JCM ivizion ld, ivizion sh, ivizion ss Operation And Maintenance

Web site: http://www.jcmglobal.com

iVIZION® Series

Next-Generation Banknote Acceptor Unit

Operation and Maintenance Manual

(Revision 7)

P/N 960-100929R_Rev. 7 {EDP #148849}

Issue #4074-SME-01-07

iVIZION® Series Next-Generation Banknote Acceptor Unit

File No. E142330, Subscriber 857947001, Vo.2

NO58326

FCC NOTICE: Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

IC NOTICE: This Class “A” Digital Apparatus complies with Canadian ICES-003. Cet appareil numerique de la Classe “A” est conforme a la norme NMB-003 du Canada.

Contains Transmitter Module FCC ID: VZQNRWA3 MODEL NO.: NRWA3 IC: 8285A-NRWA3 This device complies with Part 15 of FCC Rules and RSS-Gen of IC Rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device.

Issue #4074-SME-01-07

REVISION HISTORY

Rev №. Date Reason for Update Comment

A 1-06-11 1 3-1-11

27-11-11

3 1-25-12

410-12-12 5 6-17-14 6 3-23-16

76-8-17

Initial Version Section 7 Parts List Number Changes incorporated. Additional Section 7 Parts List Number Changes incorporated and LD

Version information added. Added Specifications, installation information and Graphics regarding

the iVIZION LD Version Unit. Minor changes & corrections made in Sections 2, 6, 7 & A. Added SH Specification Cash Box information in Section 1, 4 and 7. Added USB Cable Length limitation, Updated Parts Lists in Section 7. Updated the Product Descriptions in Section 1, added RFID frequency

and transmitted power in Section 2, updated Parts Lists in Section 7 and added Barcode Coupon Reject Error Code in Appendix A.

International Compliance

• RoHS Directives

• UL & c-UL Marks

• CE Mark

• CB Scheme

• FCC & IC Directives

Electrical Current Symbol

Direct Current: indicates Direct Current values on product labels.

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.

™, ® and © are not always mentioned

iVIZION® Series

Next-Generation Banknote Acceptor Unit

Page

1 GENERAL INFORMATION ....................................................................................1-1

iVIZION Units ..................................................................................................................1-1

Product Descriptions ....................................................................................................1-2

Model Descriptions ..........................................................................................................1-2

Type Descriptions ............................................................................................................ 1-2

Software Descriptions ......................................................................................................1-2

Precautions ....................................................................................................................1-2

User Cautions ..................................................................................................................1-2

Installation Cautions ....................................................................................................................1-2

Mounting, Dismounting & Transportation ....................................................................................1-3

Placing Foreign Objects into the Unit ..........................................................................................1-3

Preventive Maintenance .............................................................................................................. 1-3

Banknote Fitness Requirements ..................................................................................... 1-3

Reference Paper Use Precautions ..................................................................................1-4

Primary Features ...........................................................................................................1-4

Component Names ........................................................................................................ 1-5

Specifications ................................................................................................................ 1-6

iVIZION SS/SH Specification ...........................................................................................1-6

Technical Specifications ..............................................................................................................1-6

Environmental Specifications ......................................................................................................1-7

Electrical Specifications ...............................................................................................................1-7

Structural Specifications ..............................................................................................................1-7

RFID Specifications .........................................................................................................1-7

iVIZION LD Specification ................................................................................................. 1-8

Technical Specifications ..............................................................................................................1-8

Environmental Specifications ......................................................................................................1-8

Electrical Specifications ...............................................................................................................1-9

Structural Specifications ..............................................................................................................1-9

Unit Dimensions ..........................................................................................................1-10

iVIZION SS Unit Outside Dimensions ........................................................................... 1-10

iVIZION SS Unit Installation/Maintenance Space Requirements ...................................1-12

iVIZION SH Entire Unit Outside Dimensions ................................................................. 1-13

iVIZION SH Unit Installation/Maintenance Space Requirements .................................. 1-14

iVIZION Cash Box Outside Dimensions ........................................................................ 1-15

Standard Cash Box Outside Dimensions ..................................................................................1-15

Large Cash Box Outside Dimensions ....................................................................................... 1-15

HC Cash Box Outside Dimensions ........................................................................................... 1-16

Technical Contact Information ................................................................................... 1-17

Americas ........................................................................................................................ 1-17

JCM American ...........................................................................................................................1-17

Europe, Middle East, Africa & Russia ............................................................................1-17

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

JCM Europe GmbH .................................................................................................................. 1-17

UK & Ireland .................................................................................................................. 1-17

JCM Europe (UK Office) ........................................................................................................... 1-17

Asia and Oceania .......................................................................................................... 1-17

JCM Gold (HK) Ltd. ................................................................................................................... 1-17

JAPAN CASH MACHINE CO., LTD. (HQ) ................................................................................ 1-17

2 INSTALLATION ......................................................................................................2-1

Installation Procedure ................................................................................................... 2-1

Lock Installation ............................................................................................................... 2-2

Unlock Procedure ....................................................................................................................... 2-2

DIP Switch Configurations ........................................................................................... 2-3

Primary LED Indications ............................................................................................... 2-3

Connector Pin Assignments ........................................................................................ 2-4

Connector Pin Assignments (Continued 1) ................................................................................. 2-5

Connector Pin Assignments (Continued 2) ................................................................................. 2-6

Connector Pin Assignments (Continued 3) ................................................................................. 2-7

Connector Pin Assignments (Continued 4) ................................................................................. 2-8

Connector Pin Assignments (Continued 5) ................................................................................. 2-9

Preventive Maintenance ............................................................................................. 2-10

Retrieving Banknotes ................................................................................................................ 2-10

Clearing a Banknote Jam ......................................................................................................... 2-10

Cleaning Procedure .................................................................................................... 2-10

Sensor Cleaning Procedure ......................................................................................................2-10

iVIZION Optional LD Version Unit Installation ............................................................... 2-11

iVIZION Sensor Locations ............................................................................................. 2-12

Standard Interface Circuit Schematics ...................................................................... 2-13

Interface Circuit Schematics (Continued 1) .............................................................................. 2-14

Interface Circuit Schematics (Continued 2) .............................................................................. 2-15

Interface Circuit Schematics (Continued 3) .............................................................................. 2-16

Operational Flowcharts ............................................................................................... 2-17

Operational Flowchart (Continued 1) ........................................................................................ 2-18

Operational Flowchart (Continued 2) ........................................................................................ 2-19

3 COMMUNICATIONS ..............................................................................................3-1

Americas ......................................................................................................................... 3-1

JCM American ............................................................................................................................ 3-1

Europe, Middle East, Africa & Russia ............................................................................. 3-1

JCM Europe GmbH .................................................................................................................... 3-1

UK & Ireland .................................................................................................................... 3-1

JCM Europe (UK Office) ............................................................................................................. 3-1

Asia and Oceania ............................................................................................................ 3-1

JCM Gold (HK) Ltd. ..................................................................................................................... 3-1

JAPAN CASH MACHINE CO., LTD. (HQ) .................................................................................. 3-1

4 DISASSEMBLY/REASSEMBLY ............................................................................4-1

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iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

Tool Requirements ........................................................................................................4-1

Pusher Unit Timing Belt Removal ................................................................................ 4-1

iVIZION Standard and Large Cash Box ........................................................................... 4-1

iVIZION HC Cash Box .....................................................................................................4-3

Home Position Sensor Board/Home Position Sensor, FFC & Interface Connector

Board Removals ............................................................................................................4-5

RFID Module & Harness Removals .............................................................................. 4-6

Validation CPU & Controller CPU Board Removals ................................................... 4-6

USB FPC, Power FPC & Interface FPC Cable Removals ........................................... 4-7

