the TAIKO

unit with your hand under the upper lid.

8. Insert the faceplate installation guide pin into the faceplate guide, and slide the TAIKO unit all

the way into the guide and then push down, as indicated by the arrows.

Page 29

9. Close the upper lid firmly until it clicks into place.

Clic

- Be careful not to get your finger caught when closing the upper lid.

- Confirm that the TAIKO unit and faceplate are installed securely to the

door.

- To remove the TAIKO unit, perform the procedure shown above in re-

verse order.

Page 30

9. Wiring

Connect the power harness to the TAIKO unit.

- When installing the TAIKO unit or connecting the wiring the harness,

make sure that the power harness is unplugged from the power termi-

nal.

- The TAIKO unit is designed to use only 12V DC (

other power level can damage the unit.

- Do not pull on the power harness with undue force, as that may cause

the power socket to become disconnected.

9-1. Recommended Parts

9-1-1. Recommended Parts X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification

We recommend the following parts for wiring.

+5%) input. Any

So c k e t

Rock Lever Socket XG5M-1032-N (Omron)

Socket for flat cable XG4M-1030-T (Omron)

Semi Cover XG5X-0501 (Omron) -

Rock Lever II XG4Z-0002 (Omron) -

1.27 mm pitch Flat Cable

Applicable Wires UL1061 AWG24

AWG28 UL2651/UL20012

9-1-2. Recommended Parts 01:Parallel(ID-001) Specification

For Parallel(ID-001) Interface Specification, "ID-001 I/F Harness (3280-05-100)"as on the

picture below.

㪣㪔㪈㪇㪇㪇㫄㫄

㪟㪦㪬㪪㪠㪥㪞

㪧㪘㪛㪧㪄㪈㪍㪭㪄㪈㪄㪪

㪓㪡㪪㪫㪕

㪫㪜㪩㪤㪠㪥㪘㪣

㪪㪧㪟㪄㪇㪇㪉㪫㪄㪧㪇㪅㪌㪣

㪈

ޟ+&+(*CTPGUU㧔㧕ޠ

About Pin assignments, please refer 7-2-2-1. Interface Connector assignment ID-001(Parallel).

We recommend the following parts if the packaged Harness(3280-05-100) will not be used.

Housing PADP -16V-1-S (JST)

Terminal SPH-002T-P0.5L (JST)

Applicable Wires UL1007 AWG26

Page 31

9-2. Wiring Procedure

Perform the following procedure when connecting the power harness.

1. Confirm that there is no power being supplied to the power harness.

2. Connect the power harness to the TAIKO unit’s interface connector.

3. Turn on the power and confirm that the TAIKO unit operates properly.

Page 32

10. Clearing a Banknote Jam

When a banknote becomes jammed inside the TAIKO unit, follow the instructions below to

remove the jammed banknote.

- Be sure to turn off the power to the TAIKO unit when opening the upper

and lower lids. Failure to do so may result in your fingers becoming

caught in the moving roller.

 

 Open the upper lid

 

1. Confirm that the power to the Taiko unit is turned off.

2. Hold in the upper lid open/close buttons and open the upper cover, then pull out the jammed

banknote.

- Be careful not to get your finger caught when closing the upper cover.

 

 Open the lower lid

 

1. Confirm that the power to the TAIKO unit is turned off.

2. Remove the faceplate from the TAIKO unit.

3. Hold in the lower cover lock release buttons and remove the lower lid, then pull out the jammed

banknote.

See => “6. Installation/Removal”

Page 33

11. Error Codes

The number of times the LED lamp flashes red indicates the type of error that has occurred in the

TAIKO unit. The LED lamp is located in the middle of the faceplate.

See=> “4. Names of Parts”

# of times

LED flashing

Description

Red 2 ROM error Red 3 Banknote remains inside ejection slot Red 4 Banknote remains inside transport path Red 5 EEPROM read/write error Red 6 Motor error Red 8 Entrance solenoid sensor error Red 9 Exit solenoid sensor error

Red 12 Fra ud det e c t ed

12. Cleaning

If paper or other type of dust or a foreign object adheres to the validation-related parts, the

acceptance rate may drop. Thus, it is recommended that validation-related parts be cleaned once a

month. Wipe any dirt off the sensors with lint-free cloth or cotton bud. Completely remove all

paper or the other type of dust, as well as any foreign objects, from the rollers.

- Do

NOT wipe the TAIKO unit with organic solvents such a thinner or

benzine.

 Snesors/Rollers Location

Optical/Transparency Sensors Pinch Rollers Feed Rollers MAG Sensor (PUB-11 Only)

With the upper lid open

With the lower lid open

Page 34

13. Product Support

If you happen to experience any problems or errors with your TAIKO unit, or have any inquiries

regarding your unit, consult with your nearest JCM contact as shown below. Please be sure to

make a note of the problem points and symptoms, or the content of you inquiry, prior to making

contact.



 Japan



Japan Cash Machine Co., Ltd. (Headquarters)

No. 3-15, Nishiwaki 2-Chome, Hirano-ku, Osaka 547-0035 Japan

Phone: +81-66-703-8406 Fax: +81-66-704-7843 URL:

www.jcm-hq.co.jp



 America, Oceania



JCM American Corporation

925 Pilot Road Las Vegas, NV 89119 U.S.A.

Phone: +1-702-651-0000 Fax: +1-702-644-5512 e-mail: customerservice@jcm-american.com URL: www.jcmamerican.com



 Europe, Russia, Middle East, Africa



Japan Cash Machine Germany GmbH

Mündelheimer Weg 60 D-40472 Düsseldorf Germany

Phone: +49-211-530645-0 Fax: +49-211-530645-65 e-mail: support@jcm-germany.com URL: www.jcm-germany.com



 UK, Ireland



JCM United Kingdom Ltd.

Unit B, Third Avenue, Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1EJ, UK

Phone: +44-870-770-2863 Fax: +44-190-837-7834 e-mail: info@jcm-uk.com URL: www.jcm-uk.com



 Asia (Other than Japan)



JCM Gold (HK) Ltd.

Unit 1-7, 3F, Favor Industrial Centre 2-6 Kin Hong Street, Kwai Chung, N.T. Hong Kong

Phone: +852-2429-7187 Fax: +852-2929-7003 e-mail: cs@jcmgold.com.hk URL: www.jcmgold.com.hk

Notice

Be aware that JCM shall not be held liable by the user for any damage, losses, or third party claims

arising from the use of this products.

Page 35

Note

Page 36

Note31Note

Page 37

Page 38

Page 39

TAIKO Service Manual

Chapter

Specifications

2-1. Specifications 2-2. Connector

2-3. Interface Circuit 2-4. External Dimensions 2-5. DIP Switch Settings

Issue: 10/2007

4045-SME-002J

Page 40

TAIKO Service Manual

2-1. Specifications

2-1-1. Basic Technical Specifications

CHAPTER

2-1-2. Electrical Specifications

Acceptable Bankenote

Length: 120 mm to 160 mm Width: 62 mm to 82 mm

Insertion Direction *1 4-way

Accepting Rate *1 95% or higher Validation Method

PUB-7: Optical/Transparency/Reflection PUB-11: Optical/Transparency/Reflection/MAG

Anti-Fishing Mechanism Lever and optical sensor combination

Interface

X4: ccTalk/Serial(ID-003)/MDB/Pulse *2 01 : Prallel (ID-001)

Escrow 1 banknote

LED

LED lamp (upper potion of faceplate) Full-color lightning (gradation/solid)

*1 May differ depending on the software for your country. For details, refer to the

Software Information Sheet. *2 Cn be selected using the DIP switches. See =>2-5-1 Dip Switch Settings (01:ID-001 Parallel Interface Specification doesn’t have DIP Switch Setting.)

Power Supply Voltage 12V DC ±5 %

Standby: Approx. 0.1 A

Rated Power Consumption

Operation: Approx. 0.8 A Max: Approx. 1.4 A (Max. 300 ms)

2-1-3. Environmental Specifications

Operation Temperature *1

Storage Temperature

Operation Humidity *1 20%RH to 85%RH (No condensation)

Storage Humidity 20%RH to 85%RH (No condensation)

Light Disturbande

Installation For indoor use only

*1 The overall operation temperature and humidity range is as follows.

