JCM ivizion ld, ivizion sh, ivizion ss Operation And Maintenance

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iVIZION® Series

Next-Generation Banknote Acceptor Unit

Operation and Maintenance Manual

(Revision 7)

P/N 960-100929R_Rev. 7 {EDP #148849}

Issue #4074-SME-01-07

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iVIZION® Series Next-Generation Banknote Acceptor Unit

File No. E142330, Subscriber 857947001, Vo.2

NO58326

FCC NOTICE: Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

IC NOTICE: This Class “A” Digital Apparatus complies with Canadian ICES-003. Cet appareil numerique de la Classe “A” est conforme a la norme NMB-003 du Canada.

Contains Transmitter Module FCC ID: VZQNRWA3 MODEL NO.: NRWA3 IC: 8285A-NRWA3 This device complies with Part 15 of FCC Rules and RSS-Gen of IC Rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device.

Issue #4074-SME-01-07

REVISION HISTORY

Rev №. Date Reason for Update Comment

A 1-06-11 1 3-1-11

27-11-11

3 1-25-12

410-12-12 5 6-17-14 6 3-23-16

76-8-17

Initial Version Section 7 Parts List Number Changes incorporated. Additional Section 7 Parts List Number Changes incorporated and LD

Version information added. Added Specifications, installation information and Graphics regarding

the iVIZION LD Version Unit. Minor changes & corrections made in Sections 2, 6, 7 & A. Added SH Specification Cash Box information in Section 1, 4 and 7. Added USB Cable Length limitation, Updated Parts Lists in Section 7. Updated the Product Descriptions in Section 1, added RFID frequency

and transmitted power in Section 2, updated Parts Lists in Section 7 and added Barcode Coupon Reject Error Code in Appendix A.

International Compliance

• RoHS Directives

• UL & c-UL Marks

• CE Mark

• CB Scheme

• FCC & IC Directives

Electrical Current Symbol

Direct Current: indicates Direct Current values on product labels.

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.

™, ® and © are not always mentioned

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iVIZION® Series

Next-Generation Banknote Acceptor Unit

Page

1 GENERAL INFORMATION ....................................................................................1-1

iVIZION Units ..................................................................................................................1-1

Product Descriptions ....................................................................................................1-2

Model Descriptions ..........................................................................................................1-2

Type Descriptions ............................................................................................................ 1-2

Software Descriptions ......................................................................................................1-2

Precautions ....................................................................................................................1-2

User Cautions ..................................................................................................................1-2

Installation Cautions ....................................................................................................................1-2

Mounting, Dismounting & Transportation ....................................................................................1-3

Placing Foreign Objects into the Unit ..........................................................................................1-3

Preventive Maintenance .............................................................................................................. 1-3

Banknote Fitness Requirements ..................................................................................... 1-3

Reference Paper Use Precautions ..................................................................................1-4

Primary Features ...........................................................................................................1-4

Component Names ........................................................................................................ 1-5

Specifications ................................................................................................................ 1-6

iVIZION SS/SH Specification ...........................................................................................1-6

Technical Specifications ..............................................................................................................1-6

Environmental Specifications ......................................................................................................1-7

Electrical Specifications ...............................................................................................................1-7

Structural Specifications ..............................................................................................................1-7

RFID Specifications .........................................................................................................1-7

iVIZION LD Specification ................................................................................................. 1-8

Technical Specifications ..............................................................................................................1-8

Environmental Specifications ......................................................................................................1-8

Electrical Specifications ...............................................................................................................1-9

Structural Specifications ..............................................................................................................1-9

Unit Dimensions ..........................................................................................................1-10

iVIZION SS Unit Outside Dimensions ........................................................................... 1-10

iVIZION SS Unit Installation/Maintenance Space Requirements ...................................1-12

iVIZION SH Entire Unit Outside Dimensions ................................................................. 1-13

iVIZION SH Unit Installation/Maintenance Space Requirements .................................. 1-14

iVIZION Cash Box Outside Dimensions ........................................................................ 1-15

Standard Cash Box Outside Dimensions ..................................................................................1-15

Large Cash Box Outside Dimensions ....................................................................................... 1-15

HC Cash Box Outside Dimensions ........................................................................................... 1-16

Technical Contact Information ................................................................................... 1-17

Americas ........................................................................................................................ 1-17

JCM American ...........................................................................................................................1-17

Europe, Middle East, Africa & Russia ............................................................................1-17

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iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

JCM Europe GmbH .................................................................................................................. 1-17

UK & Ireland .................................................................................................................. 1-17

JCM Europe (UK Office) ........................................................................................................... 1-17

Asia and Oceania .......................................................................................................... 1-17

JCM Gold (HK) Ltd. ................................................................................................................... 1-17

JAPAN CASH MACHINE CO., LTD. (HQ) ................................................................................ 1-17

2 INSTALLATION ......................................................................................................2-1

Installation Procedure ................................................................................................... 2-1

Lock Installation ............................................................................................................... 2-2

Unlock Procedure ....................................................................................................................... 2-2

DIP Switch Configurations ........................................................................................... 2-3

Primary LED Indications ............................................................................................... 2-3

Connector Pin Assignments ........................................................................................ 2-4

Connector Pin Assignments (Continued 1) ................................................................................. 2-5

Connector Pin Assignments (Continued 2) ................................................................................. 2-6

Connector Pin Assignments (Continued 3) ................................................................................. 2-7

Connector Pin Assignments (Continued 4) ................................................................................. 2-8

Connector Pin Assignments (Continued 5) ................................................................................. 2-9

Preventive Maintenance ............................................................................................. 2-10

Retrieving Banknotes ................................................................................................................ 2-10

Clearing a Banknote Jam ......................................................................................................... 2-10

Cleaning Procedure .................................................................................................... 2-10

Sensor Cleaning Procedure ......................................................................................................2-10

iVIZION Optional LD Version Unit Installation ............................................................... 2-11

iVIZION Sensor Locations ............................................................................................. 2-12

Standard Interface Circuit Schematics ...................................................................... 2-13

Interface Circuit Schematics (Continued 1) .............................................................................. 2-14

Interface Circuit Schematics (Continued 2) .............................................................................. 2-15

Interface Circuit Schematics (Continued 3) .............................................................................. 2-16

Operational Flowcharts ............................................................................................... 2-17

Operational Flowchart (Continued 1) ........................................................................................ 2-18

Operational Flowchart (Continued 2) ........................................................................................ 2-19

3 COMMUNICATIONS ..............................................................................................3-1

Americas ......................................................................................................................... 3-1

JCM American ............................................................................................................................ 3-1

Europe, Middle East, Africa & Russia ............................................................................. 3-1

JCM Europe GmbH .................................................................................................................... 3-1

UK & Ireland .................................................................................................................... 3-1

JCM Europe (UK Office) ............................................................................................................. 3-1

Asia and Oceania ............................................................................................................ 3-1

JCM Gold (HK) Ltd. ..................................................................................................................... 3-1

JAPAN CASH MACHINE CO., LTD. (HQ) .................................................................................. 3-1

4 DISASSEMBLY/REASSEMBLY ............................................................................4-1

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iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

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Tool Requirements ........................................................................................................4-1

Pusher Unit Timing Belt Removal ................................................................................ 4-1

iVIZION Standard and Large Cash Box ........................................................................... 4-1

iVIZION HC Cash Box .....................................................................................................4-3

Home Position Sensor Board/Home Position Sensor, FFC & Interface Connector

Board Removals ............................................................................................................4-5

RFID Module & Harness Removals .............................................................................. 4-6

Validation CPU & Controller CPU Board Removals ................................................... 4-6

USB FPC, Power FPC & Interface FPC Cable Removals ........................................... 4-7

Validation Unit Harness Removal ................................................................................ 4-8

Interrupter Board Removal ...........................................................................................4-8

Motor Unit Timing Belt Removal ...................................................................................... 4-8

Stacker Motor & Transport Motor Removals ............................................................... 4-9

Bezel Hold Clips A & B Removal .................................................................................. 4-9

Sensor Transfer Board/CIS FFC/Transmissive Light FFC & Upper UV FPC Sensor

Removals ........................................................................................................................ 4-9

Validation Sensor Board Assembly Removal ........................................................... 4-10

Validation Sensor FPC Cable Removal ..................................................................... 4-10

CIS/Transmissive Light & Upper UV Sensor Removals ........................................... 4-11

CIS/CIS FPC/Lower UV Sensor & Lower UV FFC Removal ..................................... 4-12

Validation Unit Timing Belt Removal ......................................................................... 4-14

Reassembly Cautions ................................................................................................. 4-14

5 WIRING DIAGRAMS ..............................................................................................5-1

iVIZION System Wiring Diagram ..................................................................................5-1

6 CALIBRATION AND TESTING .............................................................................. 6-1

Tool Requirements ........................................................................................................6-1

Installation Procedures ................................................................................................. 6-1

Application Software Installation ......................................................................................6-1

Driver Installation Procedure ...........................................................................................6-2

JCM Tool Suite Standard Edition Mode ....................................................................... 6-3

Download Procedures ...................................................................................................6-3

Download the Upgrade Program ................................................................................................. 6-3

Downloading the Program First Time .......................................................................................... 6-4

Calibration ...................................................................................................................... 6-6

When to Calibrate ........................................................................................................................6-6

Calibration Order ......................................................................................................................6-6

Calibration Tool Requirements .................................................................................................... 6-6

Reference Paper Placement ........................................................................................... 6-6

Placing the KS-072/KS-089 Reference Paper ............................................................................ 6-6

Calibration Procedure ..................................................................................................................6-7

Calibration Only ........................................................................................................................ 6-7

Calibration Plus Serial Number Writing ................................................................................... 6-10

Performance Tests ....................................................................................................... 6-11

Performance Test Items using a PC .............................................................................. 6-11

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iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

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PC Performance Test Preparation .............................................................................................6-11

Performance Test Procedures ....................................................................................... 6-12

Any Motor Test ....................................................................................................................... 6-12

LED Indicator Test .................................................................................................................... 6-13

Sensor ON/OFF Test ................................................................................................................ 6-13

Banknote Acceptance Test .......................................................................................................6-14

ICB Function Setting (Barcode Coupon) .................................................................................. 6-14

DIP Switch ON/OFF Test .......................................................................................................... 6-15

Performance Test Tool Requirement using an External DIP Switch Box .................................. 6-16

External DIP Switch Performance Test Procedure Settings ..................................................... 6-16

Performance Tests with External Switch Procedures ............................................................... 6-16

iVIZION Utility Tools .................................................................................................... 6-16

ICB/Image Setting Tool Requirements ...................................................................................... 6-16

ICB/Image Setting Change Preparation ........................................................................ 6-17

CIS Image Tool ......................................................................................................................... 6-17

ICB Function Setting ................................................................................................................. 6-17

Setting ICB Enable/Disable Functions ................................................................................... 6-17

Disabling the ICB Function .....................................................................................................6-18

ICB Current Status Screen Button .......................................................................................... 6-18

Setting the Machine Code Number (M/C #) ........................................................................... 6-19

Setting Inhibit ICB System .....................................................................................................6-19

ICB Function Operational Condition ......................................................................................... 6-20

7 EXPLODED VIEWS & PARTS LISTS ....................................................................7-1

iVIZION Entire Unit View ............................................................................................... 7-1

iVIZION Entire Unit Parts List ..................................................................................................... 7-2

iVIZION Validation Unit Exploded View ....................................................................... 7-3

iVIZION Validation Unit 1 Exploded View ........................................................................ 7-3

iVIZION Validation Unit 1 Parts List ............................................................................................ 7-4

iVIZION Validation Unit 2 Exploded View ........................................................................ 7-5

iVIZION Validation Unit 2 Parts List ............................................................................................ 7-6

iVIZION Validation Unit 3 Exploded View ........................................................................ 7-7

iVIZION Validation Unit 3 Parts List ............................................................................................ 7-8

iVIZION Transport Unit Exploded View ........................................................................ 7-9

iVIZION Transport Unit 1 Exploded View ........................................................................ 7-9

iVIZION Transport Unit 1 Parts List .......................................................................................... 7-10

iVIZION Transport Unit 2 Exploded View ...................................................................... 7-11

iVIZION Transport Unit 2 Parts List .......................................................................................... 7-12

iVIZION Transport Unit 3 Exploded View ...................................................................... 7-13

iVIZION Transport Unit 3 Parts List .......................................................................................... 7-14

iVIZION Transport Unit 4 Exploded View ...................................................................... 7-15

iVIZION Transport Unit 4 Parts List .......................................................................................... 7-16

iVIZION Transport Unit 5 Exploded View ...................................................................... 7-17

iVIZION Transport Unit 5 Parts List .......................................................................................... 7-18

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iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

iVIZION Transport Unit 6 Exploded View ......................................................................7-19

iVIZION Transport Unit 6 Parts List ........................................................................................... 7-20

iVIZION SS Version Frame Unit Exploded View ........................................................ 7-21

iVIZION SS Version Frame Unit Parts List ................................................................................ 7-22

iVIZION Cash Box Unit Exploded View ...................................................................... 7-23

iVIZION Cash Box Unit 1 Exploded View ...................................................................... 7-23

iVIZION Cash Box Unit 1 Parts List ...........................................................................................7-24

iVIZION Cash Box Unit 2 Exploded View ...................................................................... 7-25

iVIZION Cash Box Unit 2 Parts List ...........................................................................................7-26

iVIZION Cash Box Unit 3 Exploded View ...................................................................... 7-27

iVIZION Cash Box Unit 3 Parts List ...........................................................................................7-28

iVIZION Frame Exploded View ................................................................................... 7-29

iVIZION LD Frame Exploded View ................................................................................ 7-29

iVIZION LD Frame Parts List .....................................................................................................7-30

iVIZION HC Frame Exploded View ............................................................................... 7-31

iVIZION HC Frame Parts List ....................................................................................................7-32

iVIZION HC Cash Box Exploded View ....................................................................... 7-33

iVIZION HC Box Assembly Exploded View ................................................................... 7-33

iVIZION HC Box Assembly Parts List ........................................................................................7-33

iVIZION HC Box Unit Exploded View ............................................................................7-34

iVIZION HC Box Unit Parts List .................................................................................................7-35

iVIZION HC Upper Part Exploded View ........................................................................ 7-36

iVIZION HC Upper Part Parts List ............................................................................................. 7-36

iVIZION HC Receive Plate Assembly Exploded View ................................................... 7-37

iVIZION HC Receive Plate Assembly Parts List ........................................................................7-37

iVIZION HC Receive Spring Base Assembly Exploded View ........................................7-38

iVIZION HC Receive Spring Base Assembly Parts List ............................................................ 7-39

iVIZION HC Front Plate Assembly Exploded View ........................................................ 7-40

iVIZION HC Front Plate Assembly Parts List ............................................................................7-40

iVIZION HC Pusher Unit Exploded View ....................................................................... 7-41

iVIZION HC Pusher Unit Parts List ............................................................................................7-42

iVIZION HC Pusher Assembly 1 Exploded View ........................................................... 7-43

iVIZION HC Pusher Assembly 1 Parts List ...............................................................................7-44

iVIZION HC Pusher Assembly 2 Exploded View ........................................................... 7-45

iVIZION HC Pusher Assembly 2 Parts List ...............................................................................7-46

iVIZION Optional Components Exploded View .........................................................7-47

Bezel/Harness Exploded Views .....................................................................................7-47

iVIZION Optional Components - Bezel/Harness Parts List ...................................................... 7-47

Wave Rubber Exploded Views ...................................................................................... 7-48

iVIZION Optional Components - Wave Rubber Parts List ........................................................ 7-48

Sorting Pusher Unit Exploded Views ............................................................................. 7-49

iVIZION Optional Components - Sorting Pusher Unit Parts List ...............................................7-49

8 INDEX .....................................................................................................................8-1

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iVIZION® Series Next-Generation Banknote Acceptor Unit

Table of Contents

Page

A TROUBLESHOOTING ...........................................................................................A-1

Introduction ...................................................................................................................A-1

Troubleshooting Overview ...........................................................................................A-1

Malfunction LED Error Codes ......................................................................................A-1

LED Indication Conditions ...........................................................................................A-1

Error, Jam and Reject Code Tables .............................................................................A-2

LED Error Codes .............................................................................................................A-2

Jam Error Codes .............................................................................................................A-4

Banknote Reject Error Code ...........................................................................................A-5

Barcode Coupon Reject Error Code ................................................................................A-6

Calibration Error Code .....................................................................................................A-7

Maintenance Equipment ...............................................................................................A-8

iVIZION Maintenance Equipment ....................................................................................A-8

Reference Paper Handling ......................................................................................................... A-8

B GLOSSARY ...........................................................................................................B-1

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vii

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 1-1 iVIZION Units ...........................................................................................1-1

Figure 1-2 Precautionary Symbols ............................................................................1-2

Figure 1-3 Unacceptable Banknotes .........................................................................1-3

Figure 1-4 Reference Paper Handling Precautions ..................................................1-4

Figure 1-5 iVIZION Component Names .................................................................... 1-5

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions ................... 1-10

Figure 1-7 iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside

Dimensions ............................................................................................1-10

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside

Dimensions ............................................................................................1-11

Figure 1-9 iVIZION SS Unit with Large Cash Box Outside Dimensions ................. 1-11

Figure 1-10 iVIZION SS Unit Installation/Maintenance Space Requirements

Diagram .................................................................................................1-12

Figure 1-11 iVIZION LD Unit Outside Dimensions ....................................................1-12

Figure 1-12 iVIZION SH Unit Outside Dimensions ...................................................1-13

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements

Diagram .................................................................................................1-14

Figure 1-14 iVIZION Standard Cash Box Dimensions ..............................................1-15

Figure 1-15 iVIZION Large Cash Box Dimensions ...................................................1-15

Figure 1-16 iVIZION HC Cash Box Dimensions .......................................................1-16

Figure 2-1 Interface Harness Installation Location..................................................... 2-1

Figure 2-2 M4 Screws Locations (Left/Right Side).....................................................2-1

Figure 2-3 Flat Head Screws Locations (Rear Side).................................................. 2-1

Figure 2-4 Lock Size ..................................................................................................2-2

Figure 2-5 Unlock Rotation Direction .........................................................................2-2

Figure 2-6 Key Cap Installation..................................................................................2-2

Figure 2-7 Retrieving Banknote ............................................................................... 2-10

Figure 2-8 Open the Upper Guides..........................................................................2-10

Figure 2-9 Retrieving Cash Box Banknote Jam ....................................................... 2-10

Figure 2-10 Interface Harness Installation Location................................................... 2-11

Figure 2-11 M3 Screws Locations..............................................................................2-11

Figure 2-12 iVIZION Sensor Cleaning Locations ....................................................... 2-12

Figure 2-13 iVIZION USB Circuit Interface Schematic Diagram ................................2-13

Figure 2-14 iVIZION Photo-Coupler Circuit Interface Schematic Diagram ................ 2-13

Figure 2-15 iVIZION RS232C Circuit Interface Schematic Diagram..........................2-14

Figure 2-16 iVIZION ccTalk Circuit Interface Schematic Diagram ............................. 2-14

Figure 2-17 iVIZION TTL Circuit Interface Schematic Diagram .................................2-15

Figure 2-18 iVIZION LED Circuit Interface Schematic Diagram ................................2-16

Figure 2-19 iVIZION SS/LD Banknote Acceptor Operational Flowchart (Initializing).2-17 Figure 2-20 iVIZION SS Banknote Acceptor Operational Flowchart

(Part 1 - Validating).................................................................................2-18

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viii

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 2-21 iVIZION LD Banknote Acceptor Operational Flowchart

(Part 2 - Validating) .................................................................................2-19

Figure 4-1 Pusher Mechanism Screws Removal ......................................................4-1

Figure 4-2 Pusher Mechanism Removal ...................................................................4-1

Figure 4-3 Pusher Mechanism Cover Removal .........................................................4-2

Figure 4-4 Stacker Guide Removal ...........................................................................4-2

Figure 4-5 Stacker Guide Reassembly ......................................................................4-2

Figure 4-6 Right Frame Outer “R” Removal ..............................................................4-2

Figure 4-7 Left Frame Outer “L” Removal .................................................................4-3

Figure 4-8 Timing Belt Removal ................................................................................4-3

Figure 4-9 Pusher Mechanism Removal ...................................................................4-3

Figure 4-10 HC Box Stacker Base Removal ...............................................................4-3

Figure 4-11 Pusher Guide Removal ............................................................................4-4

Figure 4-12 Stacker Guide Removal ...........................................................................4-4

Figure 4-13 Stacker Guide Reassembly ......................................................................4-4

Figure 4-14 Outer Guide R Removal 1 ........................................................................4-4

Figure 4-15 Outer Guide R Removal 2 ........................................................................4-4

Figure 4-16 Outer Guide L Removal 1 ........................................................................4-5

Figure 4-17 Outer Guide L Removal 2 ........................................................................4-5

Figure 4-18 Timing Belt Removal ................................................................................4-5

Figure 4-19 TR Bottom Cover Removal ......................................................................4-5

Figure 4-20 TR Side Cover “A” Removal .....................................................................4-5

Figure 4-21 Home Position Sensor Board, Home Position Sensor FFC Assembly

and Interface Connector Board Removals ...............................................4-6

Figure 4-22 RFID Module & Harness Removal ...........................................................4-6

Figure 4-23 CPU Board Module Removal ...................................................................4-6

Figure 4-24 Extension Memory Board Removal ..........................................................4-6

Figure 4-25 Validation CPU Board and Control CPU Board Removal ........................4-7

Figure 4-26 Motor Module Removal ............................................................................4-7

Figure 4-27 USB FPC, Power FPC & Interface FPC Cable Removal .........................4-7

Figure 4-28 Validation Unit Harness Removal ............................................................4-8

Figure 4-29 Interrupter Board Removal .......................................................................4-8

Figure 4-30 Timing Belt Removal ................................................................................4-8

Figure 4-31 Timing Belt Reassembly Path ..................................................................4-8

Figure 4-32 Stacker & Transport Motor Removal ........................................................4-9