Validation Unit Harness Removal ................................................................................ 4-8

Interrupter Board Removal ...........................................................................................4-8

Motor Unit Timing Belt Removal ...................................................................................... 4-8

Stacker Motor & Transport Motor Removals ............................................................... 4-9

Bezel Hold Clips A & B Removal .................................................................................. 4-9

Sensor Transfer Board/CIS FFC/Transmissive Light FFC & Upper UV FPC Sensor

Removals ........................................................................................................................ 4-9

Validation Sensor Board Assembly Removal ........................................................... 4-10

Validation Sensor FPC Cable Removal ..................................................................... 4-10

CIS/Transmissive Light & Upper UV Sensor Removals ........................................... 4-11

CIS/CIS FPC/Lower UV Sensor & Lower UV FFC Removal ..................................... 4-12

Validation Unit Timing Belt Removal ......................................................................... 4-14

Reassembly Cautions ................................................................................................. 4-14

5 WIRING DIAGRAMS ..............................................................................................5-1

iVIZION System Wiring Diagram ..................................................................................5-1

6 CALIBRATION AND TESTING .............................................................................. 6-1

Tool Requirements ........................................................................................................6-1

Installation Procedures ................................................................................................. 6-1

Application Software Installation ......................................................................................6-1

Driver Installation Procedure ...........................................................................................6-2

JCM Tool Suite Standard Edition Mode ....................................................................... 6-3

Download Procedures ...................................................................................................6-3

Download the Upgrade Program ................................................................................................. 6-3

Downloading the Program First Time .......................................................................................... 6-4

Calibration ...................................................................................................................... 6-6

When to Calibrate ........................................................................................................................6-6

Calibration Order ......................................................................................................................6-6

Calibration Tool Requirements .................................................................................................... 6-6

Reference Paper Placement ........................................................................................... 6-6

Placing the KS-072/KS-089 Reference Paper ............................................................................ 6-6

Calibration Procedure ..................................................................................................................6-7

Calibration Only ........................................................................................................................ 6-7

Calibration Plus Serial Number Writing ................................................................................... 6-10

Performance Tests ....................................................................................................... 6-11

Performance Test Items using a PC .............................................................................. 6-11

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

PC Performance Test Preparation .............................................................................................6-11

Performance Test Procedures ....................................................................................... 6-12

Any Motor Test ....................................................................................................................... 6-12

LED Indicator Test .................................................................................................................... 6-13

Sensor ON/OFF Test ................................................................................................................ 6-13

Banknote Acceptance Test .......................................................................................................6-14

ICB Function Setting (Barcode Coupon) .................................................................................. 6-14

DIP Switch ON/OFF Test .......................................................................................................... 6-15

Performance Test Tool Requirement using an External DIP Switch Box .................................. 6-16

External DIP Switch Performance Test Procedure Settings ..................................................... 6-16

Performance Tests with External Switch Procedures ............................................................... 6-16

iVIZION Utility Tools .................................................................................................... 6-16

ICB/Image Setting Tool Requirements ...................................................................................... 6-16

ICB/Image Setting Change Preparation ........................................................................ 6-17

CIS Image Tool ......................................................................................................................... 6-17

ICB Function Setting ................................................................................................................. 6-17

Setting ICB Enable/Disable Functions ................................................................................... 6-17

Disabling the ICB Function .....................................................................................................6-18

ICB Current Status Screen Button .......................................................................................... 6-18

Setting the Machine Code Number (M/C #) ........................................................................... 6-19

Setting Inhibit ICB System .....................................................................................................6-19

ICB Function Operational Condition ......................................................................................... 6-20

7 EXPLODED VIEWS & PARTS LISTS ....................................................................7-1

iVIZION Entire Unit View ............................................................................................... 7-1

iVIZION Entire Unit Parts List ..................................................................................................... 7-2

iVIZION Validation Unit Exploded View ....................................................................... 7-3

iVIZION Validation Unit 1 Exploded View ........................................................................ 7-3

iVIZION Validation Unit 1 Parts List ............................................................................................ 7-4

iVIZION Validation Unit 2 Exploded View ........................................................................ 7-5

iVIZION Validation Unit 2 Parts List ............................................................................................ 7-6

iVIZION Validation Unit 3 Exploded View ........................................................................ 7-7

iVIZION Validation Unit 3 Parts List ............................................................................................ 7-8

iVIZION Transport Unit Exploded View ........................................................................ 7-9

iVIZION Transport Unit 1 Exploded View ........................................................................ 7-9

iVIZION Transport Unit 1 Parts List .......................................................................................... 7-10

iVIZION Transport Unit 2 Exploded View ...................................................................... 7-11

iVIZION Transport Unit 2 Parts List .......................................................................................... 7-12

iVIZION Transport Unit 3 Exploded View ...................................................................... 7-13

iVIZION Transport Unit 3 Parts List .......................................................................................... 7-14

iVIZION Transport Unit 4 Exploded View ...................................................................... 7-15

iVIZION Transport Unit 4 Parts List .......................................................................................... 7-16

iVIZION Transport Unit 5 Exploded View ...................................................................... 7-17

iVIZION Transport Unit 5 Parts List .......................................................................................... 7-18

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

iVIZION Transport Unit 6 Exploded View ......................................................................7-19

iVIZION Transport Unit 6 Parts List ........................................................................................... 7-20

iVIZION SS Version Frame Unit Exploded View ........................................................ 7-21

iVIZION SS Version Frame Unit Parts List ................................................................................ 7-22

iVIZION Cash Box Unit Exploded View ...................................................................... 7-23

iVIZION Cash Box Unit 1 Exploded View ...................................................................... 7-23

iVIZION Cash Box Unit 1 Parts List ...........................................................................................7-24

iVIZION Cash Box Unit 2 Exploded View ...................................................................... 7-25

iVIZION Cash Box Unit 2 Parts List ...........................................................................................7-26

iVIZION Cash Box Unit 3 Exploded View ...................................................................... 7-27

iVIZION Cash Box Unit 3 Parts List ...........................................................................................7-28

iVIZION Frame Exploded View ................................................................................... 7-29

iVIZION LD Frame Exploded View ................................................................................ 7-29

iVIZION LD Frame Parts List .....................................................................................................7-30

iVIZION HC Frame Exploded View ............................................................................... 7-31

iVIZION HC Frame Parts List ....................................................................................................7-32

iVIZION HC Cash Box Exploded View ....................................................................... 7-33

iVIZION HC Box Assembly Exploded View ................................................................... 7-33

iVIZION HC Box Assembly Parts List ........................................................................................7-33

iVIZION HC Box Unit Exploded View ............................................................................7-34

iVIZION HC Box Unit Parts List .................................................................................................7-35

iVIZION HC Upper Part Exploded View ........................................................................ 7-36

iVIZION HC Upper Part Parts List ............................................................................................. 7-36

iVIZION HC Receive Plate Assembly Exploded View ................................................... 7-37

iVIZION HC Receive Plate Assembly Parts List ........................................................................7-37

iVIZION HC Receive Spring Base Assembly Exploded View ........................................7-38

iVIZION HC Receive Spring Base Assembly Parts List ............................................................ 7-39

iVIZION HC Front Plate Assembly Exploded View ........................................................ 7-40

iVIZION HC Front Plate Assembly Parts List ............................................................................7-40

iVIZION HC Pusher Unit Exploded View ....................................................................... 7-41

iVIZION HC Pusher Unit Parts List ............................................................................................7-42

iVIZION HC Pusher Assembly 1 Exploded View ........................................................... 7-43

iVIZION HC Pusher Assembly 1 Parts List ...............................................................................7-44

iVIZION HC Pusher Assembly 2 Exploded View ........................................................... 7-45

iVIZION HC Pusher Assembly 2 Parts List ...............................................................................7-46

iVIZION Optional Components Exploded View .........................................................7-47