(RH%)

100

0 5 10 15 20 25 30 35 40 45 50 55 60 (oC)

Ambient temperature humidity range

5oC to 50oC

-20oC to 60oC

Avoid direct sunlight Interior lighting must be incandescent lamp Angle: 15 dgrees or more Illumination: 3000 Lx or less

35oC / 85RH%

50oC / 40RH%

2-2

Page 41

2-1-4. Installation Specifications

Installation *1 Door holizontal mounting (No vibration)

Weight Approx. 0.6 kg

With Type 1/2/3 faceplate:

External Dimentions

Cahsbox *2 Supplied by the customer

*1 Allow 100 mm above the unit to open the lid for removal of the unit from the

faceplate.

*2 The cashbox must be 100 mm or more in depth from the bottom of the TAIKO

unit, 200 mm or more in depth from the rear of the unit and 100 mm or more in width. Both sides of the cashbox must be higher than the position of the bill ejection slot.

124mm (W) x 88mm (H) x 145.2mm (D) With Type 5 faceplate: 124mm (W) x 88mm (H) x 143mm(D)

TAIKO Service Manual

CHAPTER

100 mm or more

Depth from bottom of unit

100 mm or more

Depth from rear of unit

200 mm or more

Side

Position of

bill ejection slot

Width

100 mm or more

Cashbox

Rear

2-3

Page 42

TAIKO Service Manual

2-2. Connector

- When a relay board has connected to the TAIKO unit, it was

2-2-1. Interface Connector X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk Specification

CHAPTER

2-2-1-1. Interface Connector Pin Assignments X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk Specification

fixed inside so do not r

The following diagram is the interface connector as viewed

from the acceptor side or from a relay board.





Box Type Plug XG4C-1034 (Omron)

- The following pin assignment

emove from the TAIKO unit.





is for TAIKO units with a blue JCM logo label. If the logois black, the pin assignment may differ. For details, contact JCM.

Blue

Black

 ccTalk Communication

Pin No. Signal Name I/O *1 Function

1 ccTalk+ IN/OUT ccTalk Send/Receive Line 2 NC Not Connected 3 NC Not Connected 4 NC Not Connected 5 NC Not Connected 6 NC Not Connected 7 Vcc 12V DC Power Supply 8 Vss Power Supply GND 9 NC Not Connected

10 NC Not Connected

2-4

*1 Conditions for the I/O (Input/Output) column are from the Bill Acceptor side.

Page 43

 ID-003 (serial)/ MDB Communication

Pin No. Signal Name I/O *1 Function

1 NC - Not Connected 2 NC - Not Connected 3 RXD4 RXD+ 5 TXD6 TXD+ 7 Vcc - 12V DC Power Supply 8 Vss - Power Supply GND 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the Bill Acceptor side.

OUT

Data Send Line (Active when the current is applied) Data Receive Line (Active when the current is applied)

TAIKO Service Manual

CHAPTER

 Pulse Communication

Pin No. Signal Name I/O *1 Function

1 NC - Not Connected 2 NC - Not Connected

3Enable/Disable (-)

4Enable/Disable (+) 5Vend(-)

6Vend(+) 7 Vcc - 12V DC Power Supply 8 Vss - Power Supply GND 9 NC - Not Connected

10 NC - Not Connected

*1 Conditions for the I/O (Input/Output) column are from the Bill Acceptor side.

Out

Enable/Disable Signal Input Line

(Enable when the current is applied. Disable when the current is NOT PULSE Signal Output Line (Active when the current is applied.)

2-2-2. Interface Connector 01: ID-001 (parallel) Specification

The following diagram is the interface connector as viewed

from the acceptor side or from a relay board.

applied.)

16PIN Connector S16B-PADSS-1(JST)

2-5

Page 44

TAIKO Service Manual

2-2-2-1. Interface Connector Pin Assignments 01: ID-001 (parallel) Specification

Pin No.

CHAPTER

Si gn a l

Name

1 VCC - 12V DC Power Supply 2 VCC - 12V DC Power Supply 3 VSS - Power Supply GND 4 NC - Not Connected 5 ACK ACK signal receive line 6 REJ REJ signal receive line 7 INH INH signal receive line 8 VALID VALID signal send line

9 VEND1 VEND1 signal send line 10 VEND2 VEND2 signal send line 11 VEND3 VEND3 signal send line 12 NC - Not Connected 13 NC - Not Connected 14 BUSY BUSY signal send line 15 ABN ABN signal send line 16 STKF STKF signal send line

I/O *1 Function

OUT

*1 Conditions for the I/O (Input/Output) column are from the Bill Acceptor side.

2-6

Page 45

PW12V

GND

D5V

PW12V

22K

D18

R14

R12

1SS400

10K

D17

RB520S-30

IC1B

354

D20

14A

SN74LV

TR 1B

ISS400

TAIKO Service Manual

CHAPTER

UMH9 N

GND

12V±5%

GND/ccTalk

CN1

ACCEPTOR CPU BOARD

12V±5%

GND/ccTalk

DC12V

CONTROL BOARD(Example)

GND

Power

DC5V DC12V

DC5V

1SS400

22K

10K

2SC2712Y

RB520S-30

22K

ccTalk

1SS400

10K

IC1D

NC9

HC14

47K

GND

10 Reserve

Reserve

ccTalk (Example)

2-3. Interface Circuit

2-3-1. ccTalk Interface Circuit

2-7

Page 46

TAIKO Service Manual

CHAPTER

GND

12V±5%

GND

12V±5%

GND

PW12V

CN1

ACCEPTOR CPU BOARD

Reserve

D5V

PWGND

R10

100pF

PC2

1K 1/4W

RXD +

TXD +4

IC1D

SN74LV14A

PS2811(K)

R24

D21

RXD -

TXD -

DGND

470Ω

1SS400

D5V

R15

22K

IC1C

SN74LV14A

PW12V

1K 1/4W

354

UMH9 N

TR 2B

PC 1

PS2811(K)

Reserve

PWGND

100pF

TXD +

RXD +

TXD -

RXD -

D19

1SS400

MDB/ID003

PW12V

NC9

Reserve9

Reserve

DC12V

CONTROL BOARD(Example)

GND

Power

52uS

MAX 9600bps

MDB/ID003 (Example)

2-3-2. ID-003 (Serial)/MDB Interface Circuit

DC5V

104uS

RL=470Ω

(1KΩVQΩ)

IC1A

IC1B

GND

10mA

(5mA to 15mA)

HC14

* At leaset 5mA is necessary.

HC14

DC12V

TYP=10mA

* At leaset 5mA is necessary.

2SK1580

GND

HC14

IC1C

2-8

Page 47

TAIKO Service Manual

GND

12V±5%

GND

12V±5%

PWGND

PW12V

CN1

ACCEPTOR CPU BOARD

Reserve

NC9

Reserve

PW12V

Reserve

PW12V

PWGND

PC 1

100pF

D5V

TXD +

RXD +

R15

22K

1K 1/4W

354

IC1C

SN74LV14A

UMH9 N

TR 2B

PS2811(K)

D19

1SS400

TXD -5

RXD -

PWGND

PULSE

D5V

R10

SN74LV14A

100pF

PC2

1K 1/4W

RXD +

TXD +4

IC1D

R24

PS2811(K)

D21

RXD -

TXD -

DGND

470Ω

1SS400

CHAPTER

DC12V

CONTROL BOARD(Example)

GND

2-3-3. Pulse Interface Circuit

Setting of DIP Switch

- Pulse Width

- Pulse Speed

PULSE (Example)

DC5V

RL=470Ω

(1KΩVQΩ)

IC1A

IC1B

GND

10mA

(5mA to 15mA)

HC14

* At leaset 5mA is necessary.