Figure 4-33 Bezel Hold Chips A&B Removal ..............................................................4-9

Figure 4-34 Upper Cover Removal ..............................................................................4-9

Figure 4-35 Sensor Transfer Board Assembly, CIS FFC, Transmissive Light &

Upper UV FPC Cable Removal ................................................................4-9

Figure 4-36 iVIZION Head Cover A Removal ............................................................4-10

Figure 4-37 Validation Sensor Board Assembly Removal .........................................4-10

Figure 4-38 Validation Sensor FPC Removal ............................................................4-10

Figure 4-39 Validation Sensor FPC Reassembly ......................................................4-10

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iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 4-40 Upper Validation Part Removal .............................................................4-11

Figure 4-41 iVIZION Head BG85B Removal ............................................................. 4-11

Figure 4-42 CIS, Transmissive Light & Upper UV Sensor Removal ......................... 4-12

Figure 4-43 iVIZION BG 85A HEAD Removal .......................................................... 4-12

Figure 4-44 Lower Validation Part Removal ............................................................. 4-13

Figure 4-45 CIS, CIS FPC, Lower UV Sensor & Lower UV FFC Removal ............... 4-13

Figure 4-46 Timing Belt Removal .............................................................................. 4-14

Figure 4-47 Timing Belt Replacement ....................................................................... 4-14

Figure 4-48 Upper/Lower UV Sensors Location ....................................................... 4-14

Figure 5-1 iVIZION System Wiring Diagram ............................................................. 5-1

Figure 6-1 Tools and Connections ............................................................................. 6-1

Figure 6-2 USB Cable Type Requirements................................................................ 6-1

Figure 6-3 Setup.exe File Location ............................................................................ 6-1

Figure 6-4 InstallShield Wizard Screen......................................................................6-1

Figure 6-5 Destination Folder Screen ........................................................................6-2

Figure 6-6 Current Settings Confirmation ..................................................................6-2

Figure 6-7 Installation Completion Screen .................................................................6-2

Figure 6-8 Hardware Update Wizard Screen 1 .......................................................... 6-2

Figure 6-9 Hardware Update Wizard Screen 2 .......................................................... 6-2

Figure 6-10 Normal Mode Selection ............................................................................6-3

Figure 6-11 Test Mode Selection ................................................................................. 6-3

Figure 6-12 DIP Switches All OFF ............................................................................... 6-3

Figure 6-13 JCM Tool Suite Standard Edition Screen ................................................. 6-3

Figure 6-14 JCM Tool Suite Standard Edition Screen Pull-Down Menu......................6-3

Figure 6-15 Browse Screen Button Location ............................................................... 6-4

Figure 6-16 iVIZION Software Program Selection .......................................................6-4

Figure 6-17 Download Progress Screen 1 ...................................................................6-4

Figure 6-18 Download Completed Screen 1 ................................................................6-4

Figure 6-19 DIP Switches 6, 7, & 8 ON........................................................................6-4

Figure 6-20 JCM Tool Suite Standard Edition Screen 2 .............................................. 6-5

Figure 6-21 JCM Tool Suite Standard Edition Screen Pull-Down Menu 2...................6-5

Figure 6-22 Browse Screen Button Location ............................................................... 6-5

Figure 6-23 iVIZION Software Program Selection .......................................................6-5

Figure 6-24 Download Progress Screen 2 ...................................................................6-5

Figure 6-25 Download Completed Screen 2 ................................................................6-5

Figure 6-26 Remote Calibration Tools Required.......................................................... 6-6

Figure 6-27 KS-072/KS-089 Reference Paper............................................................. 6-6

Figure 6-28 Reference Paper Setting 1 .......................................................................6-7

Figure 6-29 Reference Paper Setting 2 .......................................................................6-7

Figure 6-30 DIP Switch #8 ON.....................................................................................6-7

Figure 6-31 JCM Tool Suite Standard Edition Screen 3 .............................................. 6-7

Figure 6-32 iVIZION Calibration Ver.X.XX Screen....................................................... 6-7

Figure 6-33 Feed-Out Calibration Proceeding Screen.................................................6-8

Page 12

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 6-34 Calibration Information Screen 1...............................................................6-8

Figure 6-35 Calibration Information Screen 2...............................................................6-8

Figure 6-36 Pusher Plate Release Location.................................................................6-8

Figure 6-37 Cardboard Setting Location ......................................................................6-8

Figure 6-38 Exit Calibration Proceeding Screen ..........................................................6-8

Figure 6-39 Calibration Information Screen 3...............................................................6-9

Figure 6-40 UV Calibration Proceeding Screen ...........................................................6-9

Figure 6-41 Calibration Information Screen 4...............................................................6-9

Figure 6-42 Calibration Information Screen 5...............................................................6-9

Figure 6-43 CIS Calibration Proceeding Screen ..........................................................6-9

Figure 6-44 Calibration Information Screen 6...............................................................6-9

Figure 6-45 Calibration Value Writing Screen ..............................................................6-9

Figure 6-46 Calibration Complete Screen ..................................................................6-10

Figure 6-47 iVIZION Calibration Service Suite Edition Screen...................................6-10

Figure 6-48 Setting Manufacture No. Screen .............................................................6-10

Figure 6-49 Calibration Value Writing Screen ............................................................6-10

Figure 6-50 Adjustment Info Screen...........................................................................6-10

Figure 6-51 DIP Switch #8 Set ON.............................................................................6-11

Figure 6-52 JCM Tool Suite Standard Edition Screen................................................6-11

Figure 6-53 iVIZION Test Item VerX.XX Screen ........................................................6-11

Figure 6-54 Start, Stop & Exit Screen Button .............................................................6-12

Figure 6-55 Transport Motor Normal Forward Test Screen .......................................6-12

Figure 6-56 LED Indicator Test Screen ......................................................................6-13

Figure 6-57 Sensor ON/OFF Test Screen..................................................................6-13

Figure 6-58 Denomination Indication Location ...........................................................6-14

Figure 6-59 ICB Function Test Screen .......................................................................6-14

Figure 6-60 DIP Switch ON/OFF Test Screen 1.........................................................6-15

Figure 6-61 DIP Switch ON/OFF Test Screen 2.........................................................6-15

Figure 6-62 Calibration Tool Requirements................................................................6-16

Figure 6-63 JCM Tool Suite Standard Edition ............................................................6-17

Figure 6-64 iVIZION Utility Tool Version X.XX for Suite Edition Screen 1 .................6-17

Figure 6-65 Empty CIS IMAGE Screen ......................................................................6-17

Figure 6-66 Last Acceptance CIS IMAGE Screen......................................................6-17

Figure 6-67 iVIZION Utility Tool Version X.XX for Suite Edition Screen 2 .................6-17

Figure 6-68 ICB Function Screen ...............................................................................6-18

Figure 6-69 Enable Setting Completion......................................................................6-18

Figure 6-70 Disable Setting Completion.....................................................................6-18

Figure 6-71 ICB Current Status Screen......................................................................6-18

Figure 6-72 Machine Number Setting.........................................................................6-19

Figure 6-73 Machine Number Setting Completion .....................................................6-19

Figure 6-74 Machine Number Indication ....................................................................6-19

Figure 6-75 Inhibit Screen Button Location ................................................................6-19

Figure 6-76 Inhibit Setting Completion .......................................................................6-19

Page 13

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Figures

Page

Figure 6-77 ICB System Status Indication ................................................................. 6-19

Figure 7-1 iVIZION Entire Unit View .........................................................................7-1

Figure 7-2 iVIZION Validation Unit 1 Exploded View ................................................7-3

Figure 7-3 iVIZION Validation Unit 2 Exploded View ................................................7-5

Figure 7-4 iVIZION Validation Unit 3 Exploded View ................................................7-7

Figure 7-5 iVIZION Transport Unit 1 Exploded View ................................................7-9

Figure 7-6 iVIZION Transport Unit 2 Exploded View ..............................................7-11

Figure 7-7 iVIZION Transport Unit 3 Exploded View ..............................................7-13

Figure 7-8 iVIZION Transport Unit 4 Exploded View ..............................................7-15

Figure 7-9 iVIZION Transport Unit 5 Exploded View ..............................................7-17

Figure 7-10 iVIZION Transport Unit 6 Exploded View ..............................................7-19

Figure 7-11 iVIZION SS Version Frame Unit Exploded View ...................................7-21

Figure 7-12 iVIZION Cash Box Unit 1 Exploded View .............................................. 7-23

Figure 7-13 iVIZION Cash Box Unit 2 Exploded View .............................................. 7-25

Figure 7-14 iVIZION Cash Box Unit 3 Exploded View .............................................. 7-27

Figure 7-15 iVIZION LD Version Frame Exploded View ........................................... 7-29

Figure 7-16 iVIZION HC Frame Exploded View ........................................................ 7-31

Figure 7-17 iVIZION HC Box Assembly Exploded View ........................................... 7-33

Figure 7-18 iVIZION HC Box Unit Exploded View ....................................................7-34

Figure 7-19 iVIZION HC Upper Part Exploded View ................................................. 7-36

Figure 7-20 iVIZION HC Receive Plate Assembly Exploded View ........................... 7-37

Figure 7-21 iVIZION HC Receive Spring Base Assembly Exploded View ................ 7-38

Figure 7-22 iVIZION HC Front Plate Assembly Exploded View ................................7-40

Figure 7-23 iVIZION HC Pusher Unit Assembly Exploded View ............................... 7-41

Figure 7-24 iVIZION HC Pusher Assembly 1 Exploded View ...................................7-43

Figure 7-25 iVIZION HC Pusher Assembly 2 Exploded View ...................................7-45

Figure 7-26 iVIZION Optional Components - Bezel/Harness Exploded Views ......... 7-47

Figure 7-27 iVIZION Optional Components - Wave Rubber Exploded Views ..........7-48

Figure 7-28 iVIZION Optional Components - Sorting Pusher Unit Exploded Views . 7-49

Figure A-1 Additional Maintenance Equipment Requirements ..................................A-8

Page 14

THIS PAGE INTENTIONALLY LEFT BLANK

iVIZION® Series Next-Generation Banknote Acceptor Unit

xii

Page 15

xiii

iVIZION® Series

Next-Generation Banknote Acceptor Unit

List of Tables

Page

Table 1-1 iVIZION Model Number Specifications .................................................... 1-2

Table 1-2 iVIZION Type Number Specifications ...................................................... 1-2

Table 1-3 iVIZION Software Number Specifications ................................................1-2

Table 1-4 iVIZION Technical Specifications ............................................................1-6

Table 1-5 iVIZION Environmental Specifications .....................................................1-7

Table 1-6 iVIZION Electrical Specifications .............................................................1-7

Table 1-7 iVIZION Structural Specifications ............................................................1-7

Table 1-8 RFID Specifications ................................................................................. 1-7

Table 1-9 iVIZION LD Technical Specifications .......................................................1-8

Table 1-10 iVIZION LD Environmental Specifications ...............................................1-8

Table 1-11 iVIZION LD Electrical Specifications ........................................................ 1-9

Table 1-12 iVIZION LD Structural Specifications ....................................................... 1-9

Table 2-1 Denomination INHIBIT DIP Switch Settings ............................................2-3

Table 2-2 JCM Private Line DIP Switch Setting ....................................................... 2-3

Table 2-3 Software DIP Switch Settings .................................................................. 2-3

Table 2-4 Serial Communication DIP Switch Settings .............................................2-3

Table 2-5 LED Error Pattern Indications ..................................................................2-3

Table 2-6 iVIZION SS/LD USB Connection Pin Assignments ................................. 2-4

Table 2-7 iVIZION SS/LD Photo-Coupler Connector Pin Assignments ................... 2-5

Table 2-8 iVIZION SS/LD RS232C Connector Pin Assignments ............................. 2-6

Table 2-9 iVIZION SS/LD ccTalk Connector Pin Assignments ................................2-7

Table 2-10 iVIZION SS/LD TTL Connector Pin Assignments .................................... 2-8

Table 2-11 iVIZION SS/LD Bezel JPL (CN7) Connection Pin Assignments ..............2-9

Table 2-12 iVIZION Sensor Cleaning Location Types .............................................2-12

Table 6-1 iVIZION Sensor Calibration Order ........................................................... 6-6

Table 6-2 PC Performance Test Items ..................................................................6-11

Table 6-3 LED Indications for each condition ........................................................ 6-12

Table 6-4 Sensor Actions and Conditions ..............................................................6-13

Table 6-5 Denomination Valuation List .................................................................. 6-14

Table 6-6 Performance Test DIP Switch Settings .................................................. 6-16

Table 6-7 ICB Setting Function Operational Condition .......................................... 6-20

Table 7-1 iVIZION Entire Unit Parts List .................................................................. 7-2

Table 7-2 iVIZION Validation Unit 1 Parts List .........................................................7-4

Table 7-3 iVIZION Validation Unit 2 Parts List .........................................................7-6

Table 7-4 iVIZION Validation Unit 3 Parts List .........................................................7-8

Table 7-5 iVIZION Transport Unit 1 Parts List ....................................................... 7-10

Page 16

xiv

iVIZION® Series Next-Generation Banknote Acceptor Unit

List of Tables

Page

Table 7-6 iVIZION Transport Unit 2 Parts List ........................................................7-12

Table 7-7 iVIZION Transport Unit 3 Parts List ........................................................7-14

Table 7-8 iVIZION Transport Unit 4 Parts List ........................................................7-16

Table 7-9 iVIZION Transport Unit 5 Parts List ........................................................7-18

Table 7-10 iVIZION Transport Unit 6 Parts List ........................................................7-20

Table 7-11 iVIZION SS Version Frame Unit Parts List .............................................7-22

Table 7-12 iVIZION Cash Box Unit 1 Parts List .......................................................7-24

Table 7-13 iVIZION Cash Box Unit 2 Parts List .......................................................7-26

Table 7-14 iVIZION Cash Box Unit 3 Parts List .......................................................7-28

Table 7-15 iVIZION LD Frame Parts List .................................................................7-30

Table 7-16 iVIZION HC Frame Parts List .................................................................7-32

Table 7-17 iVIZION HC Box Assembly Parts List ....................................................7-33

Table 7-18 iVIZION HC Box Unit Parts List ..............................................................7-35

Table 7-19 iVIZION Upper Part Parts List ................................................................7-36

Table 7-20 iVIZION HC Receive Plate Assembly Parts List ....................................7-37

Table 7-21 iVIZION HC Receive Spring Base Assembly Parts List .........................7-39

Table 7-22 iVIZION HC Front Plate Assembly Parts List .........................................7-40

Table 7-23 iVIZION HC Pusher Unit Parts List ........................................................7-42

Table 7-24 iVIZION HC Pusher Assembly 1 Parts List ............................................7-44

Table 7-25 iVIZION HC Pusher Assembly 2 Parts List ............................................7-46

Table 7-26 iVIZION Optional Components - Bezel/Harness Parts List ....................7-47

Table 7-27 iVIZION Optional Components - Wave Rubber Parts List .....................7-48

Table 7-28 iVIZION Optional Components - Sorting Pusher Unit Parts List ............7-49

Table A-1 LED Code Condition ............................................................................... A-1

Table A-2 LED Error Codes ..................................................................................... A-2

Table A-3 Jam LED Flash Error Codes ................................................................... A-4

Table A-4 Banknote LED Reject Codes .................................................................. A-5

Table A-5 Barcode Coupon LED Reject Codes ....................................................... A-6

Table A-6 Calibration Error Codes ........................................................................... A-7

Table A-7 Additional Maintenance Equipment Parts List ......................................... A-8

Page 17

1-1

iVIZION® Series

1 GENERAL INFORMATION

Figure 1-1 iVIZION Units

iVIZION Units

Figure 1-1 iVIZION Units

SS Specification

LD Specification

SH Specification

Next-Generation Banknote Acceptor Unit

Section 1

This section provides a general overview of the iVIZION Acceptor Unit, pictured in Figure 1-1. This section is designed to help the user navigate through this guide with ease. It includes the following information:

Series Next-Generation Banknote

• iVIZION Units

• Product Descriptions

• Precautions

• Primary Features

• Component Names

• Specifications

• Unit Dimensions

• Technical Contact Information

In order to make operating this device and navigating within this manual easier, the following illustrations are used:

• Safety Instructions need to be observed in order to

protect the operators and the equipment; these are identified with Bold text and the following

pictographs:

• Special Notes affect the use of the Banknote

Validator; these are identified with italic text and

the following pictograph:

• Steps require the operator to perform specific

actions; these are identified with sequential numbers (1, 2, 3, etc.).

Page 18

1-2

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Photo-

coupler

RS232C USB

0: No Harness - - 1: Standard Harness

(One side cut, without USB SI/F)

Yes Yes N/A

2: Reserved - - 3: Harness with USB cable 2

(with Connector and USB I/F Cable)

Yes N/A Yes

4: SS/SH Harness

(One side cut, without USB I/F)

Yes Yes N/A

5: SS/SH Harness 2

(with Connector and USB I/F Cable)

Yes N/A Yes

6: Harness (1m one side cut, with USB

I/F Cable and JPL Connector)

Yes N/A Yes

Figure 1-2 Precautionary Symbols

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

Product Descriptions

Model Descriptions

Table 1-1 lists the product model number descriptions.

Table 1-1 iVIZION Model Number Specifications

Model: iVIZION - *

No.

No (1)(2)(3) (4)

Validation Head

(1)

1: Standard 2 - 9: Reserved

CPU Board (Memory)

(2)

0: Standard 1 - 9: Reserved

Transport Unit Type

0: Standard

(3)

1: SH Specification 2 - 9: Reserved

Stacker Type

SS: Security Stacker Down

(4)

SH: Stacker Horizontal LD: Less Down (No Stacker)

Type Descriptions

Table 1-2 lists the product type number descriptions.

Table 1-2 iVIZION Type Number Specifications

No.

No (a)(b)(c) (d) (e)(f)(g)(h)(i)

Box Capacity

5: 500 notes (New Banknote)

(a)

9: 900 notes (New Banknote) U: 3000 notes (Street Grade Banknote) 0: No Cash Box

Box Type

(b)

0: Standard

Box Handle

(c)

0: Standard (Blue) 1: Red Handle

Transport Unit Type

(d)

00: Standard

Bezel (Option)

(e)

0: Without Bezel 1: With LED Bezel

ICB (RFID Type)

(f)

0: None 1: ICB-Compliant (Standard) (for SS/SH Version Only)

Optional Board (Memory)

0: None (64M Bit)

(g)

1: Memory Extension Board (128M bit) 2: Reserved

Input/Output Signal Selection

(h)

P: Photo-Coupler Isolation (Standard) R: RS232C

Typ e: *

External Harness Type

(i)

*. The number of stacked Notes depends on the Banknote’s condition.

* * - 00 - * * * * *

* * - * *

Software Descriptions

Table 1-3 lists the product type number descriptions.

Table 1-3 iVIZION Software Number Specifications

No.

Software: iVIZION-* * *-* * * * * - * * * - V *.* *

No (A) (B) (C) (D) (E)

(A)

Software Model Name

(B) Denomination (Country Code)

(D) Software Version

Precautions

Symbols in Figure 1-2 are defined as follows:

1. (Type 1) Do not insert a torn, folded, or wet

Banknote; it may cause a jam inside the unit.

(Type 2) Do not expose the unit to water. The unit

2. contains several precision electronic devices that can be damaged if water or any liquid is sprayed or spilled into the unit.

(Type 3) Do not install the unit in a dusty

3. environment. Dust may affect/degrade the sensor’s performance.

User Cautions

Careful measures were taken in the design of this product to ensure its quality; however, the following cautions pertain to all users and should be followed for safe operation.

Installation Cautions

The Installation Cautions are defined as follows:

1. Do not allow the unit to endure or operate at a high temperature, in high humidity and/or dusty environment.

2. Do not install the unit in an area with excessive vibration or shock present.

3. Unit is not designed for outside installation. Be sure that the host machine contains enough protection to avoid wet or dusty conditions when installing in either an indoor or open-air space.

4. Avoid exposing the unit to direct sunlight/incandescent lamp illumination with a gradient angle of 15 degrees or more, and illumination index of 3,000 Lux or less.

5. Ensure that the host machine is designed for daily operational access for maintenance and/or clearing a Banknote Jam.

6. Do not use the Validator in environments that may be subject to extreme temperature changes.

Page 19

1-3

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Caution: DO NOT use any alcohol, solvents, scouring agents or citrus based cleaners that can damage the plastic surfaces of the device when cleaning it.

Caution: Make Interface Harness connections to the Host Machine shorter than 9.84 Feet (3 Meters) in length. Cut off all unused portions of the Interface Harness wiring to avoid static electrical effects or short circuit possibilities that could cause damage to the Unit.

WARNING: This Unit is designed for use with a Limited Power Source! Design the Host Cabinet space to meet all local related safety standards.

Figure 1-3 Unacceptable Banknotes

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

Figure 1-3 Unacceptable Banknotes

Mounting, Dismounting & Transportation

Methods for mounting, dismounting and transporting the unit:

1. Be sure to turn the Power OFF before mounting or removing the Unit from its permanent location. Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit.

2. When reassembling a disassembled Unit Part, ensure that the each part is properly replaced in its correct original location.

3. Be sure to carry the Unit by both hands when transporting it. Holding the Unit by one hand may cause personal injury if the Unit accidentally becomes disassembled and drops away.

4. Be careful not to use excessive outside pressure on the Unit, or subject it to excessive vibration during transportation.

Placing Foreign Objects into the Unit

Observe the following precautions when placing foreign objects into the Unit:

1. Do not insert anything except Banknotes into the Insertion Slot. Inserting Receipts, Stapled Tickets, Rubber Bands, or Credit Cards into the Unit may damage the Banknote Transport path.

2. Do not inject liquids into the Banknote Insertion Slot. Injecting water, oil or cleaning agents may damage the Sensors within the Banknote Transport path.

Preventive Maintenance

The preventive maintenance requirements are defined as follows:

1. Be sure to turn the Power OFF on the Unit before beginning a maintenance procedure. The equipment can produce abnormal operating signals while in maintenance mode that may cause personal injury.