Bezel/Harness Exploded Views .....................................................................................7-47

iVIZION Optional Components - Bezel/Harness Parts List ...................................................... 7-47

Wave Rubber Exploded Views ...................................................................................... 7-48

iVIZION Optional Components - Wave Rubber Parts List ........................................................ 7-48

Sorting Pusher Unit Exploded Views ............................................................................. 7-49

iVIZION Optional Components - Sorting Pusher Unit Parts List ...............................................7-49

8 INDEX .....................................................................................................................8-1

iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

A TROUBLESHOOTING ...........................................................................................A-1

Introduction ...................................................................................................................A-1

Troubleshooting Overview ...........................................................................................A-1

Malfunction LED Error Codes ......................................................................................A-1

LED Indication Conditions ...........................................................................................A-1

Error, Jam and Reject Code Tables .............................................................................A-2

LED Error Codes .............................................................................................................A-2

Jam Error Codes .............................................................................................................A-4

Banknote Reject Error Code ...........................................................................................A-5

Barcode Coupon Reject Error Code ................................................................................A-6

Calibration Error Code .....................................................................................................A-7

Maintenance Equipment ...............................................................................................A-8

iVIZION Maintenance Equipment ....................................................................................A-8

Reference Paper Handling ......................................................................................................... A-8

B GLOSSARY ...........................................................................................................B-1

vii

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 1-1 iVIZION Units ...........................................................................................1-1

Figure 1-2 Precautionary Symbols ............................................................................1-2

Figure 1-3 Unacceptable Banknotes .........................................................................1-3

Figure 1-4 Reference Paper Handling Precautions ..................................................1-4

Figure 1-5 iVIZION Component Names .................................................................... 1-5

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions ................... 1-10

Figure 1-7 iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside

Dimensions ............................................................................................1-10

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside

Dimensions ............................................................................................1-11

Figure 1-9 iVIZION SS Unit with Large Cash Box Outside Dimensions ................. 1-11

Figure 1-10 iVIZION SS Unit Installation/Maintenance Space Requirements

Diagram .................................................................................................1-12

Figure 1-11 iVIZION LD Unit Outside Dimensions ....................................................1-12

Figure 1-12 iVIZION SH Unit Outside Dimensions ...................................................1-13

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements

Diagram .................................................................................................1-14

Figure 1-14 iVIZION Standard Cash Box Dimensions ..............................................1-15

Figure 1-15 iVIZION Large Cash Box Dimensions ...................................................1-15

Figure 1-16 iVIZION HC Cash Box Dimensions .......................................................1-16

Figure 2-1 Interface Harness Installation Location..................................................... 2-1

Figure 2-2 M4 Screws Locations (Left/Right Side).....................................................2-1

Figure 2-3 Flat Head Screws Locations (Rear Side).................................................. 2-1

Figure 2-4 Lock Size ..................................................................................................2-2

Figure 2-5 Unlock Rotation Direction .........................................................................2-2

Figure 2-6 Key Cap Installation..................................................................................2-2

Figure 2-7 Retrieving Banknote ............................................................................... 2-10

Figure 2-8 Open the Upper Guides..........................................................................2-10

Figure 2-9 Retrieving Cash Box Banknote Jam ....................................................... 2-10

Figure 2-10 Interface Harness Installation Location................................................... 2-11

Figure 2-11 M3 Screws Locations..............................................................................2-11

Figure 2-12 iVIZION Sensor Cleaning Locations ....................................................... 2-12

Figure 2-13 iVIZION USB Circuit Interface Schematic Diagram ................................2-13

Figure 2-14 iVIZION Photo-Coupler Circuit Interface Schematic Diagram ................ 2-13

Figure 2-15 iVIZION RS232C Circuit Interface Schematic Diagram..........................2-14

Figure 2-16 iVIZION ccTalk Circuit Interface Schematic Diagram ............................. 2-14

Figure 2-17 iVIZION TTL Circuit Interface Schematic Diagram .................................2-15

Figure 2-18 iVIZION LED Circuit Interface Schematic Diagram ................................2-16

Figure 2-19 iVIZION SS/LD Banknote Acceptor Operational Flowchart (Initializing).2-17 Figure 2-20 iVIZION SS Banknote Acceptor Operational Flowchart

(Part 1 - Validating).................................................................................2-18

viii

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 2-21 iVIZION LD Banknote Acceptor Operational Flowchart

(Part 2 - Validating) .................................................................................2-19

Figure 4-1 Pusher Mechanism Screws Removal ......................................................4-1

Figure 4-2 Pusher Mechanism Removal ...................................................................4-1

Figure 4-3 Pusher Mechanism Cover Removal .........................................................4-2

Figure 4-4 Stacker Guide Removal ...........................................................................4-2

Figure 4-5 Stacker Guide Reassembly ......................................................................4-2

Figure 4-6 Right Frame Outer “R” Removal ..............................................................4-2

Figure 4-7 Left Frame Outer “L” Removal .................................................................4-3

Figure 4-8 Timing Belt Removal ................................................................................4-3

Figure 4-9 Pusher Mechanism Removal ...................................................................4-3

Figure 4-10 HC Box Stacker Base Removal ...............................................................4-3

Figure 4-11 Pusher Guide Removal ............................................................................4-4

Figure 4-12 Stacker Guide Removal ...........................................................................4-4

Figure 4-13 Stacker Guide Reassembly ......................................................................4-4

Figure 4-14 Outer Guide R Removal 1 ........................................................................4-4

Figure 4-15 Outer Guide R Removal 2 ........................................................................4-4

Figure 4-16 Outer Guide L Removal 1 ........................................................................4-5

Figure 4-17 Outer Guide L Removal 2 ........................................................................4-5

Figure 4-18 Timing Belt Removal ................................................................................4-5

Figure 4-19 TR Bottom Cover Removal ......................................................................4-5

Figure 4-20 TR Side Cover “A” Removal .....................................................................4-5

Figure 4-21 Home Position Sensor Board, Home Position Sensor FFC Assembly

and Interface Connector Board Removals ...............................................4-6

Figure 4-22 RFID Module & Harness Removal ...........................................................4-6

Figure 4-23 CPU Board Module Removal ...................................................................4-6

Figure 4-24 Extension Memory Board Removal ..........................................................4-6

Figure 4-25 Validation CPU Board and Control CPU Board Removal ........................4-7

Figure 4-26 Motor Module Removal ............................................................................4-7

Figure 4-27 USB FPC, Power FPC & Interface FPC Cable Removal .........................4-7

Figure 4-28 Validation Unit Harness Removal ............................................................4-8

Figure 4-29 Interrupter Board Removal .......................................................................4-8

Figure 4-30 Timing Belt Removal ................................................................................4-8

Figure 4-31 Timing Belt Reassembly Path ..................................................................4-8

Figure 4-32 Stacker & Transport Motor Removal ........................................................4-9

Figure 4-33 Bezel Hold Chips A&B Removal ..............................................................4-9

Figure 4-34 Upper Cover Removal ..............................................................................4-9

Figure 4-35 Sensor Transfer Board Assembly, CIS FFC, Transmissive Light &

Upper UV FPC Cable Removal ................................................................4-9

Figure 4-36 iVIZION Head Cover A Removal ............................................................4-10

Figure 4-37 Validation Sensor Board Assembly Removal .........................................4-10

Figure 4-38 Validation Sensor FPC Removal ............................................................4-10

Figure 4-39 Validation Sensor FPC Reassembly ......................................................4-10

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 4-40 Upper Validation Part Removal .............................................................4-11

Figure 4-41 iVIZION Head BG85B Removal ............................................................. 4-11

Figure 4-42 CIS, Transmissive Light & Upper UV Sensor Removal ......................... 4-12