HC14

DC12V

TYP=10mA

FET=ON

(FET=ON ENABLE)

2SK1580

HC14

IC1C

(FET=OFF DISABLE)

GND

2-9

Page 48

TAIKO Service Manual

CHAPTER

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CCV

2-3-4. ID-001(Parallel) Interface Circuit

Page 49

TAIKO Service Manual

2-4. External Dimensions

2-4-1. When installing the Type1/Type2/Type3 faceplate with TAIKO unit

Unit:mm

124

(Max. Banknote Width 82)

Front Rear

* The length of A differs depending on the faceplate type. Type1: 68(Min. Banknote Width 67) Type2: 76(Min. Banknote Width 75) Type3: 71(Min. Banknote Width 70)

103 (Door Installation Position)

Top

2 to 6mm (Panel Thickness)

42.7 (Door Installation Position)

17.6

Right Side

19 66

100

CHAPTER

(Bill Ejection Position)

9847.2

3.2

4-M4

Bottom

2-11

Page 50

TAIKO Service Manual

2-4-2. When installing the Type5 faceplate with TAIKO unit

Unit:mm

CHAPTER

125

103

(Door Installation Position)

Top

‚2㨪6mm(Panel Thickness)

38.3

(Door Installation Position)

25.4

(Acceptable Bill Width 66)

Front Rear

45 98

Right Side

11.4

39.6

100

51(Bill Ejection Position)

Bottom

2-12

Page 51

TAIKO Service Manual

2-5. DIP Switch Settings

The communication method and various functions of the TAIKO unit can be set with the DIP switches on the left side of the unit.

87654321

Left Side

CHAPTER

2-5-1. Basic Settings X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk Specification

SW#

ON OFF

1 Test Mode *1 Normal Mode 2 Double-Scan Mode *2 Normal Scan Mode 3

4 Five (5) drum cycles (fishing prevention) *3 Normal Operation 5

6 7 8 I/F Setting

OFF OFF OFF ID-003 (SERIAL)

ON OFF OFF MDB

OFF ON OFF ccTalk (Non Encrypted)

ON ON OFF ccTalk (Encrypted)

--ON PULSE *4

*1 For details about the Test Mode, refer to 5-3. Test Mode. *2 The acceptance rate will be improved but operation time will be increased if a

banknote is rejected. *3 Fishing prevention will be improved but operation time will be increased.

*4 For Details about Pulse I/F, refer to the Software Information Sheet.

Refer to the Software S

Setting Item

Reserve

ec ifica tio ns

2-13

Page 52

TAIKO Service Manual

2-5-2. Basic Settings 01: ID-001 (parallel) Specification

SW#

1 TestMode*1 NormalMode 2 EscrowMode NoEscrowMode 3 Double‑ScanMode*2 NormalScanMode 4 Five(5)drumcycles(fishingprevention)*3 NormalOperation 5 DenominationSetting"INHIBIT"*4 DenominationSetting"ACCEPT"*4 6 DenominationSetting"INHIBIT"*4 DenominationSetting"ACCEPT"*4 7 DenominationSetting"INHIBIT"*4 DenominationSetting"ACCEPT"*4 8 DenominationSetting"INHIBIT"*4 DenominationSetting"ACCEPT"*4

CHAPTER

2-5-3. Special Settings

SettingItem

ON OFF

*1 For details about the Test Mode, refer to 5-3. Test Mode. *2 The acceptance rate will be improved but operation time will be increased if a

banknote is rejected. *3 Fishing prevention will be improved but operation time will be increased. *5 For Details about demomination Stting “INHIBIT”/”ACCEPT”, refer to the Soft-

ware Information Sheet.

Setting Items

Denomination

Setting Mode LED Pattern

Setting Mode

Encryption Code Initializing

Setting Mode

Download Mode *1

Adjustment Mode *1

Accept Setting

Inhibit Setting Define Pattern 1 Define Pattern 2

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

OFF OFF OFF OFF

ON ON ON

OFF

ON ON ON ON ON ON ON

OFF OFF OFF OFF OFF

ON ON

OFF OFF OFF OFF

OFF OFF OFF

OFF OFF OFF OFF OFF

OFF OFF

ON ON

OFF OFF

ON ON

OFF OFF OFF

2-14

*1 For details about Software Download and Adjustment, refer to Chapter 4 Down-

load/Adjustment.

Page 53

TAIKO Service Manual

 

 Denomination Setting Mode (This mode is for only ID-003 (serial)/ MDB/ Pulse/

 

ccTalk Specification. Denomination Settings “INHIBIT”/”ACCEPT” are set by DIP Switches (See=>2-5-2) for ID-001 Parallel Interface Specification.)

Perform the accept/inhibit setting for the banknote denomination based on the software for your country. The default settings are to accept all denominations.

 

 Accept Setting

 

87654321

To perform the accept setting, set DIP switch Nos.1 and 6 to ON and then turn on the power to the TAIKO unit. After the LED flashes white, set DIP switch No.1 to OFF to enter the setting mode. Insert the denomination of banknote that you want accepted into the insertion slot. The setting is registered if the LED remains lit light blue and the banknote is returned. Insert the next denomination of banknote that you want accepted.

 

 Inhibit Setting

 

87654321

To perform the inhibit setting, set DIP switch Nos.1, 6 and 7 to ON and then turn on the power to the TAIKO unit. After the LED flashes white, set DIP switch No.1 to OFF to enter the setting

CHAPTER

mode. Insert the denomination of banknote that you want inhibit into the insertion slot. The setting is registered if the LED remains lit orange and the banknote is returned. Insert the next denomination of banknote that you want inhibited.

- The accept/reject setting for banknote denominations can be confirmed with the LED lamp. After the initial operation is performed, the LED will flash a number of times equal to the total number of banknote denominations. Blue indicates an accept setting and red means a reject setting.

Example: If 5, 10 and 20 euro notes are set be accepted and 50 and 100 euro notes to

be rejected, the LED will flash the corresponding 5 times aws follows: blue, blue, blue, blue, red and red.

2-15

Page 54

TAIKO Service Manual

LED Illumination Pattern Setting

1.•Make a note of the current DipSw setting.

2.•Power off.

3.• [Pattern 1] Power up the acceptor with DipSw1,2,7 = ON. Other switches = OFF. [Pattern 2] Power up the acceptor with DipSw1,3,7 = ON. Other switches = OFF. [Pattern 3] Power up the acceptor with DipSw1,7 = ON. Other switches = OFF. [Pattern 4] Power up the acceptor with DipSw1,2,3,7 = ON. Other switches = OFF. [Pattern 5] Power up the acceptor with DipSw1,4,7 = ON. Other switches = OFF. [Pattern 6] Power up the acceptor with DipSw1,2,3,4,7 = ON. Other switches = OFF.

4.•Power up.

5.•Set DipSw1 = OFF, then LED illumination pattern is selected.

6.•If Setting is completed, Power OFF.

7.•Restore the original DipSw setting.

8.•Power up.

9.•Acceptor returns to standby mode and the setup is completed.

-•#1: Change color one into another color with SOFT Crossing

-•#2: Change color one into another color with HARD Crossing

-•#3: Lit in solid blue.

-•#4: Lit in solid green.

-•#5: Blink slowly in blue.

-•#6: Blink slowly in green.

 

 LED Pattern Setting Mode

 

The LED pattern can be changed according to your perference. Select between pattern 1 and pattern 2. The default setting is pattern 1.

 

 Define Pattern 1

 

t Define Pattern 2

Here on top you see two examples for DIP Switch settings.

CHAPTER

87654321

2-16

Page 55

TAIKO Service Manual

When using ccTalk Communication(Encryption)Mode and the encryption code is unknown perform the Encryption Code Initialisation Setting to improve the Encryption to the last 6 didgits of the TAIKO serial number.

Set DIP switch No. 1 to 6 to ON ( Set DIP switch No. 7 and 8 to OFF) and the supply the power to the TAIKO unit. Set DIP switch No. 1 to OFF to initialize the encryption code.

Encryption Code Initializing Setting Mode

CHAPTER

2-17

Page 56

Chapter

Installation/ Operation

3-1. Installation/Removal

3-2. Wiring 3-3. Clearing a Banknote Jam

Issue: 06/2008

4045-SME-003D

Page 57

TAIKO Service Manual

3-1. Installation/Removal

This section describes the procedures for installing of TAIKO unit. Perform the following procedure when installing the TAIKO unit.

1. Use the panel cutting dimensions given below and create the correct size of opening required for installing the TAIKO unit to the door.

4-3R(Max.)

2. Hold in the upper lid open/close buttons on both sides of the TAIKO unit and open the

3. Grasp the TAIKO unit with your hand under the upper lid.

CHAPTER

105 mm

Panel Thickness

2 mm to 6 mm

43 mm

upper lid in the direction of the arrow.

3-2

Page 58

TAIKO Service Manual

4. Press down slightly on the faceplate and raise up on the TAIKO unit. Slide the TAIKO unit up and back to detach it from the faceplate. back and up to detach it from the faceplate.