2. If the Validator Section is dirty due to dust, foreign objects or other such debris adhering to it, Banknote acceptance rates will degrade. Clean the Unit once a month to keep its performance stable.

3. Use a soft, lint-free cloth, cotton swab or a compressed air spray to clean dust and debris from the Banknote path.

Banknote Fitness Requirements

The following Banknote types may not validate correctly, or worse, can cause a jam and/or damage to the unit’s Transport Path. Banknotes exhibiting the following conditions illustrated in Figure 1-3 should be avoided:

• torn

• excessive folds or wrinkles

• dirty

• curled

• wet

• containing foreign objects and/or oil

4. Do not disassemble the Unit incorrectly or redesign it in any way. Unauthorized use by inade-

quately trained personnel, or use outside the original manufacturer’s intent for operation voids the warranty.

5. When the Unit is exposed to liquid such as water, wipe with a Micro fiber cloth to dry the wet areas immediately. Remaining liquids may affect and degrade the Sensors and the Validation Section’s performance.

Page 20

1-4

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-4 Reference Paper Handling Precau- tions

Figure 1-4 Reference Paper Handling Precautions

KS-072/KS-089

Reference

Paper

KS-072/KS-089

Reference Paper

Shipping Carton

Reference Paper Use Precautions

When calibration, using the KS-072/KS-089 Reference Paper, is complete, protect the Reference Paper by handling as follows:

• Ensure that the Reference Paper Carrier is kept in

an upright position following use (Figure 1-4 a) or, replace it into its protective Shipping Carton when calibration is complete (Figure 1-4 b).

• Do not lay the Reference Paper Carrier down on

any irregular surface, otherwise the Reference Paper may become wrinkled making it useless for future calibration use.

ALWAYS return each Reference Paper into its protective Shipping Carton following each use.

Primary Features

The iVIZION Series of Banknote Acceptor contains the following primary features:

• Easily swappable single Validation Head for

inventory and maintenance efficiency.

• CIS technology allowing 100% scanning of

document details and fine line imagery.

RFID Intelligent Cash Box with lockable Frame Unit, and designed for one-hand removal without the need to use a Button or Lever to release the Cash Box.

Page 21

1-5

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-5 iVIZION Component Names

A. Acceptor Unit B. Front Upper Guide Access Lever

(Acceptor Unit)

C. Bezel (Option) D. Interface Connector E. Rear Upper Guide Access Lever

(Transport Unit)

F. Transport Unit G. Frame Housing

(SS Specification)

H. DIP Switch Block (Denomination INHIBIT) I. DIP Switch Block (JCM Custom Private Line) J. Acceptor Unit Release Button K. Status LED (4 Colors: Red/Yellow/Green/Blue) L. Front Panel Bezel JPL Connector M. Transport Unit Release Lever

N. Power ON LED

(Green)

O. USB (Mini-B) Software Download/Calibration

& Maintenance Connector P. Cash Box Q. Stack Volume Indicator Window R. Cash Box Window - Confirms the last stacked

Banknote Denomination Value S. Lock Installation Hole

(User Provided)

T. Pusher Lever - Manually moves the Pusher

Plate down

(Activate lever to confirm the denomination value

through Cash Box Windows “R”)

U. Frame Housing (LD Specification) V. Frame Housing (SH Specification) W. HC Cash Box Assembly

LD Frame

HC Cash Box and Frame

Component Names

Figure 1-5 illustrates the iVIZION component names and locations.

Page 22

1-6

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Specifications

iVIZION SS/SH Specification

Technical Specifications

Table 1-4 iVIZION Technical Specifications

98% or greater

The following banknote types are excluded:

• Banknotes with excess or poor magnetism or unclear graphics

Acceptance Rate

Banknote Types Accepted:

Barcode Coupon†:

Insertion Direction: Refer to the specific Country’s Software Information Sheet.

Processing Speed:

Validation Method: Optical

Diagnostic Indicators: Power LED, Status LED, Bezel LED (Optional)

Escrow: 1 Note

Cash Box Type

Cash Box Capacity

‡

Fraud Detection: Equipped

Interface

*. Refer to the specific Country’s “Software Information Sheet” for each Country’s particular Banknote acceptance rate.

†. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.

‡. User supplied installed Locks (including the attached Plate, Lock and Key).

**. The number of Notes stacked depends on the Banknote’s condition.

††.The Interface Harness connecting to the Host should be less than 3m (9.84 ft).

††

• Double (dual) Notes

• Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes

• Banknotes having folded corners or edges

• Banknotes having the wrong cut dimensions or printing displacement

• Returned Banknotes because of incorrect or failed insertion.

• Long side: SS: 110-170mm (4.33 - 6.69 in.)

SH: 110-177mm (4.33 - 6.96 in.)

• Short side: 60-85mm (2.36 - 3.35 in.)

Standard Specification

a) Read Code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.) c) Wide Bar: Narrow Bar = 3:1 d) Characters: 18 Characters

e) Print Position: Middle (by dividing a Coupon equally on the left, right, top and

bottom of the Coupon’s exact center)

f) Print Width: Wider than 10mm (0.39 in.).

Approximately 2 seconds from Banknote insertion to Vend signal output. Approximately 3 seconds from Banknote insertion to completion of the stacking operation.

Secure Cash Box Intelligent Cash Box (available with RFID Specification)

SS: Standard 500 Banknotes / Large 900 Banknotes SH: HC Cash Box: 3000 Banknotes

USB Interface: USB Specification Rev.2.0 Serial Interface: Photo-Coupler Isolation Serial Interface: RS232C Communication Protocol.

Page 23

1-7

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Hydrothermal Condition Table

[°C]

[RH%]

Allowable Operating Temperature and Humidity Range

35°C/85%

50°C/40%

Environmental Specifications

Table 1-5 iVIZION Environmental Specifications

Operating Temperature: 5º C to +50º C (41º F to 122º F)

Storage Temperature: -20º C to +70º C (-4º F to 158º F)

Relative Operating Humidity: 15% to 85% RH (non-condensed)

Relative Storage Humidity: 15% to 85% RH (non-condensed)

Installation: Indoors Only

Electrical Specifications

Table 1-6 iVIZION Electrical Specifications

Supply Voltage

12V DC (-5%) to 24V DC (+10%) [NOTE: Use a Current Source Limiting Power Supply]

Standby: 24V DC = 0.2A, 12V DC = 0.2A

Current Consumption:

Operation: 24V DC = 1.3A, 12V DC = 2.3A Maximum: 24V DC = 3.2A, 12V DC = 3.0A

*. Use a Limited Power Source.

Structural Specifications

Table 1-7 iVIZION Structural Specifications

Weight Empty:

SS: Approximately 4.1kg (9.04 lbs) SH: Approximately 7.6kg (16.75 lbs) (with HC Cash Box)

SS: Horizontal (Maximum gradient limitation within 50 degrees;

Mounting:

See Figure 1-10 on page 1-12) SH: Horizontal (Maximum gradient limitation within ±5 degrees; See Figure 1-13 on page 1-14)

Outside Dimensions: Refer to “Unit Dimensions” on page 1-10

RFID Specifications

Table 1-8 RFID Specifications

Frequency: 13.56MHz ±7kHz

Transmission Power: 200mW

Page 24

1-8

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Hydrothermal Condition Table

[°C]

[RH%]

Allowable Operating Temperature and Humidity Range

35°C/85%

50°C/40%

iVIZION LD Specification

Technical Specifications

Table 1-9 iVIZION LD Technical Specifications

98% or greater

The following Banknote types are excluded:

a) Banknotes with unclear graphics

Acceptance Rate

Banknote Types Accepted:

Barcode Coupon

†

Insertion Direction: Refer to the specific Country’s Software Information Sheet.

Processing Speed: Approximately 2 seconds from Banknote insertion to Vend signal output.

Validation Method: Optical

Diagnostic Indicators: Power LED, Status LED, Bezel LED (Optional)

Escrow: 1 Note

Fraud Detection: Equipped

Interface

*. Refer to the specific Country’s “Software Information Sheet” for each Country’s particular Banknote acceptance rate.

†. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.

‡. The Interface Harness connecting to the Host should be less than 3m.

‡

b) Double (dual) notes c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes d) Banknotes having folded corners or edges e) Banknotes having the wrong cut dimensions or a printing displacement f) Returned Banknotes because of incorrect or failed insertion.

Long edge: 110-170 mm (4.33-6.69 in.) Short edge: 60-85 mm (2.36-3.35 in.).

Standard Specification

a) Read Code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-0.6mm (0.019-0.023 in.) c) Wide Bar: Narrow Bar = 3:1 d) Characters: 18 Characters

e) Print Position: Middle (by dividing a Coupon equally on the left, right, top and

bottom of the Coupon’s exact center)

f) Print Width: Wider than 10mm (0.39 in.).

USB Interface: USB Specification Rev.2.0 Serial Interface: Photo-Coupler Isolation Serial Interface: RS232C Communication Protocol.

Environmental Specifications

Table 1-10 iVIZION LD Environmental Specifications

Operating Temperature: 5º C to +50º C (41º F to 122º F)

Storage Temperature: -20º C to +70º C (-4º F to 158º F)

Relative Operating Humidity: 15% to 85% RH (non-condensed)

Relative Storage Humidity: 15% to 85% RH (non-condensed)

Installation: Indoors Only

Page 25

1-9

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Electrical Specifications

Table 1-11 iVIZION LD Electrical Specifications

Supply Voltage

12V DC (-5%) to 24V DC (+10%) [NOTE: Use a Current Source Limiting Power Supply]

Standby: 24V DC = 0.2A, 12V DC = 0.2A

Current Consumption:

Operation: 24V DC = 1.3A, 12V DC = 2.3A Maximum: 24V DC = 3.2A, 12V DC = 3.0A

*. Use a Limited Power Source.

Structural Specifications

Table 1-12 iVIZION LD Structural Specifications

Weight Empty: Approximately 2.3kg (5.07 lbs)

Mounting:

Outside Dimensions: Refer to “Unit Dimensions” on page 1-10

Horizontal (Maximum gradient limitation within 50 degrees; See Figure 1-10 on page 1-12)

Page 26

1-10

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions

2.5

105

89.3

21.5

58.5

34.3

69.5

23.7

1.6

(298)

208.7

15.2

4.2

9.2

225

162.9

(30)

(50.8)

155

101.6

32.6

100

15.8

Ø7

100

3-M4

4.2

9.2

6.6

49.8276.6

6.6

2-M3

(3.5)

3.5

104 114

75.4

4-Ø4

NOTE: All dimensions in millimeters

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions

Figure 1-7 iVIZION SS Unit with Standard Cash

Box/Plastic Bezel Outside Dimensions

114

106

(87.35)

68.5

99.5

89.3

7.5

(34.3)

23.7

1.6

208.7

15.2

4.2

11.2

9 162.9

225

15.8

100

3-M4

Ø7

4-Ø4

155

(298)

32.6

101.6

(50.8)

(30)

75.4

100

2.5

25.1

104 114

NOTE: All dimensions in millimeters

Figure 1-7 iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside Dimensions

Unit Dimensions

iVIZION SS Unit Outside Dimensions

Figure 1-6 illustrates the iVIZION SS Unit with Standard Cash Box Outside Dimensions.

Figure 1-7 illustrates the iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside Dimensions.

Page 27

1-11

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions

114

106

4052

7.5

(34.3)

89.3

99.5

64.5

1.6

23.7

208.7

15.2

4.2

11.2

9 162.9

225

75.4

(30)

(50.8)

155

101.6

(298)

32.6

100

10015.8

3-M4

Ø7

104 114

4-Ø4

2.5

NOTE: All dimensions in millimeters

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions

Figure 1-9 iVIZION SS Unit with Large Cash Box

Outside Dimensions

Ø7

15.8 100

3-M4

4-Ø4

100

32.6101.6

155

(30)

(50.8)

75.4

211.7

225

4.2

9.2

104 114

15.2

208.7

(298)

23.7

1.6

34.3

58.5

89.3

21.5

69.5

4.2

9.2

2.5

105

6.6

49.8

(3.5)

3.5

86 50

2-M3

NOTE: All dimensions in millimeters

Figure 1-9 iVIZION SS Unit with Large Cash Box Outside Dimensions

Figure 1-8 illustrates the iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions.

Figure 1-9 illustrates the iVIZION SS Unit with Large Cash Box Outside Dimensions.

Page 28

1-12

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-10 iVIZION SS Unit Installation/Mainte- nance Space Requirements Diagram

NOTE: All dimensions in millimeters

72.2

336.3

2259.2

4.2

134.2

57.3

311.9

204.3

298

395.4

50°

Caution: When installing the iVIZION SS Unit into a Host Machine, do not mount it tilted downward more than 50 degrees from a Horizontal position.

NOTE: If a maintenance space clearance area is unavailable, the iVIZION SS Unit will need to be dismounted when maintenance procedures are to be performed.

Maximum

Angle

Figure 1-10 iVIZION SS Unit Installation/Maintenance Space Requirements Diagram

Figure 1-11 iVIZION LD Unit Outside Dimen-

sions

4-Ø3.3

176

18021

225

4.2

9.2

134

34.3

58.5

21.5

89.3

69.5

29.7

(99.2)

11 4

4.2

9.2

2.5

105

100

(119)

NOTE: All dimensions in millimeters

Figure 1-11 iVIZION LD Unit Outside Dimensions

iVIZION SS Unit Installation/Maintenance Space Requirements

Figure 1-10 illustrates the iVIZION SS Unit Installation and Maintenance Space Requirements Diagram.

Figure 1-11 illustrates the iVIZION LD Unit Outside Dimensions.

Page 29

1-13

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-12 iVIZION SH Unit Outside Dimen- sions

Figure 1-12 iVIZION SH Unit Outside Dimensions

NOTE: All Dimensions are in Millimeters

2.5

4.2

9.2

9.2 225

4.2

15.8

100

ø7

3xM4

100

75.4

4xø4

225

234

120

124

49.8

6.6

86 50

2xM3

(3.5)

3.5

69.5

89.3

58.5

34.3

21.5

23.7

1.6

(599.1)

509.8

105

iVIZION SH Entire Unit Outside Dimensions

Figure 1-12 illustrates the iVIZION SH Unit Outside Dimensions.

Page 30

1-14

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram

234.2 72.2

85.5º

134.2

57.3

696.2

599.1

610.9

505.5

637.1

NOTE: All Dimensions are in Millimeters

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram

NOTE: The iVIZION HC Cash Box is installed as it is hanging on the SH unit. Do not allow the Cash Box to touch a Host Machine. Ensure that there is sufficient space below the Cash Box for its removal.

Caution: When installing the iVIZION SH Unit into a Host Machine, do not mount it tilted downward more than ±5 degrees from a Horizontal position.

iVIZION SH Unit Installation/Maintenance Space Requirements

Figure 1-13 illustrates the iVIZION SH Unit Installation and Maintenance Space Requirements Diagram.

Page 31

1-15

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Figure 1-14 iVIZION Standard Cash Box Dimen- sions

104

10.8

22.1

7.4

28 36

161

0.3

3.4

27.1

21.7

191

184.5

115.2

40.8

12.3

48.1

86.6

43.5

NOTE: All dimensions in millimeters

Figure 1-14 iVIZION Standard Cash Box Dimensions

Figure 1-15 iVIZION Large Cash Box Dimen-

sions

NOTE: All dimensions in millimeters

0.3

209.8

104

10.8

22.1

3.4

27.1

0.3

86.6

12.3

40.8

115.2

184.5

191

21.7

7.4

48.1

43.5

Figure 1-15 iVIZION Large Cash Box Dimensions

iVIZION Cash Box Outside Dimensions

Standard Cash Box Outside Dimensions

Figure 1-14 illustrates the iVIZION Standard Cash Box Outside Dimensions.

Large Cash Box Outside Dimensions

Figure 1-15 illustrates the iVIZION Large Cash Box Outside Dimensions.

Page 32

1-16

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

Figure 1-16 iVIZION HC Cash Box Dimensions

26.8

3.3

507.3

20.5

120

232

36.6

28.5

NOTE: All dimensions in millimeters

Figure 1-16 iVIZION HC Cash Box Dimensions

HC Cash Box Outside Dimensions

Figure 1-16 illustrates the iVIZION HC Cash Box Outside Dimensions.

Page 33

1-17

General Information iVIZION® Series Next-Generation Banknote Acceptor Unit Section 1

Technical Contact Information

To obtain further technical information regarding the iVIZION Unit, please contact the nearest location listed below:

Americas

JCM American

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

Europe, Middle East, Africa & Russia

JCM Europe GmbH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-85 Mündelheimer Weg 60

D-40472 Düsseldorf Germany

E-mail: support@jcmglobal.eu

UK & Ireland

JCM Europe (UK Office)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Asia and Oceania

JCM Gold (HK) Ltd.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiasupport@jcmglobal.com

JAPAN CASH MACHINE CO., LTD. (HQ)

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN

E-mail: Shohin@jcm-hq.co.jp

The JCM Website for all locations is:

http://www.jcmglobal.com

Buckinghamshire MK1 1DH, UK

E-mail: support@jcmglobal.eu

Page 34

1-18

Section 1 iVIZION® Series Next-Generation Banknote Acceptor Unit General Information

THIS PAGE INTENTIONALLY LEFT BLANK

Page 35

2-1

iVIZION® Series

2 INSTALLATION

Figure 2-1 Interface Harness Installation Loca-

tion

Figure 2-1 Interface Harness Installation Location

Figure 2-2 M4 Screws Locations (Left/Right

Side)

Figure 2-2 M4 Screws Locations (Left/Right Side)

Figure 2-3 Flat Head Screws Locations (Rear

Side)

Figure 2-3 Flat Head Screws Locations

(Rear Side)

Next-Generation Banknote Acceptor Unit

Section 2

This section provides installation and operating instructions for the iVIZION

Series Next-Generation Banknote Acceptor Unit. The information within this section contains the following features:

• Installation Procedure

• DIP Switch Configurations

• Connector Pin Assignments

• Preventive Maintenance

• Cleaning Procedure

• Standard Interface Circuit Schematics

• Operation Flowcharts

Installation Procedure

Mounting holes are provided in each Frame Unit to attach the iVIZION to a related Machine during installation. Select and perform the following steps to install the iVIZION Unit in the related Machine’s particular Frame configuration:

1. Install the Interface Harness to the Frame Grounding Plate (FG PLT) (Figure 2-1 a) using the two (2) Floating Collars (Figure 2-1 b), the single (1) M2.6x12 W Washer Screw (Figure 2-1

c), the single (1) M2.6x10 W Washer Screw (Fig-

ure 2-1 d) and the single (1) M2.6 Nylon Nut (Figure 2-1 e) onto the Frame Assembly. See the Figure 2-1 circled inset to visually see the assembly completed as required.

2. When a side mounting configuration is preferred, bolt the left and right side of the Frame into its intended tion using six (6) M4 Screws on both sides of the Frame (3 Screws on each side as shown in Figure 2-2).

3. When an end mounting configuration is preferred, remove the Cash Box and attach the rear end of the location using four (4) UNC6-32 Flat Head Screws from inside the back end of the Frame as shown in Figure 2-3.

iVIZION Frame into its intended

related Machine’s loca-

iVIZION

Page 36

2-2

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

NOTE: The length from Frame surface to the edge of the M4 Screws should be within 4mm in order not to puncture the Plastic Surface of the iVIZION Frame when a side mounting configuration is preferred.

NOTE: When installing the iVIZION LD Version Unit into a related Machine, the iVIZION Optional LD Version Unit Installation detailed information on page 2-11.

Figure 2-4 Lock Size

2x16.2

1 0

+0.1

Use a Key Spacer if backlash affects lock/unlock function.

(

)

-1

(

)

* The length of each lock indicated followed standard size.

Millimeters in brackets for inches are only reference.

Figure 2-5 Unlock Rotation Direction

5/8 in. or 1-1/8 in. Lock

20.5mm Lock

NOTE: When using only one lock, install the Key Cap in the unused key hole (Figure 2-

6).

Figure 2-6 Key Cap Installation

Use Key Cap

When installing the iVIZION SH Unit into the Host Machine, refer to the Figure 1-12 “iVIZION SH Unit Outside Dimensions” on page 1-13.

Lock Installation

One or two security locks can be installed onto a iVIZION Cash Box. When installing a security lock, the following attachment accessories may be required:

• Key Spacers

• Plate Lock Keys

• Key Cap Attachment

Choose a Lock that fits a standard size hole dimension format (Figure 2-4). In addition, when two locks are installed, both locks must be identical.

Unlock Procedure

Each Lock has a different rotation direction to unlock. Make sure when the lock(s) are installed the rotation is in the correct direction(s) (Figure 2-

5).

Page 37

2-3

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

This portion provides the denomination DIP Switch Block Settings for the iVIZION Unit.

SW1

JP1

↔

Mark

SW1

JP2

JP3

R ↔ P

Mark

NOTE: When changing the type of iVIZION Serial Communications, Switches JP2 and JP3 located on the Controller CPU Board must be set to identical switch positions.

Primary LED Indications

The iVIZION Unit’s two LEDs illuminate different colors when various operating and error conditions occur.

DIP Switch Configurations

Table 2-1 Denomination INHIBIT DIP Switch

Settings

Validation CPU Board SW1

Switch

No.

Switch ON Switch OFF

1 VEND 1 INHIBIT VEND 1 ACCEPT 2 VEND 2 INHIBIT VEND 2 ACCEPT 3 VEND 3 INHIBIT VEND 3 ACCEPT 4 VEND 4 INHIBIT VEND 4 ACCEPT 5 VEND 5 INHIBIT VEND 5 ACCEPT 6 VEND 6 INHIBIT VEND 6 ACCEPT 7 VEND 7 INHIBIT VEND 7 ACCEPT

*. Not Applicable (N/A). Used to enter “Test Mode”.

N/A

OFF (Fixed)

Table 2-2 JCM Private Line DIP Switch Setting

Validation CPU Board JP1

Switch

No.

Non-Marked (O) Marked (C)

Table 2-3 Software DIP Switch Settings

Controller CPU Board SW1

Switch

No.