Figure 4-43 iVIZION BG 85A HEAD Removal .......................................................... 4-12

Figure 4-44 Lower Validation Part Removal ............................................................. 4-13

Figure 4-45 CIS, CIS FPC, Lower UV Sensor & Lower UV FFC Removal ............... 4-13

Figure 4-46 Timing Belt Removal .............................................................................. 4-14

Figure 4-47 Timing Belt Replacement ....................................................................... 4-14

Figure 4-48 Upper/Lower UV Sensors Location ....................................................... 4-14

Figure 5-1 iVIZION System Wiring Diagram ............................................................. 5-1

Figure 6-1 Tools and Connections ............................................................................. 6-1

Figure 6-2 USB Cable Type Requirements................................................................ 6-1

Figure 6-3 Setup.exe File Location ............................................................................ 6-1

Figure 6-4 InstallShield Wizard Screen......................................................................6-1

Figure 6-5 Destination Folder Screen ........................................................................6-2

Figure 6-6 Current Settings Confirmation ..................................................................6-2

Figure 6-7 Installation Completion Screen .................................................................6-2

Figure 6-8 Hardware Update Wizard Screen 1 .......................................................... 6-2

Figure 6-9 Hardware Update Wizard Screen 2 .......................................................... 6-2

Figure 6-10 Normal Mode Selection ............................................................................6-3

Figure 6-11 Test Mode Selection ................................................................................. 6-3

Figure 6-12 DIP Switches All OFF ............................................................................... 6-3

Figure 6-13 JCM Tool Suite Standard Edition Screen ................................................. 6-3

Figure 6-14 JCM Tool Suite Standard Edition Screen Pull-Down Menu......................6-3

Figure 6-15 Browse Screen Button Location ............................................................... 6-4

Figure 6-16 iVIZION Software Program Selection .......................................................6-4

Figure 6-17 Download Progress Screen 1 ...................................................................6-4

Figure 6-18 Download Completed Screen 1 ................................................................6-4

Figure 6-19 DIP Switches 6, 7, & 8 ON........................................................................6-4

Figure 6-20 JCM Tool Suite Standard Edition Screen 2 .............................................. 6-5

Figure 6-21 JCM Tool Suite Standard Edition Screen Pull-Down Menu 2...................6-5

Figure 6-22 Browse Screen Button Location ............................................................... 6-5

Figure 6-23 iVIZION Software Program Selection .......................................................6-5

Figure 6-24 Download Progress Screen 2 ...................................................................6-5

Figure 6-25 Download Completed Screen 2 ................................................................6-5

Figure 6-26 Remote Calibration Tools Required.......................................................... 6-6

Figure 6-27 KS-072/KS-089 Reference Paper............................................................. 6-6

Figure 6-28 Reference Paper Setting 1 .......................................................................6-7

Figure 6-29 Reference Paper Setting 2 .......................................................................6-7

Figure 6-30 DIP Switch #8 ON.....................................................................................6-7

Figure 6-31 JCM Tool Suite Standard Edition Screen 3 .............................................. 6-7

Figure 6-32 iVIZION Calibration Ver.X.XX Screen....................................................... 6-7

Figure 6-33 Feed-Out Calibration Proceeding Screen.................................................6-8

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 6-34 Calibration Information Screen 1...............................................................6-8

Figure 6-35 Calibration Information Screen 2...............................................................6-8

Figure 6-36 Pusher Plate Release Location.................................................................6-8

Figure 6-37 Cardboard Setting Location ......................................................................6-8

Figure 6-38 Exit Calibration Proceeding Screen ..........................................................6-8

Figure 6-39 Calibration Information Screen 3...............................................................6-9

Figure 6-40 UV Calibration Proceeding Screen ...........................................................6-9

Figure 6-41 Calibration Information Screen 4...............................................................6-9

Figure 6-42 Calibration Information Screen 5...............................................................6-9

Figure 6-43 CIS Calibration Proceeding Screen ..........................................................6-9

Figure 6-44 Calibration Information Screen 6...............................................................6-9

Figure 6-45 Calibration Value Writing Screen ..............................................................6-9

Figure 6-46 Calibration Complete Screen ..................................................................6-10

Figure 6-47 iVIZION Calibration Service Suite Edition Screen...................................6-10

Figure 6-48 Setting Manufacture No. Screen .............................................................6-10

Figure 6-49 Calibration Value Writing Screen ............................................................6-10

Figure 6-50 Adjustment Info Screen...........................................................................6-10

Figure 6-51 DIP Switch #8 Set ON.............................................................................6-11

Figure 6-52 JCM Tool Suite Standard Edition Screen................................................6-11

Figure 6-53 iVIZION Test Item VerX.XX Screen ........................................................6-11

Figure 6-54 Start, Stop & Exit Screen Button .............................................................6-12

Figure 6-55 Transport Motor Normal Forward Test Screen .......................................6-12

Figure 6-56 LED Indicator Test Screen ......................................................................6-13

Figure 6-57 Sensor ON/OFF Test Screen..................................................................6-13

Figure 6-58 Denomination Indication Location ...........................................................6-14

Figure 6-59 ICB Function Test Screen .......................................................................6-14

Figure 6-60 DIP Switch ON/OFF Test Screen 1.........................................................6-15

Figure 6-61 DIP Switch ON/OFF Test Screen 2.........................................................6-15

Figure 6-62 Calibration Tool Requirements................................................................6-16

Figure 6-63 JCM Tool Suite Standard Edition ............................................................6-17

Figure 6-64 iVIZION Utility Tool Version X.XX for Suite Edition Screen 1 .................6-17

Figure 6-65 Empty CIS IMAGE Screen ......................................................................6-17

Figure 6-66 Last Acceptance CIS IMAGE Screen......................................................6-17

Figure 6-67 iVIZION Utility Tool Version X.XX for Suite Edition Screen 2 .................6-17

Figure 6-68 ICB Function Screen ...............................................................................6-18

Figure 6-69 Enable Setting Completion......................................................................6-18

Figure 6-70 Disable Setting Completion.....................................................................6-18

Figure 6-71 ICB Current Status Screen......................................................................6-18

Figure 6-72 Machine Number Setting.........................................................................6-19

Figure 6-73 Machine Number Setting Completion .....................................................6-19

Figure 6-74 Machine Number Indication ....................................................................6-19

Figure 6-75 Inhibit Screen Button Location ................................................................6-19

Figure 6-76 Inhibit Setting Completion .......................................................................6-19

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 6-77 ICB System Status Indication ................................................................. 6-19

Figure 7-1 iVIZION Entire Unit View .........................................................................7-1

Figure 7-2 iVIZION Validation Unit 1 Exploded View ................................................7-3

Figure 7-3 iVIZION Validation Unit 2 Exploded View ................................................7-5

Figure 7-4 iVIZION Validation Unit 3 Exploded View ................................................7-7

Figure 7-5 iVIZION Transport Unit 1 Exploded View ................................................7-9

Figure 7-6 iVIZION Transport Unit 2 Exploded View ..............................................7-11

Figure 7-7 iVIZION Transport Unit 3 Exploded View ..............................................7-13

Figure 7-8 iVIZION Transport Unit 4 Exploded View ..............................................7-15

Figure 7-9 iVIZION Transport Unit 5 Exploded View ..............................................7-17

Figure 7-10 iVIZION Transport Unit 6 Exploded View ..............................................7-19

Figure 7-11 iVIZION SS Version Frame Unit Exploded View ...................................7-21

Figure 7-12 iVIZION Cash Box Unit 1 Exploded View .............................................. 7-23

Figure 7-13 iVIZION Cash Box Unit 2 Exploded View .............................................. 7-25

Figure 7-14 iVIZION Cash Box Unit 3 Exploded View .............................................. 7-27