5. Remove the faceplate brackets (2) and the hexagonal nuts (2) from the faceplate, then insert the faceplate into the cutout from the front side of the door.

6. Fix the faceplate onto the door using the faceplate brackets (2) and the hexagonal nuts (2).

Faceplate Brackets

CHAPTER

Hexagonal Nuts

- Tightening the nuts with too much force can damage the faceplate. The required torque is 0.7 Nm.

3-3

Page 59

TAIKO Service Manual

7. Hold in the upper cover open/close buttons once again, open the upper cover, and grasp the TAIKO unit with your hand under the upper cover.

8. Insert the faceplate installation guide pin into the faceplate guide, and slide the TAIKO unit all the way into the guide and then push down, as indicated by the arrows.

9. Close the upper lid firmly until it clicks into place.

CHAPTER

Clic

- Confirm that the TAIKO unit and faceplate are installed securely to the door.

- Cash Box and Stacker should be prepared by the user. Be sure to have over 200mm widths space from the acceptor’s back-

3-4

side.

- Be careful not to get your finger caught when closing the upper lid.

- To remove the TAIKO unit, perform the procedure shown above in reverse order.

Page 60

TAIKO Service Manual

3-2. Wiring

This section describes the procedures for connecting the power harness to the TIKO unit. Follow the steps given below when connecting the power harness to the TAIKO unit.

- When installing the TAIKO unit or connecting the wiring harness, make sure that the power harness is unplugged from the power terminal.

- The TAIKO unit is designed to use only 12V (

+5%) DC input.

Any other power level can damage the unit.

- Do not pull on the power harness with undue force, as that may cause the power socket to become disconnected.

3-2-1. Recommended Parts

3-2-1-1. Recommended Parts X4: ID-003(serial)/ MDB/ Pulse/ ccTalk Specification

We recommend the following parts or equivalent of following parts for wiring.

Socket

Rock Lever Socket XG5M-1032-N (Omron)

Semi Cover XG5X-0501 (Omron) -

Rock Lever II XG4Z-0002 (Omron) -

Applicable Wires UL1061 AWG24

Socket for flat cable XG4M-1030-T (Omron)

1.27 mm pitch flat cable AWG28 UL2651/UL20012

CHAPTER

3-2-1-2. Recommended Parts 01: ID-001(parallel) Specification

ID-001 Parallel Interface Specification packaged “ID-001 I/F Harness(3280-05-100)” as illustrated below.

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㪟㪦㪬㪪㪠㪥㪞

㪧㪘㪛㪧㪄㪈㪍㪭㪄㪈㪄㪪

㪓㪡㪪㪫㪕

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㪪㪧㪟㪄㪇㪇㪉㪫㪄㪧㪇㪅㪌㪣

See=>2-2-2-1.Interface Connector Pin Assignments (ID-001(parallel))

We reccomend the equivalent of following parts without using the packaged harness.

Housing PADP‑16V‑1‑S(JST)

Terminal SPH‑002T‑P0.5L(JST)

Reccomendedparts UL1007AWG26

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3-5

Page 61

TAIKO Service Manual

3-2-2. Wiring Procedure

Perform the following procedure when connecting the power harness.

1. Confirm that there is no power being supplied to the power harness.

2. Connect the power harness to the TAIKO unit’s interface connector.

3. Turn on the power and confirm that the TAIKO unit operates properly.

CHAPTER

3-6

Page 62

TAIKO Service Manual

3-3. Clearing a Banknote Jam

When a banknote becomes jammed inside the TAIKO unit, follow the instructions below to remove the jammed banknote.

- Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers. Failure to do so may result in your fingers becoming caught in the moving roller.



Open the upper lid



1. Confirm that the power to the TAIKO unit is turned off.

2. Hold in the upper cover open/close buttons and open the upper cover, then pull out the jammed banknote.

- Be careful not to get your finger caught when closing the upper cover.



Open the lower lid



1. Confirm that the power to the TAIKO unit is turned off.

2. Remove the faceplate from the TAIKO unit. See =>3-1. Installation/Removal

3. Hold in the lower cover lock release buttons and remove the lower cover, then pull out the jammed banknote.

CHAPTER

3-7

Page 63

TAIKO Service Manual

Chapter

Download & Adjustment

4-1. Download 4-2. Writing Serial No. 4-3. Adjustment 4-4. Palm 4-5. Cloning

Issue: 12/2008

4045-SME-004H

Page 64

CHAPTER

TAIKO Service Manual

4-1. Download

The software download procedure is described in this section. When the software has been upgraded or the TAIKO Unit’s CPU board has been replaced, please download the software to the TAIKO Unit. When downloading a software from Palm, please refer 4-4. Palm.

4-1-1. Requirements

When downloading, the following items are required.

- PC (OS:Windows 98 SE/2000/XP)

- TAIKO Unit

- TAIKO Harness B (Part#: 3280-03-11, EDP#: 116488)

- Downloader (Download Program Ver. 1.21.exe)

- Software Program

- JCM Power Supply Unit *1

- TAIKO Harness A *2

- VM-450 Connection Harness *2

*1,2 Use a test bench and a harness instead of the power supply. A test bench and a harness to be decided by each specification. To identify each specification, refer to following table.

Interface

ID‑003

MDB

Pulse

ccTalk ID‑001 01 White No

OperationLabel

(Interface)

X4 Black Yes

Interface Connector

Option

Connector

A.ID-003/MDB/Pulse/ccTalk A1:JCM Power Supply Unit(Part#:VM-30,EDP#: 116125) or ( MIB232,EDP#G00176 ) A2:TAIKO Harness A(Part#: VM-30,EDP#: 127527)or ( G00182-ID0E3; G00183-ID003) B.ID-001 B1:JCM Power Supply Unit(Part#: VM-450, EDP#: 059307) or equivalent B2:VM-450 Connection Harness

- When the TAIKO Unit is installed to the Host Machine, the Power Supply Unit (A1 , B1), the TAIKO Harness A ( A2) and the VM-450 Connection Harness are not required.

4-2

Page 65

TAIKO Service Manual

A2:Harness A EDP#:G00182 ID-0E3 EDP#:G00183 ID-003

AC Power

4-1-2. Connecting Procedure

1. Set the DIP switch No.1, 7 and 8. DIP switch is located on the right side of TAIKO Unit.

2. Connect the tool (the TAIKO Unit, PC, and the Power Supply Unit) and a harness as the following illustration indicates. Be sure that the TAIKO is connected to PC by using the TAIKO Harness .

Serial Port

(OS: Windows

(R)

98 SE/2000/XP)

Maintenance Connector

Interface Connector(10Pin)

TAIKO Adapter

EDP#:G00172

Maintenance Connector(4Pin)

Host Machine

Without JCM Power Supply Unit

equivalent

Interface Connector

A2:TAIKO Harness A

(Part#:3280-05-54,EDP#:127527)

ID-003/ccTalk/HII

AC Power

Connector

(Part#:VM-30, EDP#:116125)

ID-003/MDB/Pulse/ccTalk

A1:JCM Power Supply Unit

TAIKO Unit

equivalent

Interface Connector

B2:VM-450 Connection Harness

(Part#:3280-05-102,EDP#:N/A)

ID-001

Connector

B1:JCM Power Supply Unit

(Part#:VM-450, EDP#:059307)

equivalent

ID-001

AC Power

3. Turn the power of the JCM Power Supply Unit ON to turn on the power to the TAIKO Unit.

4. Confirm the TAIKO’s green LED lamp is flashing.

CHAPTER

4-3

Page 66

CHAPTER

TAIKO Service Manual

4-1-3. Download Procedure

When downloading software, follow the steps as shown bellow.

1. Refer to 4-1-2. Connecting Procedure to identify the tool, the harness connection and DIP Switch Settings.

2. Double Click the Download Program Ver. 1.21.exe. The following window will be appear.

3. Select your PC’s COM Port # from the Port pull down menu.

4. Select 38400 from the Baudrate pull down menu.

5. Press the [Version Check] button to display current software which is installed in the TAIKO Unit.

6. Press the [BROWSE] button and select a software program you want to download to the TAIKO Unit.

7. Press the [Start Download] button to start downloading.

8. When downloading is completed, TAIKO’s LED lamps turn into Blue.

9. Turn off the power and remove the TAIKO Unit.

4-4

Page 67

TAIKO Service Manual

4-2. Writing Serial No.