Switch ON Switch OFF

N/A

OFF (Fixed)

2 N/A* OFF (Fixed) 3 N/A* OFF (Fixed) 4 N/A* OFF (Fixed)

*. Not Applicable (N/A). Never Switched to ON.

Table 2-4 Serial Communication DIP Switch

Settings

Controller CPU Board JP2 & JP3

Switch

No.

JP2

JP3 RS232C

Non-Marked (R) Marked (P)

RS232C

Photo-Coupler

Isolation (Standard)

Photo-Coupler

Isolation (Standard)

RS-485 Resistance

Terminated

RS-485 Resistance

Un-Terminated

Table 2-5 LED Error Pattern Indications

No. Condition

1OFF

Power LED

Extinguished (OUT) Extinguished (OUT)

2 Initializing Lit Green Blue Flashes

3 Stand-by

4 Reject

5 Banknote Jam

6 Abnormal Error

Lit Green

Lit Green Green Flashes

Lit Green Yellow Flashes

Lit Green Red Flashes

7 Downloading Lit Green

8 Performance Test (Stand-by)

*. The Power LED lights Green when Power is supplied to the Unit.

Lit Green Lit Blue

LED Indications

Status LED

Extinguished

(OUT)

Lit Red

Lit Green

Page 38

2-4

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#24

Connector Pin Assignments

Table 2-6 lists the iVIZION SS/LD Interface Connector Pin Assignments.

Table 2-6 iVIZION SS/LD USB Connection Pin Assignments

Pin No. Signal Name

24V DC (POWER) POWER

I/O

* †

+24V DC Power

Function

2 M-RESET IN Banknote Acceptor Master Reset Input Signal Line

3 USB- IN/OUT USB Communication Input/Output Signal Line

4 USB+ IN/OUT USB Communication Input/Output Signal Line

5 USB GND SG USB Communication Ground (0V DC)

6TTL-TXDOUT-

7TTL-RXD IN-

8 LED POWER OUT LED Drive Line (anode)

9 24V DC (POWER) POWER +24V DC Power

10 RS232 GND SG -

11 TXD OUT -

12 I/F +12V DC IN Interface Power Supply (+12VDC)

13 Vbus IN USB Communication Vbus Signal Line (+5V DC)

14 JP+ IN/OUT -

15 TTL-G SG -

16 LED- IN LED Drive Line (cathode)

17 ccTalk (P) IN/OUT -

18 POWER GND POWER Power Ground (0V DC)

19 I/F GND SG -

20 RXD IN -

21 DET-GND IN Connect to DET (Pin-22)

22 DET OUT Connect to DET GND (Pin-21)

23 JP- IN/OUT -

24 SU SELECT IN

SS/SU Selection

‡

25 ccTalk (S) IN/OUT -

26 POWER GND POWER Power Ground (0V DC)

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10, Pin #15 or Pin #19) = SU Version.

Page 39

2-5

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#24

Connector Pin Assignments (Continued 1)

Table 2-7 lists the iVIZION SS/LD Photo-Coupler Connector Pin Assignments.

Table 2-7 iVIZION SS/LD Photo-Coupler Connector Pin Assignments

Pin No. Signal Name

1 24V DC (POWER) POWER

I/O

* †

+24V DC Power

Function

2 M-RESET IN Banknote Acceptor Master Reset Input Signal Line

3 USB- IN/OUT -

4 USB+ IN/OUT -

5 USB GND SG -

6TTL-TXDOUT-

7TTL-RXD IN-

8 LED POWER OUT LED Drive Line (anode)

9 24V DC (POWER) POWER +24V DC Power

10 RS232 GND SG -

11 TXD OUT Serial Communication Output Signal Line

12 I/F +12V DC IN Interface Power Supply (+12VDC)

13 Vbus IN -

14 JP+ IN/OUT -

15 TTL-G SG -

16 LED- IN LED Drive Line (cathode)

17 ccTalk (P) IN/OUT -

18 POWER GND POWER Power Ground (0V DC)

19 I/F GND SG Photo-Coupler Communication GND

20 RXD IN Serial Communication Input Signal Line

21 DET-GND IN Connect to DET (Pin-22)

22 DET OUT Connect to DET GND (Pin-21)

23 JP- IN/OUT -

24 SU SELECT IN

SS/SU Selection

‡

25 ccTalk (S) IN/OUT -

26 POWER GND POWER Power Ground (0V DC)

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10 or Pin #15) = SU Version.

Page 40

2-6

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#24

Connector Pin Assignments (Continued 2)

Table 2-8 lists the iVIZION SS/LD RS232C Connector Pin Assignments.

Table 2-8 iVIZION SS/LD RS232C Connector Pin Assignments

Pin No. Signal Name

1 24V DC (POWER) POWER

I/O

* †

+24V DC Power

Function

2 M-RESET IN Banknote Acceptor Master Reset Input Signal Line

3 USB- IN/OUT -

4 USB+ IN/OUT -

5 USB GND SG -

6TTL-TXDOUT-

7TTL-RXD IN-

8 LED POWER OUT LED Drive Line (anode)

9 24V DC (POWER) POWER +24V DC Power

10 RS232C GND SG RS232C Communication Ground

11 TXD OUT Serial Communication Output Signal Line

12 I/F + 12V DC IN Interface Power Supply (+12V DC)

13 Vbus IN -

14 JP+ IN/OUT -

15 TTL-G SG -

16 LED- IN LED Drive Line (cathode)

17 ccTalk (P) IN/OUT -

18 POWER GND POWER Power Ground (0V DC)

19 I/F GND SG -

20 RXD IN Serial Communication Input Signal Line

21 DET-GND IN Connect to DET (Pin-22)

22 DET OUT Connect to DET GND (Pin-21)

23 JP- IN/OUT -

24 SU SELECT IN

SS/SU Selection

‡

25 ccTalk (S) IN/OUT -

26 POWER GND POWER Power Ground (0V DC)

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground

‡. No Connection = SS Version, Connect to any unused SG (Pin #15 or Pin #19) = SU Version.

Page 41

2-7

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#24

Connector Pin Assignments (Continued 3)

Table 2-9 lists the iVIZION SS/LD ccTalk Connector Pin Assignments.

Table 2-9 iVIZION SS/LD ccTalk Connector Pin Assignments

Pin No. Signal Name

1 24V DC (POWER) POWER

I/O

* †

+24V DC Power

Function

2 M-RESET IN Banknote Acceptor Master Reset Input Signal Line

3 USB- IN/OUT -

4 USB+ IN/OUT -

5 USB GND SG -

6TTL-TXDOUT-

7TTL-RXD IN-

8 LED POWER OUT LED Drive Line (anode)

9 24V DC (POWER) POWER +24V DC Power

10 RS232C GND SG -

11 TXD OUT -

12 I/F + 12V DC IN Interface Power Supply (+12VDC)

13 Vbus IN -

14 JP+ IN/OUT -

15 TTL-G SG -

16 LED- IN LED Drive Line (cathode)

17 ccTalk (P) IN/OUT ccTalk Communication Power Supply Line

18 POWER GND POWER Power Ground (0V DC)

19 I/F GND SG -

20 RXD IN -

21 DET-GND IN Connect to DET (Pin-22)

22 DET OUT Connect to DET GND (Pin-21)

23 JP- IN/OUT -

24 SU SELECT IN

SS/SU Selection

‡

25 ccTalk (S) IN/OUT ccTalk Communication Signal Line

26 POWER GND POWER Power Ground (0V DC)

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10, Pin #15 or Pin #19) = SU Version.

Page 42

2-8

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Back Side View

Socket Housing (Transport Unit Side): DR1B026JA1 (JCM)

Pin Housing (Frame Side): DR1R026PA1 (JCM)

Contact Type (Frame Side): D02-22-26P-10000 (JAE) (Poles except 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#26

Contact Type (Frame Side): D02-22-22P-10000 (JAE) (Pole# 1, 9, 18 & 26)

Recommended Wire: UL1061 AWG#24

Connector Pin Assignments (Continued 4)

Table 2-10 lists the iVIZION SS/LD TTL Connector Pin Assignments.

Table 2-10 iVIZION SS/LD TTL Connector Pin Assignments

Pin No. Signal Name

1 24V DC (POWER) POWER

I/O

* †

+24V DC Power

Function

2 M-RESET IN Banknote Acceptor Master Reset Input Signal Line

3 USB- IN/OUT -

4 USB+ IN/OUT -

5 USB GND SG -

6 TTL-TXD OUT TTL Communication Output Signal Line

7 TTL-RXD IN TTL Communication Input Signal Line

8 LED POWER OUT LED Drive Line (anode)

9 24V DC (POWER) POWER +24V DC Power

10 RS232C GND SG -

11 TXD OUT -

12 I/F + 12V DC IN Interface Power Supply (+12VDC)

13 Vbus IN -

14 JP+ IN/OUT -

15 TTL-G SG -

16 LED- IN LED Drive Line (cathode)

17 ccTalk (P) IN/OUT -

18 POWER GND POWER Power Ground (0V DC)

19 I/F GND SG -

20 RXD IN -

21 DET-GND IN Connect to DET (Pin-22)

22 DET OUT Connect to DET GND (Pin-21)

23 JP- IN/OUT -

24 SU SELECT IN

SS/SU Selection

‡

25 ccTalk (S) IN/OUT -

26 POWER GND POWER Power Ground (0V DC)

*. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

†. SG = Signal Ground.

‡. No Connection = SS Version, Connect to any unused SG (Pin #10, Pin #15 or Pin #19) = SU Version.

Page 43

2-9

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

CN7

Polarizing Pin

ID Pin No.4

Connector

Embossed

Connector Pin Assignments (Continued 5)

Table 2-11 lists the iVIZION SS/LD Bezel Connector Pin Assignments.

Table 2-11 iVIZION SS/LD Bezel JPL (CN7) Connection Pin Assignments

Front Side View

Box Pin Header (Control CPU Board Side): A3B-8PA-2DS (71) (HRS) JCM Custom

Pin No. Signal Name

Socket Housing (Bezel Side): A3B-8D-2C (HRS)

Contact Type (Bezel Side): A3B-2630SCFC (HRS)

Polarizing Pin: A3-GPIN (HRS)

Recommended Wire: UL1007 AWG#24~30

†

I/O

Function

1 JP+ IN/OUT -

2 - - Polarizing Pin Key

3 JP- IN/OUT -

4 5V DC OUT 5V DC Power Supply (Maximum 300mA)

5 VIN OUT LED Drive Power Supply 12V DC/24V DC (Maximum 300mA)

6GNDSG-

7 LED POWER OUT

LED Power Supply 5V (Maximum 20mA Current Limitation Resistance)

8 LED 1 IN LED Drive Line (cathode) Maximum Sink Current: 300mA

*. Caution: The Embossed Numbers located on the Polarizing Pin Connector, and on the CN7 Connector Numbers indicated in Table 2-11 are different. The Polarizing Pin Key

should be inserted into Pin Position No.4 of the Polarizing Pin Connector.

†. I/O (Input/Output) Terminal as viewed from outside the Banknote Acceptor.

Page 44

2-10

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Figure 2-7 Retrieving Banknote

Remove

Figure 2-7 Retrieving Banknote

Figure 2-8 Open the Upper Guides

a) Acceptor Unit Upper Guide Access Lever

b) Transport Unit Upper Guide Access Lever

Open

Remove

Hidden

Figure 2-8 Open the Upper Guides

Figure 2-9 Retrieving Cash Box Banknote Jam

Pull Out

Caution: Do not allow any fluid to remain on internal components, especially on the Anti-String Mechanism and in the Feed-in Sensor’s grooved areas.

Caution: Do not use Alcohol, thinner or citrus based products for cleaning any Banknote transport Sensors or surfaces. The lenses can become clouded by chemical evaporation residue that may cause acceptance errors.

NOTE: When closing the Acceptor or Transport Unit’s Upper Guides, ensure that they click firmly into place when being closed. Also, when reassembling the iVIZION Unit, ensure that it re-seats correctly into place when the reassembly is complete.

Preventive Maintenance

Retrieving Banknotes

To retrieve Cash Box deposited Banknotes perform the following steps:

1. Release the Cash Box from the Frame and pull it forward.

2. Unlock the Cash Box with a User supplied Key.

3. Open the Cash Box Door and retrieve deposited Banknotes as illustrated in Figure 2-7.

Clearing a Banknote Jam

To retrieve a jammed Banknote jammed inside the Banknote Acceptor Head proceed as follows:

1. Open the Acceptor Unit’s Upper Guide by pressing in on the two (2) Upper Guide Access Buttons (Figure 2-8 a) located on each side of the Upper Guide, and lift the Acceptor top up and open and remove the jammed Banknote.

2. If the jammed Banknote is not found in the Acceptor Unit, then

3. Open the Transport Unit’s Upper Guide by pressing in on the Upper Guide Access Lever (Figure 2-8 b) located in the center of the Upper Guide, and lift the Transport Section up and open and remove the jam.

5. A jammed Banknote may also be present on top of the Cash Box; remove it if present at this location (Figure 2-9 c).

Cleaning Procedure

To clean the lenses, use a lint-free, Micro-Fiber Cloth and a mild non-abrasive detergent such as liquid dish soap mixed with water to wipe the dirt from the Lenses. It is important to keep the Banknote Path, Rollers, and Belts clean. Use a softlint free, Micro-Fiber Cloth or a Cotton Swab to wipe dirt and stains from the surfaces of the Optical Sensors, Rollers and Belts. The Sensor Lenses are transparent, and made of a polymer material; Handle them with care. When the Unit is exposed to liquid such as water, wipe and dry the wet areas immediately. Repeat the cleaning process as needed until the Transport Path is free of contaminants.

4. If the jammed Banknote is not found in the higher Sections, pull the Cash Box out of the Frame (Figure 2-9 a). Check at the rear side of the Frame and remove the jammed Banknote located there if

any (Figure 2-9 b).

Sensor Cleaning Procedure

1. Turn the iVIZION Unit Power OFF.

2. Clean the Sensors and lenses in the Acceptor Unit, the Transport Unit and on the Cash Box itself. If necessary, remove each Unit and/or open their Upper Guides for cleaning. See Figure 2-12 and Table 2-12 to locate all cleaning locations.

Page 45

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Figure 2-10 Interface Harness Installation Location

Figure 2-11 M3 Screws Locations

iVIZION Optional LD Version Unit Installation

Mounting holes are provided in the LD Frame Unit to attach the iVIZION LD Unit to a related Machine during installation. Perform the following steps to install the iVIZION LD Version Unit into the related Machine’s Frame configuration:

1. Install the Interface Harness to the Frame Grounding Plate (FG PLT) (Figure 2-10 a) using the two (2) Floating Collars (Figure 2-10 b

), the related single (1) M2.6x12 W Washer

Screw (Figure 2-10 c), the single (1) M2.6x10 W Washer Screw (Figure 2-10 d) and the single (1) M2.6 Nylon Nut (Figure 2-10 e) onto the upper Frame Assembly Bracket. See the Figure 2-10 circled inset to visually see the completed assembly as required.

2. Bolt the bottom side of the into its intended Machine’s M3x6 Screws on both bottom sides of the Frame (2 Screws on each side as shown in Figure 2-11).

iVIZION LD Frame

location using four (4)

Page 46

2-12

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Figure 2-12 iVIZION Sensor Cleaning Loca- tions

Figure 2-12 iVIZION Sensor Cleaning Locations

Hidden

d e

iVIZION Sensor Locations

Figure 2-12 illustrates and Table 2-12 lists the iVIZION Sensor and Sensor Lens locations.

Sym. Sensor Cleaning Method

a bExit Sensors

c UV Sensor (Upper) d UV Sensor (Lower) e Transmissive Sensor

f CIS (Upper) g CIS (Lower) h

i Feed-out Sensors

j Home Position Sensor

k Home Position Sensor Lens

l Nearly Full Sensor

m Cash Box Sensor

n o Cash Box Sensor Lens p Nearly Full Sensor Lens q Anti-Stringing Mechanism

r Feed-in Sensor’s Comb Grooves

*. Use only non-flammable compressed air.

Validation Unit

Transport Unit

Cash Box

Table 2-12 iVIZION Sensor Cleaning Location Types

Entrance Sensors

Feed-in Sensors

Home Position Sensor Lens

Wipe area clean using a lint-free cloth such as a

Micro-Fiber Cloth, or blow clean using Compressed

Air.

Page 47

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Figure 2-13 iVIZION USB Circuit Interface Schematic Diagram

Controller Side

iVIZION Side

NOTE: The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Figure 2-14 iVIZION Photo-Coupler Circuit Interface Schematic Diagram

Controller Side iVIZION Side

NOTE: The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Standard Interface Circuit Schematics

Figure 2-13 illustrates the iVIZION USB Circuit Interface Schematic Diagrams.

Figure 2-14 illustrates the iVIZION Photo-Coupler Isolation Circuit Interface Schematic Diagrams.

Page 48

2-14

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Figure 2-15 iVIZION RS232C Circuit Interface Schematic Diagram

Controller Side iVIZION Side

NOTE: The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Figure 2-16 iVIZION ccTalk Circuit Interface Schematic Diagram

Controller Side

iVIZION Side

NOTE: The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Interface Circuit Schematics (Continued 1)

Figure 2-15 illustrates the iVIZION RS232C Circuit Interface Schematic Diagrams.

Figure 2-16 illustrates the iVIZION ccTalk Circuit Interface Schematic Diagrams.

Page 49

2-15

Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Figure 2-17 iVIZION TTL Circuit Interface Schematic Diagram

Controller Side

iVIZION Side

NOTE: The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine’s functional operation.

Interface Circuit Schematics (Continued 2)

Figure 2-17 illustrates the iVIZION TTL Circuit Interface Schematic Diagrams.

Page 50

2-16

Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Interface Circuit Schematics (Continued 3)

Figure 2-18 illustrates the iVIZION LED Circuit Interface Schematic Diagrams.

Figure 2-18 iVIZION LED Circuit Interface Schematic Diagram

Bezel Side

iVIZION Side

NOTE: Refer to the Caution description stated below this Figure in order to ensure that each Current Limiting Resistance Value is correctly chosen.

Caution: Select the Current Resistance Limitation Variable depending on the Voltage at the 5th pin connected to the Machine’s input Power Supply.

• Maximum Output Supply

- 4th pin: 5V 300mA

- 5th pin: VIN 300mA

- 7th pin: LED Power 20mA

• Maximum Sink Current

- 8th pin: LED1 300mA

Page 51

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Figure 2-19 iVIZION SS/LD Banknote Acceptor Operational Flowchart (Initializing)

a) Initializing

b) Enter Stand-by Mode

c) Enable Accept? d) LED Display Extinguished

e) LED Display shows Enable Light

f) Is Banknote inserted?

g) Feed Banknote In

h) Banknote Transporting

i) Banknote Data Sampling

j) Stop Transporting Banknote

A) To Validation Process (See Figure 2-20 for SS Unit and Figure 2-21 for LD Unit).

C) Stand-by return from Figure 2-20 and Figure 2-21.

Power ON

YES

Figure 2-19 iVIZION SS/LD Banknote Acceptor Operational Flowchart (Initializing)

Operational Flowcharts

Figure 2-19 depicts a typical iVIZION SS/LD Banknote acceptance flow process (Initialization).

Page 52

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

Figure 2-20 iVIZION SS Banknote Acceptor Operational Flowchart (Part 1 - Validating)

b) Is Banknote Unacceptable?

a) Is Validation Result OK?

c) Output the Denomination Value Signal

d) Receive Stacking Command? e) Reject Banknote

f) Continue Transporting Banknote

g) Is Banknote sent to Stacker?

A) Begin Validating

h) Output a VEND Signal

i) Retry 3 times?

j) Stop Performance: Output Abnormal Signal (*1)

*1 When Abnormal Output Signal condition occurs, remove the Banknote causing the malfunction and re-apply power to the Unit, or send a Reset Command to the Banknote Acceptor.

k) Banknote Stacking

l) Is Stacker Full?

m) Stop Performance: Issue Output Stacker Full Signal (*2)

C) Return To Stand-by Mode (Figure 2-19).

*2 When a Stacker Full signal occurs, remove the Banknotes from the Cash Box and re-install it into its fully seated position. The iVIZION will the automatically re-initialize itself.

YES

Figure 2-20 iVIZION SS Banknote Acceptor Operational Flowchart (Part 1 - Validating)

Operational Flowchart (Continued 1)

Figure 2-20 depicts a typical iVIZION SS Banknote flow process (Validation).

Page 53

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Installation iVIZION® Series Next-Generation Banknote Acceptor Unit Section 2

Figure 2-21 iVIZION LD Banknote Acceptor Operational Flowchart (Part 2 - Validating)

b) Is Banknote Unacceptable?

a) Is Validation Result OK?

c) Output the Denomination Value Signal

d) Receive Stacking Command?

e) Reject Banknote

f) Continue Transporting Banknote

g) Is Banknote sent to Stacker?

A) Begin Validating

h) Output a VEND Signal

i) Stop due to Abnormal Condition or return to Stand-by Mode?

j) Stop Performance: Output Abnormal Signal (*1)

*1 When Abnormal Output Signal condition occurs, remove the Banknote causing the malfunction and re-apply power to the Unit, or send a Reset Command to the Banknote Acceptor.

C) Return To Stand-by Mode (Figure 2-19)

YES

Figure 2-21 iVIZION LD Banknote Acceptor Operational Flowchart (Part 2 - Validating)

Operational Flowchart (Continued 2)

Figure 2-21 depicts a typical iVIZION LD Banknote flow process (Validation).

Page 54

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Section 2 iVIZION® Series Next-Generation Banknote Acceptor Unit Installation

THIS PAGE INTENTIONALLY LEFT BLANK

Page 55

3-1

Next-Generation Banknote Acceptor Unit

This section was intentionally left out due to a Non-Disclosure Agreement requirement.