Figure 7-15 iVIZION LD Version Frame Exploded View ........................................... 7-29

Figure 7-16 iVIZION HC Frame Exploded View ........................................................ 7-31

Figure 7-17 iVIZION HC Box Assembly Exploded View ........................................... 7-33

Figure 7-18 iVIZION HC Box Unit Exploded View ....................................................7-34

Figure 7-19 iVIZION HC Upper Part Exploded View ................................................. 7-36

Figure 7-20 iVIZION HC Receive Plate Assembly Exploded View ........................... 7-37

Figure 7-21 iVIZION HC Receive Spring Base Assembly Exploded View ................ 7-38

Figure 7-22 iVIZION HC Front Plate Assembly Exploded View ................................7-40

Figure 7-23 iVIZION HC Pusher Unit Assembly Exploded View ............................... 7-41

Figure 7-24 iVIZION HC Pusher Assembly 1 Exploded View ...................................7-43

Figure 7-25 iVIZION HC Pusher Assembly 2 Exploded View ...................................7-45

Figure 7-26 iVIZION Optional Components - Bezel/Harness Exploded Views ......... 7-47

Figure 7-27 iVIZION Optional Components - Wave Rubber Exploded Views ..........7-48

Figure 7-28 iVIZION Optional Components - Sorting Pusher Unit Exploded Views . 7-49

Figure A-1 Additional Maintenance Equipment Requirements ..................................A-8

THIS PAGE INTENTIONALLY LEFT BLANK

iVIZION® Series Next-Generation Banknote Acceptor Unit

xii

xiii

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Tables

Page

Table 1-1 iVIZION Model Number Specifications .................................................... 1-2

Table 1-2 iVIZION Type Number Specifications ...................................................... 1-2

Table 1-3 iVIZION Software Number Specifications ................................................1-2

Table 1-4 iVIZION Technical Specifications ............................................................1-6

Table 1-5 iVIZION Environmental Specifications .....................................................1-7

Table 1-6 iVIZION Electrical Specifications .............................................................1-7

Table 1-7 iVIZION Structural Specifications ............................................................1-7

Table 1-8 RFID Specifications ................................................................................. 1-7

Table 1-9 iVIZION LD Technical Specifications .......................................................1-8

Table 1-10 iVIZION LD Environmental Specifications ...............................................1-8

Table 1-11 iVIZION LD Electrical Specifications ........................................................ 1-9

Table 1-12 iVIZION LD Structural Specifications ....................................................... 1-9

Table 2-1 Denomination INHIBIT DIP Switch Settings ............................................2-3

Table 2-2 JCM Private Line DIP Switch Setting ....................................................... 2-3

Table 2-3 Software DIP Switch Settings .................................................................. 2-3

Table 2-4 Serial Communication DIP Switch Settings .............................................2-3

Table 2-5 LED Error Pattern Indications ..................................................................2-3

Table 2-6 iVIZION SS/LD USB Connection Pin Assignments ................................. 2-4

Table 2-7 iVIZION SS/LD Photo-Coupler Connector Pin Assignments ................... 2-5

Table 2-8 iVIZION SS/LD RS232C Connector Pin Assignments ............................. 2-6

Table 2-9 iVIZION SS/LD ccTalk Connector Pin Assignments ................................2-7

Table 2-10 iVIZION SS/LD TTL Connector Pin Assignments .................................... 2-8

Table 2-11 iVIZION SS/LD Bezel JPL (CN7) Connection Pin Assignments ..............2-9

Table 2-12 iVIZION Sensor Cleaning Location Types .............................................2-12

Table 6-1 iVIZION Sensor Calibration Order ........................................................... 6-6

Table 6-2 PC Performance Test Items ..................................................................6-11

Table 6-3 LED Indications for each condition ........................................................ 6-12

Table 6-4 Sensor Actions and Conditions ..............................................................6-13

Table 6-5 Denomination Valuation List .................................................................. 6-14

Table 6-6 Performance Test DIP Switch Settings .................................................. 6-16

Table 6-7 ICB Setting Function Operational Condition .......................................... 6-20

Table 7-1 iVIZION Entire Unit Parts List .................................................................. 7-2

Table 7-2 iVIZION Validation Unit 1 Parts List .........................................................7-4

Table 7-3 iVIZION Validation Unit 2 Parts List .........................................................7-6

Table 7-4 iVIZION Validation Unit 3 Parts List .........................................................7-8

Table 7-5 iVIZION Transport Unit 1 Parts List ....................................................... 7-10

xiv

iVIZION® Series Next-Generation Banknote Acceptor Unit

List of Tables

Page

Table 7-6 iVIZION Transport Unit 2 Parts List ........................................................7-12

Table 7-7 iVIZION Transport Unit 3 Parts List ........................................................7-14

Table 7-8 iVIZION Transport Unit 4 Parts List ........................................................7-16

Table 7-9 iVIZION Transport Unit 5 Parts List ........................................................7-18

Table 7-10 iVIZION Transport Unit 6 Parts List ........................................................7-20

Table 7-11 iVIZION SS Version Frame Unit Parts List .............................................7-22

Table 7-12 iVIZION Cash Box Unit 1 Parts List .......................................................7-24

Table 7-13 iVIZION Cash Box Unit 2 Parts List .......................................................7-26

Table 7-14 iVIZION Cash Box Unit 3 Parts List .......................................................7-28

Table 7-15 iVIZION LD Frame Parts List .................................................................7-30

Table 7-16 iVIZION HC Frame Parts List .................................................................7-32

Table 7-17 iVIZION HC Box Assembly Parts List ....................................................7-33

Table 7-18 iVIZION HC Box Unit Parts List ..............................................................7-35

Table 7-19 iVIZION Upper Part Parts List ................................................................7-36

Table 7-20 iVIZION HC Receive Plate Assembly Parts List ....................................7-37

Table 7-21 iVIZION HC Receive Spring Base Assembly Parts List .........................7-39

Table 7-22 iVIZION HC Front Plate Assembly Parts List .........................................7-40

Table 7-23 iVIZION HC Pusher Unit Parts List ........................................................7-42

Table 7-24 iVIZION HC Pusher Assembly 1 Parts List ............................................7-44

Table 7-25 iVIZION HC Pusher Assembly 2 Parts List ............................................7-46

Table 7-26 iVIZION Optional Components - Bezel/Harness Parts List ....................7-47

Table 7-27 iVIZION Optional Components - Wave Rubber Parts List .....................7-48

Table 7-28 iVIZION Optional Components - Sorting Pusher Unit Parts List ............7-49

Table A-1 LED Code Condition ............................................................................... A-1

Table A-2 LED Error Codes ..................................................................................... A-2

Table A-3 Jam LED Flash Error Codes ................................................................... A-4

Table A-4 Banknote LED Reject Codes .................................................................. A-5

Table A-5 Barcode Coupon LED Reject Codes ....................................................... A-6

Table A-6 Calibration Error Codes ........................................................................... A-7

Table A-7 Additional Maintenance Equipment Parts List ......................................... A-8

1-1

iVIZION® Series

1 GENERAL INFORMATION

Figure 1-1 iVIZION Units

iVIZION Units

Figure 1-1 iVIZION Units

SS Specification

LD Specification

SH Specification

Next-Generation Banknote Acceptor Unit

Section 1

This section provides a general overview of the iVIZION Acceptor Unit, pictured in Figure 1-1. This section is designed to help the user navigate through this guide with ease. It includes the following information:

Series Next-Generation Banknote

• iVIZION Units

• Product Descriptions

• Precautions

• Primary Features

• Component Names

• Specifications

• Unit Dimensions

• Technical Contact Information

In order to make operating this device and navigating within this manual easier, the following illustrations are used:

• Safety Instructions need to be observed in order to

protect the operators and the equipment; these are identified with Bold text and the following

pictographs:

• Special Notes affect the use of the Banknote

Validator; these are identified with italic text and

the following pictograph:

• Steps require the operator to perform specific

actions; these are identified with sequential numbers (1, 2, 3, etc.).