This section provides writing Serial No. instructions for the TAIKO with PC. When replacing the CPU board, perform writing Serial No. to TAIKO. Serial No. data disappears with replaced CPU board.

4-2-1. Requirements

When writing serial No. to the TAIKO Unit, the following items are required.

- PC (OS:Windows 98 SE/2000/XP)

- TAIKO Unit

- TAIKO Harness Download adapter ( EDP#:G00172 )

- Writing Serial No. Software Program (SerialNo.exe)

- JCM Power Supply Unit and

- TAIKO Harness for MIB 232 or UAC (EDP#:G00176 +G00183

- When the TAIKO Unit is installed to the Host Machine, the Power Supply Unit (A1 , B1), the TAIKO Harness A ( A2) and the VM-450 Connection Harness( B2) are not required.

CHAPTER

4-5

Page 68

TAIKO Service Manual

7. Wait for 10 seconds and than start the program SERIAL No.

8. Press the BUTTON "READ SERIAL NUMBER" or "WRITE SERIAL NUMBER"

4-2-2. Connecting Procedure

1. Set DIP Switch No.1~7 to ON, and DIP Switch No.8 to OFF. DIP Switch is located right side of the TAIKO Unit.

2. Refer to 4-1-2. Connecting Procedure to identify the tool (TAIKO Unit, PC, and Power Supply Unit) and the harness connection. Be sure that the TAIKO is connected to PC by using the TAIKO Harness .

3. Turn the TAIKO Unit power ON.

4. Be sure that the TAIKO LED blinks color White.

5. Set DIP Switch No.1 to OFF.

6. TAIKO LED went to OFF .

CHAPTER

4-6

Page 69

TAIKO Service Manual

4-2-3. Writing Serial No.

When replacing CPU board, follow the steps below and write Serial No..

1. Refer to 4-1-2. Connecting Procedure to identify the tool, the harness connection and DIP Switch Settings.

2. Double click SerialNo.exe and then the following window will appear.

3. Click [Read Serial Number] button and then 6-digit of current serial number will be displayed in the box next to the button. When the CPU board is new, nothing is displayed in the box.

4. Enter 6-digit of new serial number in the input box next to the [Write Seiral Number] button. Example: If the serial number is 03050438058, enter the last 6-digit 438058.

5. Press the [Write Serial Number] button to start writing Serial No.When writing Serial No. method is completed, TAIKO LED will blinks color Blue.

6. Press the [Exit] button to close the window.

Current Serial No.

New Serial No.

CHAPTER

- When writing Serial No. to Taiko by SerialNo.exe, Serial No. will be set as the Encryption Code .

4-7

Page 70

CHAPTER

TAIKO Service Manual

4-3. Adjustment

You learn how to adjust TAIKO Unit in this section. After Software Program is downloaded or CPU/Sensor/Interrapt Board is replaced, the TAIKO Unit needs to be adjusted.

4-3-1. Requirements

When adjusting, the following items are required.

- TAIKO Unit

- Reference Paper(Part#: KS-070, EDP#: 119581)

- JCM Power Supply Unit *1

- TAIKO Harness A *2

- VM-450 Connection Harness *2

*1,2 Use a test bench and a harness instead of the power supply. A test bench and a harness to be decided by each specification. To identify each specification, refer to following table.

Interface

ID‑003

MDB

Pulse

ccTalk ID‑001 01 White No

OperationLabel

(Interface)

X4 Black Yes

A.ID-003/MDB/Pulse/ccTalk A1:JCM Power Supply Unit(Part#: VM-30, EDP#: 116125) or equivalent A2:TAIKO Harness A(Part#: 3280-05-54, EDP#: 127527) B.ID-001 B1:JCM Power Supply Unit(Part#: VM-450, EDP#: 059307) or equivalent B2:VM-450 Connection Harness(Part#: 3280-05-102, EDP#: N/A)

Interface Connector

Option

Connector

4-8

- When the TAIKO Unit is installed to the Host Machine, the Power Supply Unit (A1 , B1), the TAIKO Harness A ( A2) and the VM-450 Connection Harness( B2) are not required.

Page 71

TAIKO Service Manual

C1: JCM MIB 232 (EDP #G00176)

C2 Harness MIB232 EDP#G00182-ID-0E3 EDP#G00183-ID-003

4-3-2. Adjustment Procedure

1. Confirm the power is not supplied to the TAIKO Unit and remove the TAIKO Unit from the faceplate. For details about removing the faceplate, refer to the 3-1. Installing/Removing.

2. Connect the tool (the TAIKO Unit and the Power Supply Unit) and the harness as the following illustration indicates.

Interface Connector(10Pin)

TAIKO Unit

ID-003/ccTalk/HII

Connector

A1:JCM Power Supply Unit

(Part#:VM-30, EDP#:116125)

equivalent

ID-003/MDB/Pulse/ccTalk

Interface Connector

B2:VM-450 Connection Harness

(Part#:3280-05-102,EDP#:N/A)

ID-001

Connector

B1:JCM Power Supply Unit

(Part#:VM-450, EDP#:059307)

equivalent

ID-001

AC Power

Host Machine

Without JCM Power Supply Unit

equivalent

Interface Connector

A2:TAIKO Harness A

(Part#:3280-05-54,EDP#:127527)

AC Power

3. Set the TAIKO’s DIP switch No.1, 2 and 8 ON. The DIP switch is located on the right side of the unit.

4. Turn on the power to the TAIKO Unit. Confirm that TAIKO’s white LED lamp is flashing.

5. Set the DIP switch No.1 OFF and confirm that TAIKO’s green LED lamp lights.

6. Insert the reference paper (KS-070) to the TAIKO Unit. Then the roller start rotating and then continue to insert the reference paper all the way in.

CHAPTER

Reference Paper (KS-070)

4-9

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TAIKO Service Manual

7. When the reference paper reaches all the way in, green LED flashes.

8. Set the DIP switch No.8 OFF to start the paper adjustment. Confirm that TAIKO’s yellow LED lights.

9. When the paper adjustment is completed, the reference paper come out of the TAIKO Unit automatically. Remove the reference paper.

10. Confirm the green LED lights and set the DIP switch No.8 ON to start the no paper adjustment.

11. Confirm that TAIKO’s yellow LED lights.

12. When the paper adjustment and EEPROM writing is completed successfully, confirm that TAIKO’s blue LED lights.

- If the adjustment and EEPROM writing is not completed successfully, the red LED lights. Please start again from the be-

ginning.

CHAPTER

4-10

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TAIKO Service Manual

4-4. Palm

Download procedure using Palm is described in this section.

4-4-1. Requirement

When adjusting TAIKO Unit, the following items are required.

- Palm (Palm(R)’s Tungsten C)

- TAIKO Harness B (Part#: 3280-03-11, EDP#: 116488)

- File Converter Installer (setup.exe/SETUP.LST/PdbConvEN.CAB)

- Download Program (ID003DWN.prc)

- Software Program (Ex. P07X3102.G_S )

- JCM Power Supply Unit *1

- TAIKO Harness A *2

- VM-450 Connection Harness *2

*1,2 Use a test bench and a harness instead of the power supply. A test bench and a harness to be decided by each specification. To identify each specification, refer to following table.

Interface

ID‑003

MDB

Pulse

ccTalk ID‑001 01 White No

OperationLabel

(Interface)

X4 Black Yes

Interface Connector

Option

Connector

- When the TAIKO Unit is installed to the Host Machine, the Power Supply Unit (A1 , B1), the TAIKO Harness A ( A2) and the VM-450 Connection Harness( B2) are not required.

CHAPTER

4-11

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TAIKO Service Manual

4-4-2. Installing File Converter (PdbConvEN.exe)

When downloading software from palm, the file needs to be converted into prc format. Follow the steps below to install the File Converter (PdbConvEN.exe).

1. Save the setup.exe/SETUP.LST/PdbConvEN.CAB to your PC.

2. Double click the setup.exe to start to install.

3. Follow the instruction on the screen and complete installing.

4. PdbConvEn.exe icon is created on your PC’s desktop.

CHAPTER

4-12

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TAIKO Service Manual

4-4-3. Converting Software Program

Follow the steps below, convert the software program into prc format.