If this information is required, please contact the closest office location listed below:

3 COMMUNICATIONS

iVIZION® Series

Section 3

Americas

JCM American

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

Europe, Middle East, Africa & Russia

JCM Europe GmbH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-85 Mündelheimer Weg 60

D-40472 Düsseldorf Germany

E-mail: support@jcmglobal.eu

UK & Ireland

JCM Europe (UK Office)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Asia and Oceania

JCM Gold (HK) Ltd.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiasupport@jcmglobal.com

JAPAN CASH MACHINE CO., LTD. (HQ)

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN

E-mail: Shohin@jcm-hq.co.jp

The JCM Website for all locations is:

http://www.jcmglobal.com

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

E-mail: support@jcmglobal.eu

Page 56

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Section 3 iVIZION® Series Next-Generation Banknote Acceptor Unit Communications

THIS PAGE INTENTIONALLY LEFT BLANK

Page 57

4-1

iVIZION® Series

4 DISASSEMBLY/REASSEMBLY

Figure 4-1 Pusher Mechanism Screws

Removal

Figure 4-1 Pusher Mechanism Screws Removal

Figure 4-2 Pusher Mechanism Removal

Next-Generation Banknote Acceptor Unit

Section 4

This section provides disassembly and reassembly

instructions for the iVIZION

tion Banknote Acceptor Unit. This section contains

the following information:

Series Next-Genera-

• Tool Requirements

• Pusher Unit Timing Belt Removal

• Home Position Sensor Board/Home Position

Sensor FFC & Interface Connector Board Removals

• RFID Module & RFID Harness Removals

• Validation CPU & Controller CPU Board Removals

• USB FPC/Power FPC & Interface FPC Cable

Removals

• Validation Unit Harness Removal

• Interrupter Board Removal

• Motor Unit Timing Belt Removal

• Stacker Motor & Transport Motor Removals

• Bezel Hold Chips A/B Removals

• Sensor Transfer Board/CIS FFC/Transmissive

Light FFC & Upper UV FPC Sensor Removals

• Validation Sensor Board Assembly Removal

• Validation Sensor FPC Cable Removal

• CIS/Transmissive Light/Upper UV Sensor

Removals

• CIS/CIS FPC/Lower UV Sensor & Lower UV FFC

Removals

• Validation Unit Timing Belt Removal

• Reassembly Cautions.

Pusher Unit Timing Belt Removal

iVIZION Standard and Large Cash Box

To remove the Timing Belt proceed as follows:

1. Remove the Cash Box from the iVIZION Unit.

2. Open the Cash Box Door.

3. Remove the two (2) screws (Figure 4-1 a securing the Pusher Mechanism Unit to the Cash

Box.

4. While pulling upward on the Door Latch Stoppers (Figure 4-2 a

nism Unit (Figure 4-2 b), slide it forward to remove the Pusher Mechanism Assembly out of the Cash Box.

& a2) of the Pusher Mecha-

& a2)

Tool Requirements

The following tools will be required to perform iVIZION disassembly and reassembly;

• #1 & #2 Phillips Screw Drivers

• #T6 “TORX” Brand Torque Wrench Driver

• #1 & #2 Torque Wrench Drivers

• Motor Gear Assembly Pressure Bar

• Pliers

• Tweezers

5. Remove the four (4) screws (Figure 4-3 a & a

) securing the Unit Cover in place (Figure 4-

3 b), and remove the Unit Cover from the Pusher Mechanism Assembly.

, a2, a3

Page 58

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

Figure 4-3 Pusher Mechanism Cover Removal

Figure 4-4 Stacker Guide Removal

NOTE: When reassembling the Stacker Guide (Figure 4-5 a), ensure that the Coil Spring (Figure 4-5 b) is replaced in the correct direction. When reinserting the Pin 0360, put it in place while lifting the Flat Leaf Springs upward; then install the screws securing each Flat Leaf Spring in place. Apply Screw Lock Compound to the head of each screw to secure.

Figure 4-5 Stacker Guide Reassembly

NOTE: Be careful that the parallel Pin (Figure 4-6 c) and the related Bushings (Figure 4-6 d

& d2) are not

lost when removed.

Figure 4-6 Right Frame Outer “R” Removal

NOTE: When replacing the Frame Outer “R” Assembly, ensure that the Plate Nut is correctly re-positioned (Figure 4-6 g).

NOTE: Be careful that the parallel Pin (Figure 4-7 c) and their related Bushings (Figure 4-7 d

1, d2

& d3) are

not lost when removed.

7. Remove the single (1) E-ring (Figure 4-6 a) and the single (1) Gear (Figure 4-6 b) located on the right side of the Transport Unit.

8. Remove the three (3) Assembly Mounting Screws

6. Remove the two (2) Flat Springs, the single (1) Stacker Guide (Figure 4-4 a), the single (1) Pin 0360 (Figure 4-4 b), the two (2) Rollers (Figure 4- 4 c

& c2) and the single (1) related pressure Coil

Spring (Figure 4-4 d) from the Pusher Mechanism Assembly.

(Figure 4-6 e of the Transport Unit, and remove the Right

Frame Outer “R” Assembly (Figure 4-6 f) from the Transport Unit.

, e2 & e3) located on the right side

9. Remove the single (1) E-ring (Figure 4-7 a) and the two (2) Gears (Figure 4-7 b

the left side of the Transport Unit.

10. Remove the three (3) Assembly Mounting Screws (Figure 4-7 e

Frame Outer “L” Assembly (Figure 4-7 f) from the Transport Unit.

& e3) and remove the Left

1, e2

& b2) located on

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Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit Section 4

Figure 4-7 Left Frame Outer “L” Removal

NOTE: When replacing the Frame Outer “L” Assembly, ensure that the Plate Nut is correctly re-positioned (Figure 4-7 g).

Figure 4-8 Timing Belt Removal

NOTE: The Timing Belts should be replaced as illustrated in Figure 4-8b when reassembling the Unit. Be careful that the Pulleys and/or Rollers do not fall off during reassembly.

Figure 4-9 Pusher Mechanism Removal

Figure 4-10 HC Box Stacker Base Removal

iVIZION HC Cash Box

To remove the Timing Belt proceed as follows:

1. Remove the Cash Box from the iVIZION Unit.

2. Open the Cash Box Door.

3. Remove the two (2) screws (Figure 4-9 a securing the Pusher Mechanism Unit to the Cash

Box.

4. Slide the Pusher Mechanism Assembly (Figure 49 b) backward and remove the Pusher Mechanism Assembly out of the Cash Box

& a2)

11. Remove the two (2) Timing Belts (Figure 4-8 a1

& a

) from the Transport Unit.

5. Remove the four (4) screws (Figure 4-10 a & a

) securing the HC Box Stacker Base (Figure

4-10 b) in place, and remove the HC Box Stacker Base from the Pusher Mechanism Assembly.

, a2, a3

6. Remove the four (4) screws (Figure 4-11 a & a

) securing the Pusher Guide (Figure 4-11 b),

and remove the guide from the Pusher Mechanism.

, a2, a3

Page 60

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

Figure 4-11 Pusher Guide Removal

Figure 4-12 Stacker Guide Removal

NOTE: When reassembling the Stacker Guide (Figure 4-13 a), ensure that the Coil Spring (Figure 413 b) is replaced in the correct direction.

Figure 4-13 Stacker Guide Reassembly

NOTE: Be careful that the parallel Pin (Figure 4-14 e), the bushing (Figure 4-14 f) and the E-ring (Figure 4-14 g) are not lost when removing them.

Figure 4-14 Outer Guide R Removal 1

NOTE: Be careful that the two bushings are not lost when removing them.

NOTE: Be careful that the single Parallel Pin (Figure 4-15 g) is not lost when removing it.

Figure 4-15 Outer Guide R Removal 2

NOTE: When replacing the Frame Outer R Assembly, ensure that the Plate Nut (Figure 4-15 e) is correctly re-positioned.

7. Remove the single (1) Stacker Guide (Figure 4-12

a), the single (1) Stacker Guide Sustainer (Pin

0360) (Figure 4-12 b), the two (2) Rollers (Figure 4-12 c

& c2) and the single (1) related pressure

Coil Springs (Figure 4-12 d) from the Pusher Mechanism Assembly.

9. Remove the three (3) Assembly Mounting Screws (Figure 4-15 a

Prism (Figure 4-15 b) located on the right side of the Pusher Assembly, and remove the Right Frame Outer R Assembly (Figure 4-15 c) from the Pusher Assembly.

10. Remove the Stacker Home Lever (Figure 4-15 d) and the Plate Nut (Figure 4-15 e).

& a3) and the Stacker Home

1, a2

8. Remove the two (2) E-rings (Figure 4-14 a securing the two (2) Gears and then remove the

three (3) Gears (Figure 4-14 b, c & d) on the right side of the Pusher Assembly.

11. Remove the single (1) Gear (Figure 4-15 f) from the Pusher Assembly.

& a2)

12. Remove the two (2) Assembly Mounting Screws (Figure 4-16 a

13. Remove the single (1) E-ring (Figure 4-16 b) and the single (1) Gear (Figure 4-16 c) from the Outer Guide L (Figure 4-16 d)

& a2).

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Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit Section 4

Figure 4-16 Outer Guide L Removal 1

NOTE: Be careful that the two (2) Bushings (Figure 4-17 c

& c2) and

the Plate Nut (Figure 4-17 d) are not lost when removing them.

Figure 4-17 Outer Guide L Removal 2

1,c2

NOTE: When replacing the Outer Guide L, ensure that the Plate Nut is correctly repositioned (Figure 4-17 d).

Figure 4-18 Timing Belt Removal

NOTE: The Timing Belts should be replaced as illustrated in Figure 418b when reassembling the Unit. Be careful that the Pulleys and/or Rollers do not fall off during reassembly.

Figure 4-19 TR Bottom Cover Removal

Figure 4-20 TR Side Cover “A” Removal

NOTE: When the three (3) lower Click-tab stops are difficult to remove from the top, release them from bottom-side instead.

14. Remove the Outer Guide L (Figure 4-17 a) from the Pusher Assembly (Figure 4-17 b).

Home Position Sensor Board/ Home Position Sensor, FFC & Interface Connector Board Removals

To remove the Home Position Sensor Board, the Home Position Sensor FFC and the Interface Connector Board proceed as follows:

1. Remove the Transport Unit from the iVIZION

Unit.

2. Remove the Validation Section from the Transport Unit.

3. Remove the two (2) TR Cover mounting Screws (Figure 4-19 a

Transport Unit, and remove the Transport (TR) Bottom Cover (Figure 4-19 b) off the Transport Unit.

& a2) from the bottom of the

15. Remove the two (2) Timing Belts (Figure 4-18 a & a

) from the Pusher Assembly.

4. Use a small Screwdriver to release the five (5) Click-tab Stops of TR Side Cover “A” (Figure 420 a

to a5), and remove TR Side Cover “A” (Fig-

ure 4-20 b) from the Transport Assembly.

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

Figure 4-21 Home Position Sensor Board, Home Position Sensor FFC Assembly and Interface Connector Board Removals

Figure 4-21 Home Position Sensor Board, Home

Position Sensor FFC Assembly and Interface Connector Board Removals

Figure 4-22 RFID Module & Harness Removal

Figure 4-23 CPU Board Module Removal

Figure 4-24 Extension Memory Board

Figure 4-24 Extension Memory Board Removal

5. Remove the two (2) mounting Screws (Figure 421 a

& a2) securing the Home Position Sensor

Board in place (Figure 4-21 b).

6. Remove the Home Position Sensor Board and the Home Position Sensor FFC Assembly (Figure 421 c) from the Transport Unit.

7. Remove the three (3) mounting Screws (Figure 421 d

, d2 & d3) securing the Interface Connector

Board in place (Figure 4-21 f), and then remove the three (3) Flat Ribbon Cables from the Interface Connector Board (Figure 4-21 e

, e2 & e3).

Validation CPU & Controller CPU Board Removals

To remove the Validation CPU Board and the Controller CPU Board from the CPU Board Module, proceed as follows:

1. Remove the four (4) mounting Screws (Figure 423 a

to a4) that are securing the CPU Board Mod-

ule (Figure 4-23 d) to the Transport Unit, and unplug the two (2) Signal Connectors (Figure 423 b

& b2) with the three (3) Flat Ribbon Cables

(Figure 4-23 c Board Module and remove the CPU Board Mod-

ule from the Transport Unit.

& c3) located on the CPU

1, c2

RFID Module & Harness Removals

To remove the RFID Module and RFID Harness proceed as follows:

1. Remove the two (2) mounting Screws (Figure 422 a

side of the Transport Unit (Figure 4-22 b).

2. Remove the RFID Module and the RFID Harness (Figure 4-22 c) from the Transport Unit.

) securing the RFID Module to the back

1 & a2

2. Remove the single (1) mounting Screw (Figure 424 a) and remove the Optional Extension Memory Board if installed (Figure 4-24 b) from the assembled Extension Memory Board.

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Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit Section 4

Figure 4-25 Validation CPU Board and Control CPU Board Removal

Figure 4-25 Validation CPU Board and Control

CPU Board Removal

Figure 4-26 Motor Module Removal

Figure 4-27 USB FPC, Power FPC & Interface FPC Cable Removal

Figure 4-27 USB FPC, Power FPC & Interface

FPC Cable Removal

a b c

Dashed Line for Fold Up

Solid Line for Fold Down

NOTE: Carefully observe the Up and Down Fold Line indications shown by the two (2) Cyan Arrows in Figure 4-27. DO NOT bend them in an opposite direction!

NOTE: When installing new FPCs, fold-up along the Solid Lines and fold-down along the Dashed Lines before setting them in place. Once an FPC is folded, DO NOT un-fold it back again or fold in the opposite direction.

3. Carefully spread both sides of the PCB Support apart (Figure 4-25 a

Validation CPU Board (Figure 4-25 c) and the Controller CPU Board (Figure 4-25 d) off of the CPU Board Module.

4. Remove two (2) mounting Screws (Figure 4-25

& b2), and separate the Validation CPU Board

and the Controller CPU Board from one another.

& a2) and slide the

USB FPC, Power FPC & Interface FPC Cable Removals

To remove the USB FPC, the Power FPC and the Interface FPC proceed as follows:

1. Remove the two (2) mounting Screws (Figure 426 a

& a2) securing the Motor Unit to the Trans-

port Assembly, and remove the Motor Module (Figure 4-26 b) from the Transport Unit.

2. Remove the USB FPC (Figure 4-27 a), the Power FPC (Figure 4-27 b) and the Interface FPC (Figure 4-27 c) from the Transport Unit.

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Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

NOTE: Ensure that when the Collars (Figure 4-28 c

& c2) and/or

Washers (Figure 4-28 d

& d2) are

removed that they are not lost when they are removed.

Figure 4-28 Validation Unit Harness Removal

Figure 4-29 Interrupter Board Removal

Figure 4-30 Timing Belt Removal

NOTE: When re-assembling Drive Mod FR “A”, ensure that it mates directly with the “D” Plane of the Drive Shaft.

NOTE: Follow the same procedure to remove the opposite side Timing Belt.

NOTE: The a1 and a2 Mounting Screws should be reinstalled using a

#1 (2.5kgf-cm) Torque Wrench Driver.

Figure 4-31 Timing Belt Reassembly Path

NOTE: The Timing Belts should be re- placed as illustrated by the Blue path in Figure 4-31 when the Unit is being reassembled.

Validation Unit Harness Removal

To remove the Validation Unit Harness proceed as follows:

1. Remove the two (2) mounting Screws (Figure 428 a

& a2) securing the Validation Unit

Harness in place (Figure 4-28 b).

2. Remove the Validation Unit Harness from the Transport Unit.

Motor Unit Timing Belt Removal

To remove the Timing Belt, proceed as follows:

1. Remove the two (2) mounting Screws (Figure 430 a

& a2) and remove Drive Mod FR “A” (Fig-

ure 4-30 b) from the Motor Module Assembly.

2. Remove the Belt Reel (Figure 4-30 c) and the Timing Belt (Figure 4-30 d) from the Motor Module Assembly.

Interrupter Board Removal

To remove the Interrupter Board proceed as follows:

1. Remove the two (2) mounting Screws (Figure 429 a

& a2) securing the Interrupter Board to the

Motor Module Assembly (Figure 4-29 b), and carefully unplug the three (3) Signal Connectors (Figure 4-29 c

2. Carefully pull the Interrupter Board off of the Motor Module Assembly.

, c2 & c3) from the Board.

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Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit Section 4

NOTE: Follow the same procedure to remove the Transport Motor on the opposite side.

Figure 4-32 Stacker & Transport Motor Removal

NOTE: When reassembling the TRST Motor Gear, a Motor Gear Assembly Pressure Bar will be required.

Figure 4-33 Bezel Hold Chips A&B Removal

NOTE: Use a T6 “TORX” Torque Wrench Driver when reattaching Bezel Hold Clips “A” and “B” onto the Transport Unit.

Figure 4-34 Upper Cover Removal

Figure 4-35 Sensor Transfer Board Assembly, CIS FFC, Transmissive Light & Upper UV FPC Cable Removal

Figure 4-35 Sensor Transfer Board Assembly,

CIS FFC, Transmissive Light & Upper UV FPC Cable Removal

Stacker Motor & Transport Motor Removals

To remove the Stacker Motor and the Transport Motor proceed as follows:

1. Remove the TR-ST Motor Gear (Figure 4-32 a) and the two (2) mounting Screws (Figure 4-32 b

& b2) securing the Motor Module in place.

2. Remove the Stacker Motor (Figure 4-32 c) from the Motor Module Assembly.

Sensor Transfer Board/CIS FFC/ Transmissive Light FFC & Upper UV FPC Sensor Removals

To remove the Sensor Transfer Board, the CIS FFC Sensor, the Transmissive Light FFC Sensor and the

Upper UV FPC Sensor proceed as follows:

1. Open the Validation Section and release the six (6) Upper Cover Click-tab Stops (Figure 4-34 a

to a6) by using a small Screwdriver.

2. Remove the Upper Cover (Figure 4-34 b) from the Upper Guide.

Bezel Hold Clips A & B Removal

To remove Bezel Hold Clips “A” and Bezel Hold Clips “B” proceed as follows:

1. Remove the two (2) laminated, M2.6x6 Phillips Self-Tapping Screws (Figure 4-33 a

the Bezel, and then remove Bezel Hold Clip “A” from the left side of the Assembly (Figure 4-33

b).

2. Remove the two (2) laminated M2.6x6 Phillips Self-Tapping Screws (Figure 4-33 a

the Bezel, and then remove Bezel Hold Clip “B” from the right side of the Assembly (Figure 4-33

c).

& a2) from

& a4) from

3. Remove the two (2) mounting Screws (Figure 4& a2) securing the Sensor Transfer Board

35 a

Assembly to the Transport.

4. Remove the CIS FFC (Figure 4-35 b), the Trans-

missive Light FFC (Figure 4-35 c), and the Upper UV FPC (Figure 4-35 d) from the Validation Head.

5. Unplug the two (2) Flat Flexible Cables (FFC)

(Figure 4-35 e Transfer Board Assembly (Figure 4-35 f) off of

the Validation Head; then

6. Remove the CIS FFC, the Transmissive Light

FFC and the Upper FPC from the Validation Unit.

& e2) and then remove the Sensor

Page 66

4-10

Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

Figure 4-36 iVIZION Head Cover A Removal

Figure 4-37 Validation Sensor Board Assembly Removal

Figure 4-37 Validation Sensor Board Assembly

Removal

Figure 4-38 Validation Sensor FPC Removal

Dashed Line for Fold Up

Solid Line for Fold Down

NOTE: Carefully observe the Up and Down Fold Line indications shown by the two (2) Cyan Arrows in Figure 438, and DO NOT unfold them in an opposite direction!

NOTE: When installing new FPCs, fold-up along the Solid Lines and fold-down along the Dashed Lines before setting them in place. Once an FPC is folded, DO NOT unfold it back again or fold in the opposite direction.

NOTE: When the Unit is reassembled, the FPCs should be reinstalled as illustrated by the Blue paths shown in Figure 4-39.

Figure 4-39 Validation Sensor FPC Reassembly

Validation Sensor Board Assembly Removal

To remove the Validation Sensor Board Assembly, proceed as following:

1. Remove the four (4) Cover Mounting Screws (Figure 4-36 a

the Validation Unit, and remove the Head Cover “A” (Figure 4-36 b) off the Validation Assembly.

to a4) located on the base side of

iVIZION

Validation Sensor FPC Cable Removal

To remove the Validation Sensor FPC Cables, proceed as follows:

1. Remove the two (2) Validation Sensor FPC Cables (Figure 4-38 a

Validation Unit.

& a2) from the

2. Remove the two (2) mounting Screws (Figure 437 a

& a2) and take Grounding Plate “A” (Figure

4-37 b) off the Validation Unit.

3. Remove the two (2) screws (Figure 4-37 c securing the Validation Sensor Assembly Board.

4. Unplug the two (2) FPC Cables (Figure 4-37 d

) and the two (2) FFC Cables (Figure 4-37 e1 &

) from the Validation Sensor Assembly Board.

5. Take the Validation Sensor Board Assembly (Figure 4-37 f) off the Validation Unit.

& c2)

Page 67

4-11

Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit Section 4

NOTE: When reassembling the Unit, ensure that the right and left side Pins are correctly repositioned when reinstalled.

Figure 4-40 Upper Validation Part Removal

Figure 4-41 iVIZION Head BG85B Removal

NOTE: When reassembling the Unit, ensure that the UV Sensors are correctly re- positioned when set in place (See “Reassembly Cautions” on page 4-14 of this Section).

NOTE: If foreign objects are observed adhering to the Sensor’s surface, blow it clean by using a Compressed Air spray.

CIS/Transmissive Light & Upper UV Sensor Removals

To remove the CIS, the Transmissive Light and the Upper UV Sensors proceed as follows:

1. Push out the two (2) Alignment Pins (Figure 4-40

& a2) securing the two (2) Limit Stops (Figure

4-40 b Unit, and individually remove the two (2) Stops

from the Validation Unit.

2. Carefully spread both sides of FR “A” Frame apart (Figure 4-40 c

lift the Upper Validation Section (Figure 4-40 d) up and out of the Validation Unit.