1-2

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Photo-

coupler

RS232C USB

0: No Harness - - 1: Standard Harness

(One side cut, without USB SI/F)

Yes Yes N/A

2: Reserved - - 3: Harness with USB cable 2

(with Connector and USB I/F Cable)

Yes N/A Yes

4: SS/SH Harness

(One side cut, without USB I/F)

Yes Yes N/A

5: SS/SH Harness 2

(with Connector and USB I/F Cable)

Yes N/A Yes

6: Harness (1m one side cut, with USB

I/F Cable and JPL Connector)

Yes N/A Yes

Figure 1-2 Precautionary Symbols

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

Product Descriptions

Model Descriptions

Table 1-1 lists the product model number descriptions.

Table 1-1 iVIZION Model Number Specifications

Model: iVIZION - *

No.

No (1)(2)(3) (4)

Validation Head

(1)

1: Standard 2 - 9: Reserved

CPU Board (Memory)

(2)

0: Standard 1 - 9: Reserved

Transport Unit Type

0: Standard

(3)

1: SH Specification 2 - 9: Reserved

Stacker Type

SS: Security Stacker Down

(4)

SH: Stacker Horizontal LD: Less Down (No Stacker)

Type Descriptions

Table 1-2 lists the product type number descriptions.

Table 1-2 iVIZION Type Number Specifications

No.

No (a)(b)(c) (d) (e)(f)(g)(h)(i)

Box Capacity

5: 500 notes (New Banknote)

(a)

9: 900 notes (New Banknote) U: 3000 notes (Street Grade Banknote) 0: No Cash Box

Box Type

(b)

0: Standard

Box Handle

(c)

0: Standard (Blue) 1: Red Handle

Transport Unit Type

(d)

00: Standard

Bezel (Option)

(e)

0: Without Bezel 1: With LED Bezel

ICB (RFID Type)

(f)

0: None 1: ICB-Compliant (Standard) (for SS/SH Version Only)

Optional Board (Memory)

0: None (64M Bit)

(g)

1: Memory Extension Board (128M bit) 2: Reserved

Input/Output Signal Selection

(h)

P: Photo-Coupler Isolation (Standard) R: RS232C

Typ e: *

External Harness Type

(i)

*. The number of stacked Notes depends on the Banknote’s condition.

* * - 00 - * * * * *

* * - * *

Software Descriptions

Table 1-3 lists the product type number descriptions.

Table 1-3 iVIZION Software Number Specifications

No.

Software: iVIZION-* * *-* * * * * - * * * - V *.* *

No (A) (B) (C) (D) (E)

(A)

Software Model Name

(B) Denomination (Country Code)

(D) Software Version

Precautions

Symbols in Figure 1-2 are defined as follows:

1. (Type 1) Do not insert a torn, folded, or wet

Banknote; it may cause a jam inside the unit.

(Type 2) Do not expose the unit to water. The unit

2. contains several precision electronic devices that can be damaged if water or any liquid is sprayed or spilled into the unit.

(Type 3) Do not install the unit in a dusty

3. environment. Dust may affect/degrade the sensor’s performance.

User Cautions

Careful measures were taken in the design of this product to ensure its quality; however, the following cautions pertain to all users and should be followed for safe operation.

Installation Cautions

The Installation Cautions are defined as follows:

1. Do not allow the unit to endure or operate at a high temperature, in high humidity and/or dusty environment.

2. Do not install the unit in an area with excessive vibration or shock present.

3. Unit is not designed for outside installation. Be sure that the host machine contains enough protection to avoid wet or dusty conditions when installing in either an indoor or open-air space.

4. Avoid exposing the unit to direct sunlight/incandescent lamp illumination with a gradient angle of 15 degrees or more, and illumination index of 3,000 Lux or less.

5. Ensure that the host machine is designed for daily operational access for maintenance and/or clearing a Banknote Jam.

6. Do not use the Validator in environments that may be subject to extreme temperature changes.

1-3

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Caution: DO NOT use any alcohol, solvents, scouring agents or citrus based cleaners that can damage the plastic surfaces of the device when cleaning it.

Caution: Make Interface Harness connections to the Host Machine shorter than 9.84 Feet (3 Meters) in length. Cut off all unused portions of the Interface Harness wiring to avoid static electrical effects or short circuit possibilities that could cause damage to the Unit.

WARNING: This Unit is designed for use with a Limited Power Source! Design the Host Cabinet space to meet all local related safety standards.

Figure 1-3 Unacceptable Banknotes

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

Figure 1-3 Unacceptable Banknotes

Mounting, Dismounting & Transportation

Methods for mounting, dismounting and transporting the unit:

1. Be sure to turn the Power OFF before mounting or removing the Unit from its permanent location. Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit.

2. When reassembling a disassembled Unit Part, ensure that the each part is properly replaced in its correct original location.

3. Be sure to carry the Unit by both hands when transporting it. Holding the Unit by one hand may cause personal injury if the Unit accidentally becomes disassembled and drops away.

4. Be careful not to use excessive outside pressure on the Unit, or subject it to excessive vibration during transportation.

Placing Foreign Objects into the Unit

Observe the following precautions when placing foreign objects into the Unit:

1. Do not insert anything except Banknotes into the Insertion Slot. Inserting Receipts, Stapled Tickets, Rubber Bands, or Credit Cards into the Unit may damage the Banknote Transport path.

2. Do not inject liquids into the Banknote Insertion Slot. Injecting water, oil or cleaning agents may damage the Sensors within the Banknote Transport path.

Preventive Maintenance

The preventive maintenance requirements are defined as follows:

1. Be sure to turn the Power OFF on the Unit before beginning a maintenance procedure. The equipment can produce abnormal operating signals while in maintenance mode that may cause personal injury.

2. If the Validator Section is dirty due to dust, foreign objects or other such debris adhering to it, Banknote acceptance rates will degrade. Clean the Unit once a month to keep its performance stable.

3. Use a soft, lint-free cloth, cotton swab or a compressed air spray to clean dust and debris from the Banknote path.

Banknote Fitness Requirements

The following Banknote types may not validate correctly, or worse, can cause a jam and/or damage to the unit’s Transport Path. Banknotes exhibiting the following conditions illustrated in Figure 1-3 should be avoided:

• torn

• excessive folds or wrinkles

• dirty

• curled

• wet

• containing foreign objects and/or oil

4. Do not disassemble the Unit incorrectly or redesign it in any way. Unauthorized use by inade-

quately trained personnel, or use outside the original manufacturer’s intent for operation voids the warranty.

5. When the Unit is exposed to liquid such as water, wipe with a Micro fiber cloth to dry the wet areas immediately. Remaining liquids may affect and degrade the Sensors and the Validation Section’s performance.

1-4

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-4 Reference Paper Handling Precau- tions

Figure 1-4 Reference Paper Handling Precautions

KS-072/KS-089

Reference

Paper

KS-072/KS-089

Reference Paper

Shipping Carton

Reference Paper Use Precautions

When calibration, using the KS-072/KS-089 Reference Paper, is complete, protect the Reference Paper by handling as follows:

• Ensure that the Reference Paper Carrier is kept in

an upright position following use (Figure 1-4 a) or, replace it into its protective Shipping Carton when calibration is complete (Figure 1-4 b).

• Do not lay the Reference Paper Carrier down on

any irregular surface, otherwise the Reference Paper may become wrinkled making it useless for future calibration use.

ALWAYS return each Reference Paper into its protective Shipping Carton following each use.