1. Double click the PdbConvEn.exe icon to start the PdbConvEn. The following window will appear.

CHAPTER

2. Confirm the Download File tab and click the [...] button to select a file you want to convert.

3. Click the [Convert PDB] button to start the conversion.

4. After CRC is displayed, convension is completed. Converted file is stored where original file were in.

5. Click the [Finish] button and close the PdbConvEn.exe.

- Please import the downlader(ID003DWN.prc) for the palm and the software converted into prc format to palm referring to your Tungsten C Manual.

4-13

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TAIKO Service Manual

C1: Download Adapter (EDP# G00172)

4-4-4. Download Procedure

When downloading a software from your palm, follow the instructions below.

1. Set the TAIKO Unit’s DIP switch No. 1, 7 and 8 ON.

2. Connect the tool (the TAIKO Unit, the Palm and the Power Supply Unit) and the harness as the following illustration indicates.

Adapter

Maintenance Connector

Interface Connector(10Pin)

Interface Connector

A2:TAIKO Harness A

(Part#:3280-05-54,EDP#:127527)

AC Power

ID-003/ccTalk/HII

Connector

TAIKO Unit

TAIKO

EDP#:

G00172

Maintenance Connector(4Pin)

Interface Connector

(R)

Palm

Tungsten C

B2:VM-450 Connection Harness

(Part#:3280-05-102,EDP#:N/A)

ID-001

Connector

AC Power

CHAPTER

4-14

Host Machine

Without JCM Power Supply Unit

equivalent

A1:JCM Power Supply Unit

(Part#:VM-30, EDP#:116125)

equivalent

ID-003/MDB/Pulse/ccTalk

B1:JCM Power Supply Unit

(Part#:VM-450, EDP#:059307)

equivalent

ID-001

3. Turn on your palm and tap the DWN-03 icon. The following screen will be displayed.

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TAIKO Service Manual

4. When tapping the area (A) shown below, the software information which is currently installed in the TAIKO Unit will be shown.

5. Tap the area (B) and select the software you want to download.

6. Tap the [Send] button to start downloading.

7. When the downloading is complete, the screen returns to the previous automatically.

CHAPTER

4-15

Page 78

CHAPTER

TAIKO Service Manual

4-5. Cloning

Using the Clone Harness, the software can be copied from the Master TAIKO Unit to Salve TAIKO Unit. (Cloning)

4-5-1. Required Items

When cloning, the following items are required.

- TAIKO Unit installed the cloning feature applicable software (Master)

- TAIKO Unit to copy the software (Slave)

- Clone Harness (Part#: 3280-05-52, EDP#: 124528)

- JCM Power Supply Unit *1

- TAIKO Harness A *2

- VM-450 Connection Harness *2

*1,2 Use a test bench and a harness instead of the power supply. A test bench and a harness to be decided by each specification. To identify each specification, refer to following table.

Interface

ID‑003

MDB

Pulse

ccTalk ID‑001 01 White No

OperationLabel

(Interface)

X4 Black Yes

Interface Connector

Option

Connector

4-16

- For the cloning features applicable software, refer to the Software Information Sheet.

- When the TAIKO Unit is installed to the Host Machine, the Power Supply Unit (A1 , B1), the TAIKO Harness A ( A2) and the VM-450 Connection Harness( B2) are not required.

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TAIKO Service Manual

4-5-2. Cloning Procedures

Follow the steps below to clone.

1. Connect the tool (the Master TAIKO, the Slave TAIKO and the Power Supply Unit) and the harness as the following illustration indicates.

Maintenance Connector

Slave TAIKO Unit

Interface Connector(10Pin)

Clone Harness

(Part#:3280-05-52

EDP#:124528)

Maintenance Connector

Maintenance Connector(4Pin)

TAIKO Unit

ID-003/ccTalk/HII

Connector

A1:JCM Power Supply Unit

(Part#:VM-30, EDP#:116125)

equivalent

ID-003/MDB/Pulse/ccTalk

Interface Connector

B2:VM-450 Connection Harness

(Part#:3280-05-102,EDP#:N/A)

ID-001

Connector

B1:JCM Power Supply Unit

(Part#:VM-450, EDP#:059307)

equivalent

ID-001

AC Powe

Host Machine

Without JCM Power Supply Unit

equivalent

Interface Connector

A2:TAIKO Harness A

(Part#:3280-05-54,EDP#:127527)

AC Power

2. Set the DIP switch of the Master TAIKO Unit No. 1, 2, 7 and 8 ON and the DIP switch of the Slave TAIKO Unit No. 1, 7 and 8 ON.

3. Confirm the LED lamp of the Master TAIKO Unit is flashing withe, the LED lamp of the Slave TAIKO Unit is flashing green.

4. Set the DIP switch of the Master TAIKO Unit No. 1 OFF to start cloning.

5. When starting cloning, the LED lamp of the Master TAIKO Unit lights pink, the LED of the Slave TAIKO Unit lights yellow.

6. When the LED lamp of the Slave TAIKO Unit lights blue (or flashes green), the cloning is complete. (Approx. 15 minutes)

7. Set the DIP switch of the Master TAIKO Unit No.1 ON.

8. When producing another clone TAIKO, turn off the power, connect another Slave TAIKO Unit and perform from the step 2.

CHAPTER

4-17

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TAIKO Service Manual

Chapter

Trouble Shooting / Maintenance

5-1. Error Codes 5-2. Trouble Shooting 5-3. Test Mode (Diagnostics) 5-4. Cleaning 5-5. Maintenance Tool Lists 5-6. Wiring Diagrams 5-7. Product Support

Issue: 06/2008

4045-SME-005G

Page 81

TAIKO Servic e Manual

5-1. Error Codes

Number of Red flashes of the LED lamp indicates the Error of TAIKO unit. LED lamp is located in the middle of the faceplate. See=> 1-3. Component Names

5-1-1. Error Codes

# of Flashes Diagnostic Description

2ROM error 3 Banknote remains inside ejection slot 4 Banknote remains inside transport path 5 EEPROM read/write error 6Motor error 8 Entrance solenoid error 9 Exit solenoid error

12 Fraud detected

5-2. Trouble Shooting

When an error message appears or trouble is occures and the TAIKO unit does not work properly, recover the TAIKO unit following the instruction below.

5-2-1. General Troubles

CHAPTER

(Acceptor does not accept

Symptom/Error Message Possible Causes Recovery Action

Verify the specified voltage and ground are supplied to appropriate pins of the interface connector. Verify if all harnesses and connectors are connected properly. Verify if the connector pin has been any bend, missing, broken. Verify if the specified voltage is supplied to the appropriate pin. See=> Chapter 2 Specifications Download the appropriate software to the TAIKO unit. See=> 4-1.Download Perform Acceptance Test. See => 4-2.

Adjustment

If the test result is NG, replace the CPU/Sensor Board. See=> Chapter 6 Replacement procedure After CPU/Sensor board is replaced, perform the adjustment. See=> 4-2. Adjustment

Acceptor is not working

any bill)

Power is not supplied to the acceptor.

Connection is wrong.

Software is not downloaded.

CPU/Sensor Board is Corrupted.

5-2

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TAIKO Service Manual

Symptom/Error Message Possible Causes Recovery Action

Remove the foreign object and clean the entrance sensor. See=> 5-4.

Acceptor is not working.

(Acceptor does not accept

any bills.)

JAM bill occurs often.

Acceptance rate is low.

Entrance Sensor is not working or there is any foreign object at the entrance.

Feed or Pinch roller is spoiled with dirt or broken.

Feed or Pinch roller spring is missing or loose.

There is any foreign objects is on the transport path.

Faceplate does not match with the bill width.

The bill width is 83mm or larger or 62mm or less. (Out of TAIKO Sp ecific at ions) Rollers, belts and lenses is soiled with dirt.

Sensor needs to be adjusted. After disassembled, the

TAIKO has not been adjusted.

The software revision is old. The bill that software

program is not supported is inse rte d.

Cleaning Perform Aging. See=> 5-3-5. Aging details If any sensor error is found, replace the CPU/Sensor board. See=> Chapter 6 Replacement Procedure Clean the feed or Pinch roller. See=>

5-4. Cleaning

If any corruption is found, replace it. See=> 6-4. Replacement of Sensor Board and 7-2. TAIKO(PUB-

7/PUB-11) Unit

Verify the condition of the Feed or Pinch roller spring by pressing with

finger tips and replace it as required. See=> 7-2. TAIKO(PUB-7/PUB-11) Unit

Remove the foreign objects from the transport path and clean. See=> 5-4. Cleaning Change the faceplate guide depending on the bill width. See=> 3-1.