& b2) using holes provided inside the

iVIZION Head

& c2), and

4. Remove the four (4) CIS Sensor Mounting Screws (Figure 4-42 a

Sensor (Figure 4-42 b) from the Upper Validation Section.

to a4) and remove the CIS

3. Remove the six (6) mounting Screws (Figure 441 a

to a6) securing the upper iVIZION BG 85B

Head Assembly (Figure 4-41 b) to the lower Validation Unit.

5. Remove the two (2) mounting Screws (Figure 442 c

& c2) securing the Transmissive Light Sen-

sor in place (Figure 4-42 d), and remove it from the Upper Validation Section.

Page 68

4-12

Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

Figure 4-42 CIS, Transmissive Light & Upper UV Sensor Removal

Figure 4-42 CIS, Transmissive Light & Upper UV

Sensor Removal

Figure 4-43 iVIZION BG 85A HEAD Removal

6. Remove the two (2) mounting Screws (Figure 442 e

& e2) securing the Upper UV Sensor in

place (Figure 4-42 f), and drop it down and off the Upper Validation Section.

CIS/CIS FPC/Lower UV Sensor & Lower UV FFC Removal

To remove the CIS, the CIS FPC, the Lower UV Sensor and the Lower UV FFC proceed as follows:

1. Remove three (3) BG 85A Head Mounting Screws (Figure 4-43 a

four (4) Clip-tab Stops (Figure 4-43 b the

iVIZION BG 85A Head.

2. Remove the 43 c) up and off of the Validation Unit.

iVIZION BG 85A Head (Figure 4-

& a3) and release the

1, a2

to b4) on

3. Remove two (2) mounting screws (Figure 4-44 a & a2) securing the Lower Validation Section in place (Figure 4-44 b) and remove it up and off the

Validation Unit.

Page 69

4-13

Disassembly/Reassembly iVIZION® Series Next-Generation Banknote Acceptor Unit Section 4

Figure 4-44 Lower Validation Part Removal

NOTE: If foreign objects are observed adhering to the CIS surface, blow it clean by using a Compressed Air spray.

Figure 4-45 CIS, CIS FPC, Lower UV Sensor & Lower UV FFC Removal

Figure 4-45 CIS, CIS FPC, Lower UV Sensor &

Lower UV FFC Removal

NOTE: When reassembling the Unit, ensure that the UV Sensors are correctly re-positioned and set in place as illustrated in Figure 4-48.

4. Remove the four (4) CIS Sensor Mounting Screws (Figure 4-45 a

Sensor (Figure 4-45 b) and the CIS FPC Cable (Figure 4-45 c) off of the Lower Validation Section.

to a4), and remove the CIS

5. Remove two (2) mounting screws (Figure 4-45 d & d2), securing the Lower UV Sensor (Figure 445 e) in place and remove it and the Lower UV

FFC Cable (Figure 4-45 f) from the Lower Validation Section.

Page 70

4-14

Section 4 iVIZION® Series Next-Generation Banknote Acceptor Unit Disassembly/Reassembly

NOTE: Follow the same procedure to remove the opposite side Timing Belt.

Figure 4-46 Timing Belt Removal

NOTE: The Timing Belt should be reinstalled as illustrated by the Blue path shown in Figure 4-47 when the Unit is being reassembled.

Figure 4-47 Timing Belt Replacement

Figure 4-48 Upper/Lower UV Sensors

Figure 4-48 Upper/Lower UV Sensors Location

[Upper]

[Lower]

NOTE: Ensure that all Sensors and the iVIZION BG 85B Head surfaces are absolutely clean before reassembling the iVIZION Unit. Also ensure that all Finger Prints, smudges, dirt or film that exists on any surfaces in the Transport path are removed.

Validation Unit Timing Belt Removal

To remove Timing Belt proceed as follows:

1. Remove the three (3) Side Plate Cover Mounting Screws (Figure 4-46 a

side of the Lower Validation Section.

2. Remove the Cover (Figure 4-46 b) from the Lower Validation Section.

3. Remove Timing Belt (Figure 4-46 c) from the Lower Validation Section.

, a2 & a3) located on right

Reassembly Cautions

When reassembling the Upper/Lower UV Sensors, make sure that both of the Sensor positions and directions are correctly placed. Match the Connector’s position as illustrated in Figure 4-48a.

Disassembly and Reassembly of the iVIZION Unit is now complete.

Page 71

5-1

iVIZION® Series

5 WIRING DIAGRAMS

Figure 5-1 iVIZION System Wiring Diagram

iVIZION System Wiring Diagram

FFC

Sensor Relay Board

FFC

FFC FFC

FFC

Validation CPU Board

Control CPU Board

Validation Sensor Board

CIS

CIS LED

Extended Memory

Board

mini-B

Large Box

Standard Box

Home Position Sensor

Nearly Full Sensor

480Mbp s

CN5

Interface Connector

Board

RFID Module

RFID Tag

Feed-in

Sensor

FUSE

Feed-out Sensor

Entrance Sensor

Exit

Sensor

Validation Unit

Transport Unit

Cash Box

USB

ZH2 ZH2

ZH8

CN3 CN2

LED PD

LEDPD

CN4

CN3

CN2

CN1

CN4

CN5

Power

CN8

CN7

ICE& Flas hWr iter

CN5

JTAG

CN3

CN7 CN1

CN4

ISP

CN3CN4CN5

CN2 CN1

CN4 CN5

CN3

CN2

Power

I/F

USB

CN1

Home Position

Sensor Board

CN6

CN1

CN2

CN6

12Mbps

OPTION

Interrupter Board

Host Communication

Tran spo rtati on M oto r Stack Motor

Validation Sensor FPC (Right)

Validation Sensor FPC (Left)

3381-05-01*

3381-05-02*

3381-05-04*

3381-05-05*

3381-05-04*

Figure 5-1 iVIZION System Wiring Diagram

Next-Generation Banknote Acceptor Unit

Section 5

This chapter provides the iVIZION® Series NextGeneration Banknote Acceptor Unit Wiring Diagrams for the following items:

• iVIZION System Wiring Diagram.

Page 72

5-2

Section 5 iVIZION® Series Next-Generation Banknote Acceptor Unit Wiring Diagrams

THIS PAGE INTENTIONALLY LEFT BLANK

Page 73

6-1

iVIZION® Series

6 CALIBRATION AND TESTING

Figure 6-1 Tools and Connections

a) iVIZION Unit b) Power Supply c) PC (OS: Windows

7/8/10)

d) USB Cable (Less than 3m)

) USB “A” Terminal Plug

) USB Mini “B” Terminal Plug

e) iVIZION USB Driver (usbivizion.inf) f) Application Software*

(JCM Tool Suite Standard Edition).

g) Download Tool Device (DT-300 BlueWaveDX)

*. Containing USB Downloader, Sensor Calibration, Performance Test programs and Utility Function.

e, f

NOTE: For the download procedures with a DT-300 BlueWaveDX, refer to the JCM

Global

DT-300™ Series Download Tool Operation Integration Guide (Part Number 960-000167R)

Figure 6-2 USB Cable Type Requirements

a) PC Side (USB A Terminal) b) iVIZION Side (USB Mini-B Terminal)

Figure 6-3 Setup.exe File Location

Figure 6-4 InstallShield Wizard Screen

Next-Generation Banknote Acceptor Unit

Section 6

This section provides Calibration and Performance

Testing instructions for the iVIZION

Series NextGeneration Banknote Acceptor Unit and contains the following information:

• Tool Requirements

• Installation Procedures

• JCM Tool Suite Standard Edition Mode

• Download Procedures

• Calibration

• Performance Tests

• iVIZION Utility Tools

Tool Requirements

Figure 6-1 illustrates and identifies the tools and equipment interconnects necessary to download and install the iVIZION Device.

Installation Procedures

This section provides the JCM Tool Suite Standard Edition installation procedure.

Application Software Installation

Perform the following steps to install the “JCM Tool

Suite Standard Edition

to Figure 6-1 and Figure 6-2 for the necessary Tools and Connections and USB Cable Type Requirements respectively).

1. Copy the “JCMToolSuiteStandardEdition.zip”

Application Software and extract on to the Desktop.

2. Open the Third Layer of the extracted Folder and Double-click on “

” Application Software (refer

Setup.exe”(Figure 6-3 a).

JCM Tool Suite Standard Edition - Install

The “

Shield Wizard

appear.

3. Click on the “

a).

” Screen shown in Figure 6-4 will

Next>” Button (Figure 6-4

Page 74

6-2

Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

Figure 6-5 Destination Folder Screen

Figure 6-6 Current Settings Confirmation

Figure 6-7 Installation Completion Screen

NOTE: USB Drivers are automatically loaded on the PC when JCM Tool Suite is installed. Use this procedure if the USB Drivers need to be installed manually.

Figure 6-8 Hardware Update Wizard Screen 1

Figure 6-9 Hardware Update Wizard Screen 2

NOTE: If the Windows Security Screen appears, select “Install this Driver Software (I)” to proceed.

4. Click on the “Next>” Screen Button (Fig-

ure 6-5 a) when the “ shown in Figure 6-5 appears.

5. When the “ appears, select “

(all users)

“

Install” Screen Button (Figure 6-6 b) to

start the installation.

Ready to Install the Program” Screen

” (Figure 6-6 a) and then click on the

Destination Folder” Screen

Anyone who uses this computer

Driver Installation Procedure

iVIZION USB Drivers need to be installed on the PC before the JCM Tool Suite Standard Edition can be used. To install the iVIZION Software Driver, proceed as follows:

1. Copy the iVIZION Driver (usbivizion.inf) into the desired PC Folder.

2. Connect the USB Cable to the iVIZION Unit (refer to Figure 6-1 and Figure 6-2 for the Tool Requirements and Harness Connector locations).

3. When the Device Driver Installation Wizard Screen (Figure 6-8) appears, click on the “N

Screen Button (Figure 6-8 a) to install the

driver for the iVIZION Unit.

ext>”

6. Once installation is complete, the “

Wizard Completed

will appear. Click on the “ ure 6-7 a) to end the installation process.

” Screen shown in Figure 6-7

Finish” Screen Button (Fig-

This completes the “JCM Tool Suite Standard Edition” installation procedure.

InstallShield

4. When the USB Driver Installation is complete,

the “

Completing the Device Driver Installation

Wizard

” Screen will appear as shown in Figure 6-

9. Click on the “Finish” Screen Button (Figure 6-9 a) to close the Screen.

This completes the iVIZION USB Driver Software installation procedure.

Page 75

6-3

Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

Figure 6-10 Normal Mode Selection

Figure 6-11 Test Mode Selection

NOTE: Refer to Figure 6-1 and Figure 6-2 for the necessary Tools and Harness Connections and USB Cable Type Requirements respectively.

Figure 6-12 DIP Switches All OFF

Figure 6-13 JCM Tool Suite Standard Edition

Screen

Figure 6-13 JCM Tool Suite Standard

Edition Screen

Figure 6-14 JCM Tool Suite Standard Edition Screen Pull-Down Menu

Figure 6-14 JCM Tool Suite Standard

Edition Screen Pull-Down Menu

JCM Tool Suite Standard Edition Mode

The following two (2) modes exist in the “JCM Tool

Suite Standard Edition

• Normal Mode

• Test Mode.

“Normal Mode” is a mode designed to provide the iVIZION Operating Software to be downloaded.

Service Mode” Pull-Down Menu contains

The “ three (3) available choices shown in follows:

• Download (for downloading software)

• Statistics (for observing log data)

• Utility (for setting ICB and CIS Image functions).

“Test Mode” is a mode designed to perform iVIZION Calibration and Performance Testing. The “

Service Mode” contains five (5) available choices

in its Pull-down Menu shown lows:

• Download (for downloading software)

• Statistics (for observing log data)

• Sensor Adjustment (for calibration)

• Performance Test (for performance testing)

• Utility (for setting ICB and CIS Image functions).

” package:

Figure 6-10 as

Figure 6-11 as fol-

Download the Upgrade Program

To download an update of the last “iVIZION Software Program” into the iVIZION, proceed as follows:

1. Turn the iVIZION Power Switch to OFF.

2. Set all of the 8-Position DIP Switches to OFF

(Figure 6-12).

3. Connect the USB Port located on the front side of the iVIZION Unit to the PC using a USB “A” to “mini-B” Communications Cable.

4. Turn the iVIZION Power Switch to ON.

5. Launch the “

Edition

ure 6-13 will appear when the application becomes activate.

JCM Tool Suite Standard

” Application. The Screen shown in Fig-

Download Procedures

The following two (2) types of download procedures exist, depending on the iVIZION operating conditions:

• The iVIZION contains the “iVIZION Software

Program already installed” (Upgrading)

• The iVIZION is new and does not have the

“iVIZION Software Program installed” (e.g., New CPU Board).

6. Click on, and hold-down the “

Service Mode”

Pull-Down Menu and select “Download”. When

selected it will highlight the selected Field Area in Blue (Figure 6-14), the Status LED will flash at a Green Color rate. The “

JCM Downloader Suite Edition Version

X.XX” will automatically open, and the Screen

shown in Figure 6-15 will appear.

Page 76

6-4

Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

Figure 6-15 Browse Screen Button Location

Figure 6-16 iVIZION Software Program Selec- tion

Figure 6-16 iVIZION Software Program Selection

Figure 6-17 Download Progress Screen 1

NOTE: When the software downloaded shows completed on the JCM Tool Suite Screen, the iVIZION Red and Green LED will continue to flash as the software is transferred and loaded into the iVIZION. Do not turn the unit off until the Status LED turns off.

Figure 6-18 Download Completed Screen 1

Figure 6-19 DIP Switches 6, 7, & 8 ON

7. Click on the “Browse” Screen Button (Figure 6-

15 a).

8. Select the Current iVIZION Software Program Version (

V13901” example shown in Figure 6-16 a) from

the

9. Click on the “

b).

e.g., the “iVIZION100(USA)ID003

Download File Screen that appears.

Open” Screen Button (Figure 6-16

11. When the download is complete, the “

Success. Reset Done. Waiting for USB Cable Disconnection.

6-18 a).

12. Confirm that the Host’s Checksum and the Device Checksum’s identically match each other (Figure 6-18 b).

” Blue Text Line will appear (Figure

Download

10. When the “ appears, click on the center “ Button (Figure 6-17 a) to begin the Software download into the iVIZION Unit. The Barograph during the download operation (Figure 6-17 b), and a Blue Text Li ne below the Download Screen Button will display the download Percentage as “Downloading : XX%” (Figure 617 c). The Status LED will alternately light Green and Red during this operation.

JCM Downloader Suite” Screen re-

Download” Screen

Download Screen will display a Progress

Downloading the Program First Time

When the iVIZION Software Program is not preinstalled (e.g., when changing the CPU Board), the download procedure for an “empty” Unit is slightly different from the Download and Upgrade Program procedures that were presented previously.

To download the “iVIZION Software Program” into an “empty” iVIZION for the first time, proceed as follows:

1. Turn the iVIZION Power Switch to OFF.

2. Set 8-Position DIP Switch #6, #7 and #8 to ON

(Figure 6-19).

3. Connect from the USB Port located on the front side of the iVIZION Unit to the PC using the “A”/ ”mini-B” USB Communications Cable.

4. Turn the iVIZION Power Switch to ON. The Status LED will flash at a Green Color rate.

5. Launch the “ Application. The Screen shown in Figure 6-20 will appear when the application is activate.

JCM Tool Suite Standard Edition”

Page 77

6-5

Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

Figure 6-20 JCM Tool Suite Standard Edition Screen 2

Figure 6-20 JCM Tool Suite Standard Edition

Screen 2

Figure 6-21 JCM Tool Suite Standard Edition Screen Pull-Down Menu 2

Figure 6-21 JCM Tool Suite Standard Edition

Screen Pull-Down Menu 2

Figure 6-22 Browse Screen Button Location

Figure 6-23 iVIZION Software Program Selection

Figure 6-24 Download Progress Screen 2

Figure 6-25 Download Completed Screen 2

9. When the “JCM Downloader Suite…” Screen re-

6. Click on, and hold-down the “Service Mode”

Pull-Down Menu

Menu to select “ Highlight the selected Field Area in Blue (Figure 6-21), and the Status LED will flash at a Green Color rate.

selection and Slide-down the

Download”. When selected it will

appears, click on the center “ Button (Figure 6-24 a) to begin the Software download into the iVIZION Unit. The Screen will display a Progress Barograph during the download operation (Figure 6-24 b), and a

Blue Tex t Li ne below the Download Screen But-

ton will display the download Percentage as “Downloading : XX%” (Figure 6-24 c). The Status LED will alternately light Green and Red.

Download” Screen

Download

The “

JCM Downloader Suite Edition Version

X.XX

” will automatically open, and the Screen

shown in Figure 6-22 will appear.

7. Click on the “ 22 a).

8. Select the current iVIZION Software Program version the

Figure 6-23a example) from the Download

File Screen that appears, then click on the “Open”

Screen Button (Figure 6-23 b).

Browse” Screen Button (Figure 6-

(e.g., iVIZION100(USA)ID003V13901 in

10. When the download is complete, the “

Success. Reset Done. Waiting for USB Cable Disconnection.

6-25 a).

11. Confirm that the Host’s Checksum and the Device Checksums identically match each other (Figure 6-25 b).

” Blue Text Line will appear (Figure

Download

This completes the iVIZION Software Downloading Procedures.

Page 78

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Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

NOTE: When the “USB “A” Terminal” is connected to a USB Hub, the iVIZION may not be operating. Ensure that the “USB “A” Terminal” is properly connected directly to the USB Port of the PC.

Figure 6-26 Remote Calibration Tools Required

a) iVIZION Unit b) Power Supply c) PC (OS: OS: Windows® 7/8/10) (iVIZION USB

Driver Installed)

d) USB Cable (Less than 3m)

) USB A Terminal

) USB Mini-B Terminal

e) Application Software*

(JCM Tool Suite Standard Edition)

f) Reference Paper (KS-072/KS-089)

*. Contains USB Downloader, Sensor Calibration Performance Test Programs and Utility.

NOTE: Do not touch the Paper Surfaces of either side of the KS-072/KS-089 Reference Paper (Figure 6-27 a).

Figure 6-27 KS-072/KS-089 Reference Paper

Bottom SurfaceTop Surface

Sticker

Bottom SurfaceTop Surface

Sticker

Calibration

This section provides instructions for performing a calibration of the Acceptor Unit Sensors and the Transport Unit Sensors within the iVIZION Unit.

When to Calibrate

Calibration should be performed when one of the following four (4) conditions occur:

1. When removing one of the Circuit Boards.

2. When replacing one of the Circuit Boards.

3. When dirt adheres to the Sensors (See “iVIZION Sensor Cleaning Locations” on page 2-12).

4. When the Banknote Acceptance Rate becomes drastically degraded.

Calibration Order

Table 6-1 lists the Calibration Order related to each iVIZION Sensor’s Screen indication.

Table 6-1 iVIZION Sensor Calibration Order

Step Screen Indication Related Sensor

Box RUNNING Cash Box Sensor

Calibration Tool Requirements

Figure 6-26 illustrates and list identifies the calibra-

tion Tools and equipment interconnects necessary to install an iVIZION Unit away from its Host Machine.

Calibration #1

Calibration #2

Calibration #3

Nearly Full RUNNING Nearly Full Sensor

Feed-Out RUNNING Feed-Out Sensor

Home Position

RUNNING

Feed-In

RUNNING

Entrance RUNNING Entrance Sensor

Exit RUNNING Exit Sensor

UV RUNNING UV Sensor (Upper)

UV RUNNING UV Sensor (Lower)

Home Position Sensor

CIS transmissive Sensor

Feed-In Sensor

Reference Paper Placement

Placing the KS-072/KS-089 Reference Paper

This portion provides information concerning the KS-072/KS-089 Reference Paper’s settings and uses.

Calibration #4 CIS RUNNING

CIS Sensor (Lower)

CIS Sensor (Upper)

Page 79

6-7

Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

Figure 6-28 Reference Paper Setting 1

Open

KS-072

Reference Paper

KS-089

Reference Paper

NOTE: Place the KS-072/KS-089 Reference Paper so the ID Sticker is visible, otherwise, Calibration will not be performed correctly.

Figure 6-29 Reference Paper Setting 2

Figure 6-30 DIP Switch #8 ON

Figure 6-31 JCM Tool Suite Standard Edition

Screen 3

Figure 6-31 JCM Tool Suite Standard Edition

Screen 3

Figure 6-32 iVIZION Calibration Ver.X.XX Screen

NOTE: Writing a Serial No. can be performed after a Calibration is completed. To do so, Click on the “Update serial No.” Check-box (Figure 6-32 b) if the iVIZION Unit needs its current Serial No. written.

NOTE: If the RFID Board is not featured within the iVIZION Unit, remove the check in the “Check RFID” Check-box.

Perform the following steps to properly place the KS-072/KS-089 Calibration Reference Paper into the iVIZION Unit:

1. Open the Upper Guide while pressing in on the Upper Guide Access Levers located on each side of the Acceptor Unit that are indicated by the

Blue Arrows in Figure 6-28a.

2. Place the KS-072/KS-089 Reference Paper (Figure 6-28 b) in the Unit until its Catch Edge reaches both the left and right side of the Frame (Figure 6-28 c).

Calibration Only

Perform the following steps to just calibrate the iVIZION Unit Sensors:

1. Turn the iVIZION Unit’s Power Switch OFF.

2. Set DIP Switch #8 to ON (Figure 6-30).

3. Turn the iVIZION Unit’s Power Switch ON. The

Status LED will begin flashing and then will light a steady Blue Color.

4. Launch the “ Application. The “

” Screen shown in Figure 6-31 will appear

tion

when the application becomes active.

5. Click on, and hold-down the “ Pull-Down Menu Selection (Figure 6-31 a) and slide-down to select “ within the Pull-Down Menu (Figure 6-31 b).

JCM Tool Suite Standard Edition”

JCM Tool Suite Standard Edi-

Service Mode”

Sensor Adjustment” from

3. Firmly close the Upper Guide (Figure 6-29 a) until it “clicks” into place, and ensure that both sides are tightly closed and locked in place.