Primary Features

The iVIZION Series of Banknote Acceptor contains the following primary features:

• Easily swappable single Validation Head for

inventory and maintenance efficiency.

• CIS technology allowing 100% scanning of

document details and fine line imagery.

RFID Intelligent Cash Box with lockable Frame Unit, and designed for one-hand removal without the need to use a Button or Lever to release the Cash Box.

1-5

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-5 iVIZION Component Names

A. Acceptor Unit B. Front Upper Guide Access Lever

(Acceptor Unit)

C. Bezel (Option) D. Interface Connector E. Rear Upper Guide Access Lever

(Transport Unit)

F. Transport Unit G. Frame Housing

(SS Specification)

H. DIP Switch Block (Denomination INHIBIT) I. DIP Switch Block (JCM Custom Private Line) J. Acceptor Unit Release Button K. Status LED (4 Colors: Red/Yellow/Green/Blue) L. Front Panel Bezel JPL Connector M. Transport Unit Release Lever

N. Power ON LED

(Green)

O. USB (Mini-B) Software Download/Calibration

& Maintenance Connector P. Cash Box Q. Stack Volume Indicator Window R. Cash Box Window - Confirms the last stacked

Banknote Denomination Value S. Lock Installation Hole

(User Provided)

T. Pusher Lever - Manually moves the Pusher

Plate down

(Activate lever to confirm the denomination value

through Cash Box Windows “R”)

U. Frame Housing (LD Specification) V. Frame Housing (SH Specification) W. HC Cash Box Assembly

LD Frame

HC Cash Box and Frame

Component Names

Figure 1-5 illustrates the iVIZION component names and locations.

1-6

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Specifications

iVIZION SS/SH Specification

Technical Specifications

Table 1-4 iVIZION Technical Specifications

98% or greater

The following banknote types are excluded:

• Banknotes with excess or poor magnetism or unclear graphics

Acceptance Rate

Banknote Types Accepted:

Barcode Coupon†:

Insertion Direction: Refer to the specific Country’s Software Information Sheet.

Processing Speed:

Validation Method: Optical

Diagnostic Indicators: Power LED, Status LED, Bezel LED (Optional)

Escrow: 1 Note

Cash Box Type

Cash Box Capacity

‡

Fraud Detection: Equipped

Interface

*. Refer to the specific Country’s “Software Information Sheet” for each Country’s particular Banknote acceptance rate.

†. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.

‡. User supplied installed Locks (including the attached Plate, Lock and Key).

**. The number of Notes stacked depends on the Banknote’s condition.

††.The Interface Harness connecting to the Host should be less than 3m (9.84 ft).

††

• Double (dual) Notes

• Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes

• Banknotes having folded corners or edges

• Banknotes having the wrong cut dimensions or printing displacement

• Returned Banknotes because of incorrect or failed insertion.

• Long side: SS: 110-170mm (4.33 - 6.69 in.)

SH: 110-177mm (4.33 - 6.96 in.)

• Short side: 60-85mm (2.36 - 3.35 in.)

Standard Specification

a) Read Code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.) c) Wide Bar: Narrow Bar = 3:1 d) Characters: 18 Characters

e) Print Position: Middle (by dividing a Coupon equally on the left, right, top and

bottom of the Coupon’s exact center)

f) Print Width: Wider than 10mm (0.39 in.).

Approximately 2 seconds from Banknote insertion to Vend signal output. Approximately 3 seconds from Banknote insertion to completion of the stacking operation.

Secure Cash Box Intelligent Cash Box (available with RFID Specification)

SS: Standard 500 Banknotes / Large 900 Banknotes SH: HC Cash Box: 3000 Banknotes

USB Interface: USB Specification Rev.2.0 Serial Interface: Photo-Coupler Isolation Serial Interface: RS232C Communication Protocol.

1-7

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Hydrothermal Condition Table

[°C]

[RH%]

Allowable Operating Temperature and Humidity Range

35°C/85%

50°C/40%

Environmental Specifications

Table 1-5 iVIZION Environmental Specifications

Operating Temperature: 5º C to +50º C (41º F to 122º F)

Storage Temperature: -20º C to +70º C (-4º F to 158º F)

Relative Operating Humidity: 15% to 85% RH (non-condensed)

Relative Storage Humidity: 15% to 85% RH (non-condensed)

Installation: Indoors Only

Electrical Specifications

Table 1-6 iVIZION Electrical Specifications

Supply Voltage

12V DC (-5%) to 24V DC (+10%) [NOTE: Use a Current Source Limiting Power Supply]

Standby: 24V DC = 0.2A, 12V DC = 0.2A

Current Consumption:

Operation: 24V DC = 1.3A, 12V DC = 2.3A Maximum: 24V DC = 3.2A, 12V DC = 3.0A

*. Use a Limited Power Source.

Structural Specifications

Table 1-7 iVIZION Structural Specifications

Weight Empty:

SS: Approximately 4.1kg (9.04 lbs) SH: Approximately 7.6kg (16.75 lbs) (with HC Cash Box)

SS: Horizontal (Maximum gradient limitation within 50 degrees;

Mounting:

See Figure 1-10 on page 1-12) SH: Horizontal (Maximum gradient limitation within ±5 degrees; See Figure 1-13 on page 1-14)

Outside Dimensions: Refer to “Unit Dimensions” on page 1-10

RFID Specifications

Table 1-8 RFID Specifications

Frequency: 13.56MHz ±7kHz

Transmission Power: 200mW

1-8

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Hydrothermal Condition Table

[°C]

[RH%]

Allowable Operating Temperature and Humidity Range

35°C/85%

50°C/40%

iVIZION LD Specification

Technical Specifications

Table 1-9 iVIZION LD Technical Specifications

98% or greater

The following Banknote types are excluded:

a) Banknotes with unclear graphics

Acceptance Rate

Banknote Types Accepted:

Barcode Coupon

†

Insertion Direction: Refer to the specific Country’s Software Information Sheet.

Processing Speed: Approximately 2 seconds from Banknote insertion to Vend signal output.

Validation Method: Optical

Diagnostic Indicators: Power LED, Status LED, Bezel LED (Optional)

Escrow: 1 Note

Fraud Detection: Equipped

Interface

*. Refer to the specific Country’s “Software Information Sheet” for each Country’s particular Banknote acceptance rate.

†. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.

‡. The Interface Harness connecting to the Host should be less than 3m.

‡

b) Double (dual) notes c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes d) Banknotes having folded corners or edges e) Banknotes having the wrong cut dimensions or a printing displacement f) Returned Banknotes because of incorrect or failed insertion.

Long edge: 110-170 mm (4.33-6.69 in.) Short edge: 60-85 mm (2.36-3.35 in.).

Standard Specification

a) Read Code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.) c) Wide Bar: Narrow Bar = 3:1 d) Characters: 18 Characters

e) Print Position: Middle (by dividing a Coupon equally on the left, right, top and

bottom of the Coupon’s exact center)

f) Print Width: Wider than 10mm (0.39 in.).

USB Interface: USB Specification Rev.2.0 Serial Interface: Photo-Coupler Isolation Serial Interface: RS232C Communication Protocol.

Environmental Specifications

Table 1-10 iVIZION LD Environmental Specifications

Operating Temperature: 5º C to +50º C (41º F to 122º F)

Storage Temperature: -20º C to +70º C (-4º F to 158º F)

Relative Operating Humidity: 15% to 85% RH (non-condensed)

Relative Storage Humidity: 15% to 85% RH (non-condensed)

Installation: Indoors Only

1-9

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Electrical Specifications

Table 1-11 iVIZION LD Electrical Specifications

Supply Voltage

12V DC (-5%) to 24V DC (+10%) [NOTE: Use a Current Source Limiting Power Supply]

Standby: 24V DC = 0.2A, 12V DC = 0.2A

Current Consumption:

Operation: 24V DC = 1.3A, 12V DC = 2.3A Maximum: 24V DC = 3.2A, 12V DC = 3.0A

*. Use a Limited Power Source.