Installation/Removal

Use the only acceptable bills. See=> Chapter 2 Specifications

Clean the rollers, belts and lenses. See=> 5-4. Cleaning Adjust the TAIKO unit. See=> 4-2.

Adjustment

Adjust the TAIKO unit. See=> 4-2.

Adjustment

Download the latest software program. See=> 4-1. Download Verify if the denomination, issued year is appropriate in the software information sheet.

CHAPTER

5-3

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TAIKO Servic e Manual

Symptom/Error Message Possible Causes Recovery Action

Download the appropriate software program to the TAIKO unit. See=> 4-1. Download Set the accepting setting properly. See=> 2-5. DIP Switch Setting

Set the command to accept. Replace CPU/Sensor Board. See=>

Chapter 6 Replacement Procedure. Clean all sensors. See=> 5-4.

Cleaning

Perform adjustment See=>4-2. Adjustment Replace the CPU board. See=> 6-

2. Replacement of CPU board

Set the DIP Switch No.1 ON and supply the power to the TAIKO unit. Perform the DIP Switch TEST. See=> 5-3-2. DIP Switch Test

Details

If the test result is NG, replace the CPU board. See=> 6-2. Replace of

CPU board

Replace the CPU board. See=> 6-

2. Replace of CPU board

All bills are returned.

Motor rotates a few times

and stop.

Cannot enter the Test Mode.

Software does not match with the currency.

DIP Switch setting is wrong. The command from Host is

set to inhibit. CPU/Sensor failure is occurred.

Sensor needs to be cleaned and adjusted.

CPU board failure

DIP Switch setting is wrong.

DIP Switch is broken.

CPU board failure

5-2-2. Adjustment Troubles

CHAPTER

Symptom/Error Message Possible Causes Recovery Action

Reference paper is wrong.

Adjustment Error

CPU/Sensor board failure.

Use the reference paper (KS-070) for TAIKO. Replace the CPU/Sensor board. See=> Chapter 6 Replacement Procedure

5-4

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TAIKO Service Manual

5-2-3. Communication Troubles

Symptom/Error Message Possible Causes Recovery Action

Set all DIP Switches OFF and supply the power to the TAIKO unit.

Connect all connector properly. Verify if the connector pin is any

bend, broken or missing. Replace the CPU board. See=> 6-

2. Replacement of CPU board

Verify if the interface is appropriate with Host. If wrong, set the interface properly. See=> 2-5. DIP Switch Settings

Cannot communicate with

Host

DIP switch setting is wrong. Connector is unplugged or is

not connected properly. Connector pin is broken.

CPU board failure

Interface is wrong.

- When you cannot solve the problem even if you follow the instruction above, please contact JCM. See => 5-7. Product

Support

CHAPTER

5-5

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TAIKO Servic e Manual

5-3. Test Mode (Diagnostics)

TAIKO has the diagnostics function. TAIKO can be specified the part of the error using the diagnostic funktion.

5-3-1. DIP Switch Setting List

Test Items SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 DIP Switch Test Transport Motor Forward Rotation Test Transport Motor Reverse Rotation Test Sensor Test Solenoide Test Accepting Test Entrance Flapper Test Exit Flapper Test

ON ON ON ON ON ON ON ON ON

OFF OFF OFF OFF OFF OFF OFF

ON ON ON

OFF

ON ON ON ON ON

OFF OFF OFF

OFF OFF

ON ON

OFF OFF OFF OFF OFF OFF

OFF OFF OFF OFF OFF

OFF OFF OFF OFF

OFF OFF OFF

OFF

ON ON ON ON

OFF OFF OFF OFF OFF OFF

5-3-2. DIP Switch Test Procedure

Test the DIP switches.

1. Set all DIP switches ON and then supply the power to the TAIKO uit.

2. Set the switch No.1 OFF to start the test.

4. Set the switch Nos.3, 5 and 7 OFF and verify if the LED lamp lights Green.

3. Then set the switch Nos.2, 4, 6 and 8 OFF and verify the LED lamp lights Blue.No

5-3-3. Transport Motor Forward Rotation Test Procedure

CHAPTER

Test the condition of the Transport Motor forward rotation.

1. Set the switch No.1 ON and supply the power to the TAIKO unit.

2. Set the switch No.1 OFF to start the test. The transport motor rotates forward.

3. If the Blue LED lamp blinks despite the number, the test is completed. No error is

error is found.

- IIf TAIKO’s red LED lights, the DIP Switch has a problem.

found.

5-6

- If TAIKO’s red LED lamp lights, the Transport Motor has a problem.

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TAIKO Service Manual

5-3-4. Transport Motor Reverse Rotation Test Procedure

Test the condition of the Transport Motor reverse rotation.

1. Set the switch No.1 and 2 ON and supply the power to the TAIKO unit.

2. Set the switch No.1 OFF to start the test. Ther transport motor rotates reverse.

3. If the Blue LED lamp blinks despite the number, the test is completed. No error is found.

- If TAIKO’s red LED lamp lights, the Transport Motor has a problem.

5-3-5. Aging Procedure

1. Set the switch No.1, 2 and 4 ON and supply the power to the TAIKO unit.

2. Set the switch No. 1 OFF to start the test. TAIKO unit repeates the following operation. LED lamp lights => Motor rotates foward => Motor rotates reverse

3. If an sensor error is found while aging, the TAIKO stop the operation. You can specified the error of the sensor with the number of the LED lamp blinks.

# of

Flashes

1ROM Error 2 JAM inside Acceptor 3 Bill remains inside transport path 4 Adjustment Error 5Motor Error 6 Entrance Solenoid Error 7 Exit Solenoid Error 8 Sensor operation at the abnormal timing 1 Penetration (Upper to Lower) Right IR 2 Penetration (Upper to Lower) Left IR 3 Penetration (Upper to Lower) Right RED 4 Penetration (Upper to Lower) Left RED 5 Penetration (Upper to Lower) Right NIR 6 Penetration (Upper to Lower) Left NIR 7 Penetration (Upper to Lower) Right BLUE 8 Penetration (Upper to Lower) Left BLUE 1 Penetration (Lower to Upper) Right IR 2 Penetration (Lower to Upper) Left IR 3 Penetration (Lower to Upper) Right RED 4 Penetration (Lower to Upper) Left RED 5 Penetration (Lower to Upper) Right NIR 6 Penetration (Lower to Upper) Left NIR 7 Penetration (Lower to Upper) Right BLUE 8 Penetration (Lower to Upper) Left BLUE

Sensor Position

CHAPTER

5-7

Page 87

TAIKO Servic e Manual

5-3-6. Solenoid Test Procedure

Test the condition of the solenoids.

1. Set the switch Nos.1, 2, 3 and 4 ON and turn ON the power to the TAIKO unit.

2. Set the switch No.1 OFF to start the test. The TAIKO unit repeates the following operation. Entrance Flapper (Solenoid) On/Off => Exit Flapper (Solenoid) On/OFF

3. If the Blue LED lamp lights, no error is found.

- If TAIKO’s red LED lights, the Solenoid has a problem.

5-3-7. Accepting Test Procedure

Test the condition of the acceptance of the bils.

1. Set the switch No.1, 2, and 5 ON and supply the power ON.

2. Set the switch No.1 OFF to start the test. Then insert the bill to the TAIKO unit.

3. If the bill is returned, the LED flashes depending on the reason for the reterning.

CHAPTER

# of

Flashes

2ROM Error 3 JAM inside Acceptor 4 Bill remains inside transport path 5 Adjustment Error 6Motor Error 8 Entrance Solenoid Error 9 Exit Solenoid Error

12 Sensor operation at the abnormal timing

1 Reject by slant insertion 4 X-rate Error 5 Bill Transportation Error 7 Pattern Error 8Photo Level Error

9 Reject by Inhibit Setting 12 Magnetism Pattern Error (PUB-11 Only) 13 Bill Length Error 14 Ir/Red Error 15 Reject by counterfeiting currency

Diagnostic Description

5-8

Page 88

TAIKO Service Manual

5-3-8. Entrance Flapper Test Procedure

Test the entrance flapper.