Calibration Procedure

The following two (2) methods exist for performing each of the iVIZION Calibration Procedures:

• Calibration Only

• Calibration plus Serial Number Writing.

6. This action will activate the “

Ver.X.XX

shown in Figure 6-32 will appear.

” Mode automatically, and the Screen

iVIZION Calibration

Page 80

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Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

NOTE: If the “Check RFID” Check-box shown in Figure 6-33a is unchecked, the “Calibration Information” Screen shown in Figure 6-34 will appear. When present, click on the “OK” Screen Button (Figure 6-34 a) to begin the Calibration Procedure.

Figure 6-33 Feed-Out Calibration Proceeding Screen

Figure 6-33 Feed-Out Calibration Proceeding

Screen

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-34 Calibration Information Screen 1

dialogue box is different depending on the Software Version but procedure is

NOTE: Message in this

same.

Figure 6-35 Calibration Information Screen 2

Figure 6-36 Pusher Plate Release Location

Figure 6-37 Cardboard Setting Location

Slide In

Figure 6-38 Exit Calibration Proceeding Screen

NOTE: The Barograph does not indicate a Calibration in progress.

7. Click on the “Start” Screen Button (Figure 6-32 a)

to begin the following three (3) sequential Sensors Calibration Procedures:

- Cash Box Sensor

- Nearly Full Sensor

- Feed-Out Sensor

Calibration will be performed in the above order while one of either “Box RUNNING”, “Nearly

Full RUNNING” and “Feed-Out RUNNING”

messages is showing on the Screen (Figure 6-33).

10. Hold the Pusher Plate down (Figure 6-37 a) and slide a 80x50mm piece of Cardboard (Figure 6-37

b) in between the Frame Outer LR Guides (Figure

6-37 c) and the Pusher Plate.

Once the three (3) Sensor Calibration Procedures are complete, the “

Calibration Information”

Screen shown in Figure 6-35 will appear.

8. Remove the Cash Box to set the Pusher Plate for the Home Position Sensor Calibration Procedure.

9. Open the Cash Box and press down on the Pusher Release Plate (Figure 6-36 a & b).

11. Reseat the Cash Box back into its Frame position.

12. Click on the “

OK” Screen Button (Review Figure

6-35 a) to begin the following four (4) Sensor Calibration Procedures:

- Home Position Sensor

- Feed-In Sensor

- Entrance Sensor

- Exit Sensor

Calibration will be performed in the above order while one of “Home Position

RUNNING”, “Feed-In RUNNING”, “Entrance RUNNING” or “Exit RUNNING” messages is

showing on the Screen (Figure 6-38).

Once the four (4) Sensors Calibration Procedures are complete, the “ Screen shown in Figure 6-39 will appear.

Calibration Information”

Page 81

6-9

Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

Figure 6-39 Calibration Information Screen 3

Figure 6-40 UV Calibration Proceeding Screen

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-41 Calibration Information Screen 4

Figure 6-42 Calibration Information Screen 5

Figure 6-43 CIS Calibration Proceeding Screen

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-44 Calibration Information Screen 6

Figure 6-45 Calibration Value Writing Screen

NOTE: The Barograph does not indicate a Calibration in progress.

17. Place the KS-072/KS-089 Reference Paper back into the iVIZION Unit (See “Placing the KS-072/ KS-089 Reference Paper” on page 6-6 of this Section).

13. Remove the Cash Box and remove the piece of Cardboard, then reseat the Cash Box into the iVIZION Unit again.

14. Place Reference Paper KS-072/KS-089 into the iVIZION Unit (See “Placing the KS-072/KS-089 Reference Paper” on page 6-6 of this Section).

15. Click on the “ to begin the following two (2) UV Sensor Calibration Procedures:

OK” Screen Button (Figure 6-39 a)

18. Click on the “ to begin the following three (3) CIS Calibration Procedures:

- CIS Transmissive

- CIS Upper

- CIS Lower

Calibration will be performed in the above order while “CIS RUNNING” is showing on the Screen (Figure 6-43).

OK” Screen Button (Figure 6-42 a)

- Lower UV Sensor

- Upper UV Sensor

Calibration will be performed in the above alphabetic order while “UV RUNNING” is showing on the Screen (Figure 6-40).

Once the UV Sensor Calibration is complete, the

Calibration Information” Screen shown in Fig-

“ ure 6-41 will appear.

16. Remove the KS-072/KS-089 Reference Paper and click on the “ to begin the UV Sensor Non-Paper Calibration. Once the UV Sensor Non-Paper Calibration is complete, the “ shown in Figure 6-42 will appear.

OK” Screen Button (Figure 6-41 a)

Calibration Information” Screen

Once the CIS Calibration is complete, the “

bration Information

44 will re-appear.

19. Remove the KS-072/KS-089 Reference Paper and click on the “ to begin the CIS Sensor Non-Paper Calibration Procedure. Once the CIS Non-Paper Calibration Procedure is complete, the Calibration Value will be written to the EEPROMs located on the Sensor Board and the CPU Board (Figure 6-45).

” Screen shown in Figure 6-

OK” Screen Button (Figure 6-44 a)

Cali-

Page 82

6-10

Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

Figure 6-46 Calibration Complete Screen

NOTE: To perform the “Writing Serial No.”, process, click on the “Update serial No.” Check-box when the “iVIZION Calibration Ver.X.XX” Screen is active (See iVIZION Calibration Ver.X.XX Screen Figure 6-32 b on page 6-7 of this Section).

Figure 6-47 iVIZION Calibration Service Suite Edition Screen

Figure 6-47 iVIZION Calibration Service Suite

Edition Screen

Figure 6-48 Setting Manufacture No. Screen

Figure 6-49 Calibration Value Writing Screen

NOTE: The Barograph does not indicate a Calibration in progress.

Figure 6-50 Adjustment Info Screen

20. When the Calibration Value writing EEPROM writing is complete, the “

tion” Screen shown in Figure 6-46 will appear.

21. Click on the “

OK” Screen Button (Figure 6-46 a).

This completes the Paper Calibration Procedures. Refer to “Reference Paper Use Precautions” on

Calibration Informa-

The Calibration Value and the Serial Number will then be written into the EEPROMs on the Sensor and the CPU Boards (Figure 6-49).

page 1-4 to properly store and prevent damage to the KS-072/KS-089 Reference Paper.

Calibration Plus Serial Number Writing

When the Sensor Calibration procedure is complete, the capability to write the Serial Number into the iVIZION Unit becomes possible. To write a Serial Number into Memory, proceed as follows:

1. Complete the initial Sensor Calibration Procedure first (See “Calibration Only” on page 6-7 of this Section).

2. Once the CIS Sensor Calibration is complete, the “

iVIZION Calibration Service Suite Edition”

Screen shown in Figure 6-47 will appear.

3. Click on the “ The “

Setting Manufacture No” Screen shown in

Figure 6-48 will then appear.

4. Click on either the “▲” or “▼” Triangle Indication Buttons in each Serial Number Box located at the bottom of the Screen to either increase or decrease the numbers to change (Figure 6-48 a).

5. Click on the “ right side of the Screen (Figure 6-48 b).

OK” Screen Button (Figure 6-47 a).

OK” Screen Button located on the

When the data writing into the EEPROM is complete, the “ shown in Figure 6-50 will appear.

6. Click on the “

Calibration Information” Screen

OK” Screen Button (Figure 6-50 a).

This completes the Serial Number Writing Procedure.

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Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

NOTE: Refer to Figure 6-1 and Figure 6-2 for the necessary Tools and Harness Connections and USB Cable Type Requirements respectively.

Figure 6-51 DIP Switch #8 Set ON

Figure 6-52 JCM Tool Suite Standard Edition

Screen

Figure 6-52 JCM Tool Suite Standard Edition

Screen

Figure 6-53 iVIZION Test Item VerX.XX Screen

f i

g h

Performance Tests

This portion explains the iVIZION Performance Test Procedures. The following two (2) methods exist to perform this Performance Test Procedure.

• Performance Test using a PC

• Performance Test using the External DIP Switches.

Choose one (1) of the two (2) above Performance Test Procedures by selecting the one related to the particular circumstance desired.

Performance Test Items using a PC

Table 6-2 lists the available Performance Test Items and their purpose using a PC for testing.

Table 6-2 PC Performance Test Items

No. Test Item Test Purpose

Testing the Transport

Motor rotation in a

Banknote intake

direction

Motor

Normal

Rotation

Status LED

Stand

-by

Operating

PC Performance Test Preparation

Perform following steps to begin the Performance Test Preparation Procedure:

1. Turn the iVIZION Unit’s Power Switch OFF.

2. Remove the Transport Unit from the Frame.

3. Set 8-Position DIP Switch #8 to ON.

4. Place the Transport Unit into the Frame.

5. Turn the iVIZION Unit’s Power Switch ON.

The Status LED will light a steady Blue Color.

6. Launch the “ Application. The Screen shown in Figure 6-52 will appear when the application becomes active.

JCM Tool Suite Standard Edition”

Motor

Reverse Rotation

Stacker

Motor

Cycle

Movement

Status LED

Indication

Sensor ON/

OFF

DIP Switch

ON/OFF

Banknote

Acceptance

ICB Setting

(Reading

Ticket)

Testing the Transport

Motor rotation in a

Banknote reject

direction

Testing the Stacker Motor’s movement

Testing sequential

movement from

Banknote trans-

portation to stacking

at regular intervals

without Banknotes

Testing the Status

LED Indications

Testing each

Sensor’s

Performance

Testing the 8-Position

DIP Switches

Performance

Testing

Transportation,

Validation, Stacking

and Reject

Performance, and the

Vend Signal Output

Setting the ICB

Enable, Disable and

Machine No.

Functions.

Blue

Lit

Blue

Lit

Yell ow

Flashes

Red

Green

Blue

Lit

Extinguished

(Out)

7. Click on, and hold-down the “Service Mode” selection Slide-down select “

Pull-Down Menu (Figure 6-52 a) and

Performance Test” from the

Pull-Down Menu Selections (Figure 6-52 b).

8. Activate the “

iVIZION Test Item VerX.XX” Appli-

cation and the Screen shown in Figure 6-53 will automatically appear.

Page 84

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Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

Figure 6-54 Start, Stop & Exit Screen Button

Figure 6-55 Transport Motor Normal Forward Test Screen

Figure 6-55 Transport Motor Normal Forward

Test Screen

a b

9. Click on each Screen Button to begin its related Performance Test. A Screen similar the Screen shown in Figure 6-54 will appear for each Test. For more detail concerning each Performance Test, “Performance Test Items using a PC” on page 6-11 of this Section.

10. Click on the related “

Start” Screen Button (Figure

6-54 a) to begin the desired Performance Test. When the desired Performance Test is complete, click on the “

Stop” Screen Button (Figure 6-54

b).

If a return to the “ desired, click on the “

Test Item Select” Screen is

Exit” Screen Button (Figure

6-54 c).

5. Click on the “

Stop” Screen Button (Figure 6-55 b)

to end each Test.

6. Click on the “ to return to the “

Exit” Screen Button (Figure 6-55 c)

Test Item Select” Screen.

Table 6-3 lists the Status LED indications for each normal or abnormal Test Item condition.

Table 6-3 LED Indications for each condition

Performance Test Procedures

This portion provides information concerning each Performance Test Procedure.

Any Motor Test

Perform the following steps to test the Transport Motor’s Normal Rotation, the Transport Motor’s Reverse Rotation, the Stacker Motor’s operation and a complete Cyclic Movement Test.

The following four (4) Motor Tests available:

• Transport Motor Normal Rotation Test

• Transport Motor Reverse Rotation Test

• Stacker Motor Test

• Cyclic Movement Test.

To run a specific Test, proceed as follows:

1. Launch the “Test Item Select” Screen (Refer to the “PC Performance Test Preparation” on page 6-11 of this Section).

2. Click on the desired Test Screen Button from the Menu Screen provided (Refer back to Figure 6-53

a, b, c & d).

3. Click on the “

Start” Screen Button (Refer to Fig-

ure 6-55 a) to begin each Test.

4. Check that the Status LED is blinking at a Yellow Color rate. (Table 6-3 to identify the various Status LED conditions).

Status LED

Test Item Screen Button

Normal Abnormal

Transport Motor Normal Rotation

Transport Motor

Reverse Rotation

Stacker Motor

Cyclic Movement

*. Once the Cycle Movement Test is complete, transport movement will

halt for approximately 25 seconds; then start the test again. (See “Error, Jam and Reject Code Tables” on page A-2 of Appendix A in this Service Manual when the Status LED indicates an abnormal operating condition).

Transport motor

Forward

Transport motor

Reverse

Yell ow

Flashes

Stacker motor

Forward

Cycle Test Red Flashes

Lit Yellow or

Extinguished

(Out)

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Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

Figure 6-56 LED Indicator Test Screen

a b

Figure 6-57 Sensor ON/OFF Test Screen

a b

LED Indicator Test

Perform the following steps to test the LED Indicators.

1. Launch the “Test Item Select” Screen again (Refer to “PC Performance Test Preparation” on page 6-11 of this Section).

2. Click on the “

Display Test” Screen Button (Fig-

ure 6-53 e).

3. Click on the “

Start” Screen Button (Figure 6-56 a)

to begin the LED Indicator Test.

4. Check the Status LED’s condition. When the Status LED Indicator blinks in a Red, Green, and

Blue Color sequence, the Status LED is perform-

ing normally.

5. Click on the “

Stop” Screen Button (Figure 6-56 b)

to end the LED Indicator Test.

6. Click on the “ to return to the “

Exit” Screen Button (Figure 6-56 c)

Test Item Select” Screen.

Sensor ON/OFF Test

Perform the following steps to enable the Sensor ON/OFF Test.

1. Launch the “Test Item Select” Screen again (Refer to “PC Performance Test Preparation” on page 6-11 of this Section).

2. Click on the “ ton (Figure 6-53 f).

3. Click on the “ to begin the Sensor ON/OFF Test. The current testing condition is indicated in a column adjacent to the Function being tested on the Figure 6-57 Screen.

Sensor ON/OFF Test” Screen But-

Start” Screen Button (Figure 6-57 a)

Five (5) actions are required to check all twelve (12) Sensors in the iVIZION Unit. Refer to Table 6-4 for each action regarding the related Sensor being tested. When the desired test action is complete, the resulting condition of each Sensor is indicated by its Screen condition turning “

ON”.

Table 6-4 Sensor Actions and Conditions

Action Sensor Condition

Entrance

CIS L2

CIS L1

Open the Acceptor Unit’s

Upper Guide

CIS R1

CIS R2

Exit

Feed-In

Open the Transport Unit’s Upper

No Action Required (Seat the

Cash Box correctly in place)

Guide

Remove the Cash Box

from the Unit

Feed-Out

Cash Box

(Large Cash Box or

Standard Cash Box)

Nearly Full OFF→ON

OFF→ON

Hold-down the Pusher Plate and

slide a 80x50mm piece of

Cardboard in-between the Frame

Outer LR and the Pusher Plate

*. Review Figure 6-36 and Figure 6-37 on page 6-8 regarding how to set

the Cardboard in place.

4. Click on the “

Stop” Screen Button (Figure 6-57 b)

Home Position OFF→ON

to end the Sensor ON/OFF Test.

5. Click on the “ to return to the “

Exit” Screen Button (Figure 6-57 c)

Test Item Select” Screen.

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Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

Figure 6-58 Denomination Indication Location

a b

NOTE: If the intent is to perform other tests, close all of the Screens open on the PC, and turn the iVIZION Power Switch OFF; then, Turn the iVIZION Power Switch back ON, and begin the Performance Test Procedures over again.

Figure 6-59 ICB Function Test Screen

a b

Banknote Acceptance Test

Perform the following steps to test the transportation, validation, stacking and reject sequential performance and Vend Signal Output functions of the iVIZION Unit.

1. Launch the “Test Item Select” Screen again (Refer to “PC Performance Test Preparation” on page 6-11 of this Section).

2. Click on the “ ure 6-53 g).

3. Click on the “ to begin the Banknote Transport Test.

4. Insert a Banknote into the iVIZION Unit. The Banknote’s Denomination will be indicated on a Screen similar to Figure 6-58d.

Table 6-5 Denomination Valuation List

Denomination Value Indication

$1 1

$5 5

$10 10

$20 20

$50 50

$100 100

Accept Test” Screen Button (Fig-

Start” Screen Button (Figure 6-58 a)

ICB Function Setting (Barcode Coupon)

Perform the following steps to set the ICB Enable/ Disable Functions when using a Barcode Coupon.

To enable the ICB function:

1. Launch the “Test Item Select” Screen again (Refer to “PC Performance Test Preparation” on page 6-11 of this Section).

2. Click on the “ Screen Button (Figure 6-53 h).

3. Click on the “ to begin the ICB Function Setting.

4. Insert an “ The Status LED will blink three (3) times at a

Green Color rate when the ICB Enable Ticket is

being read correctly.

5. Once the Status LED begins blinking normally, insert a “ to configure the Machine Number for the iVIZION Unit being tested. The Status LED will blink three (3) times at a Green Color rate when the Machine Number is being read correctly. If the Status LED blinks at a Blue Color rate, an error condition has occurred (See “Error, Jam and Reject Code Tables” on page A-2 of Appendix A in this Service Manual for more details).

6. Click on the “ to complete the ICB Function Setting operation.

7. Click on the “ to return to the “

ICB Control Ticket Read Test”

Start” Screen Button (Figure 6-59 a)

ICB Enable Ticket” Barcode Coupon.

JCM Global” Barcode Coupon in order

Stop” Screen Button (Figure 6-59 b)

Exit” Screen Button (Figure 6-59 c)

Test Item Select” Screen.

Ticket Ticket

5. Click on the “Stop” Screen Button (Figure 6-58 b)

to end the Acceptance Test Screen.

6. Click on the “ to return to the “

Exit” Screen Button (Figure 6-58 c)

Test Item Select” Screen.

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Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

NOTE: If DIP Switch #3 and #5 were set during a previous procedure, the Screen will indicate “ON” in each Field Window related to their DIP Switch Number.

Figure 6-60 DIP Switch ON/OFF Test Screen 1

a b

SW8 is

Performance

During a

Always “ON”

Te st

NOTE: If it is necessary to perform another test, make sure that DIP Switch No.8 is still set to ON.

Figure 6-61 DIP Switch ON/OFF Test Screen 2

a b

SW8 is Always

Performance Test

“ON” During a

To disable the ICB function:

1. Launch the “Test Item Select” Screen (Refer to “PC Performance Test Preparation” on page 6-11 of this Section).

2. Click on the “

ICB Control Ticket Read Mode”

Screen Button (Figure 6-53 h).

3. Click on the “

Start” Screen Button (Figure 6-59 a)

to begin the ICB Function Setting operation.

4. Insert an “

ICB Disable Ticket” Barcode Coupon.

The Status LED will blink three (3) times at a

Green Color rate when the ICB Disable Ticket

reading is properly completed. If the Status LED is blinks at a Blue Color rate, some error condition has occurred (See “Error, Jam and Reject Code Tables” on page A-2 of Appendix A in this Manual for more details).

5. Click on the “

Stop” Screen Button (Figure 6-59 b)

to finish the ICB Function Setting operation.

6. Click on the “ to return to the “

Exit” Screen Button (Figure 6-59 c)

Test Item Select” Screen.

DIP Switch ON/OFF Test

Perform the following steps to test the 8-Position DIP Switch ON/OFF Functions:

1. Turn the iVIZION Power Switch to OFF.

2. Remove the Transport Unit from the iVIZION Unit’s upper Section.

3. Set the desired DIP Switches being tested to ON and set DIP Switch #8 to ON. DIP Switch #8 will always be set to ON during all remaining Switch Tests being performed (The Figure 6-60 example shows DIP Switch #3 and #5, plus DIP Switch #8 all set to ON).

4. Launch the “

Test Item Select” Screen (Refer to

“PC Performance Test Preparation” on page 6-11 of this Section).

5. Click on the “

DIP Sw ON/OFF Test” Screen But-

ton (Review Figure 6-53 i) to begin the DIP Switch ON/OFF Test.

6. Click on the “

Start” Screen Button (Figure 6-60

a). The tested DIP Switch condition will be indi-

cated on the Screen similar to that shown in Figure 6-60. Make sure the desired DIP Switch Number is shown as “

ON”.

7. Set the desired DIP Switch to

OFF (Figure 6-61

example = DIP Switch #3 and #5).

8. Make sure the desired DIP Switch Number is “

OFF”. (If DIP Switch #3 and #5 were set during

a previous procedure, the Screen will indicate “ON” in each Field Window related to their DIP Switch Number).

9. Click on the “

Stop” Screen Button (Figure 6-61 b)

to end the DIP Switch ON/OFF Test.

10. Click on the “ to return to the “

Exit” Screen Button (Figure 6-61 c)

Test Item Select” Screen.

11. Turn the iVIZION Power Switch OFF.

12. Place the Transport Unit onto the Frame.

Page 88

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Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

Figure 6-62 Calibration Tool Requirements

a) iVIZION Unit b) Power Supply (12V DC - 24V DC)

c) External Switch Box

(User provided)

d) Interface Cable (3380-05-01 EDP#146780)

MOLEX 4-Pin

MOLEX 3-Pin

MOLEX 2-Pin

NOTE: Refer to Figure 6-1 and Figure 6-2 for the necessary Tools and Harness Connections and USB Cable Type Requirements respectively.

NOTE: The ICB Function Status is initially Factory Set to “INHIBIT” as a standard function. Therefore, the iVIZION Unit’s ICB must be first initialized using the USB Tool Suite Utility Options. Refer to the JCM ICB Installation Guide for exact programming descriptions and operational details.

Performance Test Tool Requirement using an External DIP Switch Box

Figure 6-62 illustrates and list identifies the Tools and equipment interconnects necessary to perform

iVIZION Performance Tests using an External

the Switch Box.

External DIP Switch Performance Test Procedure Settings

Table 6-2 lists the DIP Switch settings for the Performance Tests using the External Switch Box.

Table 6-6 Performance Test DIP Switch Settings

Status LED DIP Switch Setting (O = ON)

No. Test Item

Motor

Normal

Rotation

Motor

Reverse Rotation

Stacker

Motor

Cyclic

Movement

Stand-byOperat-

Blue

ing

Yel lo w

Flashes

Lit

Red

12345678

-O- - - - -O

- - - - -O

- -O- - - -O

- - -O- - -O

Performance Tests with External Switch Procedures

Perform the following steps to test the Motor Normal Forward and Reverse Rotation, the Stacker Motor, the Cyclic Movement Test, the Status LED Indication Test, the Banknote Transportation and the ICB Function Setting Performance Tests.

1. Turn the iVIZION Power Switch OFF.

2. Remove the Transport Unit from the Frame.

3. Set the appropriate DIP Switch(es) to “ON” for

the test desired using the 8-Position DIP Switch (Table 6-6).

4. Place the Transport Unit back onto the Frame.

5. Connect the third the fourth Pin Connector of the External Switch Box Cable to the corresponding Connector Pins of the five (5) Pin Plug located at the rear side of the iVIZION Transport Unit

6. Set the External Switch Box Switch to the position away from the Status LED on the Box.

7. Turn the iVIZION Power Switch to

ON. The

iVIZION Status LEDs will indicate Stand-by Mode when the Status LED on the iVIZION Lights a steady Blue Color, and the Status LED on the External Switch blinks at a Red Color rate.

8. Turn the External Switch Box Switch toward the iVIZION status LED on the Box. The desired Test selected by DIP Switch Positions will then begin (Refer to Table 6-6 “Performance Test DIP Switch Settings” on page 6-16 of this Section for each test and its resulting Test indication).

9. Return the External Switch Box Switch to the position away from the iVIZION Status LED on the Box again, and the current Test being run will end. If other Switch Box Tests are necessary, restart from Step 1 at the beginning of this procedure.

iVIZION Utility Tools

This portion provides information regarding each

iVIZION Service Mode setting procedure.

The following two (2) Tool setting types exist when using the iVIZION Utility Tools:

• CIS Image Views

• ICB Function Settings.:

Status LED

Indication

Banknote

Accept-

ance

ICB Setting

(Reading

Ticket)

*. NOTE: The Sensor ON/OFF Test and the DIP Switch ON/OFF Test

are ONLY available when using the PC procedure!

Exting-

uished

Blue

(Out)

- - - -O- -OGreen

OOOO

- -O- - -O

ICB/Image Setting Tool Requirements

- - -O

Page 89

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Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

Figure 6-63 JCM Tool Suite Standard Edition

Figure 6-64 iVIZION Utility Tool Version X.XX for Suite Edition Screen 1

Figure 6-64 iVIZION Utility Tool Version X.XX for

Suite Edition Screen 1

Figure 6-65 Empty CIS IMAGE Screen

Figure 6-66 Last Acceptance CIS IMAGE Screen

ple

NOTE: The CIS Image data will not be retained if the iVIZION’s Power Supply is turned OFF after stacking the last Banknote!

Figure 6-67 iVIZION Utility Tool Version X.XX for Suite Edition Screen 2

Figure 6-67 iVIZION Utility Tool Version X.XX for

Suite Edition Screen 2

ICB/Image Setting Change Preparation

Perform the following steps to set or reset the ICB Functions.

1. Turn the iVIZION Unit’s Power Switch to ON.

2. Launch the “ Application. The Figure 6-63 Screen will appear when the application becomes active.

3. Click on, and hold-down on the “ selection Slide-down select “ Menu Sections (Figure 6-63 b).

The “iVIZION Utility Tool Version X.XX for

Suite Edition

Screen shown in cally appear.

CIS Image Tool

The CIS Image Tool provides graphic views of the scanned Banknote images directly. This feature is available to confirm the last stacked Banknote denomination by presenting its scanned front and back images.

1. Click on the large “1) CIS IMAGE” Screen Button located on the “ Screen (Figure 6-64 a).

2. Confirm that the “ Figure 6-65 appears.

3. Click on the “

a) to see an image of the last scanned Banknote’s

upper and lower surface images on the Screen (Figure 6-66 b & c).

4. Click on the “ 65 b) if necessary to save the data.

5. Click on the “ 65 c) to retrieve the saved file data.

JCM Tool Suite Standard Edition”

Service Mode”

Pull-Down Menu (Figure 6-63 a), and

Utility” from the Pull-Down

” Application Menu selection

Figure 6-64 will automati-

iVIZION Utility Tool”

CIS Image” Screen shown in

Read” Screen Button (Figure 6-65

File Save” Screen Button (Figure 6-

File Read” Screen Button (Figure 6-

ICB Function Setting

This portion provides information about each Screen Button located on the “ shown in

Figure 6-68.

ICB Function” Screen

The following three (3) setting types are available for use with the ICB Functions:

• Setting the ICB Enable/Disable Function

• Setting the Machine Number

• Setting the ICB Inhibit Function.

Setting ICB Enable/Disable Functions

The following portion explains each ICB setting when activated:

1. Click on the large “2) ICB SETTING” Screen Button (Figure 6-67 a) located on the “

Tool

” Screen.

iVIZION Utility

Page 90

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Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

Figure 6-68 ICB Function Screen

NOTE: If the Cash Box is set to “System Inhibit” or if the RFID Circuit Board IS NOT installed, the Status LED will flash at a Blue Color rate to notify that an error exists (See Table 6-7 on page 6-20 of this Section to resolve this issue).

NOTE: To set the Cash Box setting “Enable” from “System Inhibit”, the ReadWrite Tool is required.

NOTE: Confirm “System Enable” condition by “Get ICB System Status” function (Figure 6-77 a).

NOTE: When ICB is Enabled, a Machine Code Number can be assigned. See “Setting the Machine Code Number (M/C #)” on page 6-19

Figure 6-69 Enable Setting Completion

NOTE: If the ICB Function is “Enable” when the RFID Circuit Board IS NOT installed, the Status LED will flash at a Blue Color rate to notify that an error exists (See Table 6-7 on page 6-20 of this Section to resolve this issue).

NOTE: If the RFID Circuit Board IS installed, set the Cash Box to “System Inhibit” (See Figure 6-75 on page 6-19).

Figure 6-70 Disable Setting Completion

Figure 6-71 ICB Current Status Screen

2. Confirm that the “ICB Function” Screen shown in Figure 6-68 appears. Seven (7) Screen Buttons exist on this Screen.

Enabling the ICB Function

To set the ICB “Enable” Function when an RFID Circuit Board, is installed in the iVIZION Unit.

Disabling the ICB Function

The ICB “

Disable” Function is used when an RFID

Circuit Board IS NOT installed or the ICB Function is not being used.

To set ICB Disable proceed as follows:

1. Then click on the “Disable” Screen

Button (Figure 6-68 b) to disable the ICB Function.

2. When the ICB Function is correctly disabled, the “

ICB Successfully Disabled” pop-up Dialog

Message Window shown in Figure 6-70 will appear.

3. Click the “ accept the reported message).

OK” Screen Button (Figure 6-70 a to

To set ICB Enable proceed as follows:

1. First, confirm that the Cash Box setting is set to “

System Enable” (Figure 6-77 b).

2. Then click on the “ 6-68 a) to activate the ICB Function.

3. When the ICB Function is correctly enabled, the “

ICB Successfully Enabled.” pop-up Dialog

Message Window shown in Figure 6-69 will appear.

4. Click the “ accept the reported message.

OK” Screen Button (Figure 6-69 a) to

Enable” Screen Button (Figure

ICB Current Status Screen Button

To check the current ICB Enable/Disable Setting Status proceed as follows:

1. Click on the “ICB Current Status” Screen But-

ton (Figure 6-71 a).

2. The Current ICB Enable/Disable Status will

appear in a Field Window next to the “ICB Cur- rent Status” Screen Button (Figure 6-71 b).

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Calibration and Testing iVIZION® SeriesNext-Generation Banknote Acceptor Unit Section 6

Figure 6-72 Machine Number Setting

NOTE: When the Machine Code Number is less than 14 digits, zeros will automatically be added, as leading characters, to create a recognizable 14 digit Machine number.

Figure 6-73 Machine Number Setting Comple- tion

Figure 6-73 Machine Number Setting Completion

Figure 6-74 Machine Number Indication

Figure 6-75 Inhibit Screen Button Location

NOTE: The JCM Factory Default Setting is “Inhibit” (Table 6-7).

Figure 6-76 Inhibit Setting Completion

NOTE: To “System Enable” a Cash Box, it must be place on a Read-Write Tool and be initialized.

Figure 6-77 ICB System Status Indication

Setting the Machine Code Number (M/C #)

This setting allows a unique fourteen (14) digit Machine Code Number to be entered into the iVIZION. The Machine Number helps to identify to which Game Machine the iVIZION belongs, and avoids the using of an assigned Cash Box in another Game Machine.

To enter and set a Machine Code Number, proceed as follows:

1. Type the fourteen (14) Machine Code Number in the Text Field Window located next to the “

” Screen (Figure 6-72 b).

2. Click on the “ 72 b) to set the Machine Number.

Set M/C” Screen Button (Figure 6-

Set M/

Setting Inhibit ICB System

The Inhibit ICB System Function is used to get the status of the RFID Module in the Cash Box or disable the RFID Module in the Cash Box.

To set the Cash Box ICB Function to “

Inhibit” when

the RFID Circuit Board is installed proceed as follows:

1. Click on the “Inhibit” Screen Button (Figure 6-75

a).

2. When the ICB Inhibit Function in a Cash Box is properly set, the “ pop-up Dialog Message Window shown in Figure 6-76 will appear.

3. Click on the “ to accept the reported message.

ICB Inhibition Successfully”

OK” Screen Button (Figure 6-76 a)

3. When the Machine Number is correctly set, the “

M/C# Set Successfully” pop-up Dialog Message

Window shown in Figure 6-73 will appear.

4. Click the “ accept the reported message.

OK” Screen Button (Figure 6-73 a) to

To retrieve the current Machine Code Number set in an iVIZION Unit proceed as follows:

1. Click on the “Get M/C” Screen Button (Figure

a).

6-74

2. The existing fourteen (14) Machine Code Number will appear in the Text Field Window located next to the 74 b).

“Get M/C” Screen Button (Figure 6-

To retrieve the current ICB Function Setting in a Cash Box proceed as follows:

1. Click on the “Get ICB System Status” Screen

Button (Figure 6-77 a).

2. The existing ICB Inhibit Function set in the Cash Box will appear in the pop-up Dialog Message Window next to the “ Screen Button (Figure 6-77 b).

Get ICB System Status”

Page 92

6-20

Section 6 iVIZION® SeriesNext-Generation Banknote Acceptor Unit Calibration and Testing

ICB Function Operational Condition

Table 6-7 lists various functional combinations available for the iVIZION Unit, RFID Board, Cash Box and ICB Function Settings (Refer to “Error, Jam and Reject Code Tables” on page A-2 of Appendix A in this Manual for more details concerning each error type).

Table 6-7 ICB Setting Function Operational Condition

iVIZION RFID Board Cash Box

System Enable OK OK Not Available Not Available Not Available

System Inhibit Not Available Not Available Not Available Not Available Not Available

System Enable Not Available Not Available Not Available Not Available Not Available

System Inhibit OK OK OK OK OK

Enable

Disable

Installed

NOT Installed - Not Available Not Available Not Available Not Available Not Available

Installed

NOT Installed - OK OK OK OK OK

Initialization

Cash Box

Installed the

same

Machine

Installed

another

Machine

Read/Write

Too l D ata

Correction

Checksum

Errors

Page 93

7-1

iVIZION® Series

7 EXPLODED VIEWS & PARTS LISTS

NOTE: When replacing parts, make sure that the parts are functionally the same as advised by JCM.

NOTE: Parts may be changed for improvement without notice.

Figure 7-1 iVIZION Entire Unit View

iVIZION Entire Unit View

Figure 7-1 iVIZION Entire Unit View

Next-Generation Banknote Acceptor Unit

Section 7

This section provides product exploded views and parts lists for the Banknote Acceptor Unit. This section contains the following information.

iVIZION

Series Next-Generation

• iVIZION Entire Unit View

• iVIZION Validation Unit Exploded View

• iVIZION Transport Unit Exploded View

• iVIZION SS Version Frame Unit Exploded

View

• iVIZION Cash Box Unit Exploded View

• iVIZION Frame Unit Exploded View

• iVIZION HC Cash Box Unit Exploded View

• iVIZION Option Components Parts List

Page 94

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Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Entire Unit Parts List

Table 7-1 iVIZION Entire Unit Parts List

Ref No. EDP No. Description Qty Remark

1 148069 iVIZION Validation Unit 1

148070 iVIZION Transport Unit (SS) 1

5 206387 iVIZION LD Frame Unit 1

6 226099 iVIZION HC Frame Unit 1

7 226100 iVIZION HC Cash Box 1 3000 notes

230495 iVIZION Transport Unit (SH) 1

210454 iVIZION Transport Unit (LD) 1

149468 iVIZION Frame Unit 1

219100 iVIZION Frame Unit without Nut 1

214104 iVIZION Cash Box (S) 1 500 notes

214105 iVIZION Cash Box (L) 1 900 notes

Refer to “iVIZION Optional Components - Bezel/Harness Parts List” on page 7-47 for optional Bezels.

Page 95

7-3

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit Section 7

Figure 7-2 iVIZION Validation Unit 1 Exploded View

108

104

101

106

105

103

102

107

109

105

106

103

108

110

111

Figure 7-2 iVIZION Validation Unit 1 Exploded View

iVIZION Validation Unit Exploded View

iVIZION Validation Unit 1 Exploded View

Page 96

7-4

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Validation Unit 1 Parts List

Table 7-2 iVIZION Validation Unit 1 Parts List

Ref No. EDP No. Description Qty Remark

101 238813 iVIZION Head Cover A 1

102 147805 iVIZION Head Cover B 1

103 147828 Head Open Stopper 2

104 147768 Grounding Plate A 1

105 147972 Stopper Fulcrum Pin 2

106 147973 Stopper Pin 2

107 151783 iVIZION Sticker 1

108 106002

2.6×8 Phillips, Self-Tapping, Binding Head Screw 3M

(Black)

109 045969 M2.6×10 Pan Head Screw with W Washer 3M 2

110 187255 Validation Serial Label 1

111 214671 Banknote Guide 72 2

*. P-TITE is recommended.

North America units only

(Production Install Only)

Page 97

7-5

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit Section 7

Figure 7-3 iVIZION Validation Unit 2 Exploded View

205

207

203

204

216

207

206

211

208

209

205

209

207

209

210

212

218

214

213

219

221

222

220

209

221

222

209

208

209

217

202

201

215

212

214

222

213

223

207

205

206

208

224

Figure 7-3 iVIZION Validation Unit 2 Exploded View

iVIZION Validation Unit 2 Exploded View

Page 98

7-6

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Validation Unit 2 Parts List

Table 7-3 iVIZION Validation Unit 2 Parts List

Ref No. EDP No. Description Qty Remark

201 147803 iVIZION Head Frame B 1

202 236142 iVIZION Head Bill Guide 85B (Upper Guide) 1

203 147813 Head Open Latch A 1

204 147823 Head Open Latch B 1

205 147826 Roller Arm Front 4

206 147827 Roller Arm Rear 4

207 147929 iVIZION Head Roller 8

208 147969 Roller Arm Shaft 4

209 147970 Head Roller Shaft 8

210 147734 Spring Arm Rear 2

211 147746 Spring Arm Front 2

212 142633 Upper UV FPC 1

213 142635 Upper CIS FFC 1

214 146755 Transmissive Light FFC 1

215

216 189841 Sensor Relay Board Assy 1

217 146788 CIS 1

218 247670 Upper UV Sensor 1

219 146790 Transmissive Light 1

220 149786

221 104010

222 106002

223 151781 CIS Partner 1

224 213297 Roller Canceller 2

*. P-TITE is recommended.

146757 Validation Sensor FPC (Right)

193583 Validation Sensor FPC (Left)

2×5 Phillips Strict, Self-Tapping, Binding Head Screw (Black)

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M

2.6×8 Phillips, Self-Tapping, Binding Head Screw (Black)

Support Parts for the Banknote Guide

Page 99

7-7

Exploded Views & Parts Lists iVIZION® Series Next-Generation Banknote Acceptor Unit Section 7

Figure 7-4 iVIZION Validation Unit 3 Exploded View

318

320

324

323

315

312

313

329

312

315

314

312

313

325

330

326

330

314

315

319

317

318

309

326

327

306

316

310

308

332

327

328

331

329

302

311

312

319

329

305

304

321

329

330

315

325

326

322

307

321

215

320

333

301

303

Figure 7-4 iVIZION Validation Unit 3 Exploded View

iVIZION Validation Unit 3 Exploded View

Page 100

7-8

Section 7 iVIZION® Series Next-Generation Banknote Acceptor Unit Exploded Views & Parts Lists

iVIZION Validation Unit 3 Parts List

Table 7-4 iVIZION Validation Unit 3 Parts List

Ref No. EDP No. Description Qty Remark

301 147802 iVIZION Head Frame A 1

302 147806 iVIZION Head Bill Guide 85A (Lower Guide) 1

303 264353 Head Drive Frame 1

304 147809 Head D-Frame Cover A 1

305 147810 Head D-Frame Cover B 1

306 147811 Bezel Hold Chips A 1

307 147812 Bezel Hold Chips B 1

308 147824 Exit Sensor Prism 1

309 147825 Entrance Prism 1

310 147829 Bill Guide Push Pin 2

311 147914 Head Drive Gear 1

312 147923 Pulley Head Idler 1 6

313 147924 Pulley Head Idler 2 4

314 147925 Pulley Head Drive 2

315 147930 iVIZION Head Roller 2 6

316 147747 Spring Bill Guide Push Pin 2

317 147968 Head Drive Shaft 1

318 147971 Head Pulley Pin 16

319 148034 Timing Belt (Eco Specifications) 2

320 146761 Lower UV FFC 1

321 146764 Lower CIS FFC 1

322 231079 Validation Sensor Board Assy. 1

323 146788 CIS 1

324 247671 Lower UV Sensor 1

325 148574 M2.6×5 Phillips, Binding Head Screw with Nyloc 3M 2

326 149786

327 149787

328 104010

329 106002

330 101782

331 104012

2×5 Phillips Strict, Self-Tapping, Binding Head Screw (Black) 3M

2.6×6 Phillips Strict, Self-Tapping, Rammimate Screw M3 II (TORX)

2.6×6 Phillips, Self-Tapping, Binding Head Screw 3M

2.6×8 Phillips, Self-Tapping, Binding Head Screw (Black) 3M

M2.6×8 Flathead, Phillips, Self-Tapping Screw 3M

2.6x10 Phillips, Self-Tapping Screw (Blue) 3M

332 045969 2.6×10 Pan Head Screw with W Washer 3M 2

333 151781 CIS Spacer 1

*. P-TITE is recommended.

JCM ivizion ld, ivizion sh, ivizion ss Operation And Maintenance

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

List of Figures

List of Tables

1 GENERAL INFORMATION

Figure 1-1 iVIZION Units

Figure 1-2 Precautionary Symbols

Product Descriptions

Model Descriptions

Table 1-1 iVIZION Model Number Specifications

Type Descriptions

Table 1-2 iVIZION Type Number Specifications

Software Descriptions

Table 1-3 iVIZION Software Number Specifications

Precautions

User Cautions

Installation Cautions

Figure 1-3 Unacceptable Banknotes

Mounting, Dismounting & Transportation

Placing Foreign Objects into the Unit

Preventive Maintenance

Banknote Fitness Requirements

Figure 1-4 Reference Paper Handling Precautions

Reference Paper Use Precautions

Primary Features

Figure 1-5 iVIZION Component Names

Component Names

Specifications

iVIZION SS/SH Specification

Technical Specifications

Table 1-4 iVIZION Technical Specifications

Environmental Specifications

Table 1-5 iVIZION Environmental Specifications

Electrical Specifications

Table 1-6 iVIZION Electrical Specifications

Structural Specifications

Table 1-7 iVIZION Structural Specifications

RFID Specifications

Table 1-8 RFID Specifications

iVIZION LD Specification

Technical Specifications

Table 1-9 iVIZION LD Technical Specifications

Environmental Specifications

Table 1-10 iVIZION LD Environmental Specifications

Electrical Specifications

Table 1-11 iVIZION LD Electrical Specifications

Structural Specifications

Table 1-12 iVIZION LD Structural Specifications

Figure 1-6 iVIZION SS with Standard Cash Box Outside Dimensions

Figure 1-7 iVIZION SS Unit with Standard Cash Box/Plastic Bezel Outside Dimensions

Unit Dimensions

iVIZION SS Unit Outside Dimensions

Figure 1-8 iVIZION SS Unit with Standard Cash Box/Metal Bezel Outside Dimensions

Figure 1-9 iVIZION SS Unit with Large Cash Box Outside Dimensions

Figure 1-10 iVIZION SS Unit Installation/Maintenance Space Requirements Diagram

Figure 1-11 iVIZION LD Unit Outside Dimensions

iVIZION SS Unit Installation/Maintenance Space Requirements

Figure 1-12 iVIZION SH Unit Outside Dimensions

iVIZION SH Entire Unit Outside Dimensions

Figure 1-13 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram

iVIZION SH Unit Installation/Maintenance Space Requirements

Figure 1-14 iVIZION Standard Cash Box Dimensions

Figure 1-15 iVIZION Large Cash Box Dimensions

iVIZION Cash Box Outside Dimensions

Standard Cash Box Outside Dimensions

Large Cash Box Outside Dimensions

Figure 1-16 iVIZION HC Cash Box Dimensions

HC Cash Box Outside Dimensions

Technical Contact Information

Americas

JCM American

Europe, Middle East, Africa & Russia

JCM Europe GmbH

UK & Ireland

JCM Europe (UK Office)

Asia and Oceania

JCM Gold (HK) Ltd.