Structural Specifications

Table 1-12 iVIZION LD Structural Specifications

Weight Empty: Approximately 2.3kg (5.07 lbs)

Mounting:

Outside Dimensions: Refer to “Unit Dimensions” on page 1-10

Horizontal (Maximum gradient limitation within 50 degrees; See Figure 1-10 on page 1-12)

1-10

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions

2.5

105

89.3

21.5

58.5

34.3

69.5

23.7

1.6

(298)

208.7

15.2

4.2

9.2

225

162.9

(30)

(50.8)

155

101.6

32.6

100

15.8

Ø7

100

3-M4

4.2

9.2

6.6

49.8276.6

6.6

2-M3

(3.5)

3.5

104 114

75.4

4-Ø4

NOTE: All dimensions in millimeters

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions

Figure 1-7 iVIZION SS Unit with Standard Cash

Box/Plastic Bezel Outside Dimensions

114

106

(87.35)

68.5

99.5

89.3

7.5

(34.3)

23.7

1.6

208.7

15.2

4.2

11.2

9 162.9

225

15.8

100

3-M4

Ø7

4-Ø4

155

(298)

32.6

101.6

(50.8)

(30)

75.4

100

2.5

25.1

104 114

NOTE: All dimensions in millimeters

Figure 1-7 iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside Dimensions

Unit Dimensions

iVIZION SS Unit Outside Dimensions

Figure 1-6 illustrates the iVIZION SS Unit with Standard Cash Box Outside Dimensions.

Figure 1-7 illustrates the iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside Dimensions.

1-11

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions

114

106

4052

7.5

(34.3)

89.3

99.5

64.5

1.6

23.7

208.7

15.2

4.2

11.2

9 162.9

225

75.4

(30)

(50.8)

155

101.6

(298)

32.6

100

10015.8

3-M4

Ø7

104 114

4-Ø4

2.5

NOTE: All dimensions in millimeters

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions

Figure 1-9 iVIZION SS Unit with Large Cash Box

Outside Dimensions

Ø7

15.8 100

3-M4

4-Ø4

100

32.6101.6

155

(30)

(50.8)

75.4

211.7

225

4.2

9.2

104 114

15.2

208.7

(298)

23.7

1.6

34.3

58.5

89.3

21.5

69.5

4.2

9.2

2.5

105

6.6

49.8

(3.5)

3.5

86 50

2-M3

NOTE: All dimensions in millimeters

Figure 1-9 iVIZION SS Unit with Large Cash Box Outside Dimensions

Figure 1-8 illustrates the iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions.

Figure 1-9 illustrates the iVIZION SS Unit with Large Cash Box Outside Dimensions.

1-12

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-10 iVIZION SS Unit Installation/Mainte- nance Space Requirements Diagram

NOTE: All dimensions in millimeters

72.2

336.3

2259.2

4.2

134.2

57.3

311.9

204.3

298

395.4

50°

Caution: When installing the iVIZION SS Unit into a Host Machine, do not mount it tilted downward more than 50 degrees from a Horizontal position.

NOTE: If a maintenance space clearance area is unavailable, the iVIZION SS Unit will need to be dismounted when maintenance procedures are to be performed.

Maximum

Angle

Figure 1-10 iVIZION SS Unit Installation/Maintenance Space Requirements Diagram

Figure 1-11 iVIZION LD Unit Outside Dimen-

sions

4-Ø3.3

176

18021

225

4.2

9.2

134

34.3

58.5

21.5

89.3

69.5

29.7

(99.2)

11 4

4.2

9.2

2.5

105

100

(119)

NOTE: All dimensions in millimeters

Figure 1-11 iVIZION LD Unit Outside Dimensions

iVIZION SS Unit Installation/Maintenance Space Requirements

Figure 1-10 illustrates the iVIZION SS Unit Installation and Maintenance Space Requirements Diagram.

Figure 1-11 illustrates the iVIZION LD Unit Outside Dimensions.

1-13

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-12 iVIZION SH Unit Outside Dimen- sions

Figure 1-12 iVIZION SH Unit Outside Dimensions

NOTE: All Dimensions are in Millimeters

2.5

4.2

9.2

9.2 225

4.2

15.8

100

ø7

3xM4

100

75.4

4xø4

225

234

120

124

49.8

6.6

86 50

2xM3

(3.5)

3.5

69.5

89.3

58.5

34.3

21.5

23.7

1.6

(599.1)

509.8

105

iVIZION SH Entire Unit Outside Dimensions

Figure 1-12 illustrates the iVIZION SH Unit Outside Dimensions.

1-14

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram

234.2 72.2

85.5º

134.2

57.3

696.2

599.1

610.9

505.5

637.1

NOTE: All Dimensions are in Millimeters

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram

NOTE: The iVIZION HC Cash Box is installed as it is hanging on the SH unit. Do not allow the Cash Box to touch a Host Machine. Ensure that there is sufficient space below the Cash Box for its removal.

Caution: When installing the iVIZION SH Unit into a Host Machine, do not mount it tilted downward more than ±5 degrees from a Horizontal position.

iVIZION SH Unit Installation/Maintenance Space Requirements

Figure 1-13 illustrates the iVIZION SH Unit Installation and Maintenance Space Requirements Diagram.

+ 128 hidden pages

JCM ivizion ld, ivizion sh, ivizion ss Operation And Maintenance

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

List of Figures

List of Tables

1 GENERAL INFORMATION

Figure 1-1 iVIZION Units

Figure 1-2 Precautionary Symbols

Product Descriptions

Model Descriptions

Table 1-1 iVIZION Model Number Specifications

Type Descriptions

Table 1-2 iVIZION Type Number Specifications

Software Descriptions

Table 1-3 iVIZION Software Number Specifications

Precautions

User Cautions

Installation Cautions

Figure 1-3 Unacceptable Banknotes

Mounting, Dismounting & Transportation

Placing Foreign Objects into the Unit

Preventive Maintenance

Banknote Fitness Requirements

Figure 1-4 Reference Paper Handling Precautions

Reference Paper Use Precautions

Primary Features

Figure 1-5 iVIZION Component Names

Component Names

Specifications

iVIZION SS/SH Specification

Technical Specifications

Table 1-4 iVIZION Technical Specifications

Environmental Specifications

Table 1-5 iVIZION Environmental Specifications

Electrical Specifications

Table 1-6 iVIZION Electrical Specifications

Structural Specifications

Table 1-7 iVIZION Structural Specifications

RFID Specifications

Table 1-8 RFID Specifications

iVIZION LD Specification

Technical Specifications

Table 1-9 iVIZION LD Technical Specifications

Environmental Specifications

Table 1-10 iVIZION LD Environmental Specifications

Electrical Specifications

Table 1-11 iVIZION LD Electrical Specifications

Structural Specifications

Table 1-12 iVIZION LD Structural Specifications

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions

Figure 1-7 iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside Dimensions

Unit Dimensions

iVIZION SS Unit Outside Dimensions

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions

Figure 1-9 iVIZION SS Unit with Large Cash Box Outside Dimensions

Figure 1-10 iVIZION SS Unit Installation/Maintenance Space Requirements Diagram

Figure 1-11 iVIZION LD Unit Outside Dimensions

iVIZION SS Unit Installation/Maintenance Space Requirements

Figure 1-12 iVIZION SH Unit Outside Dimensions

iVIZION SH Entire Unit Outside Dimensions

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram

iVIZION SH Unit Installation/Maintenance Space Requirements