1. Set the switch Nos.1, 4 and 5 ON and turn the power to the TAIKO unit.

2. Set the switch No.1 OFF to start the test. Then the entrance flapper repeates open/ close operation.

3. If the Blue LED lamp lights, no error is found.

- If TAIKO’s red LED lamp lights, the Entrance Flapper has a problem.

5-3-9. Exit Flapper Test Procedure

Test the exit flapper.

1. Set the switch Nos.1, 2, 4 and 5 ON and turn ON the power to the TAIKO unit.

2. Set the switch No.1 OFF to start the test. Then the exit flapper repeates open/close operation.

3. If the Blue LED lamp lights, no error is found.

- If TAIKO’s red LED lamp lights, the Exit Flapper has a problem. Please contact your nearest distributor or our sales rep-

resentative. See=> 5-7. Productt Support

CHAPTER

5-9

Page 89

TAIKO Servic e Manual

5-4. Cleaning

If the paper dust or foreign object spotted in the acceptor parts, the acceptance rate may go down. Clean the acceptor parts once a month. Wipe out on the sensor with lint-free cloth or cotton bud. Remove the paper dust or foreign object completely on the rollers.

- DO NOT use the organic solvent such as thinner or benzin, when wiping the TAIKO unit.



 Sensors/Rollers Location



ԘSensor ԙPinch Roller

ԚFeed Roller ԛMagnetic Sensor (For only Pub-11)

CHAPTER

Open Upper Lid

Open Lower Lid

5-10

Page 90

TAIKO Service Manual

5-5. Maintenance Tool List

When maintenace or adjust TAIKO unit, the following parts need to be parchased.

Items EDP# Part# Description

Power Supply Unit 116125 VM-30

TAIKO Harness A 127527 3280-05-54

TAIKO Harness B 116488 3280-03-11

Clone Harness 124528 3280-05-52

Reference Paper 119581 KS-070

This unit is to supply the power to TAIKO unit. This harness is to connect with TAIKO unit ant Power Supply Unit. This harness is to connect with PC and TAIKO unit when downloding or connecting with palm. This harness is to connect with a master TAIKO and a slave TAIKO when cloning. This is a reference paper to adjus t TAIKO unit.

CHAPTER

5-11

Page 91

TAIKO Servic e Manual

CN1

CPU BOARD (3280-06-11)

CN3

Ptr

USER INTERFACE CONNECTOR

IR/R

R/IR B/NIR

NIR/B

CN2

CN4

MAINTENANCE CONNECTOR

ENTRANCE SOLENOID

3280-03-05 (TDS-04B)

CN7

CN5

CN6

EXIT SOLENOID

3280-03-06 (TDS-04B)

CN8

CHAPTER

3280-05-01

CN1

R/IR IR/R

Ptr Ptr

Sensor Board (3280-06-02B)

CN3

NIR/B B/NIR

3280-05-02

CN1

3280-05-04

CN4

3280-05-03

CN2

5-12

5-6. Wiring Diagram

5-6-1. PUB-7 Wiring Diagram

Encoder Sensor

3280-06-03

Transport Motor

20PC1212

Page 92

TAIKO Service Manual

CN1

CPU BOARD (3280-06-11)

CN3

Ptr

IR/R

R/IR B/NIR

Ptr

NIR/B

USER INTERFACE CONNECTOR

CN2

CN4

MAINTENANCE CONNECTOR

ENTRANCE SOLENOID

3280-03-05 (TDS-04B)

CN7

CN5

CN6

EXIT SOLENOID

3280-03-06 (TDS-04B)

CN8

3280-05-01

CN1

B/NIR

Ptr

R/IR

Ptr

3280-05-04

Sensor Board (3280-06-02B)

NIR/B

CN3

3280-05-02

CN1

CN4

3280-05-03

CN2

3280-05-05

CN1

CHAPTER

MAG

MAG Board (3280-06-05A)

Transport Motor

5-6-2. PUB-11 Wiring Diagram

Encoder Sensor

3280-06-03

20PC1212

5-13

Page 93

TAIKO Servic e Manual

5-7. Product Support

If you happen to experience any problems or errors with your TAIKO unit, or have any inquiries regarding your unit, consult with your nearest JCM contact as shown below. Please be sure to make a note of the problem points andy symptoms, or the content of your inquiry, prior to making contact.



 Japan



Japan Cash Machine Co. Ltd. (Headquarters)

3-15, Nishiwaki 2-Chome, Hirano-ku, Osaka 547-0035 Japan

Phone: +81-66-703-8406 Fax: +81-66-704-7843 URL: www.jcm-hq.co.jp



 Americas, Oceania



JCM American Corporation

925 Pilot Road, Las Vegas, NV 89119 U.S.A.

Phone: +1-702-651-0000 Fax: +1-702-644-5512 e-mail: customerservice@jcm-american.com URL: www.jcmamerican.com



 Europe, Russia, Middle East, Africa



Japan Cash Machine Germany GmbH

Mündelheimer Weg 60 D-40472 Düsseldorf Germany

Phone: +49-211-530645-0 Fax: +49-211-530645-65 e-mail: support@jcm-germany.com URL: www.jcm-germany.com



 UK, Ireland



CHAPTER

JCM United Kingdom Ltd.

Unit B, Third Avenue, Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1EJ, UK

Phone: +44-870-770-2863 Fax: +44-190-837-7834 e-mail: info@jcm-uk.com URL: www.jcm-uk.com



 Asia (other than Japan)



JCM Gold (HK) Ltd.

Unit 1-7, 3F., Favor Industrial Centre 2-6 Kin Hong Street, Kwai Chung, N.T. Hong Kong

Phone: +852-2429-7187 Fax: +852-2929-7003 e-mail: cs@jcmgold.com.hk URL: www.jcmgold.com.hk

5-14

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TAIKO Service Manual

Chapter

Replacement Procedure

6-1. Replacement of Faceplate Guide 6-2. Replacement of CPU Board 6-3. Replacement of MAG Board (PUB-11 Only) 6-4. Replacement of Sensor Board 6-5. Replacement of Encoder Board/

Motor Unit

6-6. Replacement of Solenoid

Issue: 06/2008

4045-SME-006D

Page 95

TAIKO Service Manual

6-1. Replacement of Faceplate Guide

When replacing the Faceplate Guide, follow the instructions below.

1. Take out two (2) screws from bihind the Faceplate unit.

2. Remove a (1) Faceplate Guide from the Faceplate.

3. Insert a (1) new Faceplate Guide into the Faceplate and then tighten two (2) screws to hold the Faceplate Guide.

Faceplate Guide

Faceplate

CHAPTER

6-2

- Tightening the nuts with too much force can damage the faceplate. The necessary torque is 0.7N



m.



Page 96

TAIKO Service Manual

6-2. Replacement of CPU Board

When replacing the CPU Board, follow the instructions below.

1. Insert your fingernail into the gap of left or right side of the Upper Lid. Lift up the Upper Lid Cover with your fingernail and remove it.

2. Unplug four (4) connectors and take out two (2) tapping screws on the CPU Board to remove the CPU Board.

MAG Board

(PUB-11 Only㧕

MAG Board

(PUB-11 Only㧕

View from the top

CHAPTER

6-3

Page 97

TAIKO Service Manual

6-3. Replacement of MAG Board (PUB-11 Only)

The MAG board is mounted in the PUB-11 unit. When replacing the MAG Board, follow the instructions below.

1. Take out a connector and two (2) screws from the MAG board.

2. Remove the MAG board from the unit.

CHAPTER

6-4

Page 98

TAIKO Service Manual

6-4. Replacement of Sensor Board

When replacing the Sensor Board, follow the instructions below.

1. Take out two (2) screws from the both left and right side of the TAIKO unit.

2. Remove a Upper Lid, Side Cover L and R. Unplug two (2) connectors of the both left and right side of the transport unit.

CHAPTER

6-5

Page 99

TAIKO Service Manual

3. Remove the transport unit form the Lower Base.

4. Take out three (3) screws each from the both side of the Transport Unit. Remove the Center Guide.

CHAPTER

6-6

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TAIKO Service Manual

5. Remove the Feed Roller Assy of the both side of the Center Unit. Take out three (3) washers each from the both side of the Center Unit.

6. Insert the minus driver or equivalent into the encircled area as shown below. Lift up the Center Guide A and remove it from the Center Guide B.

CHAPTER

6-7

JCM TAIKO Